WO2015103916A1 - 轴承限位系统及限位方法 - Google Patents

轴承限位系统及限位方法 Download PDF

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Publication number
WO2015103916A1
WO2015103916A1 PCT/CN2014/093492 CN2014093492W WO2015103916A1 WO 2015103916 A1 WO2015103916 A1 WO 2015103916A1 CN 2014093492 W CN2014093492 W CN 2014093492W WO 2015103916 A1 WO2015103916 A1 WO 2015103916A1
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WO
WIPO (PCT)
Prior art keywords
bearing
limiting
steel
inner ring
force transmitting
Prior art date
Application number
PCT/CN2014/093492
Other languages
English (en)
French (fr)
Inventor
时洪奎
郭拥军
杨剑秋
Original Assignee
北京金风科创风电设备有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
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Application filed by 北京金风科创风电设备有限公司 filed Critical 北京金风科创风电设备有限公司
Priority to ES14877768T priority Critical patent/ES2784222T3/es
Priority to AU2014377164A priority patent/AU2014377164B2/en
Priority to EP14877768.3A priority patent/EP3043081B1/en
Priority to US14/907,976 priority patent/US9856919B2/en
Publication of WO2015103916A1 publication Critical patent/WO2015103916A1/zh

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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16CSHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
    • F16C35/00Rigid support of bearing units; Housings, e.g. caps, covers
    • F16C35/04Rigid support of bearing units; Housings, e.g. caps, covers in the case of ball or roller bearings
    • F16C35/06Mounting or dismounting of ball or roller bearings; Fixing them onto shaft or in housing
    • F16C35/063Fixing them on the shaft
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16CSHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
    • F16C19/00Bearings with rolling contact, for exclusively rotary movement
    • F16C19/22Bearings with rolling contact, for exclusively rotary movement with bearing rollers essentially of the same size in one or more circular rows, e.g. needle bearings
    • F16C19/24Bearings with rolling contact, for exclusively rotary movement with bearing rollers essentially of the same size in one or more circular rows, e.g. needle bearings for radial load mainly
    • F16C19/26Bearings with rolling contact, for exclusively rotary movement with bearing rollers essentially of the same size in one or more circular rows, e.g. needle bearings for radial load mainly with a single row of rollers
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E10/00Energy generation through renewable energy sources
    • Y02E10/70Wind energy
    • Y02E10/72Wind turbines with rotation axis in wind direction

Definitions

  • the application relates to a bearing limit system and a limit method.
  • the bearing is a component that fixes and reduces the friction coefficient of the load during the mechanical transmission process. Its main function is to support the mechanical rotating body to reduce the mechanical load friction coefficient of the equipment during the transmission process. According to the friction properties of moving components, bearings can be divided into two types: rolling bearings and sliding bearings.
  • Bearings are important basic components of all kinds of mechanical equipment. Its accuracy, performance, longevity and reliability play a decisive role in the accuracy, performance, life and reliability of the main engine. Therefore, after the bearing is installed in place, it is necessary to take measures to limit the bearing to prevent the bearing from being displaced, resulting in a decrease in the running performance of the device and even damage to the mechanical equipment.
  • the limit of one side of the inner ring of the bearing is generally achieved by providing a shoulder on the shaft, and the techniques for limiting the inner ring of the bearing on the other side are mainly as follows: A groove or a thread is arranged on the shaft, and a limiting member is fixed through the groove or the thread, thereby limiting the bearing by the limiting member; the other is limiting by means of interference fit; the third is using the adhesive The limit is used to limit the position; the fourth is to install the shaft cover at the shaft end.
  • the interference fit and bonding method have poor reliability. Limiting the inner ring of the bearing by means of grooves or threads on the shaft can damage the strength of the shaft, thereby affecting the performance and operational safety of the entire mechanical equipment.
  • the method of installing the shaft cover at the shaft end cannot be applied to the long shaft bearing.
  • the long-axis structure is usually designed to be tapered, and the section farther from the load end usually has a smaller shaft diameter.
  • the present invention provides a bearing limit system and a limit. method.
  • the present invention provides a bearing limiting system including a limiting protrusion 1, a bearing inner ring 2 and a force transmitting portion 3, and the force transmitting portion 3 is disposed at the limit
  • the projection 1 is between the bearing inner ring 2.
  • the force transmitting portion 3 is preferably in contact with the limiting projection 1 and the bearing inner ring 2.
  • the limiting projection 1 is integrally formed with the shaft.
  • the inner diameter of the bearing inner ring 2 is smaller than the maximum outer diameter of the force transmitting portion 3; the outer diameter of the bearing inner ring 2 is larger than the maximum outer diameter of the force transmitting portion 3.
  • the force transmitting portion 3 may be a steel member and/or an elastic member, preferably a steel member.
  • the steel force transmitting portion 3 includes a first steel member 4 and a second steel member 5, the first steel member 4 is located on the bearing inner ring 2 side, and the second steel member 5 is located The limit protrusion 1 is on one side.
  • a connecting member 6 that connects the first steel member 4 and the second steel member 5 may be disposed between the first steel member 4 and the second steel member 5.
  • the first steel member 4 is a steel ring, and the interference fit is mounted on the shaft and is in contact with the inner ring of the bearing.
  • the second steel member 5 is provided with a catching portion 7 that cooperates with the limiting protrusion 1 .
  • the steel force transmitting portion 3 is at least one integrally formed ring and/or at least one multi-lobed ring.
  • a bearing limiting method comprising: a limiting protrusion integrally formed on a shaft as a force point, in a bearing assembly position, from a distal end to a proximal end, a bearing
  • the inner ring exerts a radial force along the shaft.
  • the outer diameter of the limiting protrusion is smaller than the inner diameter of the inner ring of the bearing.
  • the bearing limiting method includes: between the limiting protrusion and the inner ring of the bearing, a force transmitting portion, wherein an inner diameter of the inner ring of the bearing is smaller than a maximum outer diameter of the force transmitting portion, the bearing The outer diameter of the inner ring is greater than the maximum outer diameter of the force transmitting portion.
  • the bearing limit system provided by the embodiment of the invention is convenient to install, and can realize the effective limit of the inner ring of the bearing without affecting the strength of the shaft and affecting the loading and unloading of the bearing, and is especially suitable for the long-axis bearing.
  • the bearing limit method provided by the embodiment of the invention has simple operation and low requirements on the construction environment and the quality of the construction personnel.
  • FIG. 1 is a schematic structural view of a bearing limiting system according to an embodiment of the present invention.
  • FIG. 2 is a second structural schematic view of a bearing limiting system according to an embodiment of the present invention.
  • FIG. 3 is a third structural schematic view of a bearing limiting system according to an embodiment of the present invention.
  • FIG. 4 is a fourth structural schematic view of a bearing limiting system according to an embodiment of the present invention.
  • FIG. 5 is a schematic cross-sectional structural view of a steel ring of a bearing limiting system according to an embodiment of the present invention
  • FIG. 6 is a second schematic cross-sectional structural view of a steel ring of a bearing limiting system according to an embodiment of the present invention.
  • the bearing limit system provided by the specific embodiment of the present invention is applied to a long-axis bearing, wherein the long axis is tapered, and the length of the shaft farther from the load end is smaller.
  • the end that is farther from the load end and has a smaller shaft diameter is the distal end; the end that is closer to the load end and has a larger shaft diameter is the proximal end.
  • the embodiment of the invention utilizes the feature that the long axis is tapered, and a bearing limit system is designed.
  • FIG. 1 it is a structural schematic diagram of a bearing limiting system according to an embodiment of the present invention.
  • the bearing limiting system of the embodiment includes a limiting protrusion 1 , a bearing inner ring 2 and a force transmitting portion 3 .
  • the force transmitting portion 3 is disposed between the limiting protrusion 1 and the bearing inner ring 2, and the inner diameter of the bearing inner ring 2 is larger than the outer diameter of the limiting protrusion 1.
  • the limiting protrusion 1 is preferably integrally formed with the shaft.
  • the limiting protrusion 1 is disposed at a distance from the bearing mounting portion, and the force transmitting portion 3 abuts the limiting protrusion 1 and the bearing inner ring 2, thereby transmitting the limiting action of the limiting protrusion 1 to the position Bearing inner ring 2 on.
  • the force transmitting portion 3 is preferably a ring structure which is close to the limit
  • the inner diameter of one side of the projection 1 is smaller than the outer diameter of the stopper projection 1 so as to be able to abut against the stopper projection 1.
  • the limiting protrusion can be in the form of a convex retaining ring integrally formed with the shaft.
  • the inner diameter of the bearing inner ring 2 may be smaller than the maximum outer diameter of the force transmitting portion 3, and the outer diameter of the bearing inner ring 2 is larger than the force transmitting portion 3. The maximum outer diameter.
  • the force transmitting portion 3 is at least one integrally formed ring and/or at least one multi-lobed ring.
  • the force transmitting portion 3 may be an elastic member and/or an elastic member member. If an elastic member is used, it may be inserted between the limiting projection 1 and the bearing inner ring 2 by elastically from one end of the long shaft having a smaller shaft diameter. . If it is a steel component, the force transmitting portion 3 can also be heated and then inserted from the end of the long axis with the smaller shaft diameter into between the limiting protrusion 1 and the bearing inner ring 2, and then cooled and limited. 1 and the bearing inner ring 2 abuts.
  • the force transmitting portion 3 preferably adopts a structure formed by splicing in the circumferential direction, that is, a multi-lobed snap ring is used, so that it is not required to be sleeved in the axial direction during installation.
  • the force transmitting portion 3 is a two-lobed fixed ring. After the inner ring of the bearing is installed, a two-lobed fixed ring is installed between the raised retaining ring and the inner ring of the bearing. A threaded hole is formed at the interface of the fixing ring, and a hexagonal bolt is connected between the two petals.
  • the bearing limit system of the embodiment achieves that the outer diameter of the bearing does not exceed the limit protrusion in the bearing by the outer diameter of the bearing, and the limit action is transmitted to the inner ring of the bearing through the force transmitting portion, thereby realizing that the bearing is not affected. Under the premise of the ring assembly and the strength of the long shaft, the inner ring of the bearing is effectively mechanically fixed.
  • the force transmitting portion 3 includes the first steel member 4 and the second steel.
  • the first steel component 4 is a steel ring, and the interference fit is mounted on the shaft (ie, the first steel component is an interference ring) and is in contact with the inner ring of the bearing.
  • the second steel component 5 can also be in the form of a two- or multi-lobed fixed ring, as in the first embodiment. As shown in FIG.
  • first steel member 4 and the second steel member 5 may be joined together by bolts 8.
  • a threaded hole may be provided in the axial direction of the first steel member 4, and a threaded hole is also provided in the axial direction of the second steel member 5, and the two are connected by bolts. Together, they form a unit and finally abut against the limiting projection 1 through the second steel component 5.
  • the interference ring relies on the interference fit to prevent the axial movement of the inner ring of the bearing, but this method also has the risk of failure. Therefore, together with a two-valve fixed ring, it can effectively prevent the failure of the interference ring and can be more Effectively prevents axial movement of the inner ring of the bearing.
  • FIG. 3 it is the third structural schematic diagram of the bearing limiting system according to the embodiment of the present invention, which is different from the second embodiment in that the first steel component (ie, the interference ring) in the embodiment 4
  • the second steel member 5 is spaced apart from each other and connected together by the connecting member 6, and the connecting member 6 may specifically be a bolt.
  • the connecting member 6 may specifically be a bolt.
  • the second steel component 5 can be installed, and the two are put together by bolts, and finally tightened by a nut.
  • a certain gap can be provided between the first steel member 4 and the second steel member 5 to ensure that the second steel member 5 can be smoothly mounted on the shaft, and the bearing limit member is also saved. s material.
  • the second steel member 5 can also be in the form of a two- or multi-lobed fixed ring, as in the first embodiment.
  • the limiting protrusion 1 may also take the form of one or more protruding stops arranged along the circumference.
  • the outer diameter is generally less than (at least not greater than) the inner diameter of the inner ring 2 of the bearing to ensure that the mounting and dismounting of the inner ring 2 of the bearing is not affected.
  • the raised stop can be square (square shown) or circular.
  • the entire force transmission portion 3 or the second steel member 5 described above can be designed as a special structural steel ring, which is a tapered ring structure ( As shown in Fig. 6 , in conformity with the shape of the shaft, the steel ring is provided with a through groove and a half through groove (ie, the engaging portion 7 shown in FIG. 3) which cooperate with the size and the number of the shaft stopper. At the same time, axial threaded holes are designed.
  • the outer diameter of the steel ring should not be larger than the outer diameter of the inner ring of the bearing to ensure that the steel ring does not affect the installation and disassembly of the bearing outer ring and the roller. 5 and FIG. 6, FIG.
  • FIG. 5 is a schematic cross-sectional structural view of a steel ring according to an embodiment of the present invention (a cross section along a plane in which the circumference is located), and FIG. 6 is a cross section of a steel ring according to an embodiment of the present invention.
  • the second schematic of the structure (along the plane along the axis) Cross section), the steel ring shown in the figure is provided with a through groove b, a half through groove c and a bolt hole a.
  • the second steel member 5 is designed as a special structural steel ring, and at the same time, the interference ring is used as the first steel member 4 to achieve the limit.
  • the installation process is as follows: After the completion of the installation of the interference ring 3, the second steel component 5 is mounted, firstly using the through groove b to align the convex stop on the shaft, and pushing it completely to the right of the convex stop on the shaft After the side, it is rotated by a certain angle so that the half-way groove c on the second steel member 5 is aligned with the convex stopper on the shaft, and then the retaining ring is moved to the left so that the convex stopper abuts the half-way groove c.
  • the half-through groove c can also be designed in an L shape so that the steel ring cannot continue to move toward the shaft end.
  • the bolt 8 as the connecting member 6 is screwed into the threaded hole a, and the bolt can be a hexagonal flat end bolt.
  • the number of bolts to be screwed is selected according to the outer diameter of the shaft, and after screwing in, The flat end of the bolt is pressed against the first steel member 4, and then the bolt is continuously rotated. Since the second steel member 5 is also threaded, continuing to rotate the bolt will push the second steel member 5 to the left until the shaft The raised stop abuts the semi-through groove c on the second steel member 5, so that the entire system is tightened, and after the bolt is rotated into position, the washer and nut can be installed for final fastening.
  • the technical solutions of the present invention have been described above through four embodiments, and the improvement points adopted in the respective embodiments may also be combined with each other. Therefore, as a whole, various modifications of the above-described embodiments are summarized as follows:
  • the above-mentioned steel ring may constitute the force transmitting portion 3 alone, one end is engaged with the stopper, and the other end is in contact with the bearing inner ring. It is also possible to form the force transmission portion 3 together with at least one other steel member, the steel ring (ie, the steel member 5) acting as one end of the force transmission portion, being engaged with the stopper, and another steel member (ie, steel) The other end of the force transmitting portion is in contact with the bearing inner ring.
  • the steel member 5 and the steel member 4 may not be in direct contact but may be joined by a connecting member 6.
  • the intended object of the present invention can be achieved as long as it is capable of applying a radial force to the bearing inner ring 2 from the distal end to the proximal end with the limit projection 1 as a force point.
  • an elastic member such as a spring
  • the protrusion block or the protrusion stop ring ie, the limiting protrusion 1
  • the bearing inner ring 2 as one of the force transmitting portions 3.
  • Both ends of the elastic member are respectively connected with the limiting protrusion and the inner ring of the bearing.
  • the elastic member is only a part of the force transmitting portion, and together with the other steel members, constitutes the force transmitting portion.
  • one end of the elastic member is connected to the limiting protrusion, and the other end is connected with an interference fit assembly and a steel ring on the shaft.
  • the limit protrusion is used as a force point to achieve the limit of the inner ring of the bearing.
  • a two-lobed steel ring may be installed between the limiting protrusion and the inner ring of the bearing, and a threaded hole is designed between the split steel rings to connect the two opposite petals into Full circle, while designing axial threaded holes on the steel ring.
  • the inner diameter of the steel ring forms a clearance fit with the shaft to realize that the steel ring can move on the shaft, while ensuring that the outer diameter of the steel ring is not larger than the outer diameter of the inner ring of the bearing, so as to ensure that the steel ring does not affect the bearing outer ring and Roller installation and removal.
  • a steel ring with two flaps can be installed, and the two flaps that are open are connected by bolts into a full circle. Screw the hexagon socket flat end set screw into the threaded hole of the steel ring and screw in the set screw until the set screw is against the inner ring of the bearing. At this time, continue to screw in the set screw, which will make the steel ring direction toward the shaft end. Move until the steel ring abuts against the limiting protrusion. For example, the semi-through groove in the steel ring and the stopper on the shaft are completely tightened, that is, the inner ring of the bearing is completely fixed. At this time, the washer and the nut are installed on the set screw, that is, the limit of the inner ring of the bearing is fixed.
  • an interference ring between the bearing inner ring and the steel ring. After installing the bearing, install the interference ring, and the interference ring abuts the bearing. At this time, let the set screw come Live the surplus ring to achieve redundant mechanical fixing of the inner ring of the bearing.
  • an interference ring ie, the steel member 4
  • a steel member 5 is disposed between the interference ring and the limiting protrusion on the shaft, and the steel member 5 is disposed. It is bolted to the interference ring.
  • the steel component 5 in this case can be a curved steel block that is adapted to the long axis of the axle.
  • the curved steel block may be a plurality of blocks corresponding to the number of the limiting protrusions, between each of the limiting protrusions and the interference ring Separate curved steel blocks; or the number of curved steel blocks is less than the number of limit protrusions, that is, there are arcs between adjacent limit protrusions and interference rings
  • the steel block is one piece.
  • the number of the curved steel blocks can be selected according to actual needs.
  • the raised stop in addition to the square stop, it may also be a circular arc, or a discrete stop, designed as a full circle of retaining rings.
  • the shape of the through groove and the half through groove on the steel ring can also be correspondingly deformed.

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  • Engineering & Computer Science (AREA)
  • General Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Mounting Of Bearings Or Others (AREA)

Abstract

一种轴承限位系统,该限位系统包括与轴一体成型的限位凸起(1)、轴承内圈(2)和作用力传导部(3),该作用力传导部(3)设于该限位凸起(1)与该轴承内圈(2)之间,该轴承内圈(2)的内径大于该限位凸起(1)的外径。该轴承限位系统,安装方便,能够在不影响轴的强度,不影响轴承装卸的前提下,实现对轴承内圈的有效限位,尤其适用于长轴轴承。

Description

轴承限位系统及限位方法 技术领域
本申请涉及一种轴承限位系统及限位方法。
背景技术
轴承是在机械传动过程中起固定和减小载荷摩擦系数的部件,它的主要功能是支撑机械旋转体,用以降低设备在传动过程中的机械载荷摩擦系数。按运动元件摩擦性质的不同,轴承可分为滚动轴承和滑动轴承两类。
轴承是各类机械装备的重要基础零部件,它的精度、性能、寿命和可靠性对主机的精度、性能、寿命和可靠性起着决定性的作用。因此,在轴承安装到位后,还需要采取措施对轴承进行限位,以防止轴承发生位移而导致设备运转性能降低,甚至导致机械装备的损害。
现有技术中,对轴承内圈一侧限位一般是通过在轴上设置轴肩的方式实现,在另一侧对轴承内圈进行限位的技术主要有以下几种:一种是通过在轴上设槽或螺纹,通过这个槽或者螺纹固定一个限位部件,进而利用该限位部件对轴承进行限位;另一种是以过盈配合的方式进行限位;第三种是利用粘接的方式进行限位;第四种是在轴端安装轴盖。
过盈配合和粘接的方式,可靠性差。通过在轴上设槽或者螺纹的方式,对轴承内圈进行限位,会对轴的强度造成损害,从而影响整个机械装备的性能和运行安全。在轴端安装轴盖的方法,无法适用于长轴轴承。长轴轴承而言,长轴结构通常设计为锥形,距离载荷端较远的一段通常轴径较小。
发明内容
为了解决现有技术中,轴承定位技术存在的可靠性差、影响轴的强度进而影响机械装备性能和运行安全、长轴轴承限位无法适用等缺陷,本发明提供一种轴承限位系统及限位方法。
根据本发明的一方面,本发明提供一种轴承限位系统,该限位系统包括限位凸起1、轴承内圈2和作用力传导部3,该作用力传导部3设于该限位凸起1与该轴承内圈2之间。该作用力传导部3优选与该限位凸起1和该轴承内圈2相接。
优选地,限位凸起1与轴一体成型。
作为优化,该轴承内圈2的内径小于作用力传导部3的最大外径;该轴承内圈2的外径大于作用力传导部3的最大外径。
该作用力传导部3可以是钢性部件和/或弹性部件,优选为钢性部件。
具体来讲,该钢性作用力传导部3包括第一钢性部件4和第二钢性部件5,该第一钢性部件4位于轴承内圈2一侧,该第二钢性部件5位于该限位凸起1一侧。该第一钢性部件4和该第二钢性部件5之间还可设置连接该第一钢性部件4和该第二钢性部件5的连接部件6。作为优选,该第一钢性部件4为钢性环,过盈配合安装于轴上,并与该轴承内圈相接。
作为实施方式之一,该第二钢性部件5设有与该限位凸起1相配合的卡接部7。
作为实施方式之一,该钢性作用力传导部3为至少一个一体成型圆环和/或至少一个多瓣扣合圆环。
根据本发明的另一方面,提供一种轴承限位方法,该方法包括,以在轴上一体成型的限位凸起为着力点,在轴承的装配位置,由远端向近端,对轴承内圈沿轴施加径向作用力。该限位凸起的外径小于该轴承内圈的内径。
作为具体实施方式,该轴承限位方法包括,在该限位凸起与该轴承内圈之间,设置作用力传导部,该轴承内圈的内径小于作用力传导部的最大外径,该轴承内圈的外径大于作用力传导部的最大外径。
本发明实施例至少实现了如下有益效果:
本发明实施例所提供的轴承限位系统,安装方便,能够在不影响轴的强度,不影响轴承装卸的前提下,实现对轴承内圈的有效限位,尤其适用于长轴轴承。本发明实施例所提供轴承限位方法,操作简单,对施工环境和施工人员素质要求低。
附图说明
通过下面结合附图进行的描述,本发明的上述和其他目的和特点将会变得更加清楚,其中:
图1为本发明实施例的轴承限位系统的结构示意图之一;
图2为本发明实施例的轴承限位系统的结构示意图之二;
图3为本发明实施例的轴承限位系统的结构示意图之三;
图4为本发明实施例的轴承限位系统的结构示意图之四;
图5为本发明实施例的轴承限位系统的钢性环的截面结构示意图之一;
图6为本发明实施例的轴承限位系统的钢性环的截面结构示意图之二;
图中,
1为限位凸起;
2为轴承内圈;
3为作用力传导部;
4为第一钢性部件;
5为第二钢性部件;
6为连接部件;
7为卡接部;
8为螺栓。
具体实施方式
以下,将参照附图来详细说明本发明的具体实施方式。本发明具体实施方式提供的轴承限位系统应用于长轴轴承,其长轴为锥形,距离载荷端较远的一段轴径较小。本发明中,定义距离载荷端较远、轴径较小的一端为远端;距离载荷端较近、轴径较大的一端为近端。本发明实施例正是利用了长轴为锥形的特点,设计出了一套轴承限位系统。
实施例一
如图1所示,其为本发明实施例的轴承限位系统的结构示意图之一,本实施例的轴承限位系统包括限位凸起1、轴承内圈2和作用力传导部3,该作用力传导部3设于该限位凸起1与该轴承内圈2之间,该轴承内圈2的内径大于该限位凸起1的外径。其中,限位突起1优选为与轴一体成型。
其中,限位凸起1设置在距离轴承安装部位一定距离的部位,作用力传导部3与限位凸起1和轴承内圈2相抵接,从而将限位凸起1的限位作用传递到了轴承内圈2上。作用力传导部3优选为环状结构,其靠近限位 凸起1的一侧的内径小于限位凸起1的外径,从而能够抵接在限位凸起1上。限位突起可以采用与轴一体成型的凸起挡环的形态。
此外,为了保证不影响轴承外圈和滚子的安装和拆卸,轴承内圈2的内径可以小于作用力传导部3的最大外径,而该轴承内圈2的外径大于作用力传导部3的最大外径。
作用力传导部3为至少一个一体成型圆环和/或至少一个多瓣扣合圆环。作用力传导部3可以为弹性部件和/或弹性部件部件,如果采用弹性部件,可以借助弹性从长轴的轴径较小的一端套入到限位凸起1与该轴承内圈2之间。如果为钢性部件,作用力传导部3也可以加热后从长轴的轴径较小的一端套入到限位凸起1与该轴承内圈2之间,然后冷却后与限位凸起1和轴承内圈2相抵接。不过在实际应用中,作用力传导部3优选地采用沿着圆周方向拼接而成的结构,即采用多瓣扣合圆环,从而安装时不需要沿着轴向进行套接。例如图1所示,作用力传导部3为两瓣对开的固定环,在轴承内圈安装完成之后,在凸起的挡圈和轴承内圈之间安装两瓣对开的固定环,在固定环的接口处开设螺纹孔,两瓣之间采用内六角螺栓连接。
本实施例的轴承限位系统,在通过在长轴上设计外径不超过轴承内限位凸起,并通过作用力传导部将限位作用传递到了轴承内圈,实现了在不影响轴承内圈装配和长轴的强度的前提下,对轴承内圈进行了有效的机械固定。
实施例二
如图2所示,其为本发明实施例的轴承限位系统的结构示意图之二,与实施例一的不同之处在于,作用力传导部3包括第一钢性部件4和第二钢性部件5,其中,该第一钢性部件4位于轴承内圈2一侧,该第二钢性部件5位于该限位凸起1一侧。优选地,第一钢性部件4为钢性环,过盈配合安装于轴上(即第一钢性部件为过盈环),并与该轴承内圈相接。第二钢性部件5也可以同实施例一一样,采用两瓣或多瓣对开的固定环的形式。如图4所示,第一钢性部件4和第二钢性部件5可以通过螺栓8连接在一起。具体地,可以在第一钢性部件4的轴向方向上设有螺纹孔,同时第二钢性部件5的轴向方向上也对应设置螺纹孔,通过螺栓将两者连接在 一起形成一个整体,并最终通过第二钢性部件5抵接到限位凸起1上。
过盈环依靠过盈配合防止轴承内圈的轴向移动,但这种方式也存在失效的风险,因此,再配合一个两瓣对开的固定环,能够有效防止过盈环的失效,能够更加有效地防止轴承内圈的轴向移动。
实施例三
如图3所示,其为本发明实施例的轴承限位系统的结构示意图之三,与实施例二的不同之处在于,本实施例中的第一钢性部件(即过盈环)4和第二钢性部件5之间间隔一定距离,并通过连接部件6连接在一起,连接部件6具体可以采用螺栓。在使用过程中,可以在安装完轴承和第一钢性部件4后,再安装第二钢性部件5,并通过螺栓将两者穿接在一起,最后再通过螺母进行紧固。采用这种方式,能够使得第一钢性部件4和第二钢性部件5之间具有一定的间隙,以保证第二钢性部件5能够顺利安装到轴上,同时也节省了轴承限位部件的材料。与上述实施例一样,第二钢性部件5也可以同实施例一一样,采用两瓣或多瓣对开的固定环的形式。作为本实施例的进一步改进,也可以取消第一钢性部件(即过盈环)4,而仅保留第二钢性部件5,第二钢性部件5通过与其连接的螺栓直接抵接到轴承内圈上。
实施例四
在本实施例主要涉及对限位凸起1所进行的进一步改进,如图3所示,限位凸起1还可以采用一个或多个沿着周向设置的凸起挡块的形式,其外径一般小于(至少是不大于)轴承内圈2的内径,以保证不影响轴承内圈2的安装和拆卸。凸起挡块可以为方形(图中所示为方形)或圆弧形。
如果在轴上设计了挡块,则可以将整个作用力传导部3或者上述的第二钢性部件5设计为一种特殊结构的钢性环,该钢性环为锥形的环状结构(如图6所示),与轴的形态相吻合,钢性环上开有与轴上挡块尺寸和数量相配合的通槽和半通槽(即图3所示的卡接部7),同时设计有轴向的螺纹孔。钢性环的外径不能大于轴承内圈的外径,以保证钢性环不影响轴承外圈和滚子的安装和拆卸。如图5和图6所示,图5为本发明实施例的钢性环的截面结构示意图之一(沿着圆周所在的平面进行剖面),图6为本发明实施例的钢性环的截面结构示意图之二(沿着轴线所在的平面进行 剖面),图中所示的钢性环开有通槽b,半通槽c和螺栓孔a。
以图3所示的结构为例,将第二钢性部件5设计为一种特殊结构的钢性环,同时配合作为第一钢性部件4的过盈环来实现限位。其安装过程如下:在过盈环3完成安装后,安装第二钢性部件5,首先使用通槽b对准轴上的凸起挡块,完全推入到轴上的凸起挡块的右侧后,旋转一定的角度,使第二钢性部件5上的半通槽c对准轴上的凸起挡块,然后向左移动挡环,使凸起挡块顶住半通槽c。此外,作为进一步改进,半通槽c也可以设计成L形,使钢性环不能继续向轴端方向移动。
在安装完第二钢性部件5之后,在螺纹孔a中拧入作为连接部件6的螺栓8,螺栓可以采用内六角平端螺栓,拧入的螺栓数量根据轴的外径选择,拧入后,使螺栓的平端顶住第一钢性部件4,之后继续旋转螺栓,由于第二钢性部件5内也有螺纹,继续旋转螺栓将会推动第二钢性部件5向左侧移动,直至轴上的凸起挡块与第二钢性部件5上的半通槽c相抵接,从而整个系统被顶紧,待螺栓旋转到位后,可以安装垫片和螺母进行最后的紧固。
以上通过四个实施例介绍了本发明的技术方案,各个实施例中所采用的改进点也可以相互组合。因此,在整体上,对上述实施例的各种变形进行如下总结性说明:上述钢性环既可以单独构成作用力传导部3,一端与挡块卡接,另一端与轴承内圈相接。也可以与至少另一钢性部件共同构成作用力传导部3,该钢性环(即钢性部件5)作为作用力传导部的一端,与挡块卡接,另一钢性部件(即钢性部件4)作为该作用力传导部的另一端与轴承内圈相接。钢性部件5和钢性部件4可以不直接相接,而是通过一连接部件6相接。只要是能够以该限位凸起1为着力点,由远端向近端,对轴承内圈2沿轴施加径向作用力的结构,均可实现本发明所预期的目的。
作为一种实施方式,也可以在凸起挡块或者凸起挡环(即限位凸起1)与轴承内圈2之间,设一弹性部件(比如弹簧)作为作用力传导部3的一种实现方式。该弹性部件两端,分别与限位凸起和轴承内圈相接。或者,该弹性部件只是作为作用力传导部的一部分,与其他钢性部件一起,共同构成作用力传导部。比如,该弹性部件一端与该限位凸起相接,另一端与一过盈配合装配与轴上的钢性环相接,该过盈配合钢性环与轴承内圈相 接。以该限位凸起为着力点,实现对轴承内圈的限位。
作为一种实施方式,可以在限位凸起与轴承内圈之间安装一个两瓣对开的钢性环,对开的钢性环之间设计螺纹孔,以将对开的两瓣连接成整圆,同时在钢性环上设计轴向的螺纹孔。钢性环的内径与轴形成间隙配合,以实现钢性环可以在轴上移动,同时保证钢性环的外径不大于轴承内圈的外径,以保证钢性环不影响轴承外圈和滚子的安装和拆卸。
在轴承内圈安装之后,可以安装对开两瓣的钢性环,用螺栓把对开的两瓣连接成整圆之后。在钢性环螺纹孔内拧入内六角平端紧定螺钉,拧入紧定螺钉,直至紧定螺钉抵住轴承内圈,此时继续拧入紧定螺钉,将会使钢性环向轴端方向移动,直至该钢性环与限位凸起抵接,比如,该钢性环内的半通槽和轴上的挡块完全顶紧,即实现轴承内圈的完全固定。此时在紧定螺钉上安装垫圈和螺母,即实现轴承内圈的限位固定。
在以上的方案中,也可以在轴承内圈和钢性环之间增加安装一个过盈环,安装完轴承之后,安装过盈环,过盈环靠紧轴承,此时,让紧定螺钉抵住过盈环,实现对轴承内圈固定的冗余机械固定。当然,本领域技术人员可知,在其他实施方式的基础上,增加过盈环,对实现本发明的目的也是有利的。比如,抵靠轴承内圈设置一过盈环(即钢性部件4)后,在该过盈环和轴上的限位凸起之间,设置钢性部件5,并将该钢性部件5通过螺栓固定到该过盈环上。此情况下的钢性部件5可以与轮轴长轴相适应的弧形钢块。在轴上的限位凸起为若干个凸块时,该弧形钢块可以是与限位凸起的个数相适应的若干块,在每个限位凸块与过盈环之间都设独立的弧形钢块;也可以是弧形钢块的个数少于限位凸起的个数,也就是说,有相邻的若干限位凸块与过盈环之间的弧形钢块是一体的。在轴上的限位凸起为凸环时,该弧形钢块的个数可以根据实际需要选择。
对于凸起挡块的设计可以有多重方案,除了所述方形挡块外,也可以是圆弧形,或者不是分散的挡块,设计成整圈的挡圈。钢性环上通槽和半通槽的形状也可以对应变形。
尽管已参照优选实施例表示和描述了本发明,但本领域技术人员应该理解,在不脱离由权利要求限定的本发明的精神和范围的情况下,可以对这些实施例进行各种修改和变换。

Claims (17)

  1. 一种轴承限位系统,其特征在于,该限位系统包括限位凸起(1)、轴承内圈(2)和作用力传导部(3),该作用力传导部(3)设于该限位凸起(1)与该轴承内圈(2)之间,该轴承内圈(2)的内径大于该限位凸起(1)的外径。
  2. 如权利要求1所述的轴承限位系统,其特征在于,所述限位凸起(1)与轴一体成型。
  3. 如权利要求1或2所述轴承限位系统,其特征在于,该作用力传导部(3)与该限位凸起(1)和该轴承内圈(2)相接。
  4. 如权利要求1或2所述轴承限位系统,其特征在于,该轴承内圈(2)的内径小于作用力传导部(3)的最大外径;该轴承内圈(2)的外径大于作用力传导部(3)的最大外径。
  5. 如权利要求1或2所述轴承限位系统,其特征在于,该作用力传导部(3)为钢性部件和/或弹性部件。
  6. 如权利要求5所述轴承限位系统,其特征在于,该作用力传导部(3)为钢性部件。
  7. 如权利要求6所述轴承限位系统,其特征在于,该钢性作用力传导部(3)包括第一钢性部件(4)和第二钢性部件(5),该第一钢性部件(4)位于轴承内圈(2)一侧,该第二钢性部件(5)位于该限位凸起(1)一侧。
  8. 如权利要求7所述轴承限位系统,其特征在于,该第一钢性部件(4)和该第二钢性部件(5)之间设置有连接该第一钢性部件(4)和该第二钢性部件(5)的连接部件(6)。
  9. 如权利要求8所述的轴承限位系统,其特征在于,所述连接部件(6)为螺栓,所述螺栓穿过设置在所述第一钢性部件(4)和所述第二钢性部件(5)上的螺纹孔,将所述第一钢性部件(4)和所述第二钢性部件(5)连接在一起。
  10. 如权利要求7所述轴承限位系统,其特征在于,该第一钢性部件(4)为钢性环,过盈配合安装于轴上,并与该轴承内圈相接。
  11. 如权利要求7所述轴承限位系统,其特征在于,该第二钢性部件 (5)设有与该限位凸起(1)相配合的卡接部(7)。
  12. 如权利要求11所述轴承限位系统,其特征在于,所述限位凸起(1)为沿着圆周设置的多个凸起挡块,所述第二钢性部件(5)为锥形的环状结构,所述卡接部(7)为半通槽,在所述第二钢性部件(5)还设置有通槽,所述半通槽和所述通槽与所述凸起挡块在尺寸和数量上相配合。
  13. 如权利要求6所述的轴承限位系统,其特征在于,该作用力传导部(3)设有与该限位凸起(1)相配合的卡接部(7)。
  14. 如权利要求13所述的轴承限位系统,其特征在于,所述限位凸起(1)为沿着圆周设置的多个凸起挡块,所述作用力传导部(3)为锥形的环状结构,所述卡接部(7)为半通槽,在所述作用力传导部(3)上还设置有通槽,所述半通槽和所述通槽与所述凸起挡块在尺寸和数量上相配合。
  15. 如权利要求6所述轴承限位系统,其特征在于,该钢性作用力传导部(3)为至少一个一体成型圆环和/或至少一个多瓣扣合圆环。
  16. 一种轴承限位方法,其特征在于,该方法包括,以在轴上一体成型的限位凸起为着力点,在轴承的装配位置,由远端向近端,对轴承内圈沿轴施加径向作用力,该限位凸起的外径小于该轴承内圈的内径。
  17. 如权利要求16所述轴承限位方法,其特征在于,该轴承限位方法包括,在该限位凸起与该轴承内圈之间,设置作用力传导部,该轴承内圈的内径小于作用力传导部的最大外径,该轴承内圈的外径大于作用力传导部的最大外径。
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US20160178012A1 (en) 2016-06-23
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