WO2015024340A1 - Appareil de détection, système de remplissage de goutte-à-goutte et procédé de commande de remplissage de goutte-à-goutte - Google Patents
Appareil de détection, système de remplissage de goutte-à-goutte et procédé de commande de remplissage de goutte-à-goutte Download PDFInfo
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- WO2015024340A1 WO2015024340A1 PCT/CN2013/089493 CN2013089493W WO2015024340A1 WO 2015024340 A1 WO2015024340 A1 WO 2015024340A1 CN 2013089493 W CN2013089493 W CN 2013089493W WO 2015024340 A1 WO2015024340 A1 WO 2015024340A1
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- liquid crystal
- amount
- color filter
- array substrate
- injected
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- 238000001514 detection method Methods 0.000 title claims abstract description 39
- 238000000034 method Methods 0.000 title claims abstract description 35
- 239000004973 liquid crystal related substance Substances 0.000 claims abstract description 273
- 239000000758 substrate Substances 0.000 claims abstract description 120
- 125000006850 spacer group Chemical group 0.000 claims description 25
- 230000005484 gravity Effects 0.000 claims description 20
- 238000012545 processing Methods 0.000 claims description 18
- 230000003287 optical effect Effects 0.000 claims description 8
- 238000002347 injection Methods 0.000 claims description 2
- 239000007924 injection Substances 0.000 claims description 2
- 238000010586 diagram Methods 0.000 description 17
- 238000004519 manufacturing process Methods 0.000 description 16
- 230000008569 process Effects 0.000 description 12
- 238000004364 calculation method Methods 0.000 description 6
- 210000004027 cell Anatomy 0.000 description 6
- 230000000694 effects Effects 0.000 description 6
- 238000012360 testing method Methods 0.000 description 6
- 230000008859 change Effects 0.000 description 4
- 238000011897 real-time detection Methods 0.000 description 4
- 230000008093 supporting effect Effects 0.000 description 4
- 210000002858 crystal cell Anatomy 0.000 description 3
- 239000000243 solution Substances 0.000 description 3
- 230000002411 adverse Effects 0.000 description 2
- 238000013459 approach Methods 0.000 description 2
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- 238000007906 compression Methods 0.000 description 2
- 230000007547 defect Effects 0.000 description 2
- 230000002950 deficient Effects 0.000 description 2
- 238000013461 design Methods 0.000 description 2
- 238000005070 sampling Methods 0.000 description 2
- 238000012216 screening Methods 0.000 description 2
- 238000003860 storage Methods 0.000 description 2
- 238000004458 analytical method Methods 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 238000012937 correction Methods 0.000 description 1
- 238000009792 diffusion process Methods 0.000 description 1
- 238000006073 displacement reaction Methods 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 238000002474 experimental method Methods 0.000 description 1
- 239000010408 film Substances 0.000 description 1
- 239000011521 glass Substances 0.000 description 1
- 238000007689 inspection Methods 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 239000011159 matrix material Substances 0.000 description 1
- 230000007246 mechanism Effects 0.000 description 1
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- 230000008439 repair process Effects 0.000 description 1
- 239000000565 sealant Substances 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 239000010409 thin film Substances 0.000 description 1
- 238000012285 ultrasound imaging Methods 0.000 description 1
Classifications
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- G—PHYSICS
- G02—OPTICS
- G02F—OPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
- G02F1/00—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
- G02F1/01—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour
- G02F1/13—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour based on liquid crystals, e.g. single liquid crystal display cells
- G02F1/133—Constructional arrangements; Operation of liquid crystal cells; Circuit arrangements
- G02F1/1333—Constructional arrangements; Manufacturing methods
- G02F1/1341—Filling or closing of cells
-
- G—PHYSICS
- G02—OPTICS
- G02F—OPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
- G02F1/00—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
- G02F1/01—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour
- G02F1/13—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour based on liquid crystals, e.g. single liquid crystal display cells
- G02F1/1303—Apparatus specially adapted to the manufacture of LCDs
-
- G—PHYSICS
- G02—OPTICS
- G02F—OPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
- G02F1/00—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
- G02F1/01—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour
- G02F1/13—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour based on liquid crystals, e.g. single liquid crystal display cells
- G02F1/133—Constructional arrangements; Operation of liquid crystal cells; Circuit arrangements
- G02F1/1333—Constructional arrangements; Manufacturing methods
- G02F1/1341—Filling or closing of cells
- G02F1/13415—Drop filling process
Definitions
- the present invention relates to the field of manufacturing liquid crystal panels, and in particular to a detecting device, a liquid crystal dropping system and a liquid crystal dropping control method. Background technique
- a Thin Film Transistor Liquid Crystal Display includes an array substrate and a color filter substrate. Using liquid crystal drip (One
- the Drop Fi l l ing, 0DF) method fills a liquid crystal between an array substrate and a color filter substrate to fabricate a liquid crystal panel.
- the filling amount of the liquid crystal approaches or falls below the lower limit of the filling amount, the amount of liquid crystal between the substrates is small, and the supporting effect of the liquid crystal on the substrate is reduced, so that the array substrate and the color filter substrate are used for supporting purposes.
- the support force of the Photo Spacer (PS) increases, resulting in a larger amount of compression. In this case, if the panel is tapped or tapped by an external force, it will cause the position of the PS to shift. In addition, due to the large force of the PS, the resistance of the PS is increased at the same time, which causes the PS to fail to return to the original position quickly and effectively, eventually resulting in light leakage and white light.
- the existing control method for the liquid crystal filling amount is a manual adjustment method or a liquid crystal dropping experiment for liquid crystal amount, and then the experimental results are applied to production processing. Therefore, it will consume a lot of manpower and material resources, reduce the production efficiency of the production line, and increase the production cost.
- Embodiments of the present invention provide a detecting device, a liquid crystal dropping system, and a liquid crystal dropping control method, which can realize real-time detection and drip control of liquid crystal filling amount, thereby improving product quality, production efficiency, and production cost.
- a detecting apparatus for detecting a liquid crystal amount of a liquid crystal panel, comprising: an acquiring unit, configured to collect incident Light passing through the ordinary light and the extraordinary light formed by the liquid crystal panel to obtain a distance between the light exiting point of the ordinary light and the light exiting point of the extraordinary light, the incident light and the liquid crystal in the liquid crystal panel
- the optical axis of the molecule has a preset angle; and a processing unit configured to obtain a thickness of the liquid crystal in the liquid crystal panel according to a distance between the respective light exiting points and the preset angle, and the thickness and the The set liquid crystal level difference data is compared to obtain the amount of liquid crystal in the liquid crystal panel.
- a liquid crystal dropping system comprising: a dripping machine for injecting liquid crystal between an array substrate formed by a pair of boxes and a color filter substrate, and the array substrate and Providing a spacer between the color filter substrates; and a drip detecting device for detecting an amount of liquid crystal injected between the array substrate and the color filter substrate, so as to be according to the amount of the injected liquid crystal Adjust the liquid crystal drip.
- the drip detecting device includes the above detecting device.
- a liquid crystal dropping control method includes the steps of: injecting liquid crystal between an array substrate and a color filter substrate formed on a pair of boxes, and the array substrate and the color filter substrate A spacer is disposed therebetween; and an amount of liquid crystal injected between the array substrate and the color filter substrate is detected to adjust liquid crystal dropping according to the amount of the injected liquid crystal.
- Detecting that liquid crystal has been injected between the array substrate and the color filter substrate The step of collecting the extraordinary light and the extraordinary light formed by the incident light passing through the liquid crystal panel to obtain the distance between the light exiting point of the ordinary light and the light exiting point of the extraordinary light, the incident light And having a predetermined angle with an optical axis of the liquid crystal molecules in the liquid crystal panel; and obtaining a thickness of the liquid crystal in the liquid crystal panel according to a distance between the respective light exiting points and the preset angle, and the The thickness is compared with a preset liquid crystal level difference data to obtain the amount of liquid crystal in the liquid crystal panel.
- Embodiments of the present invention provide a detecting device, a liquid crystal dropping system, and a liquid crystal dropping control method.
- the liquid crystal drip system includes a drip chamber and a drip detecting device.
- the drip chamber drops liquid crystal between the array substrate formed by the cassette and the color filter substrate.
- the drip detecting device detects the amount of liquid crystal injected between the array substrate and the color filter substrate to adjust the liquid crystal dripping according to the amount of liquid crystal injected.
- FIG. 1 is a schematic diagram of a detecting apparatus according to an embodiment of the present invention
- FIG. 2 is a schematic structural diagram of a detecting device according to an embodiment of the present invention
- FIG. 3 is a schematic diagram of a liquid crystal birefringence according to an embodiment of the present invention
- FIG. 4 is a schematic view of a pressurization principle of a pressurizing unit according to an embodiment of the present invention
- FIG. 5 is a schematic structural view of a liquid crystal drip system according to an embodiment of the present invention
- FIG. 7 is a detailed structural diagram of a liquid crystal dropping system according to an embodiment of the present invention
- FIG. 8 is a schematic diagram of a column height calculation according to an embodiment of the present invention.
- FIG. 9 is a schematic flow chart of a liquid crystal dropping control method according to an embodiment of the present invention.
- FIG. 10 is a schematic diagram of a detecting process of a detecting device according to an embodiment of the present invention.
- FIG. 11 is a liquid crystal dropping system system according to an embodiment of the present invention. Note flow diagram; and
- FIG. 12 is a schematic diagram of a drip injection dripping process according to an embodiment of the invention. detailed description
- FIG. 1 is a schematic diagram of a detecting device 10 according to an embodiment of the invention.
- FIG. 2 is a detailed structural diagram of a detecting apparatus 10 according to an embodiment of the present invention.
- FIG. 3 is a schematic diagram of liquid crystal birefringence according to an embodiment of the invention.
- the detecting device 10 is for detecting the liquid crystal amount of the liquid crystal panel.
- detection device 10 can include acquisition unit 101 and processing unit 102.
- the collecting unit 101 is configured to collect the ordinary light 0 and the extraordinary light E formed by the incident light L passing through the liquid crystal panel 20 to obtain the distance d between the light exiting point of the ordinary light 0 and the light exiting point of the extraordinary light E.
- the incident light L has a predetermined angle ⁇ with the optical axis X of the liquid crystal molecules in the liquid crystal panel 20.
- the processing unit 102 is configured to obtain the thickness T of the liquid crystal 201 in the liquid crystal panel 20 according to the distance d between the respective light exiting points and the preset angle ⁇ , and compare the thickness ⁇ with the preset liquid crystal level difference data to obtain a liquid crystal panel.
- the amount of liquid crystal 201 is configured to obtain the amount of liquid crystal 201.
- the detecting device 10 measures the thickness ⁇ of the liquid crystal 201 injected into the liquid crystal panel 20 by the principle of birefringence of liquid crystal.
- Fig. 3 schematically shows the principle of liquid crystal birefringence.
- the incident light L when the incident light L is at an angle ⁇ to the optical axis X of the liquid crystal molecule, due to the anisotropy of the liquid crystal molecules, the incident light L can be decomposed into a bundle of ordinary light 0 and a bundle that follow the refractive index.
- the distance between the light spots generated by the two beams of light passing through the liquid crystal 201 in the liquid crystal panel 20 is d.
- the processing unit 102 can convert the distance d into the thickness T of the liquid crystal 201 by the following formula: Where ⁇ . It is the refractive index of ordinary light 0 in liquid crystal 201, and r is the refractive index of extraordinary light E in liquid crystal 201.
- FIG. 2 further shows the detailed structure of the detecting device 10.
- the acquisition unit 101 may include a polarizer 1021, a diffusion plate 1022, and an LED backlight group 1023 for providing a light source to the liquid crystal panel 20. Further, although not shown in FIG. 2, the acquisition unit 101 may further include a Charge Coupled Device (CCD) camera or an infrared camera tube for implementing the acquisition function.
- CCD Charge Coupled Device
- the operation of the acquisition unit 101 and the processing unit 102 will be described by taking a CCD camera as an example.
- the CCD camera collects the liquid crystal panel 20 in which birefringence occurs after the incident light L is irradiated, and converts the sampling result into an image signal.
- the converted image signal is transmitted to the processing unit 102.
- Unusual light 0 and extraordinary light E affect the pixel distribution, brightness, and color of the captured image.
- the processing unit 102 converts the acquired image signal into a digital signal according to the above parameters and performs various operations. Based on the distance d between the light exit point of the ordinary light 0 and the light exit point of the extraordinary light E, the thickness T of the liquid crystal 201 in the liquid crystal panel 20 can be obtained by the above calculation formula.
- the acquisition unit 101 may further include, for example, an infrared camera tube or other device having an acquisition function (for example, , ultrasound imaging equipment, etc.).
- processing unit 102 may also have an alarm function.
- the processing unit 102 can automatically perform an alarm. As a result, the detection of faults can be prompted so that the staff can perform repairs and inspections in the first place.
- the detecting device 10 may further include a detecting chamber 103 for placing the liquid crystal panel 20 to be detected, as shown in FIG.
- the surface of the detection chamber 103 is provided with a detection window 110.
- the liquid crystal panel 20 can be observed through the detection window 110.
- the detection window 110 can include a low radiation protection glass cover.
- the detecting device 10 may further include a pressurizing unit 104 for performing a pressurization process on the liquid crystal panel 20 in the detecting chamber 103.
- the liquid crystal panel 20 can be subjected to a pressure treatment so that the injected liquid crystal in the liquid crystal panel functions as a support for the liquid crystal panel.
- the liquid crystal in the liquid crystal cell is in a compressed state, which reduces the gap between the liquid crystal molecules, so as to more accurately measure the thickness of the liquid crystal, so that the pair has been injected
- the calculation of the amount of liquid crystal is more accurate.
- the pressurizing unit may include a Compressed Dry Air (CDA) jetting member 1041.
- CDA Compressed Dry Air
- a vent hole 1010 is disposed in a lower portion of the detecting chamber, and the CDA ejecting member 1041 can eject a spiral gas to form an air cushion to lift the liquid crystal panel 20, so that the respective positions of the liquid crystal panel are uniformly pressed, thereby avoiding the liquid crystal panel. Bad phenomenon due to uneven pressure.
- pressurizing unit 104 has been described by taking the CDA ejecting member 1041 as an example, the present invention is not limited thereto. Other devices capable of pressurizing the liquid crystal panel should fall within the scope of the present invention.
- the detecting device 10 may further include a temperature control unit 105 for controlling the detected temperature in the detecting chamber 103, as shown in FIG.
- the temperature control unit 105 can adjust the temperature in the detection chamber to test the liquid crystal amount of the liquid crystal panel at different temperatures.
- the temperature control unit 105 can control the temperature in the detection chamber 103 to, for example, 65 ° C, because the operating temperature of the backlight of the liquid crystal panel is about 65 ° C, so that the environment and actual operation of the liquid crystal panel under test The liquid crystal panels in the environment are close to each other to ensure more accurate test results.
- the temperature of the detection chamber can be adjusted according to different regional environmental temperatures.
- the amount of liquid crystal injected between the array substrate formed by the box and the color filter substrate can be detected, thereby performing feedback adjustment on the amount of liquid crystal to be dripped according to the amount of liquid crystal injected. Real-time detection of the amount of liquid crystal filling to optimize the production line and improve product quality.
- FIG. 5 is a schematic structural diagram of a liquid crystal dropping system according to an embodiment of the present invention. As shown in Fig. 5, the liquid crystal drip system may include a drip chamber 01 and a drip detecting device 02.
- FIG. 6 is a schematic structural diagram of a liquid crystal panel according to an embodiment of the invention.
- the drip filling machine 01 is for injecting liquid crystal between the array substrate 40 and the color filter substrate 41, and a spacer 42 is disposed between the array substrate 40 and the color filter substrate 41.
- the drip detecting device 02 is for detecting the amount of liquid crystal injected between the array substrate 40 and the color filter substrate 41 to adjust the liquid crystal dripping according to the amount of liquid crystal injected. Instillation
- the detecting device 02 can include the above-described detecting device 10.
- the drip detecting device 02 may further include a gravity spot detecting machine 11, a box thickness detecting machine 12, and/or an initial detecting machine including the column height detecting machine 13, as shown in Fig. 7.
- the gravity mark detecting machine 11 is for detecting a bad phenomenon of gravity marks based on the amount of liquid crystal injected between the array substrate 40 and the color filter substrate 41. The following is a brief description of the causes of gravity scratches.
- the liquid crystal panel of the liquid crystal display is generally in an upright state during use. Due to the gravity factor of the liquid crystal itself, the amount of liquid crystal at the bottom of the liquid crystal panel relative to other regions is large. In addition, since the operating temperature of the backlight of the liquid crystal panel is about 65 ° C, the liquid crystal in the liquid crystal panel is inflated by the influence of temperature, causing a serious change in the thickness of the cell at the bottom of the liquid crystal panel. This causes color unevenness at the bottom of the liquid crystal panel, which is called a gravity mark phenomenon. Such an undesirable phenomenon can reduce the display effect of the display device and the quality of the product.
- the gravity mark phenomenon can be detected according to the amount of liquid crystal injected between the array substrate 40 and the color filter substrate 41, thereby avoiding the adverse effect on the display effect of the display device due to the occurrence of the gravity mark phenomenon. .
- the cell thickness detecting machine 12 is for detecting the cell thickness parameter based on the amount of liquid crystal injected between the array substrate 40 and the color filter substrate 41.
- the amount of liquid crystal injected can be further detected by the box thickness parameter, thereby improving the precision of the liquid crystal dropping system.
- the initial detector is used to detect the amount of pre-injected liquid crystal between the array substrate 40 and the color filter substrate 41.
- the initial detecting machine may include a column height detecting machine 13 for detecting the height of the spacer 42 to detect the amount of liquid crystal pre-injected between the array substrate 40 and the color filter substrate 41 according to the height of the spacer 42. .
- the detection before the array of the array substrate 40 and the color filter substrate 41 can be added during the manufacturing process of the display panel, thereby screening out the array substrate having the spacers 42 that do not meet the specified threshold range, so as to reduce Defective rate.
- H is the height of the spacer, that is, the height of the column
- CG is the cell thickness of the array substrate 40 and the color filter substrate 41 after the box is closed;
- Dcf is the height difference between the color filter structure 410 on the color filter substrate 41 and the black matrix 411;
- Dtft is the step difference of the array substrate 40.
- the compensation principle of the liquid crystal amount in the liquid crystal dropping system In the process of manufacturing the liquid crystal panel by the One Drop Fill (0DF) method, the main factors affecting the change of the thickness of the cell are the total amount of the liquid crystal and the column. high. Assuming that the total amount of liquid crystal is P, the actual volume in the plane of the liquid crystal panel is Pv.
- the data of the test sample is linearly analyzed, and the actual amount of the liquid drop can make the total amount of the liquid crystal a linear equation within a certain range. Therefore, the actual volume in the plane of the LCD panel is:
- the in-plane ideal volume of the liquid crystal panel has the following formula:
- the ideal volume C * CG * E + D , where C and D are each a constant, CG is the thickness of the box, and E is the area of the enclosed area of the main sealant area.
- the target variable is the amount of fine-tuning liquid crystal to be corrected.
- the liquid crystal correction value of each liquid crystal panel can be obtained, thereby controlling the variation of the thickness of the box and avoiding the generation of gravity marks.
- FIG. 9 is a schematic flow chart of a liquid crystal dropping control method according to an embodiment of the invention.
- a liquid crystal dropping control method includes the steps of: dropping a liquid crystal between a pair of array-formed array substrates 40 and a color filter substrate 41, wherein the array substrate 40 and the color filter substrate are A spacer 42 is disposed between 41 (S101); and an amount of liquid crystal injected between the array substrate 40 and the color filter substrate 41 is detected to adjust the liquid crystal dripping according to the amount of liquid crystal injected (S102).
- the step of detecting the amount of liquid crystal injected between the array substrate 40 and the color filter substrate 41 may include:
- the ordinary light and the extraordinary light formed by the incident light passing through the liquid crystal panel are collected to obtain a distance between the light exiting point of the ordinary light and the light exiting point of the extraordinary light, and the incident light and the optical axis of the liquid crystal molecule in the liquid crystal panel have a preset clip. Angle;
- the thickness of the liquid crystal in the liquid crystal panel is obtained according to the distance between the respective light exiting points and the predetermined angle, and the thickness is compared with the preset liquid crystal level difference data to obtain the amount of liquid crystal in the liquid crystal panel.
- FIG. 10 is a schematic diagram of a detection process of a detecting apparatus according to an embodiment of the present invention. Referring to Figure 2, Figure 3, Figure 4 and Figure 10, the detection process includes the steps:
- the CDA ejecting member 1041 of the pressurizing unit 104 pressurizes the liquid crystal panel 20 in the detecting chamber 103, so that the injected liquid crystal in the liquid crystal panel 20 supports the liquid crystal panel (S203);
- the temperature control unit 105 controls the temperature in the detection chamber 103 to 65 ° C (S204); the acquisition unit 101 collects the liquid crystal panel 20 that has undergone birefringence after the incident light L is irradiated, and converts the sampling result into an image signal. Image signal is transmitted to the processing unit 102 (S205);
- the processing unit 102 converts the acquired image signal into a digital signal and performs various In the calculation, the thickness T of the liquid crystal in the liquid crystal panel 20 is obtained from the distance d between the light-emitting points, and the thickness of the liquid crystal is compared with the predetermined liquid crystal level difference data to obtain the amount of the liquid crystal 201 in the liquid crystal panel (S206).
- Embodiments of the present invention provide a liquid crystal dropping control method for real-time monitoring and drip control of a liquid crystal amount between an array substrate and a color filter substrate formed by a liquid crystal dropping system.
- the liquid crystal drip system includes a drip chamber and a drip detecting device.
- the drip chamber drops liquid crystal between the array substrate formed by the pair of boxes and the color filter substrate.
- the drip detecting device detects the amount of liquid crystal dripped to adjust the liquid crystal dripping according to the detection result. Real-time detection and drip control of liquid crystal filling amount is realized, thereby improving product quality and production efficiency, and reducing production cost.
- control method may further include the steps of: detecting a defect of the gravity mark according to the amount of liquid crystal injected between the array substrate 40 and the color filter substrate 41; and/or
- the cell thickness parameter is detected based on the amount of liquid crystal injected between the array substrate 40 and the color filter substrate 41.
- the gravity mark phenomenon can be detected according to the amount of liquid crystal injected between the array substrate 40 and the color filter substrate 41, thereby avoiding the adverse effect on the display effect of the display device due to the occurrence of the gravity spot phenomenon.
- the amount of liquid crystal injected can be further detected by the box thickness parameter, thereby improving the accuracy of the liquid crystal dropping system.
- control method may further include the step of: detecting the amount of pre-injected liquid crystal between the array substrate 40 and the color filter substrate 41 before the cassette is applied. Wherein, the amount of liquid crystal pre-injected between the array substrate and the color filter substrate is detected according to the height of the spacer.
- the initial detecting machine may include a column height detecting machine 13 for detecting the height of the spacer 42 to detect the amount of pre-injected liquid crystal between the array substrate 40 and the color filter substrate 41 in accordance with the height of the spacer 42.
- the detection before the array of the array substrate 40 and the color filter substrate 41 can be added during the manufacturing process of the display panel, thereby screening the array substrate having the spacers 42 that do not meet the specified threshold range, thereby reducing Small defect rate.
- FIG. 11 is a schematic diagram of a drip flow of a liquid crystal drip system according to an embodiment of the present invention
- FIG. 12 is a schematic diagram of a drip flow of a drip dispenser according to an embodiment of the present invention. Referring to Fig. 1 1 and Fig. 12, the linkage process between the column height detecting machine 13 and the drip chamber 01 and the working process of the drip machine 01 will be described in detail.
- the column height detecting machine 13 measures the height of the spacer substrate 40 of the array substrate 40, and determines whether the height of the spacer 42 is within a predetermined threshold (S301);
- step S301 If the result of the determination in step S301 is YES, the design value of the instillation liquid crystal amount and the height data of the compensated PS spacer 42 are subjected to data processing, and liquid crystal instillation is performed according to the compensated liquid crystal amount (S302). ;
- step S301 If the result of the determination in step S301 is negative, the array substrate 40 is subjected to the failure processing (S303);
- the liquid crystal dropping detection is performed to detect whether the amount of the pre-drop liquid crystal is correct (S304); if the determination result in the step S304 is YES, the pair of the substrate 40 and the color film substrate 41 are forwarded to the cassette (S305);
- step S304 If the result of the determination in step S304 is negative, it is detected whether the amount of the pre-drip liquid crystal passes the compensation process (S306);
- step S306 If the result of the determination in step S306 is no, the uncompensated pre-drip liquid crystal amount is compensated (S307);
- step S306 If the result of the determination in the step S306 is YES, the amount of the pre-drip liquid crystal which is excessively dripped is subjected to the defective processing (S308).
- the working process of the drip machine 01 is as follows:
- the digital-to-analog conversion (D/A) module of the dripper main control unit outputs a control signal to the corresponding servo width (S401);
- the current position of the piston is fed back by the displacement sensor, and it is judged whether the adjustment position is reached (S404);
- step S404 If the result of the determination in step S404 is YES, the new liquid crystal drip center value data is uploaded (S405); Initializing the drip part of the drip chamber to perform liquid crystal dripping (S406);
- step S404 If the decision result in the step S404 is NO, the process returns to the step S401.
- the foregoing storage medium includes: a medium that can store program codes, such as a ROM, a RAM, a magnetic disk, or an optical disk.
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- Crystallography & Structural Chemistry (AREA)
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- Optics & Photonics (AREA)
- Liquid Crystal (AREA)
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Abstract
La présente invention porte sur un appareil (10) de détection, un système de remplissage de goutte-à-goutte et un procédé de commande de remplissage de goutte-à-goutte. Le système de remplissage de goutte-à-goutte comprend une machine (01) de goutte-à-goutte et un dispositif (02) de détection de goutte. La machine (01) de goutte-à-goutte fait goutter des cristaux liquides entre un substrat (40) en réseau et un substrat (41) de film coloré qui forment une cellule ; et le dispositif (02) de détection de goutte détecte la quantité de cristaux liquides injectés entre le substrat (40) en réseau et le substrat (41) de film coloré, de telle sorte qu'une goutte de cristaux liquides est réglée selon la quantité des cristaux liquides injectés.
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
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CN201310368343.9 | 2013-08-22 | ||
CN201310368343.9A CN103454790B (zh) | 2013-08-22 | 2013-08-22 | 一种检测装置、液晶滴注系统及液晶滴注控制方法 |
Publications (1)
Publication Number | Publication Date |
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WO2015024340A1 true WO2015024340A1 (fr) | 2015-02-26 |
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CN103676244B (zh) * | 2013-12-20 | 2016-06-01 | 合肥京东方光电科技有限公司 | 一种检测隔垫物的方法、系统及装置 |
CN103885254B (zh) * | 2014-03-12 | 2017-03-01 | 京东方科技集团股份有限公司 | 液晶滴注控制系统、方法及装置 |
CN104914133B (zh) | 2015-06-19 | 2017-12-22 | 合肥京东方光电科技有限公司 | 摩擦缺陷检测装置 |
KR101775125B1 (ko) * | 2015-09-22 | 2017-09-06 | 에스엔유 프리시젼 주식회사 | 액정 주입 상태 검사방법과 액정 주입 상태 검사장치 |
CN105676548B (zh) * | 2016-04-18 | 2019-04-05 | 京东方科技集团股份有限公司 | 一种显示器液晶填充量测定的方法及装置 |
CN105739137A (zh) * | 2016-04-22 | 2016-07-06 | 京东方科技集团股份有限公司 | 液晶扩散检测设备和方法以及液晶面板制作设备 |
CN109541826B (zh) * | 2018-10-08 | 2021-04-02 | 惠科股份有限公司 | 一种查找表的制作方法、显示面板的制作方法 |
CN109407418A (zh) * | 2018-10-31 | 2019-03-01 | 张家港康得新光电材料有限公司 | 一种液晶的填充方法及系统 |
CN110081850A (zh) * | 2019-05-22 | 2019-08-02 | 成都中电熊猫显示科技有限公司 | 柱高测量方法、柱高测量装置和柱高测量系统 |
GB2587805A (en) * | 2019-09-30 | 2021-04-14 | Flexenable Ltd | Liquid crystal cell assembly |
CN111796459B (zh) * | 2020-08-14 | 2021-07-09 | 深圳市微雪电子有限公司 | lcd液晶显示装置及其制造方法 |
CN111983838A (zh) * | 2020-08-20 | 2020-11-24 | 武汉华星光电技术有限公司 | 一种显示面板及显示面板的制作方法 |
CN113552740A (zh) * | 2021-07-22 | 2021-10-26 | 信利(仁寿)高端显示科技有限公司 | 一种基于psh的设备联动方法 |
CN113848658B (zh) * | 2021-09-16 | 2023-11-14 | 信利(仁寿)高端显示科技有限公司 | 一种栅与源漏设备联动的自动排产系统及方法 |
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JP2010066666A (ja) * | 2008-09-12 | 2010-03-25 | Shibaura Mechatronics Corp | 液晶滴下装置 |
CN102053396A (zh) * | 2009-11-06 | 2011-05-11 | 复旦大学 | 一种液晶盒厚测量方法及装置 |
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CN100383645C (zh) * | 2004-07-31 | 2008-04-23 | 鸿富锦精密工业(深圳)有限公司 | 液晶显示面板的制造方法 |
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- 2013-08-22 CN CN201310368343.9A patent/CN103454790B/zh not_active Expired - Fee Related
- 2013-12-16 WO PCT/CN2013/089493 patent/WO2015024340A1/fr active Application Filing
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US5966195A (en) * | 1996-11-25 | 1999-10-12 | Meiryo Tekunika Kabushiki Kaisha | Method of determining cell thickness and twist angle parameters of liquid crystal cell |
CN1940657A (zh) * | 2005-09-28 | 2007-04-04 | Lg.菲利浦Lcd株式会社 | 液晶显示器件及其制造方法 |
JP2010066666A (ja) * | 2008-09-12 | 2010-03-25 | Shibaura Mechatronics Corp | 液晶滴下装置 |
CN102053396A (zh) * | 2009-11-06 | 2011-05-11 | 复旦大学 | 一种液晶盒厚测量方法及装置 |
CN202600307U (zh) * | 2012-06-12 | 2012-12-12 | 北京京东方光电科技有限公司 | 一种液晶显示装置 |
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CN103454790B (zh) | 2015-10-21 |
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