Classifications

• • C—CHEMISTRY; METALLURGY
  • C05—FERTILISERS; MANUFACTURE THEREOF
  • C05G—MIXTURES OF FERTILISERS COVERED INDIVIDUALLY BY DIFFERENT SUBCLASSES OF CLASS C05; MIXTURES OF ONE OR MORE FERTILISERS WITH MATERIALS NOT HAVING A SPECIFIC FERTILISING ACTIVITY, e.g. PESTICIDES, SOIL-CONDITIONERS, WETTING AGENTS; FERTILISERS CHARACTERISED BY THEIR FORM
  • C05G3/00—Mixtures of one or more fertilisers with additives not having a specially fertilising activity
• • A—HUMAN NECESSITIES
  • A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
  • A23K—FODDER
  • A23K20/00—Accessory food factors for animal feeding-stuffs
  • A23K20/10—Organic substances
• • A—HUMAN NECESSITIES
  • A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
  • A23K—FODDER
  • A23K40/00—Shaping or working-up of animal feeding-stuffs
  • A23K40/10—Shaping or working-up of animal feeding-stuffs by agglomeration; by granulation, e.g. making powders
• • A—HUMAN NECESSITIES
  • A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
  • A23K—FODDER
  • A23K50/00—Feeding-stuffs specially adapted for particular animals
  • A23K50/10—Feeding-stuffs specially adapted for particular animals for ruminants
  • A23K50/15—Feeding-stuffs specially adapted for particular animals for ruminants containing substances which are metabolically converted to proteins, e.g. ammonium salts or urea
• • A—HUMAN NECESSITIES
  • A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
  • A61K—PREPARATIONS FOR MEDICAL, DENTAL OR TOILETRY PURPOSES
  • A61K31/00—Medicinal preparations containing organic active ingredients
  • A61K31/16—Amides, e.g. hydroxamic acids
  • A61K31/17—Amides, e.g. hydroxamic acids having the group >N—C(O)—N< or >N—C(S)—N<, e.g. urea, thiourea, carmustine
• • A—HUMAN NECESSITIES
  • A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
  • A61K—PREPARATIONS FOR MEDICAL, DENTAL OR TOILETRY PURPOSES
  • A61K47/00—Medicinal preparations characterised by the non-active ingredients used, e.g. carriers or inert additives; Targeting or modifying agents chemically bound to the active ingredient
  • A61K47/06—Organic compounds, e.g. natural or synthetic hydrocarbons, polyolefins, mineral oil, petrolatum or ozokerite
  • A61K47/08—Organic compounds, e.g. natural or synthetic hydrocarbons, polyolefins, mineral oil, petrolatum or ozokerite containing oxygen, e.g. ethers, acetals, ketones, quinones, aldehydes, peroxides
• • A—HUMAN NECESSITIES
  • A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
  • A61K—PREPARATIONS FOR MEDICAL, DENTAL OR TOILETRY PURPOSES
  • A61K47/00—Medicinal preparations characterised by the non-active ingredients used, e.g. carriers or inert additives; Targeting or modifying agents chemically bound to the active ingredient
  • A61K47/06—Organic compounds, e.g. natural or synthetic hydrocarbons, polyolefins, mineral oil, petrolatum or ozokerite
  • A61K47/08—Organic compounds, e.g. natural or synthetic hydrocarbons, polyolefins, mineral oil, petrolatum or ozokerite containing oxygen, e.g. ethers, acetals, ketones, quinones, aldehydes, peroxides
  • A61K47/12—Carboxylic acids; Salts or anhydrides thereof
• • A—HUMAN NECESSITIES
  • A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
  • A61K—PREPARATIONS FOR MEDICAL, DENTAL OR TOILETRY PURPOSES
  • A61K47/00—Medicinal preparations characterised by the non-active ingredients used, e.g. carriers or inert additives; Targeting or modifying agents chemically bound to the active ingredient
  • A61K47/30—Macromolecular organic or inorganic compounds, e.g. inorganic polyphosphates
  • A61K47/32—Macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds, e.g. carbomers, poly(meth)acrylates, or polyvinyl pyrrolidone
• • A—HUMAN NECESSITIES
  • A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
  • A61K—PREPARATIONS FOR MEDICAL, DENTAL OR TOILETRY PURPOSES
  • A61K47/00—Medicinal preparations characterised by the non-active ingredients used, e.g. carriers or inert additives; Targeting or modifying agents chemically bound to the active ingredient
  • A61K47/30—Macromolecular organic or inorganic compounds, e.g. inorganic polyphosphates
  • A61K47/34—Macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polyesters, polyamino acids, polysiloxanes, polyphosphazines, copolymers of polyalkylene glycol or poloxamers
• • A—HUMAN NECESSITIES
  • A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
  • A61K—PREPARATIONS FOR MEDICAL, DENTAL OR TOILETRY PURPOSES
  • A61K9/00—Medicinal preparations characterised by special physical form
  • A61K9/0012—Galenical forms characterised by the site of application
  • A61K9/0053—Mouth and digestive tract, i.e. intraoral and peroral administration
  • A61K9/0056—Mouth soluble or dispersible forms; Suckable, eatable, chewable coherent forms; Forms rapidly disintegrating in the mouth; Lozenges; Lollipops; Bite capsules; Baked products; Baits or other oral forms for animals
• • B—PERFORMING OPERATIONS; TRANSPORTING
  • B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
  • B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
  • B01J2/00—Processes or devices for granulating materials, e.g. fertilisers in general; Rendering particulate materials free flowing in general, e.g. making them hydrophobic
  • B01J2/003—Processes or devices for granulating materials, e.g. fertilisers in general; Rendering particulate materials free flowing in general, e.g. making them hydrophobic followed by coating of the granules
• • B—PERFORMING OPERATIONS; TRANSPORTING
  • B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
  • B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
  • B01J2/00—Processes or devices for granulating materials, e.g. fertilisers in general; Rendering particulate materials free flowing in general, e.g. making them hydrophobic
  • B01J2/16—Processes or devices for granulating materials, e.g. fertilisers in general; Rendering particulate materials free flowing in general, e.g. making them hydrophobic by suspending the powder material in a gas, e.g. in fluidised beds or as a falling curtain
• • C—CHEMISTRY; METALLURGY
  • C05—FERTILISERS; MANUFACTURE THEREOF
  • C05C—NITROGENOUS FERTILISERS
  • C05C9/00—Fertilisers containing urea or urea compounds
• • C—CHEMISTRY; METALLURGY
  • C05—FERTILISERS; MANUFACTURE THEREOF
  • C05C—NITROGENOUS FERTILISERS
  • C05C9/00—Fertilisers containing urea or urea compounds
  • C05C9/005—Post-treatment
• • C—CHEMISTRY; METALLURGY
  • C05—FERTILISERS; MANUFACTURE THEREOF
  • C05G—MIXTURES OF FERTILISERS COVERED INDIVIDUALLY BY DIFFERENT SUBCLASSES OF CLASS C05; MIXTURES OF ONE OR MORE FERTILISERS WITH MATERIALS NOT HAVING A SPECIFIC FERTILISING ACTIVITY, e.g. PESTICIDES, SOIL-CONDITIONERS, WETTING AGENTS; FERTILISERS CHARACTERISED BY THEIR FORM
  • C05G5/00—Fertilisers characterised by their form
  • C05G5/10—Solid or semi-solid fertilisers, e.g. powders
  • C05G5/12—Granules or flakes
• • C—CHEMISTRY; METALLURGY
  • C07—ORGANIC CHEMISTRY
  • C07C—ACYCLIC OR CARBOCYCLIC COMPOUNDS
  • C07C273/00—Preparation of urea or its derivatives, i.e. compounds containing any of the groups, the nitrogen atoms not being part of nitro or nitroso groups
  • C07C273/02—Preparation of urea or its derivatives, i.e. compounds containing any of the groups, the nitrogen atoms not being part of nitro or nitroso groups of urea, its salts, complexes or addition compounds
  • C07C273/14—Separation; Purification; Stabilisation; Use of additives
• • C—CHEMISTRY; METALLURGY
  • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
  • C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
  • C08J3/00—Processes of treating or compounding macromolecular substances
  • C08J3/12—Powdering or granulating
• • C—CHEMISTRY; METALLURGY
  • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
  • C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
  • C08J2339/00—Characterised by the use of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a single or double bond to nitrogen or by a heterocyclic ring containing nitrogen; Derivatives of such polymers
  • C08J2339/02—Homopolymers or copolymers of vinylamine
• • C—CHEMISTRY; METALLURGY
  • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
  • C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
  • C08J2379/00—Characterised by the use of macromolecular compounds obtained by reactions forming in the main chain of the macromolecule a linkage containing nitrogen with or without oxygen, or carbon only, not provided for in groups C08J2361/00 - C08J2377/00
  • C08J2379/02—Polyamines
• • C—CHEMISTRY; METALLURGY
  • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
  • C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
  • C08J2439/00—Characterised by the use of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a single or double bond to nitrogen or by a heterocyclic ring containing nitrogen; Derivatives of such polymers
  • C08J2439/02—Homopolymers or copolymers of vinylamine
• • C—CHEMISTRY; METALLURGY
  • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
  • C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
  • C08J2479/00—Characterised by the use of macromolecular compounds obtained by reactions forming in the main chain of the macromolecule a linkage containing nitrogen with or without oxygen, or carbon only, not provided for in groups C08J2461/00 - C08J2477/00
  • C08J2479/02—Polyamines

Definitions

• the invention relates to a particulate, urea-containing composition, a method and an apparatus for their preparation, their use as fertilizers, as technical urea or feed additive and the use of an additive for producing a particulate, urea-containing composition.
• urea-containing compositions For the preparation of particulate, urea-containing compositions, various methods are known in the art.
• urea particles were usually prepared by means of prilling, wherein a substantially anhydrous urea melt (water content of 0.1 to 0.3 wt .-%) are sprayed from the upper part of a Sprühkristallisationsturmes in an ascending stream of air at ambient temperature and solidify the drops into crystals (prills).
• prills obtained in this way have relatively small diameters and low mechanical strength.
• Urea particles with larger particle diameters and better mechanical properties are today usually prepared by granulation of a substantially anhydrous urea melt or an aqueous urea solution in a fluidized bed, as described for example in US 4,219,589.
• an aqueous urea solution is added with a urea concentration of 70-99.9 wt .-% in the form of very finely divided droplets with an average diameter of 20-120 ⁇ in a fluidized bed of urea particles, the temperature being chosen in that the water of the solution sprayed on the particles of urea is vaporized and urea is deposited on the particles to obtain granules having a desired particle size of 2.5 mm or more.
• granulation additives which reduce this formation of dust are frequently used.
• the addition of these additives causes the granules particles and in particular their surface remain plastic, so that due to their rolling movements and collisions round particles are obtained with a smooth surface and good mechanical stability. Therefore, the granules thus obtained has a high pressure and impact resistance, a low tendency to dust formation by abrasion and beyond even a prolonged storage only a slight tendency to clumping.
• Corresponding granulation additives However, they are not only used in fluid bed granulation, but also in other processes, such as spray crystallization or drum granulation.
• dust is understood to mean particles with a diameter of less than 0.5 mm.
• This generation of dust is mainly due to three sources.
• the abrasion of the granules due to movements and collisions of the particles mentioned, for example in a fluidized bed the amount of dust accumulated depends significantly on the mechanical properties of the granules.
• the nozzles each produce droplets with a certain distribution of diameters, with the finest droplets then solidifying before they strike the urea particles, so that the dust thus formed leaves the pelletizer with the exhaust air again.
• compositions prepared using formaldehyde and urea-formaldehyde condensates prepared using formaldehyde and urea-formaldehyde condensates
• a particulate composition is obtained whose particles show at least comparable or even better properties than compositions made using formaldehyde and urea-formaldehyde condensates, in particular with regard to mechanical properties such as compressive strength, impact resistance, low tendency to abrasion or Clumping, especially during prolonged storage.
• One aspect of the invention relates to a particulate composition containing
• polymers and oligomers containing amino groups of the present invention include polymers and oligomers having a molecular weight (MW) of from 250 to 2,000,000, from 300 to 2,000,000, from 350 to 2,000,000, from 400 to 2,000,000, from 450 to 2,000,000, from 500 to 2,000,000, from 550 to 2,000,000, from 600 to 2,000,000, from 650 to 2,000,000, from 700 to 2,000,000, from 750 to 2,000,000, from 800 to 2,000,000, from 850 to 2,000,000, from 900 to 2,000,000, from 950 to 2,000,000, from 1,000 to 2,000,000, from 1,050 to 2,000,000, from 1,100 to 2,000,000, from 1,150 to 2,000,000, and from 1,200 to 2,000,000 Daltons.
• MW molecular weight
• the amino group-containing polymers and oligomers used in the present invention may have a molecular weight (MW) of 500 to 1,000,000, from 550 to 1,000,000, from 600 to 1,000,000, from 650 to 1,000,000, from 700 to 1, 000,000, from 750 to 1, 000,000, from 800 to 1, 000,000, from 850 to 1, 000,000, from 900 to 1, 000,000, from 950 to 1, 000,000, from 1,000 to 1, 000,000, from 1050 to 1, 000,000, from 1 100 to 1, 000,000, from 1 150 to 1, 000,000, as well as from 1200 to 1, 000,000 Daltons or in the range of 500 to 10,000, 550 to 10,000, 600 to 10,000, 650 to 10,000, 700 to 10,000, 750 to 10,000, 800 to 10,000, 850 to 10,000, 900 to 10,000, 950 to 10,000, from 1,000 to 10,000, from 1,050 to 10,000, from 1,100 to 10,000, from 1,150 to 10,000, and from 1,200 to 10,000 daltons.
• MW molecular weight
• the amino group-containing polymers and oligomers may have a nitrogen content of from 10 to 50% by weight, based on the weight of the polymer or oligomer, of primary, secondary or tertiary amino groups independently containing alkyl or arylalkyl groups.
• aryl may be phenyl or pyridyl, in particular, unsubstituted or optionally substituted with 1, 2, 3, 4 or 5 substituents independently selected from the group consisting which from F, Cl, Br, CF 3 , C 1-6 alkyl, C 1-6 alkoxy, NH 2 , C 1-6 alkyl amino and di (C 1-6 alkyl) amino.
• polymers and oligomers containing amino groups include polyamines, polymeric polyamines, nitrogen-substituted vinyl polymers, polyoxazolines, polypropylenimine and its dendrimers, polyethylenimine and its dendrimers, polyamidoamine and its dendrimers, as well as copolymers and derivatives and combinations of two or more of said substances into consideration.
• Preferred amino group-containing polymers and oligomers include polyamines and polymeric polyamines, polyalkyleneimines, e.g. Polyethyleneimines and polypropyleneimines, polyvinylamines, polyalkoxylated polyamines, ethoxylated polyamines, propoxylated polyamines, alkylated and benzylated polyamines and combinations of two or more of the aforementioned components.
• polyalkyleneimines e.g. Polyethyleneimines and polypropyleneimines
• polyvinylamines polyalkoxylated polyamines
• ethoxylated polyamines ethoxylated polyamines
• propoxylated polyamines alkylated and benzylated polyamines and combinations of two or more of the aforementioned components.
• Polyethyleneimines, polyethyleneimine dendrimers, and their copolymers, derivatives and mixtures of at least two of these components are very particularly preferably used as amino-containing polymers and oligomers.
• Suitable polyethyleneimines may include linear or branched polyethylenimine polymers or oligomers having, for example, 10 or more monomer units and their derivatives, analogs, copolymers and mixtures of at least two of these components.
• Polyethyleneimines can be obtained by the polymerization of ethyleneimine and are commercially available on the market, for example in the form of Lupasol ® and Epomin ® product families and especially the products Lupasol ® G20, Lupasol ® FG, Lupasol ® G35, Lupasol ® P, and Lupasol ® 1595 (the Lupasol ® products are available (from BASF Florham Park, NJ, USA)) and Epomin ® SP-003, SP-006 Epomin ®, Epomin ® SP-012, SP-018 Epomin ®, Epomin ® SP- 200, Epomin ® SP-1000 and SP-1050 Epomin ® (the Epomin ® products are available (from Nippon Shokubai
• Suitable functionalized polyvinyl compounds according to the invention are, in particular, compounds based on the repeating unit (CHXCHY) n , in which X is selected from the group consisting of H, NH 2 , OH, COOH, COR, CONH 2 , CH 2 NH 2 , CH 2 NHR, CH 2 OH and CH 2 OR and Y is selected from the group consisting of NH 2 , OH, COOH, COR, CONH 2 , CH 2 NH 2 , CH 2 NHR, CH 2 OH and CH 2 OR and wherein each R independently may be alkyl, in particular C 1-6 -alkyl, or aryl, in particular phenyl or pyridyl, which is unsubstituted or optionally substituted by 1, 2, 3, 4 or 5 substituents independently of one another selected from the group consisting of F, Cl, Br, CF 3 , C 1-6 alkyl, C 1-6 alkoxy, NH 2 , C 1-6 alkylamino and
• the functionalized polyvinyl compounds used in the present invention may have a molecular weight (MW) of from 250 to 2,000,000, from 300 to 2,000,000, from 350 to 2,000,000, from 400 to 2,000,000, from 450 to 2,000,000, from 500 to 2,000,000, from 550 to 2,000,000, from 600 to 2,000,000, from 650 to 2,000,000, from 700 to 2,000,000, from 750 to 2,000,000, from 800 to 2,000,000, from 850 to 2,000,000, from 900 to 2,000,000, from 950 to 2,000,000, from 1,000 to 2,000,000, from 1050 to 2,000,000, from 1 100 to 2,000,000, from 1,150 to 2,000,000, as well as from 1,200 to 2,000,000 Daltons.
• MW molecular weight
• the functionalized polyvinyl compound is preferably polyvinyl alcohol or polyvinylamine or a mixture thereof. Most preferably, the functionalized polyvinyl compound is a polyvinylamine.
• the polyvinylamine and polyvinyl alcohol may each preferably have a molecular weight (MW) of 500 to 1,000,000, from 550 to 1,000,000, from 600 to 1,000,000, from 650 to 1,000,000, from 700 to 1,000,000, from 750 to 1, 000,000, from 800 to 1, 000,000, from 850 to 1, 000,000, from 900 to 1, 000,000, from 950 to 1, 000,000, from 1,000 to 1, 000,000, from 1050 to 1, 000,000, from 1 100 to 1, 000,000, from 1 150 to 1, 000, 000, as well as from 1200 to 1, 000,000 daltons or in the range of 500 to 10,000, from 550 to 10,000, from 600 to 10,000, from 650 to 10,000, from 700 to 10,000, from 750 to 10,000, from 800 to 10,000, from 850 to 10,000, from 900 to 10,000, from 950 to 10,000, from 1,000 to 10,000, from 1050 to 10,000, from 1,100 to 10,000, from 1,150 to 10,000, and from 1,200 to 10,000 daltons.
• MW molecular weight
• Suitable polyvinylamines include in particular linear polymers and copolymers derived from vinylformamide monomers which may include cationic and anionic polyvinylamine copolymers as well as charged and protonated polyvinylamines.
• Suitable polyvinylamines are commercially available on the market, for example those of Lupamin ® product family and especially the products Lupamin ® 1595, Lupamin ® 4500, Lupamin ® 5095, Lupamin ® 9030, Lupamin ® 9050 and Lupamin ® 9095th examples of cationic and anionic polyvinylamine copolymers are those of the Luredur ® product family and especially the products Luredur ® On na, Luredur ® AV, Luredur ® VH Luredur ® VI, Luredur ® VM, Luredur ® PR8094, PR8261 Luredur ®, and Luredur ® PR8349.
• Examples charged or protonated polyvinylamines are products of Catiofast® ® product range and in particular the products Catiofast® ® GM, Catiofast® ® PL, Catiofast® ® PR8236, Catiofast® ® VCB, Catiofast® ® VFH, Catiofast® ® VLW, Catiofast® ® VMP and Catiofast® ® VSH.
• the Lupamin ®, Luredur ®, and Catiofast® ® products are available from BASF (Florham Park, NJ, USA).
• component (iii) linear or branched aliphatic C 2 -C 8 dialdehydes are used.
• Preferred as additive component (iii) is ethanedial or glutaraldehyde, more preferably glutaraldehyde.
• the weights (% by weight) given in connection with the particulate composition always refer to the total weight of the particulate composition.
• the person skilled in the art recognizes that the stated components and weight data need not be satisfied for any arbitrarily small subset of the particles, but on average over a representative amount of the particles produced.
• the particulate composition according to the invention may contain, in addition to the constituents mentioned, further constituents.
• the type of constituents and their amount depend, for example, on the component (i) used.
• the particulate composition of the invention may contain water, for example in an amount of 0.05 to 0.5 wt .-%, in particular 0.1 to 0.3 wt .-% and by-products of Urea synthesis such as biuret or NH 3 .
• the proportion of by-products is not more than 1.5% by weight, in particular not more than 1.25% by weight.
• the particulate composition contains as component (iv) of the additive at least one compound selected from the group of aliphatic dicarboxylic acids, their salts and anhydrides, aliphatic tricarboxylic acids, their salts and anhydrides, aromatic dicarboxylic acids, their salts and anhydrides, and the aldehyde acids, their salts and anhydrides, wherein preferably the weight fraction of component (i)> 60 wt .-% and the weight ratio of the sum of components (ii), (iii) and (iv) in the composition ⁇ 1 wt .-% is ,
• the components (ii), (iii) and (iv) used in the preparation of the particulate composition may optionally interact partially or even completely with one another and optionally also with the urea component (i).
• crosslinking with formation of covalent bonds for aldehydes or carboxylic acid anhydrides with urea is known or the formation of complexes of urea and carboxylic acids.
• Components, e.g. Polyvinyl alcohol and polyvinylamine tend to form hydrogen bonds. Possibly. Therefore, the components used to prepare the particulate composition are present in the final product obtained in partially or fully modified form. According to the invention, such modified components are also included.
• the particulate composition according to the invention contains
• composition according to the invention has an aliphatic dicarboxylic acid as component (iv), this may preferably be selected from the group consisting of oxalic acid, malonic acid, succinic acid, glutaric acid, adipic acid, pimelic acid, suberic acid, azealic acid, sebacic acid, undecanedioic acid, dodecanedioic acid, tridecanedioic acid, tetradecanedioic acid, Hexadecanedioic acid, and in each case their salts and anhydrides.
• Particularly preferred as the dicarboxylic acid of component (iv) is oxalic acid, succinic acid or a mixture of these two acids.
• composition according to the invention comprises an aliphatic tricarboxylic acid as component (iv), this may preferably be selected from the group consisting of citric acid, iso-citric acid, and in each case their salts and anhydrides. Particular preference is given as the tricarboxylic acid of component (iv) citric acid.
• an aromatic dicarboxylic acid or its anhydride this may preferably be selected from the group consisting of phthalic acid, phthalic anhydride, isophthalic acid and terephthalic acid. Particular preference is given as the aromatic dicarboxylic acid of component (iv) or its anhydride, phthalic acid, phthalic anhydride or a mixture thereof.
• composition according to the invention comprises an aldehyde acid as component (iv), this is preferably glyoxylic acid.
• the particulate composition contains
• additive comprising (ii) a combination of polyethyleneimine and polyvinylamine
• additive comprising (iii) glutaraldehyde
• additive comprising (ii) a combination of polyethylenimine and polyvinylamine and (iv) oxalic acid;
• additive comprising (ii) a combination of polyethylenimine and polyvinylamine and (iv) citric acid;
• an additive comprising (ii) a combination of polyethyleneimine and polyvinylamine and (iv) succinic acid;
• additive comprising (ii) a combination of polyethylenimine and polyvinylamine and (iv) phthalic acid;
• additive comprising (ii) a combination of polyethyleneimine and polyvinylamine and (iv) phthalic anhydride;
• additive comprising (ii) a combination of polyethylenimine and polyvinylamine, and (iv) glutaraldehyde;
• an additive comprising (ii) a combination of polyethyleneimine and polyvinylamine and (iv) glyoxylic acid;
• proportion by weight of component (i) is> 97% by weight and the proportion by weight of the sum of components (ii), (iii) and (iv) in the composition is ⁇ 1% by weight.
• the proportion by weight of the component (i) in the particulate composition is preferably> 97% by weight, particularly preferably> 98% by weight, very particularly preferably> 98.5% by weight.
• the proportion by weight of the additive component may vary, for example, depending on the components (ii), (iii) and (iv) used.
• the weight fraction of the sum of components (ii), (iii) and (iv) in the particulate composition is preferably ⁇ 0.5% by weight, more preferably ⁇ 0.4% by weight, very particularly preferably ⁇ 0.3 Wt .-% and still more preferably ⁇ 0.25 wt .-%.
• the additive component comprises two or more components
• their relative proportions may also vary.
• the weight ratio of components (ii) and (iii) or the weight ratio of components (ii) and (iv) may range from 1:20 to 20: 1, preferably from 1:15 to 15: 1, more preferably 1 : 10 to 10: 1 and include incremental values therebetween.
• Very particularly preferred embodiments of the particulate composition comprise a combination of polyethyleneimine and polyvinylamine.
• the weight ratio of polyethyleneimine and polyvinylamine within the combination of these two components can vary, for example, in the range of 1:20 to 20: 1, preferably 1:15 to 15: 1, more preferably 1:10 to 10: 1, and incremental values therebetween include.
• the weight ratio of the combination of the two components polyethyleneimine and polyvinylamine to component (iii) or the weight ratio of the combination of the two components polyethylenimine and polyvinylamine to component (iv) can vary and in each case in the range from 1:20 to 20: 1, preferably from 1:15 to 15: 1, more preferably 1:10 to 10: 1, and incremental values therebetween.
• the particulate composition of the invention is substantially free of formaldehyde.
• the expression "essentially free of formaldehyde” in the context of the present invention means that the composition is ⁇ 0.1% by weight, preferably ⁇ 0.05% by weight, more preferably ⁇ 0.005% by weight and even more preferably ⁇ 0.0005 wt .-% formaldehyde.
• Another aspect of the present invention relates to the use of an additive as described above for the preparation of a particulate composition containing urea.
• Another aspect of the invention relates to a process for producing a particulate composition containing urea comprising the steps
• the urea content of the solution used in step (A) is> 60% by weight, preferably> 95% by weight, more preferably> 97% by weight, very preferably> 98% by weight .-%, even more preferably> 98.5 wt .-% is.
• step (B) The granulation of the urea-containing solution with the addition of an additive according to step (B) can be carried out by customary methods known to the person skilled in the art, for example by means of prilling, drum granulation or fluid bed granulation.
• the granulation in step (B) takes place by means of fluidized-bed granulation comprising the steps
• the additive comprises two or more components, these can each be used individually or together, or else in the form of premixes in the process according to the invention.
• the times and addition of the components may vary. It is thus possible, for example, to add one or more of the components to the urea solution provided or to add one or more of the components to it only immediately before the urea-containing solution is sprayed on.
• Suitable liquids for the solutions or other formulations are in particular water, but also organic solvents such as alcohols, ethers, etc. into consideration.
• the temperature of the urea-containing solution is preferably> 130 ° C.
• the method comprises step (C):
• a fraction (F1) contains particles of the desired target size
• a fraction (F2) contains particles having a size above the desired target size
• a fraction (F3) contains particles having a size below the desired target size, and preferably wherein the fraction F2 after comminution of the particles and the fraction F3 back into the process is returned.
• urea and its further processing into particulate compositions is usually also ammonia.
• This one can by a Laundry with suitable acids, such as nitric acid or sulfuric acid in the corresponding ammonium salts, such as ammonium nitrate or ammonium sulfate transferred and these are used for further use, for example in fertilizers.
• suitable acids such as nitric acid or sulfuric acid
• ammonium salts such as ammonium nitrate or ammonium sulfate transferred and these are used for further use, for example in fertilizers.
• Suitable processes and carrying out the acid wash are described, for example, in WO2010 / 060535.
• the method according to the invention comprises the step (D):
• the acid wash can advantageously also be carried out using the above-described acids of component (iv), so that the salts thus obtained can then be used as component (iv) in the additive according to the invention.
• Another aspect of the present invention relates to a particulate composition obtainable by a method according to the invention as described above.
• Another aspect of the present invention is the use of a particulate urea composition as described above as a fertilizer, as a technical urea or as a feed additive, in particular as a feed additive for ruminants such as cattle.
• a further aspect of the invention relates to an apparatus for producing a particulate composition comprising urea comprising:
• the granulator (a) is a fluid bed granulator.
• the device according to the invention is particularly suitable for carrying out the method according to the invention.
• a further aspect of the invention therefore relates to the use of the device according to the invention for carrying out the method according to the invention for producing a particulate composition comprising urea.
• the method according to the invention and the device according to the invention can be combined, for example, with a plant for the production of urea.
• urea was granulated in a fluid bed granulator with a cylindrical fluid bed of 40 cm diameter at a temperature of about 108 ° C.
• the fluid bed was closed on the underside with a perforated plate whose holes had a diameter of 2.0 mm.
• the fluidizing air flowed into the fluidized bed at a superficial velocity of about 2 m / s.
• An overflow was placed 10 cm above the bottom plate on the side wall of the bed.
• a defined amount (about 45 kg) of urea particles or urea granules having a narrow size distribution was then added to the granulator column as seeds for granulation.
• the bed of germs (about 50 cm deep) was fluidized with hot air at a temperature of about 100 ° C and the addition of 96 to 97 wt .-% urea solution started at a temperature of about 135 ° C, as soon as the bed had reached the intended temperature of about 108 ° C for the run.
• the urea solution having a water content of 3-4% by weight was then supplied at a rate of 350 kg / h via a spray nozzle which was at a temperature of about 140 ° C with air at a rate of 240 kg / h , was placed in the fluidized bed granulator.
• the granulation additives used in Table 1 below were then mixed with the urea solution at approximately 135 °.
• Solids were removed from the fluidized bed at regular 5 minute intervals via an outlet to achieve a substantially constant bed height. Samples of the solids so collected were then screened to determine their size distribution. No solids were returned to the fluid bed granulator. The duration per batch was about 30 minutes each. At the end of this time, the feed was discontinued, the granules cooled to about 100 ° C, removed from the fluid bed granulator, and screened for separation into the different fractions. The fraction having the desired size distribution was then cooled to about 60 ° C to analyze its product properties. All fractions were weighed to determine the growth rate of the granules. Furthermore, the dust was collected from the bag filters of the exhaust device and weighed.
• Table 1 a gives the corresponding assessment of the granules in terms of dust formation, compressive strength, density and lumping.
• the indicated sensitivity for dust formation is the result of a visual assessment of collected dust from a small fluid bed cooler.
• the scale used for the evaluation of the granules obtained is shown in Table 1 b.
• Example 2 In accordance with the procedure described in Example 1, the influence of an inventive granulation of oxalic acid in various dosages and a mixture of 500 mg / kg polyethyleneimine and polyvinylamine (40 wt .-% / 60 wt .-%, each based on the mixture of polyethyleneimine and Polyvinylamine).
• the oxalic acid was added to the storage tank of the urea solution, and the polyethylenimine / polyvinylamine mixture was fed to the nozzle supplied urea stream before spraying.
• the thus-obtained urea solution having a water content of 3% by weight was then supplied at a temperature of 132 ° C. at a rate of 350 kg / h, and the work-up was carried out as described in Example 1.
• a corresponding comparative experiment with formaldehyde was also carried out.
• the influence of granulation additives according to the invention consisting of a mixture of 500 mg / kg of polyethyleneimine and polyvinylamine (40% by weight / 60% by weight, based in each case on the mixture of polyethyleneimine and polyvinylamine) with oxalic acid, Citric acid, succinic acid, phthalic acid, phthalic anhydride, glutaraldehyde and glyoxylic acid determined on the granulation of urea.
• Oxalic acid, citric acid, succinic acid, phthalic acid, phthalic anhydride and glutaraldehyde were each added to the urea reservoir, and the glyoxylic acid and the mixture of polyethylenimine and polyvinylamine were each added to the urea stream supplied to the nozzle before spraying.
• the thus obtained urea solution with a water content of 3 wt .-% was then fed at a temperature of 132 ° C at a rate of 350 kg / h and the workup was carried out as described in Example 1.
• a corresponding comparative experiment with formaldehyde was also carried out.

Landscapes

• Chemical & Material Sciences (AREA)
• Health & Medical Sciences (AREA)
• Life Sciences & Earth Sciences (AREA)
• Organic Chemistry (AREA)
• Polymers & Plastics (AREA)
• Veterinary Medicine (AREA)
• Medicinal Chemistry (AREA)
• Animal Behavior & Ethology (AREA)
• Pharmacology & Pharmacy (AREA)
• Epidemiology (AREA)
• General Health & Medical Sciences (AREA)
• Public Health (AREA)
• Engineering & Computer Science (AREA)
• Chemical Kinetics & Catalysis (AREA)
• Zoology (AREA)
• Food Science & Technology (AREA)
• Animal Husbandry (AREA)
• Pest Control & Pesticides (AREA)
• Oil, Petroleum & Natural Gas (AREA)
• General Chemical & Material Sciences (AREA)
• Inorganic Chemistry (AREA)
• Birds (AREA)
• Nutrition Science (AREA)
• Physiology (AREA)
• Proteomics, Peptides & Aminoacids (AREA)
• Fertilizers (AREA)
• Fodder In General (AREA)
• Compositions Of Macromolecular Compounds (AREA)

Priority Applications (8)

Applications Claiming Priority (2)

Publications (1)

Family

ID=53524731

Family Applications (1)

Country Status (11)

Cited By (4)

Families Citing this family (3)

Citations (8)

Family Cites Families (9)

• 2014
  • 2014-06-20 DE DE102014108703.8A patent/DE102014108703A1/de not_active Withdrawn
• 2015
  • 2015-06-17 MY MYPI2016002257A patent/MY177438A/en unknown
  • 2015-06-17 CN CN201580032717.7A patent/CN106458782B/zh active Active
  • 2015-06-17 WO PCT/EP2015/063599 patent/WO2015193377A1/de not_active Ceased
  • 2015-06-17 CA CA2950379A patent/CA2950379C/en active Active
  • 2015-06-17 US US15/320,269 patent/US10106469B2/en active Active
  • 2015-06-17 JP JP2016574075A patent/JP6530771B2/ja active Active
  • 2015-06-17 PL PL15734587T patent/PL3157889T3/pl unknown
  • 2015-06-17 EA EA201790049A patent/EA032215B1/ru not_active IP Right Cessation
  • 2015-06-17 EP EP15734587.7A patent/EP3157889B1/de active Active
• 2016
  • 2016-12-18 SA SA516380533A patent/SA516380533B1/ar unknown

Patent Citations (8)

Also Published As

Similar Documents

Legal Events