WO2014205942A1 - 封框胶涂布设备及其检测系统和检测方法 - Google Patents

封框胶涂布设备及其检测系统和检测方法 Download PDF

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Publication number
WO2014205942A1
WO2014205942A1 PCT/CN2013/084595 CN2013084595W WO2014205942A1 WO 2014205942 A1 WO2014205942 A1 WO 2014205942A1 CN 2013084595 W CN2013084595 W CN 2013084595W WO 2014205942 A1 WO2014205942 A1 WO 2014205942A1
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WO
WIPO (PCT)
Prior art keywords
picture
detection system
sealant coating
nozzle
mirror
Prior art date
Application number
PCT/CN2013/084595
Other languages
English (en)
French (fr)
Inventor
徐风波
Original Assignee
京东方科技集团股份有限公司
北京京东方显示技术有限公司
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Application filed by 京东方科技集团股份有限公司, 北京京东方显示技术有限公司 filed Critical 京东方科技集团股份有限公司
Publication of WO2014205942A1 publication Critical patent/WO2014205942A1/zh

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Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05C11/00—Component parts, details or accessories not specifically provided for in groups B05C1/00 - B05C9/00
    • B05C11/10—Storage, supply or control of liquid or other fluent material; Recovery of excess liquid or other fluent material
    • B05C11/1002—Means for controlling supply, i.e. flow or pressure, of liquid or other fluent material to the applying apparatus, e.g. valves
    • B05C11/1015—Means for controlling supply, i.e. flow or pressure, of liquid or other fluent material to the applying apparatus, e.g. valves responsive to a conditions of ambient medium or target, e.g. humidity, temperature ; responsive to position or movement of the coating head relative to the target
    • B05C11/1021—Means for controlling supply, i.e. flow or pressure, of liquid or other fluent material to the applying apparatus, e.g. valves responsive to a conditions of ambient medium or target, e.g. humidity, temperature ; responsive to position or movement of the coating head relative to the target responsive to presence or shape of target
    • G—PHYSICS
    • G02—OPTICS
    • G02F—OPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
    • G02F1/00—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
    • G02F1/01—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour 
    • G02F1/13—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour  based on liquid crystals, e.g. single liquid crystal display cells
    • G02F1/1303—Apparatus specially adapted to the manufacture of LCDs
    • G—PHYSICS
    • G02—OPTICS
    • G02F—OPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
    • G02F1/00—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
    • G02F1/01—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour 
    • G02F1/13—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour  based on liquid crystals, e.g. single liquid crystal display cells
    • G02F1/133—Constructional arrangements; Operation of liquid crystal cells; Circuit arrangements
    • G02F1/1333—Constructional arrangements; Manufacturing methods
    • G02F1/1339—Gaskets; Spacers; Sealing of cells
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05C5/00—Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work
    • B05C5/02—Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work the liquid or other fluent material being discharged through an outlet orifice by pressure, e.g. from an outlet device in contact or almost in contact, with the work
    • B05C5/027—Coating heads with several outlets, e.g. aligned transversally to the moving direction of a web to be coated

Definitions

  • the invention belongs to the technical field of display, and particularly relates to a frame sealant coating device, a detection system thereof and a detection method. Background technique
  • the Cell process is one of the processes in the production of thin film transistor liquid crystal displays.
  • the sealant coating equipment is the main equipment of the Cell process. Once the sealant of the sealant is applied during the coating process of the sealant, the liquid crystal between the two substrates after the substrate is leaked.
  • the main reasons for the breakage of the sealant are: (1) The sealant at the nozzle of the sealant is coated or the nozzle is damaged. (2) The laser line is contaminated by the laser range sensor when the laser distance measuring sensor is used. The object and the nozzle are covered by glue, which causes the distance measured by the laser ranging sensor to be inaccurate.
  • the existing frame sealant coating equipment lacks a device for effectively detecting the mirror condition of the nozzle and the laser ranging sensor, so the operator needs to observe with the naked eye because the nozzle and the laser ranging sensor are located at the bottom of the injection device and above the working platform.
  • the light inside the device is dark, and tools such as a flashlight or a mirror are required for inspection.
  • the spraying device can be moved to the area below the working platform without a working area, and the space under the spraying device has a large area, the operator can move the spraying device to the above area, and use the flashlight to illuminate the nozzle or the laser ranging sensor mirror. Look up.
  • the spray device cannot move to the area below the working platform, it needs to be observed by a mirror placed under the nozzle or laser ranging sensor, that is, the operator uses the flashlight to illuminate the mirror of the nozzle or laser ranging sensor while adjusting the mirror.
  • the specular angle of reflection and the angle of view of the person are detected by observing the image in the mirror.
  • the detection nozzle and/or the laser ranging sensor mirror require the operator to enter the inside of the device, which is inconvenient to operate, and may collide with the device. And personnel have certain security risks.
  • the second case in the existing detection method is suitable for testing. It is easily affected by factors such as light, observation angle, and observer's visual condition. The operator cannot directly observe it and has poor definition, which is prone to false detection. Therefore, the detection method before U needs to be improved. Summary of the invention
  • the technical solution to solve the technical problem of the present invention is to provide a detection system for a frame sealant coating device, which comprises a W-sheet collector for the nozzle of the frame-sealing coating device and! Or laser I! ij from the mirror surface of the sensor for image acquisition.
  • the detecting system of the invention comprises a picture collecting unit, which can collect the picture of the nozzle of the frame sealing coating device or the mirror of the laser ranging sensor, and the operator can directly observe the picture to determine whether the mirror of the nozzle or the laser ranging sensor reaches the mirror surface.
  • the requirements are so that the true condition of the nozzle or laser ranging sensor mirror can be accurately determined, and the efficiency and accuracy of the detection are improved.
  • the operator does not need to enter the internal operation of the equipment to reduce the labor intensity of the operator. J ⁇ can avoid the safety hazard of equipment and personnel bumping and the situation of contaminated equipment.
  • the detection system further includes a picture processing unit for storing a standard picture of the mirror III of each of the nozzles and/or the laser ranging estimator, and detecting each of the pictures collected by the picture collection unit The pictures of the nozzles of the nozzles and/or laser ranging sensors are compared with the respective standard figures.
  • the detection system further includes an action unit for driving the picture set to perform motion.
  • the picture unit is fixedly disposed on a working platform below the ejection device of the sealant coating apparatus or on a base outside the working platform.
  • the picture collection unit includes at least one picture set device.
  • the picture capturing device is a camera or a fixed focal length camera 3.
  • the picture collecting unit further comprises at least one light emitting device, which is used by Adjusting the intensity of light I when the picture collecting device collects a picture.
  • the technical solution for solving the technical problem II of the present invention also provides a method for coating a device with a shackle lake I, which comprises the following steps:
  • the picture collection step is performed by collecting the picture of the nozzle of the sealant coating device and/or the mirror of the laser ranging sensor that need to be detected.
  • a storing step is further included, which pre-collects and stores a standard ffl piece of each of the nozzles and/or the mirror of the laser ranging sensor.
  • a comparison step comparing the mirror images of the nozzles and/or laser ranging sensors collected by the picture collection unit with the respective standard movies;
  • the judging step judges the nozzle and/or the laser ⁇ according to the similarity comparison result in the comparison step! Whether the mirror surface of the sensor meets the requirements of the operation.
  • the inspection of the present invention I! The method of sealing the frame coating equipment makes the nozzle or laser I of the sealing material coating equipment!
  • the detection of the mirror surface of the sensor is faster and more accurate, and reduces the labor intensity of the operator.
  • the technical method for solving the technical problem of the present invention also provides a frame seal coating device, which comprises a nozzle, a laser ranging sensor and a detection system for the above-mentioned frame seal coating device.
  • the frame sealer coating machine of the present invention includes the above-mentioned detection system, and the function is improved, and the work efficiency is also improved .
  • FIG. 1 is a front view of a position setting of a picture acquisition sheet 7E according to an embodiment of the present invention
  • Figure 2 is a side elevational view of the position ⁇ of the cymbal acquisition unit in accordance with one embodiment of the invention
  • Figure 3 is a partial enlarged view of the bottom structure of the spraying device of the detecting system of the sealant coating apparatus according to one embodiment of the wood invention
  • Figure 4 is a bottom plan view showing the bottom structure of the spraying device of the detecting system of the sealant coating apparatus according to one embodiment of the wood invention
  • Figure 5 is a flow chart showing a method for detecting a frame coating apparatus according to an embodiment of the present invention
  • the reference numerals are as follows: 1. Working platform; 2. Light-emitting 3 ⁇ 4 pieces; 3. Picture. Acquisition device; 4. Spraying device; 41, nozzle; 42. Laser ranging sensor; 42 1. Mirror surface of laser ranging sensor; 5, 3 ⁇ 4 sets; 6, stand. detailed description
  • the invention provides an inspection system for a frame sealant coating device, which comprises a mesh collection unit for performing picture collection on a nozzle of a frame sealant coating device and/or a mirror surface of a laser ranging sensor. .
  • the detection system of the invention comprises a picture collecting unit, which can perform picture collection on the nozzle of the frame sealing coating device or the mirror of the laser ranging sensor, and can directly determine whether the nozzle has glue or damage and laser by directly observing the picture. Whether the mirror of the distance measuring sensor has contaminants to objectively and accurately determine the true condition of the nozzle or the laser ranging sensor mirror, thereby judging whether the nozzle and/or the laser ranging sensor meet the working requirements, and improving the accuracy and efficiency of the detection. ⁇ , the operator does not need to enter the internal operation of the equipment, reduce the labor intensity of the ⁇ operator and can avoid the safety of equipment and personnel bumping I and the situation of contaminated equipment D
  • the lower tiling leg diagrams describe in detail the detection system of the sealant coating apparatus according to one embodiment of the present invention.
  • the sealant coating equipment shot by the detection system includes a work leveling 1, an injection device 4, a nozzle 41, a laser ranging sensor 42, a laser ranging sensor 3 ⁇ 4 mirror 421, a base Table 5 and gantry 6.
  • the cymbal spraying device 4 (three in FIG. 1 and FIG. 2, and a plurality of actual nj's) are disposed on the upper portion of the gantry 6 (one shown in FIGS. 1 and 2, and the actual Hj' is plural). And moving laterally along the gantry 6 (as indicated by the arrow in FIG. 1), and also moving up and down relative to the gantry 6 (as indicated by an arrow in FIG.
  • the detection system includes a picture acquisition unit for performing image collection on the nozzle 1 of the sealant coating apparatus and/or the mirror 421 of the laser ranging sensor, which is disposed on the base 5 on the outer side of the work platform 1 (also IX is set on the work platform 1). However, the position setting of the picture.
  • the acquisition sheet ⁇ should satisfy: the ejection movement 4 can be reached by the lateral movement on the gantry 6 or the longitudinal movement of the gantry 6 on the base 5, so that the picture can be reached above the picture ⁇
  • the collection unit can perform picture acquisition on the mirror 421 of the nozzle 41 and/or the laser ranging sensor, and simultaneously moves up and down on the gantry 6 in conjunction with the ejection device 4 to achieve a clear picture.
  • the W-chip unit may include at least one W-chip device 3, and the picture-collecting device 3 iJ is a camera or a fixed-focus camera. More preferably, the picture-collecting rate element may further include at least A light-emitting device 2 for adjusting the light intensity of the picture collecting device 3 when collecting pictures. In the case where the light inside the device is relatively low, the additional light-emitting device 2 can collect a clearer picture.
  • the light emitting device 2 may be an LED lamp or an incandescent bulb or the like.
  • the detection system may further include a picture
  • the picture taken by the picture unit can also be displayed or printed to determine whether it is qualified by hand.
  • the detection system according to the embodiment of the present invention may further include a moving sheet 711, which is used to drive the picture.
  • the acquisition unit is in a moving motion.
  • the picture collection unit is not fixedly disposed on the working platform 1 or the base station 5. Up, but moving on the working platform 1 or the base 5 under the driving of the driving unit to perform image collection on the mirrors 421 of the nozzles 41 and/or the laser ranging sensors, thereby realizing the nozzles 41 and / or the condition of the mirror 42 1 of the laser ranging sensor is detected.
  • the invention also provides a method for detecting a sealant coating apparatus using a crucible.
  • FIG. 5 shows a flow of a method for detecting a sheathed coating apparatus according to an embodiment of the present invention. Block diagram.
  • the f method includes a step of performing picture acquisition on each of the nozzles 41 and/or the mirror 421 of the laser distance measuring sensor (step 101), that is, obtaining a picture of the object to be detected.
  • Picture acquisition is accomplished by a picture acquisition unit in accordance with one embodiment of the present invention.
  • the standard cymbals of the mirrors 421 of the nozzles 41 and/or the laser ranging sensors are stored in advance by the picture concentrating unit and stored by the W chip processing unit (step 100), In order to compare with the slice collected by the detection, the standard picture of this is the idle film that satisfies the requirement of T.
  • the collected meshes of the nozzles 41 and/or the mirror 421 of the laser ranging sensor may be compared with the respective standard pictures to obtain a similarity value. Compare the results (step 102).
  • the similarity comparison program can be used to compare the similarity between the picture of the nozzle 41 and/or the mirror 421 of the laser ranging sensor collected by the picture gathering unit and the standard picture of C] by using the similarity comparison program, and the similarity is obtained by counting Degree value.
  • step 102 it is determined whether the mirror 421 of the nozzle 41 and/or the laser ranging sensor has reached a normal operation by the value of the similarity calculated in the step 102 by the unit. Requirements (step 103).
  • the picture processing unit compares the similarity value obtained by step 102 with a pre-set similarity value k that satisfies the work requirement, and if it is greater than or equal to k, it is automatically determined to be qualified, and if it is less than k, it is determined not to be Qualified, so that the inspector can repair or replace the corresponding nozzle 41 or clean the mirror surface 421 of the corresponding laser ranging sensor.
  • the image processing unit automatically performs m-likeness comparison and judges whether or not the detected object is qualified.
  • the actual detection process ⁇ , ⁇ is detected manually by the inspector. That is, in step 102, the comparison is not automatically performed by the picture processing list, but the picture of the mirror 421 of each nozzle 41 and/or the twilight distance measuring sensor collected by the inspector directly through the observation picture collection list. To determine whether it meets the normal working requirements, if the normal working requirements are not met, the corresponding nozzle 41 or the mirror of the laser ranging sensor is maintained 421.
  • the method for detecting the sealant coating device of the embodiment makes the detection of the nozzle of the frame sealant coating device into the laser range sensor mirror faster and more accurate, and reduces the labor intensity of the operator.
  • the present invention also provides a sealant coating apparatus comprising a nozzle, a 3 ⁇ 4 optical ranging sensor, and a detection system of a sealant coating apparatus according to an embodiment of the present invention. Since the above detection system is included in addition to a known structure such as a control element, the function is more perfect, and work efficiency is also improved.

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  • Physics & Mathematics (AREA)
  • Nonlinear Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Crystallography & Structural Chemistry (AREA)
  • General Physics & Mathematics (AREA)
  • Optics & Photonics (AREA)
  • Coating Apparatus (AREA)
  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Mathematical Physics (AREA)
  • Application Of Or Painting With Fluid Materials (AREA)
  • Spray Control Apparatus (AREA)

Abstract

一种封框胶涂布设备及其检测系统和检测方法，属于液晶显示技术领域。封框胶涂布设备包括检测系统，检测系统包括图片采集单元和图片处理单元，其用于对于所述封框胶涂布设备的喷嘴和/或激光测距传感器的镜面进行图片采集、图像处理，可使封框胶涂布设备的喷头和/或激光测距传感器的镜面的检测更加方便准确。

Description

封框胶涂布设备及其检测系统和检测方法 技术领域
本发明属于显示技术领域， 具体涉及一种封框胶涂布设备及其 检测系统和检测方法。 背景技术
对盒 （Cell ) 工艺是薄膜晶体管液晶显示器生产过程中的工艺 之一。 封框胶涂布设备是 Cell工艺的主要设备， 封框胶涂布过程中 一旦出现所涂布的封框胶断线，则两个基板对盒后处于基板之间的液 晶会发生外漏。 导致封框胶出现断线的原因主要包括： （1 ) 涂布封 框胶的喷嘴处封框胶堆积或喷嘴损坏， （2 ) 激光测距传感器测距时 激光线路受激光测距传感器镜面污染物及喷嘴处堆胶遮挡，从而导致 激光测距传感器所测距离数值不准确。
而现有的封框胶涂布设备缺少有效检测喷嘴和激光测距传感器 镜面状况的装置， 因此检测时需要操作人员用肉眼进行观察， 由于喷 嘴和激光测距传感器位于喷射装置底部和工作平台上方，且设备内光 线较暗，检查时需要使用手电筒或者镜子等工具。具体地有以下两种 情况：
1. 当喷射装置可以移动到下方无工作平台的区域， 且喷射装置 下方空间有较大的区域时，此时操作人员可以移动喷射装置到上述区 域， 使用手电筒照射喷头或激光测距传感器镜面， 进行仰视观察。
2. 当喷射装置不能移动到下方无工作平台的区域时， 需要通过 置于喷嘴或激光测距传感器下方的镜子来观察，即操作人员使用手电 筒照射喷嘴或激光测距传感器的镜面，同时调整镜子的镜面反射角和 人的视角， 通过观察镜子中的图像进行检测。
发明人发现 ¾有技术中至少存在如下问题： 上述两种情况下检 测喷嘴和 /或激光测距传感器镜面， 均需要操作人员进入设备内部， 操作不方便， 而且可能会与设备发生磕碰，对设备和人员都存在一定 的安全隐患。特别是现有检测方法中的第二种情况，进行检测时还容 易受到光线、 观察角度、 观察者的视觉情况等因素的影响， 操作人员 不能直接观察， 清晰度较差， 从而容易发生误檢。 所以， U前的检测 方法亟待改善。 发明内容
木发明所要解决的技术 题包 JS， I「对现有技术屮检領封框胶 涂布设备的喷嘴和 /或激光测距传感器的镜面时， 操作不方便且容易 发生误检的问題， 提供一种操作方便， 检测结果更准确的封概胶涂布 设备及其检测系统和检测方法 n
解决本发明技术问题所釆用的技术方案是提供一种封框胶涂布 设备的检测系统， 其包括 W片釆集 元， 用于对所述封框胶涂布设备 的喷嘴和！或激光 I! ij距传感器的镜面进行图片采集。
本发明的检测系统包括图片采集单元， 其能够对封框胶涂布设 备的喷头或者激光测距传感器的镜面进行图片釆集，操作人员可直接 观察图片以判断喷头或激光测距传感器镜面是否达到丄作要求，从而 能够容观准确地确定喷嘴或激光测距传感器镜面的真实情况，提高了 检测的效率和¾确度。 同时， 操作人员不需耍进入设备内部操作， 降 低丫操作人员的劳动强度 , J†能避免设备和人员发生磕碰的安全隐患 以及污染设备的情况发生
优选的是， 所述检测系统还包括图片处理单元， 用于存储各 所述喷嘴和 / 激光测距估感器的镜 III的标准图片， 并在检测吋把图 片釆集单元釆集的各所述喷嘴和 /或激光测距传感器的镜 的图片与 各自的标准图 . -进行相似度对比。
优选的是， 所述检测系统还包括 动单兀， 其用于驱动所述图 片釆集单 进行运动。
优选的是， 所述图片¾集单元固定设置在所述封框胶涂布设备 的喷射装置下方的工作平台上或工作 Τ台外侧的基台上。
优选的是， 所述图片釆集单元包 β至少一个图片 ¾集器件。 优选的是， 所述图片釆集器件为摄像头或定焦距照相机3 优选的是， 所述图片采集单元还包括至少一个发光器件， 其用 于调整所述图片采集器件采集图片时的光 j I强度。
解决本发明技术问 II所釆用的技术 案还提供一种用十栓湖 I封 框胶涂布设备的方法， 其包括如下歩骤：
图片采集歩骤， 其对需要检测的所述封框胶涂布设备的喷嘴和 / 或激光测距传感器的镜面进行图片釆集。
优选的是， 在所述图片釆集步骤之前还包括存储步骤， 其预先 采集并存储各所述啧嘴和 /或激光测距传感器的镜而的标准 ffl片。
在所述网片釆集歩骤之后还包括如下歩骤；
对比歩骤， 其把图片釆集单元釆集的各所述啧嘴和 /或激光测距 传感器的镜面的图片与各自的标准閑片进行相似度对比； 以及
判断歩骤， 其根据所述对比歩骤中的相似度对比结果来判断喷 嘴和 /或激光濯！距传感器的镜面是否满足丄作要求。
本发明的检 I！ Ϊ封框胶涂布设备的方法使得对封框胶涂布设备的 喷嘴或激光 I！ ί距传感器的镜面的检测更快更准确，并降低了操作人员 的劳动强度。
解决本发明技术问 S所采用的技术方 ¾还提供一种封框胶涂布 设备， 其包括喷嘴、激光测距传感器以及上述封框胶涂布设备的检测 系统
本发明的封框胶涂布机 ώ于包括上述检测系统， Β而功能 ¾为 完善， 也提高了工作效率 D
»B说明
图 1 为根据本发明一个实施例的图片采集单 7E的位置设置的主 视图；
图 2 为根据木发明一个实施例的圏片采集单元的位置 δ置的侧 视图；
图 3 为根据木发明一个实施例的封框胶涂布设备的检测系统的 喷射装置底部结构的局部放大图；
图 4 为根据木发明一个实施例的封框胶涂布设备的检测系统的 喷射装置底部结构的仰视图； 图 5 Λ根据本发明一个实施例的用于检测封框狡涂布设备的方 法的流程框图；
其中附图标记为： 1、 工作平台； 2、 发光 ¾件； 3、 图片.采集器 件； 4、 喷射装置； 41、 喷嘴； 42、 激光测距传感器； 42 1、 激光测距 传感器的镜面； 5、 ¾台； 6、 台架。 具体实施方式
为使本领域技术人炅更好地理解本发明的技术方案， Τ而结合 附闺和具体实施方式对本发明作进一歩详细描述„
本发明提供了一种封框胶涂布设备的检 系统， 其包括网片釆 集单元， 用于对封框胶涂布设备的喷嘴和 /或激光测距传.感器的镜面 进行图片采集。
W亍本发明的检测系统包括图片采集单元， 其能够对封框胶涂 布设备的喷头或者激光测距传感器镜面进行图片采集，丙此可通过直 接观察图片确定喷头是否有堆胶或损坏以及激光测距传感器镜面是 否有污染物，来客观准确地确定喷嘴或激光测距传感器镜面的真实情 况， 从而判断喷嘴和 /或激光测距传感器是否达到工作耍求， 提高了 检测的准确度和效率 同吋， 操作人员不需要进入设备内部操作， 降 低 Τ操作人员的劳动强度》并能避免设备和人员发生磕碰的安全 I稳患 以及污染设备的情况发生 D
下 til参腿 图详细描述根据本发明 -个实施例的封框胶涂布设 备的检测系统。
如图 1. 至图 4所示， 检测系统所枪测的封框胶涂布设备包括工 作平合 1、 喷射装置 4、 喷嘴 41、 激光测距传感器 42、 激光测距传感 器¾镜面 421、 基台 5以及台架 6。 其屮喷射装置 4 (图 1 和图 2屮 示出 3个， 实际 nj'为多个） 设置在台架 6 (图 1和图 2屮示出一个， 实际 Hj '为多个）的上部，并 沿台架 6横向移动（如图 1 屮箭头所示）， 同时也 以相对于台架 6上下移动（如图 2屮箭头所示） ， 喷射装置 4的下部设有喷嘴 41和激光测距传感器 42 , 台架 6 nj以在基台 上 向移动 （如图 2中箭头所示） 。 检测系统包括图片采集单兀， 用于对封框胶涂布设备的喷嘴 1 和 /或激光测距传感器的镜面 421进行图片釆集， 其设置在工作平台 1的外侧的基台 5上 （也 IX以设置在工作平台 1上） 。 但图片.采集单 π的位置设置应当满足：喷射 ¾置 4通过在台架 6上的横向移动或者 结合台架 6在基台 5上的纵向移动， 能够到达图片釆集 兀的上方， 从而图片釆集单 能够对喷嘴 41 和 /或激光测距传感器的镜面 421 进行图片采集， 同时结合喷射装置 4在台架 6上的上下移动， 以实现 采集到沽晰的图片。
优选的， W片釆集单元可以包括至少一个 W片釆集器件 3„ 进一歩优选的， 图片釆集器件 3 iJ以为摄像头或定焦距照相机„ 更优选的， 图片釆集率元还可以包括至少一个发光器件 2， 其用 于调整图片采集器件 3釆集图片时的光照强度。在设备内部光线较喑 的情况下， 增设发光器件 2 能够采集到更清晰的图片。 发光器件 2 可以是 LED灯或者 ΰ炽灯泡等。
优选的， 根据本发明一些实施例的檢测系统还可以包括图片处
¾单元，其用于存储各喷嘴 41和 /或激光测距传感器的镜面 42 1的标 准图片，并在检测时把釆集的各喷嘴 41和. /或激光测距传感器的镜面 42 1 的图 与各自的标准图片进行相似度对比。 这样， 对各喷嘴 4.1 和 /或激光测距传感器的镜 ΙΐΙ 421 的检测就更加快捷和自动化， 检测 效率提高。
当然， 如果没有图 处理单元也是可行的， 图. 釆集单元所采 集的图片也可被显示或者打印出来由人工判断其是否合格。
优选的， 根据本发明' 实施例的检测系统还可以包括 动单 711 , ffl于驱动图片.采集单兀进 运动 即此种情形下， 图片采集单兀 不是固定设置在工作平台 1或基台 5上，而是^以在驱动单元的驱动 下在工作平台 1或基台 5上进行运动以便对各喷嘴 41和 /或激光测距 传感器的镜面 421进行图片釆集，从而实现对各喷嘴 41和. /或激光测 距传感器的镜面 42 1 的状况进行检测。
木发明还提供了一种用亍检测封框胶涂布设备的方法 图 5 示 出了根 «本发明一个实施例的用于检测封枢読涂布设备的方法的流 程框图。
如图 5所不， 该 f法包括对需要检测的各喷嘴 41和 /或激光测 距传感器的镜面 421进行图片采集的步骤 （步骤 101 ) , 也即获得被 检测对象的图片。图片采集 以通过根据本发明一个实施例的图片采 集单兀来实现。
优选的.是， 在步骤 1 01 之前， 以预先由图片釆集单元釆集并 由 W片处理单元存储各喷嘴 41和 /或激光测距传感器的镜面 421的标 准闺片 （歩骤 100 ) , 以便与检测吋釆集到的 片进行对比， 这厘的 标准图片是指满足止常 T.作要求的閑片。
优选的：是， 在歩骤 101 之后， 可以把采集的各喷嘴 41和 /或激 光测距传感器的镜面 421的网片与各自的标准图片进行相似度对比， 得出表示相似度的值来作为对比结果 （步骤 102 ) 。
具体地， 可以通过图片处理单元使用相似度对比程序把图片釆 集单元采集的 喷嘴 41和 /或激光测距传感器的镜面 421的图片与 C]的标准图片进行相似度对比， 通过计箅得到相似度值。
优选的是， 在歩骤 102 之后， 可以通过園片处輝.单元根据在歩 骤 102中计算得到的相似度的值来判断喷嘴 41和 /或激光测距传感器 的镜面 421是否达到 ΤΗ常工作要求 （步骤 103 ) .
具体地， 图片处理单元把 102 歩骤得到的相似度值与预先设定 的满足工作要求的相似度值 k进行比较，如大于或等于 k则自动判定 为合格， 如果小于 k , 则判定为不合格， 从而由检测人员对相应的喷 嘴 41进行维修或吏换， 或者对相应的激光测距传感器的镜面 421进 行清洁。
上述是图片处理单兀自动进行 m似度对比， 并判断所检测对象 是否合格的情况。 当然， 实际检测过程屮， 也 ηί由检测人员以手动的 方式完成检测。 即， 在歩骤 1 02屮， 不是由图片处理单 自动进行对 比， 而是由检测人员直接通过观察图片釆集单 所釆集的各喷嘴 41 和 /或澂光测距传感器的镜面 421 的图片來判断其是否满足正常的工 作要求， 如不能满足正常的工作要求， 则对相应的喷嘴 41 或激光测 距传感器的镜而 421进行维护。或者也 以由检测人员调动相似度对 比禾里序进 j '对比从而判定是否合格，或者通过调整光 I ¾强度对某个被 检测对象重新采集图片，通过放大程序进行观察以确定是否达到正常 的工作要求。
本实施例的检测封框胶涂布设备的 法使得对封框胶涂布设备 的喷嘴成激光测距传感器镜面的检测更快更准确，并降低了操作人员 的劳动强度
本发明还提供了一种封框胶涂布设备， 其包括喷嘴、 ¾光测距 传感器以及根据本发明一个实施例的封框胶涂布设备的检测系统 本发明的封權胶涂布 «备由于除包括比如控制 元等已知结构 之外还包括上述检测系统， 因而功能更为完善， 也提卨了工作效率。
可以理解的是， 以上实施方式仅仅是为了说明本发明的原理而 采用的示例性实施方式， 然而本发明并不局限于此 对于本领域内的 普通技术人员而言， 在不脱离本发明的.精祌和实质的情况下， 可以做 出 种变型和改进， 这些变型和改进也视为本发明的保护范 1韦1

Claims

权利要求
1. 一种封框胶涂布设备的检测系统， 其特征在于， 所述检测系 统包括图片 ¾集 兀， 其用于对所述封框胶涂布设备的喷嘴和 /或激 光测距传感 II的镜面进行图片采集。
2. 根据权利要求 1所述的封框胶涂布设备的检测系统， 其特征 在于， 所述检测系统还包括：
m片处理单元， 其用亍#储各所述喷嘴和 /或激光 «距传感器的 镜面的标准 W片， 并在检测吋把网片釆集单元釆集的各所述啧嘴和 I 或激光测距传感器的镜面的网片与各自的标准图片进行相似度对比
3. 根据权利要求 1所述的封框胶涂布设备的检测系统， 其特征 在于， 所述检测系统还包括：
驱动单元， 其用于驱动所述图片釆集单元进行运动。
4. 根据权利耍求 1所述的封框胶涂布设备的检测系统， 其特征 在于， 还包括喷射装《， 所述喷射装 S的下部设有喷嘴和激光測距传 感器，所述图片采集单元固定设 i¾所述封枢胶徐布设备的所述喷射 装靑下方的工作平台上或工作平台外侧的基台上。 δ. 根据权利要求 1所述的封框胶涂布设备的检测系统， Κ特征 在于， 所述图 . -釆集单元包括至少' ·个图片釆集器件。 6. 根据权利要求 5所述的封框胶涂布' tS备的检测系统， 其特征 在于， 所述图片釆集器件为摄像头或定焦距照相机。
7. 根据权利要求 5所述的封框胶涂布 ¾备的检测系统， 其特征 在于， 所述图片釆集单兀还包括至少一个发光器件， 其用于调整所述 图片釆集器件采集 W片时的光照强度。
8. 一种用十检测封框胶涂布设备的方法， 其特祉在于包括如下 步骤：
图片采集歩骤， 其对需要检测的所述封框胶涂布设备的喷嘴和 / 或激光测距传感器的镜面进行图片釆集。
9. 根据权利要求 8所述的检测封框胶涂布设备的方法， 其特征 在于，
在所述网片釆集歩骤之前还包括如下歩骤；
存储歩骤， 其预先釆集并存储各所述喷嘴和 /或激光测距传感器 的镜面的标准 ffl片；
在所述图片采集步骤之后还包括如下步骤：
对比步骤， 其把采集的各所述喷嘴和 /或激光测距传感器的镜面 的图片与各 C]的标准图片进行相似度对比 以及
判断步骤， 其根据所述对比步骤中的相似度对比结果来判断喷 嘴和 /或激光濯！距传感器的镜面是否满足工作耍求
10. ·种封框胶涂布设备， 其特征在于包括喷嘴、 激光测距传 感器以及权利要求 i 至 7 任意' 项所述的封框胶涂布设备的检测系 统。
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