WO2014201786A1 - Automatic system for grinding and polishing crystal blank - Google Patents

Automatic system for grinding and polishing crystal blank Download PDF

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Publication number
WO2014201786A1
WO2014201786A1 PCT/CN2013/085212 CN2013085212W WO2014201786A1 WO 2014201786 A1 WO2014201786 A1 WO 2014201786A1 CN 2013085212 W CN2013085212 W CN 2013085212W WO 2014201786 A1 WO2014201786 A1 WO 2014201786A1
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WO
WIPO (PCT)
Prior art keywords
grinding
clamp
polishing
docking
loading
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PCT/CN2013/085212
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French (fr)
Chinese (zh)
Inventor
虞卫东
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浙江名媛工艺饰品有限公司
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Publication of WO2014201786A1 publication Critical patent/WO2014201786A1/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B9/00Machines or devices designed for grinding edges or bevels on work or for removing burrs; Accessories therefor
    • B24B9/02Machines or devices designed for grinding edges or bevels on work or for removing burrs; Accessories therefor characterised by a special design with respect to properties of materials specific to articles to be ground
    • B24B9/06Machines or devices designed for grinding edges or bevels on work or for removing burrs; Accessories therefor characterised by a special design with respect to properties of materials specific to articles to be ground of non-metallic inorganic material, e.g. stone, ceramics, porcelain
    • B24B9/16Machines or devices designed for grinding edges or bevels on work or for removing burrs; Accessories therefor characterised by a special design with respect to properties of materials specific to articles to be ground of non-metallic inorganic material, e.g. stone, ceramics, porcelain of diamonds; of jewels or the like; Diamond grinders' dops; Dop holders or tongs

Definitions

  • the invention belongs to the field of grinding and polishing of crystal products, and relates to an automatic grinding and polishing system for crystal blanks for automatic grinding and polishing of crystal blanks.
  • an automatic grinding and polishing system for a crystal blank includes: a loading station provided with a loading mechanism capable of fixing the crystal blank on the jig; at least one pair of the crystal blank The upper hemisphere grinding station for grinding the hemisphere and at least one upper hemisphere polishing station for polishing the upper hemisphere of the crystal blank; the docking station is provided with the ability to transfer the crystal blank from a fixture to the fixture Another butt joint mechanism capable of positionally changing the two clamps; at least one lower hemisphere grinding station for grinding the lower hemisphere of the crystal blank and at least one lower hemisphere for crystal blank polishing a processing lower hemisphere polishing station; a blanking station provided with a blanking mechanism capable of detaching the crystal blank from the jig; wherein the upper hemisphere grinding station and the lower hemisphere grinding station are both provided There is a grinding mechanism, and the upper hemisphere polishing station and the lower hemisphere polishing station and the lower hem
  • Feeding including pre-heating of the clamp of the empty fixture ⁇ Dip powder ⁇ Upper bead ⁇ Bonding
  • Upper hemisphere grinding process Upper hemisphere polishing process
  • Docking including the fixture clamp preheating of the empty clamp ⁇ Dip powder ⁇ Fixture against ⁇ Clamping the clamp of the empty fixture to the molten metal, bonding the crystal blank to the fixture of the other fixture, heating the glue to the fixture, cooling the fixture needle to fix the bond, ⁇ grinding the lower hemisphere ⁇ polishing the lower hemisphere ⁇ cutting (including heating the glue to the fixture ⁇ lower beads and cleaning fixture pins).
  • the docking process takes the longest time, followed by the loading process, and the blanking process takes a short time.
  • multiple grinding (or polishing) stations are generally used in the prior art. Multiple grinding (or polishing), so the grinding (or polishing) process takes a relatively short time. How to shorten the time occupied by the docking process or make the residence time of each processing station relatively close by rationally distributing the various process steps, avoiding the waiting time of the machine is too long, and improving the processing efficiency of the entire automatic grinding and polishing system is the urgent need of the industry Solve the problem.
  • the patent document published as CN102366914A discloses an automatic circulation double-clamp jewelry grinding and polishing machine, in which the upper hemisphere grinding and polishing (pre-grinding) and the lower hemisphere grinding and polishing (post-polishing) of the crystal blank are in the same processing cycle ( That is, the jig flow cycle), wherein the jigs on each station are arranged in parallel along the length direction of the jig (especially the grinding and polishing station), so that the left and right transfer mechanisms need to be extended first when transferring the jig between the stations.
  • the jig is lifted from the fixture seat of one station and then passed over the fixture seat mechanism of the corresponding station, and then sent to the fixture seat placed on another station.
  • the structure of the left and right transfer mechanism is complicated and moves. It is cumbersome, prone to failure and costly.
  • the docking bracket (ie, the adapter assembly portion) and the waiting bracket (ie, the clamp reset assembly portion) are both 180° rotating structures in the docking mechanism, so that the following problems exist: First, because the heating tube in the docking mechanism is generally The high-frequency heating pipe or the gas fire-breathing pipe is used, so the general heating pipe needs to be connected with the high-frequency generating device or the gas supply device, and the heating pipe is installed between the two clamps (seats) that are butted, that is, installed above.
  • a large range of 180 degrees of frequent rotation may cause the connection structure of the heating pipe and the high frequency generating device or the gas supply device to be complicated, and also affect the service life;
  • second, in order to vacate the rotating space of the adapter assembly The wire brush and powder plate used for cleaning the upper clamp and powdering the glue are placed far away from the adapter assembly, and their movement stroke is long and takes up a lot of time;
  • the inventor discloses a crystal blank automatic grinding and polishing system and a docking mechanism thereof, including a first left and right transfer mechanism, which are arranged in sequence along the first left and right transfer mechanism.
  • Work station at least one upper hemisphere grinding station for grinding the upper hemisphere of the crystal blank, at least one upper hemisphere polishing station and docking station for polishing the upper hemisphere of the crystal blank, first around
  • the transfer mechanism is capable of moving and positioning left and right and is provided with at least four robots capable of picking up and lowering the jig; the second left and right transfer mechanism sequentially arranging the docking station and the at least one pair of crystal blanks along the second left and right transfer mechanisms
  • the lower hemisphere grinding station for grinding in the lower hemisphere, at least one lower hemisphere polishing station and the unloading station for polishing the lower hemisphere of the crystal blank, and the second left and right transfer mechanism can move and position left and right and set There are at least four robots capable of picking up and
  • the clamp seats on the respective stations are arranged in parallel along the longitudinal direction of the clamp (especially the grinding and polishing station), so that when the left and right transfer mechanisms transfer the clamps between the stations, it is necessary to first extend from one work.
  • the fixture is placed on the fixture holder and then passed over the fixture mechanism on the corresponding station, and then placed on the fixture holder on another station.
  • the left and right transfer mechanism is complicated in structure, cumbersome and easy to operate. Failure and high cost.
  • the first front and rear transfer mechanism needs to first transfer the tape clamp from the docking bracket to the conversion bracket, and then wait for the conversion bracket to rotate 180° up and down position, and then the first front and rear transfer mechanism will be converted on the bracket.
  • the rubber clamp is fed into the docking bracket. In this process, the first front and rear transfer mechanism reciprocates the transfer fixture, and the docking bracket can only be in a waiting state, which increases the waiting time of the machine, so further improvement is needed to improve production efficiency.
  • the object of the present invention is to provide a crystal blank automatic grinding and polishing system, which is suitable for the upper hemisphere grinding and polishing of the crystal blank and the lower hemisphere grinding and polishing in the same processing cycle, compared with the prior art.
  • the mechanism at each processing station is more simple and reasonable, the structure of the left and right transfer mechanism and the transfer manipulator is more reasonable, the action is simpler, the cost is lower, the operation is more reliable, and the waiting time of each station and the transfer mechanism is less and the efficiency is higher. , further improve the processing efficiency and reliability of the entire automatic grinding and polishing system.
  • a crystal blank automatic grinding and polishing system comprises a first left and right transfer mechanism and a second left and right transfer mechanism arranged in parallel in front and rear, and a loading and unloading station and a plurality of upper half are arranged in order from left to right along the first left and right transfer mechanism.
  • the ball grinding and throwing station and the docking station are arranged along the second left and right transfer mechanism from the right to the left, and have a docking station, a plurality of lower hemisphere grinding and polishing stations and a loading and unloading station; wherein the loading and unloading station is provided
  • the upper and lower material grinding machine for fixing the processed crystal blank from the jig and fixing the crystal blank to be processed on the jig, the upper hemisphere grinding and polishing station and the lower hemisphere grinding and polishing station are respectively provided for
  • the grinding and polishing machine for grinding and polishing the crystal blank on the fixture, the docking station is provided with a docking machine for transferring the crystal blank from one fixture to another fixture, the first left and right transfer mechanism and the first
  • the two left and right transfer mechanisms have the same structure, and each includes a plurality of transfer robots for pushing the jig between adjacent stations and a track extending linearly from left to right.
  • the track is mounted on the loading and unloading machinery, the grinding and polishing machine, and the pair. Mechanically, the transfer robot is driven to move along the track by the transfer drive device; the clamps for mounting fixtures on the loading and unloading machinery, the grinding and polishing machine, and the docking machine are arranged side by side along the length direction of the clamp, and the transfer robot pushes the clamp along the length of the clamp Sliding between the left and right adjacent clamp seats.
  • the plurality of transfer robots are driven in series by a plurality of connecting rods and then driven synchronously by a transfer drive unit.
  • the structure is reasonable, the drive is simple, the efficiency is high, and the cost is low.
  • the transfer robot comprises a robot seat, and a plurality of guide wheels are mounted on one side of the robot seat, the robot seat is guided to slide on the track through the guide wheels, and the other side of the robot seat is provided with a sliding frame that slides up and down.
  • a rack is fixed on the upper part of the carriage, the rack is meshed with the manipulator gear mounted on the manipulator seat, the manipulator gear is connected with the manipulator lifting drive device, the lower part of the carriage is fixed with a clamp fork, the clamp fork and the back of the clamp
  • the handle is matched and clamped;
  • the mechanical lifting and lowering driving device is a servo motor, and the plurality of transfer robots are driven and driven by the same servo motor, and the gear shaft of the robot gear of the adjacent transfer robot is connected by the joint bearing and the transmission link to realize synchronous rotation. .
  • the structure is reasonable, the drive is simple, the operation is reliable, the efficiency is high, and the cost is low.
  • the grinding and polishing machine comprises a grinding and polishing frame, and the grinding and polishing frame is equipped with a grinding tool, and the grinding tool is driven to rotate by a grinding machine motor mounted on the grinding and polishing frame, and the grinding device is provided with a grinding and polishing mechanism and a straight rail extending in a straight line to the left and right, and a transfer robot is arranged to slide along the straight rail;
  • the grinding and polishing mechanism includes a swinging carriage that is horizontally slidably connected to the grinding and polishing frame, and the swinging carriage is driven by the swing driving device to swing back and forth, and the swinging carriage
  • a grinding and polishing fixture seat is arranged on the upper sliding, and the grinding and polishing fixture seat is driven up and down by the clamp seat driving device, and the grinding and polishing fixture seat is provided with a plurality of upper locking blocks, a lower locking block and a guide wheel for guiding the left and right sliding guides of the fixture.
  • the upper locking block is fixed on the grinding and polishing fixture seat and matched with the upper side of the dovetail of the clamp, and the lower locking block is connected with the movable end of the clamp locking cylinder mounted on the grinding and polishing fixture seat and under the dovetail of the clamp Side matching, when the clamp is locked, the clamp lock cylinder drives the lower locking block to move upwards to cooperate with the upper locking block to hold the dovetail of the clamp tightly, and the guide wheel is installed in the lower part of the grinding and polishing fixture seat, when the clamp is not locked
  • the clamp is movable on the guide wheel slip pushing; jig grinding and polishing the outer mounting seat extending around a section of the stopper, between the grinding and polishing jig holders and sliding left and right push bars move limit.
  • the structure is reasonable, the drive is simple, the operation is reliable, the efficiency is high, and the cost is low.
  • the clamp base driving device comprises a feed cylinder
  • the feed cylinder is fixedly mounted on the swing carriage
  • the moving end of the feed cylinder is connected with the grinding and polishing fixture seat
  • an automatic compensation mechanism is also provided, including installation on the swing drag
  • the compensating mechanism motor and the cam on the plate, the compensating mechanism motor is connected with the cam drive, and the cam rotates on the swinging carriage and abuts against the moving end of the feed cylinder to limit the stroke of the feed cylinder.
  • the structure is reasonable, the drive is simple, the operation is reliable, and the cost is low.
  • the swinging carriages on the plurality of left and right adjacent grinding and polishing stations are synchronously oscillated by the joint bearing and the connecting rod.
  • the structure is reasonable, the drive is simple, the operation is reliable, the efficiency is high, and the cost is low.
  • one side of the grinding and polishing fixture seat is provided with an index conversion mechanism for converting a grinding and polishing surface of the crystal blank, and includes an index conversion bracket, a connecting seat, an indexing conversion motor, a connecting cylinder and a connecting shaft,
  • the indexing conversion bracket is fixedly connected with the grinding and polishing fixture seat
  • the connecting seat is slidably connected with the indexing conversion bracket and driven by the connecting cylinder
  • the connecting shaft is rotated and arranged on the connecting seat
  • one end of the connecting shaft is provided with a worm shaft end capable of being connected with the clamp
  • the part cooperates with the inserted slot or the insert, and the other end of the connecting shaft is connected with the indexing motor mounted on the indexing conversion bracket through the bevel gear set, the spline shaft and the bevel gear set.
  • the loading and unloading machine comprises a loading and unloading frame, wherein the loading and unloading frame is provided with a lower material position, a loading material and a loading position, and the loading and the feeding position are arranged one to the left.
  • the row setting, the blanking position and the loading position of the loading material are arranged in a row before and after, and a rotating frame A capable of rotating and positioning is installed between the blanking position and the loading position, and the rotating frame A is driven by the driving device at the horizontal plane.
  • the front and rear two sets of conversion jigs A are mounted on the turret A.
  • the two sets of conversion jigs A are respectively located above the unloading position and the loading position of the loading material, wherein the unloading component is installed at the unloading position.
  • a powder-mixing component is installed on the loading position of the feeding material
  • a loading component is installed on the loading position
  • a loading fixture holder is arranged above the loading component
  • the conversion fixture seat A and the loading position of the loading position of the loading material are
  • the loading clamp holders are arranged in rows along the length direction of the clamp
  • the conversion clamp seat A and the loading clamp seat are provided with a plurality of upper locking blocks, lower locking blocks and guide wheels for the left and right sliding push guides of the clamp, and also
  • There is a clamp locking cylinder in A straight track extending left and right is arranged at the cutting position, the loading position of the feeding material and the loading position, and the transfer robot is arranged to slide along the straight track.
  • one side of the loading position is provided with a cooling position, and a cooling fixture seat is arranged on the cooling position, and the cooling position, the loading position of the feeding material, and the loading position are arranged in a row, the cooling fixture seat and the feeding
  • the clamping fixture seat A of the clamp seat and the loading position of the loading material is arranged in a row along the longitudinal direction of the clamp, and the cooling fixture seat is provided with a plurality of upper locking blocks, a lower locking block and a guide wheel for sliding the left and right sliding guides.
  • a straight rail extending left and right is also placed above the cooling fixture.
  • the docking machine comprises a docking rack, wherein the docking rack is provided with a pair of docking positions, a cleaning position, a pair of picking powder positions and a waiting position, the docking position and the cleaning position are arranged in a row, the docking powder position and The waiting position is arranged in a row, the cleaning position and the docking powder position are arranged in a row before and after, the docking position and the waiting position are arranged in a row before and after, and a rotating arm capable of rotating and positioning is installed between the docking position and the waiting position, and the rotating arm is arranged
  • the driving device is driven to rotate in a vertical plane, the rotating shaft of the rotating arm is disposed on one side thereof, and the lower clamping bracket is mounted on the opposite side of the rotating shaft, and the upper clamping fixture seat and a heating tube are mounted at the docking position, and the upper clamping fixture is attached
  • the seat is fixed on the docking frame, the heating pipe is installed under the docking upper clamp seat and driven by the driving device to lift
  • the turret B is mounted with two sets of front and rear conversion jigs B.
  • the two sets of conversion jigs B are respectively located above the cleaning position and the docking powder position; wherein the cleaning position is provided with a cleaning component for docking the powder position
  • the powder-carrying component is provided, the docking upper clamp seat in the docking position and the conversion clamp seat B in the cleaning position are arranged side by side in the longitudinal direction of the clamp, the conversion clamp seat B on the docking powder position and the docking lower clamp on the waiting position
  • the seats are arranged in rows along the length direction of the clamp, and a plurality of upper locking blocks, lower locking blocks and guides for guiding the left and right sliding pushes of the clamp are respectively arranged on the upper clamp holder, the conversion clamp base B and the butt lower clamp seat.
  • the wheel is also provided with a clamp locking cylinder, and a straight track extending left and right is also arranged above the docking position, the cleaning position, the docking powder position and the waiting position, along the straight track Slide the transfer robot.
  • the structure is reasonable, the action is simple, the operation is reliable, the efficiency is high, and the cost is low.
  • the two clamps of the present invention are continuously cycled through two different transfer paths, and the docking, up-and-down conversion and the powdering are simultaneously performed, thereby greatly reducing the docking.
  • the time occupied by the station, the waiting time of other stations is less, and the overall processing efficiency of the system is improved; and the upper and lower clamp holders of the docking are fixed to the upper clamp holder, and the lower clamp holder is rotated by the rotating arm.
  • the action structure is simple and the precision is high, which avoids the upper and lower fixture holders being arranged to slide, thereby affecting the docking precision, improving the docking precision, the structure is more simple and reasonable, and is convenient for maintenance and installation;
  • the heating pipe does not need to rotate and the moving distance is short, so that the connection structure of the heating pipe and the high-frequency generating device or the gas supply device is simplified, the service life of the device is improved, and the maintenance and installation are facilitated.
  • the separate position setting of the powder-mixing component and the cleaning component also makes the structure more simple and reasonable.
  • the transfer path of the butt-spaced jig and the strip jig is simpler, and the unidirectional transfer jig does not have a reciprocating transfer path, so that each of the docking mechanisms disclosed in the patent document published in the publication No. CN103072059A
  • the operation on the station is relatively independent and simultaneous, which greatly reduces the waiting time of the machine and improves the processing efficiency.
  • the above-mentioned loading and unloading machinery, grinding and polishing machine and docking machine are all designed by the simultaneous processing of double clamps, and the fixture seats are arranged in pairs before and after. Accordingly, the transfer robots are also arranged in pairs before and after the synchronous movement. Two clamp holders.
  • the invention adopts the above technical solution, and is suitable for the upper hemisphere grinding and polishing and the lower hemisphere grinding and polishing of the crystal blank in the same processing cycle, and the mechanism on each processing station is more simple and reasonable than the prior art.
  • the structure of the transfer mechanism and the transfer manipulator is more reasonable, the action is simpler, the cost is lower, the operation is more reliable, the waiting time of each station and the transfer mechanism is less, the efficiency is higher, and the processing efficiency of the entire automatic grinding and polishing system is further improved. reliability.
  • FIG. 1 is a schematic structural view of an automatic grinding and polishing system for a crystal blank of the present invention
  • Figure 2 is a perspective view of the grinding and polishing machine of the present invention.
  • Figure 3 is a schematic view showing the structure of the grinding and polishing machine of the present invention.
  • Figure 4 is a side view of Figure 3;
  • Figure 5 is a schematic structural view of the grinding and polishing machine of the present invention (removing the grinding and polishing frame);
  • Figure 6 is a schematic structural view of a grinding and polishing mechanism
  • Figure 7 is a side view of Figure 6;
  • Figure 8 is a perspective view of the grinding and polishing mechanism
  • Figure 9 is a schematic view showing the installation of the automatic compensation mechanism
  • Figure 10 is a perspective view showing the installation of the automatic compensation mechanism
  • Figure 11 is a schematic view showing the installation of the index conversion mechanism
  • Figure 12 is a perspective view showing the installation of the index conversion mechanism
  • Figure 13 is a schematic structural view (part) of the left and right transfer mechanism
  • Figure 14 is a plan view of Figure 13;
  • Figure 15 is a perspective view of the transfer robot
  • Figure 16 is a second perspective view of the transfer robot
  • Figure 17 is a schematic structural view of a loading and unloading machine
  • Figure 18 is a schematic view showing the structure of a docking machine.
  • a crystal blank automatic grinding and polishing system comprises a first left and right transfer mechanism 5 and a second left and right transfer mechanism 6 arranged in parallel in the front and rear, and arranged along the first left and right transfer mechanism 5 from left to right.
  • Loading and unloading station in which the loading position of the material is 12, the loading position 13 and the cooling position 14), and the plurality of upper hemisphere grinding and polishing stations (including the primary grinding station 21 and the secondary grinding in the upper hemisphere grinding and polishing process)
  • the cutting station 22, the primary polishing station 23 and the secondary polishing station 24) and the docking station (the docking position 31 and the cleaning position 32) are arranged in the same order from the right to the left along the second left and right transfer mechanism 6 Station (with docking powder position 33 and waiting position 34), multiple lower hemisphere grinding and polishing stations (including one grinding station 41 in the lower hemisphere grinding and polishing, secondary grinding station 42, one polisher Bit 43 and secondary polishing station 44) and loading and unloading station (where the blanking position 11); wherein the loading and unloading station is provided for removing the processed crystal blank from the fixture and is to be processed The blank of the crystal is fixed to the fixture on the loading and unloading machine, the upper hemisphere Both the
  • the front, rear, left and right directions of the present invention are: in Fig. 1, the upper left is the front, the lower right is the rear, the lower left is the left, and the upper right is the right. This is for convenience of description, and adjustments can be made in practice without affecting the connection and action of the various mechanisms, which fall within the scope of the present invention.
  • the first left and right transfer mechanism 5 and the second right and left transfer mechanism 6 have the same structure, as shown in FIGS. 13 and 14, each includes a plurality of transfer robots 50 and a straight line for pushing the jig between adjacent stations.
  • An extended track formed by a plurality of straight rails mounted on a loading and unloading machine, a grinding and polishing machine, and a docking machine (or a complete straight track mounted on a loading and unloading machine, a grinding and polishing machine, and a docking machine)
  • the plurality of transfer robots 50 move along the track, and the plurality of transfer robots 50 are driven in series by a plurality of connecting rods 53 to be synchronously moved by a transfer drive device.
  • the transfer drive device is a transfer servo motor. 51.
  • the transfer servo motor 51 is drivingly connected to the lead screw 54, and the screw nut screwed to the screw shaft 54 is connected to the transfer robot 50.
  • the transfer robot 50 includes a robot holder 501.
  • One side of the robot holder 501 is provided with a plurality of guide wheels 502.
  • the robot holder 501 is guided to slide on the track through the guide wheels 502, and the other of the robot holders 501 a sliding frame 504 that slides up and down is disposed on the side,
  • a rack 505 is fixed to the upper portion of the carriage 504.
  • the rack 505 is meshed with the robot gear 506 mounted on the robot base 501.
  • the robot gear 506 is drivingly connected to the robot lifting drive, and a lower portion of the carriage 504 is fixed to a clamp fork 503.
  • the clamp fork 503 can be clamped with the handle on the back of the clamp. Since the loading and unloading machinery, the grinding and polishing machine, and the jig for mounting the jig on the docking machine are arranged side by side along the length direction of the jig, the transfer robot 50 can push the jig along the length of the jig to slide between the jigs of the adjacent stations. shift.
  • the robot lifting drive device is a servo motor
  • the plurality of transfer robots 50 are driven up and down by the same servo motor
  • the gear shaft of the robot gear 506 of the adjacent transfer robot 50 is connected by the joint bearing and the transmission link 52 to realize synchronous rotation.
  • two jigs are simultaneously processed at one station, so that the transfer robot 50 is disposed in pairs before and after, and the two transfer robots 50 that are paired in front and rear are fixedly connected to each other by a fixed connection.
  • the grinding and polishing machine comprises a grinding and polishing frame 2, and the grinding and polishing frame 2 is mounted with a grinding tool 205 (in this embodiment, the grinding tool 205 is a roller grinding machine).
  • the tool 205 is driven to rotate by a grinding machine motor 206 mounted on the grinding and polishing frame 2 (only rotating without swinging), and the upper and lower sides of the grinding tool 205 are provided with two straight front and rear
  • the rail 201 and the front and rear two sets of grinding and polishing mechanisms are provided with a transfer robot 50 slid along the straight rail 201.
  • the grinding and polishing mechanism includes an oscillating carriage 203 which is horizontally slidably connected to the grinding and polishing frame 2 by a linear optical axis 202.
  • the oscillating carriage 203 is driven by the oscillating driving device to reciprocate left and right.
  • the oscillating and oscillating carriage 203 is slidably disposed on the slidable carriage 203, and the grinding and polishing fixture 207 is driven up and down by the clamp driving device.
  • the grinding and polishing fixture 207 is provided with a plurality of upper locking for the left and right sliding guide of the clamp.
  • Block 212, lower locking block 211 and guide wheel 210, the upper locking block 212 is fixed on the grinding and polishing fixture seat 207 (fixed or directly formed on the fixture seat) and matched with the upper side of the dovetail of the clamp 7, under
  • the locking block 211 is coupled to the movable end of the clamp locking cylinder 208 mounted on the grinding and polishing clamp base 207 and matched with the lower side of the dovetail of the clamp 7.
  • the clamp locking cylinder 208 drives the lower lock.
  • the clamping block 211 moves upward to cooperate with the upper locking block 212 to hold the dovetail of the clamp 7 fixed.
  • the guide wheel 210 is mounted on the lower portion of the grinding and polishing fixture seat 207.
  • the clamp 7 When the clamp 7 is not locked, the clamp 7 can be on the guide pulley 210. Push up and move. In order to avoid the front and rear tilting side of the jig 7 during the sliding push movement, a left and right extending limiting strip 209 is mounted on the outer side of the grinding and polishing jig 207, and the jig 7 is pushed to the left and right between the grinding and polishing jig 207 and the limiting strip 209. mobile.
  • the grinding and polishing jig 207 has an inclined plate portion and a vertical plate portion, and the inclined plate portion is inclined with the swinging carriage 203 which is disposed obliquely above.
  • the sliding connection, the vertical plate portion is used for mounting the locking clamp, and thus the upper locking block 212, the lower locking block 211, the guide wheel 210 and the clamp locking cylinder 208 are all mounted on the vertical plate portion, so that the clamp 7 is a clamp
  • the needle is disposed vertically downward on the grinding and polishing jig 207 so that the transfer robot 50 pushes the jig 7 to slide on the grinding and polishing jig 207.
  • the holder driving device is a feeding cylinder 213, and the feeding cylinder 213 is fixedly mounted on the swinging carriage 203, and the moving end 2131 of the feeding cylinder 213 and the grinding and polishing fixture holder 207 are provided.
  • an automatic compensation mechanism is provided, including a compensation mechanism motor 214 and a cam 215 mounted on the swing carriage 203.
  • the compensation mechanism motor 214 is drivingly coupled to the cam 215 via the bevel gear set 216.
  • the cam 215 is rotatably disposed on the swing carriage 203 and abuts against the moving end 2131 of the feed cylinder 213 to limit the stroke of the feed cylinder 213.
  • the compensation mechanism motor 214 drives the cam 215 to rotate, so that the smaller radius of the cam 215 abuts against the moving end 2131 of the feed cylinder 213, so that the grinding and polishing are fixedly connected with the moving end 2131 of the feed cylinder 213.
  • the clamp seat 207 and the clamp thereon can be closer to the abrasive article.
  • the swing driving device is a swing driving motor, and the swing driving motor drives the swinging carriage 203 to swing back and forth through the cam and the connecting rod.
  • the two swinging pallets arranged in pairs are synchronously oscillated together, and the swinging pallets on the left and right adjacent grinding and polishing stations are passed through the joint bearing and the joint.
  • the rods are connected together to oscillate synchronously.
  • the oscillating drive can also be a cylinder.
  • one side of the grinding and polishing jig 207 is provided with an index conversion mechanism 204 for converting a grinding and polishing surface of the crystal blank, and includes an index conversion bracket 2041, a connecting base 2043, and an indexing conversion motor. 2044, the connecting seat cylinder 2046 and the connecting shaft 2048, the indexing conversion bracket 2041 is fixedly connected with the grinding and polishing fixture seat 207, the connecting seat 2043 is slidably connected with the indexing conversion bracket 2041 and driven to move by the connecting seat cylinder 2046, and the connecting shaft 2048 is rotated.
  • one end of the connecting shaft 2048 is provided with a slot (or a plug) that can be mated with the worm shaft end of the clamp 7, and the other end of the connecting shaft 2048 passes through the bevel gear set A2047 and the spline shaft 2042.
  • the bevel gear set B2045 is drivingly connected with the index conversion motor 2044 mounted on the index conversion bracket 2041.
  • One end of the spline shaft 2042 is fixedly connected with one of the bevel gears A2047, and the other end of the spline shaft 2042 is connected with the bevel gear set.
  • One of the bevel gears is circumferentially fixed and axially connected.
  • the connecting cylinder 2046 drives the connecting base 2043 to move to one side of the jig 7 and causes the slot (or the insert) at one end of the connecting shaft 2048 and the worm of the jig 7
  • the insert block (or slot) of the shaft end is mated to realize synchronous rotation of the two, and then the indexing conversion motor 2044 needs to rotate the worm shaft of the clamp 7 according to the grinding and polishing process, thereby achieving the crystal blank of the front end of the conversion clamp needle.
  • the purpose of the grinding and polishing surface is the purpose of the grinding and polishing surface.
  • the loading and unloading machine comprises a loading and unloading frame 1, and the loading and unloading frame 1 is provided with a lower material position 11, a loading powdering position 12, a loading position 13 and a cooling position 14.
  • the loading position 12, the loading position 13 and the cooling position 14 are arranged in a row, and the blanking position 11 and the loading position 12 are arranged in a row, the blanking position 11 and the loading position 12
  • There is a turret A15 which can be rotated and positioned.
  • the turret A15 is driven to rotate in the horizontal plane by the driving device.
  • the turret A15 is mounted with two front and rear conversion clamps A151.
  • the two sets of conversion clamps A151 are respectively located under The material position 11 and the top of the loading position 12 are above.
  • the blanking position 11 is mounted with a blanking assembly.
  • the blanking assembly comprises a heating pipe, a wire brush and a receiving basin.
  • the heating pipe and the wire brush are mounted on the receiving basin, and the heating pipe is connected to the high frequency heating device, the wire brush.
  • Rotating by the motor, the receiving basin is mounted on a lifting platform A and driven by the driving cylinder to slide back and forth.
  • the lifting platform A is vertically slidably connected with the loading and unloading frame 1 and driven by the cylinder to drive the lifting and lowering;
  • the table A is raised, the heating tube heats the jig needle of the jig on the conversion jig A, then the heating tube is retracted, the receiving bowl moves, the wire brush moves to the lower side of the jig of the jig and is cleaned and unloaded, and the jig is clamped on the needle
  • the crystal blank falls into the receiving basin, and the receiving bowl and the lifting platform A are reset to complete the cutting action.
  • the powder-filling component 12 is provided with a powder-mixing component, and the powder-impregnating component comprises a rubber powder disk, which is mounted on a lifting platform B and driven by the driving cylinder to slide back and forth, the lifting platform B and the loading and unloading frame 1
  • the vertical sliding connection is driven by the cylinder to drive the lifting and lowering, and a scraper for scraping the rubber powder is mounted on the rubber powder disc, and the scraping blade is driven to drive the cylinder to drive and swing; when the powder is powdered, the rubber powder disc is moved in, the lifting platform B When raised, the jig needle of the jig on the conversion jig A is dipped in the rubber powder tray by the residual heat after the blanking, and then the lifting table B is reset, and the rubber powder plate is reset to scrape the rubber powder.
  • a heating tube can also be installed on one side of the powder disc to heat the jig needle to avoid insufficient residual heat after cutting.
  • the loading position 13 is mounted with a loading assembly, the loading assembly includes a heating tube, a storage basin and a top plate, the heating tube is mounted above the storage basin and driven by the cylinder to drive the lifting and lowering, the heating tube Connected to the high-frequency heating device, the storage tank is fixed on the loading and unloading frame 1, the top material plate is arranged in the storage basin and driven by the driving cylinder to move up and down, and the loading clamp seat is fixedly mounted on the loading and unloading frame 1 And located above the storage tank; when loading, the top plate lifts the crystal blank in the storage basin to a row, and the crystal blank is clamped on the clamp pin of the clamp of the loading fixture seat, and the heating tube pair
  • the jig needle is heated to melt the glue on the jig needle to bond the crystal blank, and then the heating tube and the top plate are reset to complete the loading.
  • a cooling fixture is mounted on the cooling location 14.
  • the conversion jig A151 of the loading position 12, the loading jig of the loading position 13 and the cooling jig on the cooling position 14 are arranged side by side along the length direction of the jig, and in these jigs (including the blanking position)
  • the upper conversion clamp seat on the 11 is also provided with a plurality of upper locking blocks, lower locking blocks and guide wheels (and clamp locking cylinders) for the left and right sliding push guides of the clamp, as well as They also have straight rails on the top of them. These straight rails are combined with the straight rails in the grinding and polishing machine and the docking machine to form a whole machine track for the left and right movement of a plurality of transfer robots.
  • the transfer robot pushes the clamps on the left and right sides of the fixtures. .
  • the loading and unloading machinery and the grinding and polishing machine process two clamps at the same time for each station, so each clamp seat and the straight rail are arranged in pairs.
  • the docking machine includes a docking frame 3, and the docking rack 3 is provided with a pair of docking positions 31, a cleaning position 32, a pair of powdering positions 33 and a waiting position 34, a docking position 31 and a cleaning position.
  • 32 is arranged in a row
  • the docking powder position 33 and the waiting position 34 are arranged in a row.
  • the cleaning position 32 and the docking powder position 33 are arranged one after another, and the docking position 31 and the waiting position 34 are arranged one column before and after.
  • a rotatable and positionable rotating arm 35 is mounted between the docking position 31 and the waiting position 34. The rotating arm 35 is driven to rotate in a vertical plane by its driving device.
  • the rotating shaft of the rotating arm 35 is disposed on one side thereof, and is rotated therein.
  • the opposite side of the shaft is connected to the lower clamp base 351, the docking position 31 is mounted with the upper clamp holder and a heating tube, and the upper clamp holder is fixed on the docking frame 3, and the heating tube is installed under the butt joint holder and is
  • the driving cylinder drives the lifting and lowering, the heating tube is connected with the high-frequency heating device, and the waiting position 34 is vacant; when the docking lower clamping seat 351 on the rotating arm 35 is rotated to the docking position 31, the butt-lowing clamp holder 351 is located at the docking upper holder Directly below, the clamp of the clamp on the lower clamp base 351 is needled up and abuts against the crystal blank on the clamp needle of the clamp on the upper clamp fixture, and the heating pipe first pairs the clamp needle of the clamp on the lower clamp holder 351.
  • a turret B36 capable of rotating and positioning is mounted between the cleaning position 32 and the docking powder position 33.
  • the turret B36 is driven to rotate in a horizontal plane by the driving device, and the front and rear two sets of conversion jigs B361 are mounted on the turret B36. Two sets of conversion jigs B361 are located above the cleaning position 32 and the docking powder position 33, respectively.
  • the cleaning position 32 is provided with a cleaning assembly.
  • the cleaning assembly includes a waste pot and a wire brush.
  • the waste pot is located below the conversion jig B361 on the cleaning position 32.
  • the wire brush is disposed on the upper part of the waste pot and driven by the driving motor.
  • the waste pot is vertically slidably connected to the docking frame 3 and is driven up and down by the driving device thereof; when the butted empty jig is moved from the docking upper jig of the docking position 31 to the cleaning position 32 by the left and right transfer robot 50 When the clamp base B361 is on, the waste pot is raised, and the wire brush cleans the residual glue on the clamp pin of the empty clamp after docking.
  • the docking powder position 33 is provided with a powdering component, which has the same structure as the powdering component on the powdering position of the feeding material, and comprises a rubber powder tray which is mounted on and driven by the lifting platform B.
  • the cylinder drive slides back and forth, the lifting platform B and the docking frame 3 are vertically slidably connected and driven to drive the cylinder to drive up and down, and a scraper for scraping the rubber powder is mounted on the rubber powder disc, and the scraper is driven to drive the cylinder to drive the swing.
  • the rubber powder tray is moved in, the lifting table B is raised, and the jig needle of the jig on the conversion jig B is dipped in the rubber powder tray by the residual heat after the blanking, and then the lifting table B is reset, and the rubber powder tray is reset. Reset the flattening powder.
  • the butting upper holder on the docking position 31 and the converting jig B on the cleaning position 32 are arranged side by side in the longitudinal direction of the jig, and the switching jig B on the butt powder position 33 and the lower jig 351 on the waiting position 34 are provided.
  • a plurality of upper locking blocks, lower locking blocks and guide wheels (and clamp locking) for the left and right sliding guides of the clamp are also provided.
  • Cylinders similarly, there are also straight rails on top of them. These straight rails are combined with the straight rails in the grinding and polishing machine and the loading and unloading machinery to form a whole machine rail for a plurality of transfer robots to move left and right.
  • the transfer robot will clamp the fixtures.
  • the transfer is carried out on the left and right sides of each fixture holder.
  • the docking machine and the grinding and polishing machine process two clamps at the same time for each station, so each fixture seat and the straight rail are arranged in pairs.
  • the driving device of the rotating arm 35 includes a driving cylinder 352.
  • the driving cylinder 352 is drivingly connected to the large gear 353 through a rack.
  • the large gear 353 is drivingly coupled with the gear shaft of the rotating arm 35 to drive the rotating arm 35 to rotate.
  • the jig mounted on the conversion jig A151 on the unloading position 11 is formed by the unloading assembly to form an empty jig after the unloading, and the turret A15 is horizontally rotated by 180°.
  • the jig is transferred to the loading position 12 of the loading, after the powdering is completed by the dipping component, 5 the jig after the dipping is pushed to the loading jig of the loading position 13, and after the loading is completed by the loading assembly, the first left and right
  • the transfer mechanism 5 pushes the tape clamp to the cooling fixture seat of the cooling position 14.
  • the first right and left transfer mechanism 5 sequentially shifts it to the primary grinding station 21 of the upper hemisphere inclined surface grinding and polishing, and the secondary grinding. Grinding and polishing processing is performed on the cutting station 22, the primary polishing station 23 and the secondary polishing station 24, and the jig for finishing the upper hemisphere grinding and polishing is pushed by the first left and right transfer mechanism 5 to the docking upper holder of the docking position 31, Docking with the empty clamp on the lower clamp base of the rotating arm: docking the clamp on the upper and lower clamp bases to the opposite side of the clamp fixture for the lower empty fixture, bonding the molten metal to the crystal blank ⁇ heating the clamp needle of the upper clamp Go glue ⁇ cold The adhesive fixing jig pin.
  • the butt joint upper seat of the docking position 31 is mounted with the docked empty clamp, and the butt joint fixture of the rotating arm 35 is mounted with the butted strip clamp, and the rotating arm 35 is vertically rotated by 180°.
  • the butt joint fixture and the docked strip clamp are transferred to the waiting position 34, and the docked empty clamp is moved by the first left and right transfer mechanism 5 to the conversion fixture seat B on the cleaning position 32, through the cleaning assembly pair
  • the jig is cleaned to remove the residual glue
  • the turret B is horizontally rotated by 180°
  • the cleaned jig is transferred to the butt-dipped position 33.
  • the jig after the dipping is pressed by the second left and right transfer mechanism 6 Pushing to the docking lower holder of the waiting position 34, and simultaneously pushing the strip clamp on the docking lower fixture seat of the waiting position 34 to the grinding and polishing fixture seat on the grinding and polishing station 41 of the lower hemisphere grinding and polishing.
  • the rotating arm 35 is vertically rotated by 180°, and the butt joint of the lower clamp holder and the powdered jig thereof is transferred to the docking position 31 for the next docking; the second left and right transfer mechanism 6 sequentially moves the strip clamp to the lower hemisphere inclined surface grinding machine.
  • the first grinding station 41, the secondary grinding station 42, the primary polishing station 43, and the secondary polishing station 44 perform the grinding and polishing process, and then move to the grinding station 45 and polishing of the end surface grinding and polishing process.
  • the station 46 performs grinding and polishing processing, and the strip clamp after the completion of the grinding and polishing process is moved by the second right and left transfer mechanism 6 to the blanking position 11, and after the blanking is completed by the blanking assembly, the next processing cycle is entered.
  • the above is only a description of the flow of a single set of clamps. In practice, each station is continuously processed by a continuous flow of the clamp.

Abstract

Disclosed is an automatic system for grinding and polishing a crystal blank, comprising a first left and right transfer mechanism and a second left and right transfer mechanism, wherein blanking loading and unloading working position, a plurality of upper hemisphere grinding and polishing working positions and a butt-joint working position are arranged in sequence from left to right along the first left and right transfer mechanism, and a butt-joint working position, a plurality of lower hemisphere grinding and polishing working positions and a loading and unloading working position are arranged in sequence from right to left along the second left and right transfer mechanism; the loading and unloading working position is provided with blanking loading and unloading machinery thereon, all the grinding and polishing working positions are provided with grinding and polishing machineries thereon, and the butt-joint working position is provided with butt-joint machinery thereon. Each left and right transfer mechanism comprises a plurality of transfer manipulators and a track extending in a straight line in a left and right direction; fixture bases which are positioned on the loading and unloading machinery, the grinding and polishing machineries and the butt-joint machinery and used for installing fixtures are arranged in left and right rows in the length direction of the fixtures, and the transfer manipulators push the fixtures to slip between the adjacent left and right fixture bases in the length direction of the fixtures.

Description

一种水晶坯件自动磨抛系统  Crystal blank automatic grinding and polishing system 技术领域Technical field
本发明属于水晶制品磨抛加工领域,涉及一种对水晶坯件进行自动化磨抛加工的水晶坯件自动磨抛系统。The invention belongs to the field of grinding and polishing of crystal products, and relates to an automatic grinding and polishing system for crystal blanks for automatic grinding and polishing of crystal blanks.
背景技术Background technique
现有技术中,水晶坯件的自动磨抛系统(磨抛机),包括:上料工位,设置有能够将水晶坯件固定在夹具上的上料机构;至少一个对水晶坯件的上半球进行磨削加工的上半球磨削工位和至少一个对水晶坯件的上半球进行抛光加工的上半球抛光工位;对接工位,设置有能够将水晶坯件从一个夹具转接固定到另一个夹具上并能够将两个夹具进行位置对换的对接机构;至少一个对水晶坯件的下半球进行磨削加工的下半球磨削工位和至少一个对水晶坯件的下半球进行抛光加工的下半球抛光工位;下料工位,设置有能够将水晶坯件从夹具上拆卸下来的下料机构;其中,所述上半球磨削工位和下半球磨削工位上均设有磨削机构,所述上半球抛光工位和下半球抛光工位上均设有抛光机构。将水晶坯件在各工位之间进行流转的转移机构,有机头旋转架形式、机械手旋转架形式和机械手轨道形式。In the prior art, an automatic grinding and polishing system for a crystal blank (grinding and polishing machine) includes: a loading station provided with a loading mechanism capable of fixing the crystal blank on the jig; at least one pair of the crystal blank The upper hemisphere grinding station for grinding the hemisphere and at least one upper hemisphere polishing station for polishing the upper hemisphere of the crystal blank; the docking station is provided with the ability to transfer the crystal blank from a fixture to the fixture Another butt joint mechanism capable of positionally changing the two clamps; at least one lower hemisphere grinding station for grinding the lower hemisphere of the crystal blank and at least one lower hemisphere for crystal blank polishing a processing lower hemisphere polishing station; a blanking station provided with a blanking mechanism capable of detaching the crystal blank from the jig; wherein the upper hemisphere grinding station and the lower hemisphere grinding station are both provided There is a grinding mechanism, and the upper hemisphere polishing station and the lower hemisphere polishing station are provided with a polishing mechanism. A transfer mechanism for transferring a crystal blank between stations, an organic head rotating frame form, a robot rotating frame form, and a robot hand track form.
水晶坯件(尤指标准水钻类产品)的磨抛加工流程如下:The grinding and polishing process for crystal blanks (especially standard rhinestone products) is as follows:
上料(包括空夹具的夹具针预热→沾粉→上珠→粘接)→上半球磨削加工→上半球抛光加工→对接(包括空夹具的夹具针预热→沾粉→夹具对抵→对空夹具的夹具针加热熔胶粘接上水晶坯件→对另一夹具的夹具针加热去胶→冷却夹具针使粘接固定)→下半球磨削加工→下半球抛光加工→下料(包括对夹具加热去胶→下珠及清洁夹具针)。上述过程中,对接工序占用时间最长,其次是上料工序,下料工序占用时间较短,对于磨削(或抛光)工序,现有技术中一般采用多个磨削(或抛光)工位多次磨削(或抛光),这样磨削(或抛光)工序占用的时间也相对较短。如何缩短对接工序上占用的时间或者通过合理分配各工序过程使得各加工工位上的停留时间较为接近,避免机台等待时间过长,提高整个自动磨抛系统的加工效率正是本行业急待解决的难题。Feeding (including pre-heating of the clamp of the empty fixture → Dip powder → Upper bead → Bonding) → Upper hemisphere grinding process → Upper hemisphere polishing process → Docking (including the fixture clamp preheating of the empty clamp → Dip powder → Fixture against →Clamping the clamp of the empty fixture to the molten metal, bonding the crystal blank to the fixture of the other fixture, heating the glue to the fixture, cooling the fixture needle to fix the bond, → grinding the lower hemisphere → polishing the lower hemisphere → cutting (including heating the glue to the fixture → lower beads and cleaning fixture pins). In the above process, the docking process takes the longest time, followed by the loading process, and the blanking process takes a short time. For the grinding (or polishing) process, multiple grinding (or polishing) stations are generally used in the prior art. Multiple grinding (or polishing), so the grinding (or polishing) process takes a relatively short time. How to shorten the time occupied by the docking process or make the residence time of each processing station relatively close by rationally distributing the various process steps, avoiding the waiting time of the machine is too long, and improving the processing efficiency of the entire automatic grinding and polishing system is the urgent need of the industry Solve the problem.
公布号为CN102366914A的专利文献中公开了一种自动循环双夹具饰品磨抛机,水晶坯件的上半球磨抛(前磨抛)和下半球磨抛(后磨抛)在同一个加工循环(即夹具流转循环),其中,各工位上的夹具座沿夹具的长度方向左右平行设置(尤其是磨抛工位),这样左右转移机构在各工位之间转移夹具时,需要先伸下去从一个工位的夹具座上把夹具提上来再跨过相应的工位上的夹具座机构后,然后送下去放置在另一个工位上的夹具座上,这样的左右转移机构结构复杂、动作繁琐、易出故障和成本高。并且,其对接机构中采用对接支架(即转接组件部分)和等待支架(即夹具复位组件部分)均为180°旋转结构,这样存在下述问题:一是,因为对接机构中的加热管一般采用高频加热管或者煤气喷火管,所以一般加热管都需要与高频发生设备或者煤气供应设备等连接,而加热管要安装在对接的两个夹具(座)之间,即安装在上述转接组件中,180度大范围的频繁转动会导致加热管与高频发生设备或者煤气供应设备等的连接结构复杂化,还影响使用寿命;二是,为了空出转接组件的旋转空间,用于上位夹具清理、沾粉上胶的钢丝刷和粉盘被设置在离转接组件较远的位置,它们的移动行程长、占用时间多;三是,上述转接组件中,对接、沾粉上胶和180度旋转是先后进行的,占用了较多时间,从而使得转接(对接)工位占用时间延长,其他磨抛等工位机构等待时间延长,对接效率低也同时降低了整个自动循环的加工效率。The patent document published as CN102366914A discloses an automatic circulation double-clamp jewelry grinding and polishing machine, in which the upper hemisphere grinding and polishing (pre-grinding) and the lower hemisphere grinding and polishing (post-polishing) of the crystal blank are in the same processing cycle ( That is, the jig flow cycle), wherein the jigs on each station are arranged in parallel along the length direction of the jig (especially the grinding and polishing station), so that the left and right transfer mechanisms need to be extended first when transferring the jig between the stations. The jig is lifted from the fixture seat of one station and then passed over the fixture seat mechanism of the corresponding station, and then sent to the fixture seat placed on another station. The structure of the left and right transfer mechanism is complicated and moves. It is cumbersome, prone to failure and costly. Moreover, the docking bracket (ie, the adapter assembly portion) and the waiting bracket (ie, the clamp reset assembly portion) are both 180° rotating structures in the docking mechanism, so that the following problems exist: First, because the heating tube in the docking mechanism is generally The high-frequency heating pipe or the gas fire-breathing pipe is used, so the general heating pipe needs to be connected with the high-frequency generating device or the gas supply device, and the heating pipe is installed between the two clamps (seats) that are butted, that is, installed above. In the adapter assembly, a large range of 180 degrees of frequent rotation may cause the connection structure of the heating pipe and the high frequency generating device or the gas supply device to be complicated, and also affect the service life; second, in order to vacate the rotating space of the adapter assembly, The wire brush and powder plate used for cleaning the upper clamp and powdering the glue are placed far away from the adapter assembly, and their movement stroke is long and takes up a lot of time; thirdly, the above-mentioned adapter assembly is docked and dipped. Powder gluing and 180 degree rotation are carried out successively, taking up more time, which makes the transfer (docking) station take longer, and other grinding and polishing station mechanisms It is prolonged, abutting low efficiency while reducing the processing efficiency of the whole automatic cycle.
为此,本发明人在公开号为CN103072059A的专利文献中公开了一种水晶坯件自动磨抛系统及其对接机构,包括第一左右转移机构,沿第一左右转移机构依次排列设置有上料工位、至少一个对水晶坯件的上半球进行磨削加工的上半球磨削工位、至少一个对水晶坯件的上半球进行抛光加工的上半球抛光工位和对接工位,第一左右转移机构能够左右移动和定位并设置有至少四个能够拾取和放下夹具的机械手;第二左右转移机构,沿第二左右转移机构依次排列设置有所述对接工位、至少一个对水晶坯件的下半球进行磨削加工的下半球磨削工位、至少一个对水晶坯件的下半球进行抛光加工的下半球抛光工位和下料工位,第二左右转移机构能够左右移动和定位并设置有至少四个能够拾取和放下夹具的机械手;其中,所述上料工位上设有能够将水晶坯件固定在夹具上的上料机构;所述下料工位上设有能够将水晶坯件从夹具上拆卸下来的下料机构;所述上半球磨削工位和下半球磨削工位上均设有磨削机构,所述上半球抛光工位和下半球抛光工位上均设有抛光机构;所述对接工位上设有对接机构,其中,沾粉位置和对接位置位于第一左右转移机构下方,并且沾粉组件和对接支架上部的上夹具座之间通过第一左右转移机构转移夹具;过渡位置和转换位置位于第二左右转移机构下方,并且第一夹具放置架和转换支架上部的夹具固定部之间通过第二左右转移机构转移夹具。To this end, the inventor discloses a crystal blank automatic grinding and polishing system and a docking mechanism thereof, including a first left and right transfer mechanism, which are arranged in sequence along the first left and right transfer mechanism. Work station, at least one upper hemisphere grinding station for grinding the upper hemisphere of the crystal blank, at least one upper hemisphere polishing station and docking station for polishing the upper hemisphere of the crystal blank, first around The transfer mechanism is capable of moving and positioning left and right and is provided with at least four robots capable of picking up and lowering the jig; the second left and right transfer mechanism sequentially arranging the docking station and the at least one pair of crystal blanks along the second left and right transfer mechanisms The lower hemisphere grinding station for grinding in the lower hemisphere, at least one lower hemisphere polishing station and the unloading station for polishing the lower hemisphere of the crystal blank, and the second left and right transfer mechanism can move and position left and right and set There are at least four robots capable of picking up and lowering the jig; wherein the loading station is provided with a crystal blank capable of being fixed on the jig a feeding mechanism; the unloading station is provided with a cutting mechanism capable of detaching the crystal blank from the jig; and the grinding mechanism is provided on the upper hemisphere grinding station and the lower hemisphere grinding station a polishing mechanism is disposed on the upper hemisphere polishing station and the lower hemisphere polishing station; the docking station is provided with a docking mechanism, wherein the powdering position and the docking position are located below the first left and right transfer mechanism, and the dip The first assembly is transferred between the powder assembly and the upper holder of the upper portion of the docking bracket by the first left and right transfer mechanism; the transition position and the switching position are located below the second left and right transfer mechanism, and between the first clamp placement frame and the clamp fixing portion at the upper portion of the conversion bracket The jig is transferred by the second left and right transfer mechanism.
但是上述结构是,各工位上的夹具座沿夹具的长度方向左右平行设置(尤其是磨抛工位),这样左右转移机构在各工位之间转移夹具时,需要先伸下去从一个工位的夹具座上把夹具提上来再跨过相应的工位上的夹具座机构后,然后送下去放置在另一个工位上的夹具座上,这样的左右转移机构结构复杂、动作繁琐、易出故障和成本高。而其对接机构中,第一前后转移机构需要先将带料夹具从对接支架上转移至转换支架上,然后等待转换支架旋转180°上下位置对调后,第一前后转移机构再将转换支架上的带胶夹具送入对接支架,这个过程中第一前后转移机构往复移送夹具,对接支架只能处于等待状态,这样增加了机台等待时间,因此尚需进一步改进以提高生产效率。However, in the above structure, the clamp seats on the respective stations are arranged in parallel along the longitudinal direction of the clamp (especially the grinding and polishing station), so that when the left and right transfer mechanisms transfer the clamps between the stations, it is necessary to first extend from one work. The fixture is placed on the fixture holder and then passed over the fixture mechanism on the corresponding station, and then placed on the fixture holder on another station. The left and right transfer mechanism is complicated in structure, cumbersome and easy to operate. Failure and high cost. In the docking mechanism, the first front and rear transfer mechanism needs to first transfer the tape clamp from the docking bracket to the conversion bracket, and then wait for the conversion bracket to rotate 180° up and down position, and then the first front and rear transfer mechanism will be converted on the bracket. The rubber clamp is fed into the docking bracket. In this process, the first front and rear transfer mechanism reciprocates the transfer fixture, and the docking bracket can only be in a waiting state, which increases the waiting time of the machine, so further improvement is needed to improve production efficiency.
技术问题technical problem
为了解决上述的技术问题,本发明的目的是提供一种水晶坯件自动磨抛系统,适用于水晶坯件的上半球磨抛和下半球磨抛在同一个加工循环中,相对于现有技术,各加工工位上的机构更加简单合理,左右转移机构和转移机械手的结构更加合理、动作更加简单、成本更低、运行更加可靠,各工位及转移机构的等待时间更少、效率更高,进一步提高了整个自动磨抛系统的加工效率和可靠性。In order to solve the above technical problems, the object of the present invention is to provide a crystal blank automatic grinding and polishing system, which is suitable for the upper hemisphere grinding and polishing of the crystal blank and the lower hemisphere grinding and polishing in the same processing cycle, compared with the prior art. The mechanism at each processing station is more simple and reasonable, the structure of the left and right transfer mechanism and the transfer manipulator is more reasonable, the action is simpler, the cost is lower, the operation is more reliable, and the waiting time of each station and the transfer mechanism is less and the efficiency is higher. , further improve the processing efficiency and reliability of the entire automatic grinding and polishing system.
技术解决方案Technical solution
一种水晶坯件自动磨抛系统,包括前后平行设置的第一左右转移机构和第二左右转移机构,沿第一左右转移机构自左向右依次排列设置有上下料工位、多个上半球磨抛工位和对接工位,沿第二左右转移机构自右向左依次排列设置有对接工位、多个下半球磨抛工位和上下料工位;其中,上下料工位上设有用于将加工好的水晶坯件从夹具上取下来并将待加工的水晶坯件固定在该夹具上的上下料机械,上半球磨抛工位和下半球磨抛工位上均设置有用于对夹具上的水晶坯件进行磨抛加工的磨抛机械,对接工位上设有用于将水晶坯件从一个夹具转接固定到另一个夹具上的对接机械,所述第一左右转移机构和第二左右转移机构的结构相同,均包括用于在相邻工位之间推送夹具的多个转移机械手和一左右直线延伸的轨道,该轨道架设在上下料机械、磨抛机械和对接机械上,转移机械手由转移驱动装置驱动沿该轨道移动;上下料机械、磨抛机械和对接机械上用于安装夹具的夹具座沿夹具长度方向左右成排设置,转移机械手沿夹具长度方向推动夹具在左右相邻的夹具座之间滑移。A crystal blank automatic grinding and polishing system comprises a first left and right transfer mechanism and a second left and right transfer mechanism arranged in parallel in front and rear, and a loading and unloading station and a plurality of upper half are arranged in order from left to right along the first left and right transfer mechanism. The ball grinding and throwing station and the docking station are arranged along the second left and right transfer mechanism from the right to the left, and have a docking station, a plurality of lower hemisphere grinding and polishing stations and a loading and unloading station; wherein the loading and unloading station is provided The upper and lower material grinding machine for fixing the processed crystal blank from the jig and fixing the crystal blank to be processed on the jig, the upper hemisphere grinding and polishing station and the lower hemisphere grinding and polishing station are respectively provided for The grinding and polishing machine for grinding and polishing the crystal blank on the fixture, the docking station is provided with a docking machine for transferring the crystal blank from one fixture to another fixture, the first left and right transfer mechanism and the first The two left and right transfer mechanisms have the same structure, and each includes a plurality of transfer robots for pushing the jig between adjacent stations and a track extending linearly from left to right. The track is mounted on the loading and unloading machinery, the grinding and polishing machine, and the pair. Mechanically, the transfer robot is driven to move along the track by the transfer drive device; the clamps for mounting fixtures on the loading and unloading machinery, the grinding and polishing machine, and the docking machine are arranged side by side along the length direction of the clamp, and the transfer robot pushes the clamp along the length of the clamp Sliding between the left and right adjacent clamp seats.
作为优选,所述多个转移机械手相互之间通过多个连接杆串联后由一个转移驱动装置驱动同步移动。这样结构合理、驱动简单、效率高、成本低。Preferably, the plurality of transfer robots are driven in series by a plurality of connecting rods and then driven synchronously by a transfer drive unit. The structure is reasonable, the drive is simple, the efficiency is high, and the cost is low.
作为优选,所述转移机械手包括机械手座,机械手座的一侧安装多个导轮,机械手座通过这些导轮在轨道上导向滑动,机械手座的另一侧设置一上下滑动的滑动架, 滑动架的上部固定一齿条,齿条与安装在机械手座上的机械手齿轮啮合传动,机械手齿轮与机械手升降驱动装置传动连接,滑动架的下部固定一夹具拨叉,夹具拨叉与夹具背部的手柄配合夹持;所述机械手升降驱动装置为伺服电机,多个转移机械手由同一个伺服电机驱动升降,相邻的转移机械手的机械手齿轮的齿轮轴通过关节轴承和传动连杆连接从而实现同步转动。这样结构合理、驱动简单、运行可靠、效率高、成本低。Preferably, the transfer robot comprises a robot seat, and a plurality of guide wheels are mounted on one side of the robot seat, the robot seat is guided to slide on the track through the guide wheels, and the other side of the robot seat is provided with a sliding frame that slides up and down. A rack is fixed on the upper part of the carriage, the rack is meshed with the manipulator gear mounted on the manipulator seat, the manipulator gear is connected with the manipulator lifting drive device, the lower part of the carriage is fixed with a clamp fork, the clamp fork and the back of the clamp The handle is matched and clamped; the mechanical lifting and lowering driving device is a servo motor, and the plurality of transfer robots are driven and driven by the same servo motor, and the gear shaft of the robot gear of the adjacent transfer robot is connected by the joint bearing and the transmission link to realize synchronous rotation. . The structure is reasonable, the drive is simple, the operation is reliable, the efficiency is high, and the cost is low.
作为优选,所述磨抛机械包括磨抛机架,磨抛机架上安装有磨具,磨具由安装在磨抛机架上的磨具电机驱动转动,磨具上方架设有磨抛机构和左右直线延伸的直轨道,沿直轨道滑动设置转移机械手;所述磨抛机构包括与磨抛机架水平左右滑动连接的摆动拖板,摆动拖板由摆动驱动装置驱动左右往复摆动,摆动拖板上滑动设置一磨抛夹具座,磨抛夹具座由夹具座驱动装置驱动上下升降,磨抛夹具座上设有用于夹具左右滑推导向的多个上锁紧块、下锁紧块和导轮,上锁紧块固设在磨抛夹具座上并与夹具的燕尾上侧相匹配,下锁紧块与安装在磨抛夹具座上的夹具锁紧气缸的活动端连接并与夹具的燕尾下侧相匹配,当夹具被锁紧时,夹具锁紧气缸驱动下锁紧块向上运动从而与上锁紧块配合将夹具的燕尾抱紧固定,导轮安装在磨抛夹具座下部,当夹具未被锁紧时,夹具能够在导轮上滑推移动;所述磨抛夹具座的外侧安装一左右延伸的限位条,夹具在磨抛夹具座和限位条之间左右滑推移动。这样结构合理、驱动简单、运行可靠、效率高、成本低。Preferably, the grinding and polishing machine comprises a grinding and polishing frame, and the grinding and polishing frame is equipped with a grinding tool, and the grinding tool is driven to rotate by a grinding machine motor mounted on the grinding and polishing frame, and the grinding device is provided with a grinding and polishing mechanism and a straight rail extending in a straight line to the left and right, and a transfer robot is arranged to slide along the straight rail; the grinding and polishing mechanism includes a swinging carriage that is horizontally slidably connected to the grinding and polishing frame, and the swinging carriage is driven by the swing driving device to swing back and forth, and the swinging carriage A grinding and polishing fixture seat is arranged on the upper sliding, and the grinding and polishing fixture seat is driven up and down by the clamp seat driving device, and the grinding and polishing fixture seat is provided with a plurality of upper locking blocks, a lower locking block and a guide wheel for guiding the left and right sliding guides of the fixture. The upper locking block is fixed on the grinding and polishing fixture seat and matched with the upper side of the dovetail of the clamp, and the lower locking block is connected with the movable end of the clamp locking cylinder mounted on the grinding and polishing fixture seat and under the dovetail of the clamp Side matching, when the clamp is locked, the clamp lock cylinder drives the lower locking block to move upwards to cooperate with the upper locking block to hold the dovetail of the clamp tightly, and the guide wheel is installed in the lower part of the grinding and polishing fixture seat, when the clamp is not locked When the clamp is movable on the guide wheel slip pushing; jig grinding and polishing the outer mounting seat extending around a section of the stopper, between the grinding and polishing jig holders and sliding left and right push bars move limit. The structure is reasonable, the drive is simple, the operation is reliable, the efficiency is high, and the cost is low.
作为优选,所述夹具座驱动装置包括进给气缸,进给气缸固定安装在摆动拖板上,进给气缸的移动端与磨抛夹具座连接,还设有自动补偿机构,包括安装在摆动拖板上的补偿机构电机和凸轮,补偿机构电机与凸轮传动连接,凸轮转动设置在摆动拖板上并与进给气缸的移动端相抵从而限制进给气缸的行程。这样结构合理、驱动简单、运行可靠、成本低。Preferably, the clamp base driving device comprises a feed cylinder, the feed cylinder is fixedly mounted on the swing carriage, the moving end of the feed cylinder is connected with the grinding and polishing fixture seat, and an automatic compensation mechanism is also provided, including installation on the swing drag The compensating mechanism motor and the cam on the plate, the compensating mechanism motor is connected with the cam drive, and the cam rotates on the swinging carriage and abuts against the moving end of the feed cylinder to limit the stroke of the feed cylinder. The structure is reasonable, the drive is simple, the operation is reliable, and the cost is low.
作为优选,左右相邻的多个磨抛工位上的摆动拖板通过关节轴承和连杆连接一起同步摆动。这样结构合理、驱动简单、运行可靠、效率高、成本低。Preferably, the swinging carriages on the plurality of left and right adjacent grinding and polishing stations are synchronously oscillated by the joint bearing and the connecting rod. The structure is reasonable, the drive is simple, the operation is reliable, the efficiency is high, and the cost is low.
作为优选,所述磨抛夹具座的一侧安装有用于转换水晶坯件的磨抛面的分度转换机构,包括分度转换支架、连接座、分度转换电机、连接座气缸和连接轴,分度转换支架与磨抛夹具座固定连接,连接座与分度转换支架滑动连接并由连接座气缸驱动移动,连接轴转动设置在连接座上,连接轴一端设有能够与夹具的蜗杆轴端部配合插接的插槽或插块,连接轴的另一端通过伞齿轮组、花键轴、伞齿轮组与安装在分度转换支架上的分度转换电机传动连接。这样结构合理、驱动简单、运行可靠、效率高、成本低。Preferably, one side of the grinding and polishing fixture seat is provided with an index conversion mechanism for converting a grinding and polishing surface of the crystal blank, and includes an index conversion bracket, a connecting seat, an indexing conversion motor, a connecting cylinder and a connecting shaft, The indexing conversion bracket is fixedly connected with the grinding and polishing fixture seat, the connecting seat is slidably connected with the indexing conversion bracket and driven by the connecting cylinder, the connecting shaft is rotated and arranged on the connecting seat, and one end of the connecting shaft is provided with a worm shaft end capable of being connected with the clamp The part cooperates with the inserted slot or the insert, and the other end of the connecting shaft is connected with the indexing motor mounted on the indexing conversion bracket through the bevel gear set, the spline shaft and the bevel gear set. The structure is reasonable, the drive is simple, the operation is reliable, the efficiency is high, and the cost is low.
作为优选,所述上下料机械包括上下料机架,上下料机架上设有一下料位置、一上料沾粉位置和一上料位置,上料沾粉位置和上料位置左右排成一排设置,下料位置和上料沾粉位置前后排成一列设置,下料位置和上料沾粉位置之间安装有一能够转动和定位的转动架A,转动架A由其驱动装置驱动在水平面内转动,转动架A上安装有前后两组转换夹具座A,这两组转换夹具座A分别位于下料位置和上料沾粉位置的上方,其中,下料位置上安装有下料组件,上料沾粉位置上安装有沾粉组件,上料位置上安装有上料组件,上料组件上方架设有上料夹具座,并且,上料沾粉位置的转换夹具座A和上料位置的上料夹具座沿夹具长度方向左右成排设置,转换夹具座A和上料夹具座上都设有用于夹具左右滑推导向的多个上锁紧块、下锁紧块和导轮,也设有夹具锁紧气缸,在下料位置、上料沾粉位置和上料位置上方都架设有左右延伸的直轨道,沿直轨道滑动设置转移机械手。这样结构合理、运行可靠、效率高、成本低。Preferably, the loading and unloading machine comprises a loading and unloading frame, wherein the loading and unloading frame is provided with a lower material position, a loading material and a loading position, and the loading and the feeding position are arranged one to the left. The row setting, the blanking position and the loading position of the loading material are arranged in a row before and after, and a rotating frame A capable of rotating and positioning is installed between the blanking position and the loading position, and the rotating frame A is driven by the driving device at the horizontal plane. In the inner rotation, the front and rear two sets of conversion jigs A are mounted on the turret A. The two sets of conversion jigs A are respectively located above the unloading position and the loading position of the loading material, wherein the unloading component is installed at the unloading position. A powder-mixing component is installed on the loading position of the feeding material, a loading component is installed on the loading position, a loading fixture holder is arranged above the loading component, and the conversion fixture seat A and the loading position of the loading position of the loading material are The loading clamp holders are arranged in rows along the length direction of the clamp, and the conversion clamp seat A and the loading clamp seat are provided with a plurality of upper locking blocks, lower locking blocks and guide wheels for the left and right sliding push guides of the clamp, and also There is a clamp locking cylinder, in A straight track extending left and right is arranged at the cutting position, the loading position of the feeding material and the loading position, and the transfer robot is arranged to slide along the straight track. The structure is reasonable, the operation is reliable, the efficiency is high, and the cost is low.
进一步优选,所述上料位置的一侧设有一冷却位置,冷却位置上架设一冷却夹具座,冷却位置和上料沾粉位置、上料位置左右排成一排设置,冷却夹具座与上料夹具座、上料沾粉位置的转换夹具座A沿夹具长度方向左右成排设置,冷却夹具座上设有用于夹具左右滑推导向的多个上锁紧块、下锁紧块和导轮,在冷却夹具座的上方也架设有左右延伸的直轨道。方便整个系统的工位布置,提高效率和质量。Further preferably, one side of the loading position is provided with a cooling position, and a cooling fixture seat is arranged on the cooling position, and the cooling position, the loading position of the feeding material, and the loading position are arranged in a row, the cooling fixture seat and the feeding The clamping fixture seat A of the clamp seat and the loading position of the loading material is arranged in a row along the longitudinal direction of the clamp, and the cooling fixture seat is provided with a plurality of upper locking blocks, a lower locking block and a guide wheel for sliding the left and right sliding guides. A straight rail extending left and right is also placed above the cooling fixture. Facilitate the layout of the entire system to improve efficiency and quality.
作为优选,所述对接机械包括对接机架,对接机架上设有一对接位置、一清理位置、一对接沾粉位置和一等待位置,对接位置和清理位置左右成一排设置,对接沾粉位置和等待位置左右成一排设置,清理位置和对接沾粉位置前后呈一列设置,对接位置和等待位置前后呈一列设置,对接位置和等待位置之间安装有一能够转动和定位的转动臂,转动臂由其驱动装置驱动在竖直面内转动,转动臂的转动轴设在其一侧,在其转动轴的对侧安装对接下夹具座,对接位置上安装对接上夹具座和一加热管,对接上夹具座固定在对接机架上,该加热管安装在对接上夹具座的下方并由其驱动装置驱动升降,等待位置为空位;当转动臂上的对接下夹具座转动至对接位置时,对接下夹具座位于对接上夹具座的正下方,对接下夹具座上的夹具的夹具针向上,当转动臂上的对接下夹具座转动至等待位置,对接下夹具座上的夹具针向下;清理位置和对接沾粉位置之间安装有一能够转动和定位的转动架B,转动架B由其驱动装置驱动在水平面内转动,转动架B上安装有前后两组转换夹具座B,这两组转换夹具座B分别位于清理位置和对接沾粉位置的上方;其中,清理位置上设有清理组件,对接沾粉位置上设有沾粉组件,对接位置上的对接上夹具座和清理位置上的转换夹具座B沿夹具长度方向左右成排设置,对接沾粉位置上的转换夹具座B和等待位置上的对接下夹具座沿夹具长度方向左右成排设置,并且,对接上夹具座、转换夹具座B和对接下夹具座上均设有用于夹具左右滑推导向的多个上锁紧块、下锁紧块和导轮,也设有夹具锁紧气缸,在对接位置、清理位置、对接沾粉位置和等待位置的上方也都架设有左右延伸的直轨道,沿直轨道滑动设置转移机械手。这样结构合理、动作简单、运行可靠、效率高、成本低。Preferably, the docking machine comprises a docking rack, wherein the docking rack is provided with a pair of docking positions, a cleaning position, a pair of picking powder positions and a waiting position, the docking position and the cleaning position are arranged in a row, the docking powder position and The waiting position is arranged in a row, the cleaning position and the docking powder position are arranged in a row before and after, the docking position and the waiting position are arranged in a row before and after, and a rotating arm capable of rotating and positioning is installed between the docking position and the waiting position, and the rotating arm is arranged The driving device is driven to rotate in a vertical plane, the rotating shaft of the rotating arm is disposed on one side thereof, and the lower clamping bracket is mounted on the opposite side of the rotating shaft, and the upper clamping fixture seat and a heating tube are mounted at the docking position, and the upper clamping fixture is attached The seat is fixed on the docking frame, the heating pipe is installed under the docking upper clamp seat and driven by the driving device to lift and lower, the waiting position is vacant; when the docking lower clamp seat on the rotating arm rotates to the docking position, the lower clamping fixture The seat is located directly below the butt joint holder, and the clamp of the clamp on the lower clamp base is up, when the pair on the rotating arm The lower clamp seat is rotated to the waiting position, and the clamp pin on the lower clamp holder is downwardly; a turret B capable of rotating and positioning is mounted between the cleaning position and the docking powder application position, and the turret B is driven by the driving device in the horizontal plane. Rotating, the turret B is mounted with two sets of front and rear conversion jigs B. The two sets of conversion jigs B are respectively located above the cleaning position and the docking powder position; wherein the cleaning position is provided with a cleaning component for docking the powder position The powder-carrying component is provided, the docking upper clamp seat in the docking position and the conversion clamp seat B in the cleaning position are arranged side by side in the longitudinal direction of the clamp, the conversion clamp seat B on the docking powder position and the docking lower clamp on the waiting position The seats are arranged in rows along the length direction of the clamp, and a plurality of upper locking blocks, lower locking blocks and guides for guiding the left and right sliding pushes of the clamp are respectively arranged on the upper clamp holder, the conversion clamp base B and the butt lower clamp seat. The wheel is also provided with a clamp locking cylinder, and a straight track extending left and right is also arranged above the docking position, the cleaning position, the docking powder position and the waiting position, along the straight track Slide the transfer robot. The structure is reasonable, the action is simple, the operation is reliable, the efficiency is high, and the cost is low.
相对于公布号为CN102366914A的专利文献中公开的对接机构,本发明对接的两个夹具分别通过两个不同的转移路径实现连续循环使用,对接、上下对调转换和沾粉同时进行,大大减少了对接工位占用的时间,其他工位的等待时间较少,提高了系统整体加工效率;并且,对接的上下两个夹具座,对接上夹具座是固定不动的,对接下夹具座由转动臂转动后直接与对接上夹具座对接,动作结构简单、精度高,避免了上下两个夹具座都设置成滑动的从而影响对接精度,提高了对接精度,结构更加简单合理,便于维护安装;再者,加热管不需要转动并移动距离很短,这样加热管与高频发生设备或者煤气供应设备等的连接结构简单化,提高了设备使用寿命,方便维护安装。而沾粉组件、清理组件独立位置设置,也使其结构更加简单合理。相对于公布号为CN103072059A的专利文献中公开的对接机构,本发明中,对接后空夹具和带料夹具的转移路径更加简单,并且都是单方向移送夹具不存在往复移送的路径,这样每个工位上的操作都是相对独立和同时进行的,大大减少了机台等待时间,提高了加工效率。Compared with the docking mechanism disclosed in the patent document published in the publication No. CN102366914A, the two clamps of the present invention are continuously cycled through two different transfer paths, and the docking, up-and-down conversion and the powdering are simultaneously performed, thereby greatly reducing the docking. The time occupied by the station, the waiting time of other stations is less, and the overall processing efficiency of the system is improved; and the upper and lower clamp holders of the docking are fixed to the upper clamp holder, and the lower clamp holder is rotated by the rotating arm. After directly docking with the docking fixture holder, the action structure is simple and the precision is high, which avoids the upper and lower fixture holders being arranged to slide, thereby affecting the docking precision, improving the docking precision, the structure is more simple and reasonable, and is convenient for maintenance and installation; The heating pipe does not need to rotate and the moving distance is short, so that the connection structure of the heating pipe and the high-frequency generating device or the gas supply device is simplified, the service life of the device is improved, and the maintenance and installation are facilitated. The separate position setting of the powder-mixing component and the cleaning component also makes the structure more simple and reasonable. In the present invention, the transfer path of the butt-spaced jig and the strip jig is simpler, and the unidirectional transfer jig does not have a reciprocating transfer path, so that each of the docking mechanisms disclosed in the patent document published in the publication No. CN103072059A The operation on the station is relatively independent and simultaneous, which greatly reduces the waiting time of the machine and improves the processing efficiency.
为了进一步提高生产效率,上述上下料机械、磨抛机械和对接机械均采用双夹具同时加工的结构设计,夹具座前后成对设置,相应地,转移机械手也成对设置同步移动前后成对设置的两个夹具座。In order to further improve the production efficiency, the above-mentioned loading and unloading machinery, grinding and polishing machine and docking machine are all designed by the simultaneous processing of double clamps, and the fixture seats are arranged in pairs before and after. Accordingly, the transfer robots are also arranged in pairs before and after the synchronous movement. Two clamp holders.
有益效果Beneficial effect
本发明由于采用了以上的技术方案,适用于水晶坯件的上半球磨抛和下半球磨抛在同一个加工循环中,相对于现有技术,各加工工位上的机构更加简单合理,左右转移机构和转移机械手的结构更加合理、动作更加简单、成本更低、运行更加可靠,各工位及转移机构的等待时间更少、效率更高,进一步提高了整个自动磨抛系统的加工效率和可靠性。The invention adopts the above technical solution, and is suitable for the upper hemisphere grinding and polishing and the lower hemisphere grinding and polishing of the crystal blank in the same processing cycle, and the mechanism on each processing station is more simple and reasonable than the prior art. The structure of the transfer mechanism and the transfer manipulator is more reasonable, the action is simpler, the cost is lower, the operation is more reliable, the waiting time of each station and the transfer mechanism is less, the efficiency is higher, and the processing efficiency of the entire automatic grinding and polishing system is further improved. reliability.
附图说明DRAWINGS
图1是本发明水晶坯件自动磨抛系统的结构示意图;1 is a schematic structural view of an automatic grinding and polishing system for a crystal blank of the present invention;
图2是本发明磨抛机械的立体图;Figure 2 is a perspective view of the grinding and polishing machine of the present invention;
图3是本发明磨抛机械的结构示意图;Figure 3 is a schematic view showing the structure of the grinding and polishing machine of the present invention;
图4是图3的侧视图;Figure 4 is a side view of Figure 3;
图5是本发明磨抛机械的结构示意图(去除磨抛机架);Figure 5 is a schematic structural view of the grinding and polishing machine of the present invention (removing the grinding and polishing frame);
图6是磨抛机构的结构示意图;Figure 6 is a schematic structural view of a grinding and polishing mechanism;
图7是图6的侧视图;Figure 7 is a side view of Figure 6;
图8是磨抛机构的立体图;Figure 8 is a perspective view of the grinding and polishing mechanism;
图9是自动补偿机构的安装示意图;Figure 9 is a schematic view showing the installation of the automatic compensation mechanism;
图10是自动补偿机构的安装立体图;Figure 10 is a perspective view showing the installation of the automatic compensation mechanism;
图11是分度转换机构的安装示意图;Figure 11 is a schematic view showing the installation of the index conversion mechanism;
图12是分度转换机构的安装立体图;Figure 12 is a perspective view showing the installation of the index conversion mechanism;
图13是左右转移机构的结构示意图(部分);Figure 13 is a schematic structural view (part) of the left and right transfer mechanism;
图14是图13的俯视图;Figure 14 is a plan view of Figure 13;
图15是转移机械手的立体图之一;Figure 15 is a perspective view of the transfer robot;
图16是转移机械手的立体图之二;Figure 16 is a second perspective view of the transfer robot;
图17是上下料机械的结构示意图;Figure 17 is a schematic structural view of a loading and unloading machine;
图18是对接机械的结构示意图。Figure 18 is a schematic view showing the structure of a docking machine.
本发明的最佳实施方式BEST MODE FOR CARRYING OUT THE INVENTION
实施例1:Example 1:
如图1所示的一种水晶坯件自动磨抛系统,包括前后平行设置的第一左右转移机构5和第二左右转移机构6,沿第一左右转移机构5自左向右依次排列设置有上下料工位(其中的上料沾粉位置12、上料位置13、冷却位置14)、多个上半球磨抛工位(包括上半球磨抛加工的一次磨削工位21、二次磨削工位22、一次抛光工位23和二次抛光工位24)和对接工位(其中的对接位置31和清理位置32),沿第二左右转移机构6自右向左依次排列设置有对接工位(其中的对接沾粉位置33和等待位置34)、多个下半球磨抛工位(包括下半球磨抛加工的一次磨削工位41、二次磨削工位42、一次抛光工位43和二次抛光工位44)和上下料工位(其中的下料位置11);其中,上下料工位上设有用于将加工好的水晶坯件从夹具上取下来并将待加工的水晶坯件固定在该夹具上的上下料机械,上半球磨抛工位和下半球磨抛工位上均设置有用于对夹具上的水晶坯件进行磨抛加工的磨抛机械,对接工位上设有用于将水晶坯件从一个夹具转接固定到另一个夹具上的对接机械。As shown in FIG. 1 , a crystal blank automatic grinding and polishing system comprises a first left and right transfer mechanism 5 and a second left and right transfer mechanism 6 arranged in parallel in the front and rear, and arranged along the first left and right transfer mechanism 5 from left to right. Loading and unloading station (in which the loading position of the material is 12, the loading position 13 and the cooling position 14), and the plurality of upper hemisphere grinding and polishing stations (including the primary grinding station 21 and the secondary grinding in the upper hemisphere grinding and polishing process) The cutting station 22, the primary polishing station 23 and the secondary polishing station 24) and the docking station (the docking position 31 and the cleaning position 32) are arranged in the same order from the right to the left along the second left and right transfer mechanism 6 Station (with docking powder position 33 and waiting position 34), multiple lower hemisphere grinding and polishing stations (including one grinding station 41 in the lower hemisphere grinding and polishing, secondary grinding station 42, one polisher Bit 43 and secondary polishing station 44) and loading and unloading station (where the blanking position 11); wherein the loading and unloading station is provided for removing the processed crystal blank from the fixture and is to be processed The blank of the crystal is fixed to the fixture on the loading and unloading machine, the upper hemisphere Both the grinding and polishing station and the lower hemisphere grinding and polishing station are provided with grinding and polishing machines for grinding and polishing the crystal blanks on the fixture, and the docking station is provided for transferring the crystal blanks from a fixture to a fixture. A docking machine on another fixture.
本发明所述的前后左右方向是:以图1中,左上为前,右下为后,左下为左,右上为右。这是为了描述方便,实际中也可以进行相应调整而不影响各机构连接和动作,这些都落入本发明的保护范围内。The front, rear, left and right directions of the present invention are: in Fig. 1, the upper left is the front, the lower right is the rear, the lower left is the left, and the upper right is the right. This is for convenience of description, and adjustments can be made in practice without affecting the connection and action of the various mechanisms, which fall within the scope of the present invention.
所述第一左右转移机构5和第二左右转移机构6的结构相同,如图13、图14所示,均包括用于在相邻工位之间推送夹具的多个转移机械手50和一直线延伸的轨道,该轨道由安装在上下料机械、磨抛机械和对接机械上的多个直轨道拼接形成(也可以是架设在上下料机械、磨抛机械和对接机械上的一个完整的直轨道),多个转移机械手50沿该轨道移动,多个转移机械手50相互之间通过多个连接杆53串联后由一个转移驱动装置驱动同步移动,本实施例中,该转移驱动装置为转移伺服电机51,转移伺服电机51与丝杆54传动连接,丝杆54上螺纹连接的丝杆螺母与转移机械手50连接。如图15、图16所示,转移机械手50包括机械手座501,机械手座501的一侧安装多个导轮502,机械手座501通过这些导轮502在轨道上导向滑动,机械手座501的另一侧设置一上下滑动的滑动架504, 滑动架504的上部固定一齿条505,齿条505与安装在机械手座501上的机械手齿轮506啮合传动,机械手齿轮506与机械手升降驱动装置传动连接,滑动架504的下部固定一夹具拨叉503,夹具拨叉503能够与夹具背部的手柄配合夹持。因为上下料机械、磨抛机械和对接机械上用于安装夹具的夹具座沿夹具长度方向左右成排设置,所以转移机械手50可以沿夹具长度方向推动夹具在相邻工位的夹具座之间滑移。上述机械手升降驱动装置优选为伺服电机,多个转移机械手50由同一个伺服电机驱动升降,相邻的转移机械手50的机械手齿轮506的齿轮轴通过关节轴承和传动连杆52连接从而实现同步转动。本实施例中,在一个工位上同时加工的有两个夹具,因此转移机械手50前后成对设置,前后成对的两个转移机械手50通过一个连接件55固定连接同步左右移动。The first left and right transfer mechanism 5 and the second right and left transfer mechanism 6 have the same structure, as shown in FIGS. 13 and 14, each includes a plurality of transfer robots 50 and a straight line for pushing the jig between adjacent stations. An extended track formed by a plurality of straight rails mounted on a loading and unloading machine, a grinding and polishing machine, and a docking machine (or a complete straight track mounted on a loading and unloading machine, a grinding and polishing machine, and a docking machine) The plurality of transfer robots 50 move along the track, and the plurality of transfer robots 50 are driven in series by a plurality of connecting rods 53 to be synchronously moved by a transfer drive device. In this embodiment, the transfer drive device is a transfer servo motor. 51. The transfer servo motor 51 is drivingly connected to the lead screw 54, and the screw nut screwed to the screw shaft 54 is connected to the transfer robot 50. As shown in FIG. 15 and FIG. 16, the transfer robot 50 includes a robot holder 501. One side of the robot holder 501 is provided with a plurality of guide wheels 502. The robot holder 501 is guided to slide on the track through the guide wheels 502, and the other of the robot holders 501 a sliding frame 504 that slides up and down is disposed on the side, A rack 505 is fixed to the upper portion of the carriage 504. The rack 505 is meshed with the robot gear 506 mounted on the robot base 501. The robot gear 506 is drivingly connected to the robot lifting drive, and a lower portion of the carriage 504 is fixed to a clamp fork 503. The clamp fork 503 can be clamped with the handle on the back of the clamp. Since the loading and unloading machinery, the grinding and polishing machine, and the jig for mounting the jig on the docking machine are arranged side by side along the length direction of the jig, the transfer robot 50 can push the jig along the length of the jig to slide between the jigs of the adjacent stations. shift. Preferably, the robot lifting drive device is a servo motor, and the plurality of transfer robots 50 are driven up and down by the same servo motor, and the gear shaft of the robot gear 506 of the adjacent transfer robot 50 is connected by the joint bearing and the transmission link 52 to realize synchronous rotation. In this embodiment, two jigs are simultaneously processed at one station, so that the transfer robot 50 is disposed in pairs before and after, and the two transfer robots 50 that are paired in front and rear are fixedly connected to each other by a fixed connection.
如图2、图3、图4、图5所示,所述磨抛机械包括磨抛机架2,磨抛机架2上安装有磨具205(本实施例中,磨具205为滚筒磨具,也可以是平盘磨具),磨具205由安装在磨抛机架2上的磨具电机206驱动转动(仅是旋转而不做摆动),磨具205上方架设有前后两个直轨道201和前后两组磨抛机构,沿直轨道201滑动设置有转移机械手50。As shown in FIG. 2, FIG. 3, FIG. 4 and FIG. 5, the grinding and polishing machine comprises a grinding and polishing frame 2, and the grinding and polishing frame 2 is mounted with a grinding tool 205 (in this embodiment, the grinding tool 205 is a roller grinding machine). The tool 205 is driven to rotate by a grinding machine motor 206 mounted on the grinding and polishing frame 2 (only rotating without swinging), and the upper and lower sides of the grinding tool 205 are provided with two straight front and rear The rail 201 and the front and rear two sets of grinding and polishing mechanisms are provided with a transfer robot 50 slid along the straight rail 201.
如图6、图7、图8所示,所述磨抛机构包括通过直线光轴202与磨抛机架2水平左右滑动连接的摆动拖板203,摆动拖板203由摆动驱动装置驱动左右往复摆动,摆动拖板203上滑动设置一磨抛夹具座207,磨抛夹具座207由夹具座驱动装置驱动上下升降,磨抛夹具座207上设有用于夹具左右滑推导向的多个上锁紧块212、下锁紧块211和导轮210,上锁紧块212固设在磨抛夹具座207上(固定连接或直接在夹具座上成型)并与夹具7的燕尾上侧相匹配,下锁紧块211与安装在磨抛夹具座207上的夹具锁紧气缸208的活动端连接并与夹具7的燕尾下侧相匹配,当夹具7被锁紧时,夹具锁紧气缸208驱动下锁紧块211向上运动从而与上锁紧块212配合将夹具7的燕尾抱紧固定,导轮210安装在磨抛夹具座207下部,当夹具7未被锁紧时,夹具7能够在导轮210上滑推移动。为了避免夹具7在滑推移动过程中的前后倾侧,在磨抛夹具座207的外侧安装一左右延伸的限位条209,夹具7在磨抛夹具座207和限位条209之间左右滑推移动。As shown in FIG. 6, FIG. 7, and FIG. 8, the grinding and polishing mechanism includes an oscillating carriage 203 which is horizontally slidably connected to the grinding and polishing frame 2 by a linear optical axis 202. The oscillating carriage 203 is driven by the oscillating driving device to reciprocate left and right. The oscillating and oscillating carriage 203 is slidably disposed on the slidable carriage 203, and the grinding and polishing fixture 207 is driven up and down by the clamp driving device. The grinding and polishing fixture 207 is provided with a plurality of upper locking for the left and right sliding guide of the clamp. Block 212, lower locking block 211 and guide wheel 210, the upper locking block 212 is fixed on the grinding and polishing fixture seat 207 (fixed or directly formed on the fixture seat) and matched with the upper side of the dovetail of the clamp 7, under The locking block 211 is coupled to the movable end of the clamp locking cylinder 208 mounted on the grinding and polishing clamp base 207 and matched with the lower side of the dovetail of the clamp 7. When the clamp 7 is locked, the clamp locking cylinder 208 drives the lower lock. The clamping block 211 moves upward to cooperate with the upper locking block 212 to hold the dovetail of the clamp 7 fixed. The guide wheel 210 is mounted on the lower portion of the grinding and polishing fixture seat 207. When the clamp 7 is not locked, the clamp 7 can be on the guide pulley 210. Push up and move. In order to avoid the front and rear tilting side of the jig 7 during the sliding push movement, a left and right extending limiting strip 209 is mounted on the outer side of the grinding and polishing jig 207, and the jig 7 is pushed to the left and right between the grinding and polishing jig 207 and the limiting strip 209. mobile.
如图6所示,本实施例中,为了充分利用空间和结构更加合理,磨抛夹具座207具有一倾斜板部和一竖直板部,倾斜板部与上方倾斜设置的摆动拖板203倾斜滑动连接,竖直板部用于安装锁紧夹具,因而上锁紧块212、下锁紧块211、导轮210以及夹具锁紧气缸208均安装在竖直板部上,这样夹具7是夹具针竖直向下设置在磨抛夹具座207上的,以便于转移机械手50推动夹具7在磨抛夹具座207上滑移。As shown in FIG. 6, in the present embodiment, in order to make full use of the space and the structure is more reasonable, the grinding and polishing jig 207 has an inclined plate portion and a vertical plate portion, and the inclined plate portion is inclined with the swinging carriage 203 which is disposed obliquely above. The sliding connection, the vertical plate portion is used for mounting the locking clamp, and thus the upper locking block 212, the lower locking block 211, the guide wheel 210 and the clamp locking cylinder 208 are all mounted on the vertical plate portion, so that the clamp 7 is a clamp The needle is disposed vertically downward on the grinding and polishing jig 207 so that the transfer robot 50 pushes the jig 7 to slide on the grinding and polishing jig 207.
如图9、图10所示,本实施例中夹具座驱动装置为进给气缸213,进给气缸213固定安装在摆动拖板203上,进给气缸213的移动端2131与磨抛夹具座207连接,为了对夹具的磨抛进给行程进行调节以补偿磨具的磨损(尤其是抛光磨具),设置有自动补偿机构,包括安装在摆动拖板203上的补偿机构电机214和凸轮215,补偿机构电机214通过伞齿轮组216与凸轮215传动连接,凸轮215转动设置在摆动拖板203上并与进给气缸213的移动端2131相抵从而限制进给气缸213的行程,当夹具的磨抛进给行程需要调节时,补偿机构电机214驱动凸轮215转动,使凸轮215的较小半径处与进给气缸213的移动端2131相抵,这样与进给气缸213的移动端2131固定连接的磨抛夹具座207及其上的夹具可以更加靠近磨具。当然,也可以将上述进给气缸213及自动补偿机构设置在磨抛夹具座207上,但是这样会增加进给气缸的负荷,不作为优选。As shown in FIG. 9 and FIG. 10, in the present embodiment, the holder driving device is a feeding cylinder 213, and the feeding cylinder 213 is fixedly mounted on the swinging carriage 203, and the moving end 2131 of the feeding cylinder 213 and the grinding and polishing fixture holder 207 are provided. In order to adjust the grinding and feeding feed stroke of the clamp to compensate for the wear of the abrasive tool (especially the polishing abrasive), an automatic compensation mechanism is provided, including a compensation mechanism motor 214 and a cam 215 mounted on the swing carriage 203. The compensation mechanism motor 214 is drivingly coupled to the cam 215 via the bevel gear set 216. The cam 215 is rotatably disposed on the swing carriage 203 and abuts against the moving end 2131 of the feed cylinder 213 to limit the stroke of the feed cylinder 213. When the feed stroke needs to be adjusted, the compensation mechanism motor 214 drives the cam 215 to rotate, so that the smaller radius of the cam 215 abuts against the moving end 2131 of the feed cylinder 213, so that the grinding and polishing are fixedly connected with the moving end 2131 of the feed cylinder 213. The clamp seat 207 and the clamp thereon can be closer to the abrasive article. Of course, it is also possible to provide the above-described feed cylinder 213 and the automatic compensation mechanism on the grinding and polishing jig 207, but this increases the load on the feed cylinder, which is not preferable.
本实施例中,所述摆动驱动装置为一摆动驱动电机,摆动驱动电机通过凸轮、连杆带动摆动拖板203往复摆动。本实施例中,为了方便和节约成本,将前后成对设置的两个摆动拖板连接一起同步摆动,并且,将左右相邻的多个磨抛工位上的摆动拖板通过关节轴承和连杆连接一起同步摆动。当然所述摆动驱动装置也可以是一气缸。In this embodiment, the swing driving device is a swing driving motor, and the swing driving motor drives the swinging carriage 203 to swing back and forth through the cam and the connecting rod. In this embodiment, for the convenience and cost saving, the two swinging pallets arranged in pairs are synchronously oscillated together, and the swinging pallets on the left and right adjacent grinding and polishing stations are passed through the joint bearing and the joint. The rods are connected together to oscillate synchronously. Of course, the oscillating drive can also be a cylinder.
如图11、图12所示,磨抛夹具座207的一侧安装有用于转换水晶坯件的磨抛面的分度转换机构204,包括分度转换支架2041、连接座2043、分度转换电机2044、连接座气缸2046和连接轴2048,分度转换支架2041与磨抛夹具座207固定连接,连接座2043与分度转换支架2041滑动连接并由连接座气缸2046驱动移动,连接轴2048转动设置在连接座2043上,连接轴2048一端设有能够与夹具7的蜗杆轴端部配合插接的插槽(或插块),连接轴2048的另一端通过伞齿轮组A2047、花键轴2042、伞齿轮组B2045与安装在分度转换支架2041上的分度转换电机2044传动连接,花键轴2042一端与伞齿轮组A2047中的一个伞齿轮固定连接,花键轴2042另一端与伞齿轮组B2045 中的一个伞齿轮周向固定并且轴向移动连接。这样,当磨抛夹具座207上的夹具移动到位时,连接座气缸2046驱动连接座2043移动至夹具7的一侧,并使得连接轴2048一端的插槽(或插块)与夹具7的蜗杆轴端部的插块(或插槽)配合插接从而实现两者同步转动,然后,分度转换电机2044根据磨抛加工需要旋转夹具7的蜗杆轴,进而达到转换夹具针前端的水晶坯件的磨抛面的目的。As shown in FIG. 11 and FIG. 12, one side of the grinding and polishing jig 207 is provided with an index conversion mechanism 204 for converting a grinding and polishing surface of the crystal blank, and includes an index conversion bracket 2041, a connecting base 2043, and an indexing conversion motor. 2044, the connecting seat cylinder 2046 and the connecting shaft 2048, the indexing conversion bracket 2041 is fixedly connected with the grinding and polishing fixture seat 207, the connecting seat 2043 is slidably connected with the indexing conversion bracket 2041 and driven to move by the connecting seat cylinder 2046, and the connecting shaft 2048 is rotated. On the connecting base 2043, one end of the connecting shaft 2048 is provided with a slot (or a plug) that can be mated with the worm shaft end of the clamp 7, and the other end of the connecting shaft 2048 passes through the bevel gear set A2047 and the spline shaft 2042. The bevel gear set B2045 is drivingly connected with the index conversion motor 2044 mounted on the index conversion bracket 2041. One end of the spline shaft 2042 is fixedly connected with one of the bevel gears A2047, and the other end of the spline shaft 2042 is connected with the bevel gear set. B2045 One of the bevel gears is circumferentially fixed and axially connected. Thus, when the jig on the grinding and polishing jig 207 is moved into position, the connecting cylinder 2046 drives the connecting base 2043 to move to one side of the jig 7 and causes the slot (or the insert) at one end of the connecting shaft 2048 and the worm of the jig 7 The insert block (or slot) of the shaft end is mated to realize synchronous rotation of the two, and then the indexing conversion motor 2044 needs to rotate the worm shaft of the clamp 7 according to the grinding and polishing process, thereby achieving the crystal blank of the front end of the conversion clamp needle. The purpose of the grinding and polishing surface.
如图17所示,所述上下料机械包括上下料机架1,上下料机架1上设有一下料位置11、一上料沾粉位置12、一上料位置13和一冷却位置14。上料沾粉位置12、上料位置13和冷却位置14左右排成一排设置,下料位置11和上料沾粉位置12前后排成一列设置,下料位置11和上料沾粉位置12之间安装有一能够转动和定位的转动架A15,转动架A15由其驱动装置驱动在水平面内转动,转动架A15上安装有前后两组转换夹具座A151,这两组转换夹具座A151分别位于下料位置11和上料沾粉位置12的上方。下料位置11上安装有下料组件,下料组件包括一加热管、一钢丝刷和一接料盆,加热管和钢丝刷安装在接料盆上面,加热管连接高频加热装置,钢丝刷由电机驱动转动,接料盆安装在一升降台A上并由其驱动气缸驱动前后滑动,升降台A与上下料机架1竖直滑动连接并由其驱动气缸驱动升降;下料时,升降台A升起,加热管对转换夹具座A上的夹具的夹具针进行加热,然后加热管退回,接料盆移动,钢丝刷移动至夹具的夹具针下方并进行清理卸料,夹具夹具针上的水晶坯件落入接料盆内,接料盆及升降台A复位,完成下料动作。上料沾粉位置12上安装有沾粉组件,沾粉组件包括一胶粉盘,胶粉盘安装在一升降台B上并由其驱动气缸驱动前后滑动,升降台B与上下料机架1竖直滑动连接并由其驱动气缸驱动升降,并且胶粉盘上安装一用于刮平胶粉的刮片,刮片由其驱动气缸驱动摆动;沾粉时,胶粉盘移入,升降台B升起,转换夹具座A上的夹具的夹具针利用下料后的余热在胶粉盘内沾粉,然后,升降台B复位,胶粉盘复位刮平胶粉。这里也可以在胶粉盘的一侧安装一加热管对夹具针进行加热,以避免下料后的余热不足。上料位置13上安装有上料组件,上料组件包括一加热管、一储料盆和一顶料板,该加热管安装在储料盆的上方并由其驱动气缸驱动升降,该加热管与高频加热装置连接,储料盆固定在上下料机架1上,顶料板设置在储料盆中并由其驱动气缸驱动上下升降,上料夹具座固定安装在上下料机架1上并位于储料盆上方;上料时,顶料板将储料盆中的水晶坯件顶起一排,并将水晶坯件顶紧在上料夹具座的夹具的夹具针上,加热管对夹具针进行加热使夹具针上胶粉熔化粘接水晶坯件,然后,加热管和顶料板复位,完成上料。冷却位置14上架设一冷却夹具座。上料沾粉位置12的转换夹具座A151、上料位置13的上料夹具座和冷却位置14上的冷却夹具座沿夹具长度方向左右成排设置,并且在这些夹具座(也包括下料位置11上的转换夹具座)上也与磨抛夹具座一样设置有用于夹具左右滑推导向的多个上锁紧块、下锁紧块和导轮(以及夹具锁紧气缸),同样地,在它们的上方也都架设有直轨道,这些直轨道与磨抛机械、对接机械中的直轨道拼接形成供多个转移机械手左右移动的整机轨道,转移机械手将夹具在各夹具座上左右推行转移。本实施例中,上下料机械与磨抛机械一样每个工位同时加工两个夹具,因此各夹具座以及直轨道都是前后成对设置的。As shown in FIG. 17, the loading and unloading machine comprises a loading and unloading frame 1, and the loading and unloading frame 1 is provided with a lower material position 11, a loading powdering position 12, a loading position 13 and a cooling position 14. The loading position 12, the loading position 13 and the cooling position 14 are arranged in a row, and the blanking position 11 and the loading position 12 are arranged in a row, the blanking position 11 and the loading position 12 There is a turret A15 which can be rotated and positioned. The turret A15 is driven to rotate in the horizontal plane by the driving device. The turret A15 is mounted with two front and rear conversion clamps A151. The two sets of conversion clamps A151 are respectively located under The material position 11 and the top of the loading position 12 are above. The blanking position 11 is mounted with a blanking assembly. The blanking assembly comprises a heating pipe, a wire brush and a receiving basin. The heating pipe and the wire brush are mounted on the receiving basin, and the heating pipe is connected to the high frequency heating device, the wire brush. Rotating by the motor, the receiving basin is mounted on a lifting platform A and driven by the driving cylinder to slide back and forth. The lifting platform A is vertically slidably connected with the loading and unloading frame 1 and driven by the cylinder to drive the lifting and lowering; The table A is raised, the heating tube heats the jig needle of the jig on the conversion jig A, then the heating tube is retracted, the receiving bowl moves, the wire brush moves to the lower side of the jig of the jig and is cleaned and unloaded, and the jig is clamped on the needle The crystal blank falls into the receiving basin, and the receiving bowl and the lifting platform A are reset to complete the cutting action. The powder-filling component 12 is provided with a powder-mixing component, and the powder-impregnating component comprises a rubber powder disk, which is mounted on a lifting platform B and driven by the driving cylinder to slide back and forth, the lifting platform B and the loading and unloading frame 1 The vertical sliding connection is driven by the cylinder to drive the lifting and lowering, and a scraper for scraping the rubber powder is mounted on the rubber powder disc, and the scraping blade is driven to drive the cylinder to drive and swing; when the powder is powdered, the rubber powder disc is moved in, the lifting platform B When raised, the jig needle of the jig on the conversion jig A is dipped in the rubber powder tray by the residual heat after the blanking, and then the lifting table B is reset, and the rubber powder plate is reset to scrape the rubber powder. Here, a heating tube can also be installed on one side of the powder disc to heat the jig needle to avoid insufficient residual heat after cutting. The loading position 13 is mounted with a loading assembly, the loading assembly includes a heating tube, a storage basin and a top plate, the heating tube is mounted above the storage basin and driven by the cylinder to drive the lifting and lowering, the heating tube Connected to the high-frequency heating device, the storage tank is fixed on the loading and unloading frame 1, the top material plate is arranged in the storage basin and driven by the driving cylinder to move up and down, and the loading clamp seat is fixedly mounted on the loading and unloading frame 1 And located above the storage tank; when loading, the top plate lifts the crystal blank in the storage basin to a row, and the crystal blank is clamped on the clamp pin of the clamp of the loading fixture seat, and the heating tube pair The jig needle is heated to melt the glue on the jig needle to bond the crystal blank, and then the heating tube and the top plate are reset to complete the loading. A cooling fixture is mounted on the cooling location 14. The conversion jig A151 of the loading position 12, the loading jig of the loading position 13 and the cooling jig on the cooling position 14 are arranged side by side along the length direction of the jig, and in these jigs (including the blanking position) The upper conversion clamp seat on the 11 is also provided with a plurality of upper locking blocks, lower locking blocks and guide wheels (and clamp locking cylinders) for the left and right sliding push guides of the clamp, as well as They also have straight rails on the top of them. These straight rails are combined with the straight rails in the grinding and polishing machine and the docking machine to form a whole machine track for the left and right movement of a plurality of transfer robots. The transfer robot pushes the clamps on the left and right sides of the fixtures. . In this embodiment, the loading and unloading machinery and the grinding and polishing machine process two clamps at the same time for each station, so each clamp seat and the straight rail are arranged in pairs.
如图18所示,所述对接机械包括对接机架3,对接机架3上设有一对接位置31、一清理位置32、一对接沾粉位置33和一等待位置34,对接位置31和清理位置32左右成一排设置,对接沾粉位置33和等待位置34左右成一排设置,清理位置32和对接沾粉位置33前后呈一列设置,对接位置31和等待位置34前后呈一列设置。对接位置31和等待位置34之间安装有一能够转动和定位的转动臂35,转动臂35由其驱动装置驱动在竖直面内转动,转动臂35的转动轴设在其一侧,在其转动轴的对侧安装对接下夹具座351,对接位置31上安装对接上夹具座和一加热管,对接上夹具座固定在对接机架3上,该加热管安装在对接上夹具座的下方并由其驱动气缸驱动升降,该加热管与高频加热装置连接,等待位置34为空位;当转动臂35上的对接下夹具座351转动至对接位置31时,对接下夹具座351位于对接上夹具座的正下方,对接下夹具座351上的夹具的夹具针向上并与对接上夹具座上的夹具的夹具针上的水晶坯件相抵,加热管先对对接下夹具座351上的夹具的夹具针进行加热熔胶,再对对接上夹具座上的夹具的夹具针加热去胶,对接后,水晶坯件粘接在对接下夹具座351上的夹具(带料夹具)的夹具针上,转动臂35转动180°,转动臂35上的对接下夹具座351转动至等待位置34,对接下夹具座351上的夹具针向下,等待左右转移机械手移走带料夹具。清理位置32和对接沾粉位置33之间安装有一能够转动和定位的转动架B36,转动架B36由其驱动装置驱动在水平面内转动,转动架B36上安装有前后两组转换夹具座B361,这两组转换夹具座B361分别位于清理位置32和对接沾粉位置33的上方。清理位置32上设有清理组件,清理组件包括一废料盆和一钢丝刷,废料盆位于清理位置32上的转换夹具座B361的下方,钢丝刷设置在废料盆上部并由其驱动电机驱动转动,废料盆与对接机架3竖直滑动连接并与由其驱动装置驱动上下升降;当对接后的空夹具从对接位置31的对接上夹具座上通过左右转移机械手50移动到清理位置32上的转换夹具座B361上时,废料盆升起,钢丝刷清理对接后的空夹具的夹具针上的残胶。对接沾粉位置33上设有沾粉组件,该沾粉组件与上料沾粉位置上的沾粉组件结构相同,包括一胶粉盘,胶粉盘安装在一升降台B上并由其驱动气缸驱动前后滑动,升降台B与对接机架3竖直滑动连接并由其驱动气缸驱动升降,并且胶粉盘上安装一用于刮平胶粉的刮片,刮片由其驱动气缸驱动摆动;沾粉时,胶粉盘移入,升降台B升起,转换夹具座B上的夹具的夹具针利用下料后的余热在胶粉盘内沾粉,然后,升降台B复位,胶粉盘复位刮平胶粉。对接位置31上的对接上夹具座和清理位置32上的转换夹具座B沿夹具长度方向左右成排设置,对接沾粉位置33上的转换夹具座B和等待位置34上的对接下夹具座351沿夹具长度方向左右成排设置,并且在这些夹具座上也与磨抛夹具座一样设置有用于夹具左右滑推导向的多个上锁紧块、下锁紧块和导轮(以及夹具锁紧气缸),同样地,在它们的上方也都架设有直轨道,这些直轨道与磨抛机械、上下料机械中的直轨道拼接形成供多个转移机械手左右移动的整机轨道,转移机械手将夹具在各夹具座上左右推行转移。本实施例中,对接机械与磨抛机械一样每个工位同时加工两个夹具,因此各夹具座以及直轨道都是前后成对设置的。所述转动臂35的驱动装置包括驱动气缸352,驱动气缸352通过齿条与大齿轮353传动连接,大齿轮353与转动臂35的齿轮轴传动连接进而驱动转动臂35转动。As shown in FIG. 18, the docking machine includes a docking frame 3, and the docking rack 3 is provided with a pair of docking positions 31, a cleaning position 32, a pair of powdering positions 33 and a waiting position 34, a docking position 31 and a cleaning position. 32 is arranged in a row, and the docking powder position 33 and the waiting position 34 are arranged in a row. The cleaning position 32 and the docking powder position 33 are arranged one after another, and the docking position 31 and the waiting position 34 are arranged one column before and after. A rotatable and positionable rotating arm 35 is mounted between the docking position 31 and the waiting position 34. The rotating arm 35 is driven to rotate in a vertical plane by its driving device. The rotating shaft of the rotating arm 35 is disposed on one side thereof, and is rotated therein. The opposite side of the shaft is connected to the lower clamp base 351, the docking position 31 is mounted with the upper clamp holder and a heating tube, and the upper clamp holder is fixed on the docking frame 3, and the heating tube is installed under the butt joint holder and is The driving cylinder drives the lifting and lowering, the heating tube is connected with the high-frequency heating device, and the waiting position 34 is vacant; when the docking lower clamping seat 351 on the rotating arm 35 is rotated to the docking position 31, the butt-lowing clamp holder 351 is located at the docking upper holder Directly below, the clamp of the clamp on the lower clamp base 351 is needled up and abuts against the crystal blank on the clamp needle of the clamp on the upper clamp fixture, and the heating pipe first pairs the clamp needle of the clamp on the lower clamp holder 351. Heating the melt, and then heating and removing the clamp needle of the clamp on the upper clamp holder. After docking, the crystal blank is bonded to the clamp pin of the clamp (belt clamp) on the lower clamp holder 351. The turning arm 35 is rotated by 180°, and the butt joint holder 351 on the turning arm 35 is rotated to the waiting position 34, and the jig pin on the lower jig 351 is butted downward, waiting for the left and right transfer robot to remove the strip jig. A turret B36 capable of rotating and positioning is mounted between the cleaning position 32 and the docking powder position 33. The turret B36 is driven to rotate in a horizontal plane by the driving device, and the front and rear two sets of conversion jigs B361 are mounted on the turret B36. Two sets of conversion jigs B361 are located above the cleaning position 32 and the docking powder position 33, respectively. The cleaning position 32 is provided with a cleaning assembly. The cleaning assembly includes a waste pot and a wire brush. The waste pot is located below the conversion jig B361 on the cleaning position 32. The wire brush is disposed on the upper part of the waste pot and driven by the driving motor. The waste pot is vertically slidably connected to the docking frame 3 and is driven up and down by the driving device thereof; when the butted empty jig is moved from the docking upper jig of the docking position 31 to the cleaning position 32 by the left and right transfer robot 50 When the clamp base B361 is on, the waste pot is raised, and the wire brush cleans the residual glue on the clamp pin of the empty clamp after docking. The docking powder position 33 is provided with a powdering component, which has the same structure as the powdering component on the powdering position of the feeding material, and comprises a rubber powder tray which is mounted on and driven by the lifting platform B. The cylinder drive slides back and forth, the lifting platform B and the docking frame 3 are vertically slidably connected and driven to drive the cylinder to drive up and down, and a scraper for scraping the rubber powder is mounted on the rubber powder disc, and the scraper is driven to drive the cylinder to drive the swing. When the powder is applied, the rubber powder tray is moved in, the lifting table B is raised, and the jig needle of the jig on the conversion jig B is dipped in the rubber powder tray by the residual heat after the blanking, and then the lifting table B is reset, and the rubber powder tray is reset. Reset the flattening powder. The butting upper holder on the docking position 31 and the converting jig B on the cleaning position 32 are arranged side by side in the longitudinal direction of the jig, and the switching jig B on the butt powder position 33 and the lower jig 351 on the waiting position 34 are provided. Arranged in rows along the length of the clamp, and on these clamps, a plurality of upper locking blocks, lower locking blocks and guide wheels (and clamp locking) for the left and right sliding guides of the clamp are also provided. Cylinders), similarly, there are also straight rails on top of them. These straight rails are combined with the straight rails in the grinding and polishing machine and the loading and unloading machinery to form a whole machine rail for a plurality of transfer robots to move left and right. The transfer robot will clamp the fixtures. The transfer is carried out on the left and right sides of each fixture holder. In this embodiment, the docking machine and the grinding and polishing machine process two clamps at the same time for each station, so each fixture seat and the straight rail are arranged in pairs. The driving device of the rotating arm 35 includes a driving cylinder 352. The driving cylinder 352 is drivingly connected to the large gear 353 through a rack. The large gear 353 is drivingly coupled with the gear shaft of the rotating arm 35 to drive the rotating arm 35 to rotate.
加工过程说明如下:The processing is described as follows:
如图1所示,安装在下料位置11上的转换夹具座A151上的夹具,通过下料组件完成卸料后形成下料后的空夹具,转动架A15水平转动180°,下料后的空夹具转移至上料沾粉位置12,通过沾粉组件完成沾粉后,5将该沾粉后的夹具推移至上料位置13的上料夹具座上,通过上料组件完成上料后,第一左右转移机构5将该带料夹具推移至冷却位置14的冷却夹具座上,冷却后,第一左右转移机构5再依次将其推移至上半球斜面磨抛加工的一次磨削工位21、二次磨削工位22、一次抛光工位23和二次抛光工位24上进行磨抛加工,完成上半球磨抛加工的夹具通过第一左右转移机构5推移至对接位置31的对接上夹具座上,与转动臂的对接下夹具座上的空夹具对接:对接上下夹具座上的夹具对抵→对下面的空夹具的夹具针加热熔胶粘接上水晶坯件→对上面的夹具的夹具针加热去胶→冷却夹具针使粘接固定。完成对接后,对接位置31的对接上夹具座上安装的是对接后的空夹具,转动臂35上的对接下夹具座上安装的是对接后的带料夹具,转动臂35竖直转动180°,对接下夹具座及其上的对接后的带料夹具转移至等待位置34,对接后的空夹具由第一左右转移机构5推移至清理位置32上的转换夹具座B上,通过清理组件对夹具进行清理去除残胶,转动架B水平转动180°,清理后的夹具转移至对接沾粉位置33,通过沾粉组件完成沾粉后,沾粉后的夹具由第二左右转移机构6将其推移至等待位置34的对接下夹具座上,同时将原在等待位置34的对接下夹具座上的带料夹具推移至下半球磨抛的一次磨抛工位41上的磨抛夹具座上,转动臂35竖直转动180°,对接下夹具座及其上的沾粉后的夹具转移至对接位置31进行下一次对接;第二左右转移机构6在依次将带料夹具推移至下半球斜面磨抛加工的一次磨削工位41、二次磨削工位42、一次抛光工位43和二次抛光工位44进行磨抛加工后,再推移至端面磨抛加工的磨削工位45和抛光工位46进行磨抛加工,完成磨抛加工后的带料夹具由第二左右转移机构6推移至下料位置11,通过下料组件完成下料后,进入下一个加工循环。以上仅是单组夹具流转为例的说明,实际中各工位都是同时有夹具连续循环流转加工的。As shown in FIG. 1, the jig mounted on the conversion jig A151 on the unloading position 11 is formed by the unloading assembly to form an empty jig after the unloading, and the turret A15 is horizontally rotated by 180°. The jig is transferred to the loading position 12 of the loading, after the powdering is completed by the dipping component, 5 the jig after the dipping is pushed to the loading jig of the loading position 13, and after the loading is completed by the loading assembly, the first left and right The transfer mechanism 5 pushes the tape clamp to the cooling fixture seat of the cooling position 14. After cooling, the first right and left transfer mechanism 5 sequentially shifts it to the primary grinding station 21 of the upper hemisphere inclined surface grinding and polishing, and the secondary grinding. Grinding and polishing processing is performed on the cutting station 22, the primary polishing station 23 and the secondary polishing station 24, and the jig for finishing the upper hemisphere grinding and polishing is pushed by the first left and right transfer mechanism 5 to the docking upper holder of the docking position 31, Docking with the empty clamp on the lower clamp base of the rotating arm: docking the clamp on the upper and lower clamp bases to the opposite side of the clamp fixture for the lower empty fixture, bonding the molten metal to the crystal blank → heating the clamp needle of the upper clamp Go glue → cold The adhesive fixing jig pin. After the docking is completed, the butt joint upper seat of the docking position 31 is mounted with the docked empty clamp, and the butt joint fixture of the rotating arm 35 is mounted with the butted strip clamp, and the rotating arm 35 is vertically rotated by 180°. The butt joint fixture and the docked strip clamp are transferred to the waiting position 34, and the docked empty clamp is moved by the first left and right transfer mechanism 5 to the conversion fixture seat B on the cleaning position 32, through the cleaning assembly pair The jig is cleaned to remove the residual glue, the turret B is horizontally rotated by 180°, and the cleaned jig is transferred to the butt-dipped position 33. After the dipping powder is completed by the dipping component, the jig after the dipping is pressed by the second left and right transfer mechanism 6 Pushing to the docking lower holder of the waiting position 34, and simultaneously pushing the strip clamp on the docking lower fixture seat of the waiting position 34 to the grinding and polishing fixture seat on the grinding and polishing station 41 of the lower hemisphere grinding and polishing. The rotating arm 35 is vertically rotated by 180°, and the butt joint of the lower clamp holder and the powdered jig thereof is transferred to the docking position 31 for the next docking; the second left and right transfer mechanism 6 sequentially moves the strip clamp to the lower hemisphere inclined surface grinding machine. throw The first grinding station 41, the secondary grinding station 42, the primary polishing station 43, and the secondary polishing station 44 perform the grinding and polishing process, and then move to the grinding station 45 and polishing of the end surface grinding and polishing process. The station 46 performs grinding and polishing processing, and the strip clamp after the completion of the grinding and polishing process is moved by the second right and left transfer mechanism 6 to the blanking position 11, and after the blanking is completed by the blanking assembly, the next processing cycle is entered. The above is only a description of the flow of a single set of clamps. In practice, each station is continuously processed by a continuous flow of the clamp.
本发明的实施方式Embodiments of the invention
工业实用性Industrial applicability
序列表自由内容Sequence table free content

Claims (10)

  1. 一种水晶坯件自动磨抛系统,包括前后平行设置的第一左右转移机构(5)和第二左右转移机构(6),沿第一左右转移机构(5)自左向右依次排列设置有上下料工位、多个上半球磨抛工位和对接工位,沿第二左右转移机构(6)自右向左依次排列设置有对接工位、多个下半球磨抛工位和上下料工位;其中,上下料工位上设有用于将加工好的水晶坯件从夹具上取下来并将待加工的水晶坯件固定在该夹具上的上下料机械,上半球磨抛工位和下半球磨抛工位上均设置有用于对夹具上的水晶坯件进行磨抛加工的磨抛机械,对接工位上设有用于将水晶坯件从一个夹具转接固定到另一个夹具上的对接机械,其特征在于,所述第一左右转移机构(5)和第二左右转移机构(6)的结构相同,均包括用于在相邻工位之间推送夹具的多个转移机械手(50)和一左右直线延伸的轨道,该轨道架设在上下料机械、磨抛机械和对接机械上,转移机械手(50)由转移驱动装置驱动沿该轨道移动;上下料机械、磨抛机械和对接机械上用于安装夹具的夹具座沿夹具长度方向左右成排设置,转移机械手(50)沿夹具长度方向推动夹具在左右相邻的夹具座之间滑移。 A crystal blank automatic grinding and polishing system, comprising a first left and right transfer mechanism (5) and a second left and right transfer mechanism (6) arranged in parallel in front and rear, arranged along the first left and right transfer mechanism (5) from left to right The loading and unloading station, the plurality of upper hemisphere grinding and polishing stations and the docking station, along the second left and right transfer mechanism (6) are arranged in order from right to left, with a docking station, a plurality of lower hemisphere grinding and polishing stations, and loading and unloading a working position; wherein the loading and unloading station is provided with a loading and unloading machine for fixing the processed crystal blank from the jig and fixing the crystal blank to be processed on the jig, the upper hemisphere grinding and polishing station and The grinding and polishing machine for grinding and polishing the crystal blank on the fixture is arranged on the lower hemisphere grinding and polishing station, and the docking station is provided with a method for transferring the crystal blank from one fixture to another. The docking machine is characterized in that the first left and right transfer mechanism (5) and the second left and right transfer mechanism (6) have the same structure, and each includes a plurality of transfer robots for pushing the jig between adjacent stations (50) ) and one straight line a track that is erected on a loading and unloading machine, a grinding and polishing machine, and a docking machine. The transfer robot (50) is driven along the track by a transfer drive device; the loading and unloading machine, the grinding and polishing machine, and the docking machine are used to mount the fixture The clamp holders are arranged side by side along the longitudinal direction of the clamp, and the transfer robot (50) pushes the clamp along the length direction of the clamp to slide between the adjacent clamp holders.
  2. 根据权利要求1所述的一种水晶坯件自动磨抛系统,其特征在于,所述多个转移机械手(50)相互之间通过多个连接杆(53)串联后由一个转移驱动装置驱动同步移动。A crystal blank automatic grinding and polishing system according to claim 1, wherein said plurality of transfer robots (50) are driven in series by a plurality of connecting rods (53) and driven by a transfer driving device. mobile.
  3. 根据权利要求1所述的一种水晶坯件自动磨抛系统,其特征在于,所述转移机械手(50)包括机械手座(501),机械手座(501)的一侧安装多个导轮(502),机械手座(501)通过这些导轮(502)在轨道上导向滑动,机械手座(501)的另一侧设置一上下滑动的滑动架(504), 滑动架(504)的上部固定一齿条(505),齿条(505)与安装在机械手座(501)上的机械手齿轮(506)啮合传动,机械手齿轮(506)与机械手升降驱动装置传动连接,滑动架(504)的下部固定一夹具拨叉(503),夹具拨叉(503)与夹具背部的手柄配合夹持;所述机械手升降驱动装置为伺服电机,多个转移机械手(50)由同一个伺服电机驱动升降,相邻的转移机械手(50)的机械手齿轮(506)的齿轮轴通过关节轴承和传动连杆(52)连接从而实现同步转动。A crystal blank automatic grinding and polishing system according to claim 1, wherein said transfer robot (50) comprises a robot holder (501), and a plurality of guide wheels (502) are mounted on one side of the robot holder (501). ), the robot holder (501) is guided to slide on the track through the guide wheels (502), and the other side of the robot holder (501) is provided with a sliding frame (504) that slides up and down. A rack (505) is fixed to an upper portion of the carriage (504), the rack (505) is meshed with a robot gear (506) mounted on the robot base (501), and the robot gear (506) is coupled to the robot lift drive. a lower portion of the carriage (504) is fixed with a clamp fork (503), and the clamp fork (503) is clamped with the handle of the back of the clamp; the mechanical lifting drive device is a servo motor, and the plurality of transfer robots (50) are The same servo motor drives the lifting and lowering, and the gear shaft of the robot gear (506) of the adjacent transfer robot (50) is connected by the joint bearing and the transmission link (52) to realize synchronous rotation.
  4. 根据权利要求1所述的一种水晶坯件自动磨抛系统,其特征在于,所述磨抛机械包括磨抛机架(2),磨抛机架(2)上安装有磨具(205),磨具(205)由安装在磨抛机架(2)上的磨具电机(206)驱动转动,磨具(205)上方架设有磨抛机构和左右直线延伸的直轨道(201),沿直轨道(201)滑动设置转移机械手(50);所述磨抛机构包括与磨抛机架(2)水平左右滑动连接的摆动拖板(203),摆动拖板(203)由摆动驱动装置驱动左右往复摆动,摆动拖板(203)上滑动设置一磨抛夹具座(207),磨抛夹具座(207)由夹具座驱动装置驱动上下升降,磨抛夹具座(207)上设有用于夹具左右滑推导向的多个上锁紧块(212)、下锁紧块(211)和导轮(210),上锁紧块(212)固设在磨抛夹具座(207)上并与夹具(7)的燕尾上侧相匹配,下锁紧块(211)与安装在磨抛夹具座(207)上的夹具锁紧气缸(208)的活动端连接并与夹具(7)的燕尾下侧相匹配,当夹具(7)被锁紧时,夹具锁紧气缸(208)驱动下锁紧块(211)向上运动从而与上锁紧块(212)配合将夹具(7)的燕尾抱紧固定,导轮(210)安装在磨抛夹具座(207)下部,当夹具(7)未被锁紧时,夹具(7)能够在导轮(210)上滑推移动;所述磨抛夹具座(207)的外侧安装一左右延伸的限位条(209),夹具(7)在磨抛夹具座(207)和限位条(209)之间左右滑推移动。A crystal blank automatic grinding and polishing system according to claim 1, wherein the grinding and polishing machine comprises a grinding and polishing frame (2), and the grinding and polishing frame (2) is equipped with a grinding tool (205). The grinding tool (205) is driven to rotate by a grinding machine motor (206) mounted on the grinding and polishing frame (2). The grinding tool (205) is provided with a grinding and polishing mechanism and a straight rail (201) extending straight from left to right. The straight rail (201) is slidably disposed to transfer the robot (50); the grinding and polishing mechanism includes a swinging carriage (203) slidably connected horizontally to the grinding and polishing frame (2), and the swinging carriage (203) is driven by the swing driving device The right and left reciprocating swings, and a grinding and polishing clamp seat (207) is slidably disposed on the swinging carriage (203). The grinding and polishing fixture base (207) is driven up and down by the clamp seat driving device, and the grinding and polishing fixture seat (207) is provided with a clamp. a plurality of upper locking blocks (212), a lower locking block (211) and a guide wheel (210) guided by the left and right sliding guides, and the upper locking block (212) is fixed on the grinding and polishing fixture seat (207) and the clamp (7) The upper side of the dovetail is matched, the lower locking block (211) is mounted on the grinding and polishing clip The movable end of the clamp locking cylinder (208) on the seat (207) is connected and matched with the lower side of the dovetail of the clamp (7), and when the clamp (7) is locked, the clamp lock cylinder (208) drives the lock The tight block (211) moves upward to cooperate with the upper locking block (212) to hold the dovetail of the clamp (7), and the guide wheel (210) is mounted on the lower part of the grinding and polishing fixture seat (207) when the clamp (7) is not When locked, the clamp (7) can be slidably moved on the guide wheel (210); a left and right extending limit strip (209) is mounted on the outer side of the grinding and polishing fixture seat (207), and the clamp (7) is ground. The slide holder (207) and the limit bar (209) are moved to the left and right.
  5. 根据权利要求4所述的一种水晶坯件自动磨抛系统,其特征在于,所述夹具座驱动装置包括进给气缸(213),进给气缸(213)固定安装在摆动拖板(203)上,进给气缸(213)的移动端(2131)与磨抛夹具座(207)连接,还设有自动补偿机构,包括安装在摆动拖板(203)上的补偿机构电机(214)和凸轮(215),补偿机构电机(214)与凸轮(215)传动连接,凸轮(215)转动设置在摆动拖板(203)上并与进给气缸(213)的移动端(2131)相抵从而限制进给气缸(213)的行程。A crystal blank automatic grinding and polishing system according to claim 4, wherein the holder driving device comprises a feeding cylinder (213), and the feeding cylinder (213) is fixedly mounted on the swinging carriage (203) Upper, the moving end (2131) of the feed cylinder (213) is connected to the grinding and polishing jig (207), and is also provided with an automatic compensating mechanism including a compensating mechanism motor (214) and a cam mounted on the swinging carriage (203). (215), the compensation mechanism motor (214) is drivingly connected with the cam (215), and the cam (215) is rotatably disposed on the swing carriage (203) and is opposite to the moving end (2131) of the feed cylinder (213) to restrict the movement. The stroke to the cylinder (213).
  6. 根据权利要求4所述的一种水晶坯件自动磨抛系统,其特征在于,左右相邻的多个磨抛工位上的摆动拖板通过关节轴承和连杆连接一起同步摆动。A crystal blank automatic grinding and polishing system according to claim 4, wherein the swinging carriages on the plurality of left and right adjacent grinding and polishing stations are synchronously oscillated by the joint bearing and the connecting rod.
  7. 据权利要求4所述的一种水晶坯件自动磨抛系统,其特征在于,所述磨抛夹具座(207)的一侧安装有用于转换水晶坯件的磨抛面的分度转换机构(204),包括分度转换支架(2041)、连接座(2043)、分度转换电机(2044)、连接座气缸(2046)和连接轴(2048),分度转换支架(2041)与磨抛夹具座(207)固定连接,连接座(2043)与分度转换支架(2041)滑动连接并由连接座气缸(2046)驱动移动,连接轴(2048)转动设置在连接座(2043)上,连接轴(2048)一端设有能够与夹具(7)的蜗杆轴端部配合插接的插槽或插块,连接轴(2048)的另一端通过伞齿轮组A(2047)、花键轴(2042)、伞齿轮组B(2045)与安装在分度转换支架(2041)上的分度转换电机(2044)传动连接。A crystal blank automatic grinding and polishing system according to claim 4, wherein one side of the grinding and polishing jig (207) is provided with a index conversion mechanism for converting a grinding and polishing surface of the crystal blank ( 204), including index conversion bracket (2041), connecting seat (2043), indexing conversion motor (2044), connecting seat cylinder (2046) and connecting shaft (2048), indexing conversion bracket (2041) and grinding and polishing fixture The seat (207) is fixedly connected, the connecting seat (2043) is slidably connected to the indexing conversion bracket (2041) and driven to move by the connecting seat cylinder (2046), and the connecting shaft (2048) is rotatably disposed on the connecting seat (2043), and the connecting shaft is connected (2048) one end is provided with a slot or a plug which can be mated with the end of the worm shaft of the clamp (7), and the other end of the connecting shaft (2048) passes through the bevel gear set A (2047) and the spline shaft (2042) The bevel gear set B (2045) is drivingly coupled to the indexing conversion motor (2044) mounted on the index conversion bracket (2041).
  8. 根据权利要求1所述的一种水晶坯件自动磨抛系统,其特征在于,所述上下料机械包括上下料机架(1),上下料机架(1)上设有一下料位置(11)、一上料沾粉位置(12)和一上料位置(13),上料沾粉位置(12)和上料位置(13)左右排成一排设置,下料位置(11)和上料沾粉位置(12)前后排成一列设置,下料位置(11)和上料沾粉位置(12)之间安装有一能够转动和定位的转动架A(15),转动架A(15)由其驱动装置驱动在水平面内转动,转动架A(15)上安装有前后两组转换夹具座A(151),这两组转换夹具座A(151)分别位于下料位置(11)和上料沾粉位置(12)的上方,其中,下料位置(11)上安装有下料组件,上料沾粉位置(12)上安装有沾粉组件,上料位置(13)上安装有上料组件,上料组件上方架设有上料夹具座,并且,上料沾粉位置(12)的转换夹具座A(151)和上料位置(13)的上料夹具座沿夹具长度方向左右成排设置,转换夹具座A(151)和上料夹具座上都设有用于夹具左右滑推导向的多个上锁紧块、下锁紧块和导轮,也设有夹具锁紧气缸,在下料位置(11)、上料沾粉位置(12)和上料位置(13)上方都架设有左右延伸的直轨道,沿直轨道滑动设置转移机械手(50)。A crystal blank automatic grinding and polishing system according to claim 1, wherein the loading and unloading machine comprises a loading and unloading frame (1), and the loading and unloading frame (1) is provided with a lower material position (11). ), a loading position (12) and a loading position (13), the loading position (12) and the loading position (13) are arranged in a row, the feeding position (11) and the upper part The material powdering position (12) is arranged in a row before and after, and a rotating frame A (15) capable of rotating and positioning is installed between the blanking position (11) and the loading position (12), and the rotating frame A (15) The driving device is driven to rotate in a horizontal plane, and the front and rear two sets of conversion jigs A (151) are mounted on the turret A (15). The two sets of conversion jigs A (151) are respectively located at the unloading position (11) and The material is placed above the powder position (12), wherein the blanking position (11) is mounted with a blanking component, and the loading material (12) is mounted with a powdering component, and the loading position (13) is mounted thereon. a material assembly, a loading clamp holder is arranged above the loading component, and the loading position of the powder is (12) The loading clamp holders of the clamp holder A (151) and the loading position (13) are arranged side by side along the longitudinal direction of the clamp, and the conversion clamp seat A (151) and the loading clamp holder are provided with the left and right sliding guides for the clamps. The plurality of upper locking blocks, the lower locking block and the guide wheel are also provided with a clamp locking cylinder, and are arranged above the feeding position (11), the loading position (12) and the loading position (13). A straight rail extending left and right, sliding the robot (50) along a straight rail.
  9. 根据权利要求8所述的一种水晶坯件自动磨抛系统,其特征在于,所述上料位置(13)的一侧设有一冷却位置(14),冷却位置(14)上架设一冷却夹具座,冷却位置(14)和上料沾粉位置(12)、上料位置(13)左右排成一排设置,冷却夹具座与上料夹具座、上料沾粉位置(12)的转换夹具座A(151)沿夹具长度方向左右成排设置,冷却夹具座上设有用于夹具左右滑推导向的多个上锁紧块、下锁紧块和导轮,在冷却夹具座的上方也架设有左右延伸的直轨道。A crystal blank automatic grinding and polishing system according to claim 8, wherein one side of the loading position (13) is provided with a cooling position (14), and a cooling fixture is mounted on the cooling position (14). The cooling position (14) and the loading position (12) of the loading material and the loading position (13) of the feeding material are arranged in a row, and the conversion jig of the cooling jig base and the loading jig holder and the loading position (12) of the loading material are arranged. The seat A (151) is arranged in a row along the longitudinal direction of the clamp, and the cooling fixture seat is provided with a plurality of upper locking blocks, a lower locking block and a guide wheel for sliding the left and right sliding guides, and is also erected above the cooling fixture seat. There are straight tracks extending left and right.
  10. 根据权利要求1所述的一种水晶坯件自动磨抛系统,其特征在于,所述对接机械包括对接机架(3),对接机架(3)上设有一对接位置(31)、一清理位置(32)、一对接沾粉位置(33)和一等待位置(34),对接位置(31)和清理位置(32)左右成一排设置,对接沾粉位置(33)和等待位置(34)左右成一排设置,清理位置(32)和对接沾粉位置(33)前后呈一列设置,对接位置(31)和等待位置(34)前后呈一列设置,对接位置(31)和等待位置(34)之间安装有一能够转动和定位的转动臂(35),转动臂(35)由其驱动装置驱动在竖直面内转动,转动臂(35)的转动轴设在其一侧,在其转动轴的对侧安装对接下夹具座(351),对接位置(31)上安装对接上夹具座和一加热管,对接上夹具座固定在对接机架(3)上,该加热管安装在对接上夹具座的下方并由其驱动装置驱动升降,等待位置(34)为空位;当转动臂(35)上的对接下夹具座(351)转动至对接位置(31)时,对接下夹具座(351)位于对接上夹具座的正下方,对接下夹具座(351)上的夹具的夹具针向上,当转动臂(35)上的对接下夹具座(351)转动至等待位置(34),对接下夹具座(351)上的夹具针向下;清理位置(32)和对接沾粉位置(33)之间安装有一能够转动和定位的转动架B(36),转动架B(36)由其驱动装置驱动在水平面内转动,转动架B(36)上安装有前后两组转换夹具座B(361),这两组转换夹具座B(361)分别位于清理位置(32)和对接沾粉位置(33)的上方;其中,清理位置(32)上设有清理组件,对接沾粉位置(33)上设有沾粉组件,对接位置(31)上的对接上夹具座和清理位置(32)上的转换夹具座B沿夹具长度方向左右成排设置,对接沾粉位置(33)上的转换夹具座B和等待位置(34)上的对接下夹具座(351)沿夹具长度方向左右成排设置,并且,对接上夹具座、转换夹具座B(361)和对接下夹具座(351)上均设有用于夹具左右滑推导向的多个上锁紧块、下锁紧块和导轮,也设有夹具锁紧气缸,在对接位置(31)、清理位置(32)、对接沾粉位置(33)和等待位置(34)的上方也都架设有左右延伸的直轨道,沿直轨道(201)滑动设置转移机械手(50)。A crystal blank automatic grinding and polishing system according to claim 1, wherein the docking machine comprises a docking frame (3), and the docking frame (3) is provided with a pair of joint positions (31) and a cleaning Position (32), a pair of contact powder position (33) and a waiting position (34), the docking position (31) and the cleaning position (32) are arranged in a row, the docking powder position (33) and the waiting position (34) Set left and right in a row, the cleaning position (32) and the docking powder position (33) are arranged one column before and after, the docking position (31) and the waiting position (34) are arranged one column before and after, the docking position (31) and the waiting position (34) A rotating arm (35) capable of rotating and positioning is mounted between the rotating arm (35) driven by its driving device to rotate in a vertical plane, and the rotating shaft of the rotating arm (35) is disposed on one side thereof, and the rotating shaft thereof The opposite side is connected to the lower clamp base (351), the docking position (31) is mounted with the upper clamp holder and a heating tube, and the upper clamp holder is fixed on the docking frame (3), and the heating tube is mounted on the docking fixture Below the seat and by it The driving device drives the lifting and lowering, and the waiting position (34) is vacant; when the docking lower clamping seat (351) on the rotating arm (35) is rotated to the docking position (31), the docking lower clamping seat (351) is located on the docking upper clamping seat. Directly below, the clamp of the clamp on the lower clamp holder (351) is needled upward, and when the lower clamp holder (351) on the rotary arm (35) is rotated to the waiting position (34), the lower clamp holder (351) is docked. The clamp pin is downward; a turret B (36) capable of rotating and positioning is mounted between the cleaning position (32) and the docking powder position (33), and the turret B (36) is driven by the driving device to rotate in a horizontal plane. The front and rear two sets of conversion jigs B (361) are mounted on the turret B (36), and the two sets of conversion jigs B (361) are respectively located above the cleaning position (32) and the docking powder position (33); The cleaning position (32) is provided with a cleaning component, the docking powder position (33) is provided with a powder-carrying component, the docking position on the docking position (31) and the conversion fixture seat B on the cleaning position (32) along the fixture The length direction is set in rows, The conversion jig base B on the pick-up powder position (33) and the docking lower jig base (351) on the waiting position (34) are arranged side by side in the longitudinal direction of the jig, and the upper jig base and the conversion jig base B (361) And the butt joint holder (351) are provided with a plurality of upper locking blocks, lower locking blocks and guide wheels for the left and right sliding push guides of the clamp, and also a clamp locking cylinder, in the docking position (31), The cleaning position (32), the docking powder position (33), and the waiting position (34) are also provided with straight rails extending left and right, and the transfer robot (50) is slid along the straight rail (201).
PCT/CN2013/085212 2013-06-18 2013-10-15 Automatic system for grinding and polishing crystal blank WO2014201786A1 (en)

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