WO2015059800A1 - Dispositif d'alimentation en eau - Google Patents

Dispositif d'alimentation en eau Download PDF

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Publication number
WO2015059800A1
WO2015059800A1 PCT/JP2013/078858 JP2013078858W WO2015059800A1 WO 2015059800 A1 WO2015059800 A1 WO 2015059800A1 JP 2013078858 W JP2013078858 W JP 2013078858W WO 2015059800 A1 WO2015059800 A1 WO 2015059800A1
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WO
WIPO (PCT)
Prior art keywords
inverter
motor
pump
water supply
exceeds
Prior art date
Application number
PCT/JP2013/078858
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English (en)
Japanese (ja)
Inventor
敏夫 富田
清巳 田島
佐野　正浩
Original Assignee
株式会社日立産機システム
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 株式会社日立産機システム filed Critical 株式会社日立産機システム
Priority to JP2015543654A priority Critical patent/JP6100912B2/ja
Priority to CN201380078513.8A priority patent/CN105637224B/zh
Priority to PCT/JP2013/078858 priority patent/WO2015059800A1/fr
Publication of WO2015059800A1 publication Critical patent/WO2015059800A1/fr

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    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
    • F04B49/00—Control, e.g. of pump delivery, or pump pressure of, or safety measures for, machines, pumps, or pumping installations, not otherwise provided for, or of interest apart from, groups F04B1/00 - F04B47/00
    • F04B49/02—Stopping, starting, unloading or idling control
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
    • F04B17/00—Pumps characterised by combination with, or adaptation to, specific driving engines or motors
    • F04B17/03—Pumps characterised by combination with, or adaptation to, specific driving engines or motors driven by electric motors
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
    • F04B49/00—Control, e.g. of pump delivery, or pump pressure of, or safety measures for, machines, pumps, or pumping installations, not otherwise provided for, or of interest apart from, groups F04B1/00 - F04B47/00
    • F04B49/10—Other safety measures
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
    • F04B53/00—Component parts, details or accessories not provided for in, or of interest apart from, groups F04B1/00 - F04B23/00 or F04B39/00 - F04B47/00
    • F04B53/16—Casings; Cylinders; Cylinder liners or heads; Fluid connections
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04D—NON-POSITIVE-DISPLACEMENT PUMPS
    • F04D13/00—Pumping installations or systems
    • F04D13/02—Units comprising pumps and their driving means
    • F04D13/06—Units comprising pumps and their driving means the pump being electrically driven
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04D—NON-POSITIVE-DISPLACEMENT PUMPS
    • F04D15/00—Control, e.g. regulation, of pumps, pumping installations or systems
    • F04D15/0066—Control, e.g. regulation, of pumps, pumping installations or systems by changing the speed, e.g. of the driving engine
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04D—NON-POSITIVE-DISPLACEMENT PUMPS
    • F04D29/00—Details, component parts, or accessories
    • F04D29/58—Cooling; Heating; Diminishing heat transfer
    • F04D29/5806—Cooling the drive system

Definitions

  • the present invention relates to a water supply control suitable for a water supply apparatus using a plurality of pumps driven by a plurality of inverters that are respectively speed controlled by a plurality of inverters when the motor or inverter becomes hot.
  • Patent Document 1 discloses a water supply apparatus using a plurality of pumps driven by a plurality of inverters that are respectively speed-controlled by an electric motor.
  • Patent Document 1 when it is necessary to supply a large amount of water that cannot be supplied by one pump, if the load current value of the first pump being operated is equal to or greater than the rated current value, the second pump And controlling so as not to exceed the rated current value prevents the motor from being overloaded and prevents the motor from becoming hot.
  • Patent Document 1 when the ambient temperature of the motor is high, the motor may reach the rated temperature even if the rated current value is not reached.
  • An instruction manual or the like includes a description of the ambient temperature as a specification, but the ambient temperature of the motor may unintentionally become high due to a temperature rise caused by direct sunlight in an outdoor installation.
  • the rated current value temperature rise
  • the rated current value temperature rise
  • the maximum rotation speed of the pump is set in a range that does not exceed the rated current value so that the motor does not exceed the rated temperature.
  • the operation may be performed exceeding the rated current value.
  • this temporary excess of the rated current value limits the performance of the pump even though the motor does not exceed the rated temperature, so take measures such as increasing the number of pumps operated. As a result, there is a problem that the efficiency of the entire water supply device is reduced.
  • the present invention has been made in view of the above circumstances, and aims to protect a motor in a high temperature state and to continue stable water supply.
  • the present invention includes a plurality of means for solving the above-mentioned problems. For example, when the motor or inverter that is operating exceeds a predetermined temperature, the motor that is not operating is controlled. Gives an operation instruction to the inverter.
  • FIG. 2 is a development view of a rotating electrical machine portion and an inverter in FIG. 1. It is a figure which shows the whole structure of the water supply apparatus of the present Examples 1-3. It is a figure which shows the data content of the memory
  • FIG. 1 It is a figure which shows the first half part of the main control flow of the present Examples 1-3. It is a figure which shows the second half part of the main control flow of the present Examples 1-3. It is a detailed control flow of the pump one operation start confirmation process of the present Example 1 and 3.
  • FIG. It is a detailed control flow of the pressure control process of the present Examples 1 to 3. It is the first half part of the detailed control flow of the parallel operation start confirmation process of the first and third embodiments. It is the latter half part of the detailed control flow of the parallel operation start confirmation process of the present Examples 1 and 3. It is a detailed control flow of the one pump stoppage confirmation process of the present Example 1 and 2.
  • FIG. It is a detailed control flow of the parallel operation stop confirmation process of the first and second embodiments.
  • FIG. It is a detailed control flow of the pump one unit driving
  • FIG. It is the first half part of the detailed control flow of the parallel operation start confirmation process of the second embodiment. It is a latter half part of the detailed control flow of the parallel operation start confirmation process of the present Example 2.
  • 4 is a detailed control flow of inverter stop determination processing according to the first to third embodiments. It is explanatory drawing of the amount of water supply of this Example 4, a water supply pressure, and a pump operation range.
  • Example 1 is a water supply apparatus using a pump driven by an electric motor whose speed is controlled by an inverter.
  • the inverter is attached to a part of a housing that forms the outer periphery of the armature of the electric motor, and the inverter
  • the temperature of the housing is detected using a temperature detector provided in the housing.
  • the temperature detector is used to detect the housing temperature, and when the operating motor or inverter exceeds a predetermined temperature, the operation instruction is given to the inverter that controls the non-operating motor. It is something to be issued. Further, when the stopped motor exceeds a predetermined temperature, an operation instruction is issued to the inverter that controls the motor.
  • the control device when the motor or inverter exceeds a predetermined temperature, the control device does not reduce the feedwater pressure or the load current value does not exceed the rated current value.
  • the load is distributed by additional operation.
  • FIG. 1 is a diagram showing an external view in which an electric motor for driving a pump and an inverter are integrated.
  • reference numeral 1 denotes a cover that covers the outer periphery of the synchronous motor main body
  • 2 denotes a cooling cover 2 that will be described later
  • cooling covers 2 and 3 that incorporate a cooling fan 25 are attached to the outer peripheral surface of the cover 1.
  • 4 is a terminal box with a built-in noise filter
  • 5 is an end bracket
  • 6 is a rotating shaft formed integrally with the rotor of the electric motor.
  • FIG. 2 is a development view of the rotating electric machine part housed in the cover 1 and each part of the inverter.
  • 9 is a housing of a rotating electrical machine, and cooling fins 22 are formed on a part of the outer peripheral surface thereof.
  • a stator and a rotor of a rotating electric machine are inserted inside the housing 9, and 24 is attached to the end of the housing 9 on the side opposite to the end bracket 5 described above.
  • the end bracket 25 is a cooling fan attached to the rotary shaft 6 outside the end bracket 24.
  • the inverter 7 is attached to the flat surface 23 of the housing 9 through an opening 21 provided in a part of the cover 1, and then the cover 3 for protecting the inverter 7 is attached from the outside.
  • the inverter has a power switching element that is a heat generating element, a temperature detector is provided for the purpose of monitoring and protecting the heat generation state.
  • Reference numeral 26 denotes a control & I / F board case, and 27 denotes a smoothing capacitor case.
  • the cooling cover 2 mentioned above is attached to the other edge part (left end of a figure) of the housing 9.
  • symbol 8 in a figure has shown the small hole in order to take in external air formed in the mesh shape in the approximate center part of the wall surface of the said cooling cover 2.
  • the inverter 7 is directly attached to a part of the flat surface 23 of the housing 9 of the rotating electrical machine, and the inverter 7 is thermally integrated with a housing made of a material having excellent heat conductivity, It is possible to control the temperature of the inverter and the housing integrally with the temperature detector in FIG.
  • reference numerals 10-1, 10-2 and 10-3 denote pumps, which are driven by electric motors indicated by 20-1, 20-2 and 20-3.
  • the number 1 pump, the number 2 pump, the number 3 pump, and the number 1 motor, the number 2 motor, and the number 3 motor are referred to from the smaller number.
  • the suction side of these pumps is connected to the water source side via a suction pipe denoted by 11.
  • the water source side receives water from a water main (not shown) in the direct connection system, and receives water from a water receiving tank (not shown) in the water receiving tank system.
  • Reference numeral 17 denotes a pressure detection means that is provided in the water supply pipe 15 and generates an electrical signal in accordance with the pressure. Based on the detection value of the pressure detection means, the pump discharge pressure is controlled (for example, discharge pressure constant control, estimated terminal pressure constant control).
  • the demand side when the end of the water supply pipe 15 is a direct-feed type, it is connected to the demand side water supply pipe and supplied to a faucet of an apartment house, for example. In the case of a high water tank type, it is connected to this demand side water supply pipe to supply water to the high water tank.
  • Reference numeral 18 denotes a pressure tank provided in the water supply pipe 15 for suppressing rapid pressure fluctuations.
  • the No. 1 inverter, No. 2 inverter, No. 3 inverter indicated by 30-1, 30-2, and 30-3 are supplied with power from the power source side, and indicated by 32-1, 32-2, and 32-3, respectively.
  • the rotational speeds of the motors 20-1, 20-2, 20-3 are changed and driven.
  • Reference numerals 31-1, 31-2, 31-3 denote arithmetic processing units, and 34-1, 34-2, 34 according to the control parameters stored in the storage units indicated by 33-1, 33-2, 33-3.
  • the motors 20-1, 20-2, 20-3 are operated / stopped and the rotational speed is changed according to the signal input from the signal input unit indicated by -3.
  • Reference numeral 41 denotes an arithmetic processing unit that manages the number of operating pumps according to a signal input from a signal input unit indicated by 44 in accordance with a control parameter stored in a storage unit indicated by 43.
  • the control device 40 and the inverters 30-1, 30-2, 30-3 are connected by communication / control lines denoted by 50-1, 50-2, 50-3, respectively, and the control device 40 and the inverters 30-1, 30- 2, exchanges signals necessary for control of 30-3.
  • FIG. 4A shows the contents of the volatile memory
  • FIG. 4B shows the contents of the nonvolatile memory.
  • it does not have a memory
  • the current discharge side pressure DPN of the water supply device is stored at address 1000 of the volatile memory.
  • Address 1001 stores the current rotational speed HzN of the motor being controlled.
  • Address 1002 stores the current load current value AMN of the motor being controlled.
  • the current temperature state SRN is stored at address 1008. When the motor temperature and the inverter temperature are normal, 0 is stored in the SRN, and when either the motor temperature or the inverter temperature is high, 1 is stored in the SRN.
  • the pump machine number NO is stored in advance at address 3000 of the nonvolatile memory.
  • the control device and the inverter communicate with one-to-many multi-connection, the control device is used to distinguish the inverter. This is not necessary when the control device and the inverter are connected in a 1: 1 ratio.
  • the target discharge side pressure HS of the water supply device is stored in advance at address 3001.
  • the maximum rotational speed NMAX of the motor is stored in advance at address 3002, and the minimum rotational speed NMIN of the motor is stored in advance at address 3003.
  • the target pressure Poff when the water supply device stops operation is stored in advance at address 3012.
  • the target pressure P0 in the deadline state is stored at address 3013, and the target pressure P1 at the maximum water volume that can be supplied by one pump is stored at address 3014 in advance.
  • the feed water pressure is changed in the range of P0 to P1 in accordance with the change in the amount of water.
  • the target pressure P2 at the maximum amount of water that can be supplied by two pumps is stored in advance at address 3015.
  • the feed water pressure is changed in the range from P1 to P2 in accordance with the change in the amount of water.
  • the target pressure P3 at the maximum water volume that can be supplied by three pumps is stored in advance at address 3016.
  • the feed water pressure is changed in the range of P3 from the previous P2 in accordance with the change in the amount of water.
  • P0, P1, P2, and P3 may be set to the same value as HS.
  • the minimum operating speed N1D when operating with one pump is stored in advance at address 3030.
  • the target pressure P0 and the operation speed are set to N1D.
  • the operation speed N1A when the number of pumps operated is two is stored in advance.
  • the target pressure P1 and the operation speed are N1A.
  • the operation speed N2D when the two pumps are stopped in parallel and the number of pumps operated is one is stored in advance when operating with two pumps.
  • the target pressure P1 the operating speed of one pump is N2D
  • the operating speed of the other pump is N1A.
  • FIG. 5A shows the contents of the volatile memory
  • FIG. 5B shows the contents of the nonvolatile memory.
  • it does not have a memory
  • the current discharge side pressure DPN of the water supply apparatus is stored at address 1000 of the volatile memory, similarly to the storage unit of the inverter.
  • the currently operating pump number RNO is stored.
  • the first bit is High and the first pump is in operation. It is good to memorize such that the bit is High and the Unit 2 pump is operating.
  • RNO is 1, Unit 1 pump is in operation
  • RNO is 3, Unit 1 pump and Unit 2 pump are in operation
  • SRP is 5, Unit 1 pump and Unit 3 pump are in operation. It can be judged that there is.
  • a high temperature motor / inverter SRP is stored at address 1007.
  • each bit of the SRP variable is assigned to each unit, and the first bit is High and the first motor or unit 1 is high.
  • the inverter may be stored in a high temperature state, the second bit is high and the second motor is in a high temperature state, or the second inverter is in a high temperature state. Thus, if SRP is 1, the No. 1 motor or the No.
  • the remaining time TN1 of the timer for setting the confirmation time for establishment of the parallel operation start condition is stored at address 1201, and the remaining time TN2 of the timer for setting the confirmation time for establishment of the stop condition for parallel operation is stored at address 1202.
  • the remaining time TN3 of the timer for setting the confirmation time for establishment of the stop condition of one pump is stored at address 1203.
  • the number of water supply pumps PNUM is stored in advance at address 2001 of the nonvolatile memory.
  • the maximum number PMAX that the water supply devices are operated in parallel is stored in advance.
  • a confirmation time TM ⁇ b> 1 for establishing a start condition for parallel operation is stored in advance.
  • confirmation time TM ⁇ b> 2 that the parallel operation stop condition is established is stored in advance.
  • the machine number NO of the pump is stored in advance at address 3000.
  • the machine number of the control device is 0.
  • the address 3011 stores in advance the discharge-side pressure Pon at which the water supply apparatus starts operation.
  • the target pressure P0 in the deadline state is stored in advance at address 3013.
  • a second parallel start pressure P ⁇ b> 1 ⁇ / b> A for starting the parallel operation of two units when operating with one pump is stored in advance.
  • the discharge side pressure is less than P1A and the timer 1 (TM1) set time has elapsed, the second pump is started and the pump Operate two units simultaneously.
  • a second parallel stop pressure P2D for stopping the parallel operation of the two units when operating with two pumps is stored in advance.
  • the operation of the first pump is stopped and only one pump is operated.
  • the third parallel start pressure P2A for starting the parallel operation of the three units when operating with the two pumps is stored in advance.
  • the third pump is started and the pump Operate 3 units simultaneously.
  • a third parallel stop pressure P3D for stopping the parallel operation of the three units when operating with the three pumps is stored in advance.
  • the operation of the second pump is stopped, and the operation is performed with two pumps.
  • the same contents as the storage unit of the inverter are stored in advance at addresses 3030 to 3034. I will omit the explanation here.
  • a second parallel start load current value A1A for starting the parallel operation of two units when operating with one pump is stored in advance.
  • the load current value of one pump is greater than or equal to A1A and the timer 1 (TM1) set time has elapsed, the second pump is started and the two pumps are operated simultaneously.
  • a third parallel stop load current value A2D for stopping the parallel operation of the three units when operating with three pumps is stored in advance.
  • the load current value of one of the pumps is less than A2D and the timer 2 (TM2) set time has elapsed, the operation of the first activated pump (the first pump) is stopped.
  • the first pump is stopped.
  • a third parallel start load current value A2A for starting the parallel operation of three units when operating with two pumps is stored in advance.
  • the load current value of one of the pumps is greater than or equal to A2A, when the timer 1 (TM1) set time has elapsed, the third pump is started and the three pumps are operated simultaneously.
  • a third parallel stop load current value A3D for stopping the parallel operation of the three units when operating with three pumps is stored in advance.
  • the load current value of one of the pumps is less than A3D and the timer 2 (TM2) set time has elapsed, the operation of the first activated pump (the first pump) is stopped. The operation with two pumps.
  • FIG. 6 shows an example of communication data transmitted from the inverter to the control device via the communication / control lines 50-1, 50-2 and 50-3.
  • the same number of analog signal lines or digital signal lines as the number of data may be prepared, and data exchange may be performed by analog signal line voltage or current, or digital signal line High / Low.
  • the inverter first transmits a bit string STA for starting communication. Subsequently, the sender's machine number (own machine number) NO, the recipient's machine number ("0" indicating the control device) TO, the current operating speed HzN, the current load current value AMN, the current temperature state
  • the SRN is transmitted, the value of the checksum CRC of the data calculated using a specific calculation formula for confirming that these data are transmitted correctly is transmitted, and finally the bit string STP of communication end is transmitted.
  • the control device can determine whether or not the data has been correctly received by comparing the checksum value calculated from the received data using a specific calculation formula with the received checksum value.
  • the control device sets the operation speed HzN sent from the inverter of the number stored in the volatile memory 1005 as the speed change operation pump as the current operation speed HzV of the speed change operation pump to the volatile memory 1101 and the load current value AMN. Are stored in the volatile memory 1102 as the current load current value AMV of the variable speed operation pump.
  • FIG. 7 shows an example of communication data transmitted from the control device to the inverter via the communication / control lines 50-1, 50-2 and 50-3.
  • the control device transmits a bit string STA for starting communication.
  • a checksum CRC value of data calculated using a specific calculation formula for confirmation is transmitted, and finally a bit string STP for communication termination is transmitted.
  • the inverter can determine whether or not the data has been correctly received by comparing the checksum value calculated from the received data using a specific calculation formula with the received checksum value.
  • the inverter stops the motor.
  • the operation / stop instruction DRC receives an instruction for speed change operation (speed control) such as 1 or 3
  • speed control speed control
  • the inverter changes the rotation speed of the motor so that the current discharge side pressure DPN matches the target discharge side pressure HS.
  • the operation / stop instruction DRC receives a constant speed operation instruction such as 2 or 4, the inverter operates the motor at the maximum operation speeds N2A and N3A corresponding to the number of units operated.
  • FIG. 8 is a main control flow of this embodiment.
  • FIG. 8 is divided into FIGS. 8A and 8B for the sake of space, it is continuous with reference numerals A and B.
  • FIG. 8A and FIG. 8B are collectively described as FIG.
  • step 100 each control parameter is read / written as an initialization process.
  • step 101 communication is performed from the control device to each inverter.
  • the inverter receives the communication content and changes the operation / stop state.
  • each inverter communicates with the control device.
  • the control device receives the communication contents, grasps the current operation speed, load current value, and temperature state of each inverter, and stores them in the corresponding number of the volatile memory.
  • 120 pump operation start confirmation processing is performed in 120 steps.
  • step 121 it is confirmed whether or not the one-unit operation start condition is satisfied. If it is satisfied, in step 122, the control device sets the current number of pumps to be one and stores it in the volatile memory 1010. , 101 step is returned. If the one-device operation start condition is not satisfied in step 121, the process returns to step 101 without doing anything.
  • step 141 it is confirmed whether the parallel operation start condition is satisfied. If it is satisfied, the current number of pumps is increased by 1 in step 142, stored in the volatile memory 1010, and the process returns to step 101. .
  • step 141 If the operation start condition is not satisfied in step 141, the number of operating pumps is confirmed in step 143. If the number of operating units is 1, 150 pumps stop operation confirmation processing is performed. In step 151, it is confirmed whether or not the condition for stopping one unit is satisfied. If it is satisfied, in step 152, the control device sets the current number of pumps to zero and stores it in the volatile memory 1010. , 101 step is returned. If the stop start condition for one vehicle is not satisfied in step 151, the process returns to step 101 without doing anything.
  • step 161 it is confirmed whether or not the operation stop condition is satisfied. If the operation stop condition is satisfied, the current pump operation number is reduced by 1 in step 162, stored in the volatile memory 1010, and the process returns to step 101. If the operation start condition is not satisfied in step 161, the process returns to step 101 without doing anything.
  • step 200 the control device confirms the high-temperature motor / inverter SRP stored in the volatile memory 1007. If SRP is 0, there is no motor or inverter in a high temperature state. If SRP is 0, the process proceeds to step 210.
  • step 210 the current discharge-side pressure DPN of the water supply device stored in the volatile memory 1000 is confirmed, and stored in advance in the DPN and the non-volatile memory 3011. It compares with the discharge side pressure Pon which the water supply apparatus which starts is operating.
  • step 221 When DPN is Pon or more, the operation start condition for one unit is not satisfied in step 221 and the process proceeds to step 121 in FIG. If DPN is less than Pon, the pump number PNO to be operated next stored in the volatile memory 1006 at 212 step is stored in the volatile memory 1005 as the pump VNO to be shifted, and then the step 222 is performed. move on.
  • step 201 If the SRP is not 0 in 200 steps (there is a high-temperature motor or inverter), is the cooling fan operating independently of the operation of the motor or inverter provided in the water supply device in step 201 stopped? If the cooling fan is stopped, operation of the cooling fan is started in step 202, and the process proceeds to step 203. If the cooling fan is operating in step 201, the process proceeds to step 203. In step 203, the pump number that is higher than the SRP value is determined, and the pump number that is in the high temperature state is stored in the volatile memory 1005 as the pump VNO that performs variable speed operation.
  • step 222 the operation start condition is established, and in step 223, the operation of the pump that performs the speed change operation stored in VNO is started.
  • step 224 the pump number to be operated next to the volatile memory 1006 is changed. It updates to the pump of the number next to the pump in operation, and proceeds to step 121 in FIG.
  • DPN is compared with the target pressure HsN with respect to the current water amount of the water supply device stored in the volatile memory 1009 at 300 steps.
  • the arithmetic processing unit of the inverter instructs the power conversion unit to decelerate in step 301, and in step 302, the power conversion device reduces the command frequency to the motor to reduce the operating speed. Proceed to step 140 in step 8.
  • the operation processing unit of the inverter instructs the power conversion unit to accelerate in step 303, and in step 304, the power conversion device increases the command frequency to the motor and accelerates the operation speed. Go to step 140.
  • FIG. 11 is divided into FIGS. 11A and 11B for the sake of space, but is continuous with reference numerals A, B, and C.
  • FIG. 11A and FIG. 11B are described together as FIG.
  • the control device confirms the stopped pump number from the pump number RNO during speed change / constant speed operation stored in the volatile memory 1004, and further selects the motor or inverter in a high temperature state from SRP. Check.
  • the current load current value AMV of the variable speed operation pump stored in the volatile memory 1102 in step 410 and the nonvolatile memory are stored in advance.
  • the load current value at which the parallel operation is started is compared.
  • the value A2A is compared.
  • DPN is compared with the parallel operation start pressure stored in advance in the nonvolatile memory in step 411.
  • step 413 a parallel start timer (timer 1) described later is stopped, and the process proceeds to step 421.
  • step 421 the parallel operation start condition is not satisfied, and the process proceeds to step 141 in FIG.
  • HzV is compared with the parallel start speed stored in advance in the nonvolatile memory.
  • the process proceeds to step 413, a parallel start timer (timer 1) described later is stopped, and the process proceeds to step 421.
  • the parallel operation start condition is not satisfied, and the process proceeds to step 141 in FIG.
  • step 414 If HzV is equal to or higher than the parallel start operation speed, the state of the parallel start timer (timer 1) is confirmed in step 414. If the parallel start timer is stopped, the parallel start timer is counted and the nonvolatile memory 2101 The time TM1 until the start of parallel storage stored in the address is stored in the volatile memory 1201 as the remaining time TN1 of the timer 1. In step 415, the timer 1 starts to count down the remaining time TN1, and then proceeds to step 421. In step 421, the parallel operation start condition is not satisfied, and the process proceeds to step 141 in FIG.
  • step 416 If the parallel start timer is not stopped in step 414, it is checked in step 416 whether timer 1 is counting, and if it is counting, the process proceeds to step 421. In step 421, the parallel operation start condition is not satisfied, and the process proceeds to step 141 in FIG. If the count is over and the time is up, the process proceeds to step 422.
  • step 401 If there is a high-temperature motor or inverter in the pump that is stopped in 400 steps, whether or not the cooling fan that operates independently of the operation of the motor or inverter provided in the water supply device in step 401 is stopped If the cooling fan is stopped, operation of the cooling fan is started in step 402, and the process proceeds to step 403. If the cooling fan is operating in step 401, the process proceeds to step 403. In step 403, the pump number that is stopped and in a high temperature state is determined from the values of RNO and SRP, and the stopped pump number that is in a high temperature state is stored in the volatile memory 1006 as the pump PNO to be operated next. Then go to step 422.
  • the parallel operation start condition is established in step 422, the constant speed (constant speed) operation of the next pump stored in PNO is started in step 423, and the operation after the volatile memory 1006 is started in step 424.
  • the pump number to be performed is selected from the stopped pump numbers, updated to that number, and proceeds to step 141 in FIG.
  • the SRP is confirmed in 500 steps.
  • SRP is 1 or more (there is a high-temperature motor or inverter)
  • the process proceeds to step 511. If the SRP is 0 in 500 steps (there is no high-temperature motor or inverter), is a cooling fan operating independently of the operation of the motor or inverter provided in the water supply device in step 501 being in operation? If the cooling fan is in operation, the cooling fan operation is stopped in step 502 and the process proceeds to step 511. That is, if none of the plurality of electric motors or inverters is in a high temperature state, the cooling fan is stopped to save energy.
  • step 511 the DPN is compared with the target pressure P0 in the deadline state stored in advance in the non-volatile memory 3013. If the DPN is less than P0, the process proceeds to step 513, and a one-stop timer (timer 3) described later is stopped, and the process proceeds to step 521.
  • the DPN is equal to or higher than P0, the process proceeds to step 512, and the HzV is compared with the minimum operating speed N1D when operating with one unit stored in the nonvolatile memory 3030.
  • HzV is N1D or more, the process proceeds to step 513, and a one-stop timer (timer 3) described later is stopped, and the process proceeds to step 521.
  • step 521 the condition for stopping the operation of one vehicle is not satisfied, and the flow proceeds to step 151 in FIG.
  • step 514 the status of the single unit stop timer (timer 3) is confirmed in step 514. If the single unit stop timer is stopped, the single unit stop timer is counted, and the nonvolatile memory 2103 The time TM3 until the stop of one unit stored in the address is stored in the volatile memory 1203 as the remaining time TN3 of the timer 3. In step 515, the timer 3 starts counting down the remaining time TN3, and proceeds to step 521. In step 521, the parallel operation start condition is not satisfied, and the process proceeds to step 151 in FIG.
  • step 516 If the one-stop timer is not stopped in step 514, it is checked in step 516 whether timer 3 is counting. If it is counting, the process proceeds to step 521. In step 521, the condition for stopping the operation of one vehicle is not satisfied, and the flow proceeds to step 151 in FIG. If the count is over and the time is up, the process proceeds to step 522.
  • step 522 the operation stop condition for one unit is established.
  • step 523 the operation of the pump during the speed change operation stored in VNO is stopped, and the process proceeds to step 151 in FIG.
  • the SRP is confirmed in 600 steps.
  • SRP is 1 or more
  • the process proceeds to step 610. If SRP is 0 in 600 steps, it is checked in step 601 whether or not the cooling fan operating independently of the operation of the electric motor or inverter provided in the water supply device is in operation. If it is in the middle, the operation of the cooling fan is stopped in step 602, and the process proceeds to step 610.
  • step 610 AMV is compared with the load current value for stopping parallel operation stored in advance in the nonvolatile memory.
  • DPN is compared with the parallel operation stop pressure stored in advance in the nonvolatile memory in step 611.
  • HzV is compared with the parallel stop speed stored in advance in the nonvolatile memory in step 612. .
  • the process proceeds to step 613, a parallel start timer (timer 1) described later is stopped, and the process proceeds to step 621.
  • the parallel operation stop condition is not satisfied, and the process proceeds to step 161 in FIG.
  • step 614 the state of the parallel stop timer (timer 2) is checked in step 614. If the parallel stop timer is stopped, the parallel stop timer is counted and the nonvolatile memory 2102 The time TM2 until the parallel stop stored in the address is stored in the volatile memory 1202 as the remaining time TN2 of the timer 2. In step 615, the countdown of the remaining time TN2 of the timer 2 is started, and the process proceeds to step 621. In step 621, the parallel operation stop condition is not satisfied, and the process proceeds to step 161 in FIG.
  • step 614 If the parallel stop timer is not stopped in step 614, it is checked in step 616 whether timer 2 is counting, and if it is counting, the process proceeds to step 621. In step 621, the parallel operation stop condition is not satisfied, and the process proceeds to step 161 in FIG. If the count is over and the time is up, the process proceeds to step 622.
  • step 622 the parallel operation stop condition is satisfied, in step 623, the operation of the pump during the speed change operation stored in VNO is stopped, and the pump next to the pump number to be stopped in step 624 (pump in constant speed operation) Is stored as a pump for shifting operation, and the pump for shifting operation during constant speed operation is started in 625 step as shifting operation, and the operation proceeds to step 161 in FIG.
  • the inverter is attached to a part of the housing of the electric motor, and the temperature detector provided in the inverter is used to measure the housing temperature of the plurality of electric motors or the plurality of inverters. The temperature is detected, and when the motor or inverter that is operating exceeds a predetermined temperature, an operation instruction is issued to the inverter that controls the motor that is not operating. Further, when the stopped motor exceeds a predetermined temperature, an operation instruction is issued to the inverter that controls the motor.
  • the control device can pump the pump even if the supply water pressure does not decrease or the load current value does not exceed the rated current value. It is possible to achieve load distribution by additional operation.
  • the second embodiment when the stopped motor is in a high temperature state, an operation instruction is issued to the inverter that controls the stopped motor that exceeds a predetermined temperature, and the motor is rotated to interlock with the motor.
  • This is a cooling fan that operates as a cooling fan.
  • the second embodiment is characterized in that when the stopped motor or inverter exceeds a predetermined temperature, no operation instruction is issued to the motor or inverter exceeding the predetermined temperature. .
  • issuing an operation instruction to an electric motor that has become hot during operation may further increase the temperature of the electric motor.
  • issuing the operation instruction may further increase the temperature of the inverter.
  • Example 2 will be described with reference to the drawings.
  • the structure, the data content of the storage unit, and the communication data content are the same as in the first embodiment as shown in FIGS.
  • FIG. 8 which is the main control flow
  • FIG. 10 explaining the details of the pressure control processing
  • FIG. 12 explaining the details of the single pump operation stop confirmation processing
  • the parallel operation stop confirmation processing FIG. 13 for explaining the details is the same as that of the first embodiment, and a description thereof will be omitted.
  • step 120-step pump operation start confirmation process of step 120 in FIG. 8 in the main control flow in the second embodiment will be described with reference to FIG.
  • the current discharge-side pressure DPN of the water supply device stored at address volatile memory 1000 is confirmed in step 210-2, and the water supply device stored in advance at DPN and nonvolatile memory 3011 operates.
  • the discharge side pressure Pon to be started is compared.
  • step 211-2 If the DPN is equal to or greater than Pon, the operation start condition is not satisfied in 221-2 step, and the process proceeds to 121 step. If DPN is less than Pon, it is checked in step 211-2 whether the pump to be operated next is in a high temperature state. If it is not in a high temperature state, it is stored in the volatile memory 1006 in step 212-2. The stored pump number PNO to be operated next is stored in the volatile memory 1005 as the pump VNO to be shifted, and the process proceeds to step 222-2.
  • the pump number to be shifted in step 213-3 is selected from pumps that are not in a high temperature state, updated to that number, and in step 222-2 move on.
  • step 222-2 the condition for starting one unit is established.
  • step 223-2 the operation of the pump that performs variable speed operation stored in VNO is started.
  • step 224-2 the operation after the volatile memory 1006 is started.
  • the pump number to be performed is updated to the pump of the number next to the pump that is performing the speed change operation, and the process proceeds to step 121 in FIG.
  • FIG. 15 is divided into FIG. 15A and FIG. 15B for the sake of space, but is continuous with reference signs A and B.
  • FIG. 15A and FIG. 15 the difference from FIG. 11 for explaining the details of the parallel operation start confirmation processing in the embodiment 1 is the 417-2 step and the 418-2 step, and the others are the same, so only the difference is shown. This will be described below.
  • step 416-2 check whether the timer is counting. If the count is over and the time is up, go to step 417-2. If the pump to be operated next in step 417-2 is not in a high temperature state. Go to step 422-2. If the pump to be operated next is in a high temperature state, the pump number to be shifted in 418-2 step is selected from the pumps that are not in the high temperature state, updated to that number, and proceeds to step 422-2. Other steps are the same as those in FIG.
  • the operation is not instructed to the motor or inverter exceeding the predetermined temperature, thereby cooling the motor or inverter.
  • the motor or inverter In the case of an electric motor that does not have a fan, it is possible to prevent the motor or inverter from being further heated by issuing an operation instruction to the motor that has become hot during operation. realizable.
  • the third embodiment is characterized in that when the operating motor or inverter exceeds a predetermined temperature, a stop instruction is not issued to the motor or inverter exceeding the predetermined temperature. Accordingly, the cooling fan that operates in conjunction with the electric motor is stopped by stopping the electric motor in a high temperature state, and the temperature in the electric motor is prevented from rising. Further, by distinguishing and controlling a pump that performs variable speed operation for performing pressure control and a pump that operates for cooling in a high temperature state, stable pressure control is performed while distributing the load.
  • Example 3 will be described with reference to the drawings.
  • the structure, the data content of the storage unit, and the communication data content are the same as in the first embodiment as shown in FIGS.
  • FIG. 8 which is the main control flow
  • FIG. 9 which explains the details of the pump start operation confirmation processing
  • FIG. 10 which explains the details of the pressure control processing
  • FIG. 11 for explaining the details of FIG. 11 is the same as that of the first embodiment, and a description thereof will be omitted.
  • FIG. 16 the points different from FIG. 12 for explaining the details of the pump stoppage confirmation process in the first embodiment are the 530-2 step, the 532-2 step, and the 533-2 step. Since they are the same, only the differences will be described below.
  • step 533-2 If the pump operating at 530-2 steps is in a high-temperature condition after the condition for stopping operation of one unit is established at 522 steps, the pump next to the pump number that is operating at 532-2 steps Is stored as a pump for shifting operation, the operation of the pump for shifting operation is started in step 533-2, and the operation proceeds to step 151 in the main control flow diagram of FIG. If the pump that has been shifted in the 530-2 step is not in a high temperature state, the operation of the pump that is in the shifted operation is stopped in the 531-2 step, and the process proceeds to the 151 step in FIG. Other steps are the same as those in FIG. Thus, the motor or inverter that exceeds the predetermined temperature and the motor or inverter that does not exceed the predetermined temperature are controlled separately. That is, pressure control (number control) is performed only with a normal pump.
  • FIG. 17 is divided into FIGS. 17A and 17B for the sake of space, but is continuous with reference numerals A and B.
  • FIG. 17A and FIG. 17 the difference from FIG. 13 for explaining the details of the parallel operation stop confirmation process in the first embodiment is the 630-2 step and the 633-2 step, and the others are the same. This will be described below.
  • step 622-2 After the parallel operation stop condition is established in step 622-2, if the pump that is shifting in 630-2 step is not in a high temperature state, the operation of the pump that is in shifting operation is stopped in step 633-2. Proceed to step 634-2. Other steps are the same as those in FIG.
  • the pump when distinguishing and controlling a pump that performs variable speed operation for performing pressure control and a pump that operates for cooling in a high temperature state, it is determined whether to stop the inverter as shown in FIG. It is good to do. In order to reduce the temperature of the motor in a high temperature state, it is desirable to reduce the rotation speed, and if the required amount of water can be supplied only by the pump for speed control, the operation is performed for cooling. In the pressure control process of FIG. 10, the pump goes from step 300 to step 302 and gradually decreases the rotation speed.
  • step 710 when a stop instruction is issued from the control device in step 710, the process proceeds to step 712. Even if there is no stop instruction from the control device at 710 step, if HzN is equal to or lower than the minimum rotation speed NMIN of the motor stored in advance in the nonvolatile memory 3003 at 711 step, the process proceeds to 712 step. In step 712, the operation of the electric motor is stopped. If HzN exceeds NMIN in step 711, the operation of the motor is continued in step 713.
  • the rotational speed decreases, the cooling efficiency of the cooling fan that operates in conjunction with the electric motor also decreases, and a sufficient cooling effect cannot be expected. Therefore, it is desirable to stop the operation of the electric motor when the pump in a high temperature state falls below a predetermined rotation speed. As described above, when the cooling effect cannot be expected, or when the cooling is sufficient and is not necessary for water supply, the operation of the electric motor is stopped.
  • the motor or inverter that is operating exceeds a predetermined temperature
  • the motor or inverter that exceeds the predetermined temperature is not instructed to stop.
  • the cooling fan that operates in conjunction with the motor stops, and the temperature inside the motor can be prevented from rising.
  • stable pressure control can be performed while distributing the load.
  • the electric motor or the inverter is operated exceeding a predetermined value so as not to be overloaded, and when the electric motor or the inverter exceeds a predetermined temperature, the electric motor or the inverter is operated to control the stopped electric motor.
  • the pumps are operated in parallel. That is, even when the load current value of the motor that is operating exceeds a predetermined value determined as the rated current value, the operation is performed until the motor that is operating exceeds a predetermined temperature.
  • the inverter that controls the electric motor does not give an instruction to decrease the rotational speed.
  • the operation instruction is not issued to the inverter that controls the motor that is not operating.
  • the rotation speed of the electric motor performing the speed control for pressure control is less than the rotation speed satisfying the discharge head in the shut-off state, and the predetermined
  • the rotation speed of the motor that exceeds the temperature is equal to or higher than the rotation speed that satisfies the discharge head in the deadline state
  • an instruction to stop the operation is sent to the inverter that controls the motor that performs speed control for pressure control. put out.
  • the inverter when the inverter gives an acceleration instruction in order to perform pressure control in step 303 in FIG. 10, the inverter exceeds the upper limit values N1A, N2A, N3A of the operation speeds in each operation number, and the pump
  • the acceleration to the maximum rotational speed NMAX of the electric motor at the non-volatile memory 3002 in consideration of efficiency and safety is permitted.
  • the limitation on the maximum rotation speed here is not to prevent the temperature rise of the motor or inverter during continuous operation, but because the efficiency decreases even if the rotation speed is increased due to the performance characteristics of the pump for each pump. In order to prevent low-efficiency operation and to consider the load on the rotational speed of the rotating shaft of the electric motor, the speed is reduced.
  • the rotational speed is set to exceed N1A, N2A, and N3A, the range in which water can be supplied by one pump is widened as shown in FIG.
  • the efficiency of the pump is increased when the pump is rotating at high speed. Therefore, the efficiency of the entire water supply apparatus is improved and the energy saving can be achieved by operating a small number of operating units at a high rotational speed.
  • the target pressures P0, P1, P2, and P3 are the same values as the target discharge side pressure HS of the water supply device, and in the case of the constant discharge pressure control, P0, P1, P2 and P3 are different values, and HS is the same as or different from any of P0, P1, P2, and P3.
  • P1 ', P2', and P3 'at the start of parallel operation are the discharge-side pressure DPN of the water supply device when the electric motor or inverter exceeds a predetermined temperature.
  • the rotational speed N2D ′ at the start of operation is preferably a rotational speed satisfying DPN (in this case, P1 ′) in the deadline state, and therefore the pump performance is a flow rate with respect to the frequency.
  • the discharge side pressure is proportional to a quadratic function
  • the current value is obtained by the following equation (1) using a pump similarity law proportional to a cubic function.
  • N2D ′ ⁇ (P2 ′ ⁇ P2) ⁇ N2D ⁇ 0.5 (1)
  • the rotational speed N3D ′ at the start of operation when the third pump is operated is obtained by the following equation (2).
  • N3D ′ ⁇ (P3 ′ ⁇ P3) ⁇ N3D ⁇ 0.5 (2)
  • the parallel operation stop condition is preferably satisfied under the following two conditions. 1. 1. When the output of a signal indicating that the electric motor exceeds a predetermined temperature is stopped and the parallel operation stop condition shown in FIG.
  • the rotational speed of the motor performing speed control for pressure control is less than the rotational speed satisfying the discharge head in the shut-off state, and the rotational speed of the motor exceeding the predetermined temperature satisfies the discharge head in the shut-off state
  • the rotation speed (HzV) is the rotation speed necessary for outputting the parallel operation stop pressure (P2 ′ in the case of two operating units, P3 ′ in the case of three operating units).
  • Lower than the parallel operation stop speed (N2D 'for 2 units, N3D' for 3 units) means that the pump operating at HzV does not contribute to water supply and does not work State. Therefore, the parallel operation is stopped when the rotation speed is lower than the parallel operation stop speed.
  • the motor or inverter is operated exceeding a predetermined value so as not to be overloaded, and the stopped motor is controlled when the motor or inverter exceeds a predetermined temperature.
  • the operation instruction is given to the inverter to be operated, and the pumps are operated in parallel. That is, even when the load current value of the motor that is operating exceeds a predetermined value determined as the rated current value, the operation is performed until the motor that is operating exceeds a predetermined temperature.
  • the inverter that controls the electric motor does not give an instruction to decrease the rotational speed. Further, until the electric motor that is operating exceeds a predetermined temperature, no operation instruction is issued to the inverter that controls the motor that is not operating.
  • the rotation speed of the electric motor performing the speed control for pressure control is less than the rotation speed satisfying the discharge head in the shut-off state, and the predetermined
  • the rotation speed of the motor that exceeds the temperature is equal to or higher than the rotation speed that satisfies the discharge head in the deadline state
  • an instruction to stop the operation is sent to the inverter that controls the motor that performs speed control for pressure control. put out.
  • the motor or inverter can be operated to the limit, the amount of water supplied per pump can be increased, and more efficient operation can be performed. . Furthermore, the maximum capability can be exhibited regardless of the installation environment.
  • the inverter is attached to a part of the housing of the electric motor, and the temperature detector provided in the inverter is used to detect the housing temperature of the plural electric motors or the temperature of the plural inverters.
  • the inverter and the electric motor may be separate, and the respective temperatures may be detected by temperature detectors provided for the inverter and the electric motor.
  • three pumps have been described as an example, the number of pumps is not limited to three, and it is obvious that the present invention can be applied to two or more water supply systems.
  • the above-described embodiments have been described in detail for easy understanding of the present invention, and are not necessarily limited to those having all the configurations described.
  • a part of the configuration of one embodiment can be replaced with the configuration of another embodiment, and the configuration of another embodiment can be added to the configuration of one embodiment.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Physics & Mathematics (AREA)
  • Thermal Sciences (AREA)
  • Control Of Non-Positive-Displacement Pumps (AREA)
  • Control Of Positive-Displacement Pumps (AREA)

Abstract

Dans le cas de dispositifs d'alimentation en eau classiques qui utilisent des pompes entraînées par de multiples moteurs, la vitesse de chacun desdits moteurs étant commandé par un onduleur, quand l'alimentation en eau à un débit élevé qui ne peut pas être assuré par une seule pompe est demandée, une pompe supplémentaire est introduite si la valeur de courant de charge d'une pompe en service est supérieure ou égale à une valeur de courant nominal, ce qui permet d'empêcher un état de surcharge du moteur et d'éviter une hausse de la température du moteur. Cependant, quand la température ambiante du moteur est élevée, le moteur finit par atteindre une température nominale même à une valeur de courant inférieure à la valeur nominale. Par contre, quand la valeur de courant nominal est légèrement inférieure, dans l'hypothèse d'une installation extérieure, la pompe ne peut pas présenter des performances suffisantes dans de nombreux environnements d'installation. Ainsi, les objectifs de la présente invention consistent à protéger un moteur dans un état de température élevée et de poursuivre une alimentation en eau stable, et la présente invention est configurée de sorte que, quand une pompe en service ou onduleur a dépassé une température prédéfinie, une commande soit envoyée à un onduleur qui commande un moteur hors-service afin de démarrer le fonctionnement du moteur. En conséquence, le moteur à l'état de température élevée est refroidi, ce qui permet d'assurer une alimentation en eau stable.
PCT/JP2013/078858 2013-10-24 2013-10-24 Dispositif d'alimentation en eau WO2015059800A1 (fr)

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