WO2015058541A1 - 一种薄膜谐振器的制作方法及装置 - Google Patents
一种薄膜谐振器的制作方法及装置 Download PDFInfo
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- WO2015058541A1 WO2015058541A1 PCT/CN2014/080442 CN2014080442W WO2015058541A1 WO 2015058541 A1 WO2015058541 A1 WO 2015058541A1 CN 2014080442 W CN2014080442 W CN 2014080442W WO 2015058541 A1 WO2015058541 A1 WO 2015058541A1
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 50
- 239000010409 thin film Substances 0.000 title claims abstract description 42
- 239000010408 film Substances 0.000 claims abstract description 238
- 238000000034 method Methods 0.000 claims abstract description 51
- 238000000427 thin-film deposition Methods 0.000 claims abstract description 18
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- 238000011156 evaluation Methods 0.000 claims description 19
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- VYPSYNLAJGMNEJ-UHFFFAOYSA-N silicon dioxide Inorganic materials O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 6
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- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 description 2
- 230000015572 biosynthetic process Effects 0.000 description 2
- PMHQVHHXPFUNSP-UHFFFAOYSA-M copper(1+);methylsulfanylmethane;bromide Chemical compound Br[Cu].CSC PMHQVHHXPFUNSP-UHFFFAOYSA-M 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 239000012467 final product Substances 0.000 description 2
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- 229910052451 lead zirconate titanate Inorganic materials 0.000 description 2
- 229910052710 silicon Inorganic materials 0.000 description 2
- 239000010703 silicon Substances 0.000 description 2
- 235000012239 silicon dioxide Nutrition 0.000 description 2
- 239000000377 silicon dioxide Substances 0.000 description 2
- 238000004088 simulation Methods 0.000 description 2
- WFKWXMTUELFFGS-UHFFFAOYSA-N tungsten Chemical compound [W] WFKWXMTUELFFGS-UHFFFAOYSA-N 0.000 description 2
- 229910052721 tungsten Inorganic materials 0.000 description 2
- 239000010937 tungsten Substances 0.000 description 2
- ZOKXTWBITQBERF-UHFFFAOYSA-N Molybdenum Chemical compound [Mo] ZOKXTWBITQBERF-UHFFFAOYSA-N 0.000 description 1
- XLOMVQKBTHCTTD-UHFFFAOYSA-N Zinc monoxide Chemical compound [Zn]=O XLOMVQKBTHCTTD-UHFFFAOYSA-N 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
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- HFGPZNIAWCZYJU-UHFFFAOYSA-N lead zirconate titanate Chemical compound [O-2].[O-2].[O-2].[O-2].[O-2].[Ti+4].[Zr+4].[Pb+2] HFGPZNIAWCZYJU-UHFFFAOYSA-N 0.000 description 1
- 239000007769 metal material Substances 0.000 description 1
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Classifications
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- H—ELECTRICITY
- H03—ELECTRONIC CIRCUITRY
- H03H—IMPEDANCE NETWORKS, e.g. RESONANT CIRCUITS; RESONATORS
- H03H9/00—Networks comprising electromechanical or electro-acoustic devices; Electromechanical resonators
- H03H9/15—Constructional features of resonators consisting of piezoelectric or electrostrictive material
- H03H9/17—Constructional features of resonators consisting of piezoelectric or electrostrictive material having a single resonator
- H03H9/171—Constructional features of resonators consisting of piezoelectric or electrostrictive material having a single resonator implemented with thin-film techniques, i.e. of the film bulk acoustic resonator [FBAR] type
- H03H9/172—Means for mounting on a substrate, i.e. means constituting the material interface confining the waves to a volume
-
- H—ELECTRICITY
- H03—ELECTRONIC CIRCUITRY
- H03H—IMPEDANCE NETWORKS, e.g. RESONANT CIRCUITS; RESONATORS
- H03H3/00—Apparatus or processes specially adapted for the manufacture of impedance networks, resonating circuits, resonators
- H03H3/007—Apparatus or processes specially adapted for the manufacture of impedance networks, resonating circuits, resonators for the manufacture of electromechanical resonators or networks
- H03H3/02—Apparatus or processes specially adapted for the manufacture of impedance networks, resonating circuits, resonators for the manufacture of electromechanical resonators or networks for the manufacture of piezoelectric or electrostrictive resonators or networks
- H03H3/04—Apparatus or processes specially adapted for the manufacture of impedance networks, resonating circuits, resonators for the manufacture of electromechanical resonators or networks for the manufacture of piezoelectric or electrostrictive resonators or networks for obtaining desired frequency or temperature coefficient
-
- H—ELECTRICITY
- H03—ELECTRONIC CIRCUITRY
- H03H—IMPEDANCE NETWORKS, e.g. RESONANT CIRCUITS; RESONATORS
- H03H9/00—Networks comprising electromechanical or electro-acoustic devices; Electromechanical resonators
- H03H9/15—Constructional features of resonators consisting of piezoelectric or electrostrictive material
- H03H9/17—Constructional features of resonators consisting of piezoelectric or electrostrictive material having a single resonator
- H03H9/171—Constructional features of resonators consisting of piezoelectric or electrostrictive material having a single resonator implemented with thin-film techniques, i.e. of the film bulk acoustic resonator [FBAR] type
-
- H—ELECTRICITY
- H03—ELECTRONIC CIRCUITRY
- H03H—IMPEDANCE NETWORKS, e.g. RESONANT CIRCUITS; RESONATORS
- H03H3/00—Apparatus or processes specially adapted for the manufacture of impedance networks, resonating circuits, resonators
- H03H3/007—Apparatus or processes specially adapted for the manufacture of impedance networks, resonating circuits, resonators for the manufacture of electromechanical resonators or networks
- H03H3/02—Apparatus or processes specially adapted for the manufacture of impedance networks, resonating circuits, resonators for the manufacture of electromechanical resonators or networks for the manufacture of piezoelectric or electrostrictive resonators or networks
- H03H2003/021—Apparatus or processes specially adapted for the manufacture of impedance networks, resonating circuits, resonators for the manufacture of electromechanical resonators or networks for the manufacture of piezoelectric or electrostrictive resonators or networks the resonators or networks being of the air-gap type
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- H03H—IMPEDANCE NETWORKS, e.g. RESONANT CIRCUITS; RESONATORS
- H03H3/00—Apparatus or processes specially adapted for the manufacture of impedance networks, resonating circuits, resonators
- H03H3/007—Apparatus or processes specially adapted for the manufacture of impedance networks, resonating circuits, resonators for the manufacture of electromechanical resonators or networks
- H03H3/02—Apparatus or processes specially adapted for the manufacture of impedance networks, resonating circuits, resonators for the manufacture of electromechanical resonators or networks for the manufacture of piezoelectric or electrostrictive resonators or networks
- H03H2003/023—Apparatus or processes specially adapted for the manufacture of impedance networks, resonating circuits, resonators for the manufacture of electromechanical resonators or networks for the manufacture of piezoelectric or electrostrictive resonators or networks the resonators or networks being of the membrane type
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- H—ELECTRICITY
- H03—ELECTRONIC CIRCUITRY
- H03H—IMPEDANCE NETWORKS, e.g. RESONANT CIRCUITS; RESONATORS
- H03H3/00—Apparatus or processes specially adapted for the manufacture of impedance networks, resonating circuits, resonators
- H03H3/007—Apparatus or processes specially adapted for the manufacture of impedance networks, resonating circuits, resonators for the manufacture of electromechanical resonators or networks
- H03H3/02—Apparatus or processes specially adapted for the manufacture of impedance networks, resonating circuits, resonators for the manufacture of electromechanical resonators or networks for the manufacture of piezoelectric or electrostrictive resonators or networks
- H03H2003/025—Apparatus or processes specially adapted for the manufacture of impedance networks, resonating circuits, resonators for the manufacture of electromechanical resonators or networks for the manufacture of piezoelectric or electrostrictive resonators or networks the resonators or networks comprising an acoustic mirror
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- H—ELECTRICITY
- H03—ELECTRONIC CIRCUITRY
- H03H—IMPEDANCE NETWORKS, e.g. RESONANT CIRCUITS; RESONATORS
- H03H3/00—Apparatus or processes specially adapted for the manufacture of impedance networks, resonating circuits, resonators
- H03H3/007—Apparatus or processes specially adapted for the manufacture of impedance networks, resonating circuits, resonators for the manufacture of electromechanical resonators or networks
- H03H3/02—Apparatus or processes specially adapted for the manufacture of impedance networks, resonating circuits, resonators for the manufacture of electromechanical resonators or networks for the manufacture of piezoelectric or electrostrictive resonators or networks
- H03H3/04—Apparatus or processes specially adapted for the manufacture of impedance networks, resonating circuits, resonators for the manufacture of electromechanical resonators or networks for the manufacture of piezoelectric or electrostrictive resonators or networks for obtaining desired frequency or temperature coefficient
- H03H2003/0414—Resonance frequency
- H03H2003/0421—Modification of the thickness of an element
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- H03H3/00—Apparatus or processes specially adapted for the manufacture of impedance networks, resonating circuits, resonators
- H03H3/007—Apparatus or processes specially adapted for the manufacture of impedance networks, resonating circuits, resonators for the manufacture of electromechanical resonators or networks
- H03H3/02—Apparatus or processes specially adapted for the manufacture of impedance networks, resonating circuits, resonators for the manufacture of electromechanical resonators or networks for the manufacture of piezoelectric or electrostrictive resonators or networks
- H03H3/04—Apparatus or processes specially adapted for the manufacture of impedance networks, resonating circuits, resonators for the manufacture of electromechanical resonators or networks for the manufacture of piezoelectric or electrostrictive resonators or networks for obtaining desired frequency or temperature coefficient
- H03H2003/0414—Resonance frequency
- H03H2003/0421—Modification of the thickness of an element
- H03H2003/0428—Modification of the thickness of an element of an electrode
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- H03H—IMPEDANCE NETWORKS, e.g. RESONANT CIRCUITS; RESONATORS
- H03H3/00—Apparatus or processes specially adapted for the manufacture of impedance networks, resonating circuits, resonators
- H03H3/007—Apparatus or processes specially adapted for the manufacture of impedance networks, resonating circuits, resonators for the manufacture of electromechanical resonators or networks
- H03H3/02—Apparatus or processes specially adapted for the manufacture of impedance networks, resonating circuits, resonators for the manufacture of electromechanical resonators or networks for the manufacture of piezoelectric or electrostrictive resonators or networks
- H03H3/04—Apparatus or processes specially adapted for the manufacture of impedance networks, resonating circuits, resonators for the manufacture of electromechanical resonators or networks for the manufacture of piezoelectric or electrostrictive resonators or networks for obtaining desired frequency or temperature coefficient
- H03H2003/0414—Resonance frequency
- H03H2003/0421—Modification of the thickness of an element
- H03H2003/0435—Modification of the thickness of an element of a piezoelectric layer
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- H03H3/00—Apparatus or processes specially adapted for the manufacture of impedance networks, resonating circuits, resonators
- H03H3/007—Apparatus or processes specially adapted for the manufacture of impedance networks, resonating circuits, resonators for the manufacture of electromechanical resonators or networks
- H03H3/02—Apparatus or processes specially adapted for the manufacture of impedance networks, resonating circuits, resonators for the manufacture of electromechanical resonators or networks for the manufacture of piezoelectric or electrostrictive resonators or networks
- H03H3/04—Apparatus or processes specially adapted for the manufacture of impedance networks, resonating circuits, resonators for the manufacture of electromechanical resonators or networks for the manufacture of piezoelectric or electrostrictive resonators or networks for obtaining desired frequency or temperature coefficient
- H03H2003/0414—Resonance frequency
- H03H2003/0421—Modification of the thickness of an element
- H03H2003/0442—Modification of the thickness of an element of a non-piezoelectric layer
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- H03H3/00—Apparatus or processes specially adapted for the manufacture of impedance networks, resonating circuits, resonators
- H03H3/007—Apparatus or processes specially adapted for the manufacture of impedance networks, resonating circuits, resonators for the manufacture of electromechanical resonators or networks
- H03H3/02—Apparatus or processes specially adapted for the manufacture of impedance networks, resonating circuits, resonators for the manufacture of electromechanical resonators or networks for the manufacture of piezoelectric or electrostrictive resonators or networks
- H03H3/04—Apparatus or processes specially adapted for the manufacture of impedance networks, resonating circuits, resonators for the manufacture of electromechanical resonators or networks for the manufacture of piezoelectric or electrostrictive resonators or networks for obtaining desired frequency or temperature coefficient
- H03H2003/0414—Resonance frequency
- H03H2003/0471—Resonance frequency of a plurality of resonators at different frequencies
Definitions
- the present invention relates to the field of electronic technologies, and in particular, to a method and an apparatus for fabricating a thin film resonator.
- a thin film piezoelectric bulk acoustic resonator made by longitudinal resonance of a piezoelectric film in a thickness direction has become a viable surface acoustic wave device and a quartz crystal resonator in terms of mobile communication and high-speed serial data applications.
- the RF front-end bulk acoustic wave piezoelectric filter/duplexer provides superior filtering characteristics such as low insertion loss, steep transition band, large power capacity, and strong anti-static discharge (ESD) capability.
- CMOS complementary metal-oxide-semiconductor
- 1 is a cross-sectional view of a bulk acoustic wave resonator in which a base cavity is used as an acoustic reflection structure, and sound waves are well reflected at the interface between the bottom electrode and the air in the cavity.
- 2 is a cross-sectional view of a bulk acoustic wave resonator in which a Bragg reflection layer is used as an acoustic reflection structure, and a high- and low-acoustic impedance material provides a sound wave reflection effect that is weaker than a cavity-type reflection structure, but a Bragg reflection layer is easy to manufacture. And the structure is stable.
- a filter composed of a film bulk acoustic piezoelectric resonator is usually composed of two or more resonators having different resonant frequencies.
- Figure 4 shows an example of a topology of a filter composed of a thin film piezoelectric bulk acoustic resonator.
- the parallel resonators 2, 4 are compared to the series resonator 1.
- 3,5 is a certain frequency.
- a well-known method for adjusting the resonant frequency of a thin film piezoelectric bulk acoustic resonator is to change the electrode mass by adjusting the thickness of the electrode, thereby generating a mass loading effect such that the resonant frequency of the resonator changes.
- the desired resonant frequency offset can be produced by depositing a thickness of mass loading layer on a given resonator, and the relationship between the frequency offset and the increased mass loading layer thickness can be calculated by the model.
- the deposition of the film especially for the deposition of a relatively large film, is inevitably subject to thickness errors, which are usually deposited in the film deposition monitoring of the product.
- the frequency of the final product can meet the design requirements, and the thickness of the film to be deposited next will be Make compensation.
- the thickness of all the layers on the acoustic reflection structure has a large or small effect on the resonant frequency of the resonator. Due to the different acoustic transmission characteristics of different layers, the thickness of the layers is changed after the thickness ratio of the layers is changed. It is often impossible to make the resonator reach the originally designed resonance frequency offset. Therefore, the resonator that has undergone the film thickness compensation cannot produce the ideal frequency offset under the original mass loading layer thickness, and thus the bandwidth and the pass of the filter. Band performance does not meet the requirements, affecting the yield of the product.
- an embodiment of the present invention provides a method for fabricating a thin film resonator, comprising the steps of: detecting a thickness of each film layer that has been deposited; and determining when the detected film thickness is not within a standard thickness range; Whether the mass loading layer has been deposited, if not, selecting an undeposited film layer for thickness compensation, and calculating a mass loading layer required to generate the target frequency offset based on the compensated film layer thickness and the target frequency offset
- the thickness of the standard is determined by the target frequency of the resonator and the process throughput; subsequent film deposition is performed according to the compensated undeposited film thickness and the recalculated thickness of the mass loading layer.
- the method further includes: when the mass loading layer has been deposited, selecting different undeposited film layers for thickness compensation while ensuring that the fundamental frequency of the resonator is constant, determining the influence on the frequency offset With minimal film thickness compensation, subsequent film deposition is performed in accordance with a defined film thickness compensation.
- the step of selecting different undeposited film layers for thickness compensation and determining the film thickness compensation having the least influence on the frequency offset includes: performing thickness compensation on each undeposited film layer; calculating each undeposited layer The film layer is subjected to thickness compensation and corresponding frequency offset; The compensated corresponding frequency offsets of each undeposited film layer are compared with the target frequency offset to determine the film thickness compensation with the smallest deviation from the target frequency offset.
- the subsequent film deposition according to the determined film thickness compensation further includes: evaluating the determined film thickness compensation, when the evaluation result satisfies the preset In the case of the film, subsequent film deposition is carried out in accordance with the determined film thickness compensation. Determining the determined film thickness compensation, when the evaluation result satisfies the production requirement, the step of performing subsequent film deposition according to the determined film thickness compensation comprises: evaluating whether the minimum deviation from the target frequency offset is correct The performance of the filter has a significant effect, if not, a predetermined condition is met, the subsequent film deposition is performed in accordance with the determined film thickness compensation; the filter consists of at least two of the resonators.
- the apparatus for fabricating a thin film resonator further includes a detecting module, a determining module, a processing module, and a thin film deposition module.
- the detecting module is configured to detect each of the deposited a thickness of the film layer; the determining module is configured to determine whether the mass loading layer has been deposited when the detected film layer thickness is not within the standard thickness range; and the processing module is configured to determine whether the determining module is negative or not
- the thickness of the mass loading layer required to generate the target frequency offset is calculated according to the compensated film layer thickness and the target frequency offset;
- the target frequency of the resonator and the process throughput are determined;
- the thin film deposition module is configured to perform subsequent thin film deposition in accordance with the compensated undeposited film thickness and the recalculated thickness of the mass loading layer.
- the processing module is further configured to: when the determining module determines to be YES, select different undeposited film layers for thickness compensation while ensuring that the fundamental frequency of the resonator is constant, and determine the least influence on the frequency offset.
- Film thickness compensation the thin film deposition module is further configured to perform subsequent film deposition in accordance with a determined film thickness compensation.
- the processing module is configured to simulate thickness compensation of each undeposited film layer, and calculate a corresponding frequency offset of each undeposited film layer after thickness compensation, and correspondingly compensate each undeposited film layer The frequency offset is compared to the target frequency offset to determine the film thickness compensation that minimizes the deviation from the target frequency offset.
- the apparatus further includes: an evaluation module; the evaluation module is configured to determine the film before performing subsequent film deposition according to the determined film thickness compensation after determining the film thickness compensation that has the least influence on the frequency offset The layer thickness compensation is evaluated, and when the evaluation result satisfies the preset condition, the thin film deposition module is notified to perform subsequent film deposition according to the determined film thickness compensation.
- the evaluation module is configured to evaluate whether the minimum deviation from the target frequency offset has a significant influence on the performance of the filter, and if not, satisfying the preset condition, notifying the thin film deposition module to compensate according to the determined film thickness Subsequent thin film deposition is performed; the filter consists of at least two of the resonators.
- the beneficial effects of the embodiments of the present invention are as follows:
- the embodiments of the present invention provide a method and a device for fabricating a thin film resonator, which can accurately generate a required frequency offset and improve the yield of the product.
- the manufacturing method of the embodiment of the present invention includes: detecting the thickness of each film layer that has been deposited; determining whether the mass loading layer has been deposited when the detected film layer thickness is not within the standard thickness range, and if not, selecting the undeposited layer
- the film layer is subjected to thickness compensation, and the thickness of the mass loading layer required to generate the target frequency offset is calculated according to the compensated film thickness and the target frequency offset;
- the standard thickness range is generated by the target frequency of the resonator and the process Capacity determination; subsequent film deposition according to the compensated undeposited film thickness and the recalculated thickness of the mass loading layer;
- the manufacturing method of the embodiment of the present invention can be used when a certain film thickness exceeds the formulation In the standard case, the thickness of the
- FIG. 1 is a schematic structural view of a thin film piezoelectric bulk acoustic resonator with a cavity on a substrate as an acoustic reflection structure
- FIG. 2 is a thin film piezoelectric acoustic resonance using a Bragg reflection layer as an acoustic reflection structure.
- Figure 3 is a schematic diagram of the impedance frequency of a thin film piezoelectric bulk acoustic resonator; 4 is a schematic diagram of a filter topology;
- FIG. 1 is a schematic structural view of a thin film piezoelectric bulk acoustic resonator with a cavity on a substrate as an acoustic reflection structure
- FIG. 2 is a thin film piezoelectric acoustic resonance using a Bragg reflection layer as an acoustic reflection structure.
- FIG. 5 is a schematic flowchart of a method for fabricating a thin film resonator according to Embodiment 1 of the present invention
- FIG. 6 is a schematic diagram of a thin film piezoelectric body acoustic wave according to Embodiment 1 of the present invention
- FIG. 7 is a schematic flow chart of a method for fabricating another thin film resonator according to Embodiment 1 of the present invention
- FIG. 8 is a schematic structural diagram of a thin film piezoelectric bulk acoustic resonator according to Embodiment 2 of the present invention
- FIG. 9 is a schematic flow chart of a method for fabricating a thin film piezoelectric bulk acoustic resonator according to a second embodiment of the present invention
- FIG. 10 is a schematic structural view of a thin film piezoelectric bulk acoustic resonator according to Embodiment 3 of the present invention
- 11 is a schematic flow chart of a method for fabricating a film piezoelectric bulk acoustic resonator according to a third embodiment of the present invention
- FIG. 12 is a schematic structural diagram of a device for fabricating a thin film resonator according to a fourth embodiment of the present invention
- Embodiment 1 As shown in FIG. 5, this embodiment provides a method for fabricating a thin film resonator, comprising the following steps: Step 501: Detecting the thickness of each film layer that has been deposited; Step 502: When detecting the film When the layer thickness is not within the standard thickness range, it is judged whether the mass loading layer has been deposited, and if not, step 503 is performed, and if so, step 505 is performed.
- Step 503 selecting an undeposited film layer for thickness compensation, and calculating a thickness of the mass loading layer required to generate the target frequency offset according to the compensated film layer thickness and the target frequency offset; the standard thickness range is determined by The target frequency of the resonator and the process capacity are determined; Step 504: performing subsequent film deposition according to the compensated undeposited film thickness and the recalculated thickness of the mass loading layer; Step 505: Adopt other remedies.
- the manufacturing method of the embodiment can re-calculate the thickness of the mass loading layer under the condition that the overall frequency of the resonator does not deviate from the target value when a certain film thickness exceeds the established standard during the manufacturing process, In order to accurately generate the required frequency offset on the designated resonator, the method does not need to add an additional process, and the manufacturing method of the embodiment of the invention can save the product yield while saving the product yield compared with the prior art. production cost.
- the medium standard thickness range of this embodiment is determined by the target frequency, and may be further determined by the tradeoff between the process capability and the frequency requirement accuracy of the product. As shown in FIG.
- the thin film piezoelectric bulk acoustic resonator manufactured by the manufacturing method of the embodiment wherein the film layer S may be a Bragg reflection layer which is formed by separating the substrate and the high and low acoustic impedance materials.
- the structure of the composition may also be a structure composed of a substrate and a sacrificial layer material. After the sacrificial layer material is removed, an air cavity structure is formed under the bottom electrode to provide excellent sound wave reflection efficiency.
- the substrate may be silicon, and the high and low acoustic impedance materials may be tungsten (W) and silicon dioxide (SiO 2 ) or other materials having a large acoustic impedance ratio, respectively.
- the sacrificial layer can be a silica silica glass (PSG) or other readily removable material.
- a film layer B which must include a bottom metal electrode, and may also include other film layers, such as a temperature compensation layer formed of SiO 2 , a mass loading layer configured to produce a frequency offset, and the like.
- the film layer B is a piezoelectric layer P which may be formed of aluminum nitride (A1N), zinc oxide (ZnO) or lead zirconate titanate (PZT) or other suitable piezoelectric material.
- a film layer T which must include a top metal electrode, and may also include a temperature compensation layer formed of SiO 2 , a mass loading layer formed to generate a frequency shift, a surface passivation layer to prevent oxidation of the device, and the like.
- the bottom electrode and the top electrode may be made of molybdenum (Mo), tungsten (W) or other metal materials, and the mass loading layer for generating a certain frequency offset may be made of the same material as the top electrode, or different materials may be used as needed.
- a mass loading layer M for generating the desired frequency offset is located in one of the film layer groups T or B, defining a frequency offset of fl-f2.
- the manufacturing method of this embodiment further includes: when depositing the mass loading layer, selecting different undeposited film layers for thickness compensation while ensuring that the fundamental frequency of the resonator is constant, determining frequency offset The film thickness compensation with the least impact is removed, and subsequent film deposition is performed in accordance with the determined film thickness compensation. As shown in FIG.
- the manufacturing method of this embodiment may include: Step 701: detecting the thickness of each film layer that has been deposited on-line; Step 702: The detected film layer thickness is not within the standard thickness range; Step 703: Determine whether the quality loading layer has been deposited, and if yes, perform step 704; if no, perform step 706; Step 704: select different if the fundamental frequency of the resonator is unchanged The deposited film layer is thickness compensated to determine the film thickness compensation that has the least influence on the frequency offset; Step 705: Perform subsequent film deposition according to the determined film thickness compensation; Step 706: Select the undeposited film layer Thickness compensation, calculating a thickness of the mass loading layer required to generate the target frequency offset according to the compensated film thickness and the target frequency offset; the standard thickness range is determined by the target frequency of the resonator and the process capability Decision 707: Subsequent thin film deposition is performed in accordance with the compensated undeposited film thickness and the recalculated thickness of the mass loading layer.
- the subsequent film layer is not simulated by the model, and the fundamental frequency of the resonator is maintained.
- the thickness of the film with the least influence on the frequency offset is selected, and the influence of the film thickness compensation on the frequency offset is minimized within an allowable range.
- step 704 of the embodiment different undeposited film layers are selected for thickness compensation, and the specific process of determining the film thickness compensation with the least influence on the frequency offset may include: simulating each undeposited film layer Thickness compensation; calculate the corresponding frequency offset of each undeposited film layer after thickness compensation; compare the corresponding frequency offset of each undeposited film layer with the target frequency offset to determine the target frequency Film thickness compensation with minimal offset deviation.
- the method further includes: evaluating the determined film thickness compensation, and performing the subsequent film according to the determined film thickness compensation when the evaluation result satisfies the preset condition. Deposit.
- Step 901 Monitor the online film thickness measurement data of the product and compare it with the standard, and find the deposited film.
- the layer thickness is not within the thickness of the standard film layer.
- the frequency of the resonator is affected by the thickness of the film on all acoustically reflective structures, so it is necessary to perform on-line inspection of the thickness of each layer of film.
- On-line inspection can be performed by directly measuring the thickness of a film thickness tester such as a step meter, an ellipsometer, or the like, or by attaching an additional monitor piece.
- the thickness range of the standard film layer in this embodiment is determined by the trade-off between the process capability and the frequency requirement accuracy of the product. If the on-line detection film thickness is found to exceed the standard film thickness range, some solutions must be taken.
- rework can be performed or some unconventional processes can be added to adjust the film thickness of the layer to within the standard, but this increases the manufacturing process, thereby not only increasing the manufacturing cost but also causing some instability factors to affect the final product. Yield. Since the resonant frequency of the thin film piezoelectric bulk acoustic resonator is affected by the thickness of all the layers on the acoustically reflective structure, a preferred solution is to adjust the thickness of the film to be made so that the final device resonant frequency returns to within the standard. For example, in the present embodiment, it is assumed that the thickness of the bottom electrode is set to 3000 ⁇ 100 A.
- the thickness of the bottom electrode produced is found to be 3200 A, which is beyond the standard, so that the film thickness compensation of the subsequent film layer is required.
- Step 902 In the case where the mass loading layer is not deposited, the subsequent undeposited film layer is selected for thickness compensation based on the target frequency.
- a piezoelectric layer, a top electrode or other film layer having an influence on frequency can be selected.
- the thickness of the selected subsequent film compensation is recalculated by substituting the target frequency and the thickness of the deposited film into the model.
- the top electrode is selected for film thickness compensation, and the original top electrode is designed to have a thickness of 3000 A.
- the model is calculated to ensure that the thickness of the top electrode is reduced by 200 A, that is, the thickness of the top electrode after compensation. It is 2800A.
- Step 903 Substituting a new film thickness into the model, recalculating the film thickness of the mass loading layer required to produce the specified frequency offset. For example, in this embodiment, the difference between the mass filter layer and the resonator having the mass load layer in the same filter is required, that is, the frequency offset is equal to 20 MHz, and when the thickness of the top and bottom electrodes is 3000 A, the mass loading layer is The thickness is designed to be 300 A. Adjusted top electrode thickness 2800A and original mass loading layer thickness 300 A Substituting the model calculation yields an actual frequency offset of 22 MHz.
- Step 904 depositing the film according to the thickness of the re-calculated subsequent film layer and the thickness of the mass loading layer.
- the fundamental frequency and frequency offset of the resonator produced is in accordance with the required frequency. Thereby, a filter structure based on a film bulk acoustic wave piezoelectric resonator with satisfactory performance can be obtained.
- Third Embodiment In the present embodiment, a method of fabricating a thin film resonator of the first embodiment will be described by taking a thin film piezoelectric bulk acoustic resonator as shown in FIG.
- Step 1111 Monitor the online film thickness measurement data of the product and compare it with the standard, and find the deposited film. The layer thickness is not within the thickness of the standard film layer.
- the film thickness compensation for the subsequent film layer is required to increase the final device fundamental frequency fl to meet the design requirements without adding additional process steps.
- the mass loading layer is formed at the lower portion of the bottom electrode.
- the film thickness monitoring found that the bottom electrode thickness was 3200A, which exceeded the monitoring standard of 3000 ⁇ 100A. Therefore, it is necessary to perform film thickness compensation on the subsequent film layer;
- Step 1112 When the mass loading layer is formed before the film thickness exceeding the standard is formed, thickness compensation is performed on the subsequent different film layers, so that the device fundamental frequency fl remains unchanged, and The frequency offset corresponding to the compensation of different layers is calculated by the model.
- the compensated thickness can be calculated by substituting the base frequency fl and the thickness of the film layer with the deviation into the model. For example, in the present embodiment, in the case where fl is constant and the thickness of the bottom electrode is 3200 A, if the thickness of the top electrode is kept constant, the thickness of the piezoelectric layer P needs to be adjusted from 10000 A of the previous design to 9600 A, and thus the resulting The frequency offset is changed from 20MHz of design to 19MHz; if the thickness of the piezoelectric layer is kept constant, the thickness of the top electrode T needs to be adjusted to 2800A from the previously designed 3000A, and the resulting frequency offset is changed from 20MHz to 18MHz. . Step 1113: Select the layer compensation that has the least effect on the frequency offset.
- the frequency offset generated by the piezoelectric layer thickness compensation is deviated from the design value of 20 MHz by 1 MHz, and the frequency offset generated by the top electrode thickness compensation is deviated by 2 MHz from the design value of 20 MHz. Therefore, the subsequent film formation is selected by the piezoelectric layer thickness compensation.
- Step 1114 further evaluate the film compensation with the least influence on the frequency offset, and when the evaluation result meets the design or fabrication requirements, perform subsequent film deposition according to the determined film thickness compensation; when the evaluation result does not satisfy the design or Other remedies are used when making the request.
- the selected frequency offset and the target frequency offset (design value) produce a 1MHz error that does not have a significant impact on the filter performance, which can meet the design requirements, so the piezoelectric layer is reduced to 9600A, film thickness compensation with the same thickness of the top electrode for subsequent film formation.
- the thickness of the layer in the process of manufacturing the resonator, when the thickness of the layer is exceeded, the thickness of the layer is beyond the established standard, and the unprocessed subsequent layer is simulated by the model, and the resonator is maintained.
- the fundamental frequency is constant, the thickness of the film with the least influence on the frequency offset is selected, and the influence of the film thickness compensation on the frequency offset is minimized within an allowable range.
- the embodiment provides a thin film resonator manufacturing apparatus, including: a detecting module, a determining module, a processing module, and a thin film deposition module; and the detecting module is configured to detect that the film has been deposited.
- the thickness of each film layer is configured to determine whether the mass loading layer has been deposited when the detected film layer thickness is not within the standard thickness range; and the processing module is configured to determine whether the determining module is
- the thickness of the mass loading layer required to generate the target frequency offset is calculated according to the compensated film layer thickness and the target frequency offset; the standard thickness range Determined by the target frequency of the resonator and process throughput; the thin film deposition module is configured to perform subsequent thin film deposition in accordance with the compensated undeposited film thickness and the recalculated thickness of the mass loading layer.
- the processing module is further configured to: when the determining module determines to be YES, select different undeposited film layers for thickness compensation, and determine a film thickness compensation that has the least influence on the frequency offset; the thin film deposition module It is also arranged to perform subsequent film deposition in accordance with the determined film thickness compensation.
- the processing module is configured to simulate thickness compensation of each undeposited film layer, calculate a corresponding frequency offset of each undeposited film layer after thickness compensation, and pass each undeposited film layer The corresponding frequency offset after compensation is compared with the target frequency offset to determine the film thickness compensation with the smallest deviation from the target frequency offset. As shown in FIG.
- the apparatus of this embodiment further includes: an evaluation module; the evaluation module is configured to perform subsequent compensation according to the determined film thickness compensation after determining the film thickness compensation that has the least influence on the frequency offset The determined film thickness compensation is evaluated prior to film deposition, and when the evaluation result satisfies the preset condition, the film deposition module is notified to perform subsequent film deposition in accordance with the determined film thickness compensation.
- the evaluation module is configured to evaluate whether a minimum deviation from the target frequency offset has a significant influence on the performance of the filter, and if not, satisfying a preset condition, notifying the thin film deposition module according to the determined film Layer thickness compensation for subsequent film deposition; the filter consists of at least two of said resonators.
- the manufacturing apparatus of the embodiment can re-calculate the thickness of the unloaded layer when the film thickness of a certain layer exceeds the established standard during the manufacturing process, and recalculate the thickness of the mass loading layer under the condition that the overall frequency of the resonator does not deviate from the target value.
- the method does not need to add an additional process, and the manufacturing apparatus of the embodiment of the invention can save the product yield while saving the product yield compared with the prior art. production cost.
- the unprocessed subsequent film layer is simulated by the model, and the resonance is maintained.
- the fundamental frequency of the device is constant, the thickness of the film with the least influence on the frequency offset is selected, and the influence of the film thickness compensation on the frequency offset is minimized within an allowable range.
- the invention relates to the field of electronic technology, and the manufacturing method comprises: detecting the thickness of each film layer that has been deposited; determining whether the mass loading layer has been deposited when the detected film layer thickness is not within the standard thickness range, and if not, selecting The undeposited film layer is thickness compensated, and the thickness of the mass loading layer required to generate the target frequency offset is calculated according to the compensated film thickness and the target frequency offset; the standard thickness range is determined by the target frequency of the resonator and Process capacity determination; subsequent film deposition according to the compensated undeposited film thickness and the recalculated thickness of the mass loading layer; the method of the present invention can be used when a certain film thickness exceeds the formulation In the standard case, the thickness of the unformed layer is corrected, and the thickness of the mass loading layer is recalculated under the condition that the overall frequency of the resonator does not deviate from the target value, so that the required frequency offset is accurately generated on the designated resonator.
- the method does not need to add an additional process, and
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- Acoustics & Sound (AREA)
- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Piezo-Electric Or Mechanical Vibrators, Or Delay Or Filter Circuits (AREA)
- Physical Vapour Deposition (AREA)
Abstract
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EP14855594.9A EP3062441B1 (en) | 2013-10-23 | 2014-06-20 | Thin-film resonator manufacturing method and device |
KR1020167013377A KR101857379B1 (ko) | 2013-10-23 | 2014-06-20 | 박막 공진기의 제조 방법 및 장치 |
JP2016526170A JP6511675B2 (ja) | 2013-10-23 | 2014-06-20 | 薄膜共振器の製造方法及び装置 |
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CN201310501329.1 | 2013-10-23 | ||
CN201310501329.1A CN104579233B (zh) | 2013-10-23 | 2013-10-23 | 一种薄膜谐振器的制作方法及装置 |
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JP (1) | JP6511675B2 (zh) |
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Cited By (3)
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CN109951171A (zh) * | 2019-03-26 | 2019-06-28 | 深圳华远微电科技有限公司 | 薄膜体声波谐振器和滤波器的制备方法 |
CN117155321A (zh) * | 2023-11-01 | 2023-12-01 | 山东盈和电子科技有限公司 | 谐振器的生产工艺调整方法及调整系统 |
CN117879523A (zh) * | 2024-03-12 | 2024-04-12 | 华南理工大学 | 一种可调谐薄膜体声波谐振器的制备系统 |
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CN110212882B (zh) * | 2019-05-13 | 2020-08-11 | 电子科技大学 | 空腔型体声波谐振器的制备方法及空腔型体声波谐振器 |
CN111934643B (zh) * | 2020-07-13 | 2021-06-01 | 诺思(天津)微系统有限责任公司 | 压电层双侧设置质量负载的体声波谐振器、滤波器及电子设备 |
CN112039488A (zh) * | 2020-09-04 | 2020-12-04 | 中芯集成电路制造(绍兴)有限公司 | 谐振器及其形成方法、滤波器及其形成方法 |
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- 2014-06-20 JP JP2016526170A patent/JP6511675B2/ja active Active
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CN117879523A (zh) * | 2024-03-12 | 2024-04-12 | 华南理工大学 | 一种可调谐薄膜体声波谐振器的制备系统 |
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CN104579233B (zh) | 2018-12-04 |
KR101857379B1 (ko) | 2018-06-20 |
JP2016537875A (ja) | 2016-12-01 |
CN104579233A (zh) | 2015-04-29 |
EP3062441A1 (en) | 2016-08-31 |
EP3062441B1 (en) | 2019-06-05 |
JP6511675B2 (ja) | 2019-05-15 |
EP3062441A4 (en) | 2016-11-02 |
KR20160072256A (ko) | 2016-06-22 |
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