WO2015062457A1 - 针对工件表面的激光冲击强化装置及激光冲击强化处理方法 - Google Patents
针对工件表面的激光冲击强化装置及激光冲击强化处理方法 Download PDFInfo
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- WO2015062457A1 WO2015062457A1 PCT/CN2014/089554 CN2014089554W WO2015062457A1 WO 2015062457 A1 WO2015062457 A1 WO 2015062457A1 CN 2014089554 W CN2014089554 W CN 2014089554W WO 2015062457 A1 WO2015062457 A1 WO 2015062457A1
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- laser
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- resonant cavity
- protective layer
- fluid
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- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D10/00—Modifying the physical properties by methods other than heat treatment or deformation
- C21D10/005—Modifying the physical properties by methods other than heat treatment or deformation by laser shock processing
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K26/00—Working by laser beam, e.g. welding, cutting or boring
- B23K26/02—Positioning or observing the workpiece, e.g. with respect to the point of impact; Aligning, aiming or focusing the laser beam
- B23K26/06—Shaping the laser beam, e.g. by masks or multi-focusing
- B23K26/062—Shaping the laser beam, e.g. by masks or multi-focusing by direct control of the laser beam
- B23K26/0622—Shaping the laser beam, e.g. by masks or multi-focusing by direct control of the laser beam by shaping pulses
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K26/00—Working by laser beam, e.g. welding, cutting or boring
- B23K26/12—Working by laser beam, e.g. welding, cutting or boring in a special atmosphere, e.g. in an enclosure
- B23K26/127—Working by laser beam, e.g. welding, cutting or boring in a special atmosphere, e.g. in an enclosure in an enclosure
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K26/00—Working by laser beam, e.g. welding, cutting or boring
- B23K26/352—Working by laser beam, e.g. welding, cutting or boring for surface treatment
- B23K26/356—Working by laser beam, e.g. welding, cutting or boring for surface treatment by shock processing
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- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D7/00—Modifying the physical properties of iron or steel by deformation
- C21D7/02—Modifying the physical properties of iron or steel by deformation by cold working
- C21D7/04—Modifying the physical properties of iron or steel by deformation by cold working of the surface
- C21D7/06—Modifying the physical properties of iron or steel by deformation by cold working of the surface by shot-peening or the like
Definitions
- the invention relates to the technical field of laser shock strengthening for a workpiece surface, in particular to a laser impact strengthening device for a workpiece surface and a method for performing laser shock strengthening treatment on a workpiece surface by using the device.
- the laser shock peening technology is a technique in which an ultra-high voltage shock wave generated by a strong laser is applied to a surface of a workpiece for laser shock peening.
- laser shock peening technology has been widely used in aviation, shipbuilding, mechanical engineering and other fields, especially for anti-fatigue treatment of aircraft engine blades.
- Existing laser shock reinforced devices for workpiece surfaces include a laser generating unit, an absorbing protective layer on the surface of the workpiece, and a constraining layer on the surface of the absorbing protective layer.
- the function of the constraining layer is to allow the laser energy to pass through and act on the absorbing protective layer, while also providing as much as possible the reaction force during plasma expansion to improve the shock wave coupling efficiency.
- a solid material such as optical glass is generally used as a constraining layer at home and abroad, or a flexible material such as a water film having a thickness of about 0.5 to 1 mm is used as a transparent constraining layer.
- the function of absorbing the protective layer is to absorb the laser, generate plasma, and at the same time have the blocking ability to avoid damage of the workpiece by laser and plasma. Paint, flexible tape or metal foil of a certain thickness or the like is generally used as an absorbing protective layer.
- the laser shock peening process is as shown in Figure 1: using a short pulse (generally within 50 nanoseconds), a high power density (GW/cm 2 ) laser through a transparent constraining layer, acting on the surface of a workpiece such as metal or
- the absorption protection layer is attached to the absorption protection layer; the absorption protection layer absorbs the laser energy and rapidly vaporizes to form a dense high-temperature, high-pressure plasma.
- the plasma continues to absorb the laser energy and then rapidly heats up to form a shock wave, and the shock wave intensity can reach several GPa.
- shock wave (10 9 Pa) is much higher than the yield strength of many workpiece materials; the shock wave passes through the absorbing protective layer, acts on the surface of the workpiece and propagates to the inside of the workpiece, causing plastic deformation and residual compressive stress field on the surface of the workpiece, resulting in surface layer
- the deformation of the material and the increase of the dislocation density result in grain refinement, compressive stress and hardness, which significantly improve the fatigue resistance, wear resistance and corrosion resistance of the material.
- lasers in laser shock enhancement generally tend to use pulsed energy far exceeding a joule nanosecond pulse.
- lasers are expensive and at the same time have low reliability due to the laser system operating at a limit state. Therefore, it is necessary to improve the energy utilization efficiency of laser shock enhancement to reduce the energy requirement of the laser system, thereby improving the processing effect under the premise of ensuring laser reliability.
- the water film is widely used because of its low cost, good flexibility, recyclability, and strong applicability to complex curved surfaces; however, the water film as a constraining layer has the following problems: (1) The water film thickness of about 0.5-1 mm is difficult to control stably during actual operation. For example, a water film is generally applied from the side by a nozzle, but the thickness of the water film easily occurs as the shape and position of the workpiece change. In addition, the shock wave during processing is likely to cause cracking and sputtering of the water film, which affects the consistency of processing and the reliability of the optical path device. (2) The constraint stiffness of the water film is insufficient relative to the solid constraint, so the shock wave is The constrained effect is not good, and it is prone to unstable conditions such as instability, which eventually leads to weakening of the laser shock strengthening effect.
- the solid constrained layer such as glass has a better restraining effect on the laser shock wave.
- its processing adaptability is poor, and it is unable to satisfy the partial impact region with complicated shape.
- the glass will be broken under the action of plasma and shock waves, so it is generally only suitable for a single impact and is difficult to reuse.
- Patent No. ZL02138338.3 "A Flexible Film for Laser Shock Treatment” is an organic silica gel and an additive using two different components, which are blended and cured in a certain proportion to form a constraining layer, and then The energy absorbing protective layer of the 86-1 black lacquer is sprayed to form a flexible film integrating the energy absorbing protective layer and the constraining layer.
- the flexible film can form a flexible film integrating the energy absorption protective layer and the constraining layer, the restraining stiffness does not reach the constraint strength of the glass, and there is a potential quality hazard such as bubbles, and the flexible film manufacturing process is complicated and cumbersome, and Conducive to its promotion in the field.
- the technical object of the present invention is to provide a laser shock reinforced device for a workpiece surface by using the laser shock reinforced device for the surface of the workpiece, thereby improving the efficiency and reliability of laser shock peening. Sex.
- a laser shock reinforced device for a workpiece surface comprising a laser generating unit, an absorbing protective layer on the surface of the workpiece, and a constraining layer on the surface of the absorbing protective layer, the laser generating unit The generated laser light acts on the absorbing protective layer after passing through the constraining layer, and the absorbing protective layer forms a plasma shock wave to act on the surface of the workpiece; and the feature is:
- the resonant cavity is provided with a laser inlet for inputting laser light generated by the laser generating unit into the resonant cavity; the resonant cavity is further provided with a fluid inlet, and the constraining layer is through the fluid Fluid injected into the inlet;
- the open end face of the resonant cavity is in contact with the absorbing protective layer, so that the constraining layer is confined within the resonant cavity.
- the workpiece refers to a part used in the field of industrial technology, including any part that can produce plastic deformation and residual compressive stress field under the action of laser shock wave, such as metal parts.
- the resonant cavity material is not limited, and materials having high shock wave tolerance and reflectivity are generally selected, including but not limited to metals, such as SS304 stainless steel, high-density tungsten alloy, and the like.
- the specific shape of the inner surface of the resonant cavity is not limited, and is processed according to a shape capable of generating high-efficiency shock wave resonance, including an ellipsoidal shape and a parabolic shape.
- the shape of the open end of the resonant cavity is not limited, and may be a circle, a square, a rectangle, or the like.
- the fluid includes any gas and liquid suitable for the transmission of light energy.
- Gases include, but are not limited to, air, nitrogen, and the like.
- Fluids include, but are not limited to, water and its solutions.
- the material of the absorbing protective layer is not limited, and includes a metal foil, a black lacquer, a tape, and the like.
- the wavelength of the laser light generated by the laser generating unit is not limited as long as it can be used to generate a desired shock wave in the resonant cavity, including 10640/1064/800/532/517/355 nm.
- the laser shock reinforced device for the surface of the workpiece includes a resonant cavity, the fluid is selected as the constraining layer, and the constraining layer is completely or partially confined within the resonant cavity.
- the processing thereof is as shown in FIG. 2. That is, in the working state, the laser light from the laser generating unit passes through the fluid in the resonant cavity to act on the absorbing protective layer, and the absorbing protective layer absorbs the laser energy and then vaporizes to generate a plasma, which continues to absorb the laser energy and expand to form a high intensity.
- the spherical shock wave, the specific propagation process of the spherical shock wave is as follows:
- Propagation process A a part of the spherical shock wave acts on the workpiece and propagates to the inside, and another part of the spherical shock wave transmits to the inner surface of the resonant cavity;
- the spherical shock wave transmitted to the inner surface of the resonant cavity is reflected by the inner surface of the resonant cavity to form a spherical shock wave again, repeating the above propagation process A;
- FIG. 3 is a schematic view showing a comparison of a laser pulse induced waveform in a conventional laser shock absorbing apparatus and a laser pulse induced waveform in a laser shock reinforced apparatus with a resonator according to the present invention. That is, in the existing laser shock peening device, since there is no resonant cavity, one pulse only generates an effective impact peak, and then decays, and the duration of the shock wave is short, about 1-3 times the width of the laser pulse, and its waveform is as shown in the figure. 3A is shown.
- the laser shock reinforced device of the present invention includes a resonant cavity, and the waveform is as shown in FIG. 3B.
- the shock wave directly transmitted to the workpiece forms a first peak, and the shock wave away from the workpiece is reflected and concentrated by the resonant cavity to form a second peak. Repeated reflections form two or more effective shock waves, which greatly improve energy utilization and thus enhance laser shock enhancement.
- a fluid is selected as the constraining layer, and the constraining layer is confined in the resonant cavity, so that the shape of the fluid constraining layer is fixed, which effectively solves the problem that the thickness of the fluid constrained layer is difficult to control in the prior art.
- the present invention also proposes the following optimization measures.
- air bubbles may be formed in the process of generating a shock wave by the shock wave in the cavity to form a shock wave again, thereby affecting the effect of the impact reinforcement again.
- the resonant cavity is further provided with a fluid outlet, the fluid being injected through the fluid inlet and flowing out through the fluid outlet to form a flow state.
- the fluid is actually flowed, and on the one hand, the flow of the fluid is used to reduce the formation of bubbles during the formation of the shock wave, and on the other hand, even if a small amount of bubbles are formed in the process, the flow of the fluid can quickly bring the bubble.
- Out of the cavity, maintaining the stability of the laser light path, is beneficial to reduce the negative impact of the bubble on the impact strengthening effect;
- a sealing gasket is provided at the junction of the resonant cavity and the absorbing protective layer.
- the open end face of the resonant cavity is in contact with the absorbing protective layer, and the contact includes a hermetic contact and a non-hermetic contact.
- the constraining layer is a fluid in the present invention, when the open end face of the resonant cavity is in close contact with the absorbing protective layer, the fluid is completely confined within the resonant cavity without overflow.
- a small amount of fluid will overflow there. However, this overflow does not hinder the effectiveness of the present invention.
- the spillage of a small amount of fluid helps to reduce the friction of the resonant cavity against the absorbing protective layer.
- a light guiding unit is disposed between the laser generating unit and the laser inlet to enable the laser generated by the laser generating unit to efficiently enter the resonant cavity through the laser inlet.
- the light guiding unit may be a flexible light pipe system composed of a reflective lens, or may be an optical fiber or the like.
- a gasket A In order to avoid plasma shock waves and loss of fluid at the laser inlet during operation, it is preferred to provide a gasket A, a high pressure resistant transparent window and a gasket B at the laser inlet.
- the high pressure transparent transparent window is located between the gasket A and the gasket B, and the materials thereof include, but are not limited to, quartz plates, lens sheets, and the like.
- the processing method for strengthening the workpiece by the laser impact strengthening device of the present invention is as follows:
- Step 1 After the workpiece is cleaned, an absorbing protective layer is applied on the surface;
- Step 2 contacting the open end surface of the resonant cavity with the surface of the absorbing protective layer, and injecting a fluid into the resonant cavity through the fluid inlet;
- Step 3 The laser light generated by the laser generating unit enters the resonant cavity through the laser inlet, and acts on the absorption protective layer through the fluid to form a shock wave.
- the propagation process A of the shock wave is as follows:
- Part of the shock wave acts directly on the workpiece to strengthen the workpiece, and another part of the shock wave is transmitted to the inner surface of the resonant cavity. After the inner surface of the resonant cavity is reflected, the shock wave is formed again after the wave is collected, and the propagation process A is repeated;
- the laser generating unit is turned off
- Step 4. Remove the workpiece and clean the surface residual absorption protective layer.
- the method of applying an absorbing protective layer on the surface of the workpiece includes, but is not limited to, paint, tape, and metal foil.
- step 4 In order to perform laser shock peening on different areas of the surface of the workpiece, it is preferable to adjust the contact position of the open end face of the cavity and the surface of the absorbing protective layer during the process, that is, the following steps are performed one or more times after the step 3; 3', then proceed to step 4:
- Step 3' changing the contact position between the open end surface of the resonant cavity and the surface of the absorbing protective layer, repeating step 3;
- the manner of changing the position at which the opening end face of the cavity is in contact with the surface of the absorbing protective layer is not limited.
- the motion of the workpiece and the laser shock reinforced device can be used to create relative motion, including only workpiece movement, laser shock reinforced device movement, or both, to accommodate workpiece processing requirements of various sizes.
- two sets of devices are used to simultaneously strengthen the upper and lower surfaces of the workpiece, and the specific processing is as follows:
- Step 1 After the workpiece is cleaned, an absorbing protective layer is applied on the upper and lower surfaces, respectively;
- Step 2 respectively, the open end faces of the two resonant cavities of the two sets of laser shock absorbing devices are respectively in contact with the upper and lower surfaces of the absorbing protective layer, and then respectively injecting fluid into the resonant cavity through the fluid inlet;
- Step 3 The laser light generated by the laser generating unit in the two sets of laser shock absorbing devices respectively enters the resonant cavity through the two laser inlets, acts on the absorbing protective layer through the fluid, and absorbs the protective layer to form a shock wave, and the propagation process of the shock wave is as follows: :
- Part of the shock wave acts directly on the workpiece to strengthen the workpiece, and another part of the shock wave is transmitted to the inner surface of the resonant cavity. After the inner surface of the resonant cavity is reflected, the shock wave is formed again after the wave is collected, and the propagation process A is repeated;
- the laser generating unit is turned off
- Step 4. Remove the workpiece and clean the surface residual absorption protective layer.
- the cavity is also provided with a fluid outlet, in the step 2 described.
- the fluid is injected through the fluid inlet and flows out through the fluid outlet to form a flow state.
- FIG. 1 is a schematic view of a conventional laser shock peening process
- FIG. 2 is a schematic view showing a laser shock tensing process performed by the laser shock absorbing device of the present invention
- FIG. 3 is a comparison diagram of a laser pulse induced shock waveform in a conventional laser shock absorbing device and a laser shock reinforced device of the present invention
- FIG. 4 is a schematic view of a laser shock reinforced device using water as a constraint medium in Embodiment 1 of the present invention
- Embodiment 5 is a light guiding unit constructed by using an optical device in Embodiment 1 of the present invention.
- Embodiment 6 is a light guiding unit using a multi-joint light guiding arm in Embodiment 1 of the present invention
- Embodiment 7 is a light guiding unit using a special optical fiber in Embodiment 1 of the present invention.
- Figure 8 is a view showing three movement modes in impact machining in Embodiment 1 of the present invention.
- FIG. 9 is a schematic view showing different shapes of an exit end surface of a resonant cavity in Embodiment 1 of the present invention.
- Figure 10 is a superimposed trajectory of the impact region of the resonant cavity having the end face shape shown in Figure 9;
- Figure 11 is a schematic diagram of a two-way impact strengthening system used in Embodiment 1 of the present invention.
- Figure 12 is a schematic view of a laser shock reinforced device using air as a constraint medium in Embodiment 2 of the present invention.
- the reference numerals in the drawings are: 1. flow regulating valve; 2. water tank; 3. micro water pump; 4. workpiece; 5. fluid outlet; 6. absorbing protective layer; 7. second connecting port; 8. pipe; Computer; 10. laser generating unit; 11. optical transmission unit; 12. optical transmission unit connector; 13. laser inlet; 14. flat convex collimating mirror; 15. flat convex focusing mirror; 16. spacer A; High pressure glass; 18. spacer B; 19. resonant cavity; 20. deionized water; 21. first connection port; 22. fluid inlet; 23. sealing gasket.
- the laser shock absorbing device includes a laser generating unit 10 and a resonant cavity 19 that is open at one end.
- the open end surface of the resonant cavity 19 is in close contact with the surface of the absorbing protective layer 6 to form a “backup”. "structure.
- the resonant cavity 19 is also provided with a laser inlet 13, a fluid inlet 22 and a fluid outlet 5.
- the surface of the workpiece 4 to be treated is an absorbing protective layer 6.
- the workpiece 4 is a metal workpiece
- the absorbing protective layer 6 is an aluminum foil.
- the surface of the absorbing protective layer 6 is the constraining layer 20.
- the constraining layer 20 is within the resonant cavity 19 and is deionized water that is injected through the fluid inlet 22.
- the deionized water is a micro water pump 3 that pumps deionized water in the external water tank 2 through the conduit 8 into the resonant cavity 19 through the fluid inlet 22, and pumps out the resonant cavity 19 through the fluid outlet 5 to form a circulating flow state.
- the connection port of the pipe 8 and the fluid inlet 22 is the first connection port 21, and the connection port of the pipe 8 and the fluid outlet 5 is the second connection port 7.
- a flow regulating valve is also provided to detect fluid flow.
- a light guiding unit is disposed between the laser generating unit 10 and the laser inlet 13 to efficiently pass the laser light generated by the laser generating unit into the resonant cavity through the laser inlet.
- the light guiding unit is composed of a light transmitting unit 11, a light transmitting unit joint 12, a plano-convex collimating mirror 14, and a plano-convex focusing mirror.
- the light guiding unit can also adopt other forms, as shown in FIG. 5, which is a light guiding unit constructed by using optical components, and FIG. 6 is a light guiding unit using a multi-joint light guiding arm; It is a light guiding unit using special optical fiber.
- a first spacer 16, a high pressure resistant glass 17, and a second spacer 18 are disposed at the laser inlet 13.
- the high pressure resistant glass 17 is located between the first spacer 16 and the second spacer 18, and the material thereof may be a quartz plate or a lens sheet.
- a sealing gasket 23 is provided on the surface of the resonant cavity 19 in contact with the absorbing protective layer 6.
- the computer 9 is used to control the laser generation 10 and the micro water pump 3.
- the processing method for strengthening the workpiece by the laser impact strengthening device is as follows:
- Step (1) cleaning and drying the workpiece with a liquid such as acetone or alcohol, and then coating the aluminum foil absorbing protective layer 6 on the surface of the metal workpiece 4;
- Step (2) sealing the open end surface of the resonant cavity 19 and the surface of the absorbing protective layer 6 through the sealing gasket 23, and then starting the water pump 3 to fill the resonant cavity 19 with the deionized water 20 through the fluid inlet 22, and passing through the fluid outlet 5
- the ionized water 20 is flowed, and the flow regulating valve 1 is adjusted so that the flow rate of the deionized water 20 is about 0.2 ml/s;
- Step (3) the computer 9 controls the laser generating unit 10 to be turned on, the laser generating unit 10 is a Nd:YAG solid pulse laser generating unit of 532 nm wavelength, 25 nanosecond pulse width, 1-10 joule pulse energy, and the adjusting pulse laser device 10 parameters, so that the parameters meet the experimental requirements; the laser beam 13 is emitted from the laser generating unit 10, transmitted to the optical transmission unit joint 12 through the optical transmission unit 11, and the flat convex focusing mirror 15 in the adjusting joint 12 is adjusted to the upper and lower distances to pass the laser 13 through the deionization.
- the laser generating unit 10 is a Nd:YAG solid pulse laser generating unit of 532 nm wavelength, 25 nanosecond pulse width, 1-10 joule pulse energy, and the adjusting pulse laser device 10 parameters, so that the parameters meet the experimental requirements
- the laser beam 13 is emitted from the laser generating unit 10, transmitted to the optical transmission unit joint 12 through the optical transmission unit 11, and the flat convex focusing mirror 15 in the adjusting joint 12 is
- the water acts on the absorption protection layer 6; the absorption protection layer 6 absorbs the laser energy and rapidly vaporizes and rapidly forms a dense high-temperature and high-pressure plasma, which continues to absorb the laser energy and expands to form a high-intensity spherical shock wave, which faces the workpiece 4
- the spherical shock wave directly acts on the workpiece 4 to strengthen the workpiece 4.
- the other spherical shock wave is reflected as an incident wave through the inner surface of the resonant cavity 19, and a focused reflected wave is formed near the focus of the laser light 13 to repeat the foregoing process as a shock wave, thereby forming a composite shock wave. , impacting the workpiece 4 twice or more times;
- Step (4) After the laser shock is completed, the laser generating unit 10 and the water pump 3 are sequentially turned off under the control of the computer 9, the workpiece 4 is removed, and finally, the residual protective layer 6 on the surface of the workpiece 4 is removed.
- the present embodiment employs a motion system to cause relative motion between the workpiece 4 and the laser shock reinforced device.
- the moving table can be used to move the workpiece (as shown in FIG. 10A), or the industrial robot can be used to move the laser impact strengthening device (as shown in FIG. 10B), or both can be moved (as shown in FIG. 10C).
- the moving table can be used to move the workpiece (as shown in FIG. 10A), or the industrial robot can be used to move the laser impact strengthening device (as shown in FIG. 10B), or both can be moved (as shown in FIG. 10C).
- the specific processing method is: in the above process, adjusting the contact position of the open end surface of the resonant cavity 19 and the surface of the absorbing protective layer 6, that is, after the above step (3), performing the following steps (3') one or more times, and then Go to step (4):
- the impact region of the surface of the workpiece forms a superimposed trajectory.
- the exit end faces of the cavity 19 are of different shapes (circular, square or rectangular) as shown in Fig. 9, the superimposed trajectories of the formed impact regions are as shown in Fig. 10.
- the two groups of laser impact strengthening devices in the present embodiment can also be used to simultaneously strengthen the upper and lower surfaces of the workpiece 4, as shown in FIG. 11, the specific processing procedure is as follows:
- Step (1) cleaning and drying the workpiece 4 with a liquid such as acetone or alcohol, and then coating the aluminum foil absorbent layer on the surface of the metal workpiece 4;
- Step (2) opening end faces and absorption protection of two resonant cavities in two sets of laser shock tensing devices
- the surface of the layer is tightly contacted by a sealing gasket, and then the water pump is separately activated to fill each cavity with deionized water through respective fluid inlets, and the ion water is circulated through the fluid outlet, and the flow regulating valve is adjusted to adjust the flow rate of the deionized water.
- Step 3 The computer controls the laser generating unit in the two sets of devices to be turned on, respectively adjusting the parameters of the laser unit to meet the experimental requirements; the laser is emitted from the laser generating unit through the light guiding unit into the resonant cavity, and acts on the absorption through the deionized water.
- the protective layer absorbs the laser energy and rapidly vaporizes and rapidly forms a dense high-temperature and high-pressure plasma.
- the plasma continues to absorb the laser energy and expands to form a high-intensity spherical shock wave.
- the partial spherical shock wave facing the workpiece 4 directly acts on the workpiece.
- the workpiece 4 is strengthened, and the other spherical shock waves are reflected by the inner surface of the cavity as the incident wave, and a focused reflected wave is formed near the focus of the laser, and the shock wave is repeated again to repeat the foregoing process, so that the composite shock wave is formed on the upper and lower surfaces of the workpiece twice. Impacting the workpiece 4 more or more times;
- Step (4) After the laser shock is completed, the two laser generating units and the water pump are sequentially closed under the control of the computer, the workpiece 4 is removed, and finally, the residual protective layer on the upper and lower surfaces of the workpiece 4 is removed.
- the laser shock absorbing device includes a laser generating unit and a resonant cavity with one end open, and the open end surface of the resonant cavity is in non-close contact with the surface of the absorbing protective layer to form a “back-down” structure.
- the cavity is also provided with a laser inlet, a fluid inlet, and a fluid outlet.
- the surface of the workpiece to be treated is an absorbing protective layer.
- the workpiece is a metal workpiece, and the absorbing protective layer is an aluminum foil.
- the surface of the absorbing protective layer is a constraining layer.
- the constraining layer is in the cavity and is a gas injected through the fluid inlet, such as air, nitrogen, or the like.
- the gas is a gas pump that pumps the gas in the external gas tank into the resonant cavity through the fluid inlet, and pumps out the resonant cavity through the fluid outlet to make the gas flow.
- a light guiding unit is disposed between the laser generating unit and the laser inlet, so that the laser generated by the laser generating unit efficiently enters the resonant cavity through the laser inlet.
- the light guiding unit is composed of a light transmission unit, a light transmission unit joint, a plano-convex collimating mirror and a plano-convex focusing mirror. In practical applications, the light guiding unit can also take other forms.
- a first gasket, a high pressure resistant glass and a second gasket are disposed at the laser inlet.
- the high pressure resistant glass is located between the first gasket and the second gasket, and the material thereof may be a quartz plate or a lens sheet.
- the contact surface of the resonant cavity with the absorbing protective layer is non-hermetic, so a small amount of gas overflow will be generated there, but the overflow does not hinder the effectiveness of the embodiment. On the contrary, a small amount of overflow helps to reduce the absorption of the resonant cavity. The friction of the protective layer.
- the processing method for strengthening the workpiece by the laser shock absorbing device is similar to the processing method in Embodiment 1, and will not be described herein.
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Description
Claims (10)
- 一种针对工件表面的激光冲击强化装置,包括激光发生单元,位于工件表面的吸收保护层,以及位于吸收保护层表面的约束层,激光发生单元所产生的激光通过约束层后作用于吸收保护层,吸收保护层形成等离子体冲击波作用于工件表面;其特征是:还包括一端开口的谐振腔,所述的谐振腔设置激光入口,用于将激光发生单元所产生的激光输入谐振腔;所述的谐振腔还设置流体入口,所述的约束层是通过该流体入口注入的流体;所述的谐振腔的开口端面与吸收保护层表面相接触,使所述的约束层被限制在谐振腔内。
- 如权利要求1所述的针对工件表面的激光冲击强化装置,其特征是:所述的流体为气体或者液体。
- 如权利要求1所述的针对工件表面的激光冲击强化装置,其特征是:所述的谐振腔的开口端是圆形、正方形或者长方形。
- 如权利要求1所述的针对工件表面的激光冲击强化装置,其特征是:所述的谐振腔还设置流体出口,所述的流体通过流体入口注入,通过流体出口流出,形成流动状态。
- 利用权利要求1、2或3所述的激光冲击强化装置对工件表面进行强化处理的方法,其特征是:包括如下步骤:步骤1、工件进行清洗处理后在表面施加吸收保护层;步骤2、将谐振腔的开口端面与吸收保护层表面相接触,通过流体入口向谐振腔内注入流体;步骤3、激光发生单元所产生的激光经激光入口进入谐振腔,通过流体作用于吸收保护层,吸收保护层形成冲击波,该冲击波的传播过程A如下:一部分冲击波直接作用于工件对工件进行强化,另一部分冲击波传向谐振腔内表面,经谐振腔内表面反射、聚波后再次形成冲击波,重复所述的传播过程A;如此重复多次后,关闭激光发生单元;步骤4、取下工件,清洗表面残余吸收保护层。
- 如权利要求5所述的对工件表面激光冲击强化处理方法,其特征是:在所述的步骤3之后进行一次或多次如下步骤3’,然后进行步骤4:步骤3’、改变谐振腔的开口端面与吸收保护层的相接触位置,重复步骤3;
- 如权利要求5所述的对工件表面激光冲击强化处理方法,其特征是:所述的谐振腔还设置流体出口,在所述的步骤2中,所述的流体通过流体入口注入,通过流体出口流出,形成流动状态。
- 利用权利要求1、2或3所述的激光冲击强化装置对工件表面进行强化处理的方法,其特征是:采用两组所述的激光冲击强化装置对工件的上下表面同时进行强化处理,具体处理过程如下:步骤1、工件进行清洗处理后在上、下表面分别制备吸收保护层;步骤2、将两组激光冲击强化装置中的两个谐振腔的开口端面分别与吸收保护层上、下表面相接触,然后分别通过流体入口向谐振腔内注入流体;步骤3、将两组激光冲击强化装置中的激光发生单元所产生的激光分别经两个激光入口进入谐振腔,通过流体作用于吸收保护层,形成冲击波,该冲击波的传播过程A如下:一部分冲击波直接作用于工件对工件进行强化,另一部分冲击波传向谐振腔内表面,经谐振腔内表面反射、聚波后再次形成冲击波,重复所述的传播过程A;如此重复多次后,关闭激光发生单元;步骤4、取下工件,清洗表面残余吸收保护层。
- 如权利要求8所述的对工件表面激光冲击强化处理方法,其特征是:在所述的步骤3之后进行一次或多次如下步骤3’,然后进行步骤4:步骤3’、分别改变每个谐振腔的开口端面与吸收保护层的上、下表面的相接触位置,重复步骤3。
- 如权利要求8所述的对工件表面激光冲击强化处理方法,其特征是:所述的每个谐振腔还设置流体出口,在所述的步骤2中,所述的流体通过流体入口注入,通过流体出口流出,形成流动状态。
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US20160237521A1 (en) | 2016-08-18 |
JP2016538421A (ja) | 2016-12-08 |
US11203798B2 (en) | 2021-12-21 |
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EP3064600B1 (en) | 2020-04-08 |
ES2788662T3 (es) | 2020-10-22 |
JP6404343B2 (ja) | 2018-10-10 |
EP3064600A4 (en) | 2017-06-07 |
CN103614541A (zh) | 2014-03-05 |
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