CN104741990A - Fixture locating mechanism, abutment joint machinery, feed and discharge machinery, and crystal blank polishing system - Google Patents

Fixture locating mechanism, abutment joint machinery, feed and discharge machinery, and crystal blank polishing system Download PDF

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Publication number
CN104741990A
CN104741990A CN201510161826.0A CN201510161826A CN104741990A CN 104741990 A CN104741990 A CN 104741990A CN 201510161826 A CN201510161826 A CN 201510161826A CN 104741990 A CN104741990 A CN 104741990A
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Prior art keywords
fixture
docking
seat
clamping fixture
sequence
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CN201510161826.0A
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CN104741990B (en
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王雪萍
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Yu Yaxian
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B9/00Machines or devices designed for grinding edges or bevels on work or for removing burrs; Accessories therefor
    • B24B9/02Machines or devices designed for grinding edges or bevels on work or for removing burrs; Accessories therefor characterised by a special design with respect to properties of materials specific to articles to be ground
    • B24B9/06Machines or devices designed for grinding edges or bevels on work or for removing burrs; Accessories therefor characterised by a special design with respect to properties of materials specific to articles to be ground of non-metallic inorganic material, e.g. stone, ceramics, porcelain
    • B24B9/16Machines or devices designed for grinding edges or bevels on work or for removing burrs; Accessories therefor characterised by a special design with respect to properties of materials specific to articles to be ground of non-metallic inorganic material, e.g. stone, ceramics, porcelain of diamonds; of jewels or the like; Diamond grinders' dops; Dop holders or tongs
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B41/00Component parts such as frames, beds, carriages, headstocks
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B9/00Machines or devices designed for grinding edges or bevels on work or for removing burrs; Accessories therefor
    • B24B9/02Machines or devices designed for grinding edges or bevels on work or for removing burrs; Accessories therefor characterised by a special design with respect to properties of materials specific to articles to be ground
    • B24B9/06Machines or devices designed for grinding edges or bevels on work or for removing burrs; Accessories therefor characterised by a special design with respect to properties of materials specific to articles to be ground of non-metallic inorganic material, e.g. stone, ceramics, porcelain
    • B24B9/16Machines or devices designed for grinding edges or bevels on work or for removing burrs; Accessories therefor characterised by a special design with respect to properties of materials specific to articles to be ground of non-metallic inorganic material, e.g. stone, ceramics, porcelain of diamonds; of jewels or the like; Diamond grinders' dops; Dop holders or tongs
    • B24B9/161Dops, dop holders

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Ceramic Engineering (AREA)
  • Inorganic Chemistry (AREA)
  • Constituent Portions Of Griding Lathes, Driving, Sensing And Control (AREA)
  • Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)

Abstract

The invention discloses a fixture locating mechanism, an abutment joint machinery, a feed and discharge machinery, and a crystal blank polishing system. The fixture locating mechanism comprises a fixture fixing plate which is provided with a groove for sliding a fixture. The fixture fixing plate is provided with a stop locating device on one side of the groove. The stop locating device comprises a stop arm which stretches in or retreats from the sliding path of the fixture under the control of a stop drive structure in order to stop the fixture or allow the fixture to pass through. The fixture fixing plate is provided with a push locating device on the other side of the groove. The push locating device comprises a push arm which stretches in the sliding path of the fixture under the control of a push drive structure in order to push the fixture to move. With the arrangements of the stop locating device and the push locating device, the fixture can be precisely located on the fixture fixing plate. The fixture locating mechanism is simple and reasonable in structure, as well as convenient in maintenance and adjustment.

Description

Clamp positioning mechanism, docking machinery, the mechanical and crystal blank polishing system of loading and unloading
Technical field
The invention belongs to crystal product polishing processing field, relate to a kind of the crystal blank polishing system of automation polishing processing and clamp positioning mechanism thereof are carried out to crystal blank, docking machinery, loading and unloading are mechanical.
Background technology
In prior art, the automatic grinding and polishing system (polished machine) of crystal blank, comprising: feeding station, is provided with the feed mechanism that crystal blank can be fixed on fixture; At least one carries out the episphere grinding station of grinding to the episphere of crystal blank and at least one carries out the episphere polishing station of polishing to the episphere of crystal blank; Docking station, is provided with and crystal blank can be fixed to the docking mechanism that two fixtures also can be carried out by another fixture position exchange from a fixture switching; At least one carries out the lower semisphere grinding station of grinding to the lower semisphere of crystal blank and at least one carries out the lower semisphere polishing station of polishing to the lower semisphere of crystal blank; Discharge station, is provided with the cutting agency that crystal blank can be disassembled from fixture; Wherein, described episphere grinding station and lower semisphere grinding station are equipped with grinding mechanism, described episphere polishing station and lower semisphere polishing station are equipped with polishing mechanism.Crystal blank is carried out between each station the transfer device circulated, have head swivel mount form, manipulator swivel mount form and robot track form.
The polishing processing flow process of crystal blank (espespecially standard water drilling series products) is as follows:
Material loading, (comprise the fixture pin preheating → bread of sky fixture → upper pearl → bonding) → episphere grinding → episphere polishing → docking, (the fixture pin preheating → bread → fixture comprising sky fixture to supporting → to crystal blank in the fixture pin heating melt adhesive of empty fixture → to the fixture pin heating of another fixture remove photoresist → Cooling fixture pin makes to be adhesively fixed) → lower semisphere grinding → lower semisphere polishing → blanking, (comprise and fixture heating removed photoresist → lower pearl and cleaning clamp pin).In said process, docking operation holding time is the longest, next is upper material process, blanking procedure holding time is shorter, for grinding (or polishing) operation, general employing multiple grinding (or polishing) station repeatedly grinding (or polishing) in prior art, the time that such grinding (or polishing) operation takies is also relatively short.How to shorten in docking operation time of taking or make the time of staying on each processing stations comparatively close by each process of reasonable distribution, avoid board waits for too long, improve the working (machining) efficiency difficult problem that the industry is anxious to be resolved just of whole automatic grinding and polishing system.
Publication No. is disclose a kind of automatic cycle twin tong ornaments polished machine in the patent document of CN102366914A, the episphere grinding and polishing (front grinding and polishing) of crystal blank and lower semisphere grinding and polishing (rear grinding and polishing) are in same fabrication cycles (i.e. fixture circulation circulation), wherein, clamping fixture seat on each station along fixture length direction about be arranged (especially grinding and polishing station) in parallel, such left/right rotation moving mechanism is between each station during transferring clamp, after needing first to stretch down, from the clamping fixture seat of a station, fixture being brought up the clamping fixture seat mechanism striden across again on corresponding station, then send down on the clamping fixture seat that is placed on another station, such left/right rotation moving mechanism complex structure, action is loaded down with trivial details, easy break-down and cost high.And, adopt docking support (i.e. adapter assembly part) in its docking mechanism and wait for that support (i.e. fixture reset assembly part) is 180 ° of rotational structures, there is following problems like this: one is, because the heating tube in docking mechanism generally adopts high-frequency heating pipe or coal gas spit tube, so general heating tube all needs to be connected with high frequency generation equipment or apparatus for supply of gas etc., and heating tube will be arranged between two fixtures (seat) of docking, namely be arranged in above-mentioned adapter assembly, 180 degree of large-scale frequent rotations can cause the syndeton of heating tube and high frequency generation equipment or apparatus for supply of gas etc. complicated, also affect service life, two are, in order to vacate the revolution space of adapter assembly, are arranged on from the position away from adapter assembly for the wire brush of the cleaning of upper position fixture, bread gluing and powder dish, and their shift motion is long, holding time is many, three are, in above-mentioned adapter assembly, docking, bread gluing and 180 degree of rotations are successively carried out, occupy the more time, thus switching (docking) station holding time is extended, the station mechanism stand-by period such as other grinding and polishings extend, the low working (machining) efficiency also simultaneously reducing whole automatic cycle of docking efficiency.
For this reason, inventor is disclose a kind of crystal blank automatic grinding and polishing system and docking mechanism thereof in the patent document of CN103072059A at publication number, comprise the first left/right rotation moving mechanism, be arranged in order along the first left/right rotation moving mechanism and be provided with feeding station, at least one carries out the episphere grinding station of grinding to the episphere of crystal blank, at least one carries out episphere polishing station and the docking station of polishing to the episphere of crystal blank, first left/right rotation moving mechanism can move left and right and locate and be provided with the manipulator that at least four could be picked up and put down fixture, second left/right rotation moving mechanism, along the second left/right rotation moving mechanism be arranged in order be provided with described docking station, at least one to the lower semisphere of crystal blank carry out grinding lower semisphere grinding station, at least one to carry out lower semisphere polishing station and the discharge station of polishing to the lower semisphere of crystal blank, the second left/right rotation moving mechanism can move left and right and locate and be provided with the manipulator that at least four could be picked up and put down fixture, wherein, described feeding station is provided with the feed mechanism that crystal blank can be fixed on fixture, described discharge station is provided with the cutting agency that crystal blank can be disassembled from fixture, described episphere grinding station and lower semisphere grinding station are equipped with grinding mechanism, described episphere polishing station and lower semisphere polishing station are equipped with polishing mechanism, described docking station is provided with docking mechanism, and wherein, bread position and docking location are positioned at below the first left/right rotation moving mechanism, and by the first left/right rotation moving mechanism transferring clamp between the upper clamping fixture seat of bread assembly and docking frame upper, crossover position and dislocation are positioned at below the second left/right rotation moving mechanism, and by the second left/right rotation moving mechanism transferring clamp between the fixture fixed part on the first fixture placement rack and conversion support top.
But said structure is, clamping fixture seat on each station along fixture length direction about be arranged (especially grinding and polishing station) in parallel, such left/right rotation moving mechanism is between each station during transferring clamp, after needing first to stretch down, from the clamping fixture seat of a station, fixture being brought up the clamping fixture seat mechanism striden across again on corresponding station, then send down on the clamping fixture seat that is placed on another station, such left/right rotation moving mechanism complex structure, action be loaded down with trivial details, easy break-down and cost high.And in its docking mechanism, before and after first, transfer device needs first to be transferred on conversion support by band material clamp from docking support, then wait for that conversion support rotates after 180 ° of upper-lower positions exchange, before and after first, the band plastic clip tool on conversion support is sent into docking support by transfer device again, in this process, transfer device back and forth transfers fixture before and after first, docking support can only be in wait state, which increases the board stand-by period, therefore still needs and improves to enhance productivity further.
Therefore, inventor is disclose a kind of crystal blank automatic grinding and polishing system in the patent document of CN103273397A at publication number, the the first left/right rotation moving mechanism be arranged in parallel before and after comprising and the second left/right rotation moving mechanism, be arranged in order from left to right along the first left/right rotation moving mechanism and be provided with loading and unloading station, multiple episphere grinding and polishing station and docking station, be arranged in order along the second left/right rotation moving mechanism right-to-left and be provided with docking station, multiple lower semisphere grinding and polishing station and loading and unloading station, wherein, loading and unloading station is provided with for being taken off from fixture by the crystal blank processed and crystal blank to be processed being fixed on the loading and unloading machinery on this fixture, episphere grinding and polishing station and lower semisphere grinding and polishing station are provided with the grinding and polishing machinery for carrying out polishing processing to the crystal blank on fixture, docking station is provided with the docking machinery for being fixed to from a fixture switching by crystal blank another fixture, described first left/right rotation moving mechanism is identical with the structure of the second left/right rotation moving mechanism, include the multiple transfer robot arm for pushing fixture between adjacent stations and about one linearly extended track, this rail bracket is located at loading and unloading machinery, grinding and polishing machinery and docking are mechanically, transfer robot arm drives along this rail moving by shifting drive unit, loading and unloading are mechanical, grinding and polishing is mechanical and docking mechanically sets in a row along about fixture length direction for the clamping fixture seat of sectional fixture, and transfer robot arm promotes fixture slippage between the clamping fixture seat that left and right is adjacent along fixture length direction.
But still there is following problems for detailed description of the invention disclosed in the patent document of CN103273397A in publication number:
1, in grinding and polishing machinery, grinding and polishing frame is provided with grinding tool, grinding tool is by the grinding tool motor-driven rotation be arranged in grinding and polishing frame, and above grinding tool, erection has the linearly extended straight rail of grinding and polishing sector and left and right, and sliding along straight rail arranges transfer robot arm, described grinding and polishing sector comprises the swing planker be connected that to horizontally slip with grinding and polishing rack level, swing planker and drive left and right reciprocally swinging by oscillatory gearing mechanism, swing slip on planker and one grinding and polishing clamping fixture seat is set, grinding and polishing clamping fixture seat drives oscilaltion by clamping fixture seat drive unit, grinding and polishing clamping fixture seat is provided with the multiple upper latch segment for pushing to slide guiding about fixture, lower latch segment and guide wheel, upper latch segment to be installed on grinding and polishing clamping fixture seat and with the dovetail of fixture on the upside of match, lower latch segment be connected with the movable end of the fixture locking cylinder be arranged on grinding and polishing clamping fixture seat and with the dovetail of fixture on the downside of match, when fixture is locked, under fixture locking air cylinder driven, latch segment moves upward thus coordinates with upper latch segment and holds tightly fixing by the dovetail of fixture, guide wheel is arranged on grinding and polishing clamping fixture seat bottom, when fixture is not locked, fixture can push to slide movement on guide wheel, about one positive stop strip extended is installed in the outside of described grinding and polishing clamping fixture seat, and fixture left and right between grinding and polishing clamping fixture seat and positive stop strip pushes to slide movement.In said structure, multiple grinding tool adopts individual motor to drive separately and rotates, and manufacturing cost is high; Adopt grinding and polishing clamping fixture seat bilateral reciprocation, cause grinding and polishing sector complex structure like this, the complicated difficulty of debugging.
2, in left/right rotation moving mechanism, transfer robot arm comprises manipulator seat, multiple guide wheel is installed in the side of manipulator seat, manipulator seat to be led slip in orbit by these guide wheels, the opposite side of manipulator seat arranges a travelling carriage slided up and down, a tooth bar is fixed on the top of travelling carriage, tooth bar and the manipulator meshed transmission gear be arranged on manipulator seat, manipulator gear and manipulator lifting drive are in transmission connection, a fixture shift fork is fixed in the bottom of travelling carriage, and fixture shift fork coordinates with the handle at fixture back and clamps; Described manipulator lifting drive is servomotor, and multiple transfer robot arm is elevated by same driven by servomotor, and the gear shaft of the manipulator gear of adjacent transfer robot arm to be connected with kinematic link by oscillating bearing thus to realize synchronous axial system.Inventor thinks, said structure not enough advantages of simple, manufacturing cost is still higher, and fixture transfer efficiency and kinetic stability all need to be improved further.
3, in loading and unloading machinery, loading and unloading frame is provided with material level and puts, one material loading bread position and a material loading position, setting is arranged in a row about material loading bread position and material loading position, form a line before and after blanking position and material loading bread position setting, the one rotating turret A that can rotate and locate is installed between blanking position and material loading bread position, rotating turret A is driven at horizontal rotation in surface by its drive unit, rotating turret A is provided with two groups, front and back switch fixture seat A, these two groups of switch fixture seat A lay respectively at the top of blanking position and material loading bread position, wherein, blanking position is provided with blanking assembly, position is provided with bread assembly to material loading bread, position is provided with loading assemblies with material loading, above loading assemblies, erection has material loading clamping fixture seat, and, the switch fixture seat A of material loading bread position and the material loading clamping fixture seat of material loading position set in a row along about fixture length direction, switch fixture seat A and material loading clamping fixture seat are all provided with the multiple upper latch segment for pushing to slide guiding about fixture, lower latch segment and guide wheel, also fixture locking cylinder is provided with, in blanking position, the straight rail that left and right extends all is set up above material loading bread position and material loading position, slide along straight rail and transfer robot arm is set.Inventor thinks, said structure not enough advantages of simple, manufacturing cost is still higher, and fixture also needs to be improved further in the circulation of each position and working (machining) efficiency.
4, in docking machinery, docking frame is provided with a docking location, one clear position, one docking bread position and a holding fix, the setting in a row of docking location and clear position left and right, docking bread position and the setting in a row of holding fix left and right, arrange in row before and after clear position and docking bread position, arrange in row before and after docking location and holding fix, one cursor that can rotate and locate is installed between docking location and holding fix, cursor is driven at vertical rotation in surface by its drive unit, the turning cylinder of cursor is located at its side, at the offside of its turning cylinder, docking lower clamp seat is installed, docking location is installed to connecting clamping fixture seat and a heating tube, be fixed in docking frame to connecting clamping fixture seat, this heating tube is arranged on the below connecting clamping fixture seat and drives lifting by its drive unit, holding fix is room, when the docking lower clamp seat on cursor turns to docking location, docking lower clamp seat is positioned at connecting immediately below clamping fixture seat, upwards, when the docking lower clamp seat on cursor turns to holding fix, the fixture pin on docking lower clamp seat is downward for the fixture pin of the fixture on docking lower clamp seat, between clear position and docking bread position, a rotating turret B that can rotate and locate is installed, rotating turret B is driven at horizontal rotation in surface by its drive unit, rotating turret B is provided with two groups, front and back switch fixture seat B, these two groups of switch fixture seat B lay respectively at the top of clear position and docking bread position, wherein, clear position is provided with cleaning assembly, docking bread position is provided with bread assembly, the switch fixture seat B connected in clamping fixture seat and clear position is set in a row along about fixture length direction on docking location, switch fixture seat B on docking bread position and the docking lower clamp seat on holding fix set in a row along about fixture length direction, and, to connecting clamping fixture seat, switch fixture seat B and docking lower clamp seat are equipped with the multiple upper latch segment for pushing to slide guiding about fixture, lower latch segment and guide wheel, also fixture locking cylinder is provided with, at docking location, clear position, the straight rail of left and right extension is also all set up in the top of docking bread position and holding fix, slide along straight rail and transfer robot arm is set.Inventor thinks, said structure is advantages of simple not enough, docking lower clamp seat is arranged on cursor, common reference for installation is lacked with to connecting clamping fixture seat, the accuracy of manufacture that such needs are higher just can have and higher is butted into power, not only manufacturing cost is high, and docking efficiency, mechanism's service life and operation stability are all limited larger.
5, board overall volume is comparatively large, and station and arrangement of mechanism are reasonable not, and more difficult enforcement board is safeguarded and closed management, is unfavorable for improving workshop environment.
6, the material loading position of loading and unloading machinery and docking machinery docking location on, because fixture needs to coordinate with the upper flitch in feed mechanism or upper lower clamp, so require that fixture can be transferred to accurate location to ensure material loading precision or merging precision by transfer robot arm, add the manufacturing cost of transfer robot arm, debugging maintenance cost and transfer difficulty so undoubtedly, also to have in prior art and one-sided positioner is set, but all cannot ensure fixture positioning precision, also cannot adapt to the individual difference of each Working position.
Summary of the invention
An object of the present invention is to provide a kind of clamp positioning mechanism, stops positioner and promotes positioner, fixture accurately can be located in clamp fixing plate by arranging, simple and reasonable, safeguards easy to adjust.
Two of object of the present invention is to provide a kind of docking machinery, adopts above-mentioned clamp positioning mechanism.
Three of object of the present invention is to provide a kind of loading and unloading machinery, adopts above-mentioned clamp positioning mechanism.
Four of object of the present invention is to provide a kind of crystal blank polishing system, adopt above-mentioned docking machinery or loading and unloading mechanical.
To achieve the above object, present invention employs following technical scheme:
Clamp positioning mechanism, comprise clamp fixing plate, described clamp fixing plate is provided with the groove for pushing to slide fixture, clamp fixing plate is provided with stop positioner in the side of described groove, this stop positioner comprises a stop arm, this stop arm is by stopping that drives structure controls to stretch into or exit pushing to slide path thus realizing stopping fixture or allowing fixture pass through of fixture, clamp fixing plate is provided with promotion positioner at the opposite side of described groove, this promotion positioner comprises a pusher arm, this pusher arm controls to stretch into pushing to slide path and promote fixture and moving of fixture by promoting drives structure.
As preferably, described stop arm and clamp fixing plate are slidably connected, the glide direction of this stop arm and fixture push to slide path orthogonal, described stop drives structure is that a slip drives cylinder, slides and drives the mobile terminal of cylinder be connected with stop arm thus drive stop arm to slide.
As preferably, described stop arm and clamp fixing plate hinged, the rotational plane of this stop arm and fixture push to slide path orthogonal, described stop drives structure is a rotating drive cylinder, and rotating drive cylinder is in transmission connection by tooth bar or connecting rod and stop arm thus is driven stop arm to rotate.
As preferably, described pusher arm and clamp fixing plate hinged, the rotational plane of this pusher arm and fixture push to slide path parallel, described promotion drives structure is a rotating drive cylinder, and rotating drive cylinder is in transmission connection by tooth bar or connecting rod and pusher arm thus is driven pusher arm to rotate.
As preferably, described clamp fixing plate has multiple guide wheel by support erection, and when pushing to slide fixture in the groove of clamp fixing plate, up or down, guide wheel and clamp fixing plate distribute and are positioned at the both sides of fixture the fixture pin of fixture.
Loading and unloading machinery, comprising: a material loading sequence, comprise two the first clamping fixture seats of left-right situs, the below of one of them the first clamping fixture seat arranges loading assemblies; The first clamping fixture seat above this loading assemblies adopts clamp positioning mechanism as above; One blanking sequence, comprise two the second clamping fixture seats of left-right situs, the below of one of them the second clamping fixture seat arranges blanking assembly; Arrange one between material loading sequence and blanking sequence and can horizontally rotate frame first of horizontal rotation in surface and location, first clamping fixture seat in material loading sequence and second clamping fixture seat in blanking sequence are separately fixed at first and horizontally rotate the both sides, front and back of frame and exchanged by the first rotation realization front and back horizontally rotating frame, and another first clamping fixture seat in material loading sequence and another second clamping fixture seat in blanking sequence are separately fixed on loading and unloading base; Between two the first clamping fixture seats in material loading sequence and all realized the circulation of fixture between the episphere job sequence of material loading sequence and grinding and polishing machinery by the first left/right rotation moving mechanism, between two the second clamping fixture seats in blanking sequence and all realized the circulation of fixture between the lower semisphere job sequence of blanking sequence and grinding and polishing machinery by the second left/right rotation moving mechanism.
Further preferably, in described loading and unloading machinery: loading and unloading base is provided with that material level is put, a material loading bread position, a holding fix and a material loading position; Loading assemblies is arranged on material loading position, and the first clamping fixture seat above loading assemblies is material loading clamping fixture seat, and blanking assembly is arranged on blanking position, and the second clamping fixture seat above blanking assembly is blanking clamp seat; First horizontally rotates frame is arranged between material loading bread position and holding fix, and bread assembly is installed in position to material loading bread, and first horizontally rotates frame is driven at horizontal rotation in surface by motor.
Docking machinery, comprising: docking sequence before, and the first couple comprising left-right situs connects clamping fixture seat and the 3rd clamping fixture seat, and first arranges one to the below connecting clamping fixture seat matches and implement the first docking lower clamp seat of docking, dock sequence after one, the second couple comprising left-right situs connects clamping fixture seat and the 4th clamping fixture seat, and second arranges one to the below connecting clamping fixture seat matches and implement the second docking lower clamp seat of docking, arrange one between front docking sequence and rear docking sequence and can horizontally rotate frame second of horizontal rotation in surface and location at the vertical rotating turret and of vertical rotation in surface and location, first pair connects clamping fixture seat and first and docks the front side that lower clamp seat is arranged on vertical rotating turret, second pair connects clamping fixture seat and second and docks the rear side that lower clamp seat is arranged on vertical rotating turret, first pair connects clamping fixture seat, first docking lower clamp seat, second pair connects clamping fixture seat and the second docking lower clamp seat and realizes front and back upper-lower position by the rotation of vertical rotating turret simultaneously and exchange, 3rd clamping fixture seat and the 4th clamping fixture seat are separately fixed at second and horizontally rotate the both sides, front and back of frame and realize front and back position by the second rotation horizontally rotating frame and exchange, the first couple in front docking sequence is connected between clamping fixture seat and the 3rd clamping fixture seat and is all realized the circulation of fixture between front docking sequence and the episphere job sequence of grinding and polishing machinery by the first left/right rotation moving mechanism, and the second couple in rear docking sequence is connected between clamping fixture seat and the 4th clamping fixture seat and all realized the circulation of fixture between rear docking sequence and the lower semisphere job sequence of grinding and polishing machinery by the second left/right rotation moving mechanism, wherein, first to connecting clamping fixture seat, the first docking lower clamp seat, second to connecting clamping fixture seat and the second docking lower clamp seat all adopts clamp positioning mechanism as above.
Further preferably, docking base is provided with a docking location, one clear position, one docking bread position and a holding fix, arrange in row before and after clear position and docking bread position, arrange in row before and after docking location and holding fix, vertical rotating turret is arranged between docking location and holding fix, docking location is provided with the heater for heating the fixture pin of two fixtures docked, second horizontally rotates frame is arranged between clear position and docking bread position, clear position is provided with cleaning assembly, docking bread position is provided with bread assembly.
A kind of crystal blank polishing system, the the first left/right rotation moving mechanism be arranged in parallel before and after comprising and the second left/right rotation moving mechanism, be arranged in order along the first left/right rotation moving mechanism right-to-left and be provided with loading and unloading station, multiple episphere grinding and polishing station and docking station, be arranged in order from left to right along the second left/right rotation moving mechanism and be provided with docking station, multiple lower semisphere grinding and polishing station and loading and unloading station; Wherein, loading and unloading station arranges for being taken off from fixture by the crystal blank processed and crystal blank to be processed being fixed on the loading and unloading machinery on this fixture, episphere grinding and polishing station and lower semisphere grinding and polishing station are located at for carrying out the grinding and polishing of polishing processing mechanically to the crystal blank on fixture, and docking station arranges the docking machinery for being fixed to from a fixture switching by crystal blank another fixture; Loading and unloading are mechanical, grinding and polishing is mechanical and docking mechanically sets in a row along about fixture length direction for the clamping fixture seat of sectional fixture, described first left/right rotation moving mechanism and the second left/right rotation moving mechanism include the multiple transfer robot arm horizontally slipped, and transfer robot arm drives along the slippage between the clamping fixture seat that left and right is adjacent of fixture length direction promotion fixture by shifting drive unit; It is characterized in that, also comprise clamp positioning mechanism as above.Described grinding and polishing machinery comprises: a grinding tool sequence, and have multiple grinding and polishing grinding tools of left-right situs, front side and the rear side of grinding and polishing grinding tool arrange grinding and polishing sector; One episphere job sequence, is comprised and is positioned at multiple grinding and polishing sectors on front side of described grinding tool sequence, left-right situs, realized the circulation of fixture between grinding and polishing sector adjacent in this episphere job sequence by the first left/right rotation moving mechanism; One lower semisphere job sequence, is comprised and is positioned at multiple grinding and polishing sectors on rear side of described grinding tool sequence, left-right situs, realized the circulation of fixture between grinding and polishing sector adjacent in this lower semisphere job sequence by the second left/right rotation moving mechanism; Described loading and unloading machinery as mentioned above; Described docking machinery as mentioned above.
The bonding crystal blank of material loading on first clamping fixture seat of empty fixture first in the material loading sequence of loading and unloading machinery, again by multiple grinding and polishing sectors of the first left/right rotation moving mechanism in the episphere job sequence of grinding and polishing machinery successively circulation carry out the episphere polishing processing of crystal blank, then before moving to docking machinery by the first left/right rotation moving mechanism, the first couple of docking in sequence connects on clamping fixture seat and docks, this fixture becomes sky fixture after docking, another sky fixture on first docking lower clamp seat becomes the strips fixture being bonded with crystal blank after docking, this strips fixture is exchanged to rear docking sequence by the rotation of vertical rotating turret, to be moved on the multiple grinding and polishing sectors in the lower semisphere job sequence of grinding and polishing machinery circulation successively again by the second left/right rotation moving mechanism and carry out the episphere polishing processing of crystal blank, then moved to by the second left/right rotation moving mechanism and in the blanking sequence of loading and unloading machinery, the second clamping fixture seat carries out blanking and unload the crystal blank processed, horizontally rotate frame finally by first and be converted to the material loading carrying out another batch of crystal blank in material loading sequence, what carry out is simultaneously, on the 3rd clamping fixture seat before empty fixture after above-mentioned docking is moved to by the first left/right rotation moving mechanism in docking sequence, the rotation horizontally rotating frame by second is again exchanged to rear docking sequence, then move to second to connecting on clamping fixture seat by the second left/right rotation moving mechanism, the docking waiting for another batch of crystal blank to front docking sequence is exchanged in the rotation finally by vertical rotating turret.
Above-mentioned grinding and polishing grinding tool is disc type grinding tool or roll-type grinding tool.
Multiple grinding and polishing sectors in above-mentioned episphere job sequence or lower semisphere job sequence can be all identical grinding and polishing angles.Multiple grinding and polishing sectors in above-mentioned episphere job sequence or lower semisphere job sequence also can be form multiple different grinding and polishing angle respectively.Above-mentioned grinding and polishing angle refers to angle formed by the axis of fixture pin of the fixture in grinding and polishing sector and the grinding and polishing face of grinding tool, this makes it possible to polishing processing on crystal ball base and goes out the facet of different angles layer.
As preferably, the crossbeam that left and right is connected all is respectively arranged with above described loading and unloading machinery, the mechanical both sides, front and back mechanical with docking of grinding and polishing, described transfer robot arm comprises horizontally slipping and is arranged on sliding seat on crossbeam and a fixture shift fork, the lower end of fixture shift fork coordinates with the handle at fixture back and clamps, upper end and the sliding seat of fixture shift fork are hinged, and fixture shift fork is swung up and down by air cylinder driven.The structure of left/right rotation moving mechanism and transfer robot arm more rationally, action is more simple, cost is lower, it is more reliable to run.
As preferably, in described grinding and polishing machinery: described grinding and polishing grinding tool is roll-type grinding tool, the rotating shaft two ends of each grinding and polishing grinding tool are all arranged on planker by bearing block, planker horizontally slips and is arranged on grinding and polishing base and drives left and right to move back and forth by translation motor, the planker of multiple grinding and polishing grinding tools of left-right situs is fixedly connected with synchronizing moving, the rotating shaft of adjacent grinding and polishing grinding tool connects synchronous axial system by shaft coupling, and grinding tool motor is connected by the rotating shaft transmission of drive with one of them grinding and polishing grinding tool.
The present invention, owing to have employed above technical scheme, makes fixture accurately can locate in clamp fixing plate, simple and reasonable, safeguards easy to adjust.This clamp positioning mechanism is applied in docking machinery and loading and unloading machinery, ensure that merging precision and material loading precision thus improve product quality; And fixture only need be transferred to the approximate location in clamp fixing plate by transfer robot arm like this, after putting down fixture, by stopping that positioner provides the positioning datum of fixture, moved to by promotion positioner promotion fixture and be close to stop arm, because clamp positioning mechanism is arranged on the clamping fixture seat of needs, its adjustment and safeguarding independently single station is carried out, easy to adjust, greatly reduce the accuracy of manufacture requirement of left/right rotation moving mechanism, transfer robot arm and even whole polishing system, greatly reduce board manufacturing cost and use cost.In addition, the traveling time of each station and transfer device also less, efficiency is higher, further increases working (machining) efficiency and the reliability of whole automatic grinding and polishing system.
Accompanying drawing explanation
Fig. 1 is the structural representation of crystal blank polishing system of the present invention;
Fig. 2 is the structural representation of the grinding tool sequence of grinding and polishing machinery of the present invention;
Fig. 3 is the structural representation of grinding and polishing machinery of the present invention;
Fig. 4 is the structural representation of left/right rotation moving mechanism of the present invention;
Fig. 5 is one of structural representation of loading and unloading machinery of the present invention;
Fig. 6 is the structural representation two of loading and unloading machinery of the present invention;
Fig. 7 is that one of structural representation of machinery is docked in the present invention;
Fig. 8 is the structural representation two that machinery is docked in the present invention;
Fig. 9 is one of structural representation of clamp positioning mechanism of the present invention;
Figure 10 is the structural representation two of clamp positioning mechanism of the present invention.
Detailed description of the invention
Be described below in detail embodiments of the invention, the example of described embodiment is shown in the drawings, and wherein same or similar label represents same or similar element or has element that is identical or similar functions from start to finish.Be exemplary below by the embodiment be described with reference to the drawings, be intended to for explaining the present invention, and can not limitation of the present invention be interpreted as.
In describing the invention, it will be appreciated that, term " " center ", " longitudinal direction ", " transverse direction ", " length ", " width ", " thickness ", " on ", D score, " front ", " afterwards ", " left side ", " right side ", " vertically ", " level ", " top ", " end " " interior ", " clockwise ", orientation or the position relationship of the instruction such as " counterclockwise " are based on orientation shown in the drawings or position relationship, only the present invention for convenience of description and simplified characterization, instead of indicate or imply that the device of indication or element must have specific orientation, with specific azimuth configuration and operation, therefore limitation of the present invention can not be interpreted as.
Direction all around of the present invention is: with in Fig. 1, and upper left is front, and after bottom right is, lower-left is left, and upper right be the right side.This is for convenience, and also can adjust accordingly in reality and not affect the connection of each mechanism and action, these all fall within the scope of protection of the present invention.
In addition, term " first ", " second " only for describing object, and can not be interpreted as instruction or hint relative importance or imply the quantity indicating indicated technical characteristic.Thus, be limited with " first ", the feature of " second " can express or impliedly comprise one or more these features.In describing the invention, except as otherwise noted, the implication of " multiple " is two or more, unless otherwise clear and definite restriction.
In the present invention, unless otherwise clearly defined and limited, the term such as term " installation ", " being connected ", " connection ", " fixing " should be interpreted broadly, and such as, can be fixedly connected with, also can be removably connect, or connect integratedly; Can be mechanical connection, also can be electrical connection; Can be directly be connected, also indirectly can be connected by intermediary, can be the connection of two element internals.For the ordinary skill in the art, above-mentioned term concrete meaning in the present invention can be understood as the case may be.
In the present invention, unless otherwise clearly defined and limited, fisrt feature second feature it " on " or D score can comprise the first and second features and directly contact, also can comprise the first and second features and not be directly contact but by the other characterisation contact between them.And, fisrt feature second feature " on ", " top " and " above " comprise fisrt feature directly over second feature and oblique upper, or only represent that fisrt feature level height is higher than second feature.Fisrt feature second feature " under ", " below " and " below " comprise fisrt feature immediately below second feature and tiltedly below, or only represent that fisrt feature level height is less than second feature.
As Fig. 9, clamp positioning mechanism described in Figure 10, comprise clamp fixing plate 701, described clamp fixing plate 701 is provided with the groove for pushing to slide fixture 8, clamp fixing plate 701 is provided with stop positioner in the side of described groove, this stop positioner comprises a stop arm 705, this stop arm 705 is by stopping that drives structure controls to stretch into or exit pushing to slide path thus realizing stopping fixture 8 or allowing fixture 8 pass through of fixture 8, clamp fixing plate 701 is provided with promotion positioner at the opposite side of described groove, this promotion positioner comprises a pusher arm 707, this pusher arm 707 controls to stretch into pushing to slide path and promote fixture and moving of fixture 8 by promoting drives structure.
In the present embodiment, described stop arm 705 is slidably connected by line slideway 703 with clamp fixing plate 701, the glide direction of this stop arm 705 and fixture 8 push to slide path orthogonal, described stop drives structure is that a slip drives cylinder 704, slides and drives the mobile terminal of cylinder 704 be connected with stop arm 705 thus drive stop arm 705 to slide.Another embodiment is: described stop arm 705 is hinged with clamp fixing plate 701, the rotational plane of this stop arm 705 and fixture 8 push to slide path orthogonal, described stop drives structure is a rotating drive cylinder, and rotating drive cylinder is in transmission connection by tooth bar or connecting rod and stop arm 705 thus is driven stop arm 705 to rotate.Such as, rotating drive air cylinder driven tooth bar moves, the pinion rotation that rack drives is engaged with, this gear can be set directly in stop arm or with stop arm coaxial rotation.Conveniently adjust, can also in stop arm threaded connection bolt for stopping limit clamp.
In the present embodiment, described pusher arm 707 is hinged with clamp fixing plate 701, the rotational plane of this pusher arm 707 and fixture 8 push to slide path parallel, described promotion drives structure is a rotating drive cylinder 708, and rotating drive cylinder 708 is in transmission connection by tooth bar or connecting rod and pusher arm 707 thus is driven pusher arm 707 to rotate.Rotating drive cylinder 708 drives 710 tooth bars to move, and tooth bar 710 drives the gear 709 be engaged with to rotate, this gear 709 and stop arm 707 coaxial rotation.Another embodiment is: this gear 709 is molded directly within stop arm.Other embodiment can also be: pusher arm adopts two cylinder first to stretch into two movement structures promoting fixture again, and can cause promoting positioning device structure so complicated, manufacturing cost is high; Or, adopt single cylinder to promote pusher arm to move along vertical (or inclination) in the path direction that pushes to slide of fixture, to be coordinated with the inclined-plane of fixture one end by pusher arm and promote fixture and produce slippage, but such structure more difficult control quality of fit, fixture moving range are less.
In the present embodiment, described clamp fixing plate 701 has multiple guide wheel 706 by support erection, when pushing to slide fixture 8 in the groove of clamp fixing plate 701, up or down, guide wheel 706 and clamp fixing plate 701 distribute and are positioned at the both sides of fixture 8 the fixture pin of fixture 8.Described clamp fixing plate 701 is provided with latch segment, lower latch segment and fixture locking cylinder 702.
A kind of crystal blank polishing system as shown in Figure 1, the the first left/right rotation moving mechanism be arranged in parallel before and after comprising and the second left/right rotation moving mechanism, be arranged in order along the first left/right rotation moving mechanism right-to-left and be provided with loading and unloading station, multiple episphere grinding and polishing station and docking station, be arranged in order from left to right along the second left/right rotation moving mechanism and be provided with docking station, multiple lower semisphere grinding and polishing station and loading and unloading station; Wherein, loading and unloading station arranges for being taken off from fixture by the crystal blank processed and crystal blank to be processed being fixed on the loading and unloading machinery on this fixture, episphere grinding and polishing station and lower semisphere grinding and polishing station are located at for carrying out the grinding and polishing of polishing processing mechanically to the crystal blank on fixture, and docking station arranges the docking machinery for being fixed to from a fixture switching by crystal blank another fixture; Loading and unloading are mechanical, grinding and polishing is mechanical and docking mechanically sets in a row along about fixture length direction for the clamping fixture seat of sectional fixture, described first left/right rotation moving mechanism and the second left/right rotation moving mechanism include the multiple transfer robot arm horizontally slipped, and transfer robot arm drives along the slippage between the clamping fixture seat that left and right is adjacent of fixture length direction promotion fixture by shifting drive unit;
Described grinding and polishing machinery comprises: a grinding tool sequence, and have multiple grinding and polishing grinding tools of left-right situs, front side and the rear side of grinding and polishing grinding tool arrange grinding and polishing sector; One episphere job sequence, is comprised and is positioned at multiple grinding and polishing sectors on front side of described grinding tool sequence, left-right situs, realized the circulation of fixture between grinding and polishing sector adjacent in this episphere job sequence by the first left/right rotation moving mechanism; One lower semisphere job sequence, is comprised and is positioned at multiple grinding and polishing sectors on rear side of described grinding tool sequence, left-right situs, realized the circulation of fixture between grinding and polishing sector adjacent in this lower semisphere job sequence by the second left/right rotation moving mechanism;
Described loading and unloading machinery comprises: a material loading sequence, and comprise two the first clamping fixture seats of left-right situs, the below of one of them the first clamping fixture seat arranges loading assemblies, and the first clamping fixture seat above this loading assemblies adopts clamp positioning mechanism as above; One blanking sequence, comprise two the second clamping fixture seats of left-right situs, the below of one of them the second clamping fixture seat arranges blanking assembly; Arrange one between material loading sequence and blanking sequence and can horizontally rotate frame first of horizontal rotation in surface and location, first clamping fixture seat in material loading sequence and second clamping fixture seat in blanking sequence are separately fixed at first and horizontally rotate the both sides, front and back of frame and realize front and back position by the first rotation horizontally rotating frame and exchange, and another first clamping fixture seat in material loading sequence and another second clamping fixture seat in blanking sequence are separately fixed on loading and unloading base; Between two the first clamping fixture seats in material loading sequence and all realized the circulation of fixture between the episphere job sequence of material loading sequence and grinding and polishing machinery by the first left/right rotation moving mechanism, between two the second clamping fixture seats in blanking sequence and all realized the circulation of fixture between the lower semisphere job sequence of blanking sequence and grinding and polishing machinery by the second left/right rotation moving mechanism;
Described docking machinery comprises: docking sequence before, and the first couple comprising left-right situs connects clamping fixture seat and the 3rd clamping fixture seat, and first arranges one to the below connecting clamping fixture seat matches and implement the first docking lower clamp seat of docking, dock sequence after one, the second couple comprising left-right situs connects clamping fixture seat and the 4th clamping fixture seat, and second arranges one to the below connecting clamping fixture seat matches and implement the second docking lower clamp seat of docking, arrange one between front docking sequence and rear docking sequence and can horizontally rotate frame second of horizontal rotation in surface and location at the vertical rotating turret and of vertical rotation in surface and location, first pair connects clamping fixture seat and first and docks the front side that lower clamp seat is arranged on vertical rotating turret, second pair connects clamping fixture seat and second and docks the rear side that lower clamp seat is arranged on vertical rotating turret, first pair connects clamping fixture seat, first docking lower clamp seat, second pair connects clamping fixture seat and the second docking lower clamp seat and realizes front and back upper-lower position by the rotation of vertical rotating turret simultaneously and exchange, 3rd clamping fixture seat and the 4th clamping fixture seat are separately fixed at second and horizontally rotate the both sides, front and back of frame and realize front and back position by the second rotation horizontally rotating frame and exchange, the first couple in front docking sequence is connected between clamping fixture seat and the 3rd clamping fixture seat and is all realized the circulation of fixture between front docking sequence and the episphere job sequence of grinding and polishing machinery by the first left/right rotation moving mechanism, and the second couple in rear docking sequence is connected between clamping fixture seat and the 4th clamping fixture seat and all realized the circulation of fixture between rear docking sequence and the lower semisphere job sequence of grinding and polishing machinery by the second left/right rotation moving mechanism.Wherein, first to connecting clamping fixture seat, the first docking lower clamp seat, second to connecting clamping fixture seat and the second docking lower clamp seat all adopts clamp positioning mechanism as above.
The bonding crystal blank of material loading on first clamping fixture seat of empty fixture first in the material loading sequence of loading and unloading machinery, again by multiple grinding and polishing sectors of the first left/right rotation moving mechanism in the episphere job sequence of grinding and polishing machinery successively circulation carry out the episphere polishing processing of crystal blank, then before moving to docking machinery by the first left/right rotation moving mechanism, the first couple of docking in sequence connects on clamping fixture seat and docks, this fixture becomes sky fixture after docking, another sky fixture on first docking lower clamp seat becomes the strips fixture being bonded with crystal blank after docking, this strips fixture is exchanged to rear docking sequence by the rotation of vertical rotating turret, to be moved on the multiple grinding and polishing sectors in the lower semisphere job sequence of grinding and polishing machinery circulation successively again by the second left/right rotation moving mechanism and carry out the episphere polishing processing of crystal blank, then moved to by the second left/right rotation moving mechanism and in the blanking sequence of loading and unloading machinery, the second clamping fixture seat carries out blanking and unload the crystal blank processed, horizontally rotate frame finally by first and be converted to the material loading carrying out another batch of crystal blank in material loading sequence, what carry out is simultaneously, on the 3rd clamping fixture seat before empty fixture after above-mentioned docking is moved to by the first left/right rotation moving mechanism in docking sequence, the rotation horizontally rotating frame by second is again exchanged to rear docking sequence, then move to second to connecting on clamping fixture seat by the second left/right rotation moving mechanism, the docking waiting for another batch of crystal blank to front docking sequence is exchanged in the rotation finally by vertical rotating turret.Such bench structure is compact, and station and arrangement of mechanism are more reasonable, small volume, is convenient to implement board and safeguards and closed management, be conducive to improving workshop environment.
Above-mentioned grinding and polishing grinding tool is disc type grinding tool or roll-type grinding tool.Multiple grinding and polishing sectors in above-mentioned episphere job sequence or lower semisphere job sequence form multiple different grinding and polishing angle respectively.Above-mentioned grinding and polishing angle refers to angle formed by the axis of fixture pin of the fixture in grinding and polishing sector and the grinding and polishing face of grinding tool, this makes it possible to polishing processing on crystal ball base and goes out the facet of different angles layer.
Left/right rotation moving mechanism as shown in Figure 4, includes the multiple transfer robot arm horizontally slipped, and transfer robot arm drives along the slippage between the clamping fixture seat that left and right is adjacent of fixture length direction promotion fixture by shifting drive unit, described loading and unloading machinery, the crossbeam 5011 that left and right is connected all is respectively arranged with above the both sides, front and back that grinding and polishing machinery is mechanical with docking, described transfer robot arm comprises horizontally slipping and is arranged on sliding seat 604 on crossbeam 5011 and a fixture shift fork 606, the lower end of fixture shift fork 606 coordinates with the handle at fixture back and clamps, upper end and the sliding seat 604 of fixture shift fork 606 are hinged, fixture shift fork 606 is driven by cylinder 605 and swings up and down, when it is rocked to upper, fixture shift fork 606 is separated with the handle at fixture back, when it is rocked to bottom, the handle at the fixture back, lower end of fixture shift fork 606 coordinates clamping, thus fixture can be promoted along the slippage of chute left and right, simple and reasonable like this, motion is reliable, efficiency is high, low cost of manufacture.Synchronizing moving is connected in series by some connecting rods 603 between the sliding seat 604 of multiple transfer robot arm, the jointed shaft 607 of multiple fixture shift fork 606 is connected to one, the upper end of fixture shift fork 606 is fixed on its jointed shaft 607, and multiple fixture shift fork 606 drives synchronous hunting by same cylinder 605.Described transfer drive unit is a motor 602, and this motor 602 is in transmission connection by reducing gear, gear and tooth bar 601 with sliding seat 604.Described first left/right rotation moving mechanism is identical with the second left/right rotation moving mechanism structure.
Grinding and polishing machinery as shown in Figure 2 and Figure 3, described grinding and polishing grinding tool is roll-type grinding tool, the rotating shaft two ends of each grinding and polishing grinding tool 504 are all arranged on planker 506 by bearing block 505, planker 506 horizontally slips and is arranged on grinding and polishing base 501 and drives left and right to move back and forth by translation motor 508, the planker 506 of multiple grinding and polishing grinding tools 504 of left-right situs is fixedly connected with synchronizing moving, the rotating shaft of adjacent grinding and polishing grinding tool 504 connects synchronous axial system by shaft coupling 5021, and grinding tool motor 503 is connected with the rotating shaft transmission of one of them grinding and polishing grinding tool 504 by drive 502.Rotating shaft 5021 and the drive 502 of this grinding and polishing grinding tool 504 pass through spline joint.Centre and the grinding and polishing base 501 of grinding and polishing base 501 being installed fork 507 fork 507 are hinged, and the upper end of fork 507 is flexibly connected with planker 506, and the lower end of fork 507 is connected with translation motor 508 by crank connecting link.Described grinding and polishing sector can be publication number is the structure disclosed in the patent documents such as CN203918748, CN203863461, CN203863514, CN203863460, comprise a mount pad 509 and the clamping fixture seat 511 for placing clamp, clamping fixture seat 511 is provided with fixture locking device 512 and calibration conversion equipment 510.
Loading and unloading machinery as shown in Figure 5, Figure 6, loading and unloading base 101 is provided with material level and puts 14, one material loading bread position 13, holding fix 12 and a material loading position 11; Loading assemblies 103 is arranged on material loading position 11, the first clamping fixture seat above loading assemblies 103 is material loading clamping fixture seat 104, blanking assembly 109 is arranged on blanking position 14, the second clamping fixture seat above blanking assembly 109 is blanking clamp seat 110, material loading clamping fixture seat 104 and blanking clamp seat 110 are fixed on fixed mount 102, and fixed mount 102 is fixed on loading and unloading base 101; First horizontally rotates frame 105 is arranged between material loading bread position 13 and holding fix 12, material loading bread position 13 is installed bread assembly 108, the first and horizontally rotates frame 105 and driven at horizontal rotation in surface by motor 106.This spline structure is advantages of simple, low cost of manufacture also, and fixture is also improved in the circulation of each position and working (machining) efficiency.First both sides, the front and back sectional fixture seat 107 horizontally rotating frame 105.Arrange in row before and after material loading position 11 and blanking position 14, arrange in row before and after holding fix 12 and material loading bread position 13.First clamping fixture seat and the second clamping fixture seat are all provided with latch segment, lower latch segment, guide wheel and fixture locking cylinder.Loading assemblies 103 comprises a heating tube, a storing basin and a die pad, this heating tube is arranged on the top of storing basin and drives air cylinder driven to be elevated by it, this heating tube is connected with thermatron, storing basin is fixed on fixed mount 102, die pad to be arranged in storing basin and to drive air cylinder driven oscilaltion by it, material loading clamping fixture seat adopts clamp positioning mechanism as above, and material loading clamping fixture seat to be fixedly mounted on fixed mount 102 and to be positioned at above storing basin; During material loading, the crystal blank jack-up one in storing basin is arranged by die pad, and is held out against by crystal blank on the fixture pin of the fixture of material loading clamping fixture seat, heating tube carries out heating to fixture pin makes rubber powder on fixture pin melt bonding crystal blank, then, heating tube and die pad reset, and complete material loading.Blanking assembly 109 comprises a heating tube, a wire brush and a splicing basin, heating tube and wire brush are arranged on above splicing basin, heating tube connects thermatron, wire brush is by motor-driven rotation, splicing basin to be arranged on a lifting platform A and to drive air cylinder driven slide anteroposterior by it, and lifting platform A and fixed mount 102 are vertically slidably connected and drive air cylinder driven to be elevated by it; During blanking, lifting platform A rises, the fixture pin of heating tube to the fixture on blanking clamp seat heats, then heating tube is return, splicing basin moves, and carry out cleaning discharging below the fixture pin that wire brush moves to fixture, the crystal blank on fixture fixture pin falls in splicing basin, splicing basin and lifting platform A reset, and complete blanking action.Bread assembly 108 comprises a rubber powder dish, rubber powder dish to be arranged on a lifting platform B and to drive air cylinder driven slide anteroposterior by it, lifting platform B and loading and unloading base 101 are vertically slidably connected and drive air cylinder driven to be elevated by it, and rubber powder dish is installed one for striking off the scraping blade of rubber powder, scraping blade drives air cylinder driven to swing by it; During bread, rubber powder dish moves into, and lifting platform B rises, and the fixture pin of the fixture on clamping fixture seat 107 utilizes the waste heat bread in rubber powder dish after blanking, and then, lifting platform B resets, and the reset of rubber powder dish strikes off rubber powder.Here also in the side of rubber powder dish, one heating tube can be installed to heat fixture pin, to avoid the waste heat after blanking not enough.
As Fig. 7, docking machinery shown in Fig. 8, docking base 301 is provided with a docking location 31, one clear position 32, one docking bread position 33 and a holding fix 34, docking location 31 and clear position about 32 setting in a row, docking bread position 33 and holding fix about 34 setting in a row, arrange in row before and after clear position 32 and docking bread position 33, arrange in row before and after docking location 31 and holding fix 34, vertical rotating turret 306 to be arranged between docking location 31 and holding fix 34 and to drive rotation by motor 305, docking location 31 is provided with the heater 309 for heating the fixture pin of two fixtures docked, second horizontally rotates frame 302 is arranged between clear position 32 and docking bread position 33, clear position 32 is provided with cleaning assembly 303, docking bread position 33 is provided with bread assembly 310.Two all adopt clamp positioning mechanism as above to connecting clamping fixture seat 308, two docking lower clamp seat 307, and two are all provided with upper latch segment, lower latch segment, guide wheel and fixture locking cylinder to connecting on two clamping fixture seats 304 that clamping fixture seat 308, two docking lower clamp seat 307 and second horizontally rotates on frame 302.Cleaning assembly 303 comprises a waste material basin and a wire brush, waste material basin is positioned at the below of clamping fixture seat 304 in clear position 32, wire brush is arranged on waste material basin top and is driven by its drive motors and rotates, waste material basin with dock base 301 and be vertically slidably connected and drive oscilaltion with by its drive unit; When the empty fixture after docking from docking location 31 to when connecting on the clamping fixture seat 304 that clamping fixture seat moved to by left/right rotation moving mechanism in clear position 32, waste material basin rises, the cull on the fixture pin of the empty fixture after brushing docking.Bread assembly 310 is identical with the bread modular construction on material loading bread position, comprise a rubber powder dish, rubber powder dish to be arranged on a lifting platform B and to drive air cylinder driven slide anteroposterior by it, lifting platform B with dock frame 3 and be vertically slidably connected and drive air cylinder driven to be elevated by it, and rubber powder dish is installed one for striking off the scraping blade of rubber powder, scraping blade drives air cylinder driven to swing by it; During bread, rubber powder dish moves into, and lifting platform B rises, and the fixture pin of the fixture on switch fixture seat B utilizes the waste heat bread in rubber powder dish after blanking, and then, lifting platform B resets, and the reset of rubber powder dish strikes off rubber powder.
Although illustrate and describe embodiments of the invention above, be understandable that, above-described embodiment is exemplary, can not be interpreted as limitation of the present invention, those of ordinary skill in the art can change above-described embodiment within the scope of the invention when not departing from principle of the present invention and aim, revising, replacing and modification.

Claims (10)

1. clamp positioning mechanism, comprise clamp fixing plate (701), it is characterized in that, described clamp fixing plate (701) is provided with the groove for pushing to slide fixture (8), clamp fixing plate (701) is provided with stop positioner in the side of described groove, this stop positioner comprises a stop arm (705), this stop arm (705) is by stopping that drives structure controls to stretch into or exit pushing to slide path thus realizing stopping fixture (8) or allowing fixture (8) pass through of fixture (8), clamp fixing plate (701) is provided with promotion positioner at the opposite side of described groove, this promotion positioner comprises a pusher arm (707), this pusher arm (707) controls to stretch into pushing to slide path and promote fixture and moving of fixture (8) by promoting drives structure.
2. clamp positioning mechanism according to claim 1, it is characterized in that, described stop arm (705) and clamp fixing plate (701) are slidably connected, the glide direction of this stop arm (705) and fixture (8) push to slide path orthogonal, described stop drives structure is that a slip drives cylinder (704), slides and drives the mobile terminal of cylinder (704) be connected with stop arm (705) thus drive stop arm (705) to slide.
3. clamp positioning mechanism according to claim 1, it is characterized in that, described stop arm (705) is hinged with clamp fixing plate (701), the rotational plane of this stop arm (705) and fixture (8) push to slide path orthogonal, described stop drives structure is a rotating drive cylinder, and rotating drive cylinder passes through tooth bar or connecting rod and stop arm (705) and is in transmission connection thus drives stop arm (705) to rotate.
4. clamp positioning mechanism according to claim 1, it is characterized in that, described pusher arm (707) is hinged with clamp fixing plate (701), the rotational plane of this pusher arm (707) and fixture (8) push to slide path parallel, described promotion drives structure is a rotating drive cylinder (708), and rotating drive cylinder (708) is in transmission connection by tooth bar or connecting rod and pusher arm (707) thus is driven pusher arm (707) to rotate.
5. clamp positioning mechanism according to claim 1, it is characterized in that, described clamp fixing plate (701) there is multiple guide wheel (706) by support erection, when pushing to slide fixture (8) in the groove of clamp fixing plate (701), up or down, guide wheel (706) and clamp fixing plate (701) distribute and are positioned at the both sides of fixture (8) the fixture pin of fixture (8).
6. loading and unloading machinery, is characterized in that, comprising:
One material loading sequence, comprise two the first clamping fixture seats of left-right situs, the below of one of them the first clamping fixture seat arranges loading assemblies; The first clamping fixture seat above this loading assemblies adopts the clamp positioning mechanism according to any one of claim 1 to 5;
One blanking sequence, comprise two the second clamping fixture seats of left-right situs, the below of one of them the second clamping fixture seat arranges blanking assembly;
Arrange one between material loading sequence and blanking sequence and can horizontally rotate frame first of horizontal rotation in surface and location, first clamping fixture seat in material loading sequence and second clamping fixture seat in blanking sequence are separately fixed at first and horizontally rotate the both sides, front and back of frame and exchanged by the first rotation realization front and back horizontally rotating frame, and another first clamping fixture seat in material loading sequence and another second clamping fixture seat in blanking sequence are separately fixed on loading and unloading base;
Between two the first clamping fixture seats in material loading sequence and all realized the circulation of fixture between the episphere job sequence of material loading sequence and grinding and polishing machinery by the first left/right rotation moving mechanism, between two the second clamping fixture seats in blanking sequence and all realized the circulation of fixture between the lower semisphere job sequence of blanking sequence and grinding and polishing machinery by the second left/right rotation moving mechanism.
7. loading and unloading machinery according to claim 6, it is characterized in that, in described loading and unloading machinery: loading and unloading base (101) is provided with material level and puts (14), a material loading bread position (13), a holding fix (12) and a material loading position (11); Loading assemblies (103) is arranged on material loading position (11), first clamping fixture seat of loading assemblies (103) top is material loading clamping fixture seat (104), blanking assembly (109) is arranged on blanking position (14), and the second clamping fixture seat of blanking assembly (109) top is blanking clamp seat (110); First horizontally rotates frame (105) is arranged between material loading bread position (13) and holding fix (12), material loading bread position (13) is upper installs bread assembly (108), and first horizontally rotates frame (105) is driven at horizontal rotation in surface by motor (106).
8. docking machinery, is characterized in that, comprising:
Docking sequence before one, the first couple comprising left-right situs connects clamping fixture seat and the 3rd clamping fixture seat, and first arranges one to the below connecting clamping fixture seat matches and implement the first docking lower clamp seat of docking;
Dock sequence after one, the second couple comprising left-right situs connects clamping fixture seat and the 4th clamping fixture seat, and second arranges one to the below connecting clamping fixture seat matches and implement the second docking lower clamp seat of docking;
Arrange one between front docking sequence and rear docking sequence and can horizontally rotate frame second of horizontal rotation in surface and location at the vertical rotating turret and of vertical rotation in surface and location, first pair connects clamping fixture seat and first and docks the front side that lower clamp seat is arranged on vertical rotating turret, second pair connects clamping fixture seat and second and docks the rear side that lower clamp seat is arranged on vertical rotating turret, first pair connects clamping fixture seat, first docking lower clamp seat, second pair connects clamping fixture seat and the second docking lower clamp seat and realizes front and back upper-lower position by the rotation of vertical rotating turret simultaneously and exchange, 3rd clamping fixture seat and the 4th clamping fixture seat are separately fixed at second and horizontally rotate the both sides, front and back of frame and realize front and back position by the second rotation horizontally rotating frame and exchange,
The first couple in front docking sequence is connected between clamping fixture seat and the 3rd clamping fixture seat and is all realized the circulation of fixture between front docking sequence and the episphere job sequence of grinding and polishing machinery by the first left/right rotation moving mechanism, and the second couple in rear docking sequence is connected between clamping fixture seat and the 4th clamping fixture seat and all realized the circulation of fixture between rear docking sequence and the lower semisphere job sequence of grinding and polishing machinery by the second left/right rotation moving mechanism;
Wherein, first to connecting clamping fixture seat, the first docking lower clamp seat, second all adopts clamp positioning mechanism according to any one of claim 1 to 5 to connecting clamping fixture seat and the second docking lower clamp seat.
9. docking machinery according to claim 8, it is characterized in that, docking base (301) is provided with a docking location (31), one clear position (32), one docking bread position (33) and a holding fix (34), arrange in row before and after clear position (32) and docking bread position (33), arrange in row before and after docking location (31) and holding fix (34), vertical rotating turret (306) is arranged between docking location (31) and holding fix (34), docking location (31) is provided with the heater (309) for heating the fixture pin of two fixtures docked, second horizontally rotates frame (302) is arranged between clear position (32) and docking bread position (33), clear position (32) is provided with cleaning assembly (303), docking bread position (33) is provided with bread assembly (310).
10. a crystal blank polishing system, the the first left/right rotation moving mechanism be arranged in parallel before and after comprising and the second left/right rotation moving mechanism, be arranged in order along the first left/right rotation moving mechanism right-to-left and be provided with loading and unloading station, multiple episphere grinding and polishing station and docking station, be arranged in order from left to right along the second left/right rotation moving mechanism and be provided with docking station, multiple lower semisphere grinding and polishing station and loading and unloading station; Wherein, loading and unloading station arranges for being taken off from fixture by the crystal blank processed and crystal blank to be processed being fixed on the loading and unloading machinery on this fixture, episphere grinding and polishing station and lower semisphere grinding and polishing station are located at for carrying out the grinding and polishing of polishing processing mechanically to the crystal blank on fixture, and docking station arranges the docking machinery for being fixed to from a fixture switching by crystal blank another fixture; Loading and unloading are mechanical, grinding and polishing is mechanical and docking mechanically sets in a row along about fixture length direction for the clamping fixture seat of sectional fixture, described first left/right rotation moving mechanism and the second left/right rotation moving mechanism include the multiple transfer robot arm horizontally slipped, and transfer robot arm drives along the slippage between the clamping fixture seat that left and right is adjacent of fixture length direction promotion fixture by shifting drive unit; It is characterized in that, also comprise the clamp positioning mechanism according to any one of claim 1 to 5.
CN201510161826.0A 2015-04-07 2015-04-07 Clamp positioning mechanism, docking machinery, loading and unloading machinery and crystal blank polishing system Active CN104741990B (en)

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CN107020497A (en) * 2017-05-03 2017-08-08 广西贺州市金海乐器有限公司 A kind of guitar handle bucket combination machine
CN107971899A (en) * 2017-12-04 2018-05-01 丹阳市盛亿润合金有限公司 A kind of high performance alloys material special efficient process equipment
CN110103084A (en) * 2019-04-08 2019-08-09 虞雅仙 Water drilling blank polishing processing method and system
CN110434703A (en) * 2019-08-22 2019-11-12 浙江浦江环通机械科技有限公司 A kind of Full-automatic circulation numerical control viscose class crystal flat-grinding machine

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CN201834537U (en) * 2010-10-14 2011-05-18 北京同仁堂健康药业(福州)有限公司 Spacer device for ordered conveying of production line
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CN110103084A (en) * 2019-04-08 2019-08-09 虞雅仙 Water drilling blank polishing processing method and system
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CN110434703A (en) * 2019-08-22 2019-11-12 浙江浦江环通机械科技有限公司 A kind of Full-automatic circulation numerical control viscose class crystal flat-grinding machine

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