WO2015055049A1 - 一种阻燃防火贴皮硅酸钙板的加工方法 - Google Patents

一种阻燃防火贴皮硅酸钙板的加工方法 Download PDF

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Publication number
WO2015055049A1
WO2015055049A1 PCT/CN2014/085077 CN2014085077W WO2015055049A1 WO 2015055049 A1 WO2015055049 A1 WO 2015055049A1 CN 2014085077 W CN2014085077 W CN 2014085077W WO 2015055049 A1 WO2015055049 A1 WO 2015055049A1
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Prior art keywords
calcium silicate
silicate board
veneer
layer
retardant
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PCT/CN2014/085077
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English (en)
French (fr)
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袁建中
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苏州市梦里兰家具有限公司
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Publication of WO2015055049A1 publication Critical patent/WO2015055049A1/zh

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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
    • B32B37/12—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by using adhesives
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B21/00—Layered products comprising a layer of wood, e.g. wood board, veneer, wood particle board
    • B32B21/04—Layered products comprising a layer of wood, e.g. wood board, veneer, wood particle board comprising wood as the main or only constituent of a layer, which is next to another layer of the same or of a different material
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B21/00—Layered products comprising a layer of wood, e.g. wood board, veneer, wood particle board
    • B32B21/14—Layered products comprising a layer of wood, e.g. wood board, veneer, wood particle board comprising wood board or veneer
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00—Properties of the layers or laminate
    • B32B2307/30—Properties of the layers or laminate having particular thermal properties
    • B32B2307/306—Resistant to heat
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00—Properties of the layers or laminate
    • B32B2307/30—Properties of the layers or laminate having particular thermal properties
    • B32B2307/306—Resistant to heat
    • B32B2307/3065—Flame resistant or retardant, fire resistant or retardant
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2317/00—Animal or vegetable based
    • B32B2317/16—Wood, e.g. woodboard, fibreboard, woodchips
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2419/00—Buildings or parts thereof
    • B32B2419/04—Tiles for floors or walls
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2471/00—Floor coverings
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2479/00—Furniture
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2607/00—Walls, panels
    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
    • E04F15/00—Flooring
    • E04F15/02—Flooring or floor layers composed of a number of similar elements
    • E04F15/04—Flooring or floor layers composed of a number of similar elements only of wood or with a top layer of wood, e.g. with wooden or metal connecting members
    • E04F15/041—Flooring or floor layers composed of a number of similar elements only of wood or with a top layer of wood, e.g. with wooden or metal connecting members with a top layer of wood in combination with a lower layer of other material
    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
    • E04F2290/00—Specially adapted covering, lining or flooring elements not otherwise provided for
    • E04F2290/04—Specially adapted covering, lining or flooring elements not otherwise provided for for insulation or surface protection, e.g. against noise, impact or fire
    • E04F2290/045—Specially adapted covering, lining or flooring elements not otherwise provided for for insulation or surface protection, e.g. against noise, impact or fire against fire

Definitions

  • the present invention relates to the field of building materials, and more particularly to a method for processing a flame retardant fireproof skinned calcium silicate board.
  • Calcium silicate board is made of organic and inorganic materials such as siliceous, calcareous materials and fibers through a series of production process, pressure, high temperature, high pressure steaming and special technology. It has long service life, safety and environmental protection. Widely used in interior and exterior walls, ceilings, road sound insulation (sound absorption) barriers, industrial panels and ceilings, pouring walls, composite wall panels, exterior and exterior insulation panels, inorganic pre-coated decorative panels Industrial fireproof insulation boards, etc., are ideal low-carbon energy-saving and green materials. And the calcium silicate board has excellent water and fire resistance and sound insulation properties.
  • the traditional calcium silicate board is often limited to the above ceilings, partition walls, etc. due to its own characteristics and appearance. It cannot replace the original MDF in the fields of furniture, flooring, cabinets, etc.
  • the furniture is made of MDF and other materials. It can not withstand the defects of blisters, flammable, difficult to relocate, and prolong the probability of deformation. It is difficult to control the excessive formaldehyde and damage personal health.
  • the furniture is expensive, on the other hand, it is expensive. Consumption of forest and tree resources affects the ecological environment.
  • the calcium silicate board can be laminated with wood to make a material with beautiful appearance and fireproof and soundproof function, it will be upgraded to the furniture industry in the field of furniture, floor and cabinet light, but due to the calcium silicate board.
  • wood and wood There are two different properties of wood and wood. The thermal expansion and contraction are very different. It is difficult to make them permanently seamlessly combined by ordinary methods, and it is easy to crack and separate under heat.
  • the object of the present invention is to provide a flame-retardant fireproof skin-adhesive calcium silicate board processing method with beautiful appearance, good fire-retardant and fire-proof performance, good waterproof performance and low cost raw materials. .
  • a method for processing a flame retardant fireproof skinned calcium silicate board comprising the following steps:
  • the calcium silicate board and the veneer are arranged as veneer according to the first layer and the third layer material, and the second layer material is discharged into the hot press in the order of the calcium silicate board;
  • the trimming machine is used to trim the blank board, and the excess veneer is cut off and smoothed to obtain the finished product.
  • the veneer is an anvil veneer.
  • the calcium silicate board comprises the following components in terms of mass percentage: 30-60% of siliceous material, 20-40% of calcareous material, 20-30% of reinforcing fiber.
  • the siliceous material is a mixture of quartz powder having a mass ratio of 1: 1:2 and a mixture of fly ash and ordinary silicate cement.
  • the calcium material is a mixture of quicklime and coal slag having a mass ratio of 1:3.
  • the invention provides a method for processing a fire-retardant fireproof skin-adhesive calcium silicate board, wherein the calcium silicate board and the veneer are made of veneer according to the first layer and the third layer of material, and the second layer of material is calcium silicate board.
  • the order is discharged into a hot press, and the adhesive mixture prepared by mixing the unsaturated resin and the cellulose wool is subjected to a curing and hot pressing process to seamlessly bond the first layer of veneer and the third layer of veneer to the second layer.
  • the calcium silicate board with the veneer on both sides adheres to the high-quality performance of the calcium silicate board flame retardant, fireproof, energy saving and environmental protection.
  • the surface material of the veneer increases the beauty of the whole calcium silicate board. Sexual, easy to shape, can be applied to furniture, flooring, cabinets and other fields, with waterproof, flame retardant, non-deformable, easy to move and other functions, and low cost of production, effectively prevent the defects of formaldehyde in traditional furniture.
  • Figure 1 is a process flow diagram of the present invention.
  • FIG. 1 Please refer to FIG. 1 for a method for processing a flame-retardant fireproof skin-adhesive calcium silicate board, comprising the following steps:
  • the calcium silicate board and the veneer are first as the rootstock according to the first layer and the third layer, and the second layer is discharged into the hot press in the order of the calcium silicate board;
  • the trimming machine is used to trim the blank board, and the excess rootstock is cut off and smoothed to obtain the finished product.
  • the calcium silicate board comprises the following components according to the mass percentage: 30% siliceous material, 40% calcareous material, 30% reinforcing fiber; the siliceous material has a mass ratio of 1:1:2 A mixture of quartz powder, fly ash, and ordinary Portland cement, the calcium material being a mixture of quicklime and coal slag in a mass ratio of 1:3.
  • FIG. 1 Please refer to FIG. 1 for a method for processing a flame-retardant fireproof skin-adhesive calcium silicate board, comprising the following steps:
  • the calcium silicate board and the veneer are first as the rootstock according to the first layer and the third layer, and the second layer is discharged into the hot press in the order of the calcium silicate board;
  • the trimming machine is used to trim the blank board, and the excess rootstock is cut off and smoothed to obtain the finished product.
  • the calcium silicate board comprises the following components according to the mass percentage: 60% of siliceous material, 20% of calcareous material, 20% of reinforcing fiber; the siliceous material has a mass ratio of 1:1:2 A mixture of quartz powder, fly ash, and ordinary Portland cement, the calcium material being a mixture of quicklime and coal slag in a mass ratio of 1:3.
  • the calcium silicate board and the veneer are first as the rootstock according to the first layer and the third layer, and the second layer is discharged into the hot press in the order of the calcium silicate board;
  • the trimming machine is used to trim the blank board, and the excess rootstock is cut off and smoothed to obtain the finished product.
  • the calcium silicate board comprises the following components according to the mass percentage: 45% siliceous material, 30% calcareous material, 25% reinforcing fiber; the siliceous material has a mass ratio of 1:1:2 Quartz powder, pulverized coal A mixture of ash and ordinary Portland cement, the calcium material being a mixture of quicklime and coal slag having a mass ratio of 1:3.
  • the calcium silicate board made by the processing method of the fire-retardant fire-proof skin-sliced calcium silicate board of the above-mentioned Embodiment 1-3 of the present invention is made into a desk furniture and sent to the Suzhou Product Quality Supervision and Inspection Institute, according to GB/T3324 -2008 "General technical conditions for wooden furniture" for testing, the specific results are shown in the following table:
  • the furniture made of calcium silicate board made by the method for processing the fire-retardant fire-proof skin-sliced calcium silicate board conforms to the national standard, and on the one hand, the calcium silicate is adhered to.
  • the surface material of the veneer increases the aesthetics of the whole calcium silicate board, and is easy to shape. It can be applied to furniture, flooring, cabinets, etc. It is waterproof, flame retardant and not easily deformed. It is easy to relocate and other functions, and the production cost is low, effectively preventing the defects of formaldehyde in traditional furniture.

Abstract

本发明提供的一种阻燃防火贴皮硅酸钙板的加工方法，将硅酸钙板和木皮按照第一层和第三层材料为木皮，第二层材料为硅酸钙板的顺序排入热压机，采用不饱和树脂和纤维素棉混合制成的粘合剂混合物经过固化热压的处理工艺将第一层木皮与第三层木皮分别无缝粘合于第二层硅酸钙板的两面，两面粘合了木皮的硅酸钙板一方面秉承了硅酸钙板阻燃防火节能环保的优质性能，另一方面木皮的表面材质增加了整个硅酸钙板的美观性，易造型，可应用于家具、地板、橱柜等领域，具有防水、阻燃、不易变形、易搬迁等多种功能，且制作成本低廉，有效预防传统家具的甲醛超标等缺陷。

Description

一种阻燃防火贴皮硅酸钙板的加工方法 技术领域
本发明涉及建筑材料领域，尤其是涉及一种阻燃防火贴皮硅酸钙板的加工方 法。
背景技术
硅酸钙板是采用硅质、钙质材料和纤维等有机、无机材料经过一系列生产工 艺成型、加压、高温、高压蒸养和特殊技术处理而成的， 使用寿命长， 安全环保， 被广泛应用于各类建筑物的内外墙体、 吊顶、 道路隔声（吸声）屏障、 工业用板 及顶棚、 浇筑墙、 复合墙板的面板、 外墙内外保温板、 无机预涂印装饰板、 工业 防火绝缘用板等， 是理想的低碳节能、 绿色环保材料。 且硅酸钙板具有优良的防 水防火和隔音性能。
但是传统的硅酸钙板由于其本身特性以及外观等方面原因往往仅限于应用 于以上吊顶、 隔墙等领域， 无法替代原有的密度板应用于家具、 地板、 橱柜等领 域， 现有的板材家具采用密度板等材料制成， 有经不起水泡、 易燃， 不易搬迁， 变形概率突出等缺点， 且对甲醛超标不易控制， 损害人身健康， 而实木家具一方 面价格贵， 另一方面大量消耗森林树木资源， 影响生态环境。
若能将硅酸钙板与木材进行贴合制作成具有美观和防火隔音功能一体的材 料， 应用到家具、 地板、 橱柜灯领域， 将是一种家具行业的升级换代， 但是由于 硅酸钙板和木材两种不同特性的物质，热胀冷缩差异很大，采用普通的方法很难 将其永久的无缝贴合在一起， 容易在受热情况下发生裂缝， 分离的情况。
因此， 需要一种新的技术解决上述问题。
发明内容
发明目的： 为解决现有技术的不足， 本发明的目的在于提供一种外观美观、 阻燃防火性能佳、防水性能好， 原料低价易得的阻燃防火贴皮硅酸钙板的加工方 法。
技术方案： 为达到上述目的， 本发明是通过以下的技术方案来实现的： 一种阻燃防火贴皮硅酸钙板的加工方法， 包括以下步骤：
( 1 ) 首先将硅酸钙板和木皮按照第一层和第三层材料为木皮， 第二层材料 为硅酸钙板的顺序排入热压机；
(2)配制粘合剂混合物， 将不饱和树脂和纤维素棉以 10:1-10:7的质量比进 行混合后注入恒温热压机中硅酸钙板和木皮的间隙， 进行固化处理 12-25min， 处理温度为 110-130°C、 压力为 8-13KPa， 达到硅酸钙板的冷热收缩幅度均衡； ( 3 ) 使用恒温热压机进行胶贴处理后， 按照 l-2°C/min 的速度进行降温至 55-65°C后出模得到毛坯板；
(4)采用轨道修边机对毛坯板进行修边处理， 切除多余的木皮， 打磨平整， 得到成品。
更为优选的， 所述木皮为砧木皮。
更为优选的， 所述硅酸钙板按照质量百分比包括如下组分： 30-60%的硅质 材料、 20-40%的钙质材料、 20-30%的增强纤维。
更为优选的， 所述硅质材料为质量比为 1: 1:2的石英粉、 粉煤灰已经普通硅 酸盐水泥的混合物。
更为优选的， 所述钙质材料为质量比为 1:3的生石灰与煤炉渣的混合物。 有益效果： 本发明提供的一种阻燃防火贴皮硅酸钙板的加工方法，将硅酸钙 板和木皮按照第一层和第三层材料为木皮，第二层材料为硅酸钙板的顺序排入热 压机，采用不饱和树脂和纤维素棉混合制成的粘合剂混合物经过固化热压的处理 工艺将第一层木皮与第三层木皮分别无缝粘合于第二层硅酸钙板的两面，两面粘 合了木皮的硅酸钙板一方面秉承了硅酸钙板阻燃防火节能环保的优质性能，另一 方面木皮的表面材质增加了整个硅酸钙板的美观性， 易造型， 可应用于家具、地 板、 橱柜等领域， 具有防水、 阻燃、 不易变形、 易搬迁等多种功能， 且制作成本 低廉， 有效预防传统家具的甲醛超标等缺陷。
附图说明
图 1为本发明的工艺流程图。
具体实施方式
以下结合具体实施例对本发明作具体的介绍。
实施例 1 :
请结合图 1所示， 一种阻燃防火贴皮硅酸钙板的加工方法， 包括以下步骤：
( 1 ) 首先将硅酸钙板和木皮按照第一层和第三层材料为砧木皮， 第二层材 料为硅酸钙板的顺序排入热压机；
(2)配制粘合剂混合物， 将不饱和树脂和纤维素棉以 10: 1的质量比进行混 合后注入恒温热压机中硅酸钙板和木皮的间隙， 进行固化处理 12min， 处理温度 为 110°C、 压力为 8KPa， 达到硅酸钙板的冷热收缩幅度均衡；
( 3 ) 使用热压机进行胶贴处理后， 按照 rC/min的速度进行降温至 55°C后 出模得到毛坯板；
(4) 采用轨道修边机对毛坯板进行修边处理， 切除多余的砧木皮， 打磨平 整， 得到成品。 其中， 所述硅酸钙板按照质量百分比包括如下组分： 30%的硅质材料、 40% 的钙质材料、 30%的增强纤维； 所述硅质材料为质量比为 1:1:2的石英粉、 粉煤 灰以及普通硅酸盐水泥的混合物， 所述钙质材料为质量比为 1:3的生石灰与煤炉 渣的混合物。
实施例 2:
请结合图 1所示， 一种阻燃防火贴皮硅酸钙板的加工方法， 包括以下步骤：
( 1 ) 首先将硅酸钙板和木皮按照第一层和第三层材料为砧木皮， 第二层材 料为硅酸钙板的顺序排入热压机；
(2)配制粘合剂混合物， 将不饱和树脂和纤维素棉以 10:7的质量比进行混 合后注入恒温热压机中硅酸钙板和木皮的间隙， 进行固化处理 25min， 处理温度 为 130°C、 压力为 13KPa， 达到硅酸钙板的冷热收缩幅度均衡；
(3 )使用恒温热压机进行胶贴处理后，按照 2°C/min的速度进行降温至 65°C 后出模得到毛坯板；
(4) 采用轨道修边机对毛坯板进行修边处理， 切除多余的砧木皮， 打磨平 整， 得到成品。
其中， 所述硅酸钙板按照质量百分比包括如下组分： 60%的硅质材料、 20% 的钙质材料、 20%的增强纤维； 所述硅质材料为质量比为 1:1:2的石英粉、 粉煤 灰以及普通硅酸盐水泥的混合物， 所述钙质材料为质量比为 1:3的生石灰与煤炉 渣的混合物。
实施例 3:
请结合图 1所示，请结合图 1所示，一种阻燃防火贴皮硅酸钙板的加工方法， 包括以下步骤：
( 1 ) 首先将硅酸钙板和木皮按照第一层和第三层材料为砧木皮， 第二层材 料为硅酸钙板的顺序排入热压机；
(2)配制粘合剂混合物， 将不饱和树脂和纤维素棉以 10:3的质量比进行混 合后注入恒温热压机中硅酸钙板和木皮的间隙， 进行固化处理 18min， 处理温度 为 120°C、 压力为 10KPa， 达到硅酸钙板的冷热收缩幅度均衡；
(3 ) 使用恒温热压机进行胶贴处理后， 按照 1.5°C/min 的速度进行降温至 6CTC后出模得到毛坯板；
(4) 采用轨道修边机对毛坯板进行修边处理， 切除多余的砧木皮， 打磨平 整， 得到成品。
其中， 所述硅酸钙板按照质量百分比包括如下组分： 45%的硅质材料、 30% 的钙质材料、 25%的增强纤维； 所述硅质材料为质量比为 1:1:2的石英粉、 粉煤 灰以及普通硅酸盐水泥的混合物， 所述钙质材料为质量比为 1:3的生石灰与煤炉 渣的混合物。
采用本发明上述实施例 1-3的一种阻燃防火贴皮硅酸钙板的加工方法制成的 硅酸钙板制成办公桌家具送检苏州市产品质量监督检验所，依据 GB/T3324-2008 《木家具通用技术条件》 进行检测， 具体结果如下表所示：
Figure imgf000006_0001
从上表可以看出，本发明一种阻燃防火贴皮硅酸钙板的加工方法制成的硅酸 钙板制成的家具各项指标均符合国家标准，且一方面秉承了硅酸钙板阻燃防火节 能环保的优质性能， 另一方面木皮的表面材质增加了整个硅酸钙板的美观性， 易 造型， 可应用于家具、 地板、 橱柜等领域， 具有防水、 阻燃、 不易变形、 易搬迁 等多种功能， 且制作成本低廉， 有效预防传统家具的甲醛超标等缺陷。
应当指出， 以上具体实施方式仅用于说明本发明而不用于限制本发明的范 围，在阅读了本发明之后，本领域技术人员对本发明的各种等价形式的修改均落 于本申请所附权利要求所限定的范围。

Claims

权 利 要 求 书
1、 一种阻燃防火贴皮硅酸钙板的加工方法， 其特征在于包括以下步骤：
( 1 ) 首先将硅酸钙板和木皮按照第一层和第三层材料为木皮， 第二层材料 为硅酸钙板的顺序排入热压机；
(2)配制粘合剂混合物， 将不饱和树脂和纤维素棉以 10:1-10:7的质量比进 行混合后注入恒温热压机中硅酸钙板和木皮的间隙， 进行固化处理 12-25min， 处理温度为 110-130°C、 压力为 8-13KPa， 达到硅酸钙板的冷热收缩幅度均衡；
(3 ) 使用恒温热压机进行胶贴处理后， 按照 l-2°C/min 的速度进行降温至 55-65°C后出模得到毛坯板；
(4)采用轨道修边机对毛坯板进行修边处理， 切除多余的木皮， 打磨平整， 得到成品。
2、 根据权利要求 1所述的一种阻燃防火贴皮硅酸钙板的加工方法， 其特征 在于： 所述木皮为砧木皮。
3、 根据权利要求 1所述的一种阻燃防火贴皮硅酸钙板的加工方法， 其特征 在于：所述硅酸钙板按照质量百分比包括如下组分： 30-60%的硅质材料、 20-40% 的钙质材料、 20-30%的增强纤维。
4、 根据权利要求 3所述的一种阻燃防火贴皮硅酸钙板的加工方法， 其特征 在于： 所述硅质材料为质量比为 1:1:2的石英粉、 粉煤灰已经普通硅酸盐水泥的 混合物。
5、 根据权利要求 3所述的一种阻燃防火贴皮硅酸钙板的加工方法， 其特征 在于： 所述钙质材料为质量比为 1:3的生石灰与煤炉渣的混合物。
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