WO2015125962A1 - Waste treatment device and waste treatment method - Google Patents

Waste treatment device and waste treatment method Download PDF

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Publication number
WO2015125962A1
WO2015125962A1 PCT/JP2015/055089 JP2015055089W WO2015125962A1 WO 2015125962 A1 WO2015125962 A1 WO 2015125962A1 JP 2015055089 W JP2015055089 W JP 2015055089W WO 2015125962 A1 WO2015125962 A1 WO 2015125962A1
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WIPO (PCT)
Prior art keywords
container
waste treatment
stirring blade
treatment apparatus
exhaust
Prior art date
Application number
PCT/JP2015/055089
Other languages
French (fr)
Japanese (ja)
Inventor
喜之 鳥丸
Original Assignee
中部エコテック株式会社
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority claimed from JP2014036147A external-priority patent/JP6284785B2/en
Application filed by 中部エコテック株式会社 filed Critical 中部エコテック株式会社
Priority to CN201580010094.3A priority Critical patent/CN106061634B/en
Publication of WO2015125962A1 publication Critical patent/WO2015125962A1/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C31/00Handling, e.g. feeding of the material to be shaped, storage of plastics material before moulding; Automation, i.e. automated handling lines in plastics processing plants, e.g. using manipulators or robots
    • B29C31/04Feeding of the material to be moulded, e.g. into a mould cavity
    • B29C31/06Feeding of the material to be moulded, e.g. into a mould cavity in measured doses, e.g. by weighting
    • B29C31/061Feeding of the material to be moulded, e.g. into a mould cavity in measured doses, e.g. by weighting using stationary volumetric measuring chambers
    • B29C31/063Feeding of the material to be moulded, e.g. into a mould cavity in measured doses, e.g. by weighting using stationary volumetric measuring chambers of the piston type
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F23/00Mixing according to the phases to be mixed, e.g. dispersing or emulsifying
    • B01F23/20Mixing gases with liquids
    • B01F23/23Mixing gases with liquids by introducing gases into liquid media, e.g. for producing aerated liquids
    • B01F23/231Mixing gases with liquids by introducing gases into liquid media, e.g. for producing aerated liquids by bubbling
    • B01F23/23105Arrangement or manipulation of the gas bubbling devices
    • B01F23/2312Diffusers
    • B01F23/23121Diffusers having injection means, e.g. nozzles with circumferential outlet
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F23/00Mixing according to the phases to be mixed, e.g. dispersing or emulsifying
    • B01F23/20Mixing gases with liquids
    • B01F23/23Mixing gases with liquids by introducing gases into liquid media, e.g. for producing aerated liquids
    • B01F23/231Mixing gases with liquids by introducing gases into liquid media, e.g. for producing aerated liquids by bubbling
    • B01F23/23105Arrangement or manipulation of the gas bubbling devices
    • B01F23/2312Diffusers
    • B01F23/23126Diffusers characterised by the shape of the diffuser element
    • B01F23/231265Diffusers characterised by the shape of the diffuser element being tubes, tubular elements, cylindrical elements or set of tubes
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F27/00Mixers with rotary stirring devices in fixed receptacles; Kneaders
    • B01F27/21Mixers with rotary stirring devices in fixed receptacles; Kneaders characterised by their rotating shafts
    • B01F27/2122Hollow shafts
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F27/00Mixers with rotary stirring devices in fixed receptacles; Kneaders
    • B01F27/80Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a substantially vertical axis
    • B01F27/90Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a substantially vertical axis with paddles or arms 
    • B01F27/906Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a substantially vertical axis with paddles or arms  with fixed axis
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F35/00Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
    • B01F35/90Heating or cooling systems
    • B01F35/92Heating or cooling systems for heating the outside of the receptacle, e.g. heated jackets or burners
    • CCHEMISTRY; METALLURGY
    • C05FERTILISERS; MANUFACTURE THEREOF
    • C05FORGANIC FERTILISERS NOT COVERED BY SUBCLASSES C05B, C05C, e.g. FERTILISERS FROM WASTE OR REFUSE
    • C05F17/00Preparation of fertilisers characterised by biological or biochemical treatment steps, e.g. composting or fermentation
    • C05F17/60Heating or cooling during the treatment
    • CCHEMISTRY; METALLURGY
    • C05FERTILISERS; MANUFACTURE THEREOF
    • C05FORGANIC FERTILISERS NOT COVERED BY SUBCLASSES C05B, C05C, e.g. FERTILISERS FROM WASTE OR REFUSE
    • C05F17/00Preparation of fertilisers characterised by biological or biochemical treatment steps, e.g. composting or fermentation
    • C05F17/90Apparatus therefor
    • C05F17/95Devices in which the material is conveyed essentially vertically between inlet and discharge means
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F35/00Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
    • B01F35/90Heating or cooling systems
    • B01F2035/99Heating
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F2215/00Auxiliary or complementary information in relation with mixing
    • B01F2215/04Technical information in relation with mixing
    • B01F2215/0413Numerical information
    • B01F2215/0418Geometrical information
    • B01F2215/0422Numerical values of angles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F2215/00Auxiliary or complementary information in relation with mixing
    • B01F2215/04Technical information in relation with mixing
    • B01F2215/0413Numerical information
    • B01F2215/0436Operational information
    • B01F2215/045Numerical flow-rate values
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F2215/00Auxiliary or complementary information in relation with mixing
    • B01F2215/04Technical information in relation with mixing
    • B01F2215/0413Numerical information
    • B01F2215/0436Operational information
    • B01F2215/0468Numerical pressure values
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P20/00Technologies relating to chemical industry
    • Y02P20/141Feedstock
    • Y02P20/145Feedstock the feedstock being materials of biological origin
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02WCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W30/00Technologies for solid waste management
    • Y02W30/40Bio-organic fraction processing; Production of fertilisers from the organic fraction of waste or refuse

Definitions

  • the present invention relates to a waste treatment apparatus (sealed fermentation drying apparatus) for treating organic waste such as livestock excrement and food residues, and a waste treatment method using the apparatus.
  • a waste treatment apparatus sealed fermentation drying apparatus
  • organic waste such as livestock excrement and food residues
  • Organic waste such as livestock excreta discharged from livestock management bodies and food residues discharged from food industry establishments has increased in recent years, and their disposal has become a major social issue. ing. When these wastes are incinerated, the cost is high and there is a problem of dioxin generation. In addition, when landfilling is performed, there are problems of securing an exhaust location and odor damage. In addition, in recent years, the promotion of the reuse of organic waste has been demanded by legislation such as the Food Recycling Law. In view of these points, organic waste is composted and recycled as a recycling resource. Even when composting, organic wastes such as food residues have a high water content, so if they are not sufficiently dried and fermented, they may have a large volume and weight and may be spoiled.
  • Composting facilities are broadly classified into “open type”, where waste is deposited on the site, and then switched to compost, and “closed type”, where it is put into a container and composted. .
  • the sealed type has advantages such as space saving and less odor damage to the surroundings.
  • organic waste has been dried and composted using a sealed fermentation drying apparatus (also referred to as “component”) that utilizes the fermentation action of microorganisms.
  • This component has a cylindrical vertical tank shape, and is a composting device having a sealed vertical structure in which input waste does not easily come into contact with outside air.
  • a fermentation treatment apparatus for food residues, food residues and aerobic microorganisms are mixed in an airtight vertical container, and the food residues are fermented by the action of aerobic microorganisms while agitating the inside of the container.
  • An apparatus has been proposed (see Patent Document 1).
  • a plurality of upper and lower stirrer blades are radially extended around a rotating shaft standing in a vertical container, and a plurality of vent holes are drilled below the lowermost stirrer blade. The air is vented into the container through the vent.
  • the vertical container is a three-layered heat insulating container having a heat insulating layer between an inner layer and an outer layer.
  • the shape of the stirring blade include a blade shape and a rod shape, and a screw type having a blade-shaped stirring blade is particularly described from the viewpoint of stirring efficiency.
  • the waste disposal apparatus like patent document 1 is installed and used outdoors, it is easy to receive the influence of external environments, such as the weather, and cannot perform the stable process even when using a heat insulation container. There is a fear.
  • the component has a simple cylindrical vertical tank shape because of its internal structure using a stirring blade, and no particular consideration is given to its appearance design.
  • the treatment of organic waste such as livestock excrement is treatment of unnecessary matter (dust), and the waste treatment equipment can provide initial costs at the time of introduction and running costs during operation. It is desirable to reduce as much as possible.
  • ancillary equipment of the device there are a hydraulic unit, a blower, an exhaust blower, a deodorizing device, etc., but these are separated from the vertical container and it is very troublesome to install at the installation site. (Initial cost) will increase.
  • the destabilization of the heat insulation surface requires continuous operation of a separate air heater and leads to an increase in running cost.
  • stirring means including a stirring blade is essential in a waste treatment apparatus.
  • the load applied to the stirring blade, the rotating shaft, etc. becomes too large, and there is a possibility that these parts are partially damaged.
  • sufficient stirring performance cannot be obtained, and there is a possibility that poor fermentation may occur, and the time required for drying and composting may be prolonged.
  • the effect on the processing amount (amount that can be processed in the same time) and the amount of malodor generation due to the difference in the shape of each stirring blade (each stage) has not been studied.
  • the closed type such as a component has a demerit that the running cost is higher than the open type.
  • the treatment of organic waste such as livestock excrement is treatment of unnecessary matter (dust), and it is hoped that the cost will be reduced as much as possible.
  • an increase in cost is inevitable. For this reason, maintaining the ability of components for many years has been given priority first, and the development of technology for improving performance has not progressed significantly. Therefore, it is desired to develop an apparatus capable of producing a product (compost) having a high fertilizer effect, which can realize high processing performance and reduce generation of malodorous substances with relatively simple means.
  • an object of the present invention is to provide a waste treatment apparatus that is low in cost, excellent in appearance, less affected by the external environment, and capable of stable treatment. It is another object of the present invention to provide a waste treatment apparatus and a waste treatment method that can reduce the amount of malodorous substances generated by using relatively simple means as needed, having high treatment capacity.
  • the waste treatment apparatus of the present invention includes an airtight cylindrical vertical container, a rotary shaft provided in the vertical direction in the container, a plurality of stirring blades fixed around the rotary shaft, and the container An air supply means for sending outside air into the container and an exhaust means for discharging the inside air accumulated in the container to the outside of the container.
  • the waste treatment apparatus is configured to remove organic waste introduced from the upper part of the container into the container while being stirred with the stirring blade, fermented and dried, composted, and taken out from the lower part of the container.
  • an external heat insulating panel installed so as to cover at least a part of the outer periphery of the cylinder of the container via a space.
  • the apparatus outer wall comprised by the said external heat insulation panel is a square cylinder shape substantially circumscribed on the cylinder outer periphery of the said container, It is characterized by the above-mentioned.
  • the waste treatment apparatus has heat exchange means for heating the outside air introduced from the air supply means into the container by heat of the exhaust from the exhaust means, and the cylindrical outer periphery of the container, the external heat insulation panel, The heat exchange means is installed in the space between the two.
  • the outer wall of the apparatus constituted by the external heat insulating panel has a rectangular tube shape that substantially circumscribes the outer periphery of the cylinder of the container, and the heat exchange means is formed between the outer wall of the apparatus and the outer periphery of the cylinder of the container.
  • An exhaust passage that is installed in the space of the corner of the rectangular tube and through which the exhaust discharged from the container passes, and an air that passes outside air before introduction into the container that is installed through the exhaust passage. It is comprised from piping.
  • the air supply means and the exhaust means are accommodated in the apparatus.
  • the stirring blade is spaced at a predetermined interval from the lower part to the upper part of the rotating shaft, and at least three or more stages are provided at each stage, from the rotating shaft toward the inner wall of the container.
  • the stirring blade has an inclined surface on the front side in the rotation direction, and the inclination angle of the uppermost stirring blade with respect to the rotation surface of the stirring blade is 60 to 85 degrees.
  • the angle of inclination of the inclined surface of the lowermost stirring blade with respect to the rotating surface of the stirring blade is 15 to 25 degrees, and the rotation of the stirring blade on the inclined surface of the stirring blades other than the uppermost stage and the lowermost stage
  • the inclination angle with respect to the surface is 35 to 45 degrees
  • the lowermost stirring blade has a vent hole that communicates with the air supply means and introduces outside air sent from the air supply means into the container.
  • the inner volume of the container is 15 m 3 or more
  • the air supply means has an air flow rate (m 3 ) per minute introduced into the container from the vent hole during processing. It is a means which becomes 1/4 or more of the internal volume (m 3 ) of the container.
  • the air feeding means is characterized in that a static pressure of air blown into the container from the vent hole during processing is 15 kPa or more.
  • the waste treatment apparatus may further include a heat exchanging unit that heats the outside air introduced into the container from the air supply unit by the heat of the exhaust from the exhaust unit.
  • the waste treatment method of the present invention is characterized by composting using the waste treatment apparatus of the present invention having a configuration in which the shape of the agitating blade and the amount of blown air are limited.
  • the waste treatment apparatus of the present invention includes an airtight cylindrical vertical container, a rotary shaft provided in the vertical direction in the container, a plurality of stirring blades fixed around the rotary shaft, and the container An air supply means for sending outside air into the inside and an exhaust means for discharging the inside air accumulated in the container to the outside of the container.
  • the outside air is introduced into the container by the air supply means, and the exhaust means
  • the waste treatment apparatus has a heat exchange means for heating the outside air introduced into the container from the air supply means by the heat of the exhaust from the exhaust means, and a space between the cylindrical outer periphery of the container and the external heat insulation panel Since the heat exchanging means is installed, the fermentation heat of the processed product can be effectively used while using the surplus space, and a separate air heater is not required, and the running cost can be reduced.
  • the outer wall of the device constituted by the external heat insulating panel is a square tube that is substantially circumscribed on the outer periphery of the container, and the heat exchange means is a rectangular tube formed between the outer wall of the device and the outer periphery of the container.
  • the entire apparatus can be made compact. Moreover, the construction period and construction cost (initial cost) at the time of enforcement can be reduced compared with the case where these are incorporated separately at the installation site.
  • the stirring blade is spaced at a predetermined interval from the lower part to the upper part of the rotating shaft, and at least three or more stages are provided at each stage, from the rotating shaft toward the inner wall of the container. It extends linearly and each inclination angle is within the predetermined range. Further, in the configuration in which the shape of the stirring blade is limited as described above, the internal volume and the blowing rate of the container are set to the predetermined range. For this reason, it is possible to expand the high-temperature zone while realizing the super aerobic by spreading the blown air to the entire processed material (detail), and it is possible to realize high processing capacity and reduction of malodorous substances.
  • the stirring blade having a high inclination angle at the uppermost stage makes it easy to spread the treated material (waste) flatly and can increase the contact area with the outside air.
  • the stirring blade it is possible to positively stir the processed product whose temperature has been increased by fermentation heat at the uppermost stage.
  • the stirring blade having a lower inclination angle at the bottom stage can uniformly distribute the air to the entire processing object while reducing the applied load. Since the blast volume is increased in this state, the drying and composting treatment can be further shortened, and the generation amount of malodorous substances such as lower fatty acids and ammonia can be remarkably reduced.
  • the static pressure of the air introduced into the container from the vent hole during the treatment in the air supply means is 15 kPa or more, the air can be easily penetrated even when the moisture content of the processed product is high. High processing capacity and reduction of malodorous substances can be realized. Further, since the waste treatment apparatus has a heat exchange means for heating the outside air introduced into the container from the air supply means by the heat of the exhaust from the exhaust means, the heat of fermentation of the treated product can be effectively used. In addition, a separate heater is unnecessary, and the running cost can be reduced.
  • the waste treatment method of the present invention uses the waste treatment apparatus of the present invention having a configuration in which the shape of the stirring blade and the amount of blast is limited, compared to the conventional apparatus, the organic waste is dried and composted.
  • the processing time can be shortened, the amount that can be processed per day is increased, the amount of malodorous substances generated can be reduced, and a product (compost) with a high fertilizer effect can be produced.
  • It is sectional drawing of the stirring blade in FIG. It is an enlarged view of the lowermost stirring blade in FIG.
  • FIGS. Fig.1 (a) is a perspective view which shows the external appearance of a waste disposal apparatus
  • FIG.1 (b) is the top view.
  • a waste treatment apparatus 1 includes a cylindrical vertical container 2 provided with a stirring blade therein, and a rectangular cylindrical shape that is substantially circumscribed on the outer periphery of the cylinder of the container 2.
  • a closed-type fermentation drying apparatus (component) having an apparatus outer wall 9.
  • the container 2 that is a fermenter is a heat-insulating container that itself has a metal outer layer and a heat-insulating layer, and is an air-tight container that is unlikely to come into contact with outside air other than that introduced from the vent holes.
  • the apparatus outer wall 9 is configured by combining external heat insulating panels 9a to 9d installed so as to cover the outer periphery of the cylinder of the container 2 with a space therebetween.
  • a machine room 5 is integrally provided below the container 2 covered with the apparatus outer wall 9.
  • the overall appearance of the device is a substantially quadrangular prism shape. Heat insulation is achieved by the air layer in the space between the container 2 and the external heat insulation panels 9a to 9d, and the double heat insulation structure with the (heat insulation) container 2 stabilizes the apparatus installed outside with little influence from the outside environment. Processing is possible.
  • the external heat insulating panels 9a to 9d may be formed of small units that can be further disassembled. Since the waste disposal apparatus of the present invention is a large-sized apparatus for business use in which the internal volume of the container 2 is 15 m 3 or more, the external heat insulating panel also has a very large size (3 m or more in the longitudinal direction). Construction from a smaller unit panel enables construction with a small number of people. In addition, if the bolts are used to connect the panels, there is a possibility that the holes do not fit due to manufacturing errors. For this reason, it is preferable not to use a bolt etc., but to provide a concavo-convex shape that fits between adjacent panels, and to implement these by fitting them. By adopting the fitting with the uneven shape, it is possible to prevent the deviation at the time of enforcement, and to suppress the deterioration of the heat insulation performance.
  • FIG. 2 is a longitudinal sectional view of the waste treatment apparatus of FIG.
  • the waste treatment apparatus 1 includes a cylindrical vertical container 2, a rotary shaft 3 provided in the vertical direction in the container 2, and a plurality of agitation fixed around the rotary shaft 3.
  • the blade 4 is provided with a blower 6 that is an air supply means into the container 2 and an exhaust blower 7 that is an exhaust means to the outside of the container 2.
  • the lower part of the lowermost stirring blade has a vent hole 4d, and the outside air sent from the blower blower 6 passes through the blower pipe (see FIG.
  • the container 2 has an organic waste inlet 2a and a gas outlet 2c, and a compost (organic waste after treatment) outlet 2b at the bottom.
  • the inlet 2a and the outlet 2b are provided with an openable / closable lid for ensuring the airtightness of the container.
  • a hydraulic unit 8 that is a driving unit of the rotary shaft 3, the above-described blower 6 and exhaust blower 7 are provided.
  • the rotary shaft 3 penetrates into the machine chamber 5 and is rotated at a predetermined rotational speed by the hydraulic unit 8. Since the hydraulic unit 8, the blower 6 and the exhaust blower 7 are housed and integrated in the apparatus, the construction period and construction cost (initial cost) at the time of enforcement can be reduced.
  • the organic waste to be treated includes livestock excrement, food waste, septic tank sludge containing a large amount of organic components. Or mixtures thereof.
  • livestock excretion includes chicken excrement, pig excrement, cattle excrement, horse excrement, etc.
  • food waste includes garbage, food production by-products, etc.
  • Examples include sludge extracted from sludge septic tanks.
  • composting of waste is performed by aerobic fermentation in a container while aeration is performed by blowing air in the presence of aerobic fermentation bacteria.
  • fermenting bacteria that are activated at about 30 to 90 ° C. are preferable, and examples thereof include the genus Geobatisul and Bacillus.
  • the processed product is introduced into the container 2 from the input port 2a, and the processed product is taken out from the outlet 2b at the bottom of the container after fermentation and composting in the container. Fermentation and composting are performed by rotating each stirring blade 4 at a low speed while introducing outside air from the vent holes 4d of the lowermost stirring blade, aeration and stirring the processed material, and aerobic fermentation. Moreover, it is also dried simultaneously by ventilation.
  • the outside air introduced into the container from the vent hole 4d of the lowermost stirring blade flows upward while passing through the processed material, and is exhausted from the exhaust port 2c together with gas and water vapor generated from the processed material (see FIG. 3). Sent to.
  • the apparatus outer wall 9 is formed in a rectangular tube shape that substantially circumscribes the cylindrical outer periphery of the container 2, and thus is formed between the apparatus outer wall 9 and the cylindrical outer periphery of the container 2.
  • the four spaces (A to D) at the corners of the rectangular cylinder are extra spaces having a certain size.
  • FIG. 3 shows a ventilation / exhaust path in the apparatus of FIG. 1 in front (FIG. 3A), right side (FIG. 3B), back (FIG. 3C), left side (FIG. 3D). It is the schematic diagram seen from)).
  • a solid line arrow is a flow of air blown into the container (outside air before being introduced into the container), and a two-dot chain line arrow is a flow of exhaust discharged from the container.
  • the blower blower 6 is installed in the middle of the blower piping path, and the exhaust blower 7 is installed in the middle of the exhaust pipe path including the exhaust passage part.
  • the blower blower 6 outside air is introduced from the outside air inlet 11 into the blower pipe 6a, and the outside air is continuously sent through the blower pipe 6a.
  • exhaust is introduced into the exhaust pipe 7a from the exhaust port 2c, and the exhaust is continuously sent through the exhaust pipe 7a.
  • In the middle of the exhaust pipe 7a there is an exhaust passage portion 7b through which exhaust passes and is filled.
  • the blower pipe 6a is installed through the exhaust passage portion 7b.
  • blower pipe 6a is partially folded in the vertical vertical direction so that it can pass through the exhaust passage portion 7b as long as possible.
  • a ventilation fan 12 is installed at the end of the path of the exhaust pipe 7 a to assist the exhaust by the exhaust blower 7.
  • the exhaust pipe and the blower pipe are connected so as to sequentially pass through the spaces at the four corners. Since the exhaust is heated by a fermentation reaction, the exhaust is at a higher temperature (60 ° C. or higher) than the outside air.
  • the ventilation pipe 6a By passing the ventilation pipe 6a through the exhaust passage 7b, the heat of the exhaust is given to the outside air in the ventilation pipe (heat exchange), and the outside air (air blowing) can be heated to a temperature suitable for the fermentation reaction. .
  • the external heat insulation panel can prevent the heat of the exhaust in the exhaust passage from escaping to the outside of the apparatus.
  • the heat exchange means having such a structure makes it possible to eliminate the need for a heater for heating and blowing air while effectively utilizing the surplus space formed by providing the external heat insulating panel, and can greatly reduce the running cost.
  • deodorizing means such as a water washing deodorizing device and a chip (pumice) deodorizing tank can be installed in the exhaust path.
  • deodorizing means it is possible to reduce the malodor of the exhaust gas while effectively using the surplus space as in the heat exchange means.
  • FIG. 6 is a longitudinal sectional view showing the configuration of the waste disposal apparatus.
  • the waste treatment apparatus 1 of this embodiment includes a cylindrical vertical container 2, a rotary shaft 3 provided in the vertical direction in the container 2, and a plurality of sheets fixed around the rotary shaft 3.
  • This is a closed-type fermentation and drying apparatus (component) comprising a stirring blade 4, a blower blower 6 that is an air supply means into the container 2, and an exhaust blower 7 that is an exhaust means to the outside of the container 2.
  • the container 2 is a large-sized apparatus for business use with an internal volume of 15 m 3 or more.
  • a vent hole 4d is provided at the lower part of the lowermost stirring blade, and outside air (air blowing) sent from the blower blower 6 is introduced into the container through the pipe 6a provided in the rotary shaft.
  • the container 2 that is a fermenter is a heat-insulating container having a metal outer layer and a heat insulating layer, and is an airtight container that is difficult to come into contact with outside air other than that introduced from a vent hole.
  • the container 2 has an organic waste inlet 2a and a gas outlet 2c, and a compost (organic waste after treatment) outlet 2b at the bottom.
  • the exhaust port 2 c is connected to the exhaust blower 7.
  • the inlet 2a and the outlet 2b are provided with lids that can be opened and closed to ensure the hermeticity of the container.
  • a machine room 5 is provided below the container 2, and a hydraulic unit 8 that is a driving unit for the rotating shaft 3 and the above-described blower 6 are provided in the machine room.
  • the rotating shaft 3 penetrates into the machine room 5 and is rotated at a predetermined number of rotations by a driving means.
  • the waste treatment apparatus 1 has an external heat insulation panel installed so that it may cover through the space of the outer periphery of the container 2 similar to FIG. 1 (illustration omitted).
  • the heater 13 for heating the external air sent from the blower blower 6 is provided.
  • the heater 13 is not essential, and for example, heat exchange means (not shown) for heating the outside air introduced from the blower blower 6 into the container using the heat of the exhaust from the exhaust blower 7 may be provided. In this case, a heater can be omitted, and the running cost can be reduced.
  • the form and installation location of the heat exchanging means are not particularly limited, and examples thereof include passing a ventilation pipe before introduction into the container through a deodorizing apparatus filled with exhaust gas.
  • the processed product is introduced into the container 2 from the input port 2a, and the processed product is taken out from the outlet 2b at the bottom of the container after fermentation and composting in the container. Fermentation and composting are performed by rotating each stirring blade 4 at a low speed while introducing outside air from the vent holes 4d of the lowermost stirring blade, aeration and stirring the processed material, and aerobic fermentation. Moreover, it is also dried simultaneously by ventilation.
  • the outside air introduced into the container from the vent hole 4d of the lowermost stirring blade flows upward while passing through the processed material, and is exhausted from the exhaust port 2c together with the gas and water vapor generated from the processed material. This exhaust is forcibly performed by the exhaust blower 7.
  • the air flow rate and the shape of the stirring blade in the waste disposal apparatus of the present invention (shown in FIGS. 1 and 6) will be described in detail.
  • the processed product is a complex mixture including a solid material, a liquid material, and a semi-liquid material, and is partially a lump. For this reason, if a ventilation does not reach the center part, the part of an anaerobic state will increase. In addition, even when the moisture content of the processed product is high, it is difficult for the air to pass through. In this case, decomposition of the organic waste by the anaerobic microorganisms generates lower fatty acids such as propionic acid, normal acetic acid, isovaleric acid, and normal valeric acid, causing a bad odor.
  • ammonia is generated due to the presence of moisture, which similarly causes bad odor.
  • Ammonia is generated by the action of urease (pig manure) and uricase (chicken manure), which are urea degrading enzymes, in the presence of urea and water.
  • (1) air supply means capable of setting the air volume and pressure is set higher than usual, and (2) the shape of the stirring blade is optimized.
  • High processing capacity means that there is a large amount of waste that can be processed in the same time.
  • Completion of processing means that the waste that has been input into the container is taken out with a moisture content of 35% by mass or less.
  • the above-mentioned urea-degrading enzyme is inactivated at 70 ° C. or higher, the activity can be reduced by increasing the high temperature zone of 60 ° C. or higher, and the generation of ammonia can also be suppressed. Further, the drying time can be shortened by the large air volume.
  • the blower blower 6 serving as an air feeding means determines the amount of blown air per minute (m 3 ) introduced into the container from the vent hole of the stirring blade during processing, and the volume of the container (m 3 ) It is a device that can be 1/4 or more of the above.
  • the internal volume of the container in the present invention is mainly targeted for 15 m 3 or more.
  • the internal volume is preferably 15 to 100 m 3 , more preferably 15 to 60 m 3 , and even more preferably 15 to 45 m 3 . Aeration is continued during the treatment period.
  • the upper limit is preferably set to 1 / 2.5 of the internal volume (m 3 ) of the container. Therefore, for example, when the internal volume of the container is 41 m 3 , the air flow rate is preferably 10.3 (41/4) to 16.4 (41 / 2.5) m 3 / min. Further, a more preferable range of the blowing rate per minute (m 3 ) introduced into the container is 1 / 3.5 to 1/3 of the internal volume (m 3 ) of the container.
  • the flow of outside air introduced from the vent hole 4d of the lowermost stirring blade 4 is the inner wall side of the container 2.
  • the ventilation on the rotating shaft 3 side may not be sufficient. This is not preferable because it leads to poor fermentation in the portion on the rotating shaft side.
  • the flow of air flow may also be biased to the outside, resulting in a decrease in temperature at this portion, which may result in poor fermentation.
  • the specified value of the blast volume of a conventional general waste treatment apparatus in the same field as the present invention is about 1/10 to 1/6 of the internal volume (m 3 ) of the container.
  • the blowing rate is about 2.5 to 3 m 3 / min
  • the blowing rate is about 5 to 7 m 3 / min.
  • the blower blower 6 serving as the air supply means it is preferable to use a device that can set the static pressure of the blown air introduced into the container through the air hole of the stirring blade during the treatment to 15 kPa or more. More preferably, it is 20 kPa or more.
  • the static pressure is measured by a pressure gauge provided in the middle of the path from the blower blower to the vent hole of the stirring blade.
  • the air is sufficiently blown to the rotating shaft 3 side, and the bias toward the inner wall side of the container 2 can be prevented. Further, by increasing the blowing pressure, the amount of oxygen per volume is increased and the thermal efficiency is also improved. As a result, the generation of lower fatty acids can be remarkably reduced.
  • a predetermined number of stirring blades 4 are provided in each stage at a plurality of stages, spaced apart from each other by a predetermined interval from the lower part to the upper part of the rotating shaft 3 in the container.
  • the number of stages is five, and the number of stirring blades is three in the first stage from the bottom (one is not shown), two in the second stage, and the third stage.
  • nine are provided, one on the fourth stage, one on the fourth stage, and two on the fifth stage.
  • the number of stages of the stirring blades 4 is not limited to the example shown in each figure, and is preferably provided at a position of at least three stages.
  • the first stage from the bottom is classified as “lower stage”, the second and third stages as “middle stage”, and the fourth and fifth stages as “upper stage”.
  • the uppermost stage is always classified as “upper stage”
  • the lowermost stage is always classified as “lower stage”.
  • at least one stage is set as “middle stage”, and the rest is classified into “upper stage”, “middle stage”, and “lower stage” according to the position.
  • the “upper stage” is in an area above the vertical center position of the container 2, and the “lower stage” is in an area below the vertical center position of the container 2.
  • the number of stirring blades in each stage is not particularly limited, and at least one stirring blade may be provided.
  • the lowermost stirring blade (with a vent hole), it is preferable that three or more blades are provided at equal intervals in the circumferential direction in order to uniformly and sufficiently blow the air to the whole. Note that the load applied to the stirring blade increases from the upper stage to the lower stage, and in each stirring blade, the load applied to the part closer to the main shaft decreases.
  • Waste is not filled in the container 2 as will be described later, and is provided with a space of about 10 to 20%.
  • the stirring blade 4 is disposed in a range from the bottom of the container 2 to the height H of the processed object, and the position of the uppermost stirring blade is positioned at the substantially uppermost part of the processed object.
  • the position of the lowermost stirring blade is preferably slightly above the bottom of the container 2 and a gap is preferably provided between the bottom.
  • the distance between each stage can be arbitrarily determined according to the number of stages with reference to the uppermost stage and the lowermost stage.
  • the stirring blades are provided in a plurality of stages.
  • the stirring blades are only used for stirring (the lowermost stage is also blown), and all stages The same shape of the impeller is used, and the role of each stage has not been sufficiently studied.
  • the role of the stirring blade is clarified in each stage (particularly, the three stages of the lower stage, the middle stage, and the upper stage), and the form thereof is examined based on this.
  • the upper stage (particularly the uppermost stage) is used to promote fermentation by extending the treated product flatly and increasing the contact area with the outside air (introduced from the stirring blade).
  • the middle stage is used to actively agitate the processed product whose temperature has been increased by fermentation heat in the upper stage.
  • the lower stage (particularly the lowermost stage) is mainly used for blowing air entirely because the stirring is completed in the upper stage and the middle stage.
  • the shape of all the stirring blades 4 is a pitched paddle shape linearly extending from the rotating shaft 3 toward the inner wall side of the container 2, and has an inclined surface on the front side in the rotation direction.
  • the inclined surfaces of the stirring blades 4 are planes inclined at an inclination angle of less than 90 degrees (acute angle) with respect to the rotation surface (horizontal plane) of the stirring blades. That is, the angle formed between the rear direction in the rotation direction and the upper direction of the inclined surface is less than 90 degrees.
  • FIG. 4 is a cross-sectional view in the direction of the rotation axis of the stirring blade at each stage in FIGS. 1 and 6.
  • each stirring blade 4 is joined to the bottom plate 4b parallel (horizontal) to the rotation surface of the stirring blade, the swash plate 4a joined to the bottom plate 4b, and the bottom plate 4b and the swash plate 4a.
  • a bent plate 4c having an L-shaped cross section.
  • the outer surface (planar surface) of the swash plate 4a is the above-mentioned “inclined surface of the stirring blade”, and the swash plate 4a is joined to the front side in the rotational direction of the bottom plate 4b.
  • the other specific structure is not particularly limited to the shape shown in FIG. However, for the lowermost stirring blade, the outside air path described later is required.
  • the inclination angle ⁇ 1 of the inclined surface of the uppermost stirring blade 4 in the upper stage is 60 to 85 degrees, more preferably 60 to 70 degrees, and 62 to 67 degrees. More preferred.
  • the inclination angle ⁇ 3 of the inclined surface of the lower (including the lowermost) stirring blade 4 is 15 to 25 degrees, and more preferably 18 to 22 degrees.
  • the upper stage especially uppermost stage
  • stirring resistance is small and a load is hard to become large even at a high inclination angle.
  • the lower stage has a large stirring resistance because it is the lower part of the processed product, but the load can be reduced by lowering the inclination angle within the above range. Further, since the stirring is completed in the upper stage and the middle stage, even if the inclination angle is lowered and the stirring performance of the portion is lowered, sufficient stirring performance can be exhibited as the entire apparatus. Furthermore, the inclination angle of the lowermost stirring blade does not adversely affect the blowing performance, which is the role of the stirring blade.
  • the inclination angle theta 2 of the inclined surface of the middle of the stirring blades 4 is 35 degrees to 45 degrees, 38 degrees to 42 degrees is more preferable.
  • the middle stage is used to actively agitate the processed product whose temperature has been increased by fermentation heat in the upper stage. In the middle stage, if there is a lot of downward flow, it will lead to a decrease in the contact time and the amount of contact with the outside air, but by using a stirring blade having the above inclination angle, this downward flow is minimized. Can do.
  • the larger the middle inclination angle the better the stirring performance, but the greater the load.
  • Each stirring blade 4 has a hollow portion 4e surrounded by a swash plate 4a, a bottom plate 4b, and a bent plate 4c.
  • a hollow portion 4e of the lowermost stirring blade 4 communicates with the piping in the rotating shaft 3 and forms an outside air path to a vent hole 4d (through hole) provided in the lower part of the bent plate 4c. Since the lower part of the bent plate 4c provided with the vent hole 4d is located on the rear side in the rotational direction, clogging due to the processed material is unlikely to occur.
  • the vent hole is formed only in the lowermost stirring blade. However, the present invention is not limited to this.
  • the vent hole may be formed in the further stirring blade. .
  • vent holes 4d are provided in the longitudinal direction of the stirring blade 4, and the intervals are closer in steps toward the outer side in the longitudinal direction of the stirring blade (inner wall side of the container). It is formed to become.
  • the waste treatment method of the present invention is characterized in that organic waste is composted using the above-described waste treatment apparatus of the present invention.
  • the specific processing procedure is as follows.
  • waste processed material
  • the waste processing apparatus leaving a space of 10 to 20% with respect to the internal volume of the apparatus.
  • the processed product is sufficiently stirred, so that fermentation and drying are efficiently performed.
  • the treated product is fermented and dried under predetermined conditions.
  • A In the case of “batch operation”, the treated product is put into a waste treatment apparatus, the stirring blade is rotated at a low speed, and air (outside air) is introduced from the vent of the lowermost stirring blade for 5 days. Degree fermented and dried. There will be no removal or loading for the last 5 days. Thereafter, about 30% by mass of fermented and dried processed material (compost) is left in the apparatus, and the remaining 70% by mass of compost is taken out. The extracted compost becomes the product. If necessary, this may be granulated.
  • the compost left in the waste treatment apparatus is fermented and dried for about 5 days to be composted while being stirred under the same conditions as the previous one together with the newly added treatment.
  • B In the case of “continuous operation”, the treated product is put into a waste treatment apparatus, fermented and dried for 24 hours, and about 20% by mass of compost is taken out 24 hours after the start of operation. After that, a new processed product for the taken-out amount is charged. In this way, treatment input and compost removal are repeated in a 24-hour cycle.
  • the waste treatment apparatus when used for the first time, it is preferable to add in advance about 30% by mass of the previous compost that has been fermented and taken out from this apparatus. This is because acclimated fermentative bacteria are used.
  • the amount of blown air is introduced into the container within the above range. That is, the blast volume per minute (m 3 ) is set to 1 ⁇ 4 or more of the internal volume (m 3 ) of the container. Moreover, it is preferable to set it as the above-mentioned range (static pressure 15kPa or more) about ventilation pressure. Moreover, the rotation speed of the stirring blade is adjusted in accordance with the moisture content of the processed product. Usually, the rotation speed is adjusted so as to rotate once in 40 to 60 minutes. The moisture content of the treated product also depends on the number of revolutions of the stirring blade, and the moisture content may exceed 35% in either case of being too early or too late. Further, when the moisture content exceeds 35%, it may be difficult to take out from the container.
  • FIG. 6 A waste processing apparatus shown in FIG. 6 having an internal volume of 41 m 3 was used with raw pig feces (water content: 73%) as a raw material.
  • the diameter of the container bottom is 4200 mm.
  • the apparatus configuration is as shown in FIG. A total of nine stirring blades were fixed in five stages around the rotation axis, and two or more stages were provided at equal intervals in the circumferential direction.
  • the angle of the inclined surface of the stirring blade (5-stage configuration) is 20 degrees (lowermost stage), 40 degrees, 40 degrees, 40 degrees, 65 degrees (uppermost stage) from the lower stage, and the rotation direction width is 190 mm.
  • the longitudinal length is 1900 mm.
  • the rotation of the stirring blade was adjusted to 40 to 60 minutes per rotation, and the amount of air blown by the blower blower (m 3 / min) was changed to investigate the processing amount that can be processed in one day.
  • the air blowing was introduced by heating to 60 ° C. with a heater. Exhaust was performed constantly at 37 m 3 / min.
  • the processing amount in each blast amount it is determined whether the raw material can be taken out with an arbitrary amount of the above-mentioned raw material in the container, and the moisture content can be taken out with a moisture content of 35% by mass or less in one day processing time.
  • the upper limit processing amount was obtained.
  • the outside air temperature during the test is an average of 15 ° C.
  • FIG. 8A is an example
  • FIG. 8B is a comparative example, each showing a relationship between the air flow rate and the processing amount.
  • the processing amount decreases when the air flow rate is a certain level or more.
  • the processing amount increases in proportion to the blown amount, and it can be seen that the absolute amount of the processing amount is large even though the apparatus has the same volume as the comparative example.
  • the blowing amount (m 3 ) and the processing amount (t) that can be processed in one day will be examined.
  • the processing amount is 8.0 (t)
  • the air flow rate (m 3 ) / processing amount (t) 1.56.
  • the processing amount in the case of an air blowing amount of 6.0 (m 3 ) is 4.0 (t)
  • the air blowing amount (m 3 ) / processing amount (t) 1.50.
  • the relationship between the air flow rate (m 3 ) and the processing amount (t) that can be processed in one day has a certain degree of correlation for each apparatus configuration. From the above results, it can be seen that, in the waste treatment apparatus of the present invention, when the blast volume (m 3 ) is X and the treatment volume (t) is Y, (X / Y) ⁇ 1.7.
  • the rotation of the stirring blade is adjusted to 40 to 60 minutes per rotation, the amount of air blown by the blower blower (m 3 / min) is changed, and the concentration of the lower fatty acid discharged from the exhaust port (mg / L) is investigated. I did it.
  • the air blowing was introduced by heating to 60 ° C. with a heater. Exhaust was performed constantly at 37 m 3 / min. The concentration of the lower fatty acid was measured by a liquid chromatographic method after 24 hours of condensation of exhaust gas.
  • Treatment time is 1 day (24 hours), raw material input to the container is in proportion to the air blowing amount, 9m 3 / In min 5540kg, 11m 3 / In min 6770kg, 13m 3 / In min 8000 kg, 15 m 3 / min Then, it was 9230 kg.
  • FIG. 9 shows the measurement results of the concentration of the lower fatty acid with respect to each blowing amount. As shown in FIG. 9, it can be seen that the concentration of the lower fatty acid is reduced as a whole by increasing the air flow rate in the apparatus of the present invention.
  • the lower fatty acid concentration (mg / L) was investigated in the devices of the above-described Examples and Comparative Examples. About an Example, it is the case of air volume 13m ⁇ 3 > / min * input amount 8000kg / day, and a comparative example is the case of air volume 5m ⁇ 3 > / min * input amount 3000kg / day.
  • the concentration of the lower fatty acid was measured by a liquid chromatographic method after 24 hours of condensation of exhaust gas.
  • the rotation of the stirring blade is adjusted to 40 to 60 minutes per rotation, the static pressure (kPa) of the blower blower is changed, and the concentration of the lower fatty acid (mg / L) discharged from the exhaust port is investigated. It was.
  • the static pressure was measured with a pressure gauge (KP15-17G manufactured by Nagano Keiki Co., Ltd.) provided in the middle of the path from the blower blower to the vent hole of the stirring blade.
  • the air blowing was introduced by heating to 60 ° C. with a heater. Exhaust was performed constantly at 37 m 3 / min.
  • the concentration of the lower fatty acid was measured by a liquid chromatographic method after 24 hours of condensation of exhaust gas.
  • the treatment time was 1 day (24 hours), and the amount charged into the container was proportional to the blowing pressure, 3000 kg at 5 kPa, 4000 kg at 15 kPa, 5000 kg at 25 kPa, 8000 kg at 35 kPa, and 9000 kg at 45 kPa.
  • FIG. 11 The measurement result of the concentration of the lower fatty acid with respect to each blowing pressure is shown in FIG. As shown in FIG. 11, it can be seen that the concentration of the lower fatty acid is reduced as a whole by increasing the blowing pressure (static pressure) in the apparatus of the present invention.
  • the waste treatment apparatus of the present invention is low in cost and excellent in appearance, and can be stably treated with little influence from the external environment.
  • relatively simple means are used, the processing capacity is high, and the amount of malodorous substances generated can be reduced.
  • it can be suitably used as a closed-type fermentation drying device (component) for composting organic waste such as livestock excretion discharged from livestock management bodies and food residues discharged from food industry establishments. .

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Abstract

Provided is a waste treatment device that is inexpensive, has excellent outer appearance, has minimal impact on the outside environment, and is capable of performing stable treatment. This waste treatment device (1) comprises: a circular-cylindrical upright container (2) having a stirring blade, etc., provided therein; and a quadrangular-tubular device outer wall (9) that substantially circumscribes the circular-cylindrical outer periphery of said container (2). The device outer wall (9) is constituted by combining outer heat-insulating panels (9a to 9d) that are provided so as to cover the circular-cylindrical outer periphery of the container (2) with a space therebetween. Heat-exchanging means that heats, by utilizing the heat of an exhaust gas, outside air introduced into the container (2) is provided in the four redundant spaces (A to D) at the corners of the quadrangular tube.

Description

廃棄物処理装置および廃棄物処理方法Waste treatment apparatus and waste treatment method
 本発明は、家畜排泄物や食品残渣などの有機性廃棄物を処理するための廃棄物処理装置(密閉型発酵乾燥装置)および該装置を用いた廃棄物処理方法に関する。 The present invention relates to a waste treatment apparatus (sealed fermentation drying apparatus) for treating organic waste such as livestock excrement and food residues, and a waste treatment method using the apparatus.
 畜産経営体から排出される家畜排泄物や食品産業事業所などから排出される食品残渣などの有機性廃棄物は、その種類および排出量が近年増大して、その処理が大きな社会的課題となっている。これらの廃棄物を焼却処理する場合、コストが高く、ダイオキシン発生の問題もある。また、埋め立て処理する場合、排気場所の確保や悪臭被害の問題がある。加えて、近年では、食品リサイクル法などの法整備により有機性廃棄物の再利用の促進が求められている。これらの点に鑑みて、有機性廃棄物を堆肥化し、循環資源としてリサイクルすることが行われている。堆肥化する場合でも、食品残渣などの有機性廃棄物は含水量が多いことから、乾燥や発酵が十分でないと、体積および重量が大きく腐敗のおそれもある。 Organic waste such as livestock excreta discharged from livestock management bodies and food residues discharged from food industry establishments has increased in recent years, and their disposal has become a major social issue. ing. When these wastes are incinerated, the cost is high and there is a problem of dioxin generation. In addition, when landfilling is performed, there are problems of securing an exhaust location and odor damage. In addition, in recent years, the promotion of the reuse of organic waste has been demanded by legislation such as the Food Recycling Law. In view of these points, organic waste is composted and recycled as a recycling resource. Even when composting, organic wastes such as food residues have a high water content, so if they are not sufficiently dried and fermented, they may have a large volume and weight and may be spoiled.
 堆肥化施設は、敷地に廃棄物を堆積し、切り替えしを行なって堆肥化を行なう「開放型」と、容器内に投入してその中で堆肥化を行なう「密閉型」に大きく分類される。密閉型は、省スペース、周囲への悪臭被害が少ないなどのメリットがある。密閉型として、近年では、微生物の発酵作用を利用した密閉型発酵乾燥装置(「コンポ」とも呼ぶ)を用いて、有機性廃棄物を乾燥および堆肥化することが行なわれている。このコンポは、円筒縦型のタンク形状であり、投入された廃棄物が外気と接触しにくい密閉縦型構造の堆肥化装置である。 Composting facilities are broadly classified into "open type", where waste is deposited on the site, and then switched to compost, and "closed type", where it is put into a container and composted. . The sealed type has advantages such as space saving and less odor damage to the surroundings. As a sealed type, in recent years, organic waste has been dried and composted using a sealed fermentation drying apparatus (also referred to as “component”) that utilizes the fermentation action of microorganisms. This component has a cylindrical vertical tank shape, and is a composting device having a sealed vertical structure in which input waste does not easily come into contact with outside air.
 例えば、食品残渣の発酵処理装置として、気密性を有する縦型容器に、食品残渣と好気性微生物とを混入して、上記容器内を通気撹拌しながら好気性微生物の作用により食品残渣を発酵させる装置が提案されている(特許文献1参照)。この発酵処理装置では、縦型容器内に立設された回転軸周りに上下複数段の撹拌翼が放射状に延在されており、最下段の撹拌翼の下部に複数の通気孔が穿設され、この通気孔から容器内に通気がなされている。ここで、上記縦型容器は、内層と外層との間に断熱層を有する三層構造の断熱容器とされている。また、排気ブロワや送風ブロワなどの付帯機器は装置外部に設置されている。また、撹拌翼の形状としては、羽根状や棒状が例示され、特に撹拌効率の点から羽根状の撹拌翼を持つスクリュー型が記載されている。 For example, as a fermentation treatment apparatus for food residues, food residues and aerobic microorganisms are mixed in an airtight vertical container, and the food residues are fermented by the action of aerobic microorganisms while agitating the inside of the container. An apparatus has been proposed (see Patent Document 1). In this fermentation treatment apparatus, a plurality of upper and lower stirrer blades are radially extended around a rotating shaft standing in a vertical container, and a plurality of vent holes are drilled below the lowermost stirrer blade. The air is vented into the container through the vent. Here, the vertical container is a three-layered heat insulating container having a heat insulating layer between an inner layer and an outer layer. In addition, incidental devices such as an exhaust blower and a blower are installed outside the apparatus. Further, examples of the shape of the stirring blade include a blade shape and a rod shape, and a screw type having a blade-shaped stirring blade is particularly described from the viewpoint of stirring efficiency.
特開2010-69477号公報JP 2010-69477 A
 しかしながら、特許文献1のような廃棄物処理装置(コンポ)は屋外に設置して使用するものであるため、天候などの外環境の影響を受けやすく、断熱容器を用いる場合でも安定した処理ができないおそれがある。また、コンポは、撹拌翼を利用する内部構造から、その外観形状は単純な円筒縦型のタンク形状とされており、特に外観デザインに対する配慮はなされていない。 However, since the waste disposal apparatus (component) like patent document 1 is installed and used outdoors, it is easy to receive the influence of external environments, such as the weather, and cannot perform the stable process even when using a heat insulation container. There is a fear. In addition, the component has a simple cylindrical vertical tank shape because of its internal structure using a stirring blade, and no particular consideration is given to its appearance design.
 また、畜産農家などのユーザーにおいて、畜糞などの有機性廃棄物の処理は不要物(塵)の処理であり、廃棄物処理装置では、その導入時のイニシャルコストおよび運転時のランニングコストを可能な限り削減することが望まれている。該装置の付帯機器として、油圧ユニット、送風ブロワ、排気ブロワ、脱臭装置などがあるが、これらを縦型容器とは別体とし、設置場所で組み込むことは、非常に手間であり工期および工費(イニシャルコスト)の増加に繋がる。さらに、断熱面の不安定化は、別途の送風加温用ヒータの継続的な運転を必要とし、ランニングコストの増加に繋がる。 In addition, for users such as livestock farmers, the treatment of organic waste such as livestock excrement is treatment of unnecessary matter (dust), and the waste treatment equipment can provide initial costs at the time of introduction and running costs during operation. It is desirable to reduce as much as possible. As ancillary equipment of the device, there are a hydraulic unit, a blower, an exhaust blower, a deodorizing device, etc., but these are separated from the vertical container and it is very troublesome to install at the installation site. (Initial cost) will increase. Furthermore, the destabilization of the heat insulation surface requires continuous operation of a separate air heater and leads to an increase in running cost.
 特許文献1のように廃棄物処理装置において撹拌翼を含む撹拌手段は必須である。しかしながら、撹拌翼の形状や運転方法によっては、撹拌翼や回転軸などに掛かる負荷が大きくなりすぎて、これらが一部破損するおそれがある。また、十分な撹拌性能が得られず、発酵不良などが発生するおそれや、乾燥および堆肥化に要する時間が長くなるおそれがある。特許文献1の装置では、撹拌翼毎(段毎)の形状に関して、その差による処理量(同時間で処理可能な量)や悪臭発生量に与える影響についての検討はなされていない。 As in Patent Document 1, stirring means including a stirring blade is essential in a waste treatment apparatus. However, depending on the shape of the stirring blade and the operation method, the load applied to the stirring blade, the rotating shaft, etc. becomes too large, and there is a possibility that these parts are partially damaged. Moreover, sufficient stirring performance cannot be obtained, and there is a possibility that poor fermentation may occur, and the time required for drying and composting may be prolonged. In the apparatus of Patent Document 1, the effect on the processing amount (amount that can be processed in the same time) and the amount of malodor generation due to the difference in the shape of each stirring blade (each stage) has not been studied.
 堆肥化処理では、有機物の分解により、アンモニアや、プロピオン酸、ノルマル酢酸、イソ吉草酸、ノルマル吉草酸などの低級脂肪酸といった、悪臭の原因となる物質が発生する。例えば、乾燥速度が遅い場合などに上記悪臭物質は発生しやすい。アンモニアなどの発生を抑制すれば、肥料効果の高い製品(堆肥)を製造し得る。特許文献1では送風量を上げることで、乾燥速度を早めることが記載されているが、その送風量範囲や、撹拌翼形状との関係によっては、十分な効果が得られないばかりか、処理物の温度低下により発酵不良となるおそれがある。 In composting treatment, substances that cause malodors such as ammonia and lower fatty acids such as propionic acid, normal acetic acid, isovaleric acid, and normal valeric acid are generated by decomposition of organic matter. For example, the malodorous substance is likely to be generated when the drying speed is low. If generation | occurrence | production of ammonia etc. is suppressed, the product (compost) with a high fertilizer effect can be manufactured. Patent Document 1 describes that the drying speed is increased by increasing the air flow rate, but depending on the air flow rate range and the relationship with the shape of the stirring blade, a sufficient effect cannot be obtained. There is a risk of poor fermentation due to a decrease in temperature.
 密閉型のコンポにおいて送風量を通常の設定値から増加させることは、発酵により温度上昇した廃棄物を冷却することに繋がると考えられており、一般には行われない行為であった。実際に後述の図8(b)に示すとおり、従来構造のコンポを使用し、単純に送風量を通常の設定値から上げる場合、処理量が徐々に減る傾向にあった。 Increasing the blast volume from the normal set value in a sealed component is considered to lead to cooling waste that has risen in temperature due to fermentation, and was not generally performed. Actually, as shown in FIG. 8B, which will be described later, when a component having a conventional structure is used and the air flow rate is simply increased from the normal set value, the processing amount tends to gradually decrease.
 また、コンポのような密閉型は、開放型と比較して、ランニングコストが高いというデメリットがある。畜産農家などのユーザーにおいて、畜糞などの有機性廃棄物の処理は、不要物(塵)の処理であり、可能な限りコストの削減を望んでいる。複雑な構造改良を行なう場合、コストアップが避けられない。このため、長年にわたりコンポの能力維持がまず優先され、性能向上のための技術開発は大きくは進んでいないのが現状であった。よって、比較的簡易な手段で、高い処理性能を実現し、悪臭物質の発生を低減させることができ、肥料効果の高い製品(堆肥)を製造可能な装置の開発が望まれている。 Also, the closed type such as a component has a demerit that the running cost is higher than the open type. For users such as livestock farmers, the treatment of organic waste such as livestock excrement is treatment of unnecessary matter (dust), and it is hoped that the cost will be reduced as much as possible. When making a complicated structural improvement, an increase in cost is inevitable. For this reason, maintaining the ability of components for many years has been given priority first, and the development of technology for improving performance has not progressed significantly. Therefore, it is desired to develop an apparatus capable of producing a product (compost) having a high fertilizer effect, which can realize high processing performance and reduce generation of malodorous substances with relatively simple means.
 本発明はこのような問題に対処するためになされたものである。まず、低コストで外観にも優れ、外環境の影響が少なく安定した処理が可能な廃棄物処理装置を提供することを目的とする。さらに必要に応じて、比較的簡易な手段を用い、高い処理能力を有し、悪臭物質の発生量を低減できる廃棄物処理装置および廃棄物処理方法を提供することも目的とする。 The present invention has been made to cope with such a problem. First, an object of the present invention is to provide a waste treatment apparatus that is low in cost, excellent in appearance, less affected by the external environment, and capable of stable treatment. It is another object of the present invention to provide a waste treatment apparatus and a waste treatment method that can reduce the amount of malodorous substances generated by using relatively simple means as needed, having high treatment capacity.
 本発明の廃棄物処理装置は、気密性の円筒縦型の容器と、該容器内に縦方向に設けられた回転軸と、該回転軸周りに固定された複数枚の撹拌翼と、該容器内に外気を送るための送気手段と、該容器内に蓄積する内気を容器外部に排出するための排気手段とを備えてなり、上記送気手段により容器内に外気を導入し、上記排気手段により内気を排気しつつ、上記容器内に該容器上部から投入される有機性廃棄物を上記撹拌翼で撹拌しながら発酵および乾燥させて堆肥化して該容器下部から取り出す廃棄物処理装置であって、上記容器の円筒外周を少なくとも一部に空間を介して覆うように設置した外部断熱パネルを有することを特徴とする。また、上記外部断熱パネルで構成される装置外壁が、上記容器の円筒外周に略外接する四角筒状であることを特徴とする。 The waste treatment apparatus of the present invention includes an airtight cylindrical vertical container, a rotary shaft provided in the vertical direction in the container, a plurality of stirring blades fixed around the rotary shaft, and the container An air supply means for sending outside air into the container and an exhaust means for discharging the inside air accumulated in the container to the outside of the container. The waste treatment apparatus is configured to remove organic waste introduced from the upper part of the container into the container while being stirred with the stirring blade, fermented and dried, composted, and taken out from the lower part of the container. And an external heat insulating panel installed so as to cover at least a part of the outer periphery of the cylinder of the container via a space. Moreover, the apparatus outer wall comprised by the said external heat insulation panel is a square cylinder shape substantially circumscribed on the cylinder outer periphery of the said container, It is characterized by the above-mentioned.
 上記廃棄物処理装置は、上記排気手段からの排気の熱により上記送気手段から容器内に導入される外気を加温する熱交換手段を有し、上記容器の円筒外周と上記外部断熱パネルとの間の上記空間に該熱交換手段を設置していることを特徴とする。 The waste treatment apparatus has heat exchange means for heating the outside air introduced from the air supply means into the container by heat of the exhaust from the exhaust means, and the cylindrical outer periphery of the container, the external heat insulation panel, The heat exchange means is installed in the space between the two.
 上記外部断熱パネルで構成される装置外壁が、上記容器の円筒外周に略外接する四角筒状であり、上記熱交換手段は、上記装置外壁と上記容器の円筒外周との間で形成される上記四角筒状の角部の空間内に設置された、上記容器から排出された排気が通過する排気通過部と、該排気通過部の中を通して設置された上記容器に導入前の外気が通過する送風配管とから構成されることを特徴とする。 The outer wall of the apparatus constituted by the external heat insulating panel has a rectangular tube shape that substantially circumscribes the outer periphery of the cylinder of the container, and the heat exchange means is formed between the outer wall of the apparatus and the outer periphery of the cylinder of the container. An exhaust passage that is installed in the space of the corner of the rectangular tube and through which the exhaust discharged from the container passes, and an air that passes outside air before introduction into the container that is installed through the exhaust passage. It is comprised from piping.
 上記送気手段と上記排気手段とが、上記装置内部に収容されていることを特徴とする。 The air supply means and the exhaust means are accommodated in the apparatus.
 上記撹拌翼は、上記容器内において上記回転軸の下部から上部にかけて所定間隔で離間して少なくとも3段以上の位置で、各段に少なくとも1枚以上、上記回転軸から上記容器内壁側に向けて直線的に延設されており、上記撹拌翼は、その回転方向前側に傾斜面を有し、最上段の撹拌翼の上記傾斜面における該撹拌翼の回転面に対する傾斜角度が60度~85度であり、最下段の撹拌翼の上記傾斜面における該撹拌翼の回転面に対する傾斜角度が15度~25度であり、最上段および最下段以外の撹拌翼の上記傾斜面における該撹拌翼の回転面に対する傾斜角度が35度~45度であり、最下段の撹拌翼に、上記送気手段と連通され、該送気手段から送られる外気を容器内に導入するための通気孔を有することを特徴とする。 In the container, the stirring blade is spaced at a predetermined interval from the lower part to the upper part of the rotating shaft, and at least three or more stages are provided at each stage, from the rotating shaft toward the inner wall of the container. The stirring blade has an inclined surface on the front side in the rotation direction, and the inclination angle of the uppermost stirring blade with respect to the rotation surface of the stirring blade is 60 to 85 degrees. The angle of inclination of the inclined surface of the lowermost stirring blade with respect to the rotating surface of the stirring blade is 15 to 25 degrees, and the rotation of the stirring blade on the inclined surface of the stirring blades other than the uppermost stage and the lowermost stage The inclination angle with respect to the surface is 35 to 45 degrees, and the lowermost stirring blade has a vent hole that communicates with the air supply means and introduces outside air sent from the air supply means into the container. Features.
 撹拌翼形状を限定した構成において、上記容器の内容積は15m以上であり、上記送気手段は処理時に上記通気孔から上記容器内に導入する1分当たりの送風量(m)が上記容器の内容積(m)の1/4以上となる手段であることを特徴とする。また、上記送気手段は、処理時に上記通気孔から上記容器内に導入する送風の静圧が15kPa以上であることを特徴とする。また、上記廃棄物処理装置は、上記排気手段からの排気の熱により上記送気手段から容器内に導入される外気を加温する熱交換手段を有することを特徴とする。 In the configuration in which the shape of the stirring blade is limited, the inner volume of the container is 15 m 3 or more, and the air supply means has an air flow rate (m 3 ) per minute introduced into the container from the vent hole during processing. It is a means which becomes 1/4 or more of the internal volume (m 3 ) of the container. Further, the air feeding means is characterized in that a static pressure of air blown into the container from the vent hole during processing is 15 kPa or more. The waste treatment apparatus may further include a heat exchanging unit that heats the outside air introduced into the container from the air supply unit by the heat of the exhaust from the exhaust unit.
 本発明の廃棄物処理方法は、上記撹拌翼形状と送風量を限定した構成を有する本発明の廃棄物処理装置を用いて堆肥化することを特徴とする。 The waste treatment method of the present invention is characterized by composting using the waste treatment apparatus of the present invention having a configuration in which the shape of the agitating blade and the amount of blown air are limited.
 本発明の廃棄物処理装置は、気密性の円筒縦型の容器と、該容器内に縦方向に設けられた回転軸と、該回転軸周りに固定された複数枚の撹拌翼と、該容器内に外気を送るための送気手段と、該容器内に蓄積する内気を容器外部に排出するための排気手段とを備えてなり、送気手段により容器内に外気を導入し、排気手段により内気を排気しつつ、容器内に該容器上部から投入される有機性廃棄物を撹拌翼で撹拌しながら発酵および乾燥させて堆肥化して該容器下部から取り出す装置であって、容器の円筒外周を少なくとも一部に空間を介して覆うように設置した外部断熱パネルを有するので、上記空間の空気層により高い断熱効果を有し、屋外に設置する該装置において外環境の影響が少なく安定した処理が可能となる。また、外部断熱パネルの組み合わせにより、単純な円筒縦型形状以外の形状とできるので、外観にも優れる。 The waste treatment apparatus of the present invention includes an airtight cylindrical vertical container, a rotary shaft provided in the vertical direction in the container, a plurality of stirring blades fixed around the rotary shaft, and the container An air supply means for sending outside air into the inside and an exhaust means for discharging the inside air accumulated in the container to the outside of the container. The outside air is introduced into the container by the air supply means, and the exhaust means An apparatus for discharging organic waste introduced from the upper part of the container into the container with stirring blades while fermenting and drying, composting and taking out from the lower part of the container. Since it has an external heat insulation panel installed so as to cover at least partly through a space, it has a high heat insulation effect due to the air layer of the space, and the apparatus installed outdoors has little influence of the external environment and stable processing. It becomes possible. Moreover, since it can be made into shapes other than simple cylindrical vertical shape by the combination of an external heat insulation panel, it is excellent also in an external appearance.
 上記廃棄物処理装置は、排気手段からの排気の熱により送気手段から容器内に導入される外気を加温する熱交換手段を有し、容器の円筒外周と外部断熱パネルとの間の空間に該熱交換手段を設置しているので、余剰空間を利用しつつ、処理物の発酵熱を有効に利用でき、別途送風加温用ヒータが不要であり、ランニングコストを削減できる。 The waste treatment apparatus has a heat exchange means for heating the outside air introduced into the container from the air supply means by the heat of the exhaust from the exhaust means, and a space between the cylindrical outer periphery of the container and the external heat insulation panel Since the heat exchanging means is installed, the fermentation heat of the processed product can be effectively used while using the surplus space, and a separate air heater is not required, and the running cost can be reduced.
 上記外部断熱パネルで構成される装置外壁が、容器の円筒外周に略外接する四角筒状であり、熱交換手段は、該装置外壁と容器の円筒外周との間で形成される四角筒状の角部の空間内に設置された、容器から排出された排気が通過する排気通過部と、該排気通過部の中を通して設置された容器に導入前の外気が通過する送風配管とから構成されるので、余剰空間を少なくして装置全体のコンパクト化を図りつつ、その余剰空間を有効に利用して上記同様にランニングコストを削減できる。 The outer wall of the device constituted by the external heat insulating panel is a square tube that is substantially circumscribed on the outer periphery of the container, and the heat exchange means is a rectangular tube formed between the outer wall of the device and the outer periphery of the container. An exhaust passage portion that is installed in the corner space and through which the exhaust discharged from the container passes, and a ventilation pipe through which the outside air before introduction passes through the container that is installed through the exhaust passage portion. Therefore, while reducing the surplus space and reducing the size of the entire apparatus, the surplus space can be effectively used to reduce the running cost as described above.
 上記送気手段と上記排気手段とが、上記装置内部に収容されているので、装置全体のコンパクト化が図れる。また、これらを別体として設置場所で組み込む場合と比較して、施行時の工期および工費(イニシャルコスト)を削減できる。 Since the air supply means and the exhaust means are accommodated inside the apparatus, the entire apparatus can be made compact. Moreover, the construction period and construction cost (initial cost) at the time of enforcement can be reduced compared with the case where these are incorporated separately at the installation site.
 上記撹拌翼は、上記容器内において上記回転軸の下部から上部にかけて所定間隔で離間して少なくとも3段以上の位置で、各段に少なくとも1枚以上、上記回転軸から上記容器内壁側に向けて直線的に延設されており、それぞれの傾斜角度が上記所定範囲とされている。さらに、このように撹拌翼形状を限定した構成において、上記容器の内容積と送風量を上記所定範囲とされている。このため、送風を処理物全体(細部)まで行き渡らせて超好気性としつつ、高温帯領域を拡大でき、高い処理能力と悪臭物質の低減を実現できる。 In the container, the stirring blade is spaced at a predetermined interval from the lower part to the upper part of the rotating shaft, and at least three or more stages are provided at each stage, from the rotating shaft toward the inner wall of the container. It extends linearly and each inclination angle is within the predetermined range. Further, in the configuration in which the shape of the stirring blade is limited as described above, the internal volume and the blowing rate of the container are set to the predetermined range. For this reason, it is possible to expand the high-temperature zone while realizing the super aerobic by spreading the blown air to the entire processed material (detail), and it is possible to realize high processing capacity and reduction of malodorous substances.
 詳細には、最上段の高い傾斜角度を有する撹拌翼により、処理物(廃棄物)を平らにのばしやすくなり、外気との接触面積を増加させることができ、最上段および最下段以外の段の撹拌翼により、最上段にて発酵熱で温度上昇した処理物を積極的に撹拌することができる。また、最下段の低い傾斜角度を有する撹拌翼により、掛かる負荷を小さくしながら、処理物全体に均一に送風を行き渡らせることができる。この状態で送風量を多くしているので、より乾燥・堆肥化処理を短縮でき、低級脂肪酸やアンモニアなどの悪臭物質の発生量を著しく軽減できる。 More specifically, the stirring blade having a high inclination angle at the uppermost stage makes it easy to spread the treated material (waste) flatly and can increase the contact area with the outside air. With the stirring blade, it is possible to positively stir the processed product whose temperature has been increased by fermentation heat at the uppermost stage. In addition, the stirring blade having a lower inclination angle at the bottom stage can uniformly distribute the air to the entire processing object while reducing the applied load. Since the blast volume is increased in this state, the drying and composting treatment can be further shortened, and the generation amount of malodorous substances such as lower fatty acids and ammonia can be remarkably reduced.
 撹拌翼形状を限定した構成において、上記送気手段における、処理時に通気孔から容器内に導入する送風の静圧が15kPa以上であるので、処理物の含水率が高い場合でも送風を貫通させやすく、高い処理能力と悪臭物質の低減を実現できる。また、上記廃棄物処理装置は、上記排気手段からの排気の熱により送気手段から容器内に導入される外気を加温する熱交換手段を有するので、処理物の発酵熱を有効に利用でき、別途ヒータが不要であり、ランニングコストを低くできる。 In the configuration in which the shape of the stirring blade is limited, since the static pressure of the air introduced into the container from the vent hole during the treatment in the air supply means is 15 kPa or more, the air can be easily penetrated even when the moisture content of the processed product is high. High processing capacity and reduction of malodorous substances can be realized. Further, since the waste treatment apparatus has a heat exchange means for heating the outside air introduced into the container from the air supply means by the heat of the exhaust from the exhaust means, the heat of fermentation of the treated product can be effectively used. In addition, a separate heater is unnecessary, and the running cost can be reduced.
 本発明の廃棄物処理方法は、上記撹拌翼形状と送風量を限定した構成を有する本発明の廃棄物処理装置を用いるので、従来装置と比較して、有機性廃棄物の乾燥・堆肥化の処理時間を短縮でき、1日あたりの処理可能な量も多くなり、かつ、悪臭物質の発生量を低減でき、肥料効果の高い製品(堆肥)を製造し得る。 Since the waste treatment method of the present invention uses the waste treatment apparatus of the present invention having a configuration in which the shape of the stirring blade and the amount of blast is limited, compared to the conventional apparatus, the organic waste is dried and composted. The processing time can be shortened, the amount that can be processed per day is increased, the amount of malodorous substances generated can be reduced, and a product (compost) with a high fertilizer effect can be produced.
本発明の廃棄物処理装置の外観を示す斜視図および平面図である。It is the perspective view and top view which show the external appearance of the waste disposal apparatus of this invention. 図1の廃棄物処理装置の縦断面図である。It is a longitudinal cross-sectional view of the waste disposal apparatus of FIG. 排気経路および送風経路を説明する図である。It is a figure explaining an exhaust route and a ventilation route. 図2における撹拌翼の断面図である。It is sectional drawing of the stirring blade in FIG. 図2における最下段の撹拌翼の拡大図である。It is an enlarged view of the lowermost stirring blade in FIG. 本発明の廃棄物処理装置の他の例を示す縦断面図である。It is a longitudinal cross-sectional view which shows the other example of the waste disposal apparatus of this invention. 容器内に導入された外気(送風)の流れを示す模式図である。It is a schematic diagram which shows the flow of the external air (air blowing) introduced in the container. 撹拌翼形状の差異による送風量と処理量との関係を示す図である。It is a figure which shows the relationship between the ventilation volume by the difference in a stirring blade shape, and processing amount. 送風量と低級脂肪酸濃度との関係を示す図である。It is a figure which shows the relationship between ventilation volume and a lower fatty acid density | concentration. 撹拌翼形状の差異と低級脂肪酸濃度との関係を示す図である。It is a figure which shows the relationship between the difference in a stirring blade shape, and a lower fatty acid concentration. 送風圧力と低級脂肪酸濃度との関係を示す図である。It is a figure which shows the relationship between ventilation pressure and a lower fatty acid density | concentration.
 本発明の廃棄物処理装置の一例を図1および図2に基づいて説明する。図1(a)は廃棄物処理装置の外観を示す斜視図であり、図1(b)はその平面図である。図1(a)および(b)に示すように、廃棄物処理装置1は、内部に撹拌翼を設けた円筒縦型の容器2と、該容器2の円筒外周に略外接する四角筒状の装置外壁9とを有する密閉型発酵乾燥装置(コンポ)である。発酵槽である容器2は、それ自体が金属製外層と断熱層とを有する断熱容器であり、かつ、通気孔から導入される以外の外気とは接触しにくい気密性容器である。装置外壁9は、容器2の円筒外周を空間を介して覆うように設置した外部断熱パネル9a~9dを組み合わせて構成されている。装置外壁9で覆われた容器2の下方に機械室5が一体に設けられている。装置全体の外観形状が、略四角柱状である。容器2と外部断熱パネル9a~9dとの間の空間の空気層により断熱が図れ、(断熱)容器2との二重断熱構造により、屋外に設置する該装置において外環境の影響が少なく安定した処理が可能となる。 An example of the waste treatment apparatus of the present invention will be described with reference to FIGS. Fig.1 (a) is a perspective view which shows the external appearance of a waste disposal apparatus, and FIG.1 (b) is the top view. As shown in FIGS. 1 (a) and 1 (b), a waste treatment apparatus 1 includes a cylindrical vertical container 2 provided with a stirring blade therein, and a rectangular cylindrical shape that is substantially circumscribed on the outer periphery of the cylinder of the container 2. A closed-type fermentation drying apparatus (component) having an apparatus outer wall 9. The container 2 that is a fermenter is a heat-insulating container that itself has a metal outer layer and a heat-insulating layer, and is an air-tight container that is unlikely to come into contact with outside air other than that introduced from the vent holes. The apparatus outer wall 9 is configured by combining external heat insulating panels 9a to 9d installed so as to cover the outer periphery of the cylinder of the container 2 with a space therebetween. A machine room 5 is integrally provided below the container 2 covered with the apparatus outer wall 9. The overall appearance of the device is a substantially quadrangular prism shape. Heat insulation is achieved by the air layer in the space between the container 2 and the external heat insulation panels 9a to 9d, and the double heat insulation structure with the (heat insulation) container 2 stabilizes the apparatus installed outside with little influence from the outside environment. Processing is possible.
 外部断熱パネル9a~9dは、それぞれを更に分解可能な小単位のパネルから構成してもよい。本発明の廃棄物処理装置は、容器2の内容積が15m以上の業務用の大型の装置であるため、外部断熱パネルも非常に大きなサイズ(長手方向3m以上)となる。より小単位のパネルから構成することで少人数での施工が可能となる。また、パネル間の連結は、ボルト止めを採用すると製作誤差により穴が合わないなどの可能性がある。このため、ボルト等は利用せず、隣り合うパネル間で嵌合する凹凸形状を設け、これらを嵌合させて施行する方式とすることが好ましい。凹凸形状による嵌合とすることで、施行時のズレを防止でき、断熱性能の低下も抑制できる。 The external heat insulating panels 9a to 9d may be formed of small units that can be further disassembled. Since the waste disposal apparatus of the present invention is a large-sized apparatus for business use in which the internal volume of the container 2 is 15 m 3 or more, the external heat insulating panel also has a very large size (3 m or more in the longitudinal direction). Construction from a smaller unit panel enables construction with a small number of people. In addition, if the bolts are used to connect the panels, there is a possibility that the holes do not fit due to manufacturing errors. For this reason, it is preferable not to use a bolt etc., but to provide a concavo-convex shape that fits between adjacent panels, and to implement these by fitting them. By adopting the fitting with the uneven shape, it is possible to prevent the deviation at the time of enforcement, and to suppress the deterioration of the heat insulation performance.
 図1の廃棄物処理装置の内部構造を図2に基づいて説明する。図2は図1の廃棄物処理装置の縦断面図である。図2に示すように、この廃棄物処理装置1は、円筒縦型の容器2と、容器2内に縦方向に設けられた回転軸3と、回転軸3周りに固定された複数枚の撹拌翼4と、容器2内への送気手段である送風ブロワ6と、容器2外への排気手段である排気ブロワ7とを備えてなる。最下段の撹拌翼の下部に通気孔4dを有し、送風ブロワ6から送られる外気を、装置内の送風配管(図3参照)と回転軸内に設けられた導入配管10とを経て、該通気孔より容器内に導入している。容器2の上部に有機性廃棄物の投入口2aと、ガスなどの排気口2cとを有し、底部に堆肥(処理後の有機性廃棄物)の取出口2bを有する。投入口2aや取出口2bには、容器の気密性を確保するための開閉可能な蓋などが設けられている。また、機械室5内に回転軸3の駆動手段である油圧ユニット8と、上述の送風ブロワ6および排気ブロワ7が設けられている。回転軸3は、機械室5内に貫通しており、油圧ユニット8により所定回転数で回転させられる。油圧ユニット8、送風ブロワ6、および排気ブロワ7が、装置内部に収容されて一体化されているので、施行時の工期および工費(イニシャルコスト)を削減できる。 The internal structure of the waste disposal apparatus in FIG. 1 will be described with reference to FIG. FIG. 2 is a longitudinal sectional view of the waste treatment apparatus of FIG. As shown in FIG. 2, the waste treatment apparatus 1 includes a cylindrical vertical container 2, a rotary shaft 3 provided in the vertical direction in the container 2, and a plurality of agitation fixed around the rotary shaft 3. The blade 4 is provided with a blower 6 that is an air supply means into the container 2 and an exhaust blower 7 that is an exhaust means to the outside of the container 2. The lower part of the lowermost stirring blade has a vent hole 4d, and the outside air sent from the blower blower 6 passes through the blower pipe (see FIG. 3) in the apparatus and the introduction pipe 10 provided in the rotary shaft, It is introduced into the container through the vent hole. The container 2 has an organic waste inlet 2a and a gas outlet 2c, and a compost (organic waste after treatment) outlet 2b at the bottom. The inlet 2a and the outlet 2b are provided with an openable / closable lid for ensuring the airtightness of the container. In the machine room 5, a hydraulic unit 8 that is a driving unit of the rotary shaft 3, the above-described blower 6 and exhaust blower 7 are provided. The rotary shaft 3 penetrates into the machine chamber 5 and is rotated at a predetermined rotational speed by the hydraulic unit 8. Since the hydraulic unit 8, the blower 6 and the exhaust blower 7 are housed and integrated in the apparatus, the construction period and construction cost (initial cost) at the time of enforcement can be reduced.
 本発明の廃棄物処理装置において、処理する有機性廃棄物(以下、単に「廃棄物」または「処理物」ともいう)としては、有機質成分を多く含む、家畜排泄物、食品廃棄物、浄化槽汚泥、またはこれらの混合物が挙げられる。具体的には、家畜排泄物として、鶏糞、豚糞、牛糞、馬糞などが挙げられ、食品廃棄物として生ごみ、食品製造副産物などが挙げられ、浄化槽汚泥として、家庭用浄化槽、食品工場の余剰汚泥浄化槽などから抜き取られる汚泥が挙げられる。また、廃棄物の堆肥化は、容器内において、好気性発酵菌の存在下で送風により通気しながら好気発酵させて行なう。好気性発酵菌としては、30~90℃程度で活性化する発酵菌が好ましく、例えば、ジオバチスル属やバチルス属などが挙げられる。 In the waste treatment apparatus of the present invention, the organic waste to be treated (hereinafter also simply referred to as “waste” or “treated product”) includes livestock excrement, food waste, septic tank sludge containing a large amount of organic components. Or mixtures thereof. Specifically, livestock excretion includes chicken excrement, pig excrement, cattle excrement, horse excrement, etc., food waste includes garbage, food production by-products, etc. Examples include sludge extracted from sludge septic tanks. In addition, composting of waste is performed by aerobic fermentation in a container while aeration is performed by blowing air in the presence of aerobic fermentation bacteria. As the aerobic fermenting bacteria, fermenting bacteria that are activated at about 30 to 90 ° C. are preferable, and examples thereof include the genus Geobatisul and Bacillus.
 この装置において、投入口2aから処理物を容器2の内部に投入し、該処理物を容器内で発酵・堆肥化後に容器下部の取出口2bより取り出す。発酵・堆肥化は、最下段の撹拌翼の通気孔4dから外気を導入しつつ各撹拌翼4を低速で回転させて、処理物を通気撹拌し、好気発酵させることで行なう。また、送風により同時に乾燥もされる。最下段の撹拌翼の通気孔4dから容器内に導入された外気は、処理物中を通過しながら上方へ流れ、処理物より生じたガスや水蒸気とともに排気口2cから排気配管(図3参照)へと送られる。 In this apparatus, the processed product is introduced into the container 2 from the input port 2a, and the processed product is taken out from the outlet 2b at the bottom of the container after fermentation and composting in the container. Fermentation and composting are performed by rotating each stirring blade 4 at a low speed while introducing outside air from the vent holes 4d of the lowermost stirring blade, aeration and stirring the processed material, and aerobic fermentation. Moreover, it is also dried simultaneously by ventilation. The outside air introduced into the container from the vent hole 4d of the lowermost stirring blade flows upward while passing through the processed material, and is exhausted from the exhaust port 2c together with gas and water vapor generated from the processed material (see FIG. 3). Sent to.
 図1(b)に示すように、この形態では、装置外壁9が、容器2の円筒外周に略外接する四角筒状であるので、装置外壁9と容器2の円筒外周との間で形成される四角筒状の角部の4つの空間(A~D)がある程度の大きさを有する余剰空間となる。この余剰空間を有効利用するため、該部分に排気ブロワ7で送られる排気の熱を利用して送風ブロワ6で容器内に導入される外気を加温する熱交換手段を設けることが好ましい。 As shown in FIG. 1B, in this embodiment, the apparatus outer wall 9 is formed in a rectangular tube shape that substantially circumscribes the cylindrical outer periphery of the container 2, and thus is formed between the apparatus outer wall 9 and the cylindrical outer periphery of the container 2. The four spaces (A to D) at the corners of the rectangular cylinder are extra spaces having a certain size. In order to make effective use of this surplus space, it is preferable to provide heat exchange means for heating the outside air introduced into the container by the blower blower 6 using the heat of the exhaust gas sent by the exhaust blower 7.
 排気ブロワを利用した排気口からの排気経路、送風ブロワを利用した送風経路、および上記熱交換手段を図1(b)と図3(a)~(d)に基づいて説明する。図3は、図1の装置における送風・排気経路を、正面(図3(a))、右側面(図3(b))、背面(図3(c))、左側面(図3(d))から見た模式図である。図中において、実線矢印が容器内に導入する送風(容器に導入前の外気)の流れであり、2点鎖線矢印が容器内から排出された排気の流れである。送風ブロワ6は送風配管経路の途中に、排気ブロワ7は排気通過部を含む排気配管経路の途中にそれぞれ設置されている。送風ブロワ6の運転により、外気が外気取入口11から送風配管6aに導入され、該外気が送風配管6a内を連続的に送られる。また、排気ブロワ7の運転により、排気が排気口2cから排気配管7aに導入され、該排気が排気配管7a内を連続的に送られる。排気配管7aの途中に、排気が通過・充満している排気通過部7bを有する。送風配管6aは、この排気通過部7bの中を通して設置されている。また、送風配管6aは、排気通過部7b内を極力長い時間通過できるように、一部は鉛直上下方向に折り返す形で設置している。排気配管7aの経路末端に換気扇12を設置し、排気ブロワ7による排気を補助している。排気配管および送風配管は、4つの角部の各空間を順次通過するように連結されている。排気は発酵反応により加温されているので、外気よりも高温(60℃以上)である。排気通過部7bの中に送風配管6aを通すことで、排気の熱が送風配管内の外気に与えられ(熱交換)、外気(送風)を発酵反応に適した温度まで加温することができる。なお、外部断熱パネルにより、排気通過部内の排気の熱が装置外部に逃げることを防止できる。このような構造の熱交換手段により、外部断熱パネルを設けることでできた余剰空間を有効利用しながら、送風加温用のヒータを不要とでき、ランニングコストの大幅な削減が図れる。 The exhaust path from the exhaust port using the exhaust blower, the blow path using the blower, and the heat exchanging means will be described with reference to FIGS. 1 (b) and 3 (a) to (d). FIG. 3 shows a ventilation / exhaust path in the apparatus of FIG. 1 in front (FIG. 3A), right side (FIG. 3B), back (FIG. 3C), left side (FIG. 3D). It is the schematic diagram seen from)). In the figure, a solid line arrow is a flow of air blown into the container (outside air before being introduced into the container), and a two-dot chain line arrow is a flow of exhaust discharged from the container. The blower blower 6 is installed in the middle of the blower piping path, and the exhaust blower 7 is installed in the middle of the exhaust pipe path including the exhaust passage part. By the operation of the blower blower 6, outside air is introduced from the outside air inlet 11 into the blower pipe 6a, and the outside air is continuously sent through the blower pipe 6a. Further, by the operation of the exhaust blower 7, exhaust is introduced into the exhaust pipe 7a from the exhaust port 2c, and the exhaust is continuously sent through the exhaust pipe 7a. In the middle of the exhaust pipe 7a, there is an exhaust passage portion 7b through which exhaust passes and is filled. The blower pipe 6a is installed through the exhaust passage portion 7b. Further, the blower pipe 6a is partially folded in the vertical vertical direction so that it can pass through the exhaust passage portion 7b as long as possible. A ventilation fan 12 is installed at the end of the path of the exhaust pipe 7 a to assist the exhaust by the exhaust blower 7. The exhaust pipe and the blower pipe are connected so as to sequentially pass through the spaces at the four corners. Since the exhaust is heated by a fermentation reaction, the exhaust is at a higher temperature (60 ° C. or higher) than the outside air. By passing the ventilation pipe 6a through the exhaust passage 7b, the heat of the exhaust is given to the outside air in the ventilation pipe (heat exchange), and the outside air (air blowing) can be heated to a temperature suitable for the fermentation reaction. . The external heat insulation panel can prevent the heat of the exhaust in the exhaust passage from escaping to the outside of the apparatus. The heat exchange means having such a structure makes it possible to eliminate the need for a heater for heating and blowing air while effectively utilizing the surplus space formed by providing the external heat insulating panel, and can greatly reduce the running cost.
 また、この余剰空間において、排気経路中に水洗脱臭装置やチップ(軽石)脱臭槽などの脱臭手段を設置することができる。このような脱臭手段を設けることで、熱交換手段と同様に上記余剰空間を有効利用しながら、排気の悪臭低減が図れる。 In this surplus space, deodorizing means such as a water washing deodorizing device and a chip (pumice) deodorizing tank can be installed in the exhaust path. By providing such deodorizing means, it is possible to reduce the malodor of the exhaust gas while effectively using the surplus space as in the heat exchange means.
 本発明の廃棄物処理装置の他の例を図6に基づいて説明する。図6は廃棄物処理装置の構成を示す縦断面図である。図6に示すように、この形態の廃棄物処理装置1は、円筒縦型の容器2と、容器2内に縦方向に設けられた回転軸3と、回転軸3周りに固定された複数枚の撹拌翼4と、容器2内への送気手段である送風ブロワ6と、容器2外への排気手段である排気ブロワ7とを備えてなる密閉型発酵乾燥装置(コンポ)である。特にこの容器2の内容積が15m以上である業務用の大型の装置である。最下段の撹拌翼の下部に通気孔4dを有し、送風ブロワ6から送られる外気(送風)を回転軸内に設けられた配管6aを介して該通気孔より容器内に導入している。発酵槽である容器2は、金属製外層と断熱層とを有する断熱容器であり、かつ、通気孔から導入される以外の外気とは接触しにくい気密性容器である。また、容器2の上部に有機性廃棄物の投入口2aと、ガスなどの排気口2cとを有し、底部に堆肥(処理後の有機性廃棄物)の取出口2bを有する。排気口2cは排気ブロワ7に連結されている。投入口2aおよび取出口2bには、容器の気密性を確保するための開閉可能な蓋などが設けられている。 Another example of the waste treatment apparatus of the present invention will be described with reference to FIG. FIG. 6 is a longitudinal sectional view showing the configuration of the waste disposal apparatus. As shown in FIG. 6, the waste treatment apparatus 1 of this embodiment includes a cylindrical vertical container 2, a rotary shaft 3 provided in the vertical direction in the container 2, and a plurality of sheets fixed around the rotary shaft 3. This is a closed-type fermentation and drying apparatus (component) comprising a stirring blade 4, a blower blower 6 that is an air supply means into the container 2, and an exhaust blower 7 that is an exhaust means to the outside of the container 2. In particular, the container 2 is a large-sized apparatus for business use with an internal volume of 15 m 3 or more. A vent hole 4d is provided at the lower part of the lowermost stirring blade, and outside air (air blowing) sent from the blower blower 6 is introduced into the container through the pipe 6a provided in the rotary shaft. The container 2 that is a fermenter is a heat-insulating container having a metal outer layer and a heat insulating layer, and is an airtight container that is difficult to come into contact with outside air other than that introduced from a vent hole. The container 2 has an organic waste inlet 2a and a gas outlet 2c, and a compost (organic waste after treatment) outlet 2b at the bottom. The exhaust port 2 c is connected to the exhaust blower 7. The inlet 2a and the outlet 2b are provided with lids that can be opened and closed to ensure the hermeticity of the container.
 図6に示す形態では、容器2の下方に機械室5が設けられ、この機械室内に回転軸3の駆動手段である油圧ユニット8と、上述の送風ブロワ6が設けられている。回転軸3は、機械室5内に貫通しており、駆動手段により所定回転数で回転させられる。また、廃棄物処理装置1は、図1と同様の容器2外周の空間を介して覆うように設置された外部断熱パネルを有する(図示省略)。外部断熱パネルを設け、容器との二重断熱構造とすることで、屋外に設置する該装置においてより安定した処理が可能になる。 6, a machine room 5 is provided below the container 2, and a hydraulic unit 8 that is a driving unit for the rotating shaft 3 and the above-described blower 6 are provided in the machine room. The rotating shaft 3 penetrates into the machine room 5 and is rotated at a predetermined number of rotations by a driving means. Moreover, the waste treatment apparatus 1 has an external heat insulation panel installed so that it may cover through the space of the outer periphery of the container 2 similar to FIG. 1 (illustration omitted). By providing an external heat insulating panel and having a double heat insulating structure with the container, more stable processing can be performed in the apparatus installed outdoors.
 また、図6に示す形態では、送風ブロワ6から送られる外気を加温するためのヒータ13が設けられている。ヒータ13は必須ではなく、例えば、排気ブロワ7からの排気の熱を利用して送風ブロワ6から容器内に導入される外気を加温する熱交換手段(図示省略)を設けてもよい。この場合、ヒータを不要とでき、ランニングコストの低減が図れる。熱交換手段の形態や設置場所は特に限定されず、例えば、排気が充満された脱臭装置内に容器内導入前の送風配管を通すことなどが挙げられる。 Moreover, in the form shown in FIG. 6, the heater 13 for heating the external air sent from the blower blower 6 is provided. The heater 13 is not essential, and for example, heat exchange means (not shown) for heating the outside air introduced from the blower blower 6 into the container using the heat of the exhaust from the exhaust blower 7 may be provided. In this case, a heater can be omitted, and the running cost can be reduced. The form and installation location of the heat exchanging means are not particularly limited, and examples thereof include passing a ventilation pipe before introduction into the container through a deodorizing apparatus filled with exhaust gas.
 この装置において、投入口2aから処理物を容器2の内部に投入し、該処理物を容器内で発酵・堆肥化後に容器下部の取出口2bより取り出す。発酵・堆肥化は、最下段の撹拌翼の通気孔4dから外気を導入しつつ各撹拌翼4を低速で回転させて、処理物を通気撹拌し、好気発酵させることで行なう。また、送風により同時に乾燥もされる。最下段の撹拌翼の通気孔4dから容器内に導入された外気は、処理物中を通過しながら上方へ流れ、処理物より生じたガスや水蒸気とともに排気口2cから排気される。この排気は、排気ブロワ7により強制的に行なう。 In this apparatus, the processed product is introduced into the container 2 from the input port 2a, and the processed product is taken out from the outlet 2b at the bottom of the container after fermentation and composting in the container. Fermentation and composting are performed by rotating each stirring blade 4 at a low speed while introducing outside air from the vent holes 4d of the lowermost stirring blade, aeration and stirring the processed material, and aerobic fermentation. Moreover, it is also dried simultaneously by ventilation. The outside air introduced into the container from the vent hole 4d of the lowermost stirring blade flows upward while passing through the processed material, and is exhausted from the exhaust port 2c together with the gas and water vapor generated from the processed material. This exhaust is forcibly performed by the exhaust blower 7.
 本発明の廃棄物処理装置(図1や図6に示すもの)における送風量と撹拌翼形状について詳細に説明する。
 処理物は固形物、液状物、および半液状物などを含む複雑な混合物であり、部分的には塊状物となっている。このため送風がその中心部分まで行き渡らないと嫌気状態の部分が多くなる。また、処理物の含水率が高い場合にも送風が通過しにくい状態となる。この場合、嫌気性微生物による有機性廃棄物の分解により、プロピオン酸、ノルマル酢酸、イソ吉草酸、ノルマル吉草酸などの低級脂肪酸が発生し、悪臭の原因となる。また、送風が処理物の細部まで行き渡らない場合、乾燥速度も遅れ、水分の存在によりアンモニアが発生し、同様に悪臭の原因となる。アンモニアは、尿素と水との存在下において尿素分解酵素であるウレアーゼ(豚糞)やウリカーゼ(鶏糞)が作用することで発生する。
The air flow rate and the shape of the stirring blade in the waste disposal apparatus of the present invention (shown in FIGS. 1 and 6) will be described in detail.
The processed product is a complex mixture including a solid material, a liquid material, and a semi-liquid material, and is partially a lump. For this reason, if a ventilation does not reach the center part, the part of an anaerobic state will increase. In addition, even when the moisture content of the processed product is high, it is difficult for the air to pass through. In this case, decomposition of the organic waste by the anaerobic microorganisms generates lower fatty acids such as propionic acid, normal acetic acid, isovaleric acid, and normal valeric acid, causing a bad odor. In addition, when the blown air does not reach the details of the processed product, the drying speed is also delayed, and ammonia is generated due to the presence of moisture, which similarly causes bad odor. Ammonia is generated by the action of urease (pig manure) and uricase (chicken manure), which are urea degrading enzymes, in the presence of urea and water.
 本発明の廃棄物処理装置では、必要に応じて(1)送風量・送風圧力を通常よりも高く設定し得る送気手段を設け、かつ、(2)撹拌翼形状を最適化している。これにより、処理物の含水率が高い場合でも送風を細部まで行き渡らせて超好気性としつつ、高温帯領域を拡大でき、高い処理能力と悪臭物質の低減を実現している。なお、高い処理能力とは、同時間で処理を完了できる廃棄物投入量が多いことをいい、処理の完了とは、容器内に投入した廃棄物を含水率35質量%以下にして取り出し終えることをいう。超好気性により、嫌気性微生物の働きを抑制し、低級脂肪酸の発生を抑制できる。また、上述の尿素分解酵素は、70℃以上で失活するため、60℃以上の高温帯を増加させることで活性を低減でき、アンモニアの発生も抑制できる。また、大風量により、乾燥時間を短縮できる。 In the waste treatment apparatus of the present invention, if necessary, (1) air supply means capable of setting the air volume and pressure is set higher than usual, and (2) the shape of the stirring blade is optimized. As a result, even when the moisture content of the processed product is high, it is possible to expand the high-temperature zone while spreading the air blow to the details to make it super aerobic, and to realize high processing capacity and reduction of malodorous substances. High processing capacity means that there is a large amount of waste that can be processed in the same time. Completion of processing means that the waste that has been input into the container is taken out with a moisture content of 35% by mass or less. Say. Super aerobic can suppress the action of anaerobic microorganisms and suppress the generation of lower fatty acids. Moreover, since the above-mentioned urea-degrading enzyme is inactivated at 70 ° C. or higher, the activity can be reduced by increasing the high temperature zone of 60 ° C. or higher, and the generation of ammonia can also be suppressed. Further, the drying time can be shortened by the large air volume.
(1)送風量・送風圧力について
 送気手段である送風ブロワ6は、処理時に撹拌翼の通気孔から容器内に導入する1分当たりの送風量(m)を該容器の内容積(m)の1/4以上とできる装置である。上述のとおり、本発明における容器の内容積は15m以上を主に対象としている。内容積は、好ましくは15~100mであり、より好ましくは15~60mであり、さらに好ましくは15~45mである。通気は処理期間中継続して行なう。処理量の増加および乾燥時間の短縮が図れ、悪臭物質である低級脂肪酸やアンモニアの発生を抑制し得ることから、上記範囲で積極的に送風量を増やすことが好ましい。ただし、送風量が多すぎると、処理物を巻き上げて排気配管に詰まるなどのおそれがあるため、上限は該容器の内容積(m)の1/2.5とすることが好ましい。よって、例えば、容器の内容積が41mである場合、送風量は10.3(41/4)~16.4(41/2.5)m/分とすることが好ましい。また、容器内に導入する1分当たりの送風量(m)のより好ましい範囲は、該容器の内容積(m)の1/3.5~1/3である。
(1) About Blowing Volume / Blowing Pressure The blower blower 6 serving as an air feeding means determines the amount of blown air per minute (m 3 ) introduced into the container from the vent hole of the stirring blade during processing, and the volume of the container (m 3 ) It is a device that can be 1/4 or more of the above. As described above, the internal volume of the container in the present invention is mainly targeted for 15 m 3 or more. The internal volume is preferably 15 to 100 m 3 , more preferably 15 to 60 m 3 , and even more preferably 15 to 45 m 3 . Aeration is continued during the treatment period. Since it is possible to increase the amount of treatment and shorten the drying time, and to suppress the generation of malodorous lower fatty acids and ammonia, it is preferable to positively increase the blowing rate within the above range. However, if the amount of air blown is too large, there is a risk that the processed product will be wound up and clogged in the exhaust pipe, so the upper limit is preferably set to 1 / 2.5 of the internal volume (m 3 ) of the container. Therefore, for example, when the internal volume of the container is 41 m 3 , the air flow rate is preferably 10.3 (41/4) to 16.4 (41 / 2.5) m 3 / min. Further, a more preferable range of the blowing rate per minute (m 3 ) introduced into the container is 1 / 3.5 to 1/3 of the internal volume (m 3 ) of the container.
 送風量が上記範囲よりも少ない場合、図7(a)に示すように、最下段の撹拌翼4の通気孔4dから導入された外気の流れ(図中点線矢印)が、容器2の内壁側に偏り、回転軸3側の通風が十分でない場合がある。これは回転軸側の部分における発酵不良に繋がるため好ましくない。また、単純に送風量を増やすだけでも、撹拌翼形状などによっては、やはり外側に送風の流れが偏る場合があり、該部分で温度低下となり、発酵不良となるおそれがある。 When the blown amount is smaller than the above range, as shown in FIG. 7 (a), the flow of outside air introduced from the vent hole 4d of the lowermost stirring blade 4 (the dotted line arrow in the figure) is the inner wall side of the container 2. The ventilation on the rotating shaft 3 side may not be sufficient. This is not preferable because it leads to poor fermentation in the portion on the rotating shaft side. Moreover, even if the amount of air flow is simply increased, depending on the shape of the stirring blade, the flow of air flow may also be biased to the outside, resulting in a decrease in temperature at this portion, which may result in poor fermentation.
 なお、本発明と同分野における従来の一般的な廃棄物処理装置の送風量の規定値は容器の内容積(m)の1/10~1/6程度である。例えば、容器の内容積が21mである場合の送風量は2.5~3m/分程度、容器の内容積が41mである場合の送風量は5~7m/分程度である。 Note that the specified value of the blast volume of a conventional general waste treatment apparatus in the same field as the present invention is about 1/10 to 1/6 of the internal volume (m 3 ) of the container. For example, when the inner volume of the container is 21 m 3 , the blowing rate is about 2.5 to 3 m 3 / min, and when the inner volume of the container is 41 m 3 , the blowing rate is about 5 to 7 m 3 / min.
 送気手段である送風ブロワ6は、処理時に撹拌翼の通気孔から容器内に導入する送風の静圧を15kPa以上とできる装置を用いることが好ましい。より好ましくは、20kPa以上である。静圧は、送風ブロワから撹拌翼の通気孔までの経路途中に設けた圧力計により測定する。このような高い静圧の送風ブロワを用いて高圧の送風を送ることで、図7(b)に示すように、含水率の高い廃棄物を処理する場合にも処理物内を送風が貫通でき、容器2の内部全体に十分な送風を行き渡らせることができる。また、回転軸3側への送風も十分に行なわれ、容器2の内壁側への偏りも防止できる。さらに、送風圧力を上げることで、体積当たりの酸素量が増加するとともに、熱効率も向上する。これらの結果、低級脂肪酸の発生などを著しく減少させることができる。 As the blower blower 6 serving as the air supply means, it is preferable to use a device that can set the static pressure of the blown air introduced into the container through the air hole of the stirring blade during the treatment to 15 kPa or more. More preferably, it is 20 kPa or more. The static pressure is measured by a pressure gauge provided in the middle of the path from the blower blower to the vent hole of the stirring blade. By sending a high-pressure air blow using such a high static pressure blower, as shown in FIG. 7 (b), the blow-through can pass through the treated object even when processing a waste having a high water content. Sufficient air can be distributed throughout the interior of the container 2. Further, the air is sufficiently blown to the rotating shaft 3 side, and the bias toward the inner wall side of the container 2 can be prevented. Further, by increasing the blowing pressure, the amount of oxygen per volume is increased and the thermal efficiency is also improved. As a result, the generation of lower fatty acids can be remarkably reduced.
(2)撹拌翼形状について
 撹拌翼4は、容器内おいて回転軸3の下部から上部にかけて所定間隔で離間して複数段の位置で各段に所定枚数設けられている。図1および図6に示す形態では、段数は5段であり、撹拌翼枚数は、下部から1段目に3枚(うち1枚は図示せず)、2段目に2枚、3段目に1枚、4段目に1枚、5段目に2枚の計9枚が設けられている。撹拌翼4の段数は各図に示す例に限定されず、少なくとも3段以上の位置に設けることが好ましい。各図においては、下部から1段目を「下段」、2段目と3段目を「中段」、4段目と5段目を「上段」として分類する。ここで、段数を3段以上で任意の段数とする場合、最上段は必ず「上段」に分類され、最下段は必ず「下段」に分類される。最上段と最下段以外については、少なくとも1段を「中段」とし、残りをその位置に応じて「上段」「中段」「下段」に分類する。なお、「上段」は容器2の縦方向中央位置より上の領域にあり、「下段」は容器2の縦方向中央位置より下の領域にある。
(2) About Stirring Blade Shape A predetermined number of stirring blades 4 are provided in each stage at a plurality of stages, spaced apart from each other by a predetermined interval from the lower part to the upper part of the rotating shaft 3 in the container. In the form shown in FIGS. 1 and 6, the number of stages is five, and the number of stirring blades is three in the first stage from the bottom (one is not shown), two in the second stage, and the third stage. In total, nine are provided, one on the fourth stage, one on the fourth stage, and two on the fifth stage. The number of stages of the stirring blades 4 is not limited to the example shown in each figure, and is preferably provided at a position of at least three stages. In each figure, the first stage from the bottom is classified as “lower stage”, the second and third stages as “middle stage”, and the fourth and fifth stages as “upper stage”. Here, when the number of stages is three or more and an arbitrary number of stages, the uppermost stage is always classified as “upper stage”, and the lowermost stage is always classified as “lower stage”. With respect to other than the uppermost and lowermost stages, at least one stage is set as “middle stage”, and the rest is classified into “upper stage”, “middle stage”, and “lower stage” according to the position. The “upper stage” is in an area above the vertical center position of the container 2, and the “lower stage” is in an area below the vertical center position of the container 2.
 また、各段における撹拌翼の枚数についても特に限定されず、少なくとも1枚設ければよい。最下段の撹拌翼(通気孔有)については、全体に対して送風を均一かつ十分に行なうため、3枚以上を円周方向等間隔で設けることが好ましい。なお、撹拌翼は、上段から下段にいくほど掛かる負荷が大きくなり、各撹拌翼においては、主軸に近い部分ほど掛かる負荷が小さくなる。 Also, the number of stirring blades in each stage is not particularly limited, and at least one stirring blade may be provided. About the lowermost stirring blade (with a vent hole), it is preferable that three or more blades are provided at equal intervals in the circumferential direction in order to uniformly and sufficiently blow the air to the whole. Note that the load applied to the stirring blade increases from the upper stage to the lower stage, and in each stirring blade, the load applied to the part closer to the main shaft decreases.
 廃棄物(処理物)は、後述するように容器2に満載せずに10~20%程度の空間の余裕を設けて投入する。撹拌翼4は、容器2の底部から処理物の高さHまでの範囲に配置し、最上段の撹拌翼の位置が処理物の略最上部に位置する。また、最下段の撹拌翼の位置は、容器2の底部から若干上方とし、該底部との間に隙間を設けることが好ましい。また、各段の距離は、この最上段と最下段を基準にして段数に応じて任意に決定できる。 Waste (processed material) is not filled in the container 2 as will be described later, and is provided with a space of about 10 to 20%. The stirring blade 4 is disposed in a range from the bottom of the container 2 to the height H of the processed object, and the position of the uppermost stirring blade is positioned at the substantially uppermost part of the processed object. The position of the lowermost stirring blade is preferably slightly above the bottom of the container 2 and a gap is preferably provided between the bottom. In addition, the distance between each stage can be arbitrarily determined according to the number of stages with reference to the uppermost stage and the lowermost stage.
 従来の密閉型発酵乾燥装置では、撹拌翼を複数段に設けるものはあるが、撹拌翼はどの段においても撹拌(最下段は送風も)のみに供されるとの認識であり、すべての段で同様の形状の撹拌翼が使用され、段毎の役割については十分な検討がなされていない。これに対して、本発明では各段(特に、下段、中段、上段の3段階の位置)における撹拌翼の役割を明確化し、これを元にその形態について検討している。 In some conventional closed-type fermentative drying apparatuses, the stirring blades are provided in a plurality of stages. However, it is recognized that the stirring blades are only used for stirring (the lowermost stage is also blown), and all stages The same shape of the impeller is used, and the role of each stage has not been sufficiently studied. On the other hand, in the present invention, the role of the stirring blade is clarified in each stage (particularly, the three stages of the lower stage, the middle stage, and the upper stage), and the form thereof is examined based on this.
 それぞれの役割については以下の通りである。上段(特に最上段)は、処理物を平らにのばし、外気(撹拌翼から導入されたもの)との接触面積を増やすことで、発酵を促進することに供される。中段は、上段にて発酵熱で温度上昇した処理物を積極的に撹拌することに供される。下段(特に最下段)は、撹拌が上段および中段で完結しているため、主に全体に送風を行なうことに供される。 Each role is as follows. The upper stage (particularly the uppermost stage) is used to promote fermentation by extending the treated product flatly and increasing the contact area with the outside air (introduced from the stirring blade). The middle stage is used to actively agitate the processed product whose temperature has been increased by fermentation heat in the upper stage. The lower stage (particularly the lowermost stage) is mainly used for blowing air entirely because the stirring is completed in the upper stage and the middle stage.
 全ての撹拌翼4の形状は、回転軸3から容器2の内壁側に向けて直線的に延設されたピッチドパドル形状であり、その回転方向前側に傾斜面を有している。これら撹拌翼4の傾斜面は、該撹拌翼の回転面(水平面)に対して90度未満(鋭角)の傾斜角度で傾斜した平面である。すなわち、回転方向後側方向と傾斜面上側方向とのなす角が90度未満である。撹拌翼が回転するに従い処理物が該傾斜面に沿って乗り上げる形で撹拌される。 The shape of all the stirring blades 4 is a pitched paddle shape linearly extending from the rotating shaft 3 toward the inner wall side of the container 2, and has an inclined surface on the front side in the rotation direction. The inclined surfaces of the stirring blades 4 are planes inclined at an inclination angle of less than 90 degrees (acute angle) with respect to the rotation surface (horizontal plane) of the stirring blades. That is, the angle formed between the rear direction in the rotation direction and the upper direction of the inclined surface is less than 90 degrees. As the agitating blade rotates, the processed material is agitated in such a manner as to run along the inclined surface.
 撹拌翼の形状を図4に基づいて詳細に説明する。図4は、図1および図6における各段における撹拌翼の回転軸方向の断面図である。図4に示すように、各撹拌翼4は、該撹拌翼の回転面に平行(水平)な底板4bと、底板4bに接合された斜板4aと、底板4bと斜板4aとに接合された断面L字の屈曲板4cとから構成される。斜板4aの外表面(平面)が上述の「撹拌翼の傾斜面」であり、該斜板4aは底板4bにおける回転方向前側に接合されている。なお、撹拌翼の形状は、上述の傾斜面を有していれば、その他の具体的構造は特に図4に示す形状に限定されない。ただし、最下段の撹拌翼については、後述の外気経路が必要となる。 The shape of the stirring blade will be described in detail with reference to FIG. FIG. 4 is a cross-sectional view in the direction of the rotation axis of the stirring blade at each stage in FIGS. 1 and 6. As shown in FIG. 4, each stirring blade 4 is joined to the bottom plate 4b parallel (horizontal) to the rotation surface of the stirring blade, the swash plate 4a joined to the bottom plate 4b, and the bottom plate 4b and the swash plate 4a. And a bent plate 4c having an L-shaped cross section. The outer surface (planar surface) of the swash plate 4a is the above-mentioned “inclined surface of the stirring blade”, and the swash plate 4a is joined to the front side in the rotational direction of the bottom plate 4b. In addition, as long as the shape of the stirring blade has the above-described inclined surface, the other specific structure is not particularly limited to the shape shown in FIG. However, for the lowermost stirring blade, the outside air path described later is required.
 本発明の廃棄物処理装置において、上段のうち最上段の撹拌翼4の傾斜面の傾斜角度θは、60度~85度であり、60度~70度がより好ましく、62~67度がより好ましい。下段(最下段を含む)の撹拌翼4の傾斜面の傾斜角度θは、15度~25度であり、18度~22度がより好ましい。上段(特に最上段)については、傾斜角度を上記範囲のように高くすることで、処理物を平らにのばしやすくなり、外気との接触面積を増加させることができる。また、処理物の上部であるため撹拌抵抗が小さく、高い傾斜角度でも負荷が大きくなりにくい。一方、下段については、処理物の下部であるため撹拌抵抗が大きいが、傾斜角度を上記範囲のように低くすることで負荷を小さくできる。また、撹拌が上段および中段で完結しているため、傾斜角度を低くして該部分の撹拌性能を低下させても装置全体として十分な撹拌性能を発揮できる。さらに、最下段の撹拌翼の傾斜角度は、該撹拌翼の役割である送風性能に悪影響を与えない。 In the waste treatment apparatus of the present invention, the inclination angle θ 1 of the inclined surface of the uppermost stirring blade 4 in the upper stage is 60 to 85 degrees, more preferably 60 to 70 degrees, and 62 to 67 degrees. More preferred. The inclination angle θ 3 of the inclined surface of the lower (including the lowermost) stirring blade 4 is 15 to 25 degrees, and more preferably 18 to 22 degrees. About the upper stage (especially uppermost stage), it becomes easy to extend a processed material flatly by making an inclination angle high like the said range, and can increase the contact area with external air. Moreover, since it is an upper part of a processed material, stirring resistance is small and a load is hard to become large even at a high inclination angle. On the other hand, the lower stage has a large stirring resistance because it is the lower part of the processed product, but the load can be reduced by lowering the inclination angle within the above range. Further, since the stirring is completed in the upper stage and the middle stage, even if the inclination angle is lowered and the stirring performance of the portion is lowered, sufficient stirring performance can be exhibited as the entire apparatus. Furthermore, the inclination angle of the lowermost stirring blade does not adversely affect the blowing performance, which is the role of the stirring blade.
 中段の撹拌翼4の傾斜面の傾斜角度θは、35度~45度であり、38度~42度がより好ましい。中段は、上段にて発酵熱で温度上昇した処理物を積極的に撹拌することに供される。中段において、下方への流動が多い場合には外気との接触時間や接触量の減少に繋がるが、上記のような傾斜角度を有する撹拌翼とすることで、この下方への流動を極力なくすことができる。また、中段の傾斜角度が大きいほど、撹拌性能は向上するが、負荷は大きくなる。 The inclination angle theta 2 of the inclined surface of the middle of the stirring blades 4 is 35 degrees to 45 degrees, 38 degrees to 42 degrees is more preferable. The middle stage is used to actively agitate the processed product whose temperature has been increased by fermentation heat in the upper stage. In the middle stage, if there is a lot of downward flow, it will lead to a decrease in the contact time and the amount of contact with the outside air, but by using a stirring blade having the above inclination angle, this downward flow is minimized. Can do. In addition, the larger the middle inclination angle, the better the stirring performance, but the greater the load.
 上述した送風量などと併せて高い処理能力と大幅な悪臭低減などを図れることから、図1および図6に示す構成(全5段)において、下から、20度(最下段)、40度、40度、40度、65度(最上段)とすることが最も好ましい。 In combination with the above-mentioned air flow rate, etc., it is possible to achieve a high processing capacity and a significant reduction in bad odor. Therefore, in the configuration shown in FIGS. 1 and 6 (all five stages), from the bottom, 20 degrees (bottom stage), 40 degrees, It is most preferable to set it to 40 degrees, 40 degrees, and 65 degrees (the uppermost stage).
 各撹拌翼4は、斜板4aと底板4bと屈曲板4cとで囲まれた中空部分4eを有する。最下段の撹拌翼4の中空部分4eが、回転軸3内の配管に連通し、屈曲板4c下部等に設けられた通気孔4d(貫通孔)までの外気経路を形成している。通気孔4dが設けられる屈曲板4c下部は、回動方向後側に位置するので、処理物による目詰まりが起こりにくい。また、各図に示す形態では、最下段の撹拌翼のみに通気孔を形成しているが、これに限定されず、例えば、さらに1段上の撹拌翼にも通気孔を形成してもよい。 Each stirring blade 4 has a hollow portion 4e surrounded by a swash plate 4a, a bottom plate 4b, and a bent plate 4c. A hollow portion 4e of the lowermost stirring blade 4 communicates with the piping in the rotating shaft 3 and forms an outside air path to a vent hole 4d (through hole) provided in the lower part of the bent plate 4c. Since the lower part of the bent plate 4c provided with the vent hole 4d is located on the rear side in the rotational direction, clogging due to the processed material is unlikely to occur. In the form shown in each figure, the vent hole is formed only in the lowermost stirring blade. However, the present invention is not limited to this. For example, the vent hole may be formed in the further stirring blade. .
 また、図5に示すように、通気孔4dは、撹拌翼4の長手方向に複数個設けられており、撹拌翼の長手方向の外側(容器の内壁側)ほどその間隔が段階的に密になるように形成されている。このように通気孔4dを配置することで、容器2の内壁側に寄って設けられた取出口2b(図1または図6参照)から堆肥を取り出す際に、十分に通気され乾燥された状態で取り出すことができる。 Further, as shown in FIG. 5, a plurality of vent holes 4d are provided in the longitudinal direction of the stirring blade 4, and the intervals are closer in steps toward the outer side in the longitudinal direction of the stirring blade (inner wall side of the container). It is formed to become. By arranging the vent hole 4d in this manner, when the compost is taken out from the outlet 2b (see FIG. 1 or 6) provided near the inner wall side of the container 2, it is sufficiently ventilated and dried. It can be taken out.
 本発明の廃棄物処理方法は、有機性廃棄物を上記した本発明の廃棄物処理装置を用いて堆肥化することを特徴としている。具体的な処理手順は、以下のとおりである。 The waste treatment method of the present invention is characterized in that organic waste is composted using the above-described waste treatment apparatus of the present invention. The specific processing procedure is as follows.
(1)まず、廃棄物処理装置に、該装置の内容積に対して10~20%の空間を残して、廃棄物(処理物)を投入する。10~20%の空間を残して処理物を投入することにより、処理物の撹拌が十分になされるため、発酵および乾燥が効率よくなされる。 (1) First, waste (processed material) is thrown into the waste processing apparatus leaving a space of 10 to 20% with respect to the internal volume of the apparatus. By introducing the processed product while leaving a space of 10 to 20%, the processed product is sufficiently stirred, so that fermentation and drying are efficiently performed.
(2)処理物を所定条件下で発酵および乾燥する。
 運転方法には、「バッチ運転」と「連続運転」との2つの方法がある。
(a)「バッチ運転」の場合、処理物を廃棄物処理装置に投入して、撹拌翼を低速で回転させ、最下段の撹拌翼の通気孔より送風(外気)を導入しながら、5日間程度発酵および乾燥する。この5日間は、取り出しも投入も行なわない。その後、30質量%程度の発酵および乾燥された処理物(堆肥)を装置内に残して、残りの70質量%程度の堆肥を取り出す。取り出された堆肥が製品となる。必要に応じて、これを造粒してもよい。廃棄物処理装置内に残された堆肥は、新たに投入される処理物と共に、先と同条件で撹拌されながら、5日間程度発酵および乾燥されて堆肥となる。
(b)「連続運転」の場合、処理物を廃棄物処理装置に投入して、24時間発酵および乾燥して、運転開始24時間後に20質量%程度の堆肥を取り出す。その後、取り出した分の新たな処理物を投入する。このように、24時間サイクルで処理物投入と堆肥取り出しを繰り返す。
(2) The treated product is fermented and dried under predetermined conditions.
There are two operation methods, “batch operation” and “continuous operation”.
(A) In the case of “batch operation”, the treated product is put into a waste treatment apparatus, the stirring blade is rotated at a low speed, and air (outside air) is introduced from the vent of the lowermost stirring blade for 5 days. Degree fermented and dried. There will be no removal or loading for the last 5 days. Thereafter, about 30% by mass of fermented and dried processed material (compost) is left in the apparatus, and the remaining 70% by mass of compost is taken out. The extracted compost becomes the product. If necessary, this may be granulated. The compost left in the waste treatment apparatus is fermented and dried for about 5 days to be composted while being stirred under the same conditions as the previous one together with the newly added treatment.
(B) In the case of “continuous operation”, the treated product is put into a waste treatment apparatus, fermented and dried for 24 hours, and about 20% by mass of compost is taken out 24 hours after the start of operation. After that, a new processed product for the taken-out amount is charged. In this way, treatment input and compost removal are repeated in a 24-hour cycle.
 いずれの運転の場合においても、廃棄物処理装置を最初に使用するときは、発酵されてこの装置から取り出された前回の堆肥を処理物全体の30質量%程度予め投入しておくことが好ましい。順養化された発酵菌を使用するためである。 In any case, when the waste treatment apparatus is used for the first time, it is preferable to add in advance about 30% by mass of the previous compost that has been fermented and taken out from this apparatus. This is because acclimated fermentative bacteria are used.
 いずれの運転の場合においても、送風量については上述の範囲で容器内に導入する。すなわち、1分当たりの送風量(m)を該容器の内容積(m)の1/4以上とする。また、送風圧力については上述の範囲(静圧15kPa以上)とすることが好ましい。また、撹拌翼の回転数は、処理物の含水率に合わせて調整する。通常、40~60分で1回転する程度の回転数に調整する。処理物の含水率は、撹拌翼の回転数にも依存し、早すぎる場合または遅すぎる場合のいずれにも該含水率が35%をこえるおそれがある。また、該含水率が35%をこえる場合、容器からの取出しが困難となるおそれがある。 In any operation, the amount of blown air is introduced into the container within the above range. That is, the blast volume per minute (m 3 ) is set to ¼ or more of the internal volume (m 3 ) of the container. Moreover, it is preferable to set it as the above-mentioned range (static pressure 15kPa or more) about ventilation pressure. Moreover, the rotation speed of the stirring blade is adjusted in accordance with the moisture content of the processed product. Usually, the rotation speed is adjusted so as to rotate once in 40 to 60 minutes. The moisture content of the treated product also depends on the number of revolutions of the stirring blade, and the moisture content may exceed 35% in either case of being too early or too late. Further, when the moisture content exceeds 35%, it may be difficult to take out from the container.
1.撹拌翼形状の差異による送風量と処理量との関係
[実施例]
 豚生糞(含水量73%)を原料とし、内容積41mの図6に示す廃棄物処理装置を用いた。容器底面の直径は4200mmである。装置構成は図6に示すとおりである。撹拌翼は、回転軸周りに5段で計9枚の撹拌翼を固定し、2枚以上の段については、円周方向等間隔で設けた。撹拌翼(5段構成)の傾斜面角度は、下の段から、20度(最下段)、40度、40度、40度、65度(最上段)であり、回転方向幅は190mmであり、長手方向長さは1900mmである。撹拌翼の回転を1回転あたり40~60分に調整し、送風ブロワによる送風量(m/分)を変化させて、1日で処理可能な処理量の調査を行なった。送風はヒータにより60℃に加温して導入した。また、排気は37m/分で一定で行なった。各送風量における該処理量は、容器内に任意量の上記原料を投入し、1日の処理時間で含水率を35質量%以下にして取り出すことができるかを判定し、可能であった場合の上限の処理量として求めた。試験時の外気温は、平均15℃である。
1. Relationship between air flow rate and processing volume due to difference in stirring blade shape [Example]
A waste processing apparatus shown in FIG. 6 having an internal volume of 41 m 3 was used with raw pig feces (water content: 73%) as a raw material. The diameter of the container bottom is 4200 mm. The apparatus configuration is as shown in FIG. A total of nine stirring blades were fixed in five stages around the rotation axis, and two or more stages were provided at equal intervals in the circumferential direction. The angle of the inclined surface of the stirring blade (5-stage configuration) is 20 degrees (lowermost stage), 40 degrees, 40 degrees, 40 degrees, 65 degrees (uppermost stage) from the lower stage, and the rotation direction width is 190 mm. The longitudinal length is 1900 mm. The rotation of the stirring blade was adjusted to 40 to 60 minutes per rotation, and the amount of air blown by the blower blower (m 3 / min) was changed to investigate the processing amount that can be processed in one day. The air blowing was introduced by heating to 60 ° C. with a heater. Exhaust was performed constantly at 37 m 3 / min. When the processing amount in each blast amount is possible, it is determined whether the raw material can be taken out with an arbitrary amount of the above-mentioned raw material in the container, and the moisture content can be taken out with a moisture content of 35% by mass or less in one day processing time. The upper limit processing amount was obtained. The outside air temperature during the test is an average of 15 ° C.
[比較例]
 豚生糞(含水量73%)を原料とし、内容積41mの廃棄物処理装置を用いた。装置構成は、撹拌翼の角度以外は実施例1と同じである。この比較例では、撹拌翼(5段構成)の傾斜面角度は、下の段から、32度(最下段)、32度、32度、32度、32度(最上段)としている。運転条件および処理量の判定条件を実施例と同じとし、送風ブロワによる送風量(m/分)を変化させて1日で処理可能な処理量の調査を行なった。試験時の外気温は、平均15℃である。
[Comparative example]
Raw waste feces (water content: 73%) was used as a raw material, and a waste disposal apparatus with an internal volume of 41 m 3 was used. The apparatus configuration is the same as that of Example 1 except for the angle of the stirring blade. In this comparative example, the inclined surface angles of the stirring blades (5-stage configuration) are 32 degrees (lowermost stage), 32 degrees, 32 degrees, 32 degrees, and 32 degrees (uppermost stage) from the lower stage. The operating conditions and the determination conditions for the processing amount were the same as those in the example, and the processing amount that can be processed in one day was investigated by changing the blowing amount (m 3 / min) by the blowing blower. The outside air temperature during the test is an average of 15 ° C.
 これらの結果を図8に示す。図8(a)が実施例、図8(b)が比較例であり、それぞれ送風量と処理量との関係を示す図である。図8に示すように、従来構成の撹拌翼形状を有する比較例では、送風量を一定以上とすると、処理量が減少する。これに対し、実施例では、送風量に比例して処理量が増加しており、比較例と同容積の装置でありながら処理量の絶対量が多いことが分かる。 These results are shown in FIG. FIG. 8A is an example, and FIG. 8B is a comparative example, each showing a relationship between the air flow rate and the processing amount. As shown in FIG. 8, in the comparative example having a stirring blade shape of the conventional configuration, the processing amount decreases when the air flow rate is a certain level or more. On the other hand, in the example, the processing amount increases in proportion to the blown amount, and it can be seen that the absolute amount of the processing amount is large even though the apparatus has the same volume as the comparative example.
 また、送風量(m)と1日で処理可能な処理量(t)との関係について検討する。実施例では、該処理量がほぼ頭打ちとなる送風量12.5(m)の場合の該処理量が8.0(t)であり、送風量(m)/処理量(t)=1.56である。また、例えば送風量6.0(m)の場合の該処理量が4.0(t)であり、送風量(m)/処理量(t)=1.50である。一方、比較例では、該処理量がほぼ頭打ちとなる送風量5.0(m)の場合の該処理量が3.0(t)であり、送風量(m)/処理量(t)=1.67である。また、例えば送風量3.0(m)の場合の該処理量が1.8(t)であり、送風量(m)/処理量(t)=1.67である。 In addition, the relationship between the blowing amount (m 3 ) and the processing amount (t) that can be processed in one day will be examined. In the embodiment, when the air flow rate is 12.5 (m 3 ) at which the processing amount almost reaches a peak, the processing amount is 8.0 (t), and the air flow rate (m 3 ) / processing amount (t) = 1.56. Further, for example, the processing amount in the case of an air blowing amount of 6.0 (m 3 ) is 4.0 (t), and the air blowing amount (m 3 ) / processing amount (t) = 1.50. On the other hand, in the comparative example, when the air flow rate is 5.0 (m 3 ) at which the processing amount almost reaches a peak, the processing amount is 3.0 (t), and the air flow rate (m 3 ) / processing amount (t ) = 1.67. Further, for example, the processing amount in the case of the air blowing amount 3.0 (m 3 ) is 1.8 (t), and the air blowing amount (m 3 ) / the processing amount (t) = 1.67.
 このように、送風量(m)と1日で処理可能な処理量(t)との関係は、装置構成毎にある程度の相関がある。上記結果より、本発明の廃棄物処理装置では、送風量(m)をXとし、該処理量(t)をYとするとき、(X/Y)<1.7となることが分かる。 As described above, the relationship between the air flow rate (m 3 ) and the processing amount (t) that can be processed in one day has a certain degree of correlation for each apparatus configuration. From the above results, it can be seen that, in the waste treatment apparatus of the present invention, when the blast volume (m 3 ) is X and the treatment volume (t) is Y, (X / Y) <1.7.
2.送風量と発生する低級脂肪酸濃度との関係
 豚生糞(含水量73%)を原料とし、内容積41mの図6に示す廃棄物処理装置を用いた。容器底面の直径は4200mmである。装置構成は図6に示すとおりである。撹拌翼は、回転軸周りに5段で計9枚の撹拌翼を固定し、2枚以上の段については、円周方向等間隔で設けた。撹拌翼(5段構成)の傾斜面角度は、下の段から、20度(最下段)、40度、40度、40度、65度(最上段)であり、回転方向幅は190mmであり、長手方向長さは1900mmである。撹拌翼の回転を1回転あたり40~60分に調整し、送風ブロワによる送風量(m/分)を変化させて、排気口から排出される低級脂肪酸の濃度(mg/L)の調査を行なった。送風はヒータにより60℃に加温して導入した。また、排気は37m/分で一定で行なった。低級脂肪酸の濃度は、24時間排気ガスを結露させたものを液体クロマトグラフ法により測定した。処理時間は1日(24時間)であり、容器への原料投入量は送風量に比例させ、9m/分では5540kg、11m/分では6770kg、13m/分では8000kg、15m/分では9230kgとした。
2. Relationship Butaseikuso the lower fatty acid concentration which is generated and the blowing amount (water content 73%) as a raw material, using a waste processing apparatus shown in FIG. 6 having an inner volume 41m 3. The diameter of the container bottom is 4200 mm. The apparatus configuration is as shown in FIG. A total of nine stirring blades were fixed in five stages around the rotation axis, and two or more stages were provided at equal intervals in the circumferential direction. The angle of the inclined surface of the stirring blade (5-stage configuration) is 20 degrees (lowermost stage), 40 degrees, 40 degrees, 40 degrees, 65 degrees (uppermost stage) from the lower stage, and the rotation direction width is 190 mm. The longitudinal length is 1900 mm. The rotation of the stirring blade is adjusted to 40 to 60 minutes per rotation, the amount of air blown by the blower blower (m 3 / min) is changed, and the concentration of the lower fatty acid discharged from the exhaust port (mg / L) is investigated. I did it. The air blowing was introduced by heating to 60 ° C. with a heater. Exhaust was performed constantly at 37 m 3 / min. The concentration of the lower fatty acid was measured by a liquid chromatographic method after 24 hours of condensation of exhaust gas. Treatment time is 1 day (24 hours), raw material input to the container is in proportion to the air blowing amount, 9m 3 / In min 5540kg, 11m 3 / In min 6770kg, 13m 3 / In min 8000 kg, 15 m 3 / min Then, it was 9230 kg.
 各送風量に対する低級脂肪酸の濃度の測定結果を図9に示す。図9に示すように、本発明の装置において送風量を増加させることで、低級脂肪酸の濃度が全体的に減少していることが分かる。 FIG. 9 shows the measurement results of the concentration of the lower fatty acid with respect to each blowing amount. As shown in FIG. 9, it can be seen that the concentration of the lower fatty acid is reduced as a whole by increasing the air flow rate in the apparatus of the present invention.
3.撹拌翼形状の差異と発生する低級脂肪酸濃度との関係
 上述の実施例および比較例の装置において、低級脂肪酸の濃度(mg/L)の調査を行なった。実施例については、送風量13m/分・投入量8000kg/1日の場合、比較例については、送風量5m/分・投入量3000kg/1日の場合である。低級脂肪酸の濃度は、24時間排気ガスを結露させたものを液体クロマトグラフ法により測定した。
3. Relationship between Stirring Blade Shape Difference and Generated Lower Fatty Acid Concentration The lower fatty acid concentration (mg / L) was investigated in the devices of the above-described Examples and Comparative Examples. About an Example, it is the case of air volume 13m < 3 > / min * input amount 8000kg / day, and a comparative example is the case of air volume 5m < 3 > / min * input amount 3000kg / day. The concentration of the lower fatty acid was measured by a liquid chromatographic method after 24 hours of condensation of exhaust gas.
 これらの結果を図10に示す。図10に示すように、従来構成の撹拌翼形状と送風量の比較例に対して、撹拌翼形状を改良し送風量を増加させた実施例では、低級脂肪酸の濃度が全体的に減少していることが分かる。 These results are shown in FIG. As shown in FIG. 10, in comparison with the comparative example of the conventional configuration of the stirring blade shape and the blowing amount, in the example in which the stirring blade shape was improved and the blowing amount was increased, the concentration of the lower fatty acid was reduced overall. I understand that.
4.送風圧力と発生する低級脂肪酸濃度との関係
 豚生糞(含水量73%)を原料とし、内容積41mの図6に示す廃棄物処理装置を用いた。容器底面の直径は4200mmである。装置構成は図6に示すとおりである。撹拌翼は、回転軸周りに5段で計9枚の撹拌翼を固定し、2枚以上の段については、円周方向等間隔で設けた。撹拌翼(5段構成)の傾斜面角度は、下の段から、20度(最下段)、40度、40度、40度、65度(最上段)であり、回転方向幅は190mmであり、長手方向長さは1900mmである。撹拌翼の回転を1回転あたり40~60分に調整し、送風ブロワの送風の静圧(kPa)を変化させて、排気口から排出される低級脂肪酸の濃度(mg/L)の調査を行なった。静圧は、送風ブロワから撹拌翼の通気孔までの経路途中に設けた圧力計(長野計器社製KP15-17G)により測定した。送風はヒータにより60℃に加温して導入した。また、排気は37m/分で一定で行なった。低級脂肪酸の濃度は、24時間排気ガスを結露させたものを液体クロマトグラフ法により測定した。処理時間は1日(24時間)であり、容器への投入量は送風圧力に比例させ、5kPaでは3000kg、15kPaでは4000kg、25kPaでは5000kg、35kPaでは8000kg、45kPaでは9000kgとした。
4). Relationship between blowing pressure and generated lower fatty acid concentration A raw material of pig feces (water content: 73%) was used as a raw material, and a waste treatment apparatus shown in FIG. 6 having an internal volume of 41 m 3 was used. The diameter of the container bottom is 4200 mm. The apparatus configuration is as shown in FIG. A total of nine stirring blades were fixed in five stages around the rotation axis, and two or more stages were provided at equal intervals in the circumferential direction. The angle of the inclined surface of the stirring blade (5-stage configuration) is 20 degrees (lowermost stage), 40 degrees, 40 degrees, 40 degrees, 65 degrees (uppermost stage) from the lower stage, and the rotation direction width is 190 mm. The longitudinal length is 1900 mm. The rotation of the stirring blade is adjusted to 40 to 60 minutes per rotation, the static pressure (kPa) of the blower blower is changed, and the concentration of the lower fatty acid (mg / L) discharged from the exhaust port is investigated. It was. The static pressure was measured with a pressure gauge (KP15-17G manufactured by Nagano Keiki Co., Ltd.) provided in the middle of the path from the blower blower to the vent hole of the stirring blade. The air blowing was introduced by heating to 60 ° C. with a heater. Exhaust was performed constantly at 37 m 3 / min. The concentration of the lower fatty acid was measured by a liquid chromatographic method after 24 hours of condensation of exhaust gas. The treatment time was 1 day (24 hours), and the amount charged into the container was proportional to the blowing pressure, 3000 kg at 5 kPa, 4000 kg at 15 kPa, 5000 kg at 25 kPa, 8000 kg at 35 kPa, and 9000 kg at 45 kPa.
 各送風圧力に対する低級脂肪酸の濃度の測定結果を図11に示す。図11に示すように、本発明の装置において送風圧力(静圧)を増加させることで、低級脂肪酸の濃度が全体的に減少していることが分かる。 The measurement result of the concentration of the lower fatty acid with respect to each blowing pressure is shown in FIG. As shown in FIG. 11, it can be seen that the concentration of the lower fatty acid is reduced as a whole by increasing the blowing pressure (static pressure) in the apparatus of the present invention.
 以上1.~4.で示したように、本発明の廃棄物処理装置では、撹拌翼形状と送風量(送風圧力)を調整することで、高い処理能力を有し、悪臭物質の発生量を低減できていることが分かる。 1 above. ~ 4. As shown in the above, in the waste treatment apparatus of the present invention, by adjusting the shape of the stirring blade and the blowing amount (blowing pressure), it is possible to have a high processing capacity and reduce the generation amount of malodorous substances. I understand.
 本発明の廃棄物処理装置は、低コストで外観にも優れ、外環境の影響が少なく安定した処理が可能である。また、比較的簡易な手段を用い、高い処理能力を有し、悪臭物質の発生量を低減できる。このため、畜産経営体から排出される家畜排泄物や食品産業事業所などから排出される食品残渣などの有機性廃棄物を堆肥化するための密閉型発酵乾燥装置(コンポ)として好適に利用できる。 The waste treatment apparatus of the present invention is low in cost and excellent in appearance, and can be stably treated with little influence from the external environment. In addition, relatively simple means are used, the processing capacity is high, and the amount of malodorous substances generated can be reduced. For this reason, it can be suitably used as a closed-type fermentation drying device (component) for composting organic waste such as livestock excretion discharged from livestock management bodies and food residues discharged from food industry establishments. .
  1 廃棄物処理装置
  2 容器
  3 回転軸
  4 撹拌翼
  5 機械室
  6 送風ブロワ
  7 排気ブロワ
  8 油圧ユニット
  9 装置外壁
  10 導入配管
  11 外気取入口
  12 換気扇
  13 ヒータ
DESCRIPTION OF SYMBOLS 1 Waste disposal apparatus 2 Container 3 Rotating shaft 4 Stirring blade 5 Machine room 6 Blower blower 7 Exhaust blower 8 Hydraulic unit 9 Outer wall 10 Introducing pipe 11 Outside air intake 12 Ventilation fan 13 Heater

Claims (10)

  1.  気密性の円筒縦型の容器と、該容器内に縦方向に設けられた回転軸と、該回転軸周りに固定された複数枚の撹拌翼と、該容器内に外気を送るための送気手段と、該容器内に蓄積する内気を容器外部に排出するための排気手段とを備えてなり、前記送気手段により容器内に外気を導入し、前記排気手段により内気を排気しつつ、前記容器内に該容器上部から投入される有機性廃棄物を前記撹拌翼で撹拌しながら発酵および乾燥させて堆肥化して該容器下部から取り出す廃棄物処理装置であって、
     該廃棄物処理装置は、前記容器の円筒外周を少なくとも一部に空間を介して覆うように設置した外部断熱パネルを有することを特徴とする廃棄物処理装置。
    An airtight cylindrical vertical container, a rotating shaft provided in the container in the vertical direction, a plurality of stirring blades fixed around the rotating shaft, and an air supply for sending outside air into the container Means and exhaust means for discharging the inside air accumulated in the container to the outside of the container, introducing the outside air into the container by the air supply means, and exhausting the inside air by the exhaust means, A waste treatment device for fermenting and drying organic waste put into the container from the upper part of the container while stirring with the stirring blade, composting and taking out from the lower part of the container,
    The waste treatment apparatus includes an external heat insulation panel installed so as to cover at least a part of a cylindrical outer periphery of the container via a space.
  2.  前記外部断熱パネルで構成される装置外壁が、前記容器の円筒外周に略外接する四角筒状であることを特徴とする請求項1記載の廃棄物処理装置。 The waste treatment apparatus according to claim 1, wherein an outer wall of the apparatus constituted by the external heat insulation panel has a rectangular tube shape that substantially circumscribes a cylindrical outer periphery of the container.
  3.  前記廃棄物処理装置は、前記排気手段からの排気の熱により前記送気手段から容器内に導入される外気を加温する熱交換手段を有し、前記容器の円筒外周と前記外部断熱パネルとの間の前記空間に該熱交換手段を設置していることを特徴とする請求項1記載の廃棄物処理装置。 The waste treatment apparatus has heat exchange means for warming outside air introduced into the container from the air supply means by heat of exhaust from the exhaust means, and a cylindrical outer periphery of the container, the external heat insulating panel, The waste treatment apparatus according to claim 1, wherein the heat exchange means is installed in the space between the two.
  4.  前記外部断熱パネルで構成される装置外壁が、前記容器の円筒外周に略外接する四角筒状であり、
     前記熱交換手段は、前記装置外壁と前記容器の円筒外周との間で形成される前記四角筒状の角部の空間内に設置された、前記容器から排出された排気が通過する排気通過部と、該排気通過部の中を通して設置された前記容器に導入前の外気が通過する送風配管とから構成されることを特徴とする請求項3記載の廃棄物処理装置。
    The outer wall of the apparatus constituted by the external heat insulation panel is a rectangular tube shape that substantially circumscribes the outer circumference of the cylinder of the container,
    The heat exchanging means is an exhaust passage portion that is installed in the space of the square cylindrical corner formed between the outer wall of the apparatus and the cylindrical outer periphery of the container and through which the exhaust discharged from the container passes. The waste treatment apparatus according to claim 3, wherein the waste treatment apparatus is configured to be configured to pass through outside air before introduction to the container installed through the exhaust passage portion.
  5.  前記送気手段と前記排気手段とが、前記装置内部に収容されていることを特徴とする請求項1記載の廃棄物処理装置。 The waste treatment apparatus according to claim 1, wherein the air supply means and the exhaust means are accommodated in the apparatus.
  6.  前記撹拌翼は、前記容器内において前記回転軸の下部から上部にかけて所定間隔で離間して少なくとも3段以上の位置で、各段に少なくとも1枚以上、前記回転軸から前記容器内壁側に向けて直線的に延設されており、
     前記撹拌翼は、その回転方向前側に傾斜面を有し、
     最上段の撹拌翼の前記傾斜面における該撹拌翼の回転面に対する傾斜角度が60度~85度であり、最下段の撹拌翼の前記傾斜面における該撹拌翼の回転面に対する傾斜角度が15度~25度であり、最上段および最下段以外の撹拌翼の前記傾斜面における該撹拌翼の回転面に対する傾斜角度が35度~45度であり、
     最下段の撹拌翼に、前記送気手段と連通され、該送気手段から送られる外気を容器内に導入するための通気孔を有することを特徴とする請求項1記載の廃棄物処理装置。
    The agitating blades are spaced apart at a predetermined interval from the lower part to the upper part of the rotating shaft in the container, at least at least three stages, and at least one sheet at each stage, from the rotating shaft toward the inner wall of the container. It extends in a straight line,
    The stirring blade has an inclined surface on the front side in the rotation direction,
    The inclination angle of the inclined surface of the uppermost stirring blade with respect to the rotating surface of the stirring blade is 60 to 85 degrees, and the inclined angle of the inclined surface of the lowermost stirring blade with respect to the rotating surface of the stirring blade is 15 degrees. And the inclination angle of the inclined surfaces of the stirring blades other than the uppermost stage and the lowermost stage with respect to the rotating surface of the stirring blade is 35 degrees to 45 degrees,
    2. The waste treatment apparatus according to claim 1, further comprising a vent hole that communicates with the air supply means in the lowermost stirring blade and introduces outside air sent from the air supply means into the container.
  7.  前記容器の内容積は15m以上であり、前記送気手段は処理時に前記通気孔から前記容器内に導入する1分当たりの送風量(m)が前記容器の内容積(m)の1/4以上となる手段であることを特徴とする請求項6記載の廃棄物処理装置。 The internal volume of the container is at 15 m 3 or more, the air supply means for blowing rate (m 3) is the internal volume of the container per minute introduced through the vent during processing in said container (m 3) 7. The waste treatment apparatus according to claim 6, wherein the waste treatment apparatus is a means of 1/4 or more.
  8.  前記送気手段は、処理時に前記通気孔から前記容器内に導入する送風の静圧が15kPa以上となる手段であることを特徴とする請求項6記載の廃棄物処理装置。 The waste treatment apparatus according to claim 6, wherein the air supply means is a means that a static pressure of air blown from the vent hole into the container at the time of processing is 15 kPa or more.
  9.  前記廃棄物処理装置は、前記排気手段からの排気の熱により前記送気手段から容器内に導入される外気を加温する熱交換手段を有することを特徴とする請求項6記載の廃棄物処理装置。 The waste treatment apparatus according to claim 6, wherein the waste treatment apparatus includes heat exchange means for heating the outside air introduced into the container from the air supply means by heat of exhaust from the exhaust means. apparatus.
  10.  有機性廃棄物を廃棄物処理装置を用いて堆肥化する廃棄物処理方法であって、
     前記廃棄物処理装置が、請求項7記載の廃棄物処理装置であることを特徴とする廃棄物処理方法。
    A waste treatment method for composting organic waste using a waste treatment device,
    The waste treatment apparatus according to claim 7, wherein the waste treatment apparatus is the waste treatment apparatus according to claim 7.
PCT/JP2015/055089 2014-02-24 2015-02-23 Waste treatment device and waste treatment method WO2015125962A1 (en)

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