CN113909173A - Automatic change brilliant support and remove gluey equipment - Google Patents
Automatic change brilliant support and remove gluey equipment Download PDFInfo
- Publication number
- CN113909173A CN113909173A CN202111130396.8A CN202111130396A CN113909173A CN 113909173 A CN113909173 A CN 113909173A CN 202111130396 A CN202111130396 A CN 202111130396A CN 113909173 A CN113909173 A CN 113909173A
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- Prior art keywords
- transplanting
- lifting
- glue removing
- glue
- crystal support
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- 230000008859 change Effects 0.000 title description 2
- 230000007246 mechanism Effects 0.000 claims abstract description 316
- 239000003292 glue Substances 0.000 claims abstract description 198
- 239000013078 crystal Substances 0.000 claims abstract description 158
- 238000005498 polishing Methods 0.000 claims abstract description 85
- 238000004140 cleaning Methods 0.000 claims abstract description 79
- 238000001035 drying Methods 0.000 claims abstract description 48
- 238000007599 discharging Methods 0.000 claims abstract description 39
- 229920000297 Rayon Polymers 0.000 claims description 39
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 29
- 230000001681 protective effect Effects 0.000 claims description 6
- 230000000737 periodic effect Effects 0.000 claims description 5
- 238000010438 heat treatment Methods 0.000 claims description 4
- 239000007788 liquid Substances 0.000 claims description 4
- 230000001050 lubricating effect Effects 0.000 claims description 4
- 238000011084 recovery Methods 0.000 claims description 4
- 238000009413 insulation Methods 0.000 claims description 3
- 239000010865 sewage Substances 0.000 claims 1
- 238000010025 steaming Methods 0.000 abstract description 9
- 238000000034 method Methods 0.000 abstract description 6
- 230000008569 process Effects 0.000 abstract description 4
- 238000004519 manufacturing process Methods 0.000 abstract description 2
- 229910000831 Steel Inorganic materials 0.000 description 21
- 239000010959 steel Substances 0.000 description 21
- 230000009471 action Effects 0.000 description 16
- 239000000853 adhesive Substances 0.000 description 16
- 230000001070 adhesive effect Effects 0.000 description 16
- 239000000463 material Substances 0.000 description 13
- 238000006073 displacement reaction Methods 0.000 description 12
- 238000005406 washing Methods 0.000 description 7
- 238000001514 detection method Methods 0.000 description 6
- 238000000137 annealing Methods 0.000 description 4
- 230000009467 reduction Effects 0.000 description 4
- 230000001360 synchronised effect Effects 0.000 description 4
- 238000002054 transplantation Methods 0.000 description 4
- 238000004026 adhesive bonding Methods 0.000 description 3
- 230000000712 assembly Effects 0.000 description 3
- 238000000429 assembly Methods 0.000 description 3
- 238000010586 diagram Methods 0.000 description 3
- 208000026817 47,XYY syndrome Diseases 0.000 description 2
- 238000010276 construction Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 238000003825 pressing Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000001680 brushing effect Effects 0.000 description 1
- 239000000084 colloidal system Substances 0.000 description 1
- 230000008602 contraction Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- -1 overpressure alarm Substances 0.000 description 1
- 238000004321 preservation Methods 0.000 description 1
- 230000037452 priming Effects 0.000 description 1
- 238000004064 recycling Methods 0.000 description 1
- 238000007790 scraping Methods 0.000 description 1
Images
Classifications
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- B08B1/20—
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- B08B1/12—
-
- B08B1/165—
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B13/00—Accessories or details of general applicability for machines or apparatus for cleaning
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/02—Cleaning by the force of jets or sprays
- B08B3/022—Cleaning travelling work
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B27/00—Other grinding machines or devices
- B24B27/033—Other grinding machines or devices for grinding a surface for cleaning purposes, e.g. for descaling or for grinding off flaws in the surface
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B29/00—Machines or devices for polishing surfaces on work by means of tools made of soft or flexible material with or without the application of solid or liquid polishing agents
- B24B29/02—Machines or devices for polishing surfaces on work by means of tools made of soft or flexible material with or without the application of solid or liquid polishing agents designed for particular workpieces
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B41/00—Component parts such as frames, beds, carriages, headstocks
- B24B41/02—Frames; Beds; Carriages
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B41/00—Component parts such as frames, beds, carriages, headstocks
- B24B41/04—Headstocks; Working-spindles; Features relating thereto
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B47/00—Drives or gearings; Equipment therefor
- B24B47/10—Drives or gearings; Equipment therefor for rotating or reciprocating working-spindles carrying grinding wheels or workpieces
- B24B47/12—Drives or gearings; Equipment therefor for rotating or reciprocating working-spindles carrying grinding wheels or workpieces by mechanical gearing or electric power
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/50—Manufacturing or production processes characterised by the final manufactured product
Abstract
The invention belongs to the technical field of crystal support glue removal, and discloses automatic crystal support glue removal equipment. Comprises a steam box mechanism and a glue removing main body mechanism which are sequentially arranged; the steam box mechanism comprises a feeding lifting transplanting mechanism, a steam box mechanism and a discharging lifting transplanting mechanism which are sequentially arranged; a crystal support conveying chain plate machine is further arranged inside the steam box; the main glue removing mechanism comprises a glue removing main frame body, and a lifting step conveying mechanism A, a five-surface glue removing mechanism, a corner glue removing and polishing mechanism, a cleaning mechanism, a drying mechanism, a lifting step conveying mechanism B and a finished crystal support placing frame are sequentially arranged on the glue removing main frame body; the equipment replaces the original manual glue removal, realizes the automatic glue steaming, steam box conveying, moving, glue removal, polishing, cleaning, drying and other processes of the crystal support, reduces the labor intensity and labor cost of workers, improves the production efficiency and the surface consistency of finished products, improves the dirty and messy poor operation environment on site, and meets the requirement of 6S.
Description
Technical Field
The invention belongs to the technical field of crystal support degumming and relates to automatic crystal support degumming equipment.
Background
The traditional crystal support glue removing method is to manually boil and remove glue, the field is dirty and messy, the labor is consumed, the labor intensity is high, the glue removing is not thorough, the surface cleaning degree of the crystal support is not uniform, or the condition of secondary glue removing exists and the like.
Disclosure of Invention
The invention aims to overcome the defects in the background technology and provide automatic crystal support glue removing equipment which replaces the original manual glue removing, realizes the procedures of automatic glue steaming, steam box conveying, moving, glue removing, polishing, cleaning, drying and the like of the crystal support, reduces the manual labor intensity and the labor cost, improves the production efficiency and the surface consistency of finished products, improves the operation environment with dirty and messy site and better meets the requirement of 6S.
The technical scheme adopted by the invention for solving the technical problems is as follows: an automatic crystal support glue removing device comprises a steam box mechanism and a glue removing main body mechanism which are sequentially arranged; the steam box mechanism comprises a feeding lifting transplanting mechanism, a steam box mechanism and a discharging lifting transplanting mechanism which are sequentially arranged; a crystal support conveying chain plate machine is further arranged inside the steam box; a feeding inner door is arranged between the feeding lifting transplanting and the steam box, a discharging inner door is arranged between the steam box and the discharging lifting transplanting, a feeding outer door is arranged at the front end of the feeding lifting transplanting, and a discharging outer door is arranged at the tail end of the discharging lifting transplanting; the steam box mechanism is also provided with a housing;
the main glue removing mechanism comprises a glue removing main frame body, and a lifting step conveying mechanism A, a five-surface glue removing mechanism, a corner glue removing and polishing mechanism, a cleaning mechanism, a drying mechanism, a lifting step conveying mechanism B and a finished crystal support placing frame are sequentially arranged on the glue removing main frame body;
one end of the five-side glue removing mechanism is also provided with a glue removing mechanism for the glue plate and a sliding mechanism for the glue plate; the five-surface glue removing mechanism is also provided with a crystal support placing tool; a crystal support glue removing position is arranged below the five-surface glue removing mechanism and the corner glue removing and polishing mechanism and is connected with a glue receiving groove; water receiving grooves are formed below the cleaning mechanism and the drying mechanism;
one side of the main glue removing frame body is also provided with a viscose board recovery trolley, a cleaning position booster water pump and a drying position dryer;
the five-surface glue removing mechanism and the corner glue removing and polishing mechanism are provided with protective covers; the five-surface glue removing mechanism and the corner glue removing and polishing mechanism are respectively provided with an access door; a cleaning and drying position protective cover is arranged outside the drying mechanism and the cleaning mechanism; doors are respectively arranged among the corner glue removing and polishing mechanism, the cleaning mechanism and the drying mechanism, and the tail end of the drying mechanism and the front end of the five-side glue removing mechanism are also respectively provided with a door; the doors are respectively provided with a lifting component for moving up and down.
The feeding lifting transplanting, the steam box, the discharging lifting transplanting, the feeding inner door, the discharging inner door, the feeding outer door and the discharging outer door are respectively provided with corresponding housings, a feeding axial flow fan is arranged above the feeding lifting transplanting, a discharging axial flow fan is arranged above the discharging lifting transplanting, and the steam box is provided with a safety valve, a steam box heating pipe and a steam return pipe; the crystal support conveying chain plate machine is also provided with a driving motor of the steam box conveying chain plate machine for driving.
The steam box is also provided with a pressure sensor, a temperature sensor, a liquid level sensor, an overpressure alarm, a water supply device and a periodic drainage and pollution discharge device. The casing that is equipped with on the steam ager mechanism is double-deck insulation construction. The feeding inner door, the discharging inner door, the feeding outer door and the discharging outer door are respectively provided with a lifting assembly for moving up and down.
Furthermore, a loading lifting transplanting bracket is also arranged at one end of the loading lifting transplanting adjacent to the loading lifting transplanting.
The loading lifting transplanting comprises transplanting plates; a U-shaped crystal support supporting frame is arranged above the transplanting plate, transplanting cylinders are respectively arranged on two sides of the outer part of the transplanting plate, transplanting plate guide wheels are respectively arranged on two sides of the inner part of the transplanting plate, and the lower part of the transplanting plate is connected with a connecting rotating assembly through a guide pillar and guide sleeve A and a lifting cylinder A; the rotating assembly comprises a rotating support gear, and the rotating support gear is connected with a rotating motor through a reversing bevel gear set; and the rotating assembly is also provided with a lubricating felt gear and a rotary support meshing gear. The structure of the loading lifting transplanting and the structure of the unloading lifting transplanting are the same.
The five-surface glue removing mechanism comprises a glue removing frame body, wherein one end of the glue removing frame body is provided with a positive Z-axis cylinder, a negative Z-axis cylinder, a Y-axis cylinder and a glue board clamping cylinder; the positive Z-axis cylinder is connected with a positive Z-axis shovel blade, the negative Z-axis cylinder is connected with a negative Z-axis shovel blade, the Y-axis cylinder is connected with a Y-axis shovel blade, the other end of the glue removing frame body is provided with an X-axis speed reducing motor, and the X-axis speed reducing motor realizes X-axis movement through an X-axis lead screw and an X-axis drag chain; the viscose board clamping cylinder is also connected with a viscose board pushing assembly;
the Y-axis shovel knives are four, two on each side and symmetrically arranged. The negative Z-axis shovel knives are four, two on each side and symmetrically arranged. Two positive Z-axis shoveling knives are arranged.
The angle glue removing and polishing mechanism comprises an angle glue removing mechanism for removing glue on the crystal support angle and a polishing mechanism for the crystal support five-surface polishing mechanism; the angle glue removing mechanism and the polishing mechanism are sequentially arranged on the frame body A, and the two mechanisms share a set of frame body and a guide rail; the angle glue removing mechanism is connected with a drag chain of the angle glue removing mechanism, an angle glue removing lead screw nut, an angle glue removing X-axis servo motor and a linear guide rail slide block to realize movement; the polishing mechanism is connected with the polishing mechanism drag chain, the polishing lead screw nut, the linear guide rail sliding block and the polishing X-axis speed reducing motor to move;
the cleaning mechanism comprises a frame body B, a rodless cylinder A is arranged at the upper end of the frame body B, the rodless cylinder A is connected with a nozzle connecting main water pipe through a connecting plate A, and an annular narrow-angle nozzle is arranged on the nozzle connecting main water pipe; the nozzle is connected with the main water pipe and is connected with the water inlet, the nozzle is connected with the main water pipe and is provided with an underwater propeller motor below, and the underwater propeller motor is provided with a special-shaped annealed steel wire brush head for cleaning the T-shaped groove of the crystal support. The rodless cylinder A is also connected with a drag chain A.
The drying mechanism comprises a frame body C, a rodless cylinder B is arranged at the upper end of the frame body C and connected with an air knife supporting frame through a cylinder connecting plate, an air knife is arranged on the air knife supporting frame in a connecting mode, and the rodless cylinder B is further connected with a drag chain B.
The crystal support placing tool comprises a crystal support placing tool frame body, wherein double U-shaped grooves are formed in the upper end of the crystal support placing tool frame body, double rotary clamping cylinders are arranged on the crystal support placing tool frame body, and a material-free detection switch is arranged at one end of the crystal support placing tool frame body; the material detecting switch is connected with a material detecting lever.
The viscose board glue removing mechanism comprises a frame body E, a driving motor is arranged at the lower end of the frame body E and connected with a driven chain wheel through a driving chain wheel, the driven chain wheel is connected with a pair roller A and a pair roller B through a shaft, and a viscose board guide plate and a roller adjusting mechanism are further arranged on the frame body E; and a pinch roller is arranged on the upper side between the pair of rollers A and the pair of rollers B, a bottom surface of the adhesive plate and shoveling knives on two side surfaces are arranged below the pinch roller, a shoveling knife feeding cam is arranged below the shoveling knives, and the shoveling knife feeding cam is connected with a shoveling knife driving cylinder.
The viscose board landing mechanism comprises support frames, a bottom plate is arranged on each support frame, fluency strips are arranged on the bottom plate, guide plates are arranged on two sides of each fluency strip, the number of the support frames is four, each guide plate is connected with the two support frames, and a mechanism angle adjusting plate is arranged between each guide plate and each support frame.
Polishing mechanism includes gear motor, and gear motor is connected with the initiative synchronizing wheel, and the initiative synchronizing wheel both ends are connected with the hold-in range take-up pulley, and the initiative synchronizing wheel bottom is connected with plane polishing steel wire wheel, goes up plane polishing steel wire wheel both sides and all is equipped with side and bottom surface polishing steel wire wheel, polishing mechanism still includes the upper plate, and upper plate one end is connected with connecting plate B, and connecting plate B lower extreme is equipped with the hypoplastron, and initiative synchronizing wheel and hold-in range take-up pulley setting are equipped with passive synchronizing wheel respectively on the hypoplastron at both ends, and every passive synchronizing wheel is connected with side and bottom surface polishing steel wire wheel respectively.
The angle glue removing mechanism comprises a cover plate, a positive and negative lead screw driving stepping motor and side plates, the positive and negative lead screw driving stepping motor is arranged on the cover plate, the lower end of the positive and negative lead screw driving stepping motor is connected with a positive and negative rotating lead screw, the side plates are arranged on two sides below the cover plate, and the lower parts of two ends of each side plate are respectively connected with an individual angle glue removing mechanism connecting plate; the angle removes gluey mechanism connecting plate alone and is connected with and removes gluey spiller and turn to step motor, removes gluey spiller and turns to step motor front end and is equipped with and removes gluey spiller and turns to the bevel gear, removes gluey spiller and turns to step motor below and be equipped with and strike shovel and drive actuating cylinder, is equipped with to strike shovel and drives actuating cylinder and remove gluey spiller through shovel cutter pole and angle and be connected, be equipped with on the spiller pole and turn to the bolt cylinder.
The lifting step conveying mechanism B comprises a crystal support bearing plate B, the upper tail end of the crystal support bearing plate B is provided with a crystal support guide surface B, and two sides of the crystal support bearing plate B are respectively provided with a lifting step conveying mechanism B transplanting cylinder and a cleaning displacement transplanting cylinder B; the lower part of the crystal supporting plate B is connected with a lifting cylinder C through a guide pillar and guide sleeve C; the inner sides of two ends of the crystal supporting plate B are provided with guide assemblies; a cleaning displacement planting mounting plate B is also arranged on the crystal supporting plate B; and one end of the lifting step conveying mechanism B is also provided with a cleaning position cylinder drag chain B.
The step lifting conveying mechanism A comprises a crystal support bearing plate A, the upper front end of the crystal support bearing plate A is provided with a crystal support guide surface A, and two sides of the crystal support bearing plate A are respectively provided with a step lifting conveying mechanism A transplanting cylinder and a cleaning displacement transplanting cylinder A; the lower part of the crystal supporting plate A is connected with a lifting cylinder B through a guide pillar and guide sleeve B; the inner sides of two ends of the crystal supporting plate A are provided with guide assemblies; the crystal supporting plate A is also provided with a cleaning displacement planting mounting plate A; and one end of the lifting step conveying mechanism A is also provided with a cleaning position cylinder drag chain A.
The front end directions of the lifting step conveying mechanism A and the lifting step conveying mechanism B are opposite when the lifting step conveying mechanism A and the lifting step conveying mechanism B are installed.
The finished crystal support placing frame comprises a frame body, and a U-shaped crystal support bracket is arranged above the frame body. The finished crystal support placing frame is used for lifting the step for feeding and is a finished crystal support placing station.
Compared with the prior art, the invention has the beneficial effects that:
the automatic crystal support glue removing equipment provided by the invention comprises automatic glue steaming and conveying of crystal supports in a steam box, lifting step type fixed-distance transplanting in main glue removing equipment, glue removing on the surfaces of the crystal supports, glue removing at 4 corners, polishing, cleaning and drying until clean and dry finished crystal supports are output, and the demand of re-gluing the crystal supports is met.
Drawings
The invention is further illustrated with reference to the following figures and examples:
FIG. 1 is a perspective view of an automated wafer carrier de-gumming apparatus according to the present invention.
FIG. 2 is a front view of an automated wafer carrier de-gumming apparatus according to the present invention.
FIG. 3 is a schematic diagram showing the distribution of the positions of the wafer holder where the glue is to be removed. Wherein, the figure (a) is a front view of the crystal support to be removed, the figure (b) is a top view of the crystal support to be removed, and the figure (c) is a side view of the crystal support to be removed.
Fig. 4 is a schematic structural view of the steaming box mechanism. Wherein, figure (a) is a front view of the steaming mechanism, figure (b) is a top view of the steaming mechanism, figure (c) is a side view of the steaming mechanism, and figure (d) is a perspective view of the steaming mechanism.
Fig. 5 is a schematic structural view of the steam box mechanism with the cover body removed. Wherein, the figure (a) is a front view of the cover body removed steam box mechanism, the figure (b) is a top view of the cover body removed steam box mechanism, the figure (c) is a side view of the cover body removed steam box mechanism, and the figure (d) is a perspective view of the cover body removed steam box mechanism.
Fig. 6 is a schematic structural diagram of the material loading, lifting and transplanting. Wherein, the drawing (a) is a front view of the feeding lifting transplantation, the drawing (b) is a top view of the feeding lifting transplantation, the drawing (c) is a side view of the feeding lifting transplantation, and the drawing (d) is a perspective view of the feeding lifting transplantation.
Fig. 7 is a schematic structural view of the main glue removing mechanism. Wherein, the figure (a) is a front view of the glue removing main mechanism, the figure (b) is a top view of the glue removing main mechanism, the figure (c) is a side view of the glue removing main mechanism, and the figure (d) is a perspective view of the glue removing main mechanism.
Fig. 8 is a schematic structural view of the main glue removing mechanism after the cover body is removed. Wherein, the drawing (a) is a front view of the main glue removing mechanism with the cover body removed, the drawing (b) is a top view of the main glue removing mechanism with the cover body removed, the drawing (c) is a top view of the main glue removing mechanism with the cover body removed, and the drawing (d) is a perspective view of the main glue removing mechanism with the cover body removed.
Fig. 9 is a schematic structural view of the step-up conveyor a. Wherein, the drawing (a) is a front view of the raised step conveyor a, the drawing (b) is a top view of the raised step conveyor a, the drawing (c) is a side view of the raised step conveyor a, and the drawing (d) is a perspective view of the raised step conveyor a.
Fig. 10 is a schematic structural view of a five-sided glue removing mechanism. Wherein, the drawing (a) is a front view of the five-side glue removing mechanism, the drawing (b) is a top view of the five-side glue removing mechanism, the drawing (c) is a side view of the five-side glue removing mechanism, and the drawing (d) is a perspective view of the five-side glue removing mechanism.
Fig. 11 is a schematic structural view of a wafer holder placing tool. Wherein, the figure (a) is a front view of the crystal support placing tool, the figure (b) is a top view of the crystal support placing tool, the figure (c) is a side view of the crystal support placing tool, and the figure (d) is a perspective view of the crystal support placing tool.
Fig. 12 is a schematic structural view of a glue removing mechanism of the glue board. Wherein, the drawing (a) is a front view of the viscose board degumming mechanism, the drawing (b) is a top view of the viscose board degumming mechanism, the drawing (c) is a side view of the viscose board degumming mechanism, and the drawing (d) is a perspective view of the viscose board degumming mechanism.
FIG. 13 is a schematic structural view of the adhesive sheet sliding mechanism. Wherein, the drawing (a) is a front view of the adhesive board sliding mechanism, the drawing (b) is a top view of the adhesive board sliding mechanism, the drawing (c) is a side view of the adhesive board sliding mechanism, and the drawing (d) is a perspective view of the adhesive board sliding mechanism.
Fig. 14 is a schematic structural diagram of the angle degumming polishing mechanism. Wherein, the figure (a) is a front view of the angle degumming polishing mechanism, the figure (b) is a top view of the angle degumming polishing mechanism, the figure (c) is a side view of the angle degumming polishing mechanism, and the figure (d) is a perspective view of the angle degumming polishing mechanism.
Fig. 15 is a schematic structural view of the polishing mechanism. Wherein (a) is a front view of the polishing mechanism, (b) is a bottom view of the polishing mechanism, (c) is a cross-sectional view of the polishing mechanism, and (d) is a perspective view of the polishing mechanism.
Fig. 16 is a schematic structural view of the corner glue removing mechanism. Wherein, the figure (a) is a sectional view of the angle glue removing mechanism, the figure (b) is a top view of the angle glue removing mechanism, and the figure (c) is a perspective view of the angle glue removing mechanism.
Fig. 17 is a schematic structural view of the cleaning mechanism. Wherein fig. (a) is a front view of the washing mechanism, fig. (b) is a top view of the washing mechanism, and fig. (c) is a side view of the washing mechanism.
Fig. 18 is a schematic structural view of the drying mechanism. Wherein, the drawing (a) is a front view of the drying mechanism, the drawing (b) is a top view of the drying mechanism, and the drawing (c) is a side view of the drying mechanism.
Fig. 19 is a schematic structural view of the lift-up step conveying mechanism B. Wherein (a) is a front view of the raised step conveyor B, (B) is a top view of the raised step conveyor B, (c) is a side view of the raised step conveyor B, and (d) is a perspective view of the raised step conveyor B.
Fig. 20 is a schematic structural view of a finished crystal holder rack. Wherein, the figure (a) is a front view of the finished product crystal support placing frame, and the figure (b) is a side view of the finished product crystal support placing frame.
In the figure, 1, a rubber surface, 2, a corner rubber surface, 3, a crystal support, 4, a feeding lifting transplanting bracket, 5, a feeding outer door, 6, a feeding axial flow fan, 7, a feeding lifting transplanting cover, 8, a feeding inner door cover, 9, a steam box cover, 10, a safety valve, 11, a discharging inner door cover, 12, a discharging axial flow fan, 13, a discharging outer door, 14, a steam box conveying chain plate machine driving motor, 15, a steam box heating pipe, 16, a steam return pipe, 17, feeding lifting transplanting, 18, a feeding inner door, 19, a crystal support conveying chain plate machine, 20, a discharging inner door, 21, discharging lifting transplanting, 22, a rubber removing main frame body, 23, a five-surface rubber removing mechanism, 24, a corner rubber removing polishing mechanism, 25, a cleaning mechanism, 26, a drying mechanism, 27, a finished crystal support, 28, a viscose plate recycling trolley, 29, a viscose plate sliding mechanism, 30, a viscose plate rubber removing mechanism, 31. a crystal support drying position water receiving tank, 32 a crystal support cleaning position water receiving tank, 33 a crystal support glue removing position water receiving tank, 34 a crystal support placing tool, 35 a cleaning position booster pump, 36 a drying position dryer, 37 a lifting step conveying mechanism A, 38 a lifting step conveying mechanism B, 39 a glue removing main door cylinder, 40 a five-side glue removing access door, 41 an angle glue removing polishing access door, 42 a glue removing tail door cylinder, 43 a drying main door cylinder, 44 a drying tail door cylinder, 45 a five-side glue removing position shield, 46 an angle glue removing polishing position shield, 47 a cleaning drying position shield, 1701 a transplanting cylinder, 1702. U-shaped crystal support frame, 1703 a transplanting plate guide wheel, 1704 a guide column 170A, 1705 a rotary motor, 1706 a reversing bevel gear, 1707 a rotary support gear, 1708 a guide sleeve, a felt lubricating cylinder, 1710, 1709 a rotary support meshing gear, 1711. transplanting plate, 2301 positive Z-axis cylinder, 2302 viscose plate clamping cylinder, 2303X-axis lead screw, 2304X-axis speed reducing motor, 2305X-axis drag chain, 2306Y-axis cylinder, 2307 negative Z-axis cylinder, 2308Y-axis scraper knife, 2309 negative Z-axis scraper knife, 2310 positive Z-axis scraper knife, 2311 degumming frame body, 2312 viscose plate pushing plate, 2401 frame body A, 2402 angle degumming mechanism, 2403 polishing mechanism, 2404 polishing mechanism drag chain, 2405 linear guide rail slide block, 2406 angle degumming mechanism drag chain, 2407 polishing lead screw nut, 2408 angle degumming lead screw nut, 2409 angle degumming X-axis servo motor, 2410 polishing X-axis speed reducing motor, 2501 drag chain A, 2502 frame body B, 2503 water inlet, 2504 rodless cylinder A, 2505 connecting plate A, 2506 angle degumming X-axis servo motor, 2500 polishing X-axis speed reducing motor, 2501 drag chain A, 2502 bracket B, 2503 annealing nozzle, 2508 underwater annealing wire pusher head, 2601. drag chain B, 2602, frame body C, 2603, cylinder connecting plate, 2604, rodless cylinder B, 2605, air knife, 2606, air knife supporting frame, 2701, frame body, 2702, U-shaped crystal bracket, 2901, mechanism angle adjusting plate, 2902, fluent strip, 2903, guide plate, 3001, adhesive plate, 3002, counter roller A, 3003, pressure roller, 3004, counter roller B, 3005, driven sprocket, 3006, roller adjusting mechanism, 3007, frame body E, 3008, driving motor, 3009, driving sprocket, 3010, adhesive plate guide plate, 3011, scraper driving cylinder, 3012, scraper feeding cam, 3013, scraper, 3401, crystal bracket placing tool frame body, 3402, U-shaped groove, 3403, rotary clamping cylinder, 3404, material-containing detection lever, 3405, material-containing detection switch, 1, crystal bracket bearing A, 3702, 3703, 3704, 3705, cleaning position of transplanting chain, and cleaning position of transplanting chain A, 3706. a step lifting conveying mechanism A transplanting cylinder, 3707 transplanting guide rails A, 3708 lifting cylinders B, 3709 guide pillar guide sleeves B, 3801 crystal support bearing plates B, 3802 crystal support guide surfaces B, 3803 washing position transplanting mounting plates B, 3804 washing position transplanting cylinders B, 3805 transplanting guide rails B, 3806 lifting step conveying mechanism B transplanting cylinders, 3807 guide pillar guide sleeves C, 3808 washing position cylinder drag chains B, 3809 lifting cylinders C, 201 individual angle glue removing mechanism connecting plates, 202 positive and negative rotation direction lead screws, 203 positive and negative lead screw driving step motors, 204 glue removing shovel steering bevel gears, 205 glue removing shovel steering step motors, 206 impact shovel driving cylinders, 207 shovel bars, 208 shovel bar guiding shaft shoulder screws, 209 angle glue removing knives, 210 turning steering pins, 301 reduction motors, 302, bottom surfaces B, 303 side surfaces and polishing steel wire wheels, 304. an upper plane polishing steel wire wheel 305, a driving synchronous wheel 306, a synchronous belt tensioning wheel 307 and a driven synchronous wheel 307.
Detailed Description
The invention is further described below with reference to the drawings attached to the specification, but the invention is not limited to the following examples. The embodiment realizes automatic joint control through a PLC system or a DNS, does not limit the model, and can realize work.
Example 1
An automatic crystal support glue removing device is shown in figures 1-20 and comprises a steam box mechanism and a glue removing main body mechanism which are sequentially arranged; the steam box mechanism comprises a feeding lifting transplanting 17, a steam box and a discharging lifting transplanting 21 which are sequentially arranged; a crystal support conveying chain plate machine 19 is also arranged in the steam box; a feeding inner door 18 is arranged between the feeding lifting transplanting 17 and the steam box, a discharging inner door 20 is arranged between the steam box and the discharging lifting transplanting 21, a feeding outer door 5 is arranged at the front end of the feeding lifting transplanting 17, and a discharging outer door 13 is arranged at the tail end of the discharging lifting transplanting 21; the steam box mechanism is also provided with a housing;
the main glue removing mechanism comprises a glue removing main frame body 22, and a lifting step conveying mechanism A37, a five-side glue removing mechanism 23, a corner glue removing polishing mechanism 24, a cleaning mechanism 25, a drying mechanism 26, a lifting step conveying mechanism B38 and a finished product crystal support placing frame 27 are sequentially arranged on the glue removing main frame body;
one end of the five-side glue removing mechanism 23 is also provided with a glue removing mechanism 30 of the glue board and a glue board sliding mechanism 29; the five-surface degumming mechanism 23 is also provided with a crystal support placing tool 34; a crystal support glue removing position water receiving glue receiving groove 33 is arranged below the five-surface glue removing mechanism 23 and the angle glue removing and polishing mechanism 24; water receiving grooves are arranged below the cleaning mechanism 25 and the drying mechanism 26;
one side of the main frame body 22 for removing the adhesive is also provided with an adhesive plate recovery trolley 28, a cleaning position booster water pump 35 and a drying position dryer 36;
the five-surface glue removing mechanism 23 and the corner glue removing and polishing mechanism 24 are provided with protective covers; the five-surface glue removing mechanism 23 and the corner glue removing and polishing mechanism 24 are respectively provided with an access door; a cleaning and drying position protective cover 47 is arranged outside the drying mechanism 26 and the cleaning mechanism 25; doors are respectively arranged among the corner glue removing and polishing mechanism 24, the cleaning mechanism 25 and the drying mechanism 26, and the tail end of the drying mechanism 26 and the front end of the five-face glue removing mechanism 23 are also respectively provided with a door; the doors are respectively provided with a lifting component for moving up and down.
The loading lifting transplanting 17, the steam box, the blanking lifting transplanting 21, the loading inner door 11, the blanking inner door 20, the loading outer door 5 and the blanking outer door 13 are respectively provided with corresponding housings, a loading axial flow fan 6 is arranged above the loading lifting transplanting 17, a blanking axial flow fan 12 is arranged above the blanking lifting transplanting 21, and the steam box is provided with a safety valve 10, a steam box heating pipe 15 and a steam return pipe 16; the crystal support conveying chain plate machine 19 is also provided with a steam box conveying chain plate machine driving motor 14 for driving.
The steam box is also provided with a pressure sensor, a temperature sensor, a liquid level sensor, an overpressure alarm, a water supply device and a periodic drainage and pollution discharge device. The casing that is equipped with on the steam ager mechanism is double-deck insulation construction. The feeding inner door 11, the discharging inner door 20, the feeding outer door 5 and the discharging outer door 13 are respectively provided with a lifting assembly for moving up and down.
Furthermore, a loading lifting transplanting bracket 4 is also arranged at one end of the loading lifting transplanting 17, which is adjacent to the loading lifting transplanting.
The feeding lifting transplanting 17 comprises transplanting plates 1711; a U-shaped crystal support 1702 is arranged above the transplanting plate 1711, transplanting cylinders 1701 are respectively arranged on two sides of the outer part of the transplanting plate 1711, transplanting plate guide wheels 1703 are respectively arranged on two sides of the inner part of the transplanting plate 1701, and the lower part of the transplanting plate 1711 is connected with a connecting rotating assembly through a guide post guide sleeve A1704 and a lifting cylinder A1708; the rotating assembly comprises a rotary supporting gear 1707, and the rotary supporting gear 1707 is connected with a rotary motor 1705 through a reversing bevel gear set; and the rotating assembly is also provided with a lubricating felt gear 1709 and a rotary support meshing gear 1710. The structure of the loading lifting transplanting 17 is the same as that of the unloading lifting transplanting 21.
The five-side glue removing mechanism 23 comprises a glue removing frame body, wherein one end of the glue removing frame body is provided with a positive Z-axis cylinder 2301, a negative Z-axis cylinder 2307, a Y-axis cylinder 2306 and a glue board clamping cylinder 2302; the positive Z-axis cylinder 2301 is connected with a positive Z-axis scraper 2310, the negative Z-axis cylinder 2307 is connected with a negative Z-axis scraper 2309, the Y-axis cylinder 2306 is connected with a Y-axis scraper 2308, the other end of the colloid removing frame body is provided with an X-axis speed reduction motor 2304, and the X-axis speed reduction motor 2304 realizes X-axis movement through an X-axis lead screw 2303 and an X-axis drag chain 2305; the viscose board clamping cylinder 2302 is further connected with a viscose board pushing-out assembly;
the Y-axis scraper knife 2308 is provided with four, two on each side and symmetrically arranged. The negative Z-axis shovel knives 2309 are four in number, two on each side and symmetrically arranged. Two positive Z-axis scrapers 2310 are provided.
The angle glue removing and polishing mechanism 24 comprises an angle glue removing mechanism 2402 for removing glue from the crystal support angle and a polishing mechanism 2403 for the crystal support five-surface polishing mechanism; the angle degumming mechanism 2402 and the polishing mechanism 2403 are sequentially arranged on the frame body A2401, and the two mechanisms share a set of frame body and a guide rail; the angle glue removing mechanism 2402 is connected with an angle glue removing mechanism drag chain 2406, an angle glue removing lead screw nut 2408, an angle glue removing X-axis servo motor 2409 and a linear guide rail slider 2405 to realize movement; the polishing mechanism 2403 is connected through a polishing mechanism drag chain 2404, a polishing lead screw nut 2407, a linear guide rail slider 2405 and a polishing X-axis speed reducing motor 2410 to realize movement;
the cleaning mechanism 25 comprises a frame body B2502, a rodless cylinder A2504 is arranged at the upper end of the frame body B2502, the rodless cylinder A5024 is connected with a nozzle connecting main water pipe 2507 through a connecting plate A2505, and an annular narrow-angle nozzle 2506 is arranged on the nozzle connecting main water pipe 2507; the nozzle connecting main water pipe 2507 is connected with a water inlet 2503, an underwater propeller motor 2508 is arranged below the nozzle connecting main water pipe 2507, and a special-shaped annealing steel wire brush head 2509 for cleaning a T-shaped groove of a crystal support is arranged on the underwater propeller motor 2508. Rodless cylinder A2504 is also connected to tow chain A2501.
The crystal support placing tool 34 comprises a crystal support placing tool frame body 3401, a double-U-shaped groove 3402 is formed in the upper end of the crystal support placing tool frame body 3401, a double-rotation clamping cylinder 3403 is arranged on the crystal support placing tool frame body 3401, and a material-free detection switch 3405 is arranged at one end of the crystal support placing tool frame body 3401; the material presence or absence detection switch 3405 is connected with a material presence or absence detection lever 3404.
The viscose board degumming mechanism 30 comprises a frame body E3007, a driving motor 3008 is arranged at the lower end of the frame body E3007, the driving motor 3008 is connected with a driven chain wheel 3005 through a driving chain wheel 3009, the driven chain wheel 3005 is connected with a counter roller A3002 and a counter roller B3004 through a shaft, and a viscose board guide plate 3010 and a roller adjusting mechanism 3006 are further arranged on the frame body E3007; a pinch roller 3003 is arranged on the upper side between the counter roller A3002 and the counter roller B3004, a bottom surface of the adhesive plate and shovel blades 3013 on two side surfaces are arranged below the pinch roller 3003, a shovel blade feed cam 3012 is arranged below the shovel blade 3013, and the shovel blade feed cam 3012 is connected with a shovel blade drive cylinder 3011.
The adhesive plate sliding mechanism 29 comprises support frames, a bottom plate is arranged on each support frame, fluent strips 2902 are arranged on each bottom plate, guide plates 2903 are arranged on two sides of each fluent strip 2902, four support frames are arranged, each guide plate 2903 is connected with the two support frames, and a mechanism angle adjusting plate 2901 is arranged between each guide plate 2903 and each support frame.
The angle degumming mechanism 2402 comprises a cover plate, a positive and negative lead screw driving stepping motor 230 and side plates, wherein the positive and negative lead screw driving stepping motor 203 is arranged on the cover plate, the lower end of the positive and negative lead screw driving stepping motor 203 is connected with a positive and negative rotating lead screw 202, the side plates are arranged on two sides below the cover plate, and the lower parts of two ends of each side plate are respectively connected with an independent angle degumming mechanism connecting plate 201; the angle alone removes gluey mechanism connecting plate 201 and is connected with and removes gluey spiller and turns to step motor 205, removes gluey spiller and turns to step motor 205 front end and is equipped with and removes gluey spiller and turns to bevel gear 204, removes gluey spiller and turns to step motor 205 below and be equipped with and strike shovel actuating cylinder 206, is equipped with to strike shovel actuating cylinder 206 and removes gluey spiller 209 through shovel cutter arbor 207 and angle and be connected, be equipped with on the shovel cutter arbor 207 and turn to bolt cylinder 210.
The lifting step conveying mechanism B38 comprises a crystal support bearing plate B3801, the upper tail end of the crystal support bearing plate B3801 is provided with a crystal support guide surface B3802, and two sides of the crystal support bearing plate B3801 are respectively provided with a lifting step conveying mechanism B transplanting cylinder 3806 and a cleaning displacement transplanting cylinder B3804; the lower part of the crystal supporting plate B3801 is connected with a lifting cylinder C3809 through a guide post guide sleeve C3807; the inner sides of two ends of the crystal supporting plate B3801 are provided with guide assemblies; the crystal supporting and supporting plate B3801 is also provided with a cleaning displacement planting and mounting plate B3803; one end of the lifting step conveying mechanism B28 is also provided with a cleaning position cylinder drag chain B3808.
The lifting step conveying mechanism A37 comprises a crystal support supporting plate A3701, the upper front end of the crystal support supporting plate A3701 is provided with a crystal support guide surface A3702, and a lifting step conveying mechanism A transplanting cylinder 3706 and a cleaning displacement transplanting cylinder A3704 are respectively arranged on two sides of the crystal support supporting plate A3701; the lower part of the crystal supporting and supporting plate A3701 is connected with a lifting cylinder B3708 through a guide pillar guide sleeve B3709; the inner sides of two ends of the crystal supporting splint A3701 are provided with guide components; a cleaning displacement planting mounting plate A3703 is further arranged on the crystal supporting plate A3701; and one end of the lifting step conveying mechanism A37 is also provided with a cleaning position cylinder drag chain A3705.
The direction of the front end of the lifting step conveying mechanism A37 is opposite to that of the front end of the lifting step conveying mechanism B38 when the lifting step conveying mechanism B is installed.
The finished crystal support placing frame 27 comprises a frame body 2701, and a U-shaped crystal support bracket 2702 is arranged above the frame body 2701. The finished crystal support placing frame 27 is used for lifting the step for feeding, and is a finished crystal support 3 placing station.
The steam box mechanism is a device for failure and transportation of crystal support 3 viscose, the steam box continuously generates steam for steaming glue, and the steam box is provided with safety devices such as a pressure sensor, a temperature sensor, a liquid level sensor, a safety valve, overpressure return water, overpressure alarm, shell double-layer heat preservation and the like, and is provided with conventional configurations such as real-time water supply, periodic water drainage, periodic pollution discharge and the like, so that the steam box can stably, safely and controllably continuously operate under normal pressure. The blanking lifting transplanting structure 21 arranged on the steam box mechanism has the same structure as the feeding lifting transplanting structure 17, and the action sequence is opposite to the feeding lifting transplanting structure 17. The feeding lifting transplanting structure 17 and the blanking lifting transplanting structure 21 are respectively provided with double-layer shield casings, axial flow fans are arranged above the shield casings, on the premise that the outer surface is not scalded, when the inner side door is opened, steam flowing into the box body is removed, and the situation that the steam hurts people when the outer side door is opened is prevented.
The motion flow of the steam box mechanism is as follows:
1) the feeding lifting transplanting 17 feeds the glue crystal support 3 to be removed;
2) the crystal support conveying chain plate machine 19 conveys at a fixed distance, and the viscose in the steam box is invalid, so that the crystal support 3 and the viscose are naturally separated;
3) unloading is lifted to transplant 21 and is got the material, waits to lift the material of pace conveying mechanism A37, accomplishes a circulation.
And (5) loading, lifting and transplanting 17: the transplanting machine consists of 3 parts of rotating 180 degrees, lifting and horizontal transplanting, wherein the rotating part is driven by a rotary motor 1705 matched with a gear, and the lifting and transplanting are driven by a cylinder in a linear way. The concrete action flow of the feeding, lifting and transplanting 17 is as follows: in the initial state, the feeding outer door 5 is opened, and the feeding transplanting plate 1711 extends out in a high position to wait for feeding. Feeding a crystal support 3; the transplanting cylinder 1701 retracts; the feeding outer door 5 is closed, the rotary motor 1705 acts, and the transplanting plate 1711 rotates 180 degrees; the feeding inner door 5 is opened; the transplanting plate 1711 extends out in a high position; the lifting cylinder A1708 retracts, and the crystal support 3 falls onto a steam box conveying roller way; the transplanting cylinder 1701 retracts; the feeding inner door 5 is closed; starting the feeding axial flow fan 6, and discharging steam in the feeding lifting transplanting 17 box; the lifting cylinder A1708 extends out, the rotary motor 1705 acts, the transplanting plate 1711 rotates 180 degrees in the reverse direction, and the feeding outer door 5 is opened at the same time; the transplanting cylinder 1701 is extended out and placed on the loading lifting transplanting bracket 4 to complete a loading cycle.
The five-side glue removing mechanism 23 is supported by a steel frame body, and is provided with an X-axis travelling mechanism, a glue board pushing assembly, a positive Z-axis (front and back two knives), a double Y-axis (front and back two knives) and a double negative Z-axis (front and back two knives) which are matched with a lead screw nut by an X-axis speed reducing motor 2304, wherein the positive Z, Y and negative Z-axis knives are driven by cylinders, and the middle of a glue surface is fed with the knives. Under the prerequisite of brilliant 3 location, it is that the viscose board presss from both sides to embrace cylinder 2302Z axle to stretch out to target in place down earlier, after the forward motion of X axle is 3 seconds, positive Z axle cylinder 2301 stretches out to target in place, the viscose board presss from both sides to embrace cylinder 2302 withdrawal normal position, all target in place the back, the sword cylinder action of going into of two Y, two negative Z axles, the walking action that realizes the shovel and glue is done all the time to the X axle in this process, when two negative Z axle head knives just break away from the shovel face of gluing (negative Z axle tailknife has not broken away from the shovel face of gluing yet), X axle gear motor 2304 stops, then the reversal, until whole mechanism returns the normal position.
The action of the five-side glue removing mechanism 23 is specifically explained as follows: the viscose board clamping cylinder 2302 extends in place; 2) starting the X-axis speed reducing motor 2304 for 3 seconds; the positive Z-axis cylinder 2301 extends in place, and the adhesive plate clamping cylinder 2302 retracts in place; the Y-axis cylinder 2306 and the double Z-axis cylinder extend in place; the states of the positive Z-axis cylinder 2301, the Y-axis cylinder 2306 and the negative Z-axis cylinder 2307 are kept unchanged; the X-axis gear motor 2304 stops rotating; the Y-axis cylinder 2306 and the double Z-axis cylinders return to the original positions; the positive Z-axis cylinder 2301 returns to the original position to complete the primary glue removal of the 5 surfaces of the crystal support.
The corner glue removing and polishing mechanism 24 comprises two mechanisms, namely a crystal support corner glue removing mechanism 2402 and a five-surface polishing mechanism 2403, and the two mechanisms share a set of frame body and guide rail. After the crystal support 3 at the station is positioned, the mechanism starts to operate, the corner glue removing mechanism 2402 starts to operate after the polishing mechanism 2403 operates for 3 seconds, the polishing mechanism 2403 waits when operating to the tail end of the crystal support 3, after the four corners of the belt are completely removed, the corner glue removing mechanism 2402 starts a return stroke firstly, the polishing mechanism 2403 starts the return stroke after 3 seconds, and in the return stroke, the polishing mechanism 2403 can carry out polishing for 2 nd time until the polishing is stopped after the return stroke. The operation of the angle degumming and polishing mechanism 24 is described as follows: after the crystal support 3 is positioned, the polishing X-axis and polishing X-axis speed reducing motor 2410 is started; after 3 seconds, the angle glue removing X-axis servo motor 2409 is started, stops after reaching the first diagonal glue removing position, and starts angle glue removing; the angle glue removing X-axis servo motor 2409 is started, stops when reaching a second diagonal glue removing position, and starts to remove glue at the angle; after the corner glue removing mechanism is finished, the corner glue removing mechanism 2402 directly returns to the original position; and when the angle glue removing mechanism 2402 returns for 3 seconds, the polishing X-axis speed reducing motor 2410 starts the return to the original position, and one cycle is completed.
The drying mechanism 26 is supported by a steel frame, a rodless cylinder B2604 is used as a power source, and an air knife with a four-side frame structure is matched with hot air discharged by a hot dryer to dry the crystal support 3. Description of the operation of the drying mechanism 26: the rodless cylinder B2604 is started; the rodless cylinder B2604 is started reversely; rodless cylinder B2604 stops, completing one cycle of operation.
The crystal support placing tool 34 is supported by a steel structure, after the crystal support 3 is ordered by the material detecting switch 3405, the lower bottom surface and the lower side surface of the crystal support 3 are positioned by the double U-shaped grooves 3402, and then the double-side rotating clamping cylinder 3403 performs vertical tensioning action, so that the crystal support 3 is comprehensively positioned.
The viscose board pushing assembly pushes the viscose board into the viscose board guide port and reaches the hobbing of the first pair of counter rollers, two pairs of counter rollers are used for power and guidance, the pressing wheel 3004 is arranged on the upper side between the two pairs of counter rollers, and the bottom surface and two side surface shoveling knives 3013 are arranged below the pressing wheel 3004, so that the viscose board can smoothly advance when the viscose board is degummed until the degummed is finished.
The specific operation of the glue removing mechanism 30 for the glue board is described as follows: after receiving an X-axis starting signal of the five-surface glue removing mechanism 23 of the crystal support 3, starting a driving motor 3008; the adhesive plate passes through the first pair of rollers; the scraper knife driving cylinder 3011 extends to the right position to drive the scraper knife feeding cam 3012 to move, and finally the scraper knife 3013 is in the right position to start glue removal; after the adhesive board passes through the second pair of counter rollers, the driving motor 3008 stops to wait for next adhesive removal.
The viscose board sliding mechanism 29 is supported by a steel frame, after the viscose board is completely removed by the viscose board glue removing mechanism 29 and is sent out, the viscose board enters the viscose board sliding mechanism 29, and the viscose board sliding mechanism 29 is used for guiding and sliding the viscose board and finally falling into the viscose board recovery trolley 28.
The polishing mechanism 2403 is supported by a steel plate, the speed reduction motor 301 is used as power, and the side and bottom polishing steel wire wheel 303 and the upper plane polishing steel wire wheel 304 are driven to perform polishing actions through a linkage mechanism of a synchronous belt and a belt wheel.
The angle degumming mechanism 2402 is supported by a steel frame, a positive and negative lead screw driving stepping motor 203 is matched with a positive and negative rotation lead screw 202 to feed and remove glue in positive and negative Y-axis directions, in the aspect of a single-side degumming mechanism, a degumming scraper steering stepping motor 205 is matched with a degumming scraper steering bevel gear 204 to be used as power for horizontal steering of a scraper bar 207, the position is fixed by a steering bolt cylinder 210 after the single-side degumming scraper mechanism rotates in place, then the positive and negative Y-axis directions are simultaneously fed and removed glue, the degumming scraper steering stepping motor 205 is stopped at a position 5mm away from a corner, an impact scraper driving cylinder 206 starts to work, as the stroke of the impact scraper driving cylinder 206 is only 5mm, the expansion and contraction can be rapidly switched to form impact action, the corner glue is rapidly impacted for a plurality of times to achieve the purpose of cleaning the stubborn glue at the corner, the other side of the corner has the same principle of degumming, the feeding action is changed into feeding from the positive and negative rotation to the lead screw 202, after the other side of the corner is cleaned, the corner glue removing shovel 209 feeds 5mm from the X-axis direction to reach the root of the corner, and then the corner glue removing shovel turns to the stepping motor 205 to rotate reversely, so that the corner glue is pushed out once, and the corner glue cleaning is declared to be finished. The corner glue removing mechanism 2402 cleans 2 corners every time, and the 4 corners are cleaned 2 times. The corner glue removing mechanism 2402 has the following operation flow: the X axis runs in place; feeding and cleaning the glue on double Y axes; 5mm away from the corner, the degumming shovel blade turns to the stepping motor 205 to stop; the Y-axis impact shovel drives the cylinder 206 to start, and impacts the corner for a plurality of times; the Y-axis reversely rotates to withdraw the cutter; the X axis rotates reversely to the right position, and the Y axis rotates and moves forwards to the right position; the X axis is fed to a position 5mm away from the corner part, and the positive and negative lead screws drive the stepping motor 203 to stop; the Y-axis impact shovel drives the cylinder 206 to start, and impacts the corner for a plurality of times; feeding the X axis by 5 mm; the Y axis is reversed, and the glue scraping X axis runs to the next angle; and removing glue from the next corner by the same process.
Step conveying mechanism B38: the lower part of the lifting cylinder C3809 is matched with the guide post guide sleeve C3807 to realize the lifting action of the crystal support 3 on the cleaning and drying stations, and the upper part of the lifting cylinder is matched with the guide rail slide block to realize the conveying of three crystal supports 3 including a material unloading and transplanting position of the crystal support 3 from a steam box, a five-surface glue removing position, a polishing angle glue removing position and a cleaning position. When the cleaning position works, the lower part of the cleaning position is not provided with the step conveying mechanism B38, the step of lifting the cleaning position is an auxiliary conveying mechanism for lifting the step conveying mechanism B38, the step conveying mechanism B38 needs to be transplanted and extended out and does a step moving action when no material exists in the cleaning position, and the cleaning displacement is transplanted and retracted into the degumming bin to be ready when the cleaning position works. The step lifting conveying mechanism B38 specifically comprises the following steps: a discharging outer door 13, a glue removing main door and a glue removing tail door of the steam box mechanism are opened simultaneously; lifting the whole low-position of the step conveying mechanism B38 to extend to the steam box in place, and simultaneously extending the cleaning position transplanting cylinder B3804 to the place; the lifting cylinder C3809 extends to the right position, and jacks up the crystal support 3 of the blanking lifting transplanting position, the five-face glue removing position and the polishing angle glue removing position; under the condition that no material exists in the cleaning position, the step conveying mechanism B transplanting cylinder 3806 is lifted and retracted to the proper position, and the blanking outer door 13 and the glue removing main door of the steam box mechanism are closed; the lifting cylinder C3809 retracts to the proper position, and three crystal supports 3 are placed; the cleaning displacement planting cylinder B3804 retracts; and closing the glue removing tail door and finishing the cycle action.
The step raising conveying mechanism a 37; the lower part of the crystal support frame adopts a form that a lifting cylinder B3708 is matched with a guide post and guide sleeve B3709 to realize the lifting action of the crystal support 3 on the cleaning and drying station, and the upper part adopts a form that a horizontal push-pull cylinder is matched with a guide rail slide block to realize the conveying of the crystal support 3 from a cleaning-drying and drying-finished crystal support placing frame 27. When the cleaning position works, the lower part of the cleaning position is not provided with a step lifting conveying mechanism A37, the step lifting of the cleaning position is a secondary conveying mechanism for lifting the step conveying mechanism A37, the step lifting conveying mechanism A37 stretches out and moves when the crystal support 3 is cleaned and needs to be transplanted, the cleaning position works in a retracting mode and is hidden in a drying bin to be ready, and the step lifting conveying mechanism A37 is lifted to be circulated specifically as follows: opening a tail door of the cleaning position; the cleaning displacement planting cylinder A3704 extends in place, and meanwhile, the drying tail door is opened; the lifting cylinder B3708 extends to the right position to jack up the crystal support 3 for cleaning and drying; lifting the transplanting cylinder 3706 of the step conveying mechanism A to extend in place, and closing a tail gate of the cleaning position; the lifting cylinder B3708 retracts to the right position, and the cleaning and drying position crystal 3 support is respectively placed to the drying position and the finished product crystal support placing frame 27 station; the cleaning displacement planting cylinder A3704 retracts; the transplanting cylinder 3706 of the lifting step conveying mechanism A retracts to the right position; and closing the drying tail door and finishing the cycle action.
Although the invention has been described in detail above with reference to a general description and specific examples, it will be apparent to one skilled in the art that modifications or improvements may be made thereto based on the invention. Accordingly, such modifications and improvements are intended to be within the scope of the invention as claimed.
Claims (6)
1. An automatic crystal support glue removing device is characterized by comprising a steam box mechanism and a glue removing main body mechanism which are sequentially arranged; the steam box mechanism comprises a feeding lifting transplanting mechanism (17), a steam box and a discharging lifting transplanting mechanism (21) which are sequentially arranged; a crystal support conveying chain plate machine (19) is also arranged in the steam box; a feeding inner door (18) is arranged between the feeding lifting transplanting (17) and the steam box, a discharging inner door (20) is arranged between the steam box and the discharging lifting transplanting (21), a feeding outer door (5) is arranged at the front end of the feeding lifting transplanting (17), and a discharging outer door (13) is arranged at the tail end of the discharging lifting transplanting (21); the steam box mechanism is also provided with a housing;
the main glue removing mechanism comprises a main glue removing frame body 22, and a step lifting conveying mechanism A (37), a five-side glue removing mechanism (23), a corner glue removing polishing mechanism (24), a cleaning mechanism (25), a drying mechanism (26), a step lifting conveying mechanism B (38) and a finished crystal support placing frame (27) are sequentially arranged on the main glue removing frame body; one end of the five-side glue removing mechanism (23) is also provided with a glue removing mechanism (30) for the glue plate and a glue plate sliding mechanism (29); a crystal support placing tool (34) is further arranged on the five-surface glue removing mechanism (23); a crystal support glue removing position water receiving glue receiving groove (33) is arranged below the five-surface glue removing mechanism (23) and the angle glue removing polishing mechanism (24); water receiving grooves are formed below the cleaning mechanism (25) and the drying mechanism (26); one side of the main frame body (22) for removing the glue is also provided with a viscose board recovery trolley (28), a cleaning position booster pump (35) and a drying position dryer (36);
the five-surface glue removing mechanism (23) and the corner glue removing polishing mechanism (24) are provided with a protective cover; the five-surface degumming mechanism (23) and the corner degumming and polishing mechanism (24) are respectively provided with an access door; a cleaning and drying position protective cover (47) is arranged outside the drying mechanism (26) and the cleaning mechanism (25); doors are respectively arranged among the corner glue removing and polishing mechanism (24), the cleaning mechanism (25) and the drying mechanism (26), and the tail end of the drying mechanism (26) and the front end of the five-face glue removing mechanism (23) are also respectively provided with a door; the doors are respectively provided with a lifting component for moving up and down;
the feeding lifting transplanting device is characterized in that the feeding lifting transplanting device (17), the steam box, the discharging lifting transplanting device (21), the feeding inner door (11), the discharging inner door (20), the feeding outer door (5) and the discharging outer door (13) are respectively provided with corresponding housings, a feeding axial flow fan (6) is arranged above the feeding lifting transplanting device (17), a discharging axial flow fan (12) is arranged above the discharging lifting transplanting device (21), and the steam box is provided with a safety valve (10), a steam box heating pipe (15) and a steam return pipe (16); the crystal support conveying chain plate machine (19) is also provided with a driving motor (14) of the steam box conveying chain plate machine for driving.
2. An automatic crystal support degumming apparatus as claimed in claim 1, wherein the steam box is further provided with a pressure sensor, a temperature sensor, a liquid level sensor, an overpressure alarm, a water supply device and a periodic water and sewage discharge device. The casing arranged on the steam box mechanism is of a double-layer heat-insulation structure;
the feeding inner door (11), the discharging inner door (20), the feeding outer door (5) and the discharging outer door (13) are respectively provided with a lifting assembly for moving up and down.
3. An automatic crystal support degumming apparatus according to claim 2, characterized in that the end of the loading lifting transplanting (17) adjacent to it is provided with a loading lifting transplanting bracket (4).
4. An automatic crystal support degumming apparatus according to claim 3, characterized in that said feeding lifting transplanting (17) comprises a transplanting plate (1711); a U-shaped crystal support frame (1702) is arranged above the transplanting plate (1711), transplanting cylinders (1701) are respectively arranged on two sides of the outer part of the transplanting plate (1711), transplanting plate guide wheels (1703) are respectively arranged on two sides of the inner part of the transplanting plate (1701), and the lower part of the transplanting plate (1711) is connected with a connecting rotating assembly through a guide post guide sleeve A (1704) and a lifting cylinder A (1708); the rotating assembly comprises a rotating support gear (1707), and the rotating support gear (1707) is connected with a rotating motor (1705) through a reversing bevel gear set; the rotating assembly is also provided with a lubricating felt gear (1709) and a rotary support meshing gear (1710); the loading lifting transplanting (17) and the unloading lifting transplanting (21) have the same structure.
5. The automatic wafer tray glue removing device as claimed in claim 4, wherein the lifting step conveying mechanism B (38) comprises a wafer tray supporting plate B (3801), a wafer tray guiding surface B (3802) is arranged at the upper end of the wafer tray supporting plate B (3801), and a lifting step conveying mechanism B transplanting cylinder (3806) and a cleaning position transplanting cylinder B (3804) are respectively arranged at two sides of the wafer tray supporting plate B (3801); the lower part of the crystal bearing supporting plate B (3801) is connected with a lifting cylinder C (3809) through a guide pillar guide sleeve C (3807); the inner sides of two ends of the crystal supporting plate B (3801) are provided with guide components; a cleaning position transplanting mounting plate B (3803) is further arranged on the crystal supporting plate B (3801); one end of the lifting step conveying mechanism B (28) is also provided with a cleaning position cylinder drag chain B (3808).
6. The automatic crystal support glue removing device as claimed in claim 5, wherein the lifting step conveying mechanism A (37) comprises a crystal support supporting plate A (3701), a crystal support guide surface A (3702) is arranged at the upper front end of the crystal support supporting plate A (3701), and a lifting step conveying mechanism A transplanting cylinder (3706) and a cleaning position transplanting cylinder A (3704) are respectively arranged at two sides of the crystal support supporting plate A (3701); the lower part of the crystal supporting and supporting plate A (3701) is connected with a lifting cylinder B (3708) through a guide pillar guide sleeve B (3709); the inner sides of two ends of the crystal supporting plate A (3701) are provided with guide components; a cleaning position transplanting mounting plate A (3703) is further arranged on the crystal supporting plate A (3701); and one end of the lifting step conveying mechanism A (37) is also provided with a cleaning position cylinder drag chain A (3705).
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202111130396.8A CN113909173B (en) | 2021-09-26 | 2021-09-26 | Automatic change brilliant support and remove gluey equipment |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202111130396.8A CN113909173B (en) | 2021-09-26 | 2021-09-26 | Automatic change brilliant support and remove gluey equipment |
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| CN113909173A true CN113909173A (en) | 2022-01-11 |
| CN113909173B CN113909173B (en) | 2023-04-07 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202111130396.8A Active CN113909173B (en) | 2021-09-26 | 2021-09-26 | Automatic change brilliant support and remove gluey equipment |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN115638650A (en) * | 2022-09-07 | 2023-01-24 | 肇庆高峰机械科技有限公司 | Multifunctional intelligent material boiling furnace and working method thereof |
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| CN102501343A (en) * | 2011-11-18 | 2012-06-20 | 毕翊 | Excessive glue full automatic production line of semiconductor lead frame |
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| CN113909173B (en) | 2023-04-07 |
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