WO2016062195A1 - 锂离子电池加压装置 - Google Patents
锂离子电池加压装置 Download PDFInfo
- Publication number
- WO2016062195A1 WO2016062195A1 PCT/CN2015/091460 CN2015091460W WO2016062195A1 WO 2016062195 A1 WO2016062195 A1 WO 2016062195A1 CN 2015091460 W CN2015091460 W CN 2015091460W WO 2016062195 A1 WO2016062195 A1 WO 2016062195A1
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- WIPO (PCT)
- Prior art keywords
- hinge
- hinge arm
- hole
- lithium ion
- pressure plate
- Prior art date
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M10/00—Secondary cells; Manufacture thereof
- H01M10/42—Methods or arrangements for servicing or maintenance of secondary cells or secondary half-cells
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M10/00—Secondary cells; Manufacture thereof
- H01M10/42—Methods or arrangements for servicing or maintenance of secondary cells or secondary half-cells
- H01M10/44—Methods for charging or discharging
- H01M10/446—Initial charging measures
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/10—Energy storage using batteries
Definitions
- the invention relates to a lithium ion battery pressurizing device, in particular to a pressurizing device for forming and testing a lithium ion power battery.
- Lithium-ion battery has the advantages of high energy density, no memory effect, many cycles, long service life, etc. It provides favorable conditions for the popularization of zero-emission and pollution-free vehicles for electric vehicles, but lithium-ion battery
- the preparation technology is relatively complicated, and the production conditions are more demanding.
- a small amount of air bubbles are present inside the battery. If not treated, these bubbles will always exist in the battery, and after long time use, The part of the battery with air bubbles will continue to expand, resulting in an increase in the separation range of the electrode plate and a decrease in the battery capacity.
- the flatulence phenomenon in the battery will further increase, seriously affecting the cycle life and discharge performance of the battery. It may cause leakage and cause the battery to be scrapped.
- the prior art generally places a battery on an aging plate, and then manually clamps the tabs of the battery with a clip, and uses a vacuum method to extrude the gas in the battery to the air bag during the formation process. In the middle, when the battery is completed, the battery is separated from the air bag.
- the battery clamping efficiency of this method is low, the operation process is cumbersome, the efficiency is not high, and the surface of the battery cannot be ensured.
- a lithium ion battery pressurizing device comprises: a bottom plate, a fixing frame, a pressing plate and a hinge device, wherein the fixing frame is fixed in relative position with the bottom plate, and the pressing plate is connected to the fixing frame through the hinge device, and the hinge device makes the pressing plate Intersected from the bottom plate, an accommodating space is formed between the pressure plate and the bottom plate for accommodating the battery unit;
- the hinge device includes a hinge base, a first hinge arm, a second hinge arm, a first pin shaft, and a second pin a shaft, a third pin, and a rocker, the hinge seat being coupled to the fixed frame, the first hinge arm being hinged to the hinge seat by the first pin, the second hinge arm passing the a second pin hinged to the first hinge arm, the second hinge arm being hinged to the pressure plate by the third pin, the handle being fixedly coupled to the first hinge arm, the handle being used for driving The first hinge arm rotates, so that the first hinge arm drives the second hinge arm to rotate, thereby driving the pressure plate closer to or
- the lithium ion battery pressurizing device of the invention can pressurize the battery cell in the process of forming the battery cell, can effectively solve the problem of internal bubble accumulation in the process of forming the cell, and can prevent the battery cell from being formed in the process of formation.
- the expansion and deformation can improve the intrinsic quality and appearance of the battery unit.
- the pressing device is a quick-clamping and quick-opening structure designed by the principle of mechanical dead point. It is easy to use and adjust, and moves quickly. Reliable, it is beneficial for the operator to operate, reduce the auxiliary time, speed up the process of pressurizing and clamping the battery in the battery formation process, and improve the production efficiency; the pressing device has a simple structure and is suitable for mass processing and manufacturing.
- FIG. 1 is a perspective view of a lithium ion battery pressurizing apparatus according to an embodiment of the present invention.
- FIG. 2 is a top plan view of a lithium ion battery pressurizing apparatus according to an embodiment of the present invention.
- Fig. 3 is a front elevational view showing the locked state of the lithium ion battery pressurizing device of the III-III cross section of Fig. 2;
- Fig. 4 is a front elevational view showing the state in which the lithium ion battery pressurizing device of the III-III cross section of Fig. 2 is opened.
- Figure 5 is a side elevational view showing the locked state of the lithium ion battery pressurizing device of the IV-IV section of Figure 2;
- a lithium ion battery pressurizing device includes a bottom plate 10 , a fixed frame 20 , a pressure plate 30 , and a hinge device 40 .
- the relative position of the fixed frame 20 and the bottom plate 10 is fixed.
- the pressure plate 30 is connected to the fixed frame 20 by the hinge device 40.
- the hinge device 40 is spaced apart from the bottom plate 10.
- the receiving plate 30 and the bottom plate 10 have an accommodation space for accommodating the battery unit. 50.
- the hinge device 40 includes a hinge base 410, a first hinge arm 420, a second hinge arm 430, a first pin 440, a second pin 450, a third pin 460, and a handle 470.
- the hinge base 410 is coupled to the fixed frame 20
- the first hinge arm 420 is hinged to the hinge base 410 by the first pin shaft 440
- the second hinge arm 430 passes the second pin shaft 450 is hinged to the first hinge arm 420
- the second hinge arm 430 is hinged to the pressure plate 30 by the third pin 460.
- the handle 470 is fixedly coupled to the first hinge arm 420, and the handle 470 is configured to drive the first hinge arm 420 to rotate, so that the first hinge arm 420 drives the second hinge arm 430 to rotate.
- the hinge device 40 has a dead center position, wherein the first hinge arm 420 and the second hinge arm 430 are rotated to the first pin 440, the second pin 450, and the first The position where the three pins 460 are in the same straight line.
- the first hinge arm 420 and the second hinge arm 430 reach the dead point position under the driving of the handle 470, the battery sheet placed between the pressure plate 30 and the bottom plate 10 The body 50 is compressed.
- the pressing device is in a locked state, when the first hinge arm 420 and the second hinge arm 430 do not reach the dead point In the position, the pressurizing device is in an open state.
- the bottom plate 10 and the pressure plate 30 are rigid plate-like structures. When the pressing device is in a locked state, the bottom plate 10 and the pressing plate 30 are disposed in parallel, and the pressing plate 30 applies pressure to the battery cell 50 in a direction X thereof and facing the bottom plate 10, thereby The battery cell 50 is pressed.
- the pressing plate 30 can be further provided with a groove 320. The pressing plate 30 can be caught on the fixing frame 20 through the groove 320, so that the pressing plate 310 can only move in the direction X, and cannot be in other directions. mobile.
- the resistance of the bottom plate 10 and the pressure plate 30 is equal to or higher than 500 M ⁇ to prevent occurrence of leakage, short circuit, and the like.
- the bottom plate 10 and the pressure plate 30 are both subjected to anodizing insulation treatment, by which not only the bottom plate 10 and the pressure plate 30 can be insulated, but also the bottom plate 10 and the pressure plate 30 are good. Heat transfer performance and corrosion resistance.
- the bottom plate 10 and the pressure plate 30 are chamfered on the edge of the side on which the battery cell 50 is placed and removed, which prevents the battery cell 50 from being scratched during insertion and removal.
- the battery cell 50 can be a square or sheet flexible packaging battery.
- the fixing frame 20 is configured to space the hinge device 40 and the pressure plate 30 and the bottom plate 10 in the direction X.
- the connection relationship between the fixing frame 20 and the bottom plate 10 is not limited as long as the relative position of the fixing frame 20 and the bottom plate 10 is fixed, and the pressure plate 30 connected to the fixing frame 20 through the hinge device 40 can be combined with
- the bottom plate 10 may be spaced apart and formed into the accommodation space.
- the fixing frame 20 is fixed on the bottom plate 10.
- the fixing frame 20 can include a fixing frame 220 and a plurality of supporting bodies 210.
- the plurality of support bodies 210 are used to support, fix and space the fixing frame 220 and the bottom plate 10. Both ends of the support body 210 are fixedly connected to the bottom plate 10 and the fixing frame 220 respectively.
- the plurality of supports 210 may be disposed at edges of the bottom plate 10.
- the support body 210 can be fixedly connected to the bottom plate 10 by bolts.
- the pressing plate 30 can be caught on the plurality of supporting bodies 210 through the groove 320, so that the pressing plate 30 can only move along the supporting body in the direction X, but cannot move in other directions, thereby ensuring the The pressure plate 30 is balancedly close to or away from the bottom plate 10.
- the hinge device 40 is coupled to the holder 220.
- the fixing frame 220 can be a fixed plate or a plurality of fixed frames.
- the holder 220 has a first through hole 222 in the direction X for connecting the holder 220 to the hinge device 40.
- the support body 210 and the fixing frame 220 have a hollow structure, so that the fixing frame 20 has a lighter weight, thereby reducing the weight of the entire pressing device and making the use of the pressing device more convenient.
- the support body 210 is a column, the number of the columns is four, the fixing frame 220 is the fixed frame, and the number of the fixed frames is two, each of the fixed
- the frame respectively forms a U-shaped frame with the two of the uprights, and the uprights are fixed to the bottom plate 10 by bolts at the edges of the bottom plate 10, and the two U-shaped frames are arranged in parallel.
- the U-shaped frame is integrally formed.
- the hinge device 40 is coupled to the holder 220 by the hinge base 410. Specifically, one end of the hinge base 410 is connected to the fixing frame 220, and the other end is hinged with the first hinge arm 420.
- the hinge base 410 can be fixedly connected to the fixing frame 220 or can be movably connected to the fixing frame 220.
- the hinge base 410 is fixedly coupled to the fixing frame 220. Specifically, the hinge base 410 is located at a side of the fixing frame 220 facing the pressure plate 30, and a side of the hinge base 410 facing the fixing frame 220 is provided with a screw hole through which a bolt passes. The through hole 222 is screwed onto the screw hole of the hinge base 410, so that the hinge base 410 is fixedly connected to the fixing frame 220.
- the hinge mount 410 is movably coupled to the mount 220.
- the hinge base 410 includes a first connecting section 412 and a second connecting section 414 that are coaxially disposed in the direction X and are sequentially connected.
- the first connecting portion 410 penetrates the first through hole 222 and can slide in the first through hole 222 in the direction X, and the first connecting portion 412 is away from the first through hole 222
- One side of the pressure plate 30 is fixedly connected to a gasket 490.
- the hinge seat 410 is caught by the gasket 490 on the side of the first through hole 222 away from the pressure plate 30.
- the holder 220 is fixed so that the hinge base 410 does not come off the holder 220.
- the second connecting portion 414 is located on a side of the first through hole 222 adjacent to the pressing plate 30.
- the hinge base 410 faces the pressing plate 30 at the first through hole 222.
- One side is fastened to the fixing frame 220 through the second connecting portion 414, the hinge device 40 is fixed, and the fixing frame 220 is applied to the hinge device 40 and the pressing plate 30 through the second connecting portion 414.
- the pressure in the direction X is described so that the battery cell 50 is pressed.
- the second connecting portion 414 forms a stepped surface 416 facing away from the pressing plate 30 at a position connected to the first connecting portion 412, and the stepped surface 416 and the fixing frame when the pressing device is in a locked state
- the contact 220 is such that the hinge base 410 is caught on the holder 220.
- the first connecting section 410 can be fixedly connected to the spacer 490 by bolts 480.
- the spacer 490 has a hole, and a side of the first connecting portion 412 facing away from the pressing plate 30 is provided with a screw hole, and the bolt 480 passes through the hole of the spacer 490 to connect with the first connection.
- the threaded hole of the segment 412 is screwed such that the first connecting portion 412 is fixedly coupled to the spacer 490.
- the fixing frame 220 further has a second through hole 224 disposed coaxially with the first through hole 222 in the direction X, and the second through hole 224 is located at the first through hole 222 facing the pressure plate 30
- the second connecting portion 414 can penetrate the second through hole 224 and slide in the second through hole 224 in the direction X.
- the second through hole 224 can further restrict the second connecting portion 414 from moving in a direction other than the direction X, thereby preventing the first hinge arm 420 and the second hinge arm 430 from crossing the dead position to generate a loss. Steady situation.
- the radius of the second through hole 224 is larger than the radius of the first through hole 222.
- the first through hole 222 and the second through hole 224 together form a stepped hole.
- the fixing frame 220 is a hollow structure, the first through hole 222 and the second through hole 224 are respectively located on a side of the hollow fixing frame 220 facing away from the pressure plate 30 and a side facing the pressure plate 30.
- the hinge base 410 is hinged to the first hinge arm 420 by the second connecting section 414. Further, the hinge base 410 may further include a third connecting section 418, the third connecting section 418 is located on a side of the second connecting section 414 away from the first connecting section 412 and is connected to the second connecting section The 414 is coaxially disposed, and the hinge base 410 is hinged to the first hinge arm 420 through the third connecting portion 418.
- the first connecting section 412, the second connecting section 414 and the third connecting section 418 are integrally formed, so that the connection of the hinge device 40 and the fixing frame 20 is stronger.
- the first connecting section 412 and the first through hole 222, the second connecting section 414 and the second through hole 224 are matched by a small clearance hole shaft, so that the first connecting section 412 and The second connecting portion 414 can slide freely in the direction X in the first through hole 222 and the second through hole 224, respectively, without causing the hinge seat 410 to generate too much radial sway to cause the first A hinge arm 420 and the second hinge arm 430 are destabilized beyond the dead center position.
- the hinge base 410 may further include a resilient member 60 disposed along the direction X between the second connecting section 414 and the mount 220.
- the elastic member 60 When the pressing device is in the locked state, the elastic member 60 is in a compressed state, and provides a pressure to the hinge base 410 against the pressure plate 30 to ensure the effective pressure of the pressure plate 30 against the battery unit 50.
- the elastic member 60 is not at the elastic compression limit, that is, it can be further elastically compressed, so that the distance between the pressure plate 30 and the bottom plate 10 can be adjusted to accommodate different battery cells 50 due to manufacturing errors. The resulting thickness variation and the thickness variation caused by the expansion of the plates of the same battery cell 50 during formation are simultaneously ensured that the platen 30 is effectively pressed against the battery cells 50.
- the elastic member 60 can be disposed between the stepped surface 416 and the fixing frame 220.
- the elastic element can be a spring, an elastic column or a spring.
- the elastic element is a butterfly spring, and the butterfly spring can be sleeved on the first connecting section 412, the butterfly spring has opposite first and second ends in the deformation direction thereof, the butterfly shape A first end of the spring is in contact with the stepped surface 416, and a second end of the spring is in contact with the mounting bracket 220.
- the first hinge arm 420, the second hinge arm 430, the first pin 440, the second pin 450, the third pin 460, and the handle 470 constitute a dead center mechanism, wherein
- the first hinge arm 420 is coupled to the fixed frame 20 by the hinge base 410
- the second hinge arm 430 is coupled to the pressure plate 30 when the first hinge arm 420 and the second hinge arm 430 are at the handle 470.
- the battery cell 50 placed between the pressure plate 30 and the bottom plate 10 is pressed.
- the first hinge arm 420 and the second hinge arm 430 respectively have opposite first and second ends in a length direction thereof, and the first end of the first hinge arm 420 passes through the first pin 440 is hinged with the hinge base 420, and the second end of the first hinge arm 420 is hinged to the first end of the second hinge arm 430 by the second pin 450, the second hinge arm 430 The second end is hinged to the pressure plate 30 by the third pin 460.
- the first pin shaft 440, the second pin shaft 450 and the third pin shaft 460 are arranged in parallel with each other to ensure that the rotation axes of the first hinge arm 420 and the second hinge arm are parallel.
- the pressurizing device may further include a limit baffle 70.
- the limiting baffle 70 is disposed on a rotation track of the second hinge arm 430, and the limiting baffle 70 is configured to block the second hinge when the second hinge arm 430 reaches the dead position The arm 430 continues to rotate, thereby preventing the first hinge arm 420 and the second hinge arm 430 from being unstable beyond the dead point position, and ensuring the reliability of the lithium ion battery pressurizing device.
- the pressurizing device may further include an angle iron 80.
- the pressure plate 30 can be hinged to the second hinge arm 430 by the angle iron 80.
- the angle iron 80 includes two integrally formed and mutually perpendicular side plates, one of which is superposed with the pressure plate 30 and fixedly connected to the pressure plate 30, and the other side plate is disposed perpendicular to the pressure plate 30 and passes through
- the third pin 460 is hinged to the second hinge arm 430.
- a side plate disposed in superposition with the pressure plate 30 may be fixedly coupled to the pressure plate 30 by the bolt 480.
- the limiting baffle 70 may be disposed on a side plate of the angle iron 80 disposed perpendicular to the pressure plate 30.
- the limiting baffle 70 is weldable on a side plate of the angle iron 80 disposed perpendicular to the pressure plate 30.
- the number and position of the hinge device 40 are not limited as long as the platen 30 can be spaced from the bottom plate 10 and the platen 30 can be moved toward or away from the bottom plate 10.
- the hinge device 40 can be disposed at the center of gravity of the pressure plate 30.
- the plurality of hinge devices 40 may form a symmetrical structure to drive the pressure plate 30 symmetrically close to or away from the bottom plate 10.
- the number of the hinge devices 40 is four, and the four hinge points of the four hinge devices 40 that are hinged with the pressure plate 30 form a parallelogram, and the four hinge devices can drive the pressure plate 30 symmetrically.
- the bottom plate 10 is moved away from or away from the bottom plate 10, and the four hinge devices uniformly apply force to the pressure plate 30 to uniformly press the battery unit 50.
- the four hinge devices 40 are divided into two groups, each group comprising two hinge devices 40 disposed coaxially, the hinge devices 40 between the groups being arranged in different axes.
- the coaxial arrangement means that the rotation axes of the two hinge devices 40 are the same.
- the four hinge devices 40 share two handles 470, and each handle 470 is simultaneously fixedly coupled to the first hinge arms 420 of the two coaxially disposed hinge devices 40 for simultaneously rotating the two hinge devices 40.
- the handle 470 includes a connecting beam 472 and a control handle 474.
- the two ends of the connecting beam 472 are fixedly connected to the first hinge arm 420 of a hinge device 40, and the control handle 474 and the connecting beam 472 are respectively connected.
- the control handle 474 can be integrally formed with the connecting beam 472, and the connecting beam 472 can be fixedly connected to the first hinge arm 420 by bolts.
- the two handles 474 can be simultaneously operated by the two hands of the person, so that the two connecting beams 472 are simultaneously rotated, thereby simultaneously rotating the four hinge devices 40, so that the pressure plate 30 is symmetrically away from or close to the Base plate 10.
- the lithium ion battery pressurizing device of the invention can pressurize the battery cell in the process of forming the battery cell, can effectively solve the problem of internal bubble accumulation in the process of forming the cell, and can prevent the battery cell from being formed in the process of formation. Inflated and deformed, the internal quality and appearance of the battery cell can be improved; the pressing device is designed to quickly clamp and quickly open the structure by using the mechanical dead center principle, which is convenient to use and adjust, and the action is quick and reliable. It is beneficial for the operator to operate, reduce the auxiliary time, speed up the operation process of pressurizing and clamping the battery in the battery formation process, and improve the production efficiency; the pressing device has a simple structure and is suitable for mass processing and manufacturing.
- the dead point position is determined by a limit baffle welded on the angle iron, and the limit baffle prevents the first hinge arm and the second hinge arm from crossing the dead point to cause instability In this case, the reliability of the pressurizing device is ensured.
- the lithium ion battery pressurizing device of the present invention connects the hinge device and the fixing frame with an elastic member, and the elastic member can be deformed to adapt to thickness variations of different battery cells due to manufacturing errors and the same battery cell is formed.
- the thickness variation caused by the expansion of the plate can ensure the effective pressing of the pressure plate to the battery cell, and can ensure the intrinsic quality and appearance shape of the battery cell during the process of forming the battery cell.
- the lithium ion battery pressurizing device of the invention can also be used for charging and discharging the battery cell. Pressurization during the test.
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Abstract
一种锂离子电池加压装置,包括:底板、固定框架、压板及铰链装置,该固定框架与该底板的相对位置固定,该压板通过该铰链装置与该固定框架连接,该铰链装置使该压板与该底板间隔设置,该压板与该底板之间具有一容置空间用于容纳电池单体;该铰链装置包括一由第一铰链臂、第二铰链臂、第一销轴、第二销轴、第三销轴及手柄组成的死点机构,其中该第一铰链臂通过一铰链座与该固定框架连接,该第二铰链臂与该压板连接,当该第一铰链臂和第二铰链臂在该手柄的带动下达到死点位置时,放置在该压板及该底板之间的电池单体被压紧。
Description
本发明涉及一种锂离子电池加压装置,尤其涉及一种锂离子动力电池化成和测试用加压装置。
锂离子动力电池具有较高的能量密度、无记忆效应、循环次数多、使用寿命长等优点,为电动汽车这种零排放、无污染交通工具的普及提供了有利条件,但是锂离子动力电池的制备技术相对复杂,对生产条件要求较为苛刻,特别是在锂离子动力电池化成的过程中,电池内部存在少量的气泡,如果不加以处理,这些气泡会一直存在于电池内,长时间使用后,电池内有气泡的部分会不断扩大,致使极板分离范围增加,电池容量下降,当电池发生过充或者过放后,电池内胀气现象会进一步加重,严重影响电池的循环寿命和放电性能,并可能导致漏液致使电池报废。
为了解决上述问题,现有技术一般将电池放置在老化板上,然后手动用夹子夹住电池的极耳进行化成,在化成过程中采用抽真空的方法将电池内的气体挤出到储气袋中,当电池化成完毕时再将电池与储气袋分离。但是这种方法电池装夹效率低,操作过程较为繁琐,效率不高,且不能保证电池表面的平整。
有鉴于此,确有必要提供一种使用方便、能有效解决电池化成过程中内部气泡积聚的问题且能同时提高电池外观和内在品质的锂离子电池加压装置。
一种锂离子电池加压装置,包括:底板、固定框架、压板及铰链装置,该固定框架与该底板的相对位置固定,该压板通过该铰链装置与该固定框架连接,该铰链装置使该压板与该底板间隔设置,该压板与该底板之间具有一容置空间用于容纳电池单体;该铰链装置包括铰链座、第一铰链臂、第二铰链臂、第一销轴、第二销轴、第三销轴及摇杆,所述铰链座与所述固定框架连接,所述第一铰链臂通过所述第一销轴与所述铰链座铰接,所述第二铰链臂通过所述第二销轴与所述第一铰链臂铰接,所述第二铰链臂通过所述第三销轴与所述压板铰接,所述手柄与所述第一铰链臂固定连接,该手柄用于带动所述第一铰链臂进行转动,从而使所述第一铰链臂带动所述第二铰链臂进行转动,进而带动所述压板靠近或远离所述底板;该铰链装置具有一死点位置,该死点位置是所述第一铰链臂和所述第二铰链臂转动到使所述第一销轴、所述第二销轴及所述第三销轴处于同一直线时的位置,当所述第一铰链臂和所述第二铰链臂在所述手柄的带动下到达所述死点位置时,放置在所述压板与所述底板之间的所述电池单体被压紧。
本发明的锂离子电池加压装置,可在电池单体化成过程中对电池单体进行加压,能有效解决电池单体化成过程中内部气泡积聚的问题,能防止电池单体在化成过程中出现膨胀、变形情况,可提高电池单体的内在品质和外观形状;该加压装置是利用机械死点原理而设计的一种可快速夹持、快速打开的结构,便于使用和调节,动作迅速可靠,有利于操作人员进行操作,减少辅助用时,加快电池化成工艺中对电池进行加压夹紧上架的作业进程,提高了生产效率;该加压装置的结构简单,适合于大批量加工制造。
图1为本发明实施例锂离子电池加压装置的立体图。
图2为本发明实施例锂离子电池加压装置的俯视图。
图3为图2中III-III截面的锂离子电池加压装置锁定状态的主视图。
图4为图2中III-III截面的锂离子电池加压装置打开状态的主视图。
图5为图2中IV-IV截面的锂离子电池加压装置锁定状态的侧视图。
底板 | 10 |
固定框架 | 20 |
支撑体 | 210 |
固定架 | 220 |
第一通孔 | 222 |
第二通孔 | 224 |
压板 | 30 |
凹槽 | 320 |
铰链装置 | 40 |
铰链座 | 410 |
第一连接段 | 412 |
第二连接段 | 414 |
第三连接段 | 418 |
第一铰链臂 | 420 |
第二铰链臂 | 430 |
第一销轴 | 440 |
第二销轴 | 450 |
第三销轴 | 460 |
手柄 | 470 |
连接梁 | 472 |
控制柄 | 474 |
螺栓 | 480 |
垫片 | 490 |
电池单体 | 50 |
弹性元件 | 60 |
限位挡板 | 70 |
角铁 | 80 |
如下具体实施方式将结合上述附图进一步说明本发明。
请参阅图1至图5,一种锂离子电池加压装置,包括:底板10、固定框架20、压板30及铰链装置40。该固定框架20与该底板10的相对位置固定。该压板30通过该铰链装置40与该固定框架20连接,该铰链装置40使该压板30与该底板10间隔设置,该压板30与该底板10之间具有一容置空间用于容纳电池单体50。
该铰链装置40包括铰链座410、第一铰链臂420、第二铰链臂430、第一销轴440、第二销轴450、第三销轴460及手柄470。所述铰链座410与所述固定框架20连接,所述第一铰链臂420通过所述第一销轴440与所述铰链座410铰接,所述第二铰链臂430通过所述第二销轴450与所述第一铰链臂420铰接,所述第二铰链臂430通过所述第三销轴460与所述压板30铰接。所述手柄470与所述第一铰链臂420固定连接,该手柄470用于带动所述第一铰链臂420进行转动,从而使所述第一铰链臂420带动所述第二铰链臂430进行转动,进而带动所述压板30靠近或远离所述底板10。该铰链装置40具有一死点位置,该死点位置是所述第一铰链臂420和所述第二铰链臂430转动到使所述第一销轴440、所述第二销轴450及所述第三销轴460处于同一直线时的位置。当所述第一铰链臂420和所述第二铰链臂430在所述手柄470的带动下到达所述死点位置时,放置在所述压板30与所述底板10之间的所述电池单体50被压紧。当该第一铰链臂420和该第二铰链臂430到达所述死点位置时,该加压装置处于锁定状态,当该第一铰链臂420和该第二铰链臂430未到达所述死点位置时,该加压装置处于打开状态。
所述底板10和所述压板30为刚性的板状结构。当该加压装置处于锁定状态时,所述底板10和所述压板30平行间隔设置,所述压板30沿其厚度方向且面向所述底板10的方向X对该电池单体50施加压力,从而使该电池单体50被压紧。所述压板30上可进一步设置有凹槽320,所述压板30可通过该凹槽320卡在所述固定框架20上,使该压板310只能沿所述方向X移动,不能在其他方向上移动。优选地,所述底板10和所述压板30的电阻等于高于500MΩ,以防止漏电、短路等事件发生。优选地,所述底板10和所述压板30均经过阳极氧化绝缘处理,通过该处理不仅能使所述底板10和所述压板30绝缘,还可使所述底板10和所述压板30具有良好的传热性能和抗腐蚀性能。优选地,所述底板10和所述压板30在所述电池单体50放入与取出的一侧的棱边具有倒角,可防止所述电池单体50在放入与取出时被刮伤。所述电池单体50可为方形或片状的软包装电池。
所述固定框架20用于使该铰链装置40及该压板30与该底板10沿所述方向X间隔设置。所述固定框架20与所述底板10的连接关系不限,只要该固定框架20与该底板10的相对位置固定,且能使通过所述铰链装置40与该固定框架20连接的压板30能与该底板10间隔设置并形成所述容置空间即可。优选地,所述固定框架20固定在所述底板10上。该固定框架20可包括固定架220及多个支撑体210。该多个支撑体210用于支撑、固定并间隔所述固定架220与所述底板10。该支撑体210的两端分别与所述底板10与所述固定架220固定连接。该多个支撑体210可设置在所述底板10的边缘处。该支撑体210可通过螺栓与所述底板10固定连接。所述压板30可通过所述凹槽320卡在该多个支撑体210上,以使该压板30只能沿该支撑体在所述方向X上移动,而不能在其他方向上移动,保证该压板30平衡地靠近或远离所述底板10。所述铰链装置40与该固定架220连接。该固定架220可为一固定板,也可为多个固定边框。该固定架220在所述方向X上具有第一通孔222,用于使该固定架220与所述铰链装置40连接。进一步地,该支撑体210与该固定架220为中空结构,以使该固定框架20具有更轻的质量,从而减轻了整个加压装置的重量,使该加压装置的使用更方便。
在本发明实施例中,所述支撑体210为立柱,所述立柱的数量为4个,所述固定架220为所述固定边框,所述固定边框的数量为2个,每个所述固定边框分别与两个所述立柱形成一U形框架,所述立柱在所述底板10的边缘处通过螺栓固定于所述底板10上,该两个U形框架平行间隔设置。优选地,所述U形框架一体成型。
所述铰链装置40通过所述铰链座410与所述固定架220连接。具体地,所述铰链座410的一端与所述固定架220连接,另一端与所述第一铰链臂420铰接。所述铰链座410可与所述固定架220固定连接,也可与所述固定架220可活动地连接。
在一实施例中,该铰链座410与该固定架220固定连接。具体地,所述铰链座410位于所述固定架220面向所述压板30的一侧,且该铰链座410面向所述固定架220的一侧设置有螺孔,一螺栓穿过所述第一通孔222并螺接在所述铰链座410的螺孔上,从而使该铰链座410与该固定架220固定连接。
在另一实施例中,该铰链座410与该固定架220可活动地连接。具体地,所述铰链座410包括沿所述方向X同轴设置且依次连接的第一连接段412及第二连接段414。所述第一连接段410贯穿所述第一通孔222并可在所述第一通孔222中沿所述方向X滑动,所述第一连接段412在所述第一通孔222远离所述压板30的一侧与一垫片490固定连接,当该加压装置处于打开状态时,该铰链座410在该第一通孔222远离该压板30的一侧通过该垫片490卡在该固定架220上,从而使该铰链座410不会脱离该固定架220。所述第二连接段414位于所述第一通孔222靠近所述压板30的一侧,当该加压装置处于锁定状态时,该铰链座410在该第一通孔222面向该压板30的一侧通过该第二连接段414卡在该固定架220上,使该铰链装置40固定,并使该固定架220通过该第二连接段414对该铰链装置40及该压板30施加一沿所述方向X的压力,从而使该电池单体50压紧。该第二连接段414在与所述第一连接段412连接的地方形成一背向所述压板30的台阶面416,当该加压装置处于锁定状态时,该台阶面416与所述固定架220接触,从而使该铰链座410卡在该固定架220上。
所述第一连接段410可通过螺栓480与所述垫片490固定连接。具体地,所述垫片490上具有孔洞,所述第一连接段412背向所述压板30的一侧设置有螺孔,所述螺栓480穿过该垫片490的孔洞与该第一连接段412的螺孔螺接,从而使该第一连接段412与该垫片490固定连接。
所述固定架220在所述方向X上还可具有与所述第一通孔222同轴设置的第二通孔224,该第二通孔224位于该第一通孔222面向所述压板30的一侧,该第二连接段414可穿入该第二通孔224并在该第二通孔224中沿所述方向X滑动。该第二通孔224可进一步限制该第二连接段414在所述方向X以外的方向上运动,从而防止所述第一铰链臂420和所述第二铰链臂430越过死点位置而产生失稳的情况。该第二通孔224的半径大于所述第一通孔222的半径。当该固定架220为实心结构时,该第一通孔222与该第二通孔224共同形成一阶梯孔。当该固定架220为空心结构时,该第一通孔222与该第二通孔224分别位于该空心的固定架220背离所述压板30的一侧和面向所述压板30的一侧。
所述铰链座410可通过该第二连接段414与所述第一铰链臂420铰接。进一步地,所述铰链座410还可包括第三连接段418,该第三连接段418位于所述第二连接段414远离所述第一连接段412的一侧并与所述第二连接段414同轴设置,该铰链座410可通过该第三连接段418与所述第一铰链臂420铰接。优选地,所述所述第一连接段412、所述第二连接段414及所述第三连接段418一体成型,从而使该铰链装置40与该固定框架20的连接更牢固。优选地,该第一连接段412与该第一通孔222、该第二连接段414与该第二通孔224均采用小间隙孔轴的方式进行配合,以使该第一连接段412与该第二连接段414能分别在该第一通孔222和第二通孔224中延所述方向X自由滑动,而又不会使该铰链座410产生太大的径向晃动而使所述第一铰链臂420和所述第二铰链臂430越过死点位置而产生失稳。
所述铰链座410还可进一步包括弹性元件60,该弹性元件60沿所述方向X设置于所述第二连接段414与所述固定架220之间。在所述加压装置处于锁定状态时,该弹性元件60处于压缩状态,并向所述铰链座410提供一压向所述压板30的压力,保证所述压板30对电池单体50的有效压紧;然而,该弹性元件60并非处于弹性压缩极限,即还可进一步弹性压缩,从而使所述压板30与所述底板10之间的距离可调节,来适应不同电池单体50因制造误差而产生的厚度变化及同一电池单体50在化成时极板膨胀引起的厚度变化,同时保证该压板30对电池单体50的有效压紧。该弹性元件60可设置于所述台阶面416与所述固定架220之间。该弹性元件可为弹簧、弹性柱或弹片。优选地,该弹性元件为蝶形弹簧,该蝶形弹簧可套在所述第一连接段412上,该蝶形弹簧在其形变方向上具有相对的第一端和第二端,该蝶形弹簧的第一端与所述台阶面416接触,该蝶形弹簧的第二端与所述固定架220接触。
所述第一铰链臂420、所述第二铰链臂430、所述第一销轴440、所述第二销轴450、所述第三销轴460及所述手柄470组成一死点机构,其中该第一铰链臂420通过所述铰链座410与所述固定框架20连接,该第二铰链臂430与所述压板30连接,当该第一铰链臂420和第二铰链臂430在该手柄470的带动下达到所述死点位置时,放置在该压板30及该底板10之间的电池单体50被压紧。所述第一铰链臂420和所述第二铰链臂430在其长度方向上分别具有相对的第一端和第二端,所述第一铰链臂420的第一端通过所述第一销轴440与所述铰链座420铰接,所述第一铰链臂420的第二端通过所述第二销轴450与所述第二铰链臂430的第一端铰接,所述第二铰链臂430的第二端通过所述第三销轴460与所述压板30铰接。所述第一销轴440、所述第二销轴450及所述第三销轴460互相平行间隔设置,以保证所述第一铰链臂420和所述第二铰链臂的转动轴向平行。
所述加压装置可进一步包括限位挡板70。该限位挡板70设置于所述第二铰链臂430的转动轨迹上,当所述第二铰链臂430到达所述死点位置时,该限位挡板70用于阻止所述第二铰链臂430继续转动,从而可防止所述第一铰链臂420和所述第二铰链臂430越过所述死点位置而产生失稳的情况,保证所述锂离子电池加压装置的可靠性。
所述加压装置还可进一步包括角铁80。所述压板30可以通过该角铁80与所述第二铰链臂430铰接。所述角铁80包括两个一体成型且相互垂直的侧板,其中一个侧板与所述压板30叠加设置且与所述压板30固定连接,另一个侧板垂直于所述压板30设置且通过所述第三销轴460与所述第二铰链臂430铰接。与所述压板30叠加设置的侧板可与所述压板30通过所述螺栓480固定连接。所述限位挡板70可设置在该角铁80与所述压板30垂直设置的侧板上。优选地,所述限位挡板70可焊接在所述角铁80与所述压板30垂直设置的侧板上。
该铰链装置40的数量和设置位置不限,只要能使该压板30与该底板10间隔设置,并能带动该压板30靠近或远离该底板10即可。当该铰链装置40的数量为1个时,该铰链装置40可设置在所述压板30的重心位置。当该铰链装置40的数量为多个时,该多个铰链装置40可形成一个对称结构,以带动所述压板30对称地靠近或远离所述底板10。在本实施例中,该铰链装置40的数量为四个,该四个铰链装置40与该压板30进行铰接的四个铰接点形成一个平行四边形,该四个铰链装置可带动该压板30对称地靠近或远离所述底板10,并且该四个铰链装置可均匀地对所述压板30施力,从而对该电池单体50均匀地受力压紧。该四个铰链装置40分为两组,每组包括两个同轴设置的铰链装置40,组与组之间的铰链装置40不同轴设置。所述同轴设置是指两个所述铰链装置40的转动轴相同。该四个铰链装置40共用两个手柄470,每一手柄470同时与两个同轴设置的铰链装置40的第一铰链臂420固定连接,用于同时带动该两个铰链装置40进行转动。具体地,该手柄470包括一连接梁472和一控制柄474,该连接梁472长度方向的两端分别与一个铰链装置40的第一铰链臂420固定连接,该控制柄474与该连接梁472的中部固定连接。该控制柄474可与该连接梁472一体成型,该连接梁472可通过螺栓与第一铰链臂420固定连接。在实际应用时,人的两手可同时操作该两个控制柄474,使该两个连接梁472同时转动,从而同时带动该四个铰链装置40转动,使该压板30对称地远离或靠近所述底板10。
本发明的锂离子电池加压装置,可在电池单体化成过程中对电池单体进行加压,能有效解决电池单体化成过程中内部气泡积聚的问题,能防止电池单体在化成过程中出现膨胀、变形情况,可提高电池单体的内在品质和外观形状;该加压装置利用机械死点原理而设计的一种可快速夹持、快速打开的结构,便于使用和调节,动作迅速可靠,有利于操作人员进行操作,减少辅助用时,加快电池化成工艺中对电池进行加压夹紧上架的作业进程,提高了生产效率;该加压装置的结构简单,适合于大批量加工制造。
本发明的锂离子电池加压装置,其死点位置由焊接在角铁上的限位挡板确定,限位挡板能防止第一铰链臂和第二铰链臂越过死点位置而产生失稳情况,保证该加压装置的可靠性。
本发明的锂离子电池加压装置,使用弹性元件连接该铰链装置与该固定框架,该弹性元件可发生形变以适应不同电池单体因制造误差而产生的厚度变化及同一电池单体在化成时极板膨胀引起的厚度变化,其该弹性元件能保证压板对电池单体的有效压紧,能在电池单体化成工艺过程中保证电池单体的内在品质和外观形状。
此外,在电池单体充放电过程中,如果对电池单体施加一定的压力,可使电池单体的容量有一定程度的提高,本发明锂离子电池加压装置也可用于电池单体充放电测试过程中的加压。
另外,本领域技术人员还可以在本发明精神内做其它变化,当然,这些依据本发明精神所做的变化,都应包含在本发明所要求保护的范围之内。
Claims (13)
- 一种锂离子电池加压装置,其特征在于,包括:底板、固定框架、压板及铰链装置,该固定框架与该底板的相对位置固定,该压板通过该铰链装置与该固定框架连接,该铰链装置使该压板与该底板间隔设置,该压板与该底板之间具有一容置空间用于容纳电池单体;该铰链装置包括铰链座、第一铰链臂、第二铰链臂、第一销轴、第二销轴、第三销轴及摇杆,所述铰链座与所述固定框架连接,所述第一铰链臂通过所述第一销轴与所述铰链座铰接,所述第二铰链臂通过所述第二销轴与所述第一铰链臂铰接,所述第二铰链臂通过所述第三销轴与所述压板铰接,所述手柄与所述第一铰链臂固定连接,该手柄用于带动所述第一铰链臂进行转动,从而使所述第一铰链臂带动所述第二铰链臂进行转动,进而带动所述压板靠近或远离所述底板;该铰链装置具有一死点位置,该死点位置是所述第一铰链臂和所述第二铰链臂转动到使所述第一销轴、所述第二销轴及所述第三销轴处于同一直线时的位置,当所述第一铰链臂和所述第二铰链臂在所述手柄的带动下到达所述死点位置时,放置在所述压板与所述底板之间的所述电池单体被压紧。
- 如权利要求1所述的锂离子电池加压装置,其特征在于,所述底板与所述压板平行间隔设置。
- 如权利要求1所述的锂离子电池加压装置,其特征在于,所述固定框架在一方向X上具有第一通孔,所述方向X为沿所述压板厚度面向所述底板的方向,所述铰链座包括沿所述方向X同轴设置且依次连接的第一连接段及第二连接段,所述第一连接段贯穿所述第一通孔且可在所述第一通孔中沿所述方向X滑动,所述第一连接段在所述第一通孔远离所述压板的一侧与一垫片固定连接,该铰链座在该第一通孔远离该压板的一侧可通过该垫片卡在该固定框架上;所述第二连接段位于所述第一通孔面向所述压板的一侧,该铰链座在该第一通孔面向该压板的一侧可通过该第二连接段卡在该固定框架上,并使该固定框架通过该第二连接段对该铰链装置及该压板施加一沿所述方向X的压力,从而使该电池单体压紧。
- 如权利要求3所述的锂离子电池加压装置,其特征在于,所述铰链座进一步包括弹性元件,该弹性元件沿所述方向X设置于所述第二连接段与所述固定框架之间,当所述第一铰链臂和所述第二铰链臂处于死点位置时,该弹性元件处于压缩状态,并向所述铰链座提供一压向所述压板的压力,以保证所述压板对所述电池单体的有效压紧。
- 如权利要求4所述的锂离子电池加压装置,其特征在于,当所述第一铰链臂和所述第二铰链臂处于死点位置时,所述弹性元件并非处于弹性压缩极限,还可进一步弹性压缩。
- 如权利要求5所述的锂离子电池加压装置,其特征在于,述弹性元件为蝶形弹簧,该蝶形弹簧套在所述第一连接段上,该蝶形弹簧沿其形变方向具有相对的第一端和第二端,所述第二连接段在与所述第一连接段连接的地方形成一背向所述压板的台阶面,所该蝶形弹簧的第一端与所述台阶面接触,该蝶形弹簧的第二端与所述固定框架接触。
- 如权利要求3所述的锂离子电池加压装置,其特征在于,所述固定框架在所述方向X上具有与所述第一通孔同轴设置的第二通孔,该第二通孔位于该第一通孔面向所述压板的一侧,该第二连接段穿入该第二通孔并可在该第二通孔中沿所述方向X滑动。
- 如权利要求7所述的锂离子电池加压装置,其特征在于,所述第一连接段与所述第一通孔及所述第二连接段与所述第二通孔均采用小间隙孔轴的方式进行配合。
- 如权利要求1所述的锂离子电池加压装置,其特征在于,所述固定框架包括固定架及多个支撑体,该多个支撑体用于支撑、固定并间隔所述固定架与所述底板,该支撑体的两端分别与所述底板与所述固定架固定连接,所述铰链装置与该固定架连接。
- 如权利要求1所述的锂离子电池加压装置,其特征在于,所述加压装置进一步包括一限位挡板,该限位挡板位于所述第二铰链臂的转动轨迹上,当所述第二铰链臂到达所述死点位置时,该限位挡板能阻止所述第二铰链臂继续转动。
- 如权利要求1所述的锂离子电池加压装置,其特征在于,所述加压装置进一步包括一角铁,所述压板通过该角铁与所述第二铰链臂铰接,所述角铁包括两个一体成型且相互垂直的侧板,其中一个侧板与所述压板叠加设置并固定连接,另一个侧板垂直于所述压板设置且通过所述第三销轴与所述第二铰链臂铰接。
- 如权利要求1所述的锂离子电池加压装置,其特征在于,该铰链装置的数量为四个,该四个铰链装置与该压板进行铰接的四个铰接点形成一个平行四边形,该四个铰链装置分为两组,每组包括两个同轴设置的铰链装置,组与组之间的铰链装置不同轴设置。
- 如权利要求12所述的锂离子电池加压装置,其特征在于,该四个铰链装置共用两个手柄,每一手柄同时与两个同轴设置的铰链装置的第一铰链臂固定连接,用于同时带动该两个铰链装置进行转动。
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