CN103264337B - Crystal blank automatic grinding and polishing system and docking mechanism thereof - Google Patents

Crystal blank automatic grinding and polishing system and docking mechanism thereof Download PDF

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Publication number
CN103264337B
CN103264337B CN201310192712.3A CN201310192712A CN103264337B CN 103264337 B CN103264337 B CN 103264337B CN 201310192712 A CN201310192712 A CN 201310192712A CN 103264337 B CN103264337 B CN 103264337B
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docking
fixture
support
bread
crystal blank
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CN103264337A (en
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虞卫东
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Yu Yaxian
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Priority to CN201310192712.3A priority Critical patent/CN103264337B/en
Publication of CN103264337A publication Critical patent/CN103264337A/en
Priority to PCT/CN2013/085210 priority patent/WO2014187066A1/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B11/00Machines or devices designed for grinding spherical surfaces or parts of spherical surfaces on work; Accessories therefor
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B41/00Component parts such as frames, beds, carriages, headstocks
    • B24B41/06Work supports, e.g. adjustable steadies

Abstract

The invention discloses a kind of docking mechanism, comprise docking frame, docking frame be provided with a docking location, a dislocation and a bread position, docking location with becomes before and after dislocation one row setting, docking location and the setting in a row of left and right, bread position; Docking location is installed with docking support, docking support is provided with connected components; Dislocation is provided with conversion support, and conversion support is around horizontal axis; Bread position is provided with bread support, and bread support is around horizontal axis; Bread support and docking support are all arranged in gantry frame type, are provided with left and right transfer robot arm below them, and docking frame is provided with front and back transfer robot arm.Also disclose the crystal blank automatic grinding and polishing system adopting above-mentioned docking mechanism.The technical program can not only ensure the bonding firmness of merging precision and crystal blank, and docking station is rational in infrastructure, improves the working (machining) efficiency of docking efficiency and whole automatic grinding and polishing system.

Description

Crystal blank automatic grinding and polishing system and docking mechanism thereof
Technical field
The invention belongs to crystal product polishing processing field, relate to a kind of crystal blank automatic grinding and polishing system of crystal blank being carried out to automation polishing processing, particularly relate to a kind of docking mechanism for crystal blank automatic grinding and polishing system.
Background technology
In prior art, the automatic grinding and polishing system (polished machine) of crystal blank, comprising: feeding station, is provided with the feed mechanism that crystal blank can be fixed on fixture; At least one carries out the episphere grinding station of grinding to the episphere of crystal blank and at least one carries out the episphere polishing station of polishing to the episphere of crystal blank; Docking station, is provided with and crystal blank can be fixed to the docking mechanism that two fixtures also can be carried out by another fixture position exchange from a fixture switching; At least one carries out the lower semisphere grinding station of grinding to the lower semisphere of crystal blank and at least one carries out the lower semisphere polishing station of polishing to the lower semisphere of crystal blank; Discharge station, is provided with the cutting agency that crystal blank can be disassembled from fixture; Wherein, described episphere grinding station and lower semisphere grinding station are equipped with grinding mechanism, described episphere polishing station and lower semisphere polishing station are equipped with polishing mechanism.Crystal blank is carried out between each station the transfer device circulated, have head swivel mount form, manipulator swivel mount form and robot track form.Docking mechanism wherein has following several form:
One is, two fixtures of docking are separately fixed on two separate clamping fixture seats, these two clamping fixture seats realize rotating, being elevated or translation respectively by respective drive unit (cylinder or motor), these two clamping fixture seats independently moved to be docked, be difficult to ensure merging precision.The patent document applying this form docking mechanism has CN101758433A, CN102430967A, CN202622514U, CN102729113A, CN201863082U etc.
Two are, two fixtures of docking are separately fixed on upper and lower two clamping fixture seats, and these two clamping fixture seats are all arranged on same installing plate, and two clamping fixture seats and installing plate are vertically slidably connected thus achieve a butt joint.Two clamping fixture seats of such docking are along same slide, higher merging precision can be ensured, but, because the more difficult fixture taken off on lower clamp seat of the manipulator of each station transfer device, and in order to realize entirety one circulation between each processing stations, so this docking mechanism is typically provided to structure that upper and lower clamping fixture seat can exchange up and down (i.e. installing plate be arranged to can spin upside down), the manipulator of each like this station transfer device only needs one, and on docking station, once only pick up a fixture (i.e. single fixture circulation), and on docking mechanism, all can retain an empty fixture (fixture being namely fixed with crystal blank becomes sky fixture after docking) all the time, the bonding crystal blank of ability (fixture being namely fixed with crystal blank with another docks) after the necessary bread of this sky fixture, therefore, the fixture pin preheating of fixture must be comprised in the docking operation of this kind of form, fixture pin bread three actions (namely must comprise dust feeder in docking mechanism) of the powder feeding of powder dish and fixture, causing docking station docks the shared time is like this longer than grinding on other stations, polishing, the time of material loading or blanking, the stand-by period of other stations is long, overall working (machining) efficiency is low, and docking mechanism complex structure, take up room large.The patent document applying this form docking mechanism has CN102366913A, CN102366914A, CN102152188A, CN202162662U, CN102152190A, CN1022949634A etc.
In addition, docking form of the prior art has vertically docks (two fixtures namely docked are relative up and down) and docking (relative about two fixtures namely docked) about level up and down, and the bonding firmness vertically docked up and down and efficiency are docked about being all much better than level.
The polishing processing flow process of crystal blank (espespecially standard water drilling series products) is as follows:
Material loading (comprise the fixture pin preheating → bread of sky fixture → upper pearl → bonding) → episphere grinding → episphere polishing → docking (the fixture pin preheating → bread → fixture comprising sky fixture to supporting → to crystal blank in the fixture pin heating melt adhesive of empty fixture → to the fixture pin heating of another fixture remove photoresist → Cooling fixture pin makes to be adhesively fixed) → lower semisphere grinding → lower semisphere polishing → blanking (comprise heating fixture and remove photoresist → lower pearl and cleaning clamp pin).In said process, docking operation holding time is the longest, next is upper material process, blanking procedure holding time is shorter, for grinding (or polishing) operation, general employing multiple grinding (or polishing) station repeatedly grinding (or polishing) in prior art, the time that such grinding (or polishing) operation takies is also relatively short.How to shorten in docking operation time of taking or make the time of staying on each processing stations comparatively close by each process of reasonable distribution, avoid board waits for too long, improve the working (machining) efficiency difficult problem that the industry is anxious to be resolved just of whole automatic grinding and polishing system.
Publication No. is disclose a kind of automatic cycle twin tong ornaments polished machine in the patent document of CN102366914A, the episphere grinding and polishing (front grinding and polishing) of crystal blank and lower semisphere grinding and polishing (rear grinding and polishing) are in same fabrication cycles (i.e. fixture circulation circulation), and wherein docking mechanism arranges as follows:
Be furnished with adapter assembly in one end of transit working part (i.e. docking mechanism), be furnished with fixture reset assembly at the other end of transit working part, in the middle of adapter assembly and fixture reset assembly, be also furnished with transverse translation assembly; Upper at adapter assembly, fixture can be put into, upper position fixture can decline, the fixture being simultaneously placed on adapter assembly bottom in adapter assembly in advance rises, now go up the next fixture to transfer, after having transferred, upper fixture carries out gluing and the fixture of adapter assembly bottom shifts out by transverse translation assembly, moves to the bottom of fixture reset assembly; In adapter assembly, be also provided with rotating mechanism, after switching completes, rotating mechanism rotates, and drives upper down clamp in adapter assembly to rotate 180 degree, by the upper jig transformation position of gluing in adapter assembly to adapter assembly bottom in order to next transit working; Now upper can the continuation of adapter assembly puts into new fixture preparation subsequent work; In fixture reset assembly, be provided with rotating mechanism equally, when fixture is moved to after in fixture reset assembly by clamp displacement assembly from adapter assembly, fixture reset assembly rotates 180 degree, fixture the next in clamp displacement assembly is rotated 180 degree and goes to the upper of reset assembly, upper position fixture can be taken out at this position manipulator.
Adopt docking support (i.e. adapter assembly part) in above-mentioned docking mechanism and wait for that support (i.e. fixture reset assembly part) is 180 ° of rotational structures, there is following problems like this: one is, because the heating tube in docking mechanism generally adopts high-frequency heating pipe or coal gas spit tube, so general heating tube all needs to be connected with high frequency generation equipment or apparatus for supply of gas etc., and heating tube will be arranged between two fixtures (seat) of docking, namely be arranged in above-mentioned adapter assembly, 180 degree of large-scale frequent rotations can cause the syndeton of heating tube and high frequency generation equipment or apparatus for supply of gas etc. complicated, also affect service life, two are, in order to vacate the revolution space of adapter assembly, are arranged on from the position away from adapter assembly for the wire brush of the cleaning of upper position fixture, bread gluing and powder dish, and their shift motion is long, holding time is many, three are, in above-mentioned adapter assembly, docking, bread gluing and 180 degree of rotations successively carry out, occupy the more time, thus switching (docking) station holding time is extended, the station mechanism stand-by period such as other grinding and polishings extend, the low working (machining) efficiency also simultaneously reducing whole automatic cycle of docking efficiency.
For this reason, the present inventor is disclose a kind of crystal blank automatic grinding and polishing system and docking mechanism thereof in the patent document of CN103072059A at publication number, this docking mechanism, comprise docking frame, docking frame is provided with a docking location, a dislocation, a bread position and a crossover position, docking location, dislocation, bread position become left and right two row to arrange with crossover position, docking location with become one before and after dislocation and arrange, bread position with become one before and after crossover position and arrange; Docking location is installed with docking support, docking support is provided with at least one to connected components, described comprising connected components is located at the upper clamping fixture seat docking frame upper and the lower clamp seat being fixed on docking support bottom, upper clamping fixture seat is connected and is driven by clamping fixture seat drive unit slide up and down with docking bracket slide, upper clamping fixture seat and lower clamp seat are oppositely arranged up and down, upper clamping fixture seat and lower clamp seat are all provided with the fixture locking device for the fixture that is locked, between upper clamping fixture seat and lower clamp seat, are provided with heating tube; Dislocation is provided with conversion support, conversion support is arranged on and docks in frame and driven around horizontal axis by conversion support drive unit, conversion support is at least provided with upper and lower two fixture fixed parts, two fixture fixed parts is all provided with the fixture locking device for the fixture that is locked; Bread position is provided with bread assembly, and bread assembly comprises the fixture mount pad for sectional fixture and the powder dish for bread gluing; Crossover position is provided with the first fixture placement rack for placing clamp; Docking frame be provided with can capture and put down fixture and it can be shifted between lower clamp seat and the fixture fixed part of conversion support bottom first before and after transfer device; Docking frame be provided with can capture and put down fixture and can by shift between the first fixture placement rack on its fixture mount pad on bread position and crossover position second before and after transfer device.Can not only ensure the bonding firmness of merging precision and crystal blank, and docking station is rational in infrastructure, improves the working (machining) efficiency of docking efficiency and whole automatic grinding and polishing system.
The course of action of this docking mechanism is as follows:
The fixture completing episphere polishing processing is delivered on the upper clamping fixture seat of docking support by manipulator, dock with the empty fixture on lower clamp seat dock support: the fixture on upper and lower clamping fixture seat to → to the fixture pin of empty fixture heat crystal blank in melt adhesive → to the fixture pin of another fixture heat remove photoresist → Cooling fixture pin makes to be adhesively fixed.After completing docking, it the upper clamping fixture seat of docking support is empty fixture after docking, it the lower clamp seat of docking support is band material clamp, delivered to the fixture fixed part of conversion support bottom by transfer device before and after first with material clamp, after conversion support rotates 180 °, upper-lower position is exchanged, and the band material clamp be positioned on the fixture fixed part on conversion support top is taken away and carried out lower semisphere polishing processing by manipulator; Meanwhile, after docking, empty fixture is delivered to the gluing of bread position utilization docking waste heat bread by manipulator and is formed band plastic clip tool, delivered in the first fixture placement rack of crossover position by transfer device before and after second with plastic clip tool, then by manipulator, band plastic clip tool is delivered on the fixture fixed part on conversion support top; After conversion support rotates 180 °, upper-lower position is exchanged, being positioned at band plastic clip tool on the fixture fixed part of conversion support bottom delivers on the lower clamp seat of docking support by transfer device before and after first, now, the upper clamping fixture seat of docking support puts into the fixture that another completes episphere polishing processing, carries out next docking circulation.But in said structure, before and after first, transfer device needs first to be transferred on conversion support by band material clamp from docking support, then wait for that conversion support rotates after 180 ° of upper-lower positions exchange, before and after first, the band plastic clip tool on conversion support is sent into docking support by transfer device again, in this process, transfer device back and forth transfers fixture before and after first, docking support can only be in wait state, which increases the board stand-by period, therefore still needs and improves to enhance productivity further.
Summary of the invention
In order to solve above-mentioned technical problem, an object of the present invention is to provide a kind of docking mechanism for crystal blank automatic grinding and polishing system, be applicable to the episphere grinding and polishing of crystal blank and the lower semisphere grinding and polishing automatic grinding and polishing system in same fabrication cycles, the bonding firmness of merging precision and crystal blank can not only be ensured, and docking station structure is more reasonable, the further shortening board stand-by period, improve the working (machining) efficiency of docking efficiency and whole automatic grinding and polishing system further.
Two of object of the present invention is to provide a kind of crystal blank automatic grinding and polishing system, comprises docking mechanism as above.
To achieve the above object, present invention employs following technical scheme:
A kind of docking mechanism for crystal blank automatic grinding and polishing system, comprise docking frame, docking frame be provided with a docking location, a dislocation and a bread position, docking location with becomes before and after dislocation one row setting, docking location and the setting in a row of left and right, bread position; Docking location is installed with docking support, docking support is provided with at least one to connected components, described comprising connected components is located at the upper clamping fixture seat docking frame upper and the lower clamp seat being fixed on docking support bottom, upper clamping fixture seat is connected and is driven by clamping fixture seat drive unit slide up and down with docking bracket slide, upper clamping fixture seat and lower clamp seat are oppositely arranged up and down, upper clamping fixture seat and lower clamp seat are all provided with the fixture locking device for the fixture that is locked, between upper clamping fixture seat and lower clamp seat, are provided with heating tube; Dislocation is provided with conversion support, conversion support is arranged on and docks in frame and driven around horizontal axis by conversion support drive unit, conversion support is at least provided with upper and lower two fixture fixed parts, these two fixture fixed parts is all provided with the fixture locking device for the fixture that is locked; Bread position is provided with bread support and powder disc carrier, bread support installing docking frame on and by bread carriage drive device drive around horizontal axis, bread support is at least provided with a jig-attachment part, this jig-attachment part is provided with the fixture locking device for the fixture that is locked, powder disc carrier is connected with the horizontal slip of docking frame and drives by powder disc carrier drive unit the below passing in and out bread support, powder disc carrier is provided with powder dish; Wherein, bread support and docking support are all arranged in gantry frame type, the below of bread support and docking support is provided with and can captures and put down fixture and the left and right transfer robot arm that it can be shifted between the jig-attachment part of bread support and the lower clamp seat of docking support, and docking frame is provided with and can captures and put down fixture and the front and back transfer robot arm that can will shift between its lower clamp seat at docking support and fixture fixed part of conversion support bottom.
Docking mechanism of the present invention, is applicable to automatic grinding and polishing system episphere polishing processing operation and lower semisphere polishing processing operation being combined into a fabrication cycles, is especially applicable to adopting twin tong to process simultaneously.The fixture completing episphere polishing processing is delivered on the upper clamping fixture seat of docking support by the manipulator on the first left/right rotation moving mechanism, dock with the empty fixture on lower clamp seat dock support: the fixture on upper and lower clamping fixture seat to → to the fixture pin of empty fixture heat crystal blank in melt adhesive → to the fixture pin of another fixture heat remove photoresist → Cooling fixture pin makes to be adhesively fixed.After completing docking, it the upper clamping fixture seat of docking support is empty fixture after docking, it the lower clamp seat of docking support is band material clamp, delivered to the fixture fixed part of conversion support bottom by front and back transfer robot arm with material clamp, after conversion support rotates 180 °, upper-lower position is exchanged, and the band material clamp be positioned on the fixture fixed part on conversion support top is taken away and carried out lower semisphere polishing processing by the manipulator on the second left/right rotation moving mechanism; Meanwhile, after docking, empty fixture is delivered to the gluing of bread position utilization docking waste heat bread by the manipulator on the first left/right rotation moving mechanism and is formed band plastic clip tool, deliver on the lower clamp seat of docking support with plastic clip tool by left and right transfer robot arm, now, the upper clamping fixture seat of docking support puts into the fixture that another completes episphere polishing processing, carries out next docking circulation.
In docking mechanism of the present invention, two fixtures of docking are arranged on same docking support, and fix a slip for one, sliding distance is short, and two fixture contrapositions accurately fully ensure that merging precision; Adopt and vertically dock up and down, dock about the bonding firmness of crystal blank and switching efficiency are all much better than level; Adopt conversion support to exchange the setting of structure, docking location and bread position up and down, the manipulator be convenient in system on left/right rotation moving mechanism captures fixture, and robot manipulator structure action is simple.Be docking mechanism disclosed in the patent document of CN102366914A relative to publication No., two fixtures of the present invention's docking realize continuous circulation respectively by two different transfer paths and use, docking, up and down exchange conversion and bread carry out simultaneously, greatly reduce the time that docking station takies, the stand-by period of other stations is less, improves entire system working (machining) efficiency; And docking operation completes on docking support, and to dock support be fixed, so only needs clamping fixture seat to slide, just avoid upper and lower two clamping fixture seats be all arranged to slide thus affect merging precision, improve merging precision, structure is advantages of simple more, is convenient to safeguard install; Moreover heating tube does not need to rotate and displacement is very short, and the syndeton of such heating tube and high frequency generation equipment or apparatus for supply of gas etc. is simplified, and improves service life of equipment, maintains easily installation.And bread assembly independent position is arranged, also make its structure advantages of simple more.Be docking mechanism disclosed in the patent document of CN103072059A relative to publication No., left and right transfer robot arm is arranged on the docking support of gantry frame type and the below of bread support by the present invention, after docking, the transfer path of empty fixture is simpler, and be all the path that one direction transfer fixture does not exist back and forth transfer, operation on each like this station is relatively independent and carries out simultaneously, greatly reduce the board stand-by period, improve working (machining) efficiency.
As preferably, described docking support is each side provided with one to connected components, and conversion support is each side provided with upper and lower two fixture fixed parts, and bread support is each side provided with a jig-attachment part.Adopt the docking mechanism that twin tong is processed simultaneously, simple and reasonable, manipulator captures square fixture just.
As preferably, described left/right rotation telephone-moving tool hand comprises the base is connected with the horizontal slip of docking frame, and base is horizontally slipped by the driving of base drive unit, and base is provided with left-hand rotation swing arm and right-hand rotation swing arm; The lower end of left-hand rotation swing arm is connected with base rotation, and left-hand rotation swing arm lower end is by left gear and left tooth bar engaged transmission, and left tooth bar horizontally slips with base and is connected, and the upper end of left-hand rotation swing arm is provided with the left side that can capture and put down fixture and firmly grasps cylinder; The lower end of right-hand rotation swing arm is connected with base rotation, and right-hand rotation swing arm lower end is by right gear and right tooth bar engaged transmission, and right tooth bar horizontally slips with base and is connected, and the upper end of right-hand rotation swing arm is provided with the right side that can capture and put down fixture and firmly grasps cylinder; Base is provided with a central gear, and left tooth bar and right tooth bar engage from both sides with central gear respectively, and central gear is by motor-driven rotation thus drive left-hand rotation swing arm and right-hand rotation swing arm synchronous axial system draw in or open.Simple and reliable for structure like this, rationally distributed, action is quick, continuous circulation.Further preferably, described central gear is at horizontal rotation in surface, and left tooth bar and right tooth bar are provided with teeth groove near the medial surface of central gear, and the upper side of left tooth bar and right tooth bar is provided with teeth groove.
Publication No. can be adopted for structure disclosed in the patent document of CN102366914A for above-mentioned front and back transfer robot arm, but preferably, described front and back transfer robot arm comprises the planker seat be connected with the horizontal slip of docking frame, planker seat drives slide anteroposterior by planker seat drive unit, planker seat is each side provided with a bracket, bracket is elevated by air cylinder driven, and bracket is provided with the claw can holding fixture.Such claw can hold the handle at fixture back after rising, planker seat moves and drives fixture transfer, simple and reasonable, can avoid the structural modification to universal fixturing.
As preferably, described powder disc carrier is provided with waste material dish, and waste material dish is provided with wire brush, and wire brush is by motor-driven rotation.
As preferably, the jig-attachment part on described bread support is arranged on the side of its horizontal rotating shaft.After the rotation of bread support, produce position like this decline, shorten the length of the cursor of left and right transfer robot arm, make structure advantages of simple more.
As preferably, described docking frame is provided with the holding fix with docking location and the same row of dislocation, holding fix is between docking location and dislocation, holding fix is provided with the wait support be fixedly mounted in docking frame, described front and back transfer robot arm can capture and put down fixture and can by its lower clamp seat at docking support, wait for that the fixture fixed part of support and conversion support bottom shifts successively.
A kind of crystal blank automatic grinding and polishing system, comprises docking mechanism as above.
A kind of crystal blank automatic grinding and polishing system, comprise: the first left/right rotation moving mechanism, along the first left/right rotation moving mechanism be arranged in order be provided with feeding station, at least one to the episphere of crystal blank carry out grinding episphere grinding station, at least one to carry out episphere polishing station and the docking station of polishing to the episphere of crystal blank, the first left/right rotation moving mechanism can move left and right and locate and be provided with the manipulator that at least four could be picked up and put down fixture; Second left/right rotation moving mechanism, along the second left/right rotation moving mechanism be arranged in order be provided with described docking station, at least one to the lower semisphere of crystal blank carry out grinding lower semisphere grinding station, at least one to carry out lower semisphere polishing station and the discharge station of polishing to the lower semisphere of crystal blank, the second left/right rotation moving mechanism can move left and right and locate and be provided with the manipulator that at least three could be picked up and put down fixture; Wherein, described feeding station is provided with the feed mechanism that crystal blank can be fixed on fixture; Described discharge station is provided with the cutting agency that crystal blank can be disassembled from fixture; Described episphere grinding station and lower semisphere grinding station are equipped with grinding mechanism, described episphere polishing station and lower semisphere polishing station are equipped with polishing mechanism; Described docking station is provided with docking mechanism as above, wherein, dislocation is positioned at below the second left/right rotation moving mechanism, bread position and docking location are positioned at below the first left/right rotation moving mechanism, and dock between the upper clamping fixture seat of support and bread support by the first left/right rotation moving mechanism transferring clamp.
It should be noted that, above-mentioned fixture locking device includes the catching groove and locking cylinder that are oppositely arranged, and the mobile terminal of locking cylinder is installed can by the button pawl of fixture fastening on catching groove.Above-mentioned left/right rotation moving mechanism for the slip bridge reciprocatingly slided along rail linearity, can install multiple manipulator below slip bridge, also can be to reciprocatingly slide and the multiple manipulators be mutually connected in series along rail linearity; Above-mentioned crystal blank can be crystal ball blank, also can be water drilling blank; Above-mentioned grinding mechanism is square position grinding mechanism or roll-type grinding mechanism, and above-mentioned polishing mechanism is square position polishing mechanism or drum polisher structure, and the concrete structure of each mechanism is found in the patent document before above-mentioned patent document and the present inventor.
The present invention is owing to have employed above technical scheme, be applicable to the episphere grinding and polishing of crystal blank and the lower semisphere grinding and polishing automatic grinding and polishing system in same fabrication cycles, the bonding firmness of merging precision and crystal blank can not only be ensured, and docking station is rational in infrastructure, reliable in action, failure rate is low, good mechanical stability, further shorten the board stand-by period, further increase the working (machining) efficiency of docking efficiency and whole automatic grinding and polishing system.
Accompanying drawing explanation
Fig. 1 is the structural representation of embodiment 1 crystal blank automatic grinding and polishing system;
Fig. 2 is one of stereogram of embodiment 1 docking mechanism;
Fig. 3 is the stereogram two of embodiment 1 docking mechanism;
Fig. 4 is one of structural representation of embodiment about 1 transfer robot arm;
Fig. 5 is the structural representation two of embodiment about 1 transfer robot arm.
Detailed description of the invention
Below in conjunction with accompanying drawing, the specific embodiment of the present invention is made a detailed explanation.
Embodiment 1:
A kind of docking mechanism for crystal blank automatic grinding and polishing system as shown in Figure 2 and Figure 3, comprise docking frame, docking frame is provided with a docking location, a dislocation and a bread position, docking location with become before and after dislocation one row arrange, docking location and the setting in a row of left and right, bread position; Docking location is installed with docking support 31, docking support 31 is provided with at least one to connected components, described comprising connected components is located at the upper clamping fixture seat docking support 31 top and the lower clamp seat being fixed on docking support 31 bottom, upper clamping fixture seat with dock support 31 and be slidably connected and driven by clamping fixture seat drive unit (cylinder) and slide up and down, upper clamping fixture seat and lower clamp seat are oppositely arranged up and down, upper clamping fixture seat and lower clamp seat are all provided with the fixture locking device for the fixture that is locked, between upper clamping fixture seat and lower clamp seat, are provided with heating tube; Dislocation is provided with conversion support 35, conversion support 35 is arranged on and docks in frame and driven around horizontal axis by conversion support drive unit (motor is in transmission connection by gear and conversion support), conversion support 35 is at least provided with upper and lower two fixture fixed parts, these two fixture fixed parts is all provided with the fixture locking device for the fixture that is locked; Bread position is provided with bread support 33 and powder disc carrier 37, bread support 33 is arranged on and docks in frame and driven around horizontal axis by bread carriage drive device (cylinder), bread support 33 is at least provided with a jig-attachment part, this jig-attachment part is provided with the fixture locking device for the fixture that is locked, powder disc carrier 37 is connected with the horizontal slip of docking frame and drives by powder disc carrier drive unit (cylinder is in transmission connection by rack pinion and powder disc carrier) below passing in and out bread support 33, powder disc carrier 37 is provided with powder dish 372; Wherein, bread support 33 and docking support 31 are all arranged in gantry frame type, the below of bread support 33 and docking support 31 is provided with and can captures and put down fixture and the left and right transfer robot arm 32 that it can be shifted between the jig-attachment part of bread support 33 and the lower clamp seat of docking support 31, and docking frame is provided with and can captures and put down fixture and the front and back transfer robot arm 36 that can will shift between its lower clamp seat at docking support 31 and fixture fixed part of conversion support 35 bottom.
In the present embodiment, described docking support 31 is each side provided with one to connected components, and conversion support 35 is each side provided with upper and lower two fixture fixed parts, and bread support 33 is each side provided with a jig-attachment part.Described front and back transfer robot arm 36 comprises the planker seat 360 be connected with the horizontal slip of docking frame, planker seat 360 drives slide anteroposterior by planker seat drive unit (cylinder), planker seat 360 is each side provided with a bracket 361, bracket 361 is elevated by air cylinder driven, and bracket 361 is provided with the claw 362 can holding fixture.Described powder disc carrier 37 is provided with waste material dish 371, and waste material dish 371 is provided with wire brush, and wire brush is by motor-driven rotation.Jig-attachment part on described bread support 33 is arranged on the side of its horizontal rotating shaft.Described docking frame is provided with the holding fix with docking location and the same row of dislocation, holding fix is between docking location and dislocation, holding fix is provided with the wait support 34 be fixedly mounted in docking frame, described front and back transfer robot arm 36 can capture and put down fixture and can by its lower clamp seat at docking support 31, wait for that the fixture fixed part of support 34 and conversion support 35 bottom shifts successively.
Left and right transfer robot arm 32 as shown in Figure 4, Figure 5, comprise the base 320 be connected with the horizontal slip of docking frame, base 320 is driven by base drive unit (cylinder) and horizontally slips, and base 320 is provided with left-hand rotation swing arm 328 and right-hand rotation swing arm 324; Lower end and the base 320 of left-hand rotation swing arm 328 are rotationally connected, left-hand rotation swing arm 328 lower end is by left gear 329 and left tooth bar 326 engaged transmission, left tooth bar 326 horizontally slips with base 320 and is connected, and the upper end of left-hand rotation swing arm 328 is provided with the left side that can capture and put down fixture and firmly grasps cylinder 327; Lower end and the base 320 of right-hand rotation swing arm 324 are rotationally connected, right-hand rotation swing arm 324 lower end is by right gear 323 and right tooth bar 321 engaged transmission, right tooth bar 321 horizontally slips with base 320 and is connected, and the upper end of right-hand rotation swing arm 324 is provided with the right side that can capture and put down fixture and firmly grasps cylinder 325; Base 320 is provided with a central gear 322, and left tooth bar 326 and right tooth bar 321 engage from both sides with central gear 322 respectively, and central gear 322 is by motor-driven rotation thus drive left-hand rotation swing arm 328 and right-hand rotation swing arm 324 synchronous axial system draw in or open.Described central gear 322 is at horizontal rotation in surface, and left tooth bar 326 and right tooth bar 321 are provided with teeth groove near the medial surface of central gear 322, and the upper side of left tooth bar 326 and right tooth bar 321 is provided with teeth groove.Described left tooth bar 326 and right tooth bar 321 are slidably connected by linear bearing and line slideway and base 320.Described left tooth bar 326 and right tooth bar 321 are slidably connected by directive wheel and base 320.
A kind of crystal blank automatic grinding and polishing system as shown in Figure 1, comprise: the first left/right rotation moving mechanism 25, be arranged in order along the first left/right rotation moving mechanism 25 and be provided with feeding station 11, two to carry out grinding episphere grinding station 21,22, two to the episphere of crystal blank to carry out polishing episphere polishing station 23,24 and docking station to the episphere of crystal blank, the first left/right rotation moving mechanism 25 can move left and right and locate and be provided with the manipulator that six could be picked up and put down fixture; Second left/right rotation moving mechanism 45, be arranged in order along the second left/right rotation moving mechanism 45 and be provided with described docking station, lower semisphere grinding station 41,42, two that two lower semispheres to crystal blank carry out grinding carries out the lower semisphere polishing station 43,44 of polishing to the lower semisphere of crystal blank and discharge station 13, second left/right rotation moving mechanism 45 can move left and right and locate and be provided with the manipulator that five could be picked up and put down fixture; Wherein, described feeding station 11 is provided with the feed mechanism that crystal blank can be fixed on fixture; Described discharge station 13 is provided with the cutting agency that crystal blank can be disassembled from fixture; Described episphere grinding station 21,22 and lower semisphere grinding station 41,42 are equipped with grinding mechanism, described episphere polishing station 23,24 and lower semisphere polishing station 43,44 are equipped with polishing mechanism; Described docking station is provided with docking mechanism as above, wherein, dislocation is positioned at below the second left/right rotation moving mechanism 45, bread position and docking location are positioned at below the first left/right rotation moving mechanism 25, and dock between the upper clamping fixture seat of support 31 and bread support 33 by the first left/right rotation moving mechanism 25 transferring clamp.
Direction all around of the present invention is: with in Fig. 1, and lower to front, after being above, left and right is left and right.This is for convenience, and also can adjust accordingly in reality and not affect the connection of each mechanism and action, these all fall within the scope of protection of the present invention.
In the present embodiment, because the setting of holding fix, make to leave between episphere grinding and polishing sector and lower semisphere grinding and polishing sector to safeguard space, so leave larger distance between feeding station 11 and discharge station 13, one bread station 12 and bread assembly can be set, thus make in feed mechanism, to save powder dish and driving mechanism thereof, shorten the material loading time.Holding fix also can not be arranged.
Process is described as follows:
The empty fixture completing discharging is transferred to bread station 12 bread by the anterior-posterior translation mechanism above loading and unloading station, bread rear jig delivers to feeding station 11 by anterior-posterior translation mechanism, completes material loading rear jig and is delivered to successively on two grinding stations, 21,22 and two polishing stations 23,24 by the first left/right rotation moving mechanism 25 and carry out episphere polishing processing; The fixture completing episphere polishing processing is delivered on the upper clamping fixture seat of docking support 31 by the first left/right rotation moving mechanism 25, dock with the empty fixture on lower clamp seat dock support 31: the fixture on upper and lower clamping fixture seat to → to the fixture pin of empty fixture heat crystal blank in melt adhesive → to the fixture pin of another fixture heat remove photoresist → Cooling fixture pin makes to be adhesively fixed.After completing docking, it the upper clamping fixture seat of docking support 31 is empty fixture after docking, it the lower clamp seat of docking support 31 is band material clamp, band material clamp is delivered to by front and back transfer robot arm 36 and is waited for support 34, deliver on the fixture fixed part of conversion support 35 bottom again, after conversion support 35 rotates 180 °, upper-lower position is exchanged, and the band material clamp be positioned on the fixture fixed part on conversion support 35 top is taken away and carried out lower semisphere polishing processing by the second left/right rotation moving mechanism 45; Meanwhile, after docking, empty fixture delivers to bread support 33 by the first left/right rotation moving mechanism 25, brush away excess waste and utilize the gluing of docking waste heat bread to form band plastic clip tool, bread support 33 rotates the fixture pin of 180 degree of band plastic clip tools upwards, deliver in the first fixture placement rack 34 of crossover position with plastic clip tool by left and right transfer robot arm 32, by the second left/right rotation moving mechanism 45, band plastic clip tool is delivered on the lower clamp seat of docking support 31 again, now, the upper clamping fixture seat of docking support 31 puts into the fixture that another completes episphere polishing processing, carries out next docking circulation.Complete the band material clamp after docking to be delivered to successively on two grinding stations, 41,42 and two polishing stations 43,44 by the second left/right rotation moving mechanism 45 and carry out lower semisphere polishing processing; The fixture completing lower semisphere polishing processing delivers to discharge station 13 loading and unloading material by the second left/right rotation moving mechanism 45.Below be only that single group fixture circulates as the explanation of example, in reality, each station is all have fixture continuous circulation circulation processing simultaneously.
Feed mechanism, cutting agency, grinding mechanism and polishing mechanism etc. are prior art, and structure and course of action can be the patent document of CN102366914A with reference to publication No..

Claims (10)

1. the docking mechanism for crystal blank automatic grinding and polishing system, it is characterized in that, comprise docking frame, docking frame is provided with a docking location, a dislocation and a bread position, docking location with become before and after dislocation one row arrange, docking location and the setting in a row of left and right, bread position, docking location is installed with docking support (31), docking support (31) is provided with at least one to connected components, described comprising connected components is located at the upper clamping fixture seat docking support (31) top and the lower clamp seat being fixed on docking support (31) bottom, upper clamping fixture seat with dock support (31) and be slidably connected and driven by clamping fixture seat drive unit and slide up and down, upper clamping fixture seat and lower clamp seat are oppositely arranged up and down, upper clamping fixture seat and lower clamp seat are all provided with the fixture locking device for the fixture that is locked, heating tube is provided with between upper clamping fixture seat and lower clamp seat, dislocation is provided with conversion support (35), conversion support (35) is arranged on and docks in frame and driven around horizontal axis by conversion support drive unit, conversion support (35) is at least provided with upper and lower two fixture fixed parts, these two fixture fixed parts is all provided with the fixture locking device for the fixture that is locked, bread position is provided with bread support (33) and powder disc carrier (37), bread support (33) is arranged on and docks in frame and driven around horizontal axis by bread carriage drive device, bread support (33) is at least provided with a jig-attachment part, this jig-attachment part is provided with the fixture locking device for the fixture that is locked, powder disc carrier (37) is connected with the horizontal slip of docking frame and drives by powder disc carrier drive unit the below passing in and out bread support (33), powder disc carrier (37) is provided with powder dish (372), wherein, bread support (33) and docking support (31) are all arranged in gantry frame type, the below of bread support (33) and docking support (31) is provided with and can captures and put down fixture and the left and right transfer robot arm (32) that it can be shifted between the jig-attachment part of bread support (33) and the lower clamp seat of docking support (31), and docking frame is provided with and can captures and put down fixture and the front and back transfer robot arm (36) that can will shift between its lower clamp seat in docking support (31) and fixture fixed part of conversion support (35) bottom.
2. a kind of docking mechanism for crystal blank automatic grinding and polishing system according to claim 1, it is characterized in that, described docking support (31) is each side provided with one to connected components, conversion support (35) is each side provided with upper and lower two fixture fixed parts, and bread support (33) is each side provided with a jig-attachment part.
3. a kind of docking mechanism for crystal blank automatic grinding and polishing system according to claim 2, it is characterized in that, described left and right transfer robot arm (32) comprises the base (320) be connected with the horizontal slip of docking frame, base (320) is driven by base drive unit and horizontally slips, and base (320) is provided with left-hand rotation swing arm (328) and right-hand rotation swing arm (324); Lower end and the base (320) of left-hand rotation swing arm (328) are rotationally connected, left-hand rotation swing arm (328) lower end is by left gear (329) and left tooth bar (326) engaged transmission, left tooth bar (326) horizontally slips with base (320) and is connected, and the upper end of left-hand rotation swing arm (328) is provided with the left side that can capture and put down fixture and firmly grasps cylinder (327); Lower end and the base (320) of right-hand rotation swing arm (324) are rotationally connected, right-hand rotation swing arm (324) lower end is by right gear (323) and right tooth bar (321) engaged transmission, right tooth bar (321) horizontally slips with base (320) and is connected, and the upper end of right-hand rotation swing arm (324) is provided with the right side that can capture and put down fixture and firmly grasps cylinder (325); Base (320) is provided with a central gear (322); left tooth bar (326) and right tooth bar (321) engage from both sides with central gear (322) respectively, central gear (322) by motor-driven rotation thus drive left-hand rotation swing arm (328) and right-hand rotation swing arm (324) synchronous axial system gathering or open.
4. a kind of docking mechanism for crystal blank automatic grinding and polishing system according to claim 3, it is characterized in that, described central gear (322) is at horizontal rotation in surface, left tooth bar (326) and right tooth bar (321) are provided with teeth groove near the medial surface of central gear (322), and the upper side of left tooth bar (326) and right tooth bar (321) is provided with teeth groove.
5. a kind of docking mechanism for crystal blank automatic grinding and polishing system according to claim 1, it is characterized in that, described front and back transfer robot arm (36) comprise the planker seat (360) be connected with the horizontal slip of docking frame, planker seat (360) drives slide anteroposterior by planker seat drive unit, planker seat (360) is each side provided with a bracket (361), bracket (361) is elevated by air cylinder driven, and bracket (361) is provided with the claw (362) can holding fixture.
6. a kind of docking mechanism for crystal blank automatic grinding and polishing system according to claim 1, it is characterized in that, described powder disc carrier (37) is provided with waste material dish (371), and (371) are provided with wire brush with waste material dish, and wire brush is by motor-driven rotation.
7. a kind of docking mechanism for crystal blank automatic grinding and polishing system according to claim 1, is characterized in that, the jig-attachment part on described bread support (33) is arranged on the side of its horizontal rotating shaft.
8. a kind of docking mechanism for crystal blank automatic grinding and polishing system according to claim 1, it is characterized in that, described docking frame is provided with the holding fix with docking location and the same row of dislocation, holding fix is between docking location and dislocation, holding fix is provided with the wait support (34) be fixedly mounted in docking frame, described front and back transfer robot arm (36) can capture and put down fixture and can by its lower clamp seat in docking support (31), wait for that the fixture fixed part of support (34) and conversion support (35) bottom shifts successively.
9. a crystal blank automatic grinding and polishing system, is characterized in that, comprises the docking mechanism according to any one of claim 1 to 8.
10. a crystal blank automatic grinding and polishing system, it is characterized in that, comprise: the first left/right rotation moving mechanism (25), be arranged in order along the first left/right rotation moving mechanism (25) and be provided with feeding station (11), at least one carries out the episphere grinding station (21 of grinding to the episphere of crystal blank, 22), at least one carries out the episphere polishing station (23 of polishing to the episphere of crystal blank, 24) and docking station, first left/right rotation moving mechanism (25) can move left and right and locate and be provided with the manipulator that at least four could be picked up and put down fixture,
Second left/right rotation moving mechanism (45), along the second left/right rotation moving mechanism (45) be arranged in order be provided with described docking station, at least one to the lower semisphere of crystal blank carry out grinding lower semisphere grinding station (41,42), at least one to carry out lower semisphere polishing station (43,44) and the discharge station (13) of polishing to the lower semisphere of crystal blank, the second left/right rotation moving mechanism (45) can move left and right and locate and be provided with the manipulator that at least three could be picked up and put down fixture;
Wherein, described feeding station (11) is provided with the feed mechanism that crystal blank can be fixed on fixture; Described discharge station (13) is provided with the cutting agency that crystal blank can be disassembled from fixture; Described episphere grinding station (21,22) and lower semisphere grinding station (41,42) are equipped with grinding mechanism, described episphere polishing station (23,24) and lower semisphere polishing station (43,44) are equipped with polishing mechanism;
Described docking station is provided with the docking mechanism according to any one of claim 1 to 8, wherein, dislocation is positioned at the second left/right rotation moving mechanism (45) below, bread position and docking location are positioned at the first left/right rotation moving mechanism (25) below, and dock between the upper clamping fixture seat of support (31) and bread support (33) by the first left/right rotation moving mechanism (25) transferring clamp.
CN201310192712.3A 2013-05-21 2013-05-21 Crystal blank automatic grinding and polishing system and docking mechanism thereof Active CN103264337B (en)

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