WO2015083214A1 - ロープの端末定着方法および端末定着具付きロープ、ロープの端末定着方法に用いる端末金具 - Google Patents
ロープの端末定着方法および端末定着具付きロープ、ロープの端末定着方法に用いる端末金具 Download PDFInfo
- Publication number
- WO2015083214A1 WO2015083214A1 PCT/JP2013/082359 JP2013082359W WO2015083214A1 WO 2015083214 A1 WO2015083214 A1 WO 2015083214A1 JP 2013082359 W JP2013082359 W JP 2013082359W WO 2015083214 A1 WO2015083214 A1 WO 2015083214A1
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- WIPO (PCT)
- Prior art keywords
- rope
- diameter
- hole
- terminal
- terminal fitting
- Prior art date
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Classifications
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- D—TEXTILES; PAPER
- D07—ROPES; CABLES OTHER THAN ELECTRIC
- D07B—ROPES OR CABLES IN GENERAL
- D07B9/00—Binding or sealing ends, e.g. to prevent unravelling
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16C—SHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
- F16C1/00—Flexible shafts; Mechanical means for transmitting movement in a flexible sheathing
- F16C1/10—Means for transmitting linear movement in a flexible sheathing, e.g. "Bowden-mechanisms"
- F16C1/12—Arrangements for transmitting movement to or from the flexible member
- F16C1/14—Construction of the end-piece of the flexible member; Attachment thereof to the flexible member
- F16C1/145—Attachment of the end-piece to the flexible member
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16G—BELTS, CABLES, OR ROPES, PREDOMINANTLY USED FOR DRIVING PURPOSES; CHAINS; FITTINGS PREDOMINANTLY USED THEREFOR
- F16G11/00—Means for fastening cables or ropes to one another or to other objects; Caps or sleeves for fixing on cables or ropes
- F16G11/02—Means for fastening cables or ropes to one another or to other objects; Caps or sleeves for fixing on cables or ropes with parts deformable to grip the cable or cables; Fastening means which engage a sleeve or the like fixed on the cable
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16G—BELTS, CABLES, OR ROPES, PREDOMINANTLY USED FOR DRIVING PURPOSES; CHAINS; FITTINGS PREDOMINANTLY USED THEREFOR
- F16G11/00—Means for fastening cables or ropes to one another or to other objects; Caps or sleeves for fixing on cables or ropes
- F16G11/04—Means for fastening cables or ropes to one another or to other objects; Caps or sleeves for fixing on cables or ropes with wedging action, e.g. friction clamps
- F16G11/05—Means for fastening cables or ropes to one another or to other objects; Caps or sleeves for fixing on cables or ropes with wedging action, e.g. friction clamps by using conical plugs insertable between the strands
Definitions
- the present invention relates to a rope terminal fixing method and a rope with a terminal fixing tool.
- the present invention relates to a rope terminal fixing method that can be easily implemented at a construction site, a rope with a terminal fixing tool to which a terminal fixing tool is attached, and a terminal fitting used in the rope terminal fixing method.
- ropes are widely used for mooring ships and connecting vehicles.
- stranded wire ropes for high-strength fiber composite cables such as carbon fiber composite cables have characteristics such as high strength, light weight, high corrosion resistance, and non-magnetic properties.
- prestressed concrete bridges in corrosive environments Used as a reinforcing material for concrete structures such as jetty, a tensile material for highly corrosion-resistant ground anchors, a reinforcing core material for overhead transmission lines with low deflection, and a reinforcing material for non-magnetic concrete structures (eg, guideways for linear motor cars) ing.
- Patent Document 1 Patent Application Publication
- Patent Document 2 Patent Document 2
- the fixing method of Patent Document 1 after inserting the end of the rope into the cylindrical hole of the cylindrical metal fitting, the large diameter portion of at least one mountain shape formed on the cylindrical metal fitting is inverted and protruded toward the cylindrical hole side by swaging. Thus, the rope is fixed while increasing the contact area between the cylindrical fitting and the rope.
- the fixing method of Patent Document 2 uses an expansion material-filled socket so that local stress concentration does not occur when processing a high-strength fiber composite cable end. Specifically, a partition material provided with a cable insertion hole and a filler passage hole around the cable insertion hole is externally fitted to the end of the cable, and then the cable is placed in the sleeve, and the partition material is the length of the sleeve.
- an inflatable filler such as cement is injected so as to fill the entire inside of the sleeve through the filler passage hole of the partition material, and then the inflatable filler is cured and friction is caused by the expansion pressure of the inflatable filler. It is intended to fix the cable terminal.
- JP 2010-70882 A Japanese Patent No. 4288122
- the present invention has been made in view of the above-described problems. Regardless of the material of the rope, the present invention achieves high fixing efficiency and fixing effect with simple work even at the construction site, and the fixing effect is instantly achieved. Another object of the present invention is to provide a method for fixing the end of a rope that can be expressed in the shape of a wire and that is less likely to cause breakage due to shear fracture.
- Another object of the present invention is to provide a rope with a terminal fixing tool in which a terminal fixing tool is attached to the rope by the fixing method.
- a method for anchoring a rope comprising a proximal opening formed at a proximal end, a distal opening formed at a distal end, and Providing a tubular terminal fitting having a through-hole communicating with the proximal opening and the distal opening; inserting a rope end from the proximal opening into the through-hole; A step of extending a part of the end of the rope, a step of expanding the diameter of the end of the rope, a step of returning the end of the rope to the through hole, and pressing the end fitting from the outer circumferential direction.
- a diameter of the through hole is smaller than a maximum diameter of the end of the expanded rope, and a protruding portion that presses against the outer peripheral surface of the rope and restrains the rope in the through hole.
- a method of fixing the end of the rope comprising the step of forming on the inner surface of the through hole. Is provided.
- the end of the rope In the step of expanding the diameter of the end of the rope, the end of the rope can be unwound and a member for expanding the diameter can be fixed to the strand or strand constituting the rope.
- the diameter of the end of the rope is, for example, a wedge-shaped diameter-expanding member having a through-hole of a strand and a tapered surface on the outer periphery of a plurality of strands or strands constituting the rope. It can be realized by a method such as mounting. As another method, it is conceivable to attach a ring-shaped member to the outer periphery of the rope at the end of the rope. The method of expanding the diameter of the end of the rope is not limited to these.
- swaging As a method of pressing the terminal fitting from the outer side in the circumferential direction, for example, swaging is preferable, but the method is not limited thereto.
- the terminal fitting has a reference diameter portion arranged on the distal end side, and a large diameter portion arranged on the proximal end side and formed continuously with the reference diameter portion,
- the large-diameter portion is a portion having a constant width in the axial direction of the terminal fitting, and the protruding portion is formed by pressing the terminal fitting from the outside in the circumferential direction so that the large-diameter portion is inverted and protrudes into the through hole. It is possible to be done.
- the protruding portion capable of obtaining a sufficient restraining force can be formed.
- a tapered surface is preferably formed.
- the end portion of the large-diameter portion is formed into a tapered inclined surface, it is possible to form a tapered surface at the end portion of the protruding portion that is inverted and protruded.
- the diameter increasing member is located on the side of the protruding portion facing the end. It is preferable to have a complementary tapered surface corresponding to the tapered surface. In this way, a large contact area or frictional force can be ensured between the rope strands sandwiched between both tapered surfaces.
- the rope may be formed by twisting a plurality of side strands (peripheral strands) around a core strand (core strand).
- the rope may be a high-strength fiber composite cable including a carbon fiber composite cable formed by twisting a plurality of peripheral strands around a core strand.
- the rope with the terminal fixing tool may be a terminal fixing tool attached by the terminal fixing method described above.
- the terminal fitting of the present invention is a cylindrical terminal fitting used for fixing the end of a rope, and has a reference diameter portion that has a through-hole and is arranged on the distal end side, and has a through-hole. It is arranged on the distal end side, is thicker than the reference diameter part, and has a large diameter part formed continuously with the reference diameter part, When the end of the expanded rope of the terminal is disposed inside the reference diameter portion, when the large diameter portion is pressed from the outer circumferential direction, the diameter of the through hole in the large diameter portion is A terminal fitting that is smaller in diameter than the maximum diameter of the end of the expanded rope and that has a protrusion that restrains the rope in the through hole by pressing the outer peripheral surface of the rope into the end fitting. it can.
- the portion having a constant width extending in the axial direction of the terminal fitting is clamped from outside in the circumferential direction to restrain the rope to reduce its diameter.
- the protruding portion to be formed is formed in the through hole, and the rope is restrained by the entire surface (inner peripheral surface) of the protruding portion. Therefore, it is possible to realize a simpler and more reliable prevention of the rope from coming off while preventing local stress concentration on the rope.
- the inner surface of the through hole presses against the strand or the strand constituting the rope to restrain the rope. Therefore, the anchor effect can be exerted on the rope. Therefore, it is possible to obtain a highly reliable rope retaining effect.
- FIG. 1 It is a side view which shows the terminal metal fitting used for the terminal fixing method by embodiment of this invention, and is a figure which shows the state before the terminal of a rope is inserted in a terminal metal fitting. It is a figure which shows the state by which the end of the rope was penetrated by the terminal metal fitting, the front-end
- FIG. 1 is a figure which expands and shows the rope, the terminal metal fitting, and the member for diameter expansion before the end of a rope is inserted in a terminal metal fitting. It is sectional drawing which expands and shows the distal side of FIG. 1E partially. It is a partially cutaway view showing a state before the screw shaft is connected to the terminal fitting.
- the rope includes a rope formed by aligning or twisting a plurality of strands regardless of the material. Moreover, the strand formed by twisting a some strand and forming a strand and twisting these some strands is included.
- a single strand or multiple strands twisted into a single strand is impregnated with resin to form a composite material, and multiple strands made of these composite materials are twisted together to form a rope Included.
- the surface of the composite may be subjected to a lapping treatment by coating with a fiber in a blade shape before twisting, coating with a resin, or winding a fiber.
- ropes include, for example, ropes made of high elongation fibers such as synthetic fibers such as rubber, nylon, and tetron, or high strength and low elongation fibers such as carbon fibers, aramid fibers, or silicon carbide fibers.
- high elongation fibers such as synthetic fibers such as rubber, nylon, and tetron
- high strength and low elongation fibers such as carbon fibers, aramid fibers, or silicon carbide fibers.
- examples thereof include a high-strength fiber composite cable obtained by impregnating a thermosetting resin such as an epoxy resin, an unsaturated polyester resin, or a polyurethane resin, and twisting a plurality of composite materials formed in this manner as strands.
- high-strength fiber composite cables are, for example, reinforcing materials for concrete structures such as prestressed concrete bridges and piers in corrosive environments, tensile materials for high-corrosion-resistant ground anchors, reinforcing core materials for overhead transmission lines with low deflection, non-magnetic It is suitably used for applications such as a reinforcing material for a concrete structure (for example, a guideway for a linear motor car).
- the rope terminal fixing method according to the present embodiment will be described below by taking a carbon fiber composite cable (CFCC (registered trademark)), which is one of high strength fiber composite cables, as an example.
- CFRC carbon fiber composite cable
- a carbon fiber composite material cable 1 is formed by impregnating an epoxy resin into a carbon fiber to form a composite material, and winding a wrapping fiber around the surface of the composite. And a plurality of the strands are twisted together.
- the carbon fiber composite cable 1 is a seven-stranded wire obtained by twisting seven strands, and the core strand 2 located in the center and the six strands wound around the core strand 2 It has a surrounding strand 3.
- the carbon fiber composite material 1 may be formed of a suitable number of stranded wires other than seven, for example, 19 stranded wires or 37 stranded wires.
- 19 stranded wires the carbon fiber composite cable is typically twisted around the core strand, six first surrounding strands twisted around it, and around the first surrounding strand.
- 18 third surrounding strands that are further twisted around the 12 second surrounding strands are included. including.
- reference numeral 5 denotes a terminal fitting described in more detail below
- reference numeral 31 denotes a wedge-shaped member for expanding the diameter.
- the terminal fitting 5 and the diameter expanding member 31 constitute a terminal fixing tool for the carbon fiber composite material cable 1.
- the terminal fitting 5 has a tubular shape as a whole, a proximal opening 15 and a distal opening 17 are formed in the proximal end 7 and the distal end 9, respectively, and a through hole (cylinder hole) 11 extending in the axial direction is formed in these openings. 15 and 17 are connected.
- the terminal fitting 5 has a reference diameter portion 23 on the distal end 9 side of the terminal fitting, and a large diameter portion 19 formed continuously from the reference diameter portion 23 on the proximal end 7 side. have.
- the large-diameter portion 19 has a trapezoidal shape in a side view, and includes a flat outer peripheral surface 20 and a tapered portion 21 that is inclined while being reduced in diameter in opposite directions from both ends of the outer peripheral surface and coupled to the reference diameter portion 23.
- the through-hole 11 has the same diameter over the entire length.
- the large diameter portion 19 is thicker than the reference diameter portion 23.
- the diameter of the large diameter portion 19 is set to an appropriate thickness depending on the amount of swage processing described later, the diameter of the carbon fiber composite cable used, and the like. This will be described later with reference to the result of the tensile test. Moreover, since the test is implemented also about the relationship between the length of the large diameter part 19, and the diameter of a carbon fiber composite material cable, this is also mentioned later.
- the terminal fitting 5 is usually formed from a steel, stainless steel, aluminum metal or the like that is plastically deformed by swaging.
- the diameter increasing member 31 used for expanding the diameter of the end of the rope is substantially a cone, and includes a bottom surface 33, and a conical surface 35 having a rounded tip extending from the bottom surface toward the tip. It has a wedge shape having a through hole 37 extending in the axial direction.
- the through hole 37 preferably has a diameter that is the same as or slightly larger than the core wire 2 of the carbon fiber composite cable 1.
- the outer diameter of the diameter-expanding member 31 is a cone in the illustrated example, but may be a hemispherical shape or a cylindrical shape with a rounded tip as appropriate.
- the diameter-expanding member 31 may also be constituted by a half-divided diameter-expanding member having a half-cut through hole, and these half-divided diameter-expanding members may be combined when used.
- the diameter-expanding member 31 is usually made of a metal such as steel, stainless steel, or aluminum, but may be made of other materials such as hard synthetic resin.
- the end of the carbon fiber composite material cable 1 is inserted from the proximal opening 15 of the terminal fitting 5 into the through hole 11, and the tip of the cable 1 is extended from the distal opening 17.
- This operation can be performed by the operator with a gloved hand.
- the through-hole 11 has the same diameter over the entire length in the axial direction, the insertion of the cable 1 is facilitated.
- FIG. 1B the end of the end of the carbon fiber composite cable 1 extending from the distal opening 17 of the terminal fitting 5 is untwisted, and the core strand surrounded by the surrounding strand 3 (FIG. 2) 2 is exposed. This can also be done by hand. Then, the diameter-expanding member 31 is driven into the core wire 2 from the distal end side of the conical portion 35 through the through-hole 37, and is externally fitted and fixed. This operation may be performed using a dedicated jig (not shown). At that time, an adhesive or the like may be used as necessary to fix the diameter-expanding member 31.
- the member 31 for diameter expansion is comprised with the member for diameter expansion of a half.
- the carbon fiber composite material cable 1 is composed of, for example, 19 stranded wires or 37 stranded wires
- the core strand is surrounded by a strand positioned at the center. It is also possible to select the first surrounding strand (6 pieces) or the second surrounding strand (12 pieces) and fix the member 31 for expanding the diameter around the plurality of strands.
- the end of the carbon fiber composite material cable 1 is pushed back into the through hole 11 of the terminal fitting 5 as shown in FIG. 1C.
- This may be performed using a dedicated jig (not shown).
- the diameter-expanding member 31 is pushed in a state where the six surrounding strands 3 are arranged in the circumferential direction on the conical surface of the conical portion 35.
- the position where the member 31 for expanding the diameter is pushed is set in the vicinity of a point where the tapered portion 21 (tapered portion on the distal end 9 side of the terminal fitting) 21 of the terminal fitting 5 is coupled with the reference diameter portion 23.
- the terminal fitting 5 is subjected to swaging, and the large diameter portion 19 is pressed from the outside in the circumferential direction so as to reversely project into the through hole 11, thereby reducing the diameter of the through hole.
- the protrusion 25 is formed.
- the protruding portion 25 has a shape corresponding to the original large-diameter portion 19, and the diameter of the protruding portion surface (inner peripheral surface) 27 is increased in the opposite direction from the protruding portion surface 27 at both ends in the axial direction of the protruding portion.
- a protruding taper portion 29 that is inclined and coupled to the inner peripheral surface (the inner peripheral surface that defines the through hole 11) 13 is provided.
- the protruding portion 25 reduces the diameter of the carbon fiber composite cable 1 by the protruding portion surface 27 and restrains it. Thereby, the terminal metal fitting 5 is firmly attached to the terminal of the cable 1 without using an adhesive or the like.
- the pressing amount (swage amount) of the large diameter portion 19 it is convenient to perform the pressing amount (swage amount) of the large diameter portion 19 until the diameter of the large diameter portion is substantially the same as the diameter of the reference diameter portion 23.
- the diameter of the large-diameter portion 19 By setting the diameter of the large-diameter portion 19 relative to the diameter of the reference diameter portion 23, it is possible to easily control the extent to which the protruding portion 25 is inverted and protruded into the through-hole 11, and thus the pressure contact with the cable 1. It becomes. That is, even when the rope is a high-strength fiber composite cable such as a carbon fiber composite cable formed by twisting a plurality of peripheral strands around the core strand, It is necessary to form the protruding portion within a range where damage due to fiber cracking or the like does not occur.
- the diameter-expanding member 31 that is driven into and fixed to the core wire 2 of the carbon fiber composite cable 1 is positioned in the through hole 11 and adjacent to the protruding tapered portion 29 on the distal opening 17 side of the protruding portion 25. Then, the six surrounding strands 3 other than the core strand are sandwiched between the protruding taper portion 29. In a state where the surrounding strands 3 are arranged in the circumferential direction on the conical portion 35 of the member 31 for expanding the diameter, the surrounding strands are pressed against the projecting tapered portion 29.
- the diameter-expanding member 31, together with the projecting tapered portion 29, functions as an anchor that firmly fixes and restrains the cable 1.
- the cable 1 is more reliably prevented from coming off from the terminal fitting 5.
- the projecting taper portion 29 and the conical portion 35 of the diameter-expanding member 31 have a wide area that is complementary to each other, and therefore, the surrounding element sandwiched between them. An anchor effect can be exerted while ensuring a large contact area or frictional force with the wire 3.
- the inclination angle of the projecting taper portion 29 (and the conical portion of the diameter-expanding member) is set according to the elongation characteristics of the rope to be used, but usually ranges from 5 to 25 degrees with respect to the horizontal, for example. preferable. If it is 5 degrees or less, the pressing effect is weak, and if it is 25 degrees or more, corners are formed and cause shearing force. Therefore, it is necessary to consider the inclination angle and swage amount of the tapered portion 21 of the large-diameter portion 19 so as to obtain such an angle. Further, the contact between the protruding portion 27 and the protruding tapered portion 29 and the contact between the protruding tapered portion 29 and the inner peripheral surface 13 may be appropriately rounded as necessary.
- the protruding taper portion 29 located on the other proximal opening side has a role of preventing the cable 1 from being cut at the end of the terminal fitting 5.
- a swage process is performed using the die
- the diameter of the machining groove is almost the same as the outer diameter of the terminal fitting 5 (reference diameter portion 23), and the length of the machining groove is almost the same as the length of the terminal fitting 5.
- the end fitting 5 is set in the processing groove, and the half die is moved up and down while the end fitting is rotated, and pressed and compressed.
- the die pressure is applied only to the large-diameter portion 19 at least at the beginning of compression, and is not applied to the reference diameter portion 23.
- the large diameter portion 19 receives a strong compressive force and starts plastic deformation toward the center of the through hole 11.
- the compression process is repeated a plurality of times so that the outer diameter of the large diameter portion 19 is substantially the same as the outer diameter of the reference diameter portion 23.
- the plurality of times of compression may be performed using a plurality of half dies having different diameters of the machining grooves or using a half die having a plurality of machining grooves having different diameters.
- the large diameter part 19 is reversed into the through hole 11 by plastic deformation, and the protruding part 25 is formed in the through hole having the same diameter over the entire length.
- the swaging process is hardly performed at the reference diameter portion 23. Therefore, the portion of the through hole 11 closer to the distal opening 17 than the protrusion 25, that is, the portion of the through hole 11 at a position corresponding to the reference diameter portion 23 is The original diameter remains the same. Therefore, a protruding taper portion 29 is formed in which the diameter-expanding member 31 sandwiches the surrounding strand 3 therebetween.
- the large-diameter portion 19 of the terminal metal fitting 5 has the flat outer peripheral surface 20.
- the outer peripheral surface is provided with irregularities, and the similar irregularities are formed on the projecting portion surface 27 to be inverted.
- the frictional force against the rope may be increased.
- care must be taken not to cause stress concentration.
- the large diameter portion 19 is trapezoidal in a side view, the tapered portions 21 at both ends of the large diameter portion (therefore, the projecting tapered portion 29) may have different inclination angles.
- the large diameter portion 19 itself may be omitted, the large diameter portion may be replaced with the reference diameter portion 23, and the entire length of the terminal fitting 5 may be composed of only the reference diameter portion.
- the protruding portion 25 having the protruding tapered portion 29 can be formed in the through hole by pressing a part of the reference diameter portion. It is because it can form in 11. Also, the protruding tapered portion 29 is not necessarily tapered, and a suitable shape can be selected as appropriate in relation to the diameter expanding member 31.
- the rope is constrained so as to be wrapped from the outer side in the circumferential direction by the protruding portion having a constant width extending in the axial direction and formed in the through hole of the terminal fitting. Even in the case of a high-strength fiber composite cable or the like that is weak against the local shear force in the direction, the rope can be firmly fixed and prevented from coming off without applying a shear load.
- the member for diameter expansion cooperates with the edge part of the protrusion part protrudingly formed in the through-hole, it has an anchor effect with respect to a rope, Therefore A rope is fastened more firmly to a terminal metal fitting.
- the rope is a highly elastic rope such as rubber whose elongation at the time of pulling is large and the cross-sectional area is easily changed, a strong retaining effect can be exhibited.
- the fixing tool can be easily attached to the end of the rope, and high fixing efficiency, fixing effect, and immediate expression of fixing effect can be obtained. There is no choice.
- the working time can be greatly shortened, and the working efficiency can be improved.
- the present invention can be applied (implemented) in the following cases.
- Prestressed concrete is known as concrete to which compressive force is applied.
- Such prestressed concrete is, as is well known, a concrete product subjected to a compressive load.
- a through hole is provided in the longitudinal direction with respect to the concrete body, a wire such as a rope or steel is inserted into the through hole, and after tensioning the wire, both ends of the wire are There is a method of fixing to both ends of a concrete body using a fixing tool.
- the terminal metal fitting 5 attached to the end of the carbon fiber composite material cable 1 is pulled with a hydraulic jack or the like.
- tension is applied to the carbon fiber composite cable 1.
- the terminal metal fitting 5 since the terminal metal fitting 5 has a short length protruding outward from the concrete body, only a part of the terminal metal fitting 5 can be clamped, and even if it is pulled by a hydraulic jack or the like, the clamping force of the clamping tool is small. Since it is weak, it may be easy to remove the clamping tool from the terminal fitting 5 and it may be difficult to apply tension to the carbon fiber composite cable 1.
- the rope used was a seven-stranded carbon fiber composite cable (CFCC) in which an epoxy resin was impregnated with carbon fiber.
- the terminal fitting according to the present invention was attached to both ends of the cable, and the terminal fitting was attached to a tensile testing machine. A total of 20 cables were subjected to a tensile test.
- the test conditions are as follows.
- the outer diameter of the reference diameter portion of the terminal fitting is set to 24 mm as described above, and the outer diameter of the large diameter portion (outer diameter before pressing) is gradually changed within a range of 24 + 0.97 to 1.64 mm to increase the large diameter.
- Each terminal fitting was swaged until the outer diameter of the portion became substantially the same as the outer diameter of the reference diameter portion. Table 1 shows the results of the tensile test.
- the rope used was a seven-strand carbon fiber composite cable (CFCC) in which carbon fibers were impregnated with an epoxy resin, as in the above test.
- the terminal metal fittings according to the present invention were attached to both ends of the CFCC, and the terminal metal fittings were attached to a tensile testing machine, and a tensile test was conducted on a total of ten cables.
- the test conditions are as follows.
- the efficiency exceeded 80% when the length of the terminal fitting (the length of the large diameter portion) was 10 times the diameter of the rope. No. In 5-10, the efficiency is over 90%.
- the length of the terminal fitting does not need to be longer than necessary, but considering the safety, workability, weight reduction, etc., it is desirable to make it 13 times longer than the rope from the test results.
Abstract
Description
端末の拡径されたロープの端部が基準径部の内側に配置されている状態で、大径部が周方向外方から圧締された際に、大径部における貫通孔の径が、拡径されたロープの端末の最大径よりも径小になり、ロープの外周面を圧接して貫通孔内にロープを拘束する突出物が形成されるようになっている端末金具とすることができる。
圧縮力の付与されたコンクリートとしてプレストレストコンクリートが知られている。
かかるプレストレストコンクリートは、周知の如く、圧縮荷重のかけてあるコンクリート製品である。
コンクリートにかかる圧縮荷重をかける方法として、コンクリート体に対して長手方向に貫通孔を設け、該貫通孔にロープや鋼などの線材を挿通し、この線材を緊張させた後、線材の両端を、定着具を用いてコンクリート体の両端に定着させる手法がある。
上記の方法において、本発明における端末金具5付き炭素繊維複合材ケーブル1 (線材)を緊張させるにあたり、炭素繊維複合材ケーブル1の端部に取り付けられている端末金具5を油圧ジャッキ等で引っ張ることにより、炭素繊維複合材ケーブル1に緊張が付与される。
しかしながら、前記端末金具5は、コンクリート体から外方へ突出する長さが短いため、端末金具5の一部しか挟持することができず、油圧ジャッキ等により引っ張っても、挟持具の挟持力が弱いので、端末金具5から挟持具が外れやすく、炭素繊維複合材ケーブル1に緊張が付与されにくい場合がある。
そこで、炭素繊維複合材ケーブル1の端部に取り付けられている端末金具5を確実に挟持し、油圧ジャッキ等を使用しても、容易に炭素繊維複合材ケーブル1に緊張が付与できるように、本発明における端末金具5の基準径部23の内面に螺子溝230を形成してもよい。
こうすれば、前記螺子溝230に螺合する螺子溝S10付きネジシャフトSを用いて、前記端末金具5とネジシャフトSを連結すれば、前記コンクリート体から外方へ突出する長さが長くなるため、端末金具自体ではなく、ネジシャフトSを油圧ジャッキ等で挟持できるため、挟持力が高まる。
したがって、このような構成とすれば、線材に緊張力を容易に付与させることができるので、作業効率の点で優れている。
(2)端末金具:保証荷重≧70.5kN(ロープの破断荷重の50%以上)
基準径部の長さ100mm、基準径部の外径24mm、大径部の長さ180mm、大径部の外径24+0.97~1.64mm、全長280mm、内径(貫通孔の径)11.2mm
(3)端末金具の材質:SCM415
引っ張り時の破断荷重(kN)/ロープ自体の破断荷重(141kN)×100
により求められる値である。
(2)端末金具:基準径部の長さ60mm、基準径部の外径24mm、大径部の長さd(ロープの直径)×6~15倍mm、大径部の外径25mm、全長60+d×6~15倍mm、内径(貫通孔の径)11.2mm
(3)端末金具材質:SCM415
引っ張り時の破断荷重(kN)/ロープ自体の破断荷重(141kN)×100
により求めた。
2 コア素線
3 周囲素線
5 端末金具
7 近位端
9 遠位端
11 貫通孔
13 内周面
15 近位開口
17 遠位開口
19 大径部
20 外周面
21 テーパー部
23 基準径部
25 突出部
27 突出部表面
29 突出テーパー部
31 拡径用部材
33 底部
35 円錐部
37 貫通孔
Claims (9)
- ロープの端末定着方法であって、
近位端に形成された近位開口、遠位端に形成された遠位開口、および前記近位開口と前記遠位開口とを連通させる貫通孔を有する筒状の端末金具を用意する工程と、
前記近位開口から前記貫通孔にロープの端末を挿入し、前記遠位開口から前記ロープの端末の一部を延出させる工程と、
前記ロープの端末を拡径させる工程と、
前記ロープの端末を前記貫通孔に戻す工程と、
前記端末金具を周方向外方から圧締して、前記貫通孔の径を、前記拡径されたロープの端末の最大径よりも径小に形成するとともに、前記ロープの外周面に圧接して前記ロープを前記貫通孔内に拘束する突出部を貫通孔の内面に形成する工程と,を備える、ロープの端末定着方法。 - ロープの端末を拡径させる工程において、前記ロープの端末を解き、前記ロープを構成するストランド又は素線に拡径用部材を固定する、請求項1に記載のロープの端末定着方法。
- 請求項1又は2に記載の端末定着方法において、前記端末金具は、前記遠位端側に配置された基準径部と、前記近位端側に配置され、前記基準径部と連続して形成された大径部とを有し、前記大径部は端末金具の軸方向における一定幅の部分であり、前記突出部は、端末金具を周方向外方から圧締することで前記大径部が前記貫通孔内に反転突出して形成される、ロープの端末定着方法。
- 請求項3に記載の端末定着方法において、前記端末金具に対する周方向外方からの圧締を、前記大径部が前記基準径部とほぼ同一の径となるまで行うことで、ロープを構成する周囲素線又は周囲ストランドを破壊しない範囲で十分な拘束力が得られる前記突出部を形成するように前記大径部の厚みが設定されている、ロープの端末定着方法。
- 請求項1から4のいずれか1項に記載の定着方法において、前記貫通孔の前記遠位開口側に、前記突出部が形成されて径小となる内面から、前記突出部が形成されずに径大となる前記遠位開口側端部の内面までの間に、テーパー面が形成される、ロープの端末定着方法。
- 請求項1から5のいずれか1項に記載の定着方法において、前記ロープは心ストランドの周りに複数の側ストランドが撚り合わされて形成されたものである、ロープの端末定着方法。
- 請求項1から5のいずれか1項に記載の定着方法において、前記ロープはコア素線の周りに複数の周囲素線が撚り合わされて形成された炭素繊維複合材ケーブルを含む高強度繊維複合材ケーブルである、ロープの端末定着方法。
- 端末定着具付きロープであって、請求項1から7のいずれか1項に記載の端末定着方法によって端末定着具が取り付けられた、端末定着具付きロープ。
- ロープの端末定着のために用いられる筒状の端末金具であって、貫通孔を有し遠位端側に配置された基準径部と、貫通孔を有し近位端側に配置され、前記基準径部よりも肉厚であって、基準径部と連続して形成された大径部とを有しており、
端末の拡径されたロープの端部が基準径部の内側に配置されている状態で、大径部が周方向外方から圧締された際に、大径部における貫通孔の径が、拡径されたロープの端末の最大径よりも径小になり、ロープの外周面を圧接して貫通孔内にロープを拘束する突出物が形成されるようになっている端末金具。
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US15/039,541 US9869056B2 (en) | 2013-12-02 | 2013-12-02 | Rope end-fastening method, rope with end fastener, and end fitting for use in rope end-fastening method |
PCT/JP2013/082359 WO2015083214A1 (ja) | 2013-12-02 | 2013-12-02 | ロープの端末定着方法および端末定着具付きロープ、ロープの端末定着方法に用いる端末金具 |
CN201380081153.7A CN105874120B (zh) | 2013-12-02 | 2013-12-02 | 绳索的末端固定方法及带末端固定件的绳索、用于绳索的末端固定方法的末端配件 |
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