CN103921191B - Crystal blank polishing system - Google Patents
Crystal blank polishing system Download PDFInfo
- Publication number
- CN103921191B CN103921191B CN201410174851.8A CN201410174851A CN103921191B CN 103921191 B CN103921191 B CN 103921191B CN 201410174851 A CN201410174851 A CN 201410174851A CN 103921191 B CN103921191 B CN 103921191B
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- fixture
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- docking
- grinding
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B11/00—Machines or devices designed for grinding spherical surfaces or parts of spherical surfaces on work; Accessories therefor
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B41/00—Component parts such as frames, beds, carriages, headstocks
- B24B41/005—Feeding or manipulating devices specially adapted to grinding machines
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)
- Constituent Portions Of Griding Lathes, Driving, Sensing And Control (AREA)
- Grinding And Polishing Of Tertiary Curved Surfaces And Surfaces With Complex Shapes (AREA)
Abstract
The invention discloses a kind of crystal blank polishing system, including：In left and right, one docking of setting arranged in a straight line is mechanical, multiple grinding and polishings machinery and a loading and unloading machinery；Grinding and polishing machinery includes a polishing roller and four grinding and polishing sectors；Loading and unloading machinery includes feed mechanism, cutting agency and upper and lower material clamp transfer device；Docking machinery includes docking mechanism and butting joint fixture transfer device；An adjacent feed mechanism of homonymy or so, an adjacent docking mechanism of fixture, homonymy or so is transported to the left or to the right, fixture is transported to the right or to the left by another group of mainframe robot between multiple grinding and polishing sectors and a cutting agency by one group of mainframe robot between multiple grinding and polishing sectors and a docking mechanism.By the way of this programme has processing both sides Two-way Cycle circulation using single clip, mechanism is more rationally succinct, and operation is relatively reliable, reduces board manufacturing cost, improves board utilization rate, and each station layout is also more reasonable.
Description
Technical field
The invention belongs to crystal product polishing processing field, is related to a kind of two hemisphere to crystal blank and automates
The crystal blank polishing system of polishing processing.
Background technology
In prior art, the automatic grinding and polishing system (polished machine) of crystal blank, including：Feeding station, be provided with by
Crystal blank is fixed on the feed mechanism on fixture；The episphere of at least one pair of crystal blank carries out the episphere of grinding
The episphere of grinding station and at least one pair of crystal blank is polished the episphere polishing station of processing；Docking station, if
It is equipped with and crystal blank can be fixed to the docking mechanism on another fixture from a fixture switching；At least one pair of crystal blank
The lower semisphere of part carry out grinding lower semisphere grinding station and at least one pair of crystal blank lower semisphere be polished plus
The lower semisphere polishing station of work；Discharge station, is provided with the cutting agency that crystal blank is disassembled from fixture；Its
In, grinding mechanism is equipped with the episphere grinding station and lower semisphere grinding station, the episphere polishing station is with
Polishing mechanism is equipped with hemisphere polishing station.The transfer device circulated between each station by crystal blank, has head
Swivel mount form, manipulator swivel mount form and robot track form.
The polishing processing flow process of crystal blank (espespecially standard water drilling class product) is as follows：
Feeding (including the fixture pin preheating → bread → upper pearl → bonding of empty fixture) → episphere grinding → upper half
Ball polishing → docking (includes the fixture pin preheating → bread → fixture of empty fixture to → fixture pin heating to empty fixture
Crystal blank in melt adhesive → remove photoresist to the fixture pin heating of another fixture → Cooling fixture pin makes to be adhesively fixed) → lower semisphere
Grinding → lower semisphere polishing → blanking (includes remove photoresist to fixture heating → lower pearl and cleaning clamp pin), if necessary also
Including end face polishing processing.In said process, docking operation holding time is most long, next to that upper material process, blanking procedure occupancy
Time is shorter, for grinding (or polishing) operation, is typically repeatedly ground using multiple grindings (or polishing) station in prior art
The time that (or polishing), so grinding (or polishing) operation takes is also relatively short.How to shorten docking operation on take when
Between or the time of staying on each processing stations is closer to by reasonable distribution each operation process, it is to avoid when board is waited
Between it is long, improve the working (machining) efficiency exactly industry of a whole automatic grinding and polishing system difficult problem anxious to be resolved.
Publication No. for CN102366914A patent document in disclose a kind of automatic cycle twin tong ornaments polished machine, water
In same fabrication cycles, (i.e. fixture circulation is followed for the episphere grinding and polishing (front grinding and polishing) and lower semisphere grinding and polishing (grinding and polishing afterwards) of brilliant blank
Ring), wherein, the clamping fixture seat on each station be arranged in parallel (especially grinding and polishing station) along the length direction or so of fixture, so left
Right transfer device is needed first to stretch down from the clamping fixture seat of a station fixture is brought up between each station during transferring clamp
Again across after the fixture seat mechanism on corresponding station, then send down on the clamping fixture seat being placed on another station, so
Left and right transfer device complex structure, loaded down with trivial details action, easy break-down and high cost.Also, using docking in its docking mechanism
Frame (i.e. adapter assembly part) and wait support (i.e. fixture reset assembly part) are 180 ° of rotational structures, so exist following
Problem：One is, because the heating tube in docking mechanism typically adopts high-frequency heating pipe or coal gas spit tube, general to heat
Pipe is required for being connected with high frequency generation equipment or apparatus for supply of gas etc., and heating tube will be arranged on two fixtures of docking
Between (seat), i.e., in above-mentioned adapter assembly, 180 degree is frequently rotated on a large scale can cause heating tube to set with high frequency
The attachment structure of standby or apparatus for supply of gas etc. is complicated, and has an effect on service life；Two are, in order to vacate the rotation of adapter assembly
Turn space, be arranged on from adapter assembly remote position for the cleaning of upper position fixture, the wire brush of bread gluing and powder disk, it
Shift motion length, holding time it is many；Three are, in above-mentioned adapter assembly, the rotation of docking, bread gluing and 180 degree is successively
Carry out, occupy more time, so that switching (docking) station holding time extends, station mechanism such as other grinding and polishings etc.
Time lengthening is treated, the low working (machining) efficiency for also reducing whole automatic circulating system simultaneously of efficiency is docked.
A kind of crystal blank automatic grinding and polishing system and its right is disclosed in the patent document of Publication No. CN103072059A
Connection mechanism, including first or so transfer devices, be arranged in order along the first or so transfer device be provided with feeding station, at least one
The episphere grinding station of grinding, the episphere of at least one pair of crystal blank are carried out to the episphere of crystal blank to be carried out
The episphere polishing station of polishing and docking station, first or so transfer devices can move left and right and position and be provided with
At least four manipulators that can pick up and put down fixture；Second or so transfer device, is arranged successively along the second or so transfer device
Row be provided with the docking station, the lower semisphere of at least one pair of crystal blank carry out grinding lower semisphere grinding station,
The lower semisphere of at least one pair of crystal blank is polished the lower semisphere polishing station and discharge station of processing, second or so transfers
Mechanism can move left and right and position and be provided with least four manipulators that can pick up and put down fixture；Wherein, on described
Material station is provided with the feed mechanism that can be fixed on crystal blank on fixture；The discharge station is provided with can be by crystal
The cutting agency that blank is disassembled from fixture；Grinding is equipped with the episphere grinding station and lower semisphere grinding station
Polishing mechanism is equipped with mechanism, the episphere polishing station and lower semisphere polishing station；The docking station is provided with right
Connection mechanism, wherein, bread position and docking location are located at below first or so transfer devices, and bread component and docking support
Pass through first or so transfer device transferring clamps between the upper fixture seat on top；Crossover position and translation bit are setting in second or so
Below transfer device, and by second or so transfers between the fixture fixed part on the first fixture placement rack and conversion support top
Mechanism's transferring clamp.In the docking mechanism of said structure, before and after first, transfer device needs first will be with material clamp from docking support
On be transferred on conversion support, then wait conversion support to rotate after 180 ° of upper-lower positions exchange, before and after first, transfer device is again
Band plastic clip tool on conversion support is sent into into docking support, transfer device back and forth transfers fixture before and after first during this, right
Connect support and can be only in wait state, which increase the board stand-by period, thus still need further improve with improve production effect
Rate.
A kind of crystal blank automatic grinding and polishing system is disclosed in the patent document of Publication No. CN103273397A, including it is front
First for be arrangeding in parallel afterwards or so transfer device and second or so transfer devices, along the first or so transfer device from left to right successively
Loading and unloading station, multiple episphere grinding and polishing stations and docking station are disposed with, along the second or so transfer device right-to-left
It is arranged in order and is provided with docking station, multiple lower semisphere grinding and polishing stations and loading and unloading station；Wherein, loading and unloading station is provided with use
In the crystal blank for processing being taken off from fixture and crystal blank to be processed is fixed on the loading and unloading on the fixture
Be provided with machinery, episphere grinding and polishing station and lower semisphere grinding and polishing station add for grinding and polishing being carried out to the crystal blank on fixture
The grinding and polishing machinery of work, docking station are provided with right on another fixture for crystal blank is fixed to from the switching of fixture
Pick tool, and the structure of the described first or so transfer device and second or so transfer devices is identical, includes in adjacent stations
Between push fixture multiple transfer robot arms and one or so linearly extended tracks, the track be erected at charging ＆ discharging machine tool, mill
Throw machinery and docking mechanically, transfer robot arm is moved by shifting the driving means drives edge track；Loading and unloading machinery, polished machine
Tool and docking are mechanically used for the clamping fixture seat of installs fixture and set in a row along fixture length direction or so, and transfer robot arm is along fixture
Length direction promotes fixture sliding between the adjacent clamping fixture seat in left and right.Docking machinery therein is provided with a docking location, clear
Reason position, a docking bread position and a holding fix, docking location and clear position or so are in a row to be arranged and by along rail
The manipulator transferring clamp that road is arranged, docks bread position and holding fix or so setting in a row and by arranging along track
By cursor, manipulator transferring clamp, realizes that fixture is shifted between docking location and holding fix, clear position and docking are stained with
By rotating turret B, powder position realizes that fixture is shifted, two fixtures of docking are realized connecting by two different transfer paths respectively
It is continuous to recycle.Inventor still thinks, such scheme structure is big compared with complicated, board volume, system overall processing efficiency and machine
Platform utilization rate still needs to improve, and rigging up and debugging and later maintenance still not enough facilitate.
The content of the invention
In order to solve above-mentioned technical problem, it is an object of the invention to provide a kind of crystal blank polishing system, relative to
Prior art, it is with higher working (machining) efficiency and board utilization rate, simple structure, rationally distributed, facilitate installation and debugging and later stage
Safeguard.
To achieve the above object, present invention employs following technical scheme：
A kind of crystal blank polishing system, including：Mechanical, the multiple polished machine of one docking of setting arranged in a straight line in left and right
Tool and a loading and unloading machinery；Grinding and polishing machinery includes a polishing roller and arrange around polishing roller four are used for installs fixture
With drive fixture to carry out the grinding and polishing sector of polishing processing, polishing roller is axially extended in left and right, and before and after polishing roller, both sides are each
Two grinding and polishing sectors one on the other are set, and each grinding and polishing sector passes through mainframe robot respectively and docks mechanical, loading and unloading machinery
Between realize the transport of fixture；The loading and unloading machinery include for crystal blank is bonded on fixture feed mechanism, use
In the cutting agency that crystal blank is disassembled from fixture and for the empty fixture after by blanking from cutting agency
Blanking clamp seat is transferred to the material clamp transfer device up and down on the feeding clamping fixture seat in feed mechanism, before and after loading and unloading machinery
Both sides are respectively provided with a feed mechanism and a cutting agency；It is described docking machinery include for by crystal blank from a fixture
The docking mechanism that is fixed on another fixture of switching and for the empty fixture after by docking from docking mechanism to connecting folder
Tool seat is transferred to the butting joint fixture transfer device on docking lower clamp seat, and before and after docking machinery, both sides are respectively provided with a docking machine
Structure；An adjacent feed mechanism of homonymy or so, between multiple grinding and polishing sectors and a docking mechanism by one group of main frame machinery
Hand transport to the left or to the right an adjacent docking mechanism of fixture, homonymy or so, multiple grinding and polishing sectors and cutting agency it
Between fixture is transported to the right or to the left by another group of mainframe robot, so as to realize fixture circulation circulation；Wherein, upper material clamp
Seat, blanking clamp seat, docking upper fixture seat and docking lower clamp seat are extended fixture in left and right.
In such scheme, the polishing roller can be the less roll-type of diameter or the drum-type being relatively large in diameter, by installing
Motor-driven rotation in frame.The grinding and polishing sector includes grinding and polishing clamping fixture seat, and grinding and polishing clamping fixture seat is provided with and is available for pushing to slide folder
(dovetail) chute and the fixture locking device for the fixture that is locked of tool, and for changing the grinding and polishing face of crystal blank
Fixture pin rotating driving device, feeds grinding and polishing by rack-mounted motor or air cylinder driven movement on grinding and polishing clamping fixture seat and moves back
Reply position.The feed mechanism includes feeding clamping fixture seat, is provided with and is available for (dovetail) chute for pushing to slide fixture on feeding clamping fixture seat
Fixture locking device with for the fixture that is locked, is provided with below feeding clamping fixture seat for storing crystal blank to be processed
Storing basin and for the Lifting Device from one row's crystal blank of jack-up in storing basin, and be arranged as required to for fixture
Fixture pin is stained with the powder disk device of rubber powder and for carrying out heating the heating pipe device of melten gel to the fixture pin of fixture.The blanking machine
Structure includes blanking clamp seat, and blanking clamp seat is provided with and is available for (dovetail) chute for pushing to slide fixture and for the fixture that is locked
Fixture locking device, the lower section of blanking clamp seat or a side are provided with for storing the collection feed basin for completing crystal blank processed,
It is provided with or near blanking clamp seat for carrying out heating the heating pipe device of melten gel to the fixture pin of fixture, and as needed
The wire brush for brushing lower crystal blank of setting and the fixture pin for fixture are stained with the powder disk device of rubber powder.The docking
Mechanism includes docking upper fixture seat and docking lower clamp seat, and docking upper fixture seat and docking lower clamp seat are equipped with and are available for pushing to slide folder
(dovetail) chute and the fixture locking device for the fixture that is locked of tool, docking upper fixture seat can be by motor or cylinder
Driving is moved up and down so that closer or far from docking lower clamp seat, docking lower clamp seat can be integrally fixed in frame, also may be used certainly
Both are exchanged setting or is all in move up and down setting, it is provided with for right between docking upper fixture seat and docking lower clamp seat
The fixture pin of fixture carries out the heating pipe device for heating melten gel, and is stained with the powder disk device of rubber powder for the fixture pin of fixture.Institute
It can be the manipulator along track translation gliding to state mainframe robot, and manipulator can be caught fixture and lift fixture in left and right
The mode transported between two adjacent clamping fixture seats, or (dovetail) of the promotion fixture on specific slideway or clamping fixture seat
The mode that chute is transported between two adjacent clamping fixture seats of left and right.The grinding and polishing sector, feed mechanism, cutting agency, docking
The concrete structure of mechanism and mainframe robot may be referred to existing structure, such as Publication No. in prior art
Structure disclosed in the prior art literatures such as CN102366914A, CN103273397A, CN103072059A.
In the technical program, the clamping fixture seat in the grinding and polishing sector, feed mechanism, cutting agency, docking mechanism is in a left side
It is right to be extended (i.e. after installs fixture, each fixture is arranged in a straight line along its length) to facilitate mainframe robot movable clamp.
Grinding and polishing is mechanically correspondingly arranged four groups of grinding and polishing sectors on same polishing roller and carries out polishing processing, each one group up and down of front side, after
Each one group up and down of side.Docking mechanically respectively arranges a docking mechanism, the docking upper fixture seat in docking mechanism in front and back both sides
It is corresponding with the grinding and polishing clamping fixture seat in two grinding and polishing sectors up and down of homonymy respectively with docking lower clamp seat.Loading and unloading mechanically exist
Both sides respectively arrange a feed mechanism and a cutting agency in front and back, and feed mechanism and cutting agency can be upper and lower two stations
Arrange, or the station of left and right two is arranged, but the feeding clamping fixture seat of all preferably homonymies is disposed over (above homonymy
Grinding and polishing clamping fixture seat it is corresponding), blanking clamp seat is arranged below (corresponding with the grinding and polishing clamping fixture seat of same side-lower), with convenient
The docking and circulation of fixture so that mechanism's design is more succinct reasonable.For two stations of feed mechanism and cutting agency or so
The situation of setting, can arrange waiting station in the top of the lower section of feeding clamping fixture seat and blanking clamp seat；Can certainly be by
Grinding and polishing one or two grinding and polishing sector mechanically is arranged to waiting station, and the needs of different station arrangements are met with this,
Corresponding air blowing and water removing device can also be set in waiting station.
In the technical program, the feeding clamping fixture seat of the fixture in the top of homonymy of episphere polishing processing, multiple mills are carried out
Throw, carry out the fixture of lower semisphere polishing processing
Docking lower clamp seat in the lower section of homonymy, between multiple grinding and polishing clamping fixture seats and blanking clamp seat, circulation is (to the right in opposite direction
Or to the left), the empty fixture after docking is transferred on docking lower clamp seat from docking upper fixture seat by butting joint fixture transfer device,
Empty fixture after blanking is transferred on feeding clamping fixture seat from blanking clamp seat by upper and lower material clamp transfer device, such homonymy
Feed mechanism, cutting agency, docking mechanism and grinding and polishing sector just constitute the upper and lower hemispheres to crystal blank to carry out grinding and polishing and adds
The complete cycle of work.So before and after equipment, both sides just form two relatively independent fabrication cycles, and bench structure, layout are more
It is rationally succinct, with higher working (machining) efficiency and board utilization rate, facilitate installation and debugging and later maintenance.
The Main Function of the upper and lower material clamp transfer device and butting joint fixture transfer device is the upper bottom for realizing fixture
Put exchange, will top (corresponding with the grinding and polishing clamping fixture seat above homonymy) fixture be transformed into lower section (the mill with same side-lower
Throw clamping fixture seat corresponding), or the fixture of lower section is transformed into into top.The upper and lower material clamp transfer device can be and feeding
The form that mechanism and cutting agency are integrated together, butting joint fixture transfer device are integrated together with docking mechanism
Form, such as the structure disclosed in the patent document of Publication No. CN202155771U, but such integrated structure, little sky
Jian Nei mechanisms are too many, cause complex structure, installation maintenance difficulties big.Therefore preferably, the upper and lower material clamp transfer device with it is upper
Material mechanism and cutting agency are divided into the form of multiple station arrangements, and butting joint fixture transfer device can equally be and docking mechanism point
Into multiple stations arrangement form, such as structure disclosed in the patent document of Publication No. CN203092287U, so each
Mechanism's design on station is succinct rationally, and can make full use of existing mechanism's design, and having stable behavior reliability is convenient to install dimension
Shield.
The upper and lower material clamp transfer device and butting joint fixture transfer device can be with different structure designs, it is preferred that identical
Structure design.The scheme of the upper and lower material clamp transfer device is as follows：
It is preferred that one of be that the upper and lower material clamp transfer device includes the rotation for doing vertical rotation is driven by driving means
Frame, before and after rotating turret, both sides are respectively provided with two transferring clamp seats one on the other, installs fixture locking dress on transferring clamp seat
Put, the rotary shaft of the rotating turret is extended in left and right and positioned at the centre of shifting science and technology in four directions clamping fixture seat, shifting science and technology in four directions clamping fixture seat
Fixture is extended in left and right.So, transferring clamp seat is set in the same direction with grinding and polishing clamping fixture seat, feeding clamping fixture seat and blanking clamp seat
Put, fixture can be transferred between them using mainframe robot；The rotary shaft of rotating turret is arranged in the same direction with polishing roller, rotating turret
It is suitable with the distance of left and right adjacent machine, facilitate mainframe robot movable clamp；This programme while fixture is changed up and down,
The fixture of in front and back both sides is exchanged, such as the empty fixture below front side shifts to back side top, and the empty fixture below rear side is shifted to
Front side top, so that integrated machine tablecloth office and space utilization are more reasonable.Using the design of shifting science and technology in four directions clamping fixture seat, so
A rotational action is needed only in conversion, you can receive next fixture.
It is preferred that two be that the upper and lower material clamp transfer device includes the rotation for doing vertical rotation is driven by driving means
Frame, before and after rotating turret, both sides are respectively provided with a transferring clamp seat, installs fixture locking device on transferring clamp seat, described turn
The rotary shaft of moving frame is extended in left and right above or below two transferring clamp seats, and two transferring clamp seats are in a left side
Right extended fixture.So, transferring clamp seat is arranged in the same direction with grinding and polishing clamping fixture seat, feeding clamping fixture seat and blanking clamp seat, is made
Fixture is transferred between them can with mainframe robot；The rotary shaft of rotating turret is arranged in the same direction with polishing roller, rotating turret with it is left
The distance of right adjacent machine is suitable, facilitates mainframe robot movable clamp；This programme, also will be front while fixture is changed up and down
The fixture of both sides is exchanged afterwards, and such as the empty fixture below front side shifts to back side top, and the empty fixture below rear side shifts to front side
Top, so that integrated machine tablecloth office and space utilization are more reasonable.Using the design of two transferring clamp seats, so turning
Rotational action (once change and once return) twice is needed when changing, next one fixture is just subjected to.
It is preferred that three be that the upper and lower material clamp transfer device includes the rotation for doing vertical rotation is driven by driving means
Frame, before and after rotating turret, both sides are respectively provided with two transferring clamp seats one on the other, installs fixture locking dress on transferring clamp seat
Put, the rotary shaft of the rotating turret is in be extended in front and back and positioned at the centre of shifting science and technology in four directions clamping fixture seat, shifting science and technology in four directions clamping fixture seat
Fixture is extended in left and right.So, transferring clamp seat is set in the same direction with grinding and polishing clamping fixture seat, feeding clamping fixture seat and blanking clamp seat
Put, fixture can be transferred between them using mainframe robot；The rotary shaft of rotating turret is arranged with polishing roller horizontal vertical, only
The fixture of homonymy is changed up and down.Using the design of shifting science and technology in four directions clamping fixture seat, so a rotational action is only needed in conversion, i.e.,
Acceptable next one fixture.
It is preferred that four be that the upper and lower material clamp transfer device includes the rotation for doing vertical rotation is driven by driving means
Frame, before and after rotating turret, both sides are respectively provided with a transferring clamp seat, installs fixture locking device on transferring clamp seat, described turn
The rotary shaft of moving frame is in extended in front and back and above or below two transferring clamp seats, and two transferring clamp seats are in
Left and right is extended fixture.So, transferring clamp seat is arranged in the same direction with grinding and polishing clamping fixture seat, feeding clamping fixture seat and blanking clamp seat,
Fixture is transferred between them can using mainframe robot；The rotary shaft of rotating turret is arranged with polishing roller horizontal vertical, only will
The fixture of homonymy is changed up and down.Using the design of two transferring clamp seats, so need in conversion twice that rotational action is (once
Conversion is once returned), just it is subjected to next one fixture.
Although before making the present invention, other inventors disclose to enter upper lower clamp in some patent documents
Row exchange device, such as Publication No. CN102366914A, CN102366913A, CN202162662U, CN202155771U,
Structure disclosed in the documents such as CN203092287U, CN02622518U.But, in above-mentioned patent document, followed using twin tong list
Circulation turns, i.e., in grinding and polishing machinery, the circulation direction of two fixtures of homonymy is identical, and it is right that upper lower clamp exchange device is applied to
Pick in tool, its effect be by docking two fixtures exchanged up and down, will top fixture be transformed into lower section while
Also the fixture of lower section is transformed into into top.And in the present invention, using two of homonymy in single clip tool Two-way Cycle circulation, i.e. grinding and polishing machinery
The circulation direction of individual fixture is contrary, and fixture transfer device is not only applicable to docking machinery, is also applied to loading and unloading machinery, folder
Tool transfer device effect be that the position of a fixture is changed up and down, will top fixture be transformed into lower section or will
The fixture of lower section is transformed into top.By the way of the present invention processes the circulation of both sides Two-way Cycle using single clip tool, relative to prior art,
Not only bench structure is simpler, layout is more reasonable, and, greatly reduce board manufacturing cost, board utilization rate and plus
Work is in hgher efficiency, facilitates installation and debugging and later maintenance.
Preferably, the transferring clamp seat in blanking clamp seat in the cutting agency and upper and lower material clamp transfer device
Between fixture, the feeding clamping fixture seat in the feed mechanism and upper and lower material clamp transfer device are transported by mainframe robot
In transferring clamp seat between fixture is transported by another mainframe robot.Docking upper fixture seat in the docking mechanism with
Fixture is transported by a mainframe robot between transferring clamp seat in butting joint fixture transfer device, in the docking mechanism
Fixture is transported by another mainframe robot between transferring clamp seat in docking lower clamp seat and butting joint fixture transfer device.
Multiple mechanically can series connection with the mainframe robot in a direction of motion is synchronized with the movement, and multiple machineries can share a machine
Frame, it would however also be possible to employ multiple frame concatenations are fixed.
The grinding and polishing is mechanically in two grinding and polishing sectors of homonymy, can be upper lower clamp in being vertically arranged, it is also possible to
Be in grinding and polishing sector above fixture in being vertically arranged, in grinding and polishing sector below, fixture is in horizontally or diagonally arranging.
Technical scheme of the present invention as a result of more than, by the way of single clip tool processing both sides Two-way Cycle circulation, phase
It is more rationally succinct for the actuating mechanism of prior art, the mechanical topology layout of docking machinery and loading and unloading and manipulator,
Operation is relatively reliable, and before and after grinding tool, both sides are respectively provided with upper and lower two different processing stations, improve board utilization rate,
Each station layout is also more reasonable.It is whole system simple structure, rationally distributed, board manufacturing cost is greatly reduced, it is convenient to pacify
Examination and later maintenance are debug, the working (machining) efficiency and reliability of whole automatic grinding and polishing system is further increased.
Description of the drawings
Fig. 1 is the structural representation of crystal blank polishing system of the present invention；Direction all around of the present invention is：With
In Fig. 1, above for front, under be after, it is left for a left side, it is right for the right side.This be for convenience, can also adjust accordingly in practice and
Each mechanism's connection and action are not affected, these are both fallen within protection scope of the present invention.
Fig. 2 be in embodiment 1 on front side of crystal blank polishing system or rear side fixture circulation circulation schematic diagram；
Fig. 3 is the structural representation of 1 grinding and polishing of embodiment machinery；
Fig. 4 is the stereogram of 1 grinding and polishing of embodiment machinery；
Fig. 5 is the structural representation of 1 fixture transfer device of embodiment.
Specific embodiment
Below in conjunction with the accompanying drawings the specific embodiment of the present invention is made a detailed explanation.
Embodiment 1：
A kind of crystal blank polishing system as shown in Figure 1 and Figure 2, including：One docking of setting arranged in a straight line in left and right
Machinery 5,2,3,4 and loading and unloading machinery 1 of multiple grinding and polishing machineries；As shown in Figure 3, Figure 4, the grinding and polishing machinery includes a grinding and polishing
Roller 23 and arrange around polishing roller 23 four are used to installs fixture and drive fixture to carry out the grinding and polishing sector 21 of polishing processing,
22, polishing roller 23 is axially extended in left and right, and before and after polishing roller 23, both sides respectively arrange two grinding and polishing sectors 21 one on the other,
22, each grinding and polishing sector respectively by mainframe robot with dock the transport that fixture is realized between mechanical 5, loading and unloading machinery 1；Institute
State loading and unloading machinery 1 include for crystal blank is bonded on fixture feed mechanism 11, for by crystal blank from fixture
On the cutting agency 12 that disassembles and the blanking clamp seat for the empty fixture after by blanking from cutting agency be transferred to
The transfer device of material clamp up and down 13 on feeding clamping fixture seat in feed mechanism, before and after loading and unloading machinery, both sides are respectively provided with one
Feed mechanism 11 and a cutting agency 12；The docking machinery 5 is included for crystal blank is fixed from a fixture switching
Docking mechanism on another fixture and 51 turns of the docking upper fixture seat for the empty fixture after by docking from docking mechanism
The butting joint fixture transfer device 53 on docking lower clamp seat 52 is moved to, both sides are respectively provided with a docking machine before and after docking machinery
Structure；It is right in an adjacent feed mechanism 11 of homonymy or so, multiple grinding and polishing sectors 21,31,41 and docking mechanism as shown in Figure 2
Connect and the docking in the adjacent docking mechanism of fixture, homonymy or so is transported to the left by one group of mainframe robot between clamping fixture seat 51
Transported by another group of mainframe robot to the right between lower clamp seat 52,42,32,22 and cutting agency 12 of multiple grinding and polishing sectors
Send fixture, butting joint fixture transfer device 53 by docking after docking upper fixture seat 51 of the empty fixture from docking mechanism be transferred to it is right
Connect on lower clamp seat 52, upper and lower material clamp transfer device 13 by blanking after blanking clamp seat of the empty fixture from cutting agency turn
Move on the feeding clamping fixture seat in feed mechanism, so as to the single clip for realizing homonymy has circulation circulation；Wherein, feeding clamping fixture seat, under
Material clamp seat, docking upper fixture seat and docking lower clamp seat are extended fixture in left and right.
In the present embodiment, as shown in figure 5, the upper and lower material clamp transfer device includes being driven to do by driving means vertically turning
Dynamic rotating turret 131, before and after rotating turret 131, both sides are respectively provided with two transferring clamp seats 132 one on the other, transferring clamp seat
Installs fixture locking device on 132, the rotary shaft of the rotating turret are extended in left and right and positioned at shifting science and technology in four directions clamping fixture seat
Centre, shifting science and technology in four directions clamping fixture seat are extended fixture in left and right.The butting joint fixture transfer device is shifted with upper and lower material clamp
The structure of mechanism is identical.Transferring clamp seat in blanking clamp seat in the cutting agency and upper and lower material clamp transfer device it
Between fixture is transported by mainframe robot, in the feeding clamping fixture seat in the feed mechanism and upper and lower material clamp transfer device
Transferring clamp seat between fixture is transported by another mainframe robot.Docking upper fixture seat in the docking mechanism with it is right
Fixture is transported by a mainframe robot between transferring clamp seat in welding fixture transfer device, it is right in the docking mechanism
Connect and fixture is transported by another mainframe robot between the transferring clamp seat in lower clamp seat and butting joint fixture transfer device.
As shown in Figure 3, Figure 4, the grinding and polishing machinery includes grinding and polishing frame 20, is provided with by bearing block in grinding and polishing frame 20
Polishing roller 23, is provided with four for installs fixture around polishing roller 23 and drives fixture to carry out the grinding and polishing sector 21 of polishing processing,
22, the rotary shaft of polishing roller 23 is extended in left and right, and before and after polishing roller 23, both sides respectively arrange two polished machines one on the other
Structure 21,22, the grinding and polishing sector include grinding and polishing clamping fixture seat, grinding and polishing clamping fixture seat be provided be available for (dovetail) chute for pushing to slide fixture and
For the fixture locking device of the fixture that is locked, and the fixture pin rotation driving for changing the grinding and polishing face of crystal blank is filled
Put, grinding and polishing is fed by the motor or air cylinder driven movement in grinding and polishing frame 20 on grinding and polishing clamping fixture seat and reset is return, four
Individual grinding and polishing clamping fixture seat is extended fixture in left and right (i.e. the length direction of grinding and polishing clamping fixture seat is axially in parallel with polishing roller).Together
In two grinding and polishing sectors of side, in grinding and polishing sector above, in being vertically arranged, in grinding and polishing sector below, fixture is in level to fixture
Or be obliquely installed.The bearing block of the polishing roller 23 is fixed on a planker 26, and planker 26 is horizontally slipped with grinding and polishing frame and is connected,
Be provided with planker 26 for block and collect polishing processing generation dirt slag waste water protective cover, protective cover cover polishing roller 23
Top and side lower part, be provided with opening in the bottom of protective cover, the grinding and polishing frame 20 is provided with corresponding with the opening
Water leg, water leg are connected with wastewater treatment equipment by pipeline；Drive is arranged with the rotary shaft 25 of polishing roller 23, is passed
Driving wheel is rotatably arranged in grinding and polishing frame 20 by bearing, and drive passes through spline connection with the rotary shaft 25 of polishing roller 23, passes
Driving wheel is connected with the motor 24 in grinding and polishing frame 20.The drive is belt pulley.Multiple grinding and polishings planker 26 mechanically
Connect and be synchronized with the movement, can be moved reciprocatingly by motor or air cylinder driven.
Embodiment 2：
A kind of crystal blank polishing system, is different only in that with embodiment 1：The upper and lower material clamp transfer device include by
Driving means drive the rotating turret for doing vertical rotation, and before and after rotating turret, both sides are respectively provided with a transferring clamp seat, transfer folder
Installs fixture locking device on tool seat, the rotary shaft of the rotating turret are extended positioned at the upper of two transferring clamp seats in left and right
Side or lower section, two transferring clamp seats are extended fixture in left and right.Other are same as Example 1.
Embodiment 3：
A kind of crystal blank polishing system, is different only in that with embodiment 1：The upper and lower material clamp transfer device include by
Driving means drive the rotating turret for doing vertical rotation, and before and after rotating turret, both sides are respectively provided with two transferring clamps one on the other
Seat, installs fixture locking device on transferring clamp seat, the rotary shaft of the rotating turret are in be extended in front and back and turn positioned at four
The centre of clamping fixture seat is moved, shifting science and technology in four directions clamping fixture seat is extended fixture in left and right.Other are same as Example 1.
Embodiment 4：
A kind of crystal blank polishing system, is different only in that with embodiment 1：The upper and lower material clamp transfer device include by
Driving means drive the rotating turret for doing vertical rotation, and before and after rotating turret, both sides are respectively provided with a transferring clamp seat, transfer folder
Installs fixture locking device on tool seat, the rotary shaft of the rotating turret are in be extended in front and back and positioned at two transferring clamp seats
Above or below, two transferring clamp seats are extended fixture in left and right.Other are same as Example 1.
Claims (9)
1. a kind of crystal blank polishing system, it is characterised in that include：In left and right one of setting arranged in a straight line docking machinery,
Multiple grinding and polishing machineries and a loading and unloading machinery；Four use that the grinding and polishing machinery includes a polishing roller and arranges around polishing roller
The grinding and polishing sector of polishing processing is carried out in installs fixture and driving fixture to, polishing roller is axially extended in left and right, polishing roller
Both sides respectively arrange two grinding and polishing sectors one on the other in front and back, each grinding and polishing sector respectively by mainframe robot with dock it is mechanical,
The transport of fixture is realized between loading and unloading machinery；The loading and unloading machinery is included for crystal blank is bonded on fixture
Material mechanism, for cutting agency that crystal blank is disassembled from fixture and for the empty fixture after by blanking from blanking
Blanking clamp seat in mechanism is transferred to the material clamp transfer device up and down on the feeding clamping fixture seat in feed mechanism, charging ＆ discharging machine
Before and after tool, both sides are respectively provided with a feed mechanism and a cutting agency；It is described docking machinery include for by crystal blank from
The switching of one fixture is fixed to the docking mechanism on another fixture and for the empty fixture after by docking from docking mechanism
Docking upper fixture seat is transferred to the butting joint fixture transfer device on docking lower clamp seat, and before and after docking machinery, both sides are respectively provided with one
Individual docking mechanism；An adjacent feed mechanism of homonymy or so, between multiple grinding and polishing sectors and a docking mechanism pass through one group
Mainframe robot is transported under an adjacent docking mechanism of fixture, homonymy or so, multiple grinding and polishing sectors and one to the left or to the right
Fixture is transported to the right or to the left by another group of mainframe robot between material mechanism, so as to realize fixture circulation circulation；Wherein, on
Material clamp seat, blanking clamp seat, docking upper fixture seat and docking lower clamp seat are extended fixture in left and right.
2. a kind of crystal blank polishing system according to claim 1, it is characterised in that the upper and lower material clamp transfer
Structure includes the rotating turret for doing vertical rotation is driven by driving means, and before and after rotating turret, both sides are respectively provided with two turns one on the other
Clamping fixture seat is moved, installs fixture locking device on transferring clamp seat, the rotary shaft of the rotating turret are extended and are located in left and right
The centre of shifting science and technology in four directions clamping fixture seat, shifting science and technology in four directions clamping fixture seat are extended fixture in left and right.
3. a kind of crystal blank polishing system according to claim 1, it is characterised in that the upper and lower material clamp transfer
Structure includes the rotating turret for doing vertical rotation is driven by driving means, and before and after rotating turret, both sides are respectively provided with a transferring clamp
Seat, installs fixture locking device on transferring clamp seat, the rotary shaft of the rotating turret are extended in left and right and shift positioned at two
Above or below clamping fixture seat, two transferring clamp seats are extended fixture in left and right.
4. a kind of crystal blank polishing system according to claim 1, it is characterised in that the upper and lower material clamp transfer
Structure includes the rotating turret for doing vertical rotation is driven by driving means, and before and after rotating turret, both sides are respectively provided with two turns one on the other
Clamping fixture seat is moved, installs fixture locking device on transferring clamp seat, the rotary shaft of the rotating turret are in be extended in front and back and be located at
The centre of shifting science and technology in four directions clamping fixture seat, shifting science and technology in four directions clamping fixture seat are extended fixture in left and right.
5. a kind of crystal blank polishing system according to claim 1, it is characterised in that the upper and lower material clamp transfer
Structure includes the rotating turret for doing vertical rotation is driven by driving means, and before and after rotating turret, both sides are respectively provided with a transferring clamp
Seat, installs fixture locking device on transferring clamp seat, the rotary shaft of the rotating turret are in be extended in front and back and turn positioned at two
Move above or below clamping fixture seat, two transferring clamp seats are extended fixture in left and right.
6. a kind of crystal blank polishing system according to claim 1, it is characterised in that the butting joint fixture transfer device
It is identical with the structure of upper and lower material clamp transfer device.
7. a kind of crystal blank polishing system according to claim 1, it is characterised in that the blanking in the cutting agency
Fixture is transported by mainframe robot between transferring clamp seat in clamping fixture seat and upper and lower material clamp transfer device, it is described on
By another main frame machinery between the transferring clamp seat in feeding clamping fixture seat and upper and lower material clamp transfer device in material mechanism
Hand transports fixture.
8. a kind of crystal blank polishing system according to claim 1, it is characterised in that the docking in the docking mechanism
Fixture is transported by a mainframe robot between transferring clamp seat in upper fixture seat and butting joint fixture transfer device, it is described right
By another main frame machinery between the transferring clamp seat in docking lower clamp seat and butting joint fixture transfer device in connection mechanism
Hand transports fixture.
9. a kind of crystal blank polishing system according to claim 1, it is characterised in that the grinding and polishing mechanically homonymy
In two grinding and polishing sectors, in grinding and polishing sector above, in being vertically arranged, in grinding and polishing sector below, fixture is in level or inclines fixture
Tiltedly arrange.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410174851.8A CN103921191B (en) | 2014-04-28 | 2014-04-28 | Crystal blank polishing system |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410174851.8A CN103921191B (en) | 2014-04-28 | 2014-04-28 | Crystal blank polishing system |
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| CN103921191B true CN103921191B (en) | 2017-04-05 |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN104647179B (en) * | 2015-03-03 | 2017-07-28 | 虞雅仙 | Crystal blank automatic grinding and polishing system and its loading and unloading machinery |
| CN110103084B (en) * | 2019-04-08 | 2023-10-24 | 虞雅仙 | Grinding and polishing processing method and system for water drill blank |
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| CN103921191A (en) | 2014-07-16 |
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