WO2015149404A1 - 一种雾化器以及电子烟 - Google Patents

一种雾化器以及电子烟 Download PDF

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Publication number
WO2015149404A1
WO2015149404A1 PCT/CN2014/076003 CN2014076003W WO2015149404A1 WO 2015149404 A1 WO2015149404 A1 WO 2015149404A1 CN 2014076003 W CN2014076003 W CN 2014076003W WO 2015149404 A1 WO2015149404 A1 WO 2015149404A1
Authority
WO
WIPO (PCT)
Prior art keywords
heating element
electric heating
atomizer
smoke
oil
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Ceased
Application number
PCT/CN2014/076003
Other languages
English (en)
French (fr)
Inventor
刘秋明
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Kimree Hi-Tech Inc
Original Assignee
Kimree Hi-Tech Inc
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Kimree Hi-Tech Inc filed Critical Kimree Hi-Tech Inc
Priority to US14/646,087 priority Critical patent/US20170006916A1/en
Publication of WO2015149404A1 publication Critical patent/WO2015149404A1/zh
Anticipated expiration legal-status Critical
Ceased legal-status Critical Current

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Classifications

    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05BELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
    • H05B3/00Ohmic-resistance heating
    • H05B3/02Details
    • H05B3/04Waterproof or air-tight seals for heaters
    • AHUMAN NECESSITIES
    • A24TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
    • A24FSMOKERS' REQUISITES; MATCH BOXES; SIMULATED SMOKING DEVICES
    • A24F40/00Electrically operated smoking devices; Component parts thereof; Manufacture thereof; Maintenance or testing thereof; Charging means specially adapted therefor
    • A24F40/40Constructional details, e.g. connection of cartridges and battery parts
    • A24F40/44Wicks
    • AHUMAN NECESSITIES
    • A24TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
    • A24FSMOKERS' REQUISITES; MATCH BOXES; SIMULATED SMOKING DEVICES
    • A24F40/00Electrically operated smoking devices; Component parts thereof; Manufacture thereof; Maintenance or testing thereof; Charging means specially adapted therefor
    • A24F40/40Constructional details, e.g. connection of cartridges and battery parts
    • A24F40/46Shape or structure of electric heating means
    • AHUMAN NECESSITIES
    • A24TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
    • A24FSMOKERS' REQUISITES; MATCH BOXES; SIMULATED SMOKING DEVICES
    • A24F40/00Electrically operated smoking devices; Component parts thereof; Manufacture thereof; Maintenance or testing thereof; Charging means specially adapted therefor
    • A24F40/40Constructional details, e.g. connection of cartridges and battery parts
    • A24F40/48Fluid transfer means, e.g. pumps
    • A24F40/485Valves; Apertures
    • AHUMAN NECESSITIES
    • A24TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
    • A24FSMOKERS' REQUISITES; MATCH BOXES; SIMULATED SMOKING DEVICES
    • A24F40/00Electrically operated smoking devices; Component parts thereof; Manufacture thereof; Maintenance or testing thereof; Charging means specially adapted therefor
    • A24F40/50Control or monitoring
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05BELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
    • H05B3/00Ohmic-resistance heating
    • H05B3/02Details
    • H05B3/03Electrodes
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05BELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
    • H05B3/00Ohmic-resistance heating
    • H05B3/02Details
    • H05B3/06Heater elements structurally combined with coupling elements or holders
    • AHUMAN NECESSITIES
    • A24TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
    • A24FSMOKERS' REQUISITES; MATCH BOXES; SIMULATED SMOKING DEVICES
    • A24F40/00Electrically operated smoking devices; Component parts thereof; Manufacture thereof; Maintenance or testing thereof; Charging means specially adapted therefor
    • A24F40/10Devices using liquid inhalable precursors
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05BELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
    • H05B2203/00Aspects relating to Ohmic resistive heating covered by group H05B3/00
    • H05B2203/002Heaters using a particular layout for the resistive material or resistive elements
    • H05B2203/003Heaters using a particular layout for the resistive material or resistive elements using serpentine layout
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05BELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
    • H05B2203/00Aspects relating to Ohmic resistive heating covered by group H05B3/00
    • H05B2203/014Heaters using resistive wires or cables not provided for in H05B3/54
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05BELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
    • H05B2203/00Aspects relating to Ohmic resistive heating covered by group H05B3/00
    • H05B2203/021Heaters specially adapted for heating liquids
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05BELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
    • H05B2203/00Aspects relating to Ohmic resistive heating covered by group H05B3/00
    • H05B2203/022Heaters specially adapted for heating gaseous material

Definitions

  • the utility model relates to the technical field of electronic cigarettes, in particular to an atomizer and an electronic cigarette which effectively increase the amount of smoke.
  • FIG. 1 The structure of the prior art atomizer is shown in FIG. 1.
  • the atomizer is used to atomize the smoke oil to form a smoke that can be used by the user.
  • the specific arrangement is set inside the atomization sleeve 105.
  • the fiberglass tube 102 is internally provided with a fiberglass line 103. Both ends of the fiberglass line 103 pass through the fiberglass tube 102, and are inserted into the oil storage cotton 101, and the glass fiber line 103 is wound.
  • a columnar heating wire 104 for atomizing the smoke oil is provided. Passing the fiberglass tube 102 and the glass fiber line 103 such that the oil in the oil storage cotton 101 can be conducted to the heating wire 104 to atomize the heating wire 104 to form smoke. .
  • the diameter of the heating wire 104 is 0.08-0.13 mm, the wire diameter is small, the contact area with the glass fiber wire 103 is small, and the atomization temperature of the tobacco oil is 220 ° C -300 ° C, so that the amount of smoke is large to satisfy the vital capacity.
  • the demand of the large user by increasing the current flowing through the heating wire 104, the temperature of the heating wire 104 can reach 300 ° C -600 ° C, however, this way easily burns the oil storage cotton 101, affecting The service life of electronic cigarettes. In addition, it can also be realized by increasing the length of the heating wire 104.
  • the size thereof is preferably equivalent to that of the real cigarette, so that the user can easily accept it, so the glass in the electronic cigarette and the electronic cigarette
  • the tubular tube 102 has a limited cross-sectional area, and the length of the heating wire 104 that can be increased is limited, so that the amount of atomizing smoke that the heating wire 104 can lift is also limited.
  • the length of the heating wire 104 is too long, it is easy to make the smoke oil output not in the middle position of the heating wire 104, but only the both ends of the heating wire 104 atomize the smoke oil, so that the middle position of the heating wire 104 is easily burnt. .
  • the heating wire 104 wound in a column shape may be erected such that the axial line of the heating wire 104 coincides or is parallel with the axial line of the atomizer.
  • the heating wire 104 is soft, and the winding electric heating wire 104 forms a gap between the spiral ring and the spiral ring, if the heating wire is placed upright, the force between the spiral ring and the spiral ring is due to gravity or vibration.
  • the present invention provides an atomizer and an electronic cigarette that effectively increase the amount of smoke.
  • An atomizer wherein:
  • An oil storage chamber disposed inside the atomization sleeve for accommodating the oil
  • a grease trap disposed at the opening of the oil reservoir and having a first through hole
  • An electric heating element for atomizing the smoke oil to form a smoke
  • Located between the smoke oil latch and the electric heating element, and covering the smoke oil latch is provided with a first fiberglass cloth for conveying the smoke oil to the electric heating element for atomization;
  • An atomizing electrode assembly interposed at one end of the atomizing sleeve and electrically connected to the electric heating element; wherein the electric heating element extends along a lateral meander of the atomizer and is laid on the first fiberglass cloth Upper, so that the electric heating element laid on the first fiberglass cloth has a serpentine-like structure, and the first side of the electric heating element is attached to the surface of the first fiberglass cloth.
  • the atomizer wherein the electric heating element is further disposed on a side of the cigarette oil latching member, and further disposed with a second fiberglass cloth covering the electric heating element, the second fiberglass cloth and the The first fiberglass cloth abuts and is used to deliver the soot oil to the electric heating element for atomization.
  • the atomizer wherein the atomizing electrode assembly comprises:
  • One end of the electric heating element is interposed between the first outer electrode and the insulating ring, and the other end of the electric heating element is interposed between the first inner electrode and the insulating ring.
  • the atomizing sleeve is made of a non-metallic material, and an annular convex portion is disposed on the inner surface of the inner wall of the atomizing sleeve, and the outer peripheral surface of the first outer electrode is The corresponding position of the boss portion is provided with a card slot that is fitted to the boss portion.
  • the atomizer wherein the atomizer further comprises:
  • a substrate made of a heat resistant material is disposed against the smoke oil latch
  • One side of the substrate is provided with a metal layer as the electrothermal element formed by printing or plating a metal material on the substrate.
  • the atomizer wherein the metal layer is an alloy layer made of a plurality of metal materials.
  • a vent for circulating the smoke is disposed on the alloy layer
  • a second through hole is defined in the substrate corresponding to the vent opening.
  • the alloy layer is disposed on a side of the substrate away from the smoke oil latch;
  • An oil bleed hole for conducting the smoke oil to the electric heating element is disposed on the substrate at a position corresponding to the alloy layer.
  • the atomizer wherein the substrate is a flexible circuit board or a ceramic board.
  • An electronic cigarette which comprises an electronic cigarette body
  • the electronic cigarette body is provided with a smoking end, the atomizer according to any one of the above, and a battery rod assembly for supplying power to the atomizer;
  • the battery rod assembly is disposed on an end of the electronic cigarette body away from the smoking end or the atomizer is disposed on an end of the electronic cigarette body away from the smoking end.
  • the atomizer is disposed coaxially with the battery rod assembly, and the atomizer is detachably coupled to the battery rod assembly.
  • the electronic cigarette, wherein the battery rod assembly comprises:
  • a second outer electrode and a second inner electrode are respectively electrically connected to the battery, and the second outer electrode is electrically connected to the first outer electrode, and the second inner electrode and the first inner electrode are electrically connected a sensing module for generating a trigger signal according to a user's operation;
  • Electrically coupled to the sensing module is provided with a microcontroller for generating a control signal based on the trigger signal, and the microcontroller controls the battery to power the heating element by the control signal.
  • the smoking end is formed by the atomizer extending away from one end of the battery rod assembly;
  • the smoking end is detachably coupled to the atomizer away from an end of the battery rod assembly.
  • the smoking end is formed by the battery rod assembly extending away from one end of the atomizer;
  • the smoking end is detachably coupled to the end of the battery rod assembly away from the atomizer.
  • the utility model provides an atomizer and an electronic cigarette
  • the atomizer is provided with a smoke oil latch for slowing the excessive output of the oil in the oil storage chamber to the electric heating element, through the smoke oil latch
  • the smoke oil can be uniformly outputted to the electric heating element, so that the amount of atomized smoke of the electric heating element is hooked.
  • covering the smoke oil latching member with a first fiberglass cloth for conveying the smoke oil to the electric heating element, and the first fiberglass cloth further ensures the amount of smoke oil output to the electric heating element Both are hooked.
  • the electric heating element is disposed in a laterally disposed serpentine sheet structure attached to the first fiberglass cloth, effectively increasing the length of the electric heating element and the electric heating element and the first fiberglass cloth
  • the contact area avoids the problem of uneven amount of smoke caused by gravity or vibration between the spiral ring and the spiral ring in the prior art, and the situation of scorching, so that the atomizer provided by the present invention is To a large extent, the amount of smoke is increased, and the components such as the cigarette oil latch are not burned, which effectively protects the service life and safety of the atomizer and improves the yield of the product.
  • FIG. 1 is a schematic cross-sectional view showing the structure of a prior art atomizer
  • FIG. 2 is a cross-sectional structural view of a preferred embodiment of the atomizer provided by the present invention
  • FIG. 3 is a schematic view showing an exploded connection structure of a preferred embodiment of the atomizer provided by the present invention
  • FIG. 4 is a schematic structural view of a preferred embodiment of a first fiberglass cloth provided with an electric heating element according to the present invention
  • FIG. 5 is a cross-sectional structural view of another preferred embodiment of the atomizer provided by the present invention
  • FIG. 6 is a schematic view of another preferred embodiment of the atomizer according to the present invention.
  • FIG. 7 is a schematic structural view of another preferred embodiment of the electric heating element provided by the present invention
  • FIG. 8 is a schematic structural view of another preferred embodiment of the electric heating element provided by the present invention
  • FIG. 10 is a schematic structural view of another preferred embodiment of the electric heating element provided by the present invention
  • FIG. 11 is a schematic view showing the electric heating provided by the present invention
  • FIG. 12 is a schematic view showing the overall structure of a preferred embodiment of the electronic cigarette provided by the present invention
  • FIG. 13 is another comparison of the electronic cigarette provided by the present invention.
  • Embodiment 1 This embodiment discloses an atomizer.
  • the structure of the atomizer is shown in FIG. 2 and FIG. 3.
  • FIG. 2 is a schematic cross-sectional structural view of the atomizer provided by the present invention
  • FIG. 3 is a schematic view showing the explosive connection structure of the atomizer provided by the new utility model.
  • the atomizer includes an atomizing sleeve 201; An oil storage chamber 202 disposed inside the atomization sleeve 201 for containing smoke oil;
  • the smoky oil can be sealed and stored inside the oil reservoir 202.
  • the oil storage chamber 202 can directly store the liquid smoke oil, or the oil storage cotton 202 can be disposed inside the oil storage chamber 202, and the specific storage method is not performed in this embodiment. Praise.
  • the oil storage cotton or the oil guiding mechanism is not required to be disposed inside the oil storage chamber 202, thereby improving the space in which the oil storage chamber 202 can store the oil, thereby improving the storage in the oil storage chamber 202.
  • the amount of smoke oil effectively increases the length of use of the electronic cigarette. Avoid frequent user replacement of the atomizer or frequent addition of smoke oil to the interior of the oil reservoir 202 for user convenience.
  • the electric heating element 203 can atomize the smoke oil to form a smoke that can be used by the user.
  • the plane of the electric heating element 203 may be perpendicular or at an angle to the axis of the atomizing sleeve 201.
  • the plane of the electric heating element 203 is perpendicular to the axis of the atomizing sleeve 201.
  • a grease trap 204 disposed at the opening of the oil reservoir 202 and having a first through hole.
  • the oil barrier 204 is matched with the opening of the oil reservoir 202.
  • the oil permeable plate 204 has a first through hole, so that the oil in the oil reservoir 202 is output to the electric heating element 203 through the first through hole, and is not excessively outputted to the electric heating
  • the component 203 prevents the leakage of the smoke oil and ensures the uniformity of the output of the smoke oil.
  • the oil damper 204 is detachably connected to the atomizing sleeve 201.
  • the oil damper 204 and the atomizing sleeve 201 may be integrally formed.
  • Covering the oil barrier 204 is provided with a smoke latch 205 for latching the oil to slow the excessive output of the oil in the oil reservoir 202 to the electric heating element 203;
  • the smoke oil latch 205 is matched with the oil barrier 204.
  • the smoky oil latch 205 can be made of a material such as cotton, acetate or polyurethane, which can effectively store the smoky oil, and can output the smoky oil to the electric heating element 203 in a constant manner. Guaranteed The atomized smoke of the electric heating element 203 is uniform and constant, and does not become faint, which affects the user's smoking experience.
  • the smoke oil latch 205 does not need to be disposed inside the oil storage chamber 202, does not occupy the space in the oil storage chamber 202, and improves the capacity of the oil storage chamber 202 to store the smoke oil, so that the atomization The oil storage capacity is increased.
  • a first fiberglass cloth is disposed between the smoke oil latch 205 and the electric heating element 203
  • the first fiberglass cloth 206 is made of glass fiber material, and has good oil guiding and heat resistance, which better ensures the reliability of the product.
  • the first fiberglass cloth 206 covers the smoke oil latch 205, so that The first fiberglass cloth 206 can uniformly output the smoke oil on the smoke oil latch 205 to the electric heating element 203.
  • the first fiberglass cloth 206 can be evenly distributed if the temperature of the electric heating element 203 is high during the atomization of the smoke oil.
  • the heat on the heating element 203 is dissipated to prevent the overheated heating element 203 from burning the soot latch 205, so that the user does not have to worry about using the atomizer provided by the utility model for a long time.
  • the smoke oil latch 205 is burned off so that the atomizer cannot be used normally.
  • An atomizing electrode assembly 207 (shown in Fig. 3) is inserted into the end of the atomizing sleeve 201 and electrically connected to the electric heating element 203.
  • the atomizing electrode assembly 207 is for electrically connecting to the battery of the electronic cigarette so that the battery supplies power to the electric heating element 203.
  • FIG. 4 is a schematic structural view of a first fiberglass cloth provided with an electric heating element
  • the electric heating element 203 extends along the lateral zigzag of the atomizer and is laid on the first fiberglass cloth 206 so that the electric heating element 203 laid on the first fiberglass cloth 206 is serpentine. a sheet-like structure, and a first side of the electric heating element 203 is attached to a surface of the first fiberglass cloth 206.
  • the electric heating element 203 is perpendicular to the axial direction of the atomizer.
  • the electric heating element 203 may be disposed not to be parallel with the axial direction of the atomizer, and is not particularly limited. Further, as can be seen from FIG. 4, in the present embodiment, the respective portions of the electric heating element 203 are all on the same plane. It can be understood that the electric heating element 203 can be disposed in different planes of its own parts, which is not limited herein.
  • the electric heating element 203 Since the electric heating element 203 is laid on the first fiberglass cloth 206 and has a serpentine sheet structure attached to the first fiberglass cloth 206, the length of the electric heating element 203 is effectively increased. And the contact area of the electric heating element 203 with the first fiberglass cloth 206, that is, the space of the smaller first fiberglass cloth 206 can be arranged to arrange a larger area of the electric heating element 203, thereby making the working electric heating element 203 The amount of atomizable smoke is large, so that users can smoke enough smoke to ensure the user's experience. Since the electric heating element 203 is disposed laterally on the atomizer, the problem of uneven amount of smoke caused by gravity or vibration between the spiral ring and the spiral ring in the prior art and the situation of scorching are avoided, and the situation is improved. The yield of the product.
  • the specific formation manner of the electric heating element 203 is not limited in this embodiment, as long as the electric heating element 203 can be laid on the first fiberglass cloth 206 and the first fiberglass cloth 206.
  • the area of the fit is large.
  • Embodiment 2 This embodiment provides an atomizer that can further increase the amount of atomization smoke and further reduce the temperature of the electric heating element with respect to Embodiment 1.
  • FIG. 5 is a schematic cross-sectional structural view of the atomizer provided in the embodiment
  • FIG. 6 is a schematic diagram of the explosive connection structure of the atomizer provided in the embodiment.
  • the electric heating element 203 is away from the side of the smoke oil latch 205.
  • a second fiberglass cloth 501 is disposed on the electric heating element 203, and the second fiberglass cloth 501 is connected to the first fiberglass cloth 205 and is used for conveying the oil to the electric heating element. 203 atomization.
  • both sides of the electric heating element 203 are adhered to the fiberglass cloth, so that both sides of the electric heating element 203 can atomize the smoke oil to form smoke, which further improves the smoke.
  • the electric heating element 203 atomizes the amount of smoke oil.
  • the electric heating element 203 atomizes the smoke oil to form a large amount of smoke.
  • the amount of heat if the heat generated during the atomization process cannot be released in time, the charcoal latch 205 is burned, and the sides of the electric heating element 203 in the embodiment are bonded to the fiberglass cloth. Therefore, the first fiberglass cloth 205 and the second fiberglass cloth 501 can quickly and effectively release the heat generated by the electric heating element 203, thereby effectively avoiding the electric heating element 203 burning the smoke oil lock.
  • the possibility of saving 205 The experience of the user's use process is guaranteed, and the service life of the atomizer is effectively extended.
  • the mist of the electric heating element 203 is condensed when it is cold, if the smoke is condensed into smoke oil, the user will smoke the oil, thereby affecting the experience of the user during smoking, so the electric heating element 203 is atomized. The smoke needs to be expelled in time to be taken by the user.
  • a plurality of exhaust holes 502 are opened in the second fiberglass cloth 501 (see FIG. 6).
  • the smoke atomized by the electric heating element 203 can be quickly discharged through the exhaust hole 502, and the smoke exhaust hole 502 is disposed.
  • the permeability of the smoke discharging process is good, thereby further increasing the amount of atomizing smoke of the electric heating element 203, and ensuring that the user sucks enough amount of smoke while avoiding the user sucking the un-atomized smoke oil.
  • Embodiment 3 The nebulizer provided by the embodiment can effectively reduce the time taken for the assembly of the atomizer, improve the efficiency of assembling the atomizer, save the production cost, and reduce the requirements for the assembler.
  • the atomizing electrode assembly 207 specifically includes:
  • the first outer electrode 2071 is provided with a threaded section, and the first outer electrode 2071 provided with the threaded section is detachably connectable with the battery rod assembly for supplying power to the atomizer.
  • the insulating ring is disposed between the first outer electrode 2071 and the first inner electrode 2072.
  • one end of the electric heating element 203 is interposed between the first outer electrode 2071 and the insulating ring 2073.
  • the other end of the electric heating element 203 is interposed between the first inner electrode 2072 and the insulating ring 2073. That is, the two ends of the electric heating element 203 are respectively inserted between the first outer electrode 2071 and the insulating ring 2073 and between the first inner electrode 2072 and the insulating ring 2073 to realize the electric heating element 203.
  • an electron beam may also be soldered at both ends of the electric heating element 203, and two electron lines electrically connected to the electric heating element 203 are respectively inserted between the first outer electrode 2071 and the insulating ring 2073 and the first
  • the inner electrode 2072 is interposed between the inner ring 2073 and the insulating ring 2073.
  • one end of the electric heating element 203 may be inserted in the first outer electrode 2071 and the Between the atomizing sleeves 201, the other end of the electric heating element 203 is interposed between the first inner electrode 2072 and the insulating ring 2073.
  • the specific insertion manner is not limited in this embodiment, as long as the first The inner electrode 2072 and the atomizing electrode assembly may not be electrically connected to each other by soldering, but may be electrically connected by interposing.
  • the plugging manner shown in this embodiment is used to electrically connect the electric heating element 203 and the atomizing electrode assembly in an interposed manner, without using the prior art welding method, in a specific assembly process.
  • the two ends of the heating element 203 need to be inserted between the first outer electrode 2071 and the insulating ring 2073 and between the first inner electrode 2072 and the insulating ring 2073, respectively, without complicated operations.
  • the atomizer can be assembled to facilitate assembly, improve assembly efficiency, save production costs, and reduce assembly requirements.
  • the smoke oil in the oil reservoir 202 does not leak, and the non-metal material is manufactured.
  • An annular convex portion 503 is disposed on the inner surface of the inner wall of the atomizing sleeve 201.
  • the outer peripheral surface of the first outer electrode 2071 is disposed at a position corresponding to the convex portion 503 and is embedded with the convex portion 503.
  • a first thread segment 601 may be disposed on the inner circumferential surface of the atomization sleeve 201, and the first outer electrode 2071
  • a second thread segment 602 is disposed on the outer peripheral surface corresponding to the first thread segment 601.
  • the atomizing sleeve 201 and the first outer electrode 2071 are caused by the screwing of the first thread segment 601 and the second thread segment 602 The screwing is connected so that the oil in the oil reservoir 202 does not leak, and the good sealing performance of the atomizer is ensured.
  • An annular sealing plug may be disposed at an opening of the oil reservoir 202 and at a position abutting the first outer electrode 2071, by which the smoke oil in the oil reservoir 202 is not caused by the annular sealing plug. A leak has occurred.
  • Embodiment 3 This embodiment describes in detail the specific setting manner of the electric heating element 203 provided by the present invention:
  • the first type is shown in FIG. 7.
  • the electric heating element 203 is multiplexed on the first fiberglass cloth 206 by a plurality of interconnected sheet-shaped electric heating wires, so as to be laid on the first
  • the electric heating element on the fiberglass cloth 206 has a serpentine structure.
  • the second type is that a flat metal piece is directly stamped into a heating wire of a serpentine sheet structure, and the sheet-shaped electric heating wire is laid flat on the first glass.
  • the electric heating element 203 laid on the first fiberglass cloth 206 has a serpentine-like structure.
  • the second method of manufacturing the electric heating element 203 is more efficient, and the structure of the electric heating element 203 is more reliable.
  • the manner of the electric heating element 203 is not only a stamping method, but the specific arrangement manner is not limited in the embodiment, as long as the electric heating element 203 is in the form of a sheet.
  • the third setting method is shown in Figure 9.
  • a substrate 901 made of a heat resistant material is provided against the smoke oil latch 205.
  • the substrate 901 is a flexible printed circuit (FPC) or a ceramic plate.
  • the specific material is not limited in this embodiment, as long as the substrate 901 has good heat resistance.
  • the substrate 901 is preferably a flexible circuit board, and the flexible circuit board is made of a polyimide film.
  • the polyimide has high insulation performance, no obvious melting point, and high temperature resistance up to 400°. Above C, the phenomenon that the electric heating element 203 is high-temperature burned to the substrate 901 can be effectively solved.
  • the substrate 901 is provided with a metal layer as the electric heating element 203 formed on the substrate 901 by metal material printing or plating.
  • the metal layer is an alloy layer formed by combining a plurality of metal materials;
  • the alloy layer is an iron-chromium alloy layer or a nickel-chromium alloy layer, and the specific material is not limited in this embodiment, as long as it can conduct electricity and atomize the smoke oil.
  • a layer of iron-chromium alloy or a layer of nickel-chromium alloy is first plated on the substrate 901 by electroplating, and then the required electric heating element 203 is formed by a chemical etching process or cutting.
  • the electric heating element 203 can be formed by directly printing the metal layer on the substrate 901 by printing, which is not limited herein.
  • the substrate 901 is provided with the alloy layer on one side of the cigarette oil retaining member 205.
  • the specific shape of the electric heating element 203 formed on the alloy layer is not limited in the embodiment as long as it can be as large as possible in contact with the soot latch 205.
  • the alloy layer is provided with a vent 902 for circulating the smoke
  • a second through hole is defined in the substrate 901 at a position corresponding to the vent 902.
  • the electric heating element 203 disposed on the alloy layer contacts the smoke oil latch 205, and atomizes the smoke oil stored in the smoke oil latch 205 to form smoke.
  • the generated smoke is discharged from the vent 902 on the electric heating element 203, and discharged to the inside of the electronic cigarette body through the second through hole on the substrate 901 to be sucked by the user.
  • a second fiberglass cloth is disposed on the other side of the substrate 901.
  • the specific arrangement and function of the fiberglass cloth are as described in the above embodiments, and will not be described in detail in this embodiment.
  • the substrate 901 is disposed on one side of the cigarette oil latch 205 with the alloy layer;
  • An oil bleed hole 1101 for conducting the smoke oil to the electric heating element is disposed on the substrate 901 at a position corresponding to the alloy layer.
  • the oil leakage hole 1101 of the substrate 901 conducts the smoke oil in the smoke oil latch 205 to the electric heating element 203, and the electric heating element 203 is atomized via the oil leakage.
  • the smoke oil that is conducted from the hole 1101 is atomized to form a smoke, and is discharged to the inside of the body of the electronic cigarette to be sucked by the user.
  • a second fiberglass cloth may be disposed on the other side of the substrate 901, and the fiberglass cloth is specifically
  • the setting and function please refer to the above embodiment, and no description is made in this embodiment.
  • the temperature of the electric heating element 203 can be controlled at 200-320 degrees Celsius, thereby avoiding the overheated electric heating element 203 scorching the smoke oil latch 205, and the electric heating element provided by the embodiment
  • the contact area of the 203 with the smoke oil latch 205 is large, and the amount of smoked oil that can be atomized is large, which ensures the amount of smoke consumed by the user and improves the user experience.
  • Embodiment 4 This embodiment provides an electronic cigarette to which the above embodiment is applied. Referring to FIG. 12,
  • the electronic cigarette includes an electronic cigarette body; the electronic cigarette body is provided with a smoking end 1201, an atomizer 1202 as described in the above embodiment, and a battery rod assembly 1203 for supplying power to the atomizer 1202;
  • the aligner 1202 is disposed coaxially with the battery rod assembly 1203, and the atomizer 1202 is detachably coupled to the battery rod assembly 1203. ⁇ This kind of setting method can make the shape of the electronic cigarette intuitively simulate the real cigarette, and make the overall smoke passage straight, which can effectively reduce the phenomenon of oil accumulation.
  • the atomizer 1202 is disposed on an end of the electronic cigarette body away from the smoking end 1201.
  • the advantage of using this type of setting is that the position of the atomizer 1202 is far from the smoking end.
  • the smoke passage 1201 so that the smoke passage for circulating smoke in the electronic cigarette body does not pass through the atomizer 1202, so that the un-atomized smoke oil in the atomizer 1202 does not leak into the smoke passage, thereby making The user does not smoke the un-atomized smoke oil, thus effectively avoiding the leakage of the smoke liquid.
  • the smoke passage that does not flow through the atomizer 1202 can also prevent the condensation of smoke in the smoke passage, thereby effectively preventing the condensed smoke oil from clogging the smoke passage.
  • the atomizer 1202 is far away from the smoking end 1201, and when the user uses the electronic cigarette provided in the embodiment to smoke, the position of the atomizer 1202 is far from the user's mouth, so that the fog can be made.
  • the heat generated by the atomizer 1202 when atomizing the smoke oil does not burn the user, effectively improves the safety of the use of the electronic cigarette, and the user usually holds the battery rod assembly 1203 for smoking during smoking, thereby avoiding the heat of clamping.
  • the atomizer 1202 performs smoking, so that the user does not burn the hand when using the electronic cigarette provided by the embodiment, and effectively simulates the temperature of the real cigarette, thereby improving the user experience during smoking.
  • the smoking end 1201 is formed by the battery rod assembly 1203 extending away from the end of the atomizer, or the smoking end 1201 and the battery rod assembly 1203 are away from the atomizer 1202.
  • One end is detachably connected.
  • the smoking end can be set according to the mouth shape of the user, thereby further facilitating the user to smoke the oil and improve the user experience during the smoking process.
  • the arrangement of the electronic cigarette body is a preferred arrangement, but is not limited to the above arrangement.
  • the battery rod assembly is disposed on the electronic cigarette body at an end away from the smoking end;
  • the smoking end is formed by the atomizer extending away from one end of the battery rod assembly, or the smoking end is detachably connected to the atomizer away from the end of the battery rod assembly.
  • the outer shape of the entire electronic cigarette body may be shaped, and the specific shape of the irregular shape may be any shape.
  • the atomizer and the battery rod assembly may also be disposed non-coaxially, that is, the atomizer and the battery rod assembly are arranged side by side, so that the overall structure of the electronic cigarette is T-shaped.
  • the atomizer 1202 is detachably coupled to the battery rod assembly 1203.
  • the snap fit or threaded connection may be utilized to detachably couple the atomizer 1202 to the battery stem assembly 1203.
  • FIG. 13 is a schematic cross-sectional structural view of an electronic cigarette according to another embodiment of the present invention.
  • the battery rod assembly 1203 includes:
  • a battery 12032 housed inside the battery cover 12031;
  • a sensing module 12035 for generating a trigger signal according to a user operation
  • the sensing module 12035 is an airflow sensing switch that senses a user's smoking action to generate a trigger signal.
  • a microcontroller 12036 for generating a control signal according to the trigger signal is provided in electrical connection with the sensing module 12035, and the microcontroller 12036 controls the battery 12032 to supply power to the heating element 203 by the control signal.

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Abstract

一种雾化器(1202)以及电子烟,雾化器(1202)包括:雾化套(201)、储油腔(202)、隔油板(204)、电热元件(203)、烟油锁存件(205)、第一玻纤布(206)及雾化电极组件(207);其中,电热元件(203)为沿雾化器(1202)的横向曲折延伸并铺设在第一玻纤布上(206),以使铺设在第一玻纤布(206)上的电热元件(203)呈蛇形片状结构。通过烟油锁存件(205)使烟油可均勾的输出给电热元件(203),使电热元件(203)雾化烟雾量均勾,且通过第一玻纤布(206)进一步的保障了输出给电热元件(203)的烟油量均勾,且有效的增加了电热元件(203)的长度及电热元件(203)与第一玻纤布(206)的接触面积,从而使雾化器(1202)在较大地提高了烟雾量的同时不会烧焦烟油锁存件(205),有效的保障雾化器(1202)的使用寿命和安全。

Description

一种雾化器以及电子烟
本申请要求于 2014 年 04 月 03 日提交中国专利局、 申请号为 201420161281.4, 发明名称为 "一种雾化器以及电子烟" 的中国专利申请的优 先权, 其全部内容通过引用结合在本申请中。 技术领域
本实用新型涉及电子烟技术领域,特别涉及一种有效提升烟雾量的雾化器 以及电子烟。
背景技术
现有技术的雾化器的结构请参见图 1所示, 由图 1可知, 该雾化器用以雾化 烟油以形成可供用户吸食的烟雾, 具体的设置方式为雾化套 105内部设置有玻 纤管 102, 所述玻纤管 102外部围绕包覆设置有用于存储烟油的储油棉 101。 所 述玻纤管 102内部设置有玻纤线 103, 所述玻纤线 103的两端穿过所述玻纤管 102, 并插入所述储油棉 101, 且所述玻纤线 103上缠绕设置有用于雾化烟油的 呈柱状的电热丝 104。 通过所述玻纤管 102和所述玻纤线 103以使得所述储油棉 101内的烟油可传导到所述电热丝 104上, 以使所述电热丝 104雾化烟油以形成 烟雾。
目前电热丝 104的直径为 0.08-0.13mm, 线径较小, 与玻纤线 103接触面积 较小, 烟油雾化温度为 220°C -300°C, 为使烟雾量较大以满足肺活量大的用户 的需求,通过增大流经电热丝 104的电流,使电热丝 104通电后温度可达到 300°C -600 °C , 然而, 此种方式容易使储油棉 101烧焦, 影响了电子烟的使用寿命。 此外, 还可通过增加该电热丝 104的长度来实现, 但因电子烟主要用于模仿真 烟, 其大小较佳为与真烟相当, 以便用户容易接受, 因此电子烟及电子烟内的 玻纤管 102的横截面积有限, 则电热丝 104可增加的长度有限, 进而使得所述电 热丝 104可提升的雾化烟雾的量也是有限的。 而且若电热丝 104的长度过长, 则 容易使得烟油输出不到电热丝 104的中间位置,而只是电热丝 104的两端雾化烟 油, 从而极容易造成电热丝 104的中间位置烧焦。 现有技术中, 为提升烟雾量还可将绕成柱状的所述电热丝 104竖起, 使得 电热丝 104的轴心线与雾化器的轴心线重合或平行。 但因电热丝 104是软性的, 且缠绕设置的电热丝 104在螺旋圈与螺旋圈之间形成空隙,若电热丝竖起放置, 则螺旋圈与螺旋圈之间因重力或震动的作用极容易接触,使得电热丝的功率波 动较大,进而使得烟雾量波动较大,即螺旋圈与螺旋圈之间接触的数量不一样, 则产生的烟雾量不一样, 导致烟雾量不稳定, 功率过高时会烧焦所述玻纤线 103, 达不到预期效果, 而且影响雾化器的使用寿命, 同时在生产过程中产品 的不良率较高。
发明内容
有鉴于此, 本实用新型提供了一种有效提升烟雾量的雾化器以及电子烟。 一种雾化器, 其中, 包括:
雾化套;
设置在所述雾化套内部的用于容纳烟油的储油腔;
设置于所述储油腔开口处并带有第一通孔的隔油板;
用于雾化所述烟油以形成烟雾的电热元件;
覆盖所述隔油板设置有用于锁存所述烟油以减緩所述储油腔内的烟油过 度输出给所述电热元件的烟油锁存件;
位于所述烟油锁存件以及所述电热元件之间,且覆盖所述烟油锁存件设置 有用于将所述烟油输送给所述电热元件雾化的第一玻纤布;
插设在所述雾化套一端并与所述电热元件电连接的雾化电极组件; 其中,所述电热元件为沿所述雾化器的横向曲折延伸并铺设在所述第一玻 纤布上, 以使铺设在所述第一玻纤布上的电热元件呈蛇形片状结构,且所述电 热元件的第一侧面贴合在所述第一玻纤布的表面上。
所述的雾化器, 其中, 所述电热元件远离所述烟油锁存件的侧面还设置有 覆盖在所述电热元件上的第二玻纤布,所述第二玻纤布与所述第一玻纤布相抵 接并用于将烟油输送给所述电热元件雾化。
所述的雾化器, 其中, 所述雾化电极组件包括:
插设在所述雾化套上的第一外电极; 套设在所述第一外电极内的绝缘环;
插设在所述绝缘环内的第一内电极;
所述电热元件的一端插设在所述第一外电极与所述绝缘环之间,所述电热 元件的另一端插设在所述第一内电极与所述绝缘环之间。
所述的雾化器, 其中, 所述雾化套为非金属材料制件, 所述雾化套内壁周 面上设置有环形的凸起部,所述第一外电极的外周面上与所述凸起部对应位置 设置有与所述凸起部相嵌合的卡槽。
所述的雾化器, 其中, 所述雾化器还包括:
抵靠所述烟油锁存件设置有由耐热材料制成的基板;
所述基板一面设置有由金属材料印刷或电镀在所述基板上形成的作为所 述电热元件的金属层。
所述的雾化器, 其中, 所述金属层为由多种金属材料制成的合金层。 所述的雾化器, 其中,
所述基板靠近所述烟油锁存件的一面设置有所述合金层;
所述合金层上开设有用于流通所述烟雾的通气口;
所述基板上与所述通气口对应位置开设有第二通孔。
所述的雾化器, 其中,
所述基板远离所述烟油锁存件的一面设置有所述合金层;
所述基板上与所述合金层对应位置开设有用于将所述烟油传导至所述电 热元件的渗油孔。
所述的雾化器, 其中, 所述基板为柔性电路板或陶瓷板。
一种电子烟, 其中, 包括电子烟本体;
所述电子烟本体设置有吸烟端、如上任意一项所述的雾化器以及用于给所 述雾化器供电的电池杆组件;
所述电池杆组件设置于所述电子烟本体上远离所述吸烟端的一端或所述 雾化器设置于所述电子烟本体上远离所述吸烟端的一端。
所述的电子烟, 其中,
所述雾化器与所述电池杆组件同轴设置,且所述雾化器与所述电池杆组件 可拆卸连接。 所述的电子烟, 其中, 所述电池杆组件包括:
电池套;
容置在所述电池套内部的电池;
分别与所述电池电连接设置有第二外电极和第二内电极,且所述第二外电 极与所述第一外电极电连接, 所述第二内电极与所述第一内电极电连接; 用于根据用户的操作生成触发信号的感应模块;
与所述感应模块电连接设置有用于根据所述触发信号生成控制信号的微 控制器, 且所述微控制器通过所述控制信号控制所述电池为所述电热元件供 电。
所述的电子烟, 其中,
所述吸烟端由所述雾化器远离所述电池杆组件一端延伸以形成; 或,
所述吸烟端与所述雾化器远离所述电池杆组件一端可拆卸连接。
所述的电子烟, 其中,
所述吸烟端由所述电池杆组件远离所述雾化器一端延伸以形成; 或,
所述吸烟端与所述电池杆组件远离所述雾化器一端可拆卸连接。
本实用新型提供了一种雾化器以及电子烟, 该雾化器设置有用于减緩储 油腔内的烟油过度输出给电热元件的烟油锁存件,通过该烟油锁存件以使得烟 油可均勾的输出给所述电热元件,使得电热元件所雾化烟雾量均勾。且覆盖所 述烟油锁存件设置有用于将所述烟油输送给所述电热元件雾化的第一玻纤布, 通过该第一玻纤布进一步的保障了输出给电热元件烟油量的均勾。且所述电热 元件呈横向设置的贴合在所述第一玻纤布上的蛇形片状结构,有效的增加了所 述电热元件的长度及所述电热元件与所述第一玻纤布的接触面积,避免了现有 技术中螺旋圈与螺旋圈之间因重力或震动的作用致烟雾量不均勾的问题及烧 焦的情况,从而使得本实用新型所提供的雾化器在较大程度的提高了烟雾量的 同时不会烧焦烟油锁存件等部件,有效的保障雾化器的使用寿命和安全,提高 了产品的良率。
附图说明 为了更清楚地说明本实用新型实施例或现有技术中的技术方案,下面将对 实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地, 下面 描述中的附图仅仅是本实用新型的一些实施例, 对于本领域普通技术人员来 讲, 在不付出创造性劳动的前提下, 还可以根据这些附图获得其他的附图。
图 1为现有技术的雾化器的结构剖面示意图;
图 2为本实用新型所提供的雾化器的一种较佳实施例剖面结构示意图; 图 3 为本实用新型所提供的雾化器的一种较佳实施例爆炸连接结构示意 图;
图 4 为本实用新型所提供的设置有电热元件的第一玻纤布的一种较佳实 施例结构示意图;
图 5为本实用新型所提供的雾化器的另一种较佳实施例剖面结构示意图; 图 6 为本实用新型所提供的雾化器的另一种较佳实施例爆炸连接结构示 意图;
图 7为本实用新型所提供的电热元件的另一种较佳实施例结构示意图; 图 8为本实用新型所提供的电热元件的另一种较佳实施例结构示意图; 图 9为本实用新型所提供的雾化器的另一种较佳实施例剖面结构示意图; 图 10为本实用新型所提供的电热元件的另一种较佳实施例结构示意图; 图 11为本实用新型所提供的电热元件的另一种较佳实施例结构示意图; 图 12为本实用新型所提供的电子烟的一种较佳实施例整体结构示意图; 图 13 为本实用新型所提供的电子烟的另一种较佳实施例剖面结构示意 图。 具体实施方式
实施例一, 本实施例公开了一种雾化器, 该雾化器的结构请参见图 2和图 3所示。
图 2所示本实用新型所提供的雾化器的剖面结构示意图,图 3是本实用新 型所提供的雾化器的爆炸连接结构示意图。
所述雾化器包括雾化套 201 ; 设置在所述雾化套 201内部的用于容纳烟油的储油腔 202;
即烟油可密封存储在所述储油腔 202内部。
其中, 所述储油腔 202内部可直接存储液体状的烟油, 或者在所述储油腔 202内部设置有已存储所述烟油的储油棉, 具体存储方式在本实施例中不做赞 述。
本实施例中相对于现有技术,在储油腔 202内部无需设置储油棉或导油机 构,从而提升了储油腔 202可存储烟油的空间, 进而提升了储油腔 202内存储 的烟油量,有效的提升电子烟的使用时长。避免用户频繁的更换雾化器或频繁 的向储油腔 202内部添加烟油, 方便用户使用。
用于雾化烟油以形成烟雾的电热元件 203;
该电热元件 203可将烟油雾化以形成可供用户吸食的烟雾。
具体的,该电热元件 203所在的平面可与所述雾化套 201的轴线垂直或成 一定角度。
为使得提高产品的良率、方便组装及电热元件 203可雾化的烟雾量尽可能 的大, 则在本实施例中, 该电热元件 203所在的平面与所述雾化套 201的轴线 垂直。
设置于所述储油腔 202开口处并带有第一通孔的隔油板 204, 由图 2和图 3所示可知, 所述隔油板 204与所述储油腔 202开口处匹配设置, 且所述隔油 板 204上带有第一通孔,进而使得所述储油腔 202内的烟油通过该第一通孔输 出给电热元件 203, 且不会过度的输出给所述电热元件 203, 防止了烟油的泄 露, 保障输出烟油量的均匀。 在本实施例中, 所述隔油板 204 与所述雾化套 201为可拆卸连接, 当然, 所述隔油板 204与所述雾化套 201可以为一体成型 结构。
覆盖所述隔油板 204设置有用于锁存所述烟油以减緩所述储油腔 202内的 烟油过度输出给所述电热元件 203的烟油锁存件 205;
由图 2和图 3所示可知,所述烟油锁存件 205与所述隔油板 204匹配设置。 较佳的, 该烟油锁存件 205可为棉质、 醋酸纤维或聚氨酯等材料制成, 其 可有效的存储烟油, 且可将烟油均勾恒定的输出给电热元件 203。 以保障所述 电热元件 203雾化的烟雾均匀恒定, 不会浓淡不定, 影响用户吸食体验。 更佳的, 所述烟油锁存件 205无需设置在所述储油腔 202内部, 不占用所 述储油腔 202内的空间,提升了储油腔 202存储烟油的容量,使得雾化器储油 量提升。
位于所述烟油锁存件 205 以及所述电热元件 203之间设置有第一玻纤布
206;
其中, 所述第一玻纤布 206由玻纤材质制成, 其具有良好的导油及耐热性 能, 其较好地保证了产品的可靠性。
进一步的,为使得所述第一玻纤布 206能够将烟油均匀的输出给所述电热 元件 203, 则所述第一玻纤布 206覆盖所述烟油锁存件 205设置, 以使得所述 第一玻纤布 206能够将所述烟油锁存件 205上的烟油均匀的输出给所述电热元 件 203。
更进一步的, 因所述第一玻纤布 206覆盖设置在电热元件 203上,从而使 得若电热元件 203在雾化烟油的过程中温度较高时,所述第一玻纤布 206可均 匀的将电热元件 203上的热量散发出去,避免温度过高的电热元件 203烧焦所 述烟油锁存件 205, 进而使得用户即便长时间使用本实用新型所提供的雾化器 也无需担心因烧焦所述烟油锁存件 205而使得该雾化器无法正常使用。
插设在所述雾化套 201—端并与所述电热元件 203电连接的雾化电极组件 207 (如图 3所示)。 该雾化电极组件 207用于与电子烟的电池电连接, 以使该 电池为所述电热元件 203供电。
以下结合图 4所示实施例对电热元件 203 的具体结构进行进一步详细说 明:
图 4为设置有电热元件的第一玻纤布的结构示意图;
即所述电热元件 203 为沿所述雾化器的横向曲折延伸并铺设在所述第一 玻纤布 206上,以使铺设在所述第一玻纤布 206上的电热元件 203呈蛇形片状 结构, 且所述电热元件 203的第一侧面贴合在所述第一玻纤布 206的表面上。 在本实施例中, 所述电热元件 203与所述雾化器的轴向垂直。 当然, 只要将所 述电热元件 203设置成与所述雾化器的轴向成大于零度的夹角,形成横向设置 的形式即可, 即将所述电热元件 203设置成与所述雾化器的轴向不平行均可, 再此不作具体限定。 此外, 从图 4 中可以看出, 在本实施例中所述电热元件 203的各个部分均在同一平面上。 可以理解的是, 所述电热元件 203可以设置 成其本身的各个部分分别在不同的平面上的形式, 在此不作限定。
因所述电热元件 203铺设在所述第一玻纤布 206上,且呈贴合在所述第一 玻纤布 206上的蛇形片状结构,有效的增加了所述电热元件 203的长度及所述 电热元件 203与所述第一玻纤布 206的接触面积, 即在较小的第一玻纤布 206 的空间内可实现布置较大面积的电热元件 203, 进而使得工作的电热元件 203 可雾化的烟雾量较大,从而使得用户能够吸食到足够的烟雾,保障了用户的使 用体验。 由于所述电热元件 203横向设置在所述雾化器上, 因而避免了现有技 术中螺旋圈与螺旋圈之间因重力或震动的作用致烟雾量不均匀的问题及烧焦 的情况, 提高了产品的良率。
需明确的是, 该电热元件 203的具体形成方式在本实施例中不作限定, 只 要所述电热元件 203能够铺设在所述第一玻纤布 206上,且与所述第一玻纤布 206贴合的面积较大即可。
实施例二、本实施例提供了一种相对于实施例一可进一步的提升雾化烟雾 量以及进一步降低电热元件温度的雾化器;
具体请结合图 5和图 6所示;
其中, 图 5是本实施例所提供的雾化器的剖面结构示意图, 图 6是本实施 例所提供的雾化器的爆炸连接结构示意图。
结合图 5和图 6所示可知,相对于实施例一所提供的雾化器, 本实施例所 提供的雾化器中,所述电热元件 203远离所述烟油锁存件 205的侧面还设置有 覆盖在所述电热元件 203上的第二玻纤布 501, 所述第二玻纤布 501与所述第 一玻纤布 205相 4氏接并用于将烟油输送给所述电热元件 203雾化。
通过本实施例所提供的第二玻纤布 501使得所述电热元件 203的两侧面均 与玻纤布贴合,从而使得电热元件 203两面均可雾化烟油以形成烟雾, 进一步 的提升了电热元件 203雾化烟油的量。
更进一步的,因所述电热元件 203雾化烟油以形成烟雾的过程中会产生大 量的热, 若其雾化过程中所产生的热不能及时的释放, 则会烧焦烟油锁存件 205 , 而本实施例中所述电热元件 203两侧面均与玻纤布贴合, 从而使得所述 第一玻纤布 205和所述第二玻纤布 501 能够迅速有效的将所述电热元件 203 所产生的热及时的释放, 从而有效的避免了电热元件 203烧焦烟油锁存件 205 的可能。 保障了用户使用过程的体验, 有效的延长雾化器的使用寿命。
且若所述电热元件 203雾化后的烟雾遇冷会冷凝, 若烟雾冷凝成烟油, 就 会使得用户吸食到烟油, 从而影响了用户吸烟过程中的体验, 所以电热元件 203雾化后的烟雾需要及时的排出以被用户吸食。
在本实施例中, 为保障用户吸食到的足量且未经冷凝的烟雾, 则在所述第 二玻纤布 501上开设有若干排烟孔 502 (请见图 6所示)。
因所述第二玻纤布 501上开设有若干排烟孔 502, 从而使得所述电热元件 203雾化后的烟雾穿过所述排烟孔 502能够快速排出, 而且因排烟孔 502的设 置使得烟雾排出过程的通透性能好,进而进一步的提升了电热元件 203雾化烟 雾的量,保障用户吸食到足够的烟雾量的同时,避免用户吸食到未经雾化的烟 油。
实施例三, 通过本实施例所提供的雾化器可有效的降低雾化器组装的耗 时, 提升组装雾化器的效率, 节省生产成本, 而且对组装人员的要求降低。
具体的, 请见图 5和图 6所示;
其中, 所述雾化电极组件 207具体包括:
插设在所述雾化套上的第一外电极 2071 ;
较佳的, 所述第一外电极 2071设置有螺纹段, 通过设置有螺纹段的第一 外电极 2071可与用于为所述雾化器供电的电池杆组件可拆卸连接。
套设在所述第一外电极内的绝缘环 2073;
插设在所述绝缘环 2073内的第一内电极 2072;
即所述第一外电极 2071和所述第一内电极 2072中间设置有所述绝缘环
2073。
本实施例中, 为简化所述雾化器的组装过程, 提升装配效率, 则将所述电 热元件 203的一端插设在所述第一外电极 2071与所述绝缘环 2073之间,所述 电热元件 203的另一端插设在所述第一内电极 2072与所述绝缘环 2073之间。 即所述电热元件 203的两端延伸分别插入所述第一外电极 2071与所述绝 缘环 2073之间和所述第一内电极 2072与所述绝缘环 2073之间以实现所述电 热元件 203在雾化器内部的固定。
当然,还可在电热元件 203的两端焊接电子线, 与所述电热元件 203电连 接的两个电子线分别插入所述第一外电极 2071与所述绝缘环 2073之间和所述 第一内电极 2072与所述绝缘环 2073之间。
需明确的是,上述设置方式为一种较佳的示例,不是对本实用新型的限制, 为简化组装过程,还可将所述电热元件 203的一端插设在所述第一外电极 2071 与所述雾化套 201之间, 所述电热元件 203的另一端插设在第一内电极 2072 与所述绝缘环 2073之间, 具体插设方式在本实施例中不作限定, 只要所述第 一内电极 2072与所述雾化电极组件不是以焊接的方式进行电连接, 而是以插 设的方式进行电连接即可。
釆用本实施例所示的插设方式使得所述电热元件 203 与所述雾化电极组 件以插设的方式进行电连接, 而不必釆用现有技术的焊接的方式, 在具体组装 过程中, 只需要将电热元件 203的两端分别插入所述第一外电极 2071与所述 绝缘环 2073之间和所述第一内电极 2072与所述绝缘环 2073之间即可, 无需 复杂的操作即可组装完成该雾化器, 从而方便人员组装, 提升了组装的效率, 节省生产成本, 而且对组装人员的要求降低。
更进一步的,如图 5所示, 为使得本实施例所提供的雾化器具有良好的密 封性,使得所述储油腔 202内的烟油不会发生泄漏, 则非金属材料制件的所述 雾化套 201 内壁周面上设置有环形的凸起部 503, 所述第一外电极 2071的外 周面上与所述凸起部 503 对应位置设置有与所述凸起部 503 相嵌合的卡槽
504。
其中, 如图 6所示, 为实现雾化器的良好的密封性, 还可釆用在所述雾化 套 201 内壁周面上设置有第一螺纹段 601, 所述第一外电极 2071的外周面上 与所述第一螺纹段 601对应位置设置有第二螺纹段 602。 通过所述第一螺纹段 601与所述第二螺纹段 602的螺合使得所述雾化套 201与所述第一外电极 2071 螺合连接,从而使得所述储油腔 202内的烟油不会发生泄漏,保障了雾化器的 良好的密封性。
还可在所述储油腔 202的开口处, 且与所述第一外电极 2071抵合的位置 设置有环形密封塞,通过该环形密封塞使得所述储油腔 202内的烟油不会发生 泄漏。
实施例三,本实施例对本实用新型所提供的电热元件 203的具体设置方式 进行详细说明:
本实用新型所提供的电热元件 203的具体设置方式有:
第一种请参见图 7所示,所述电热元件 203由多根相互连接的片状电热丝 多路弯折平铺在所述第一玻纤布 206上,以使铺设在所述第一玻纤布 206上的 电热元件呈蛇形结构。
第二种请参见图 8所示,即将一块扁平状的金属块用冲压的方式直接冲压 形成蛇形片状结构的电热丝, 再将所述片状的电热丝平铺在所述第一玻纤布 206上, 以实现铺设在所述第一玻纤布 206上的所述电热元件 203呈蛇形片状 结构。
相对于第一种方式, 第二种制造所述电热元件 203的方式生产效率较高, 且电热元件 203的结构更可靠。
需明确的是, 为使得电热元件 203呈片状, 其釆用的方式不仅仅为冲压的 方式, 具体设置方式在本实施例中不作限定, 只要所述电热元件 203呈片状即 可。
第三种设置方式请参见图 9,
抵靠所述烟油锁存件 205设置有由耐热材料制成的基板 901。
较佳的, 该基板 901可为柔性电路板 ( Flexible Printed Circuit, 简称 FPC ) 或陶瓷板, 具体材质在本实施例中不作限定, 只要所述基板 901耐热性好好即 可。
在本实施例中, 所述基板 901较佳的为柔性电路板, 柔性电路板釆用聚酰 亚胺薄膜为基材, 聚酰亚胺具有高绝缘性能, 无明显熔点, 耐高温达 400°C以 上 , 可以有效解决电热元件 203高温烧焦基板 901现象。 具体的, 所述基板 901—面设置有由金属材料印刷或电镀在所述基板 901 上形成的作为所述电热元件 203的金属层。在本实施例中, 所述金属层为由多 种金属材质组合形成的合金层;
更具体的, 所述合金层为铁铬合金层或者镍铬合金层, 具体材质在本实施 例中不作限定, 只要能够导电进而可雾化烟油即可。
即先在基板 901上通过电镀附一层铁铬合金层或者镍铬合金层,然后再通 过化学腐蚀工艺或裁切做出需要的电热元件 203。 当然, 也可以通过印刷的方 式将金属层直接印刷在所述基板 901上形成所述电热元件 203,在此不作限定。
在本方法中, 具体请参见图 10所示, 所述基板 901靠近所述烟油锁存件 205的一面设置有所述合金层。
需明确的是,在合金层上做出的电热元件 203的具体形状在本实施例中不 作限定, 只要其能够与烟油锁存件 205的接触面积尽可能的大即可。
所述合金层上开设有用于流通所述烟雾的通气口 902;
所述基板 901上与所述通气口 902对应位置开设有第二通孔。
即在具体应用过程中,设置在所述合金层上的电热元件 203与所述烟油锁 存件 205接触, 并雾化存储在所述烟油锁存件 205内的烟油以形成烟雾, 所生 成的烟雾从所述电热元件 203上的通气口 902排出,并通过所述基板 901上的 第二通孔排至电子烟本体内部以被用户吸食。
较佳的是,还可在所述基板 901的另一侧面设置第二玻纤布,玻纤布具体 设置方式以及作用请见上述实施例, 在本实施例中不做赘述。
第四种设置方式请参见图 11所示,所述基板 901远离所述烟油锁存件 205 的一面设置有所述合金层;
所述基板 901 上与所述合金层对应位置开设有用于将所述烟油传导至所 述电热元件的渗油孔 1101。
即在具体应用过程中,所述基板 901的渗油孔 1101将所述烟油锁存件 205 内的烟油传导至所述电热元件 203上,所述电热元件 203雾化经由所述渗油孔 1101 传导过来的烟油以雾化形成烟雾, 并将该烟雾排至电子烟本体内部以被 用户吸食。
较佳的是,还可在所述基板 901的另一侧面设置第二玻纤布,玻纤布具体 设置方式以及作用请见上述实施例, 在本实施例中不做赘述。
通过本实施例的设置方式,使得电热元件 203的温度可控制在 200-320摄 氏度, 从而避免了温度过高的电热元件 203烧焦烟油锁存件 205, 而且本实施 例所提供的电热元件 203与烟油锁存件 205的接触面积大,可雾化的烟油量大, 保障了用户吸食的烟雾量, 提升用户使用体验。
实施例四, 本实施例提供了一种应用上述实施例的电子烟, 请参见图 12 所示,
该电子烟包括电子烟本体; 所述电子烟本体设置有吸烟端 1201、 如上述 实施例所述的雾化器 1202 以及用于给所述雾化器 1202 供电的电池杆组件 1203;所述雾化器 1202与所述电池杆组件 1203同轴设置,且所述雾化器 1202 与所述电池杆组件 1203可拆卸连接。 釆用该种设置方式可使得电子烟的外形 直观的模拟了真实的香烟,且使整体的烟雾通道较直,可有效减少积油的现象。
具体的,如图 12所示, 所述雾化器 1202设置于所述电子烟本体上远离所 述吸烟端 1201的一端。
釆用此种设置方式的优势在于, 因雾化器 1202设置的位置远离吸烟端
1201,使得位于该电子烟本体内的用于流通烟雾的烟雾通道不会经过该雾化器 1202, 从而使得雾化器 1202内未经雾化的烟油不会泄露到烟雾通道内, 进而 使得用户不会吸食到未经雾化的烟油,从而有效的避免了烟液的泄露。 而且不 流经雾化器 1202的烟雾通道还可避免烟雾在烟雾通道内冷凝, 从而有效的避 免冷凝后的烟油堵塞烟雾通道。
且所述雾化器 1202离吸烟端 1201的位置较远,而用户釆用本实施例所提 供的电子烟进行吸烟时, 雾化器 1202的位置离用户口腔的位置较远, 即可使 得雾化器 1202雾化烟油时所产生的热量不会烫伤用户, 有效的提升了电子烟 的使用安全, 而且用户吸烟过程中通常会夹持电池杆组件 1203进行吸烟, 而 避免了夹持发热的雾化器 1202进行吸烟, 使得用户在使用本实施例所提供的 电子烟进行吸烟时手部不会出现烫伤的情况, 有效的模拟了真实香烟的温度, 提升用户吸烟过程中的使用体验。
具体的,所述吸烟端 1201由所述电池杆组件 1203远离所述雾化器一端延 伸以形成,或,所述吸烟端 1201与所述电池杆组件 1203远离所述雾化器 1202 一端可拆卸连接。
较佳的是, 所述吸烟端可根据用户的嘴型匹配设置,从而更进一步的方便 用户吸食烟油, 提升用户吸食过程中的体验。
上述电子烟本体的设置方式为较佳的设置方式,但并不仅仅局限于上述设 置方式, 例如所述电池杆组件设置于所述电子烟本体上远离所述吸烟端的一 端;
在该种设置方式中,所述吸烟端由所述雾化器远离所述电池杆组件一端延 伸以形成,或,所述吸烟端与所述雾化器远离所述电池杆组件一端可拆卸连接。
还可将该电子烟本体整体的外形为异形, 该异形的具体形状可为任意形 状。该雾化器与所述电池杆组件还可非同轴设置, 即将雾化器和电池杆组件釆 用并列设置的方式, 使得该电子烟的整体结构呈 T型。
为便于用户更换雾化器 1202,则所述雾化器 1202与所述电池杆组件 1203 可拆卸连接。具体可釆用卡扣卡合的方式或螺纹连接的方式以使得所述雾化器 1202与所述电池杆组件 1203可拆卸连接。
请参见图 13所示,图 13为本实用新型另一种实施例所提供的电子烟的剖 面结构示意图, 图 13所示的雾化器的具体结构请见上述实施例, 在本实施例 中不做赞述, 所述电池杆组件 1203包括:
电池套 12031 ;
容置在所述电池套 12031内部的电池 12032;
分别与所述电池 12032 电连接设置有第二外电极 12033 和第二内电极
12034,且所述第二外电极 12033与所述第一外电极 2071电连接, 所述第二内 电极 12034与所述第一内电极 2072电连接;
用于根据用户的操作生成触发信号的感应模块 12035;
具体的,在本实施例中所述感应模块 12035为用户感应用户的吸烟动作以 生成触发信号的气流感应开关。
与所述感应模块 12035 电连接设置有用于根据所述触发信号生成控制信 号的微控制器 12036, 且所述微控制器 12036通过所述控制信号控制所述电池 12032为所述电热元件 203供电。
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方 案进行清楚、 完整地描述, 显然, 所描述的实施例仅仅是本实用新型一部分实 施例, 而不是全部的实施例。 基于本实用新型中的实施例, 本领域普通技术人 员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型 保护的范围。
本说明书中各个实施例釆用递进的方式描述,每个实施例重点说明的都是 与其他实施例的不同之处, 各个实施例之间相同相似部分互相参见即可。
对所公开的实施例的上述说明,使本领域专业技术人员能够实现或使用本 实用新型。对这些实施例的多种修改对本领域的专业技术人员来说将是显而易 见的,本文中所定义的一般原理可以在不脱离本实用新型的精神或范围的情况 下, 在其它实施例中实现。 因此, 本实用新型将不会被限制于本文所示的这些 实施例, 而是要符合与本文所公开的原理和新颖特点相一致的最宽的范围。

Claims

权 利 要 求
1、 一种雾化器, 其特征在于, 包括:
雾化套;
设置在所述雾化套内部的用于容纳烟油的储油腔;
设置于所述储油腔开口处并带有第一通孔的隔油板;
用于雾化所述烟油以形成烟雾的电热元件;
覆盖所述隔油板设置有用于锁存所述烟油以减緩所述储油腔内的烟油过 度输出给所述电热元件的烟油锁存件;
位于所述烟油锁存件以及所述电热元件之间,且覆盖所述烟油锁存件设置 有用于将所述烟油输送给所述电热元件雾化的第一玻纤布;
插设在所述雾化套一端并与所述电热元件电连接的雾化电极组件; 其中,所述电热元件为沿所述雾化器的横向曲折延伸并铺设在所述第一玻 纤布上, 以使铺设在所述第一玻纤布上的电热元件呈蛇形片状结构,且所述电 热元件的第一侧面贴合在所述第一玻纤布的表面上。
2、根据权利要求 1所述的雾化器, 其特征在于, 所述电热元件远离所述烟 油锁存件的侧面还设置有覆盖在所述电热元件上的第二玻纤布,所述第二玻纤 布与所述第一玻纤布相 4氏接并用于将烟油输送给所述电热元件雾化。
3、根据权利要求 2所述的雾化器, 其特征在于, 所述雾化电极组件包括: 插设在所述雾化套上的第一外电极;
套设在所述第一外电极内的绝缘环;
插设在所述绝缘环内的第一内电极;
所述电热元件的一端插设在所述第一外电极与所述绝缘环之间,所述电热 元件的另一端插设在所述第一内电极与所述绝缘环之间。
4、 根据权利要求 1所述的雾化器, 其特征在于, 所述雾化套为非金属材 料制件, 所述雾化套内壁周面上设置有环形的凸起部, 所述第一外电极的外周 面上与所述凸起部对应位置设置有与所述凸起部相嵌合的卡槽。
5、 根据权利要求 1所述的雾化器, 其特征在于, 所述雾化器还包括: 抵靠所述烟油锁存件设置有由耐热材料制成的基板; 所述基板一面设置有由金属材料印刷或电镀在所述基板上形成的作为所 述电热元件的金属层。
6、 根据权利要求 5所述的雾化器, 其特征在于, 所述金属层为由多种金 属材料制成的合金层。
7、 根据权利要求 6所述的雾化器, 其特征在于,
所述基板靠近所述烟油锁存件的一面设置有所述合金层;
所述合金层上开设有用于流通所述烟雾的通气口;
所述基板上与所述通气口对应位置开设有第二通孔。
8、 根据权利要求 6所述的雾化器, 其特征在于,
所述基板远离所述烟油锁存件的一面设置有所述合金层;
所述基板上与所述合金层对应位置开设有用于将所述烟油传导至所述电 热元件的渗油孔。
9、 根据权利要求 6所述的雾化器, 其特征在于, 所述基板为柔性电路板 或陶瓷板。
10、 一种电子烟, 其特征在于, 包括电子烟本体;
所述电子烟本体设置有吸烟端、如权利要求 1至 9任意一项所述的雾化器 以及用于给所述雾化器供电的电池杆组件;
所述电池杆组件设置于所述电子烟本体上远离所述吸烟端的一端或所述 雾化器设置于所述电子烟本体上远离所述吸烟端的一端。
11、 根据权利要求 10所述的电子烟, 其特征在于,
所述雾化器与所述电池杆组件同轴设置,且所述雾化器与所述电池杆组件 可拆卸连接。
12、 根据权利要求 10所述的电子烟, 其特征在于, 所述电池杆组件包括: 电池套;
容置在所述电池套内部的电池;
分别与所述电池电连接设置有第二外电极和第二内电极,且所述第二外电 极与所述第一外电极电连接, 所述第二内电极与所述第一内电极电连接;
用于根据用户的操作生成触发信号的感应模块;
与所述感应模块电连接设置有用于根据所述触发信号生成控制信号的微 控制器, 且所述微控制器通过所述控制信号控制所述电池为所述电热元件供 电。
13、 根据权利要求 10所述的电子烟, 其特征在于,
所述吸烟端由所述雾化器远离所述电池杆组件一端延伸以形成; 或,
所述吸烟端与所述雾化器远离所述电池杆组件一端可拆卸连接。
14、 根据权利要求 10所述的电子烟, 其特征在于,
所述吸烟端由所述电池杆组件远离所述雾化器一端延伸以形成; 或,
所述吸烟端与所述电池杆组件远离所述雾化器一端可拆卸连接。
PCT/CN2014/076003 2014-04-03 2014-04-23 一种雾化器以及电子烟 Ceased WO2015149404A1 (zh)

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