WO2015005007A1 - 密封装置 - Google Patents
密封装置 Download PDFInfo
- Publication number
- WO2015005007A1 WO2015005007A1 PCT/JP2014/064085 JP2014064085W WO2015005007A1 WO 2015005007 A1 WO2015005007 A1 WO 2015005007A1 JP 2014064085 W JP2014064085 W JP 2014064085W WO 2015005007 A1 WO2015005007 A1 WO 2015005007A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- tube
- intake
- sealing device
- gasket
- peripheral surface
- Prior art date
Links
- 238000007789 sealing Methods 0.000 title claims abstract description 109
- 230000002093 peripheral effect Effects 0.000 claims abstract description 71
- 230000002159 abnormal effect Effects 0.000 description 25
- 230000005489 elastic deformation Effects 0.000 description 21
- 230000000694 effects Effects 0.000 description 16
- 229920001971 elastomer Polymers 0.000 description 12
- 230000004048 modification Effects 0.000 description 12
- 238000012986 modification Methods 0.000 description 12
- 239000000463 material Substances 0.000 description 11
- 238000004519 manufacturing process Methods 0.000 description 4
- 239000011347 resin Substances 0.000 description 4
- 229920005989 resin Polymers 0.000 description 4
- 239000000853 adhesive Substances 0.000 description 3
- 230000001070 adhesive effect Effects 0.000 description 3
- 239000000806 elastomer Substances 0.000 description 3
- 239000002184 metal Substances 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- 238000000465 moulding Methods 0.000 description 2
- 125000004122 cyclic group Chemical group 0.000 description 1
- 239000013013 elastic material Substances 0.000 description 1
- 238000007650 screen-printing Methods 0.000 description 1
- 238000011144 upstream manufacturing Methods 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
Images
Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02M—SUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
- F02M35/00—Combustion-air cleaners, air intakes, intake silencers, or induction systems specially adapted for, or arranged on, internal-combustion engines
- F02M35/12—Intake silencers ; Sound modulation, transmission or amplification
- F02M35/1205—Flow throttling or guiding
- F02M35/1211—Flow throttling or guiding by using inserts in the air intake flow path, e.g. baffles, throttles or orifices; Flow guides
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02F—CYLINDERS, PISTONS OR CASINGS, FOR COMBUSTION ENGINES; ARRANGEMENTS OF SEALINGS IN COMBUSTION ENGINES
- F02F11/00—Arrangements of sealings in combustion engines
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02M—SUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
- F02M35/00—Combustion-air cleaners, air intakes, intake silencers, or induction systems specially adapted for, or arranged on, internal-combustion engines
- F02M35/10—Air intakes; Induction systems
- F02M35/10091—Air intakes; Induction systems characterised by details of intake ducts: shapes; connections; arrangements
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02M—SUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
- F02M35/00—Combustion-air cleaners, air intakes, intake silencers, or induction systems specially adapted for, or arranged on, internal-combustion engines
- F02M35/10—Air intakes; Induction systems
- F02M35/10242—Devices or means connected to or integrated into air intakes; Air intakes combined with other engine or vehicle parts
- F02M35/10262—Flow guides, obstructions, deflectors or the like
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02M—SUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
- F02M35/00—Combustion-air cleaners, air intakes, intake silencers, or induction systems specially adapted for, or arranged on, internal-combustion engines
- F02M35/12—Intake silencers ; Sound modulation, transmission or amplification
- F02M35/1205—Flow throttling or guiding
- F02M35/1216—Flow throttling or guiding by using a plurality of holes, slits, protrusions, perforations, ribs or the like; Surface structures; Turbulence generators
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02M—SUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
- F02M35/00—Combustion-air cleaners, air intakes, intake silencers, or induction systems specially adapted for, or arranged on, internal-combustion engines
- F02M35/12—Intake silencers ; Sound modulation, transmission or amplification
- F02M35/1283—Manufacturing or assembly; Connectors; Fixations
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02D—CONTROLLING COMBUSTION ENGINES
- F02D9/00—Controlling engines by throttling air or fuel-and-air induction conduits or exhaust conduits
- F02D9/08—Throttle valves specially adapted therefor; Arrangements of such valves in conduits
- F02D9/10—Throttle valves specially adapted therefor; Arrangements of such valves in conduits having pivotally-mounted flaps
- F02D9/1035—Details of the valve housing
- F02D9/104—Shaping of the flow path in the vicinity of the flap, e.g. having inserts in the housing
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02M—SUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
- F02M29/00—Apparatus for re-atomising condensed fuel or homogenising fuel-air mixture
- F02M29/04—Apparatus for re-atomising condensed fuel or homogenising fuel-air mixture having screens, gratings, baffles or the like
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02T—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
- Y02T10/00—Road transport of goods or passengers
- Y02T10/10—Internal combustion engine [ICE] based vehicles
- Y02T10/12—Improving ICE efficiencies
Definitions
- the present invention relates to a sealing device provided in an intake pipe.
- a mounting groove for mounting the gasket is provided on the end surface of the member to be sealed, and the gasket is in close contact with the side surface of the mounting groove.
- a protrusion or the like is provided. Thereby, the attitude
- the object of the present invention is not only to suppress the generation of abnormal noise by rectifying the gas flow, but also to suppress the generation of abnormal noise due to resonance between the gas flow and the pipe, and to improve the mounting workability and the gasket part.
- An object of the present invention is to provide a sealing device with excellent posture stability.
- the present invention employs the following means in order to solve the above problems.
- the sealing device of the present invention is A gasket portion made of an elastic body that seals a gap between an end face of one of the two pipes constituting the intake pipe and an end face of the other pipe, and an intake sound reduction section that reduces intake noise.
- the intake sound reduction unit is A body part that reduces the intake noise, An annular frame portion supporting the body portion; A tubular portion extending from the frame portion in the direction in which the tube extends, and fitted to the inner peripheral surface of the one tube or the other tube; A flange portion extending from the end of the cylindrical portion toward the outer peripheral surface side and disposed in a gap between the end surface of one tube and the end surface of the other tube,
- the gasket part is It is provided respectively on both surfaces of the flange portion.
- the sealing device of the present invention since the gasket portion and the intake noise reduction portion are provided, not only the sealing function but also the function of reducing the intake noise is exhibited.
- the arrangement position of the main body portion in the intake pipe can be adjusted by setting the length of the cylindrical portion in the intake sound reduction portion. Therefore, the distance from the throttle valve to the main body portion can be adjusted, and by arranging the main body portion at a position where the intake noise reduction effect is high, the intake noise reduction effect can be sufficiently exerted.
- the cylindrical portion in the intake sound reduction portion is fitted to the inner peripheral surface of one of the two tubes constituting the intake pipe or the other pipe, abnormal noise due to resonance in this fitting portion. Can be suppressed.
- the cylindrical portion of the intake noise reduction section is fitted to the inner peripheral surface of one of the two pipes constituting the intake pipe or the other pipe, the work of attaching the sealing device to the intake pipe Is easy. Furthermore, it is not necessary to provide a groove for mounting the gasket portion on the tube side, and the posture of the gasket portion can be stabilized.
- a gasket portion made of an elastic body that seals a gap between an end face of one of the two pipes constituting the intake pipe and an end face of the other pipe, and an intake sound reduction section that reduces intake noise.
- the intake sound reduction unit is A body part that reduces the intake noise, An annular frame portion supporting the body portion; A cylindrical portion extending from the frame portion in the direction in which the tube extends; An elastically deformable portion provided on the outer peripheral surface side of the cylindrical portion, being in close contact with the inner peripheral surface of the one tube or the other tube, and supporting the cylindrical portion while being positioned in the tube by an elastic repulsion force; , A flange portion extending from the end of the cylindrical portion toward the outer peripheral surface side and disposed in a gap between the end surface of one tube and the end surface of the other tube,
- the gasket part is It is provided respectively on both surfaces of the flange portion.
- the sealing device of the present invention since the gasket portion and the intake noise reduction portion are provided, not only the sealing function but also the function of reducing the intake noise is exhibited.
- the arrangement position of the main body portion in the intake pipe can be adjusted by setting the length of the cylindrical portion in the intake sound reduction portion. Therefore, the distance from the throttle valve to the main body portion can be adjusted, and by arranging the main body portion at a position where the intake noise reduction effect is high, the intake noise reduction effect can be sufficiently exerted.
- the elastically deforming portion provided on the outer peripheral surface side of the cylindrical portion in the intake sound reduction portion is in close contact with one of the two tubes constituting the intake pipe or the inner peripheral surface of the other pipe. Thus, it is possible to suppress the generation of abnormal noise due to resonance in this close contact portion.
- the elastically deforming portion since the elastically deforming portion is in close contact with the inner peripheral surface of the tube, a gap can be provided between the outer peripheral surface of the cylindrical portion and the inner peripheral surface of the tube. Therefore, coupled with the elastic deformation of the elastically deformable portion, it is not necessary to increase the dimensional accuracy of the cylindrical portion or the like. In addition, it is possible to suppress the generation of abnormal noise due to rattling between the inner peripheral surface of the pipe and the intake sound reduction unit.
- the sealing device can be mounted.
- the operation of mounting the device on the intake pipe is easy.
- the main body portion may be composed of a rectifying net portion that rectifies the gas flowing in the intake pipe.
- the main body portion is constituted by a plurality of hanging portions configured to swing according to the gas flow.
- the gas flow to be dispersed by the plurality of hanging portions.
- the plurality of hanging portions are made of a rubber-like elastic body, sound generation energy can be absorbed by the attenuation. Together, these can effectively reduce the intake noise. Further, the plurality of hanging portions are deformed in the gas flowing direction in accordance with the gas flow, and thus the gas inflow resistance can be suppressed. Therefore, the pressure loss of the sucked gas does not increase.
- At least one through hole is provided in each of the plurality of hanging portions.
- the rectifying net portion has a fine mesh in the vicinity of the center of the flow path in the intake pipe, and the mesh becomes coarser as the distance from the center increases.
- the mesh of the rectifying net portion arranged on the downstream side of the throttle valve is configured so that the vicinity of the center of the flow path in the intake pipe is fine and becomes rougher as it goes away from the vicinity of the center. For this reason, since air tends to flow in a coarse area of the mesh, the air is rectified so as to flow more in a region farther from the vicinity of the center in the intake pipe. Therefore, it is possible to suppress the merging of the air flow from the two places.
- the rectifying net portion has a mesh formed by a plurality of radial portions extending radially from the vicinity of the center of the flow path in the intake pipe and a plurality of concentric portions provided concentrically from the vicinity of the center.
- the “concentric circular portion” in the present invention includes not only a complete circular shape but also a circular arc shape such as a semicircle.
- the present invention not only the generation of abnormal noise can be suppressed by rectifying the gas flow, but also the generation of abnormal noise due to the resonance between the gas flow and the tube can be suppressed and mounted. It is possible to provide a sealing device excellent in workability and stability of the posture of the gasket portion.
- FIG. 1 is a front view of a sealing device according to Embodiment 1 of the present invention.
- FIG. 2 is a front view of the intake sound reduction unit according to the first embodiment of the present invention.
- FIG. 3 is a schematic cross-sectional view showing a state in which the sealing device according to the first embodiment of the present invention is mounted in the intake pipe.
- FIG. 4 is a front view of a sealing device according to Embodiment 2 of the present invention.
- FIG. 5 is a schematic perspective view of a sealing device according to Embodiment 2 of the present invention.
- FIG. 6 is a schematic cross-sectional view showing a state in which the sealing device according to the second embodiment of the present invention is attached in the intake pipe.
- FIG. 1 is a front view of a sealing device according to Embodiment 1 of the present invention.
- FIG. 2 is a front view of the intake sound reduction unit according to the first embodiment of the present invention.
- FIG. 3 is a schematic cross-sectional view showing a
- FIG. 7 is a schematic perspective view of a sealing device according to Embodiment 3 of the present invention.
- FIG. 8 is a schematic cross-sectional view showing a state in which the sealing device according to Embodiment 3 of the present invention is mounted in the intake pipe.
- FIG. 9 is a schematic perspective view of a sealing device according to Embodiment 4 of the present invention.
- FIG. 10 is a schematic cross-sectional view showing a state in which the sealing device according to Embodiment 4 of the present invention is attached in the intake pipe.
- FIG. 11 is a part of a schematic sectional view of a sealing device according to a modification of the present invention.
- FIG. 12 is a front view of an intake sound reduction unit according to a modification of the present invention.
- FIG. 13 is a front view of a sealing device according to a reference example of the present invention.
- FIG. 14 is a front view of an intake sound reduction unit according to a reference example of the present invention.
- FIG. 15 is a schematic cross-sectional view showing a state in which the sealing device according to the reference example of the present invention is mounted in the intake pipe.
- FIG. 16 is a front view of an intake sound reduction unit according to Modification 1 of the reference example of the present invention.
- FIG. 17 is a front view of an intake sound reduction unit according to Modification 2 of the reference example of the present invention.
- FIG. 18 is a front view showing the main body portion of the intake noise reduction unit according to the fifth embodiment of the present invention.
- FIG. 19 is a front view showing a main body portion of an intake sound reduction unit according to Embodiment 6 of the present invention.
- FIG. 20 is a front view showing the main body portion of the intake sound reduction unit according to the seventh embodiment of the present invention.
- FIG. 21 is a front view showing the main body portion of the intake sound reduction unit according to the eighth embodiment of the present invention.
- FIG. 1 is a front view of a sealing device according to Embodiment 1 of the present invention.
- FIG. 2 is a front view of the intake sound reduction unit according to the first embodiment of the present invention. That is, FIG. 2 shows a state before the gasket portion is integrally molded in the sealing device shown in FIG.
- FIG. 3 is a schematic cross-sectional view showing a state in which the sealing device according to the first embodiment of the present invention is mounted in the intake pipe.
- the sealing device shown in FIG. 3 is a cross-sectional view taken along AA in FIG.
- the sealing device 100 according to the present embodiment is provided in an intake pipe provided in an intake manifold or the like. That is, the sealing device 100 according to the present embodiment is provided at a joint portion between two pipes constituting the intake pipe.
- these two tubes are referred to as a first tube 210 and a second tube 220, respectively.
- the sealing device 100 is disposed downstream of the throttle valve 300 provided in the intake pipe in the direction in which the gas flows.
- flange portions 211 and 221 are provided at the end of the first tube 210 and the end of the second tube 220, respectively. Then, in a state where these flange portions are overlapped with each other, the flange portion 211 and the flange portion 221 are fixed by a known fixing tool (not shown) such as a bolt, whereby the first pipe 210 and the second tube Tube 220 is joined.
- a known fixing tool such as a bolt
- the first pipe 210 and the second pipe 220 are both cylindrical, and the cross section perpendicular to the central axis in the intake passage (the cross section perpendicular to the direction in which the pipe extends) is circular.
- the “axial direction” means the direction of the central axis in the intake passage.
- the sealing device 100 is integrally provided with a gasket portion 10 that seals a gap between the end surface of the first tube 210 and the end surface of the second tube 220 and an intake sound reduction unit 20 that reduces intake sound.
- the gasket part 10 is comprised with an elastic body (for example, elastomers, such as rubber
- the intake sound reduction unit 20 includes a rectifying net portion 21, an annular frame portion 22 that supports the rectifying net portion 21, a cylindrical portion 23 as a cylindrical portion, and a flange portion 24.
- the rectification net portion 21 is a portion that plays a role of rectifying the gas flowing in the intake pipe, and is provided over the entire region inside the frame portion 22 in this embodiment. That is, the main body portion of the intake sound reduction unit 20 according to the present embodiment is configured by the rectifying net portion 21 that rectifies the gas flowing in the intake pipe.
- the cylindrical portion 23 is configured to extend from the frame portion 22 in the direction in which the tube extends (axial direction) and to be fitted to the inner peripheral surface of the second tube 220. That is, the outer diameter of the cylindrical portion 23 is set slightly larger than the inner diameter of the second tube 220. Accordingly, the cylindrical portion 23 is fitted into the inner peripheral surface of the second tube 220 by inserting the cylindrical portion 23 into the second tube 220.
- the flange portion 24 extends from the end portion of the cylindrical portion 23 toward the outer peripheral surface side, and is configured to be disposed in a gap between the end surface of the first tube 210 and the end surface of the second tube 220. .
- the gasket portion 10 is provided on both surfaces of the flange portion 24 in the intake sound reduction portion 20. Accordingly, the gasket portions 10 respectively provided on both surfaces of the flange portion 24 are sandwiched between the end surface of the flange portion 211 of the first tube 210 and the end surface of the flange portion 221 of the second tube 220, so that these Seal the gap between the end faces.
- the sealing device 100 that integrally includes the gasket portion 10 and the intake noise reduction portion 20 can be obtained by insert molding the gasket portion 10 using the intake noise reduction portion 20 as an insert part. Further, by forming the gasket portion 10 by screen printing on both surfaces of the flange portion 24 in the intake noise reduction portion 20, it is possible to obtain the sealing device 100 that integrally includes the gasket portion 10 and the intake noise reduction portion 20. .
- the intake noise reduction part 20 is provided with the rectification
- production of abnormal noise can be suppressed by rectifying the flow of gas.
- the arrangement position of the rectifying net portion 21 in the intake pipe can be adjusted by setting the length of the cylindrical portion 23 (length in the axial direction) in the intake noise reduction unit 20. Therefore, the distance from the throttle valve 300 to the rectifying net portion 21 can be adjusted. Thereby, by arranging the rectifying net portion 21 at a position where the intake noise reduction effect is high, the intake noise reduction effect can be sufficiently exerted. That is, in the conventional example, since the position of the rectifying net is fixed at a position where the two pipes are connected, the distance from the slot valve to the rectifying net cannot be adjusted. On the other hand, in the present embodiment, as described above, the position of the rectifying net portion 21 can be adjusted, so that the effect of suppressing the generation of abnormal noise by the rectifying net portion 21 can be sufficiently exhibited.
- the cylindrical portion 23 of the intake sound reduction unit 20 is fitted to the inner peripheral surface of the second pipe 220. Therefore, it is possible to suppress the generation of abnormal noise due to resonance in this fitting portion.
- the fitting device stably holds the sealing device 100 with respect to the second tube 220. be able to. Therefore, the work of mounting the sealing device 100 on the intake pipe is easy. Furthermore, it is not necessary to provide an annular groove for mounting the gasket portion 10 on the pipe side (that is, on the flange portions 211 and 221), and the posture of the gasket portion 10 can be stabilized. In addition, since the attitude
- the sealing device 100 As described above, according to the sealing device 100 according to the present embodiment, not only the generation of abnormal noise can be suppressed by rectifying the gas flow, but also the generation of abnormal noise due to resonance between the gas flow and the tube. Can be suppressed. Further, the mounting workability of the sealing device 100 is excellent. Furthermore, the posture stability of the gasket portion 10 is also excellent.
- Example 2 4 to 6 show a second embodiment of the present invention.
- tube was shown.
- a configuration is shown in which an elastic deformation portion is provided on the outer peripheral surface side of the cylindrical portion, and the elastic deformation portion is brought into close contact with the inner peripheral surface of the tube. Since other configurations and operations are the same as those in the first embodiment, the same components are denoted by the same reference numerals and description thereof is omitted.
- FIG. 4 is a front view of a sealing device according to Embodiment 2 of the present invention.
- FIG. 5 is a schematic perspective view of a sealing device according to Embodiment 2 of the present invention. In FIG. 5, only one elastic deformation portion is shown.
- FIG. 6 is a schematic cross-sectional view showing a state in which the sealing device according to the second embodiment of the present invention is attached in the intake pipe. In addition, the sealing device shown in FIG. 6 is an AA cross-sectional view in FIG.
- the sealing device 100 according to the present embodiment is also provided in the intake pipe provided in the intake manifold or the like as in the case of the first embodiment.
- the configuration of the intake pipe and the like are as described in the first embodiment, and thus the description thereof is omitted.
- the sealing device 100 according to the present embodiment also includes the gasket portion 10 that seals the gap between the end surface of the first tube 210 and the end surface of the second tube 220, as in the case of the first embodiment, and the intake air.
- An intake sound reduction unit 20 that reduces the sound is integrally provided.
- the gasket part 10 is comprised with an elastic body (for example, elastomers, such as rubber
- the intake sound reduction unit 20 includes a rectifying net portion 21, an annular frame portion 22 that supports the rectifying net portion 21, a cylindrical portion 23a as a cylindrical portion, and an elastic deformation provided on the outer peripheral surface side of the cylindrical portion 23a.
- a portion 25 and a flange portion 24 are included. Since the rectifying net portion 21, the frame portion 22, and the flange portion 24 are the same as those shown in the first embodiment, the description thereof is omitted.
- the cylindrical portion 23a is configured to extend from the frame portion 22 in the direction in which the tube extends (axial direction).
- the outer diameter of the cylindrical portion 23 a is set smaller than the inner diameter of the second tube 220.
- an annular gap is formed between the outer peripheral surface of the cylindrical portion 23 a and the inner peripheral surface of the second tube 220.
- On the outer peripheral surface side of the cylindrical portion 23a there is an elastic deformation portion 25 that is in close contact with the inner peripheral surface of the second tube 220 and supports the cylindrical portion 23a in a state where the cylindrical portion 23a is positioned in the second tube 220 by elastic repulsion. Is provided.
- the elastically deformable portion 25 is provided so as to protrude toward the outer peripheral surface side of the cylindrical portion 23a.
- the elastically deformable portions 25 are provided at a total of four locations at regular intervals in the circumferential direction.
- the elastic deformation portion 25 is configured such that the rectifying net portion 21 side is connected to the cylindrical portion 23a, extends in the axial direction toward the flange portion 24 side, and the end portion on the flange portion 24 side becomes a free end. Thereby, when inserting the cylindrical part 23a in the 2nd pipe
- the gasket portion 10 is provided on both surfaces of the flange portion 24 in the intake sound reduction portion 20. Since the gasket part 10 is as having demonstrated in the said Example 1, the description is abbreviate
- an annular gap is formed between the outer peripheral surface of the cylindrical portion 23a and the inner peripheral surface of the second tube 220, and the elastic deformation portion 25 provided on the outer peripheral surface side of the cylindrical portion 23a is provided.
- a configuration in which the second tube 220 is brought into close contact with the inner peripheral surface is employed.
- tube 220 with the elastic repulsive force of the elastic deformation part 25 is employ
- tube 220 and the intake sound reduction part 20 can also be suppressed.
- Example 3 7 and 8 show a third embodiment of the present invention.
- the case where an elastic deformation part was comprised integrally with a cylindrical part was shown.
- the structure in the case of fixing the elastic deformation part which is a different body from a cylindrical part to a cylindrical part is shown. Since other configurations and operations are the same as those in the second embodiment, the same components are denoted by the same reference numerals and description thereof is omitted.
- FIG. 7 is a schematic perspective view of a sealing device according to Embodiment 3 of the present invention. In FIG. 7, only one elastic deformation portion is shown.
- FIG. 8 is a schematic cross-sectional view showing a state in which the sealing device according to Embodiment 3 of the present invention is mounted in the intake pipe.
- the configuration relating to the elastically deformed portion is different from the case of the second embodiment, and the other configurations are the same as those shown in the second embodiment. Accordingly, only the configuration relating to the elastically deformed portion will be described.
- the cylindrical portion 23a is also configured to extend from the frame portion 22 in the direction in which the tube extends (axial direction). Also in the present embodiment, the outer diameter of the cylindrical portion 23 a is set smaller than the inner diameter of the second tube 220. As a result, an annular gap is formed between the outer peripheral surface of the cylindrical portion 23 a and the inner peripheral surface of the second tube 220. On the outer peripheral surface side of the cylindrical portion 23 a, there is an elastic deformation portion 30 that is in close contact with the inner peripheral surface of the second tube 220 and supports the cylindrical portion 23 a in a state where the cylindrical portion 23 a is positioned in the second tube 220 by elastic repulsion. Is provided.
- the elastically deformable portion 30 according to the present embodiment is fixed to the outer peripheral surface of the cylindrical portion 23a by welding or bonding with an adhesive. Also in this embodiment, the elastically deformable portions 30 are provided at a total of four locations at equal intervals in the circumferential direction.
- the elastically deformable portion 30 is provided in the cylindrical portion 23a so that one end 31 thereof is solidified by the cylindrical portion 23a and the other end 32 is a free end.
- the elastic deformation portion 30 is connected to the cylindrical portion 23a on the rectifying net portion 21 side and extends in the axial direction toward the flange portion 24 side.
- the end on the 24 side (the other end 32) is configured to be a free end.
- Example 4 9 and 10 show Embodiment 4 of the present invention.
- the case where an elastic deformation part was comprised integrally with a cylindrical part was shown.
- annular elastic deformation part which is a different body from a cylindrical part to a cylindrical part is shown. Since other configurations and operations are the same as those in the second embodiment, the same components are denoted by the same reference numerals and description thereof is omitted.
- FIG. 9 is a schematic perspective view of a sealing device according to Embodiment 4 of the present invention.
- FIG. 10 is a schematic cross-sectional view showing a state in which the sealing device according to Embodiment 4 of the present invention is attached in the intake pipe.
- the configuration relating to the elastically deformed portion is different from the case of the second embodiment, and the other configurations are the same as those shown in the second embodiment. Accordingly, only the configuration relating to the elastically deformed portion will be described.
- the cylindrical portion 23a according to the present embodiment is also configured to extend from the frame portion 22 in the direction in which the tube extends (axial direction). Also in the present embodiment, the outer diameter of the cylindrical portion 23 a is set smaller than the inner diameter of the second tube 220. As a result, an annular gap is formed between the outer peripheral surface of the cylindrical portion 23 a and the inner peripheral surface of the second tube 220. On the outer peripheral surface side of the cylindrical portion 23a, there is an elastic deformation portion 40 that is in close contact with the inner peripheral surface of the second tube 220 and supports the cylindrical portion 23a in a state of being positioned in the second tube 220 by elastic repulsion. Is provided. The elastically deformable portion 40 according to the present embodiment is fixed to the cylindrical portion 23a by being mounted on the outer peripheral surface of the cylindrical portion 23a.
- the elastically deformable portion 40 according to the present embodiment is constituted by an annular member made of an elastic material such as rubber. By mounting this annular member on the outer peripheral surface of the cylindrical portion 23a, the elastically deformable portion 40 can be provided on the cylindrical portion 23a.
- the gasket part 10a can be simultaneously provided in both surfaces of the flange part 24, respectively.
- the through holes 24a are preferably provided at a plurality of locations in the circumferential direction. This modification can be applied to any of the above-described embodiments.
- the rectifying net portion 21 is provided over the entire region inside the frame portion 22.
- the rectifying net portion does not need to be provided over the entire region inside the frame body portion 22 and may be provided in a necessary region according to the use environment. Therefore, for example, as shown in FIG. 12, a configuration in which the rectifying net portion 21 a is arranged only in the semicircular portion region with respect to the inner region of the frame body portion 22 may be employed.
- the structure of the frame part 22, the cylindrical parts 23 and 23a, and the flange part 24 it is the same as the structure shown in the said each Example. This modification can be applied to any of the above-described embodiments.
- a rubber material can be appropriately employed in addition to metal and resin. Even when an elastic body such as rubber is used as the material of the intake sound reduction unit 20, the material required for the gasket unit 10 and the material required for the intake sound reduction unit 20 are different from the functional aspect. The technical significance of separating the gasket portion 10 and the intake sound reduction portion 20 from each other is great.
- the cylindrical portion 23 (cylindrical portion 23 a provided with an elastically deformed portion on the outer peripheral surface side) of the intake sound reducing unit 20 is fitted to the inner peripheral surface of the second pipe 220 .
- the cylindrical portions 23 and 23 a may be fitted to the inner peripheral surface of the first pipe 210. That is, in FIGS. 3, 6, 8, and 10, the sealing device 100 may be mounted in the left-right reverse direction. As described above, the distance from the throttle valve 300 to the rectifying net portion 21 can be adjusted also by the direction in which the sealing device 100 is attached.
- the cylindrical portion in the intake sound reduction unit 20 is configured by the cylindrical portions 23 and 23a has been described.
- the intake pipe is not limited to a cylindrical shape, and there are various types such as an elliptical or rectangular cross section perpendicular to the central axis in the intake passage. Therefore, the cylindrical portion in the intake noise reduction unit 20 may be shaped according to the shape of the intake pipe.
- the sealing device according to the reference example of the present invention, A gasket portion made of an elastic body that seals a gap between an end face of one of the two pipes constituting the intake pipe and an end face of the other pipe, and an intake sound reduction section that reduces intake noise.
- the gasket part is A gasket main body portion that seals a gap between these end faces by being sandwiched between an end face of the one pipe and an end face of the other pipe, A cylindrical portion connected to the gasket main body portion and fitted to the inner peripheral surface of the one tube or the other tube;
- the intake sound reduction unit is A body part that reduces intake noise (or a rectifying net part that rectifies the gas flowing in the intake pipe), and An annular frame portion that supports the body portion (or rectifying net portion); A fixed portion that extends in an axial direction from the frame portion and is fixed to a cylindrical portion in the gasket portion; It is characterized by providing.
- the sealing device since the gasket portion and the intake noise reduction portion are provided, not only the sealing function but also the function of reducing the intake noise is exhibited.
- the arrangement position of the main body portion in the intake pipe can be adjusted by setting the length of the cylindrical portion in the gasket portion and the length of the fixed portion in the intake sound reduction portion. Therefore, the distance from the throttle valve to the main body portion can be adjusted, and by arranging the main body portion at a position where the intake noise reduction effect is high, the intake noise reduction effect can be sufficiently exerted.
- the cylindrical portion of the gasket portion is fitted to the inner peripheral surface of one of the two pipes constituting the intake pipe or the other pipe, the generation of abnormal noise due to resonance in this fitting portion. Can be suppressed. And when a main-body part is comprised with a rectification
- the cylindrical portion of the gasket portion is fitted to the inner peripheral surface of one of the two pipes constituting the intake pipe or the other pipe, the work of mounting the sealing device on the intake pipe is easy. And the posture of the gasket portion can be stabilized.
- FIG. 13 is a front view of a sealing device according to a reference example of the present invention.
- FIG. 14 is a front view of an intake sound reduction unit according to a reference example of the present invention. That is, FIG. 14 shows a state before the gasket portion is integrally molded in the sealing device shown in FIG.
- FIG. 15 is a schematic cross-sectional view showing a state in which the sealing device according to the reference example of the present invention is mounted in the intake pipe.
- the sealing device shown in FIG. 15 is an AA cross-sectional view in FIG.
- the sealing device 100X according to this reference example is provided in an intake pipe provided in an intake manifold or the like. That is, the sealing device 100X according to the present reference example is provided at a joint portion between two pipes constituting the intake pipe.
- these two tubes are referred to as a first tube 210 and a second tube 220, respectively.
- the sealing device 100X is disposed downstream of the throttle valve 300 provided in the intake pipe in the gas flow direction.
- flange portions 211 and 221 are provided at the end of the first tube 210 and the end of the second tube 220, respectively. Then, in a state where these flange portions are overlapped with each other, the flange portion 211 and the flange portion 221 are fixed by a known fixing tool (not shown) such as a bolt, whereby the first pipe 210 and the second tube Tube 220 is joined.
- a known fixing tool such as a bolt
- the first pipe 210 and the second pipe 220 are both cylindrical, and the cross section perpendicular to the central axis in the intake passage (the cross section perpendicular to the direction in which the pipe extends) is circular.
- the sealing device 100X includes a gasket unit 10X that seals a gap between the end surface of the first tube 210 and the end surface of the second tube 220, and an intake sound reduction unit 20X that reduces intake noise.
- the gasket part 10X is comprised by elastic bodies, such as various rubber materials and a resin elastomer.
- the intake sound reduction unit 20X may be made of an elastic body such as rubber in addition to metal and resin.
- the gasket portion 10X includes a gasket main body portion 11X and a cylindrical portion 13X as a cylindrical portion connected to the gasket main body portion 11X via a connecting portion 12X.
- the gasket main body portion 11X is sandwiched between the end surface of the first tube 210 and the end surface of the second tube 220, thereby sealing a gap between these end surfaces. More specifically, the gasket main body portion 11X is mounted on both the annular groove 211a provided on the end surface of the first tube 210 and the annular groove 221a provided on the end surface of the second tube 220, and these It is sandwiched so as to be compressed by the groove bottom surface of the annular groove. Thereby, the clearance gap between these end surfaces is sealed.
- the cylindrical portion 13X is configured to be fitted to the inner peripheral surface of the second tube 220. That is, the outer diameter of the cylindrical portion 13X is set slightly larger than the inner diameter of the second tube 220. Thus, the cylindrical portion 13X is fitted to the inner peripheral surface of the second tube 220 by inserting the cylindrical portion 13X into the second tube 220.
- the intake sound reduction portion 20X includes a rectifying net portion 21X as a main body portion, an annular frame portion 22X that supports the rectifying net portion 21X, and an axial direction extending from the frame portion 22X, and a cylindrical portion 13X in the gasket portion 10X. It is comprised from the to-be-fixed part 23X fixed to.
- the rectifying net portion 21X is a portion that plays a role of rectifying the gas flowing in the intake pipe, and is provided over the entire region inside the frame body portion 22X in this reference example.
- the fixed portion 23X according to the present reference example is provided so as to extend in the axial direction from a portion over the entire area of the frame body portion 22X. Thereby, the fixed portion 23X has a cylindrical shape.
- the sealing device 100X integrally including the gasket portion 10X and the intake noise reduction portion 20X can be obtained by insert molding the gasket portion 10X using the intake noise reduction portion 20X as an insert part.
- the intake noise reduction part 20X is provided with the rectification
- the rectification net in the intake pipe The arrangement position of the portion 21X can be adjusted. Accordingly, the distance from the throttle valve 300 to the rectifying net portion 21X can be adjusted. Thereby, by arranging the rectifying net portion 21X at a position where the intake noise reduction effect is high, the intake noise reduction effect can be sufficiently exhibited.
- the position of the rectifying net is fixed at a position where the two pipes are connected, the distance from the slot valve to the rectifying net cannot be adjusted.
- the position of the rectifying net portion 21X can be adjusted, so that the effect of suppressing the generation of abnormal noise by the rectifying net portion 21X can be sufficiently exhibited.
- the cylindrical portion 13X of the gasket portion 10X is fitted to the inner peripheral surface of the second pipe 220. Therefore, it is possible to suppress the generation of abnormal noise due to resonance in this fitting portion.
- both the inner peripheral surface side and the outer peripheral surface side of the fixed portion 23X in the intake sound reduction portion 20X are covered with a part of the gasket portion 10X (the tip portion rather than the cylindrical portion 13X). Yes. Thereby, an annular gap can be formed between the outer peripheral surface of the fixed portion 23 ⁇ / b> X and the inner peripheral surface of the second pipe 220. However, since this gap is very small, the outer peripheral surface of the fixed portion 23X is in contact with the inner peripheral surface of the second tube 220, so that generation of abnormal noise due to resonance can be suppressed also in this portion.
- the fitting device can stably hold the sealing device 100X with respect to the second tube 220. it can. Therefore, it is easy to attach the sealing device 100X to the intake pipe, and the posture of the gasket portion 10X can be stabilized. In addition, since the attitude
- the sealing device 100X As described above, according to the sealing device 100X according to the present embodiment, not only the generation of abnormal noise can be suppressed by rectifying the gas flow, but also the generation of abnormal noise due to resonance between the gas flow and the tube. Can be suppressed. In addition, the mounting workability of the sealing device 100X is excellent. Furthermore, the posture stability of the gasket portion 10X is also excellent.
- the fixed portion 23X is provided so as to extend in the axial direction from a portion over the entire region of the frame portion 22X. That is, the fixed portion 23X has a cylindrical shape.
- the shape of the fixed portion is not limited as long as the intake sound reduction portion 20X is sufficiently fixed to the gasket portion 10X. Therefore, for example, as illustrated in FIG. 16, a configuration in which the fixed portion 23Xa is partially provided in the circumferential direction with respect to the frame body portion 22X may be employed. In the illustrated example, a configuration in which the fixed portions 23Xa are provided at four positions every 90 ° is shown.
- network part 21X and the frame part 22X it is the same as the structure shown in the said reference example.
- the rectifying net portion 21X is provided over the entire region inside the frame body portion 22X.
- the rectifying net portion does not need to be provided over the entire region inside the frame portion 22X, and may be provided in a necessary region according to the use environment. Therefore, for example, as shown in FIG. 17, a configuration in which the rectifying net portion 21Xa is arranged only in the semicircular portion region with respect to the inner region of the frame portion 22X may be employed.
- the configurations of the frame portion 22X and the fixed portion 23X are the same as the configurations shown in the reference example.
- the cylindrical portion 13X of the gasket portion 10X is fitted to the inner peripheral surface of the second pipe 220
- the cylindrical portion 13X may be fitted to the inner peripheral surface of the first tube 210. That is, in FIG. 15, the sealing device 100 ⁇ / b> X may be mounted in the left-right reverse direction.
- the distance from the throttle valve 300 to the rectifying net portion 21X can be adjusted also by the direction in which the sealing device 100X is attached.
- the cylindrical portion of the gasket portion 10X is constituted by the cylindrical portion 13X.
- the intake pipe is not limited to a cylindrical shape, and there are various types such as an elliptical or rectangular cross section perpendicular to the central axis in the intake passage. Therefore, the cylindrical portion of the gasket portion 10X may be shaped according to the shape of the intake pipe.
- the material of the intake sound reduction unit 20X is not limited to metal or resin, and an elastic body such as rubber may be used. Even when an elastic body such as rubber is used as the material of the intake sound reduction portion 20X, the material required for the gasket portion 10X and the material required for the intake sound reduction portion 20X differ from the functional aspect. The technical significance of separating the portion 10X and the intake sound reduction portion 20X is great. In addition, there is a technical significance to separate from the viewpoint of improving manufacturability.
- FIG. 18 shows a fifth embodiment of the present invention.
- the case where the main body portion of the intake sound reduction unit is configured by a rectifying net portion has been shown.
- the structure regarding the main-body part of the intake sound reduction part shown in a present Example it is applicable to any of said each Example and a reference example. That is, in each of the above embodiments and reference examples, a plurality of hanging portions shown in this embodiment can be applied instead of the rectifying net portion. Therefore, in this embodiment, the description of the configuration other than the configuration related to the main body portion of the intake sound reduction unit is omitted.
- FIG. 18 is a front view showing the main body portion of the intake noise reduction unit according to the fifth embodiment of the present invention.
- FIG. 18 shows only the main body portion and the frame portion in the intake sound reduction portion.
- a plurality of hanging portions 21Y for reducing intake noise are provided inside the frame portion 22Y so as to block a part of the intake passage. That is, the main body portion of the intake sound reduction unit 20Y according to the present embodiment is configured by a plurality of hanging portions 21Y configured to swing according to the gas flow. Further, the outer shape of the frame portion 22Y is circular, and a circular hole (excluding a portion where the hanging portion 21Y is provided) is formed in the vicinity of the center along the intake passage. The plurality of hanging portions 21Y are provided so as to be accommodated in the upper semicircular region of the circular hole. Therefore, the semicircular region below the circular hole does not block the intake passage.
- the plurality of hanging portions 21Y are configured to swing according to the gas flowing through the intake passage. That is, when gas flows through the intake passage, the hanging portion 21Y is elastically deformed toward the downstream side in the gas flow direction. Then, a part of the gas flowing from the upstream side of the sealing device hits the plurality of hanging portions 21Y and then flows to the downstream side. Thereby, in the vicinity of the plurality of hanging portions 21Y, the gas flow is disturbed.
- the gas flow is dispersed by the plurality of hanging portions 21Y.
- the inflow of a large volume of air that occurs at the beginning of opening of the throttle can be dispersed, so that it is possible to suppress the generation of abnormal noise such as resonance.
- the plurality of hanging portions 21Y are made of a rubber-like elastic body, sound generation energy can be absorbed by the attenuation. Together, these can effectively reduce the intake noise.
- the inflow resistance of the gas can be suppressed. Therefore, the pressure loss of the sucked gas does not increase.
- FIG. 19 shows a sixth embodiment of the present invention.
- the structure in the case where a plurality of through holes are provided in the drooping portion in the intake sound reduction portion shown in the fifth embodiment will be described. Since other configurations and operations are the same as those in the sixth embodiment, the same components are denoted by the same reference numerals, and description thereof is omitted.
- FIG. 19 is a front view showing a main body portion of an intake sound reduction unit according to Embodiment 6 of the present invention. In FIG. 19, only the main body portion and the frame portion in the intake sound reduction portion are shown.
- a plurality of through holes 21Ya are provided in the plurality of hanging portions 21Y. Thereby, the inflow resistance of the gas can be further lowered, and the pressure loss of the sucked gas can be further reduced.
- FIG. 20 shows a seventh embodiment of the present invention.
- the rectifying net portion of the intake sound reduction unit is configured by a grid-like mesh, and the size of the mesh is substantially uniform is shown.
- the rectifying net portion has a configuration in which the mesh near the center of the flow path in the intake pipe is fine, and the mesh becomes coarser as the distance from the center increases. Note that the configuration relating to the main body portion (rectifying net portion) of the intake sound reduction unit shown in the present embodiment can be applied to any of the first to fourth embodiments and the reference example.
- the rectifying net portion shown in this embodiment can be applied. Therefore, in this embodiment, the description of the configuration other than the configuration related to the main body portion (rectification net portion) of the intake sound reduction unit is omitted.
- FIG. 20 is a front view showing the main body portion of the intake noise reduction unit according to the seventh embodiment of the present invention. In FIG. 20, only the main body part and the frame part in the intake sound reduction unit 20Z are shown.
- the rectifying net portion 21Z according to the present embodiment is provided inside the frame portion 22Z.
- the rectifying net portion 21Z includes a plurality of radial portions 21Za extending radially outward from the center of the circle of the frame portion 22Z having a circular planar shape, and a plurality of concentric circles concentrically provided from the center of the circle. It is comprised from the shape part 21Zb.
- a mesh is formed by the plurality of radial portions 21Za and the plurality of concentric portions 21Zb. Note that the center of the circle of the frame portion 22Z is located near the center of the flow path in the intake pipe when the sealing device is arranged in the intake pipe.
- the rectifying net portion 21Z includes a plurality of radial portions 21Za extending radially outward from the vicinity of the center of the flow passage in the intake pipe and a plurality of concentric portions provided concentrically from the vicinity of the center of the flow passage in the intake pipe. It can also be said that it is composed of 21Zb.
- the mesh in the vicinity of the center of the circle of the frame portion 22Z is fine, and the mesh is coarser as the distance from the center increases. That is, in a state where the sealing device is arranged in the intake pipe, the mesh of the rectifying net portion 21Z is fine in the vicinity of the center of the flow path in the intake pipe, and becomes coarser as it goes away from the vicinity of the center.
- the plurality of radial portions 21Za are set to have substantially the same angle between the adjacent radial portions 21Za.
- the plurality of concentric circular portions 21Zb are set so that the radial intervals between adjacent concentric circular portions 21Zb are substantially equal.
- the mesh of the rectifying net portion 21Z is fine near the center of the frame portion 22Z, and becomes rougher as the distance from the center increases.
- the rectifying net portion 21Z is provided over the entire area inside the frame body portion 22Z.
- the rectifying net portion 21Z includes a plurality of radial portions 21Za extending radially from the vicinity of the center of the flow path in the intake pipe and a plurality of concentric portions 21Zb provided concentrically from the vicinity of the center. As a result, a mesh is formed. Thereby, it is possible to realize the rectifying net portion 21Z in which the mesh in the vicinity of the center of the flow path in the intake pipe is fine and the mesh becomes coarser as the distance from the center increases.
- the rectifying net portion 21Z is formed of an elastic body, the rectifying net portion 21Z is elastically deformed by the flow of air.
- the shape of the rectifying net portion 21Z projected in the direction of air flow is both before and after deformation. There is little change. Therefore, the rectification function is stably exhibited. Further, when the rectifying net portion 21Z is elastically deformed, a uniform force acts on the radial portion 21Za, and a uniform force acts on the entire rectifying net portion 21Z, so that the durability is excellent.
- FIG. 21 shows an eighth embodiment of the present invention.
- the configuration in which the rectifying net portion is provided over the entire area inside the frame body portion has been shown.
- the rectifying net portion is substantially semicircular inside the frame body portion. The case where it is provided in a region is shown. Since other configurations and operations are the same as those of the seventh embodiment, the same components are denoted by the same reference numerals and description thereof is omitted.
- the rectifying net portion 21ZZ as in the case of the seventh embodiment, a plurality of radial portions 21ZZa extending radially outward from the center of the circle of the frame portion 22Z having a circular planar shape, And a plurality of concentric portions 21ZZb provided concentrically from the center of the circle.
- the rectifying net portion 21Z is provided over the entire region inside the frame portion 22Z having a circular planar shape, whereas the rectifying net portion 21ZZ according to the present embodiment is The frame portion 22Z is provided so as to occupy almost half of the region inside. The remaining substantially semicircular region is a cavity.
- Other configurations are the same as those shown in the seventh embodiment.
- the intake sound reduction unit 20ZZ according to the present embodiment the same effect as in the seventh embodiment can be obtained.
- the intake noise reduction unit 20ZZ according to the present embodiment may be employed when the throttle valve hits due to the position where the rectifying net portion 21ZZ is disposed.
- the rectifying net portion in the rectifying net portion, a plurality of radial portions extending radially outward from the vicinity of the center of the flow path in the intake pipe, and a plurality of concentric portions provided concentrically from the vicinity of the center.
- the configuration in the case where a mesh is formed is shown. This is particularly effective when the rectifying net portion is made of an elastic body.
- the rectifying net portion has a fine mesh in the vicinity of the center of the flow path in the intake pipe and the mesh becomes coarser as it moves away from the vicinity of the center, it is possible to suppress the merging of the two air flows.
- the mesh may not be formed by the radial portion and the concentric portion as described above, but may be formed by a portion extending vertically and horizontally, for example.
- the vertical and horizontal intervals are not made uniform, but the intervals near the center of the flow path in the intake pipe are made narrower, so that the mesh near the center of the flow path in the intake pipe becomes finer, and as the distance from the center increases.
- a rectifying net portion having a coarse mesh can be obtained.
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Abstract
Description
吸気管を構成する2つの管のうち一方の管の端面と他方の管の端面との間の隙間を封止する弾性体からなるガスケット部と、吸気音を低減する吸気音低減部とを備える密封装置において、
前記吸気音低減部は、
吸気音を低減する本体部分と、
該本体部分を支持する環状の枠体部分と、
該枠体部分から管の伸びる方向に伸び、前記一方の管または他方の管の内周面に嵌合される筒状部分と、
該筒状部分の端部から外周面側に向かって伸び、かつ一方の管の端面と他方の管の端面との間の隙間内に配置されるフランジ部分と、を備えており、
前記ガスケット部は、
前記フランジ部分の両面にそれぞれ設けられることを特徴とする。
吸気管を構成する2つの管のうち一方の管の端面と他方の管の端面との間の隙間を封止する弾性体からなるガスケット部と、吸気音を低減する吸気音低減部とを備える密封装置において、
前記吸気音低減部は、
吸気音を低減する本体部分と、
該本体部分を支持する環状の枠体部分と、
該枠体部分から管の伸びる方向に伸びる筒状部分と、
該筒状部分の外周面側に設けられ、前記一方の管または他方の管の内周面に密着して、弾性反発力により該筒状部分を管内に位置決めした状態で支持させる弾性変形部分と、
該筒状部分の端部から外周面側に向かって伸び、かつ一方の管の端面と他方の管の端面との間の隙間内に配置されるフランジ部分と、を備えており、
前記ガスケット部は、
前記フランジ部分の両面にそれぞれ設けられることを特徴とする。
図1~図3を参照して、本発明の実施例1に係る密封装置について説明する。図1は本発明の実施例1に係る密封装置の正面図である。図2は本発明の実施例1に係る吸気音低減部の正面図である。すなわち、図2は、図1に示す密封装置において、ガスケット部が一体成形される前の状態を示している。図3は本発明の実施例1に係る密封装置が吸気管内に取り付けられた状態を示す模式的断面図である。なお、図3に示す密封装置は、図1におけるAA断面図である。
本実施例に係る密封装置100は、吸気マニホルドなどに設けられている吸気管に備えられる。すなわち、本実施例に係る密封装置100は、吸気管を構成する2つの管同士の結合部分に備えられる。以下、説明の便宜上、これら2つの管をそれぞれ第1管210,第2管220と称する。また、密封装置100は、吸気管内に備えられたスロットルバルブ300よりも、気体が流れる方向の下流側に配置される。
吸気音低減部20は、整流ネット部分21と、整流ネット部分21を支持する環状の枠体部分22と、筒状部分としての円筒部分23と、フランジ部分24とから構成される。
ガスケット部10は、吸気音低減部20におけるフランジ部分24の両面にそれぞれ設けられている。これにより、フランジ部分24の両面にそれぞれ設けられたガスケット部10は、第1管210のフランジ部211の端面と第2管220のフランジ部221の端面との間に挟み込まれることで、これらの端面間の隙間を封止する。
本実施例に係る密封装置100によれば、ガスケット部10と吸気音低減部20が備えられているので、密封機能を発揮するだけでなく、吸気音を低減する機能も発揮する。
図4~図6には、本発明の実施例2が示されている。上記実施例1では、吸気音低減部における筒状部分を管の内周面に嵌合させる構成を示した。これに対して、本実施例においては、筒状部分の外周面側に弾性変形部分を設けて、この弾性変形部分を管の内周面に密着させる構成を示す。その他の構成および作用については実施例1と同一なので、同一の構成部分については同一の符号を付して、その説明は省略する。
本実施例に係る密封装置100においても、上記実施例1の場合と同様に、吸気マニホルドなどに設けられている吸気管に備えられる。吸気管の構成等については、上記実施例1で説明した通りであるので、その説明は省略する。また、本実施例に係る密封装置100も、上記実施例1の場合と同様に、第1管210の端面と第2管220の端面との間の隙間を封止するガスケット部10と、吸気音を低減する吸気音低減部20とを一体的に備えている。ここで、ガスケット部10は、弾性体(例えばゴムやTPEなどのエラストマー)により構成される。
吸気音低減部20は、整流ネット部分21と、整流ネット部分21を支持する環状の枠体部分22と、筒状部分としての円筒部分23aと、円筒部分23aの外周面側に設けられる弾性変形部分25と、フランジ部分24とから構成される。整流ネット部分21,枠体部分22、及びフランジ部分24については、上記実施例1に示す構成と同一であるので、その説明は省略する。
図7及び図8には、本発明の実施例3が示されている。上記実施例2では、弾性変形部分が、筒状部分と一体に構成される場合を示した。これに対して、本実施例においては、筒状部分とは別体である弾性変形部分を筒状部分に固定させる場合の構成を示す。その他の構成および作用については実施例2と同一なので、同一の構成部分については同一の符号を付して、その説明は省略する。
図9及び図10には、本発明の実施例4が示されている。上記実施例2では、弾性変形部分を、筒状部分と一体に構成される場合を示した。これに対して、本実施例においては、筒状部分とは別体である環状の弾性変形部分を筒状部分に固定させる場合の構成を示す。その他の構成および作用については実施例2と同一なので、同一の構成部分については同一の符号を付して、その説明は省略する。
図11を参照して、密封装置100の変形例について説明する。上記各実施例においては、吸気音低減部20におけるフランジ部分24の両面にそれぞれ別々にガスケット部10を設ける場合の構成について説明した。ここで、板状のフランジ部分24の両面にそれぞれ別々にガスケット部10を一体成形する場合には、ガスケット部10をフランジ部分24に固定させるために、フランジ部分24に接着剤を塗布した状態で一体成形させる必要がある。そこで、図11に示すように、フランジ部分24に貫通孔24aを設けることによって、ガスケット部10aを一体成形する際に接着剤を塗布しなくても、ガスケット部10aをフランジ部分24に固定させることが可能となる。これにより、フランジ部分24の両面にそれぞれ同時にガスケット部10aを設けることができる。なお、貫通孔24aは周方向の複数か所に設けるのが望ましい。また、この変形例は上記各実施例のいずれにも適用可能である。
図12を参照して、吸気音低減部の変形例について説明する。上記各実施例に示す吸気音低減部20においては、整流ネット部分21が、枠体部分22の内側の領域全体に亘って設けられている。しかしながら、整流ネット部分は、枠体部分22の内側の領域全体に亘って設ける必要はなく、使用環境に応じて、必要な領域に設ければよい。従って、例えば、図12示すように、整流ネット部分21aが、枠体部分22の内側の領域に対して、半円部分の領域にのみ配置させる構成を採用してもよい。なお、枠体部分22と円筒部分23,23aとフランジ部分24の構成については、上記各実施例で示した構成と同一である。また、この変形例は上記各実施例のいずれにも適用可能である。
上記各実施例に示した吸気音低減部20の材料としては、金属や樹脂の他、適宜、ゴム材料を採用することができる。なお、吸気音低減部20の材料をゴムなどの弾性体を用いた場合であっても、機能面からガスケット部10に要求される材質と吸気音低減部20に要求される材質とは異なるため、ガスケット部10と吸気音低減部20を別体とする技術的意義は大きい。
(概要)
本発明の参考例に係る密封装置は、
吸気管を構成する2つの管のうち一方の管の端面と他方の管の端面との間の隙間を封止する弾性体からなるガスケット部と、吸気音を低減する吸気音低減部とを備える密封装置において、
前記ガスケット部は、
前記一方の管の端面と前記他方の管の端面との間に挟み込まれることで、これらの端面間の隙間を封止するガスケット本体部分と、
該ガスケット本体部分に対して連結され、前記一方の管または他方の管の内周面に嵌合される筒状部分と、を備えており、
前記吸気音低減部は、
吸気音を低減する本体部分(または、吸気管内を流れる気体を整流する整流ネット部分)と、
該本体部分(または整流ネット部分)を支持する環状の枠体部分と、
該枠体部分から軸線方向に伸び、前記ガスケット部における筒状部分に固定される被固定部分と、
を備えることを特徴とする。
図13~図15を参照して、本発明の参考例に係る密封装置について説明する。図13は本発明の参考例に係る密封装置の正面図である。図14は本発明の参考例に係る吸気音低減部の正面図である。すなわち、図14は、図13に示す密封装置において、ガスケット部が一体成形される前の状態を示している。図15は本発明の参考例に係る密封装置が吸気管内に取り付けられた状態を示す模式的断面図である。なお、図15に示す密封装置は、図13におけるAA断面図である。
本参考例に係る密封装置100Xは、吸気マニホルドなどに設けられている吸気管に備えられる。すなわち、本参考例に係る密封装置100Xは、吸気管を構成する2つの管同士の結合部分に備えられる。以下、説明の便宜上、これら2つの管をそれぞれ第1管210,第2管220と称する。また、密封装置100Xは、吸気管内に備えられたスロットルバルブ300よりも、気体が流れる方向の下流側に配置される。
ガスケット部10Xは、ガスケット本体部分11Xと、このガスケット本体部分11Xに対して連結部分12Xを介して連結される筒状部分としての円筒部分13Xとから構成される。ガスケット本体部分11Xは、第1管210の端面と第2管220の端面との間に挟み込まれることで、これらの端面間の隙間を封止する。より具体的には、ガスケット本体部分11Xは、第1管210の端面に設けられた環状溝211aと、第2管220の端面に設けられた環状溝221aの双方に装着され、かつ、これらの環状溝の溝底面によって圧縮されるように挟み込まれる。これにより、これらの端面間の隙間が封止される。また、円筒部分13Xは、第2管220の内周面に嵌合されるように構成されている。すなわち、円筒部分13Xの外径は、第2管220の内径よりもやや大きく設定されている。これにより、円筒部分13Xを第2管220に挿入することで、円筒部分13Xは第2管220の内周面に嵌合される。
吸気音低減部20Xは、本体部分としての整流ネット部分21Xと、整流ネット部分21Xを支持する環状の枠体部分22Xと、この枠体部分22Xから軸線方向に伸び、ガスケット部10Xにおける円筒部分13Xに固定される被固定部分23Xとから構成される。整流ネット部分21Xは、吸気管内を流れる気体を整流する役割を担う部分であり、本参考例においては、枠体部分22Xの内側の領域全体に亘って設けられている。また、本参考例に係る被固定部分23Xは、枠体部分22Xの全域に亘る部分から軸線方向に伸びるように設けられている。これにより、被固定部分23Xは円筒形状となっている。
本参考例に係る密封装置100Xによれば、ガスケット部10Xと吸気音低減部20Xが備えられているので、密封機能を発揮するだけでなく、吸気音を低減する機能も発揮する。
図16を参照して、吸気音低減部の変形例1について説明する。上記参考例に示す吸気音低減部20Xにおいては、被固定部分23Xが、枠体部分22Xの全域に亘る部分から軸線方向に伸びるように設けられている。つまり、被固定部分23Xは円筒形状となっている。しかしながら、この被固定部分は、ガスケット部10Xに対して吸気音低減部20Xが十分に固定されるように構成されれば、その形状は限定されない。従って、例えば、図16に示すように、被固定部分23Xaが、枠体部分22Xに対して、周方向に部分的に設けられる構成を採用してもよい。この図示の例では、90°毎の4か所に被固定部分23Xaが設けられる構成を示している。なお、整流ネット部分21Xと枠体部分22Xの構成については、上記参考例で示した構成と同一である。
上記参考例においては、ガスケット部10Xにおける円筒部分13Xを、第2管220の内周面に嵌合させる場合について説明した。しかしながら、この円筒部分13Xは、第1管210の内周面に嵌合させてもよい。すなわち、図15において、密封装置100Xを左右逆向きに装着させるようにしてもよい。このように、密封装置100Xを装着させる向きによっても、スロットルバルブ300から整流ネット部分21Xまでの距離の調整を行うことができる。
図18には、本発明の実施例5が示されている。上記各実施例及び参考例においては、吸気音低減部の本体部分が整流ネット部分により構成される場合を示した。本実施例においては、吸気音低減部の本体部分が複数の垂れ下がり部分により構成される場合を示す。なお、本実施例で示す吸気音低減部の本体部分に関する構成については、上記各実施例及び参考例のいずれに対しても適用可能である。つまり、上記各実施例及び参考例において、整流ネット部分の代わりに、本実施例で示す複数の垂れ下がり部分を適用することができる。従って、本実施例においては、吸気音低減部の本体部分に関する構成以外の構成については、その説明は省略する。
本実施例に係る吸気音低減部20Yによれば、複数の垂れ下がり部分21Yによって、気体の流れが分散される。これにより、吸気マニホルドに用いられた場合には、スロットルの開き始めに発生する多量の空気の塊の流入を分散させることができるので、共鳴等の異音の発生を抑制することが可能となる。また、複数の垂れ下がり部分21Yがゴム状弾性体製の場合には、その減衰性により音の発生エネルギーを吸収することができる。これらのことが相俟って、吸気音を効果的に低減させることができる。
図19には、本発明の実施例6が示されている。本実施例においては、上記実施例5で示す吸気音低減部において、垂れ下がり部分に複数の貫通孔を設けた場合の構成を示す。その他の構成および作用については実施例6と同一なので、同一の構成部分については同一の符号を付して、その説明は省略する。
図20には、本発明の実施例7が示されている。上記実施例1~4及び参考例においては、吸気音低減部の整流ネット部分が格子状の網目により構成されて、網目の大きさがほぼ均一に構成される場合を示した。本実施例においては、整流ネット部分が、吸気管内の流路の中央付近の網目が細かく、中央付近から遠ざかるにつれて網目が粗く構成される場合の構成を示す。なお、本実施例で示す吸気音低減部の本体部分(整流ネット部分)に関する構成については、上記実施例1~4及び参考例のいずれに対しても適用可能である。つまり、上記実施例1~4及び参考例における整流ネット部分の代わりに、本実施例で示す整流ネット部分を適用することができる。従って、本実施例においては、吸気音低減部の本体部分(整流ネット部分)に関する構成以外の構成については、その説明は省略する。
スロットルバルブの開き始めにおいては、スロットルバルブの回転軸から最も離れた2箇所からの空気流れが主流となる。そして、本実施例に係る吸気音低減部20Zにおいては、スロットルバルブの下流側に配置された整流ネット部分21Zの網目が、吸気管内の流路の中央付近が細かく、中央付近から遠ざかるにつれて粗くなるように構成されている。これにより、空気は網目の粗いところに流れやすいため、吸気管内のうち中央付近から遠い領域ほど多く流れるように整流される。
図21には、本発明の実施例8が示されている。上記実施例7では、整流ネット部分が枠体部分の内側の全領域に亘って設けられる場合の構成を示したが、本実施例では、整流ネット部分が枠体部分の内側の略半円形の領域に設けられる場合を示す。その他の構成および作用については実施例7と同一なので、同一の構成部分については同一の符号を付して、その説明は省略する。
上記実施例7,8においては、吸気管の管が円筒形状で構成される場合を示した。これに伴い、密封装置における枠体部分が円環形状で構成される場合を示した。しかしながら、本発明に係る密封装置は、吸気管の管が円筒形状でない場合にも適用できる。例えば、吸気管の管が、空気の流れ方向に対して垂直な断面で見た場合に矩形の場合には、枠体部分も、平面形状が矩形となるように構成すればよい。なお、この場合にも、枠体部分の内側に設けられる整流ネット部分については、上記実施例7,8で示す構成と同様のものを用いることができる。ただし、この場合には、複数の同心円状部分について、外側のいくつかの同心円状部分は、半円形や円形にはならず、円弧状になることは言うまでもない。
11X ガスケット本体部分
12X 連結部分
13X 円筒部分
20,20X,20Y,20Z,20ZZ 吸気音低減部
21,21a,21X,21Xa,21Z,21ZZ 整流ネット部分
21Y 垂れ下がり部分
21Ya 貫通孔
21Za,21ZZa 放射状部分
21Zb,21ZZb 同心円状部分
22,22X,22Y,22Z 枠体部分
23,23a 円筒部分
23X,23Xa 被固定部分
24 フランジ部分
24a 貫通孔
25 弾性変形部分
30 弾性変形部分
31 一端部
32 他端部
40 弾性変形部分
100,100X 密封装置
210 第1管
220 第2管
211,221 フランジ部
211a 環状溝
300 スロットルバルブ
Claims (7)
- 吸気管を構成する2つの管のうち一方の管の端面と他方の管の端面との間の隙間を封止する弾性体からなるガスケット部と、吸気音を低減する吸気音低減部とを備える密封装置において、
前記吸気音低減部は、
吸気音を低減する本体部分と、
該本体部分を支持する環状の枠体部分と、
該枠体部分から管の伸びる方向に伸び、前記一方の管または他方の管の内周面に嵌合される筒状部分と、
該筒状部分の端部から外周面側に向かって伸び、かつ一方の管の端面と他方の管の端面との間の隙間内に配置されるフランジ部分と、を備えており、
前記ガスケット部は、
前記フランジ部分の両面にそれぞれ設けられることを特徴とする密封装置。 - 吸気管を構成する2つの管のうち一方の管の端面と他方の管の端面との間の隙間を封止する弾性体からなるガスケット部と、吸気音を低減する吸気音低減部とを備える密封装置において、
前記吸気音低減部は、
吸気音を低減する本体部分と、
該本体部分を支持する環状の枠体部分と、
該枠体部分から管の伸びる方向に伸びる筒状部分と、
該筒状部分の外周面側に設けられ、前記一方の管または他方の管の内周面に密着して、弾性反発力により該筒状部分を管内に位置決めした状態で支持させる弾性変形部分と、
該筒状部分の端部から外周面側に向かって伸び、かつ一方の管の端面と他方の管の端面との間の隙間内に配置されるフランジ部分と、を備えており、
前記ガスケット部は、
前記フランジ部分の両面にそれぞれ設けられることを特徴とする密封装置。 - 前記本体部分は、吸気管内を流れる気体を整流する整流ネット部分により構成されることを特徴とする請求項1または2に記載の密封装置。
- 前記本体部分は、気体の流れに応じて揺れ動くように構成された複数の垂れ下がり部分により構成されることを特徴とする請求項1または2に記載の密封装置。
- 前記複数の垂れ下がり部には、それぞれ少なくとも一つの貫通孔が設けられていることを特徴とする請求項4に記載の密封装置。
- 前記整流ネット部分は、吸気管内の流路の中央付近の網目が細かく、中央付近から遠ざかるにつれて網目が粗く構成されることを特徴とする請求項3に記載の密封装置。
- 前記整流ネット部分は、吸気管内の流路の中央付近から外側に向かって放射状に伸びる複数の放射状部分と、前記中央付近から同心円状に設けられる複数の同心円状部分とによって、網目が形成されることを特徴とする請求項6に記載の密封装置。
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US20160146167A1 (en) | 2016-05-26 |
EP3020955A1 (en) | 2016-05-18 |
US9506432B2 (en) | 2016-11-29 |
EP3020955A4 (en) | 2017-03-01 |
CN105358816A (zh) | 2016-02-24 |
EP3020955B1 (en) | 2020-05-06 |
JPWO2015005007A1 (ja) | 2017-03-02 |
JP6065116B2 (ja) | 2017-01-25 |
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