CN214865929U

CN214865929U - Full-automatic vertical type external barrel cleaning machine

Info

Publication number: CN214865929U
Application number: CN202120749633.8U
Authority: CN
Inventors: 李文浩; 李子信
Original assignee: Dezhou Congtai Electromechanical Equipment Co ltd
Current assignee: Dezhou Congtai Electromechanical Equipment Co ltd
Priority date: 2021-04-13
Filing date: 2021-04-13
Publication date: 2021-11-26
Anticipated expiration: 2031-04-13

Abstract

Full-automatic vertical outer barrel machine of wiping, which comprises a bod, the ladle body wiping mechanism, the mechanism is wiped on the bucket top, the mechanism is wiped at the bottom of the bucket, a plurality of material loading rotary drums, material loading motor and electric cabinet, the mechanism is wiped by the ladle body, clean special strip, clean cloth, the cloth axle, receive the cloth axle, change barreled and two upper and lower portable bucket framves of leading are constituteed, the mechanism is wiped including fixing the mounting bracket at the fuselage top on the bucket top, the fixed frame of wiping that is used for cleaning the bucket top on the mounting bracket, the mechanism is wiped at the bottom of the bucket and is installed in the space of fuselage bottom, the mechanism is wiped at the bottom of the bucket includes the balladeur train, control two lift cylinders, clean the frame, the slide rail and drive actuating cylinder. The utility model discloses the device adopts vertical drum-type wiper mechanism to realize having solved the problem at the clean dead angle of ladle body outer wall to erectting the high-speed automatic cleanness of steel drum outer wall, has improved the clean effect of steel drum outer wall, has reasonable in design, high-efficient convenient and the high advantage of degree of automation.

Description

Full-automatic vertical type external barrel cleaning machine

Technical Field

The utility model relates to a steel drum manufacturing and processing technology field, concretely relates to full-automatic vertical outer barrel cleaning machine.

Background

At present, the barrel manufacturing process adopted by various barrel manufacturing enterprises in China generally comprises the technical processes of barrel manufacturing, seal leakage testing, barrel paint spraying and the like, after the steel barrel seal leakage testing is completed, the outer wall of the steel barrel needs to be cleaned in an acid pickling phosphating line or manual hand wiping mode before the barrel paint is sprayed, more than 6 outer wall wiping personnel are arranged on each production line, the labor intensity is high due to manual wiping, the production efficiency is low, the production rhythm cannot be followed, the quality cannot be guaranteed, the phosphating process can well solve the problem of cleaning the inside and the outside of the steel barrel, but the environment is seriously polluted by waste water discharge, and the process is in the national banning stage at present.

SUMMERY OF THE UTILITY MODEL

The utility model provides a full-automatic vertical outer barrel machine of wiping to it is big to solve the bonderizing line polluted environment energy consumption that prior art exists, and the manual work is wiped a bucket inefficiency, clean effect poor, can not clear away clean problem with ladle body surface greasy dirt.

The utility model provides a technical scheme that its technical problem adopted is:

a full-automatic vertical type external barrel wiping machine comprises a machine body, a barrel body wiping mechanism, a barrel top wiping mechanism, a barrel bottom wiping mechanism, a plurality of feeding rotary drums, a feeding motor and an electric cabinet, wherein the feeding rotary drums are installed in the middle of the machine body, the feeding motor is installed at the feeding end of the machine body and drives the feeding rotary drums to rotate through a transmission chain, the barrel body wiping mechanism comprises an installation plate, a special wiping strip, cleaning cloth, a cloth shaft, a cloth collecting shaft, a rotary barrel device and an upper movable barrel guide frame and a lower movable barrel guide frame, the rotary barrel device comprises a front rotary shaft, a rear rotary shaft and a rotary motor, a rotary wheel is respectively installed on each rotary shaft, the rotary motor drives the rotary shafts to rotate through a transmission belt, a concave pinch roller is arranged at the top of the lower rotary wheel, the installation plate is fixed at the top of one side of the machine body, the tops of the two rotary shafts of the rotary barrel device are respectively connected to the front side and the rear side of the installation plate, the tops of the special wiping strip are fixed at the middle of the installation plate, the special cleaning strip is formed by clamping a base, a plurality of barrel cleaning blocks and two W-rib outer cleaning blocks, a U-shaped clamping groove is formed in the bottom of the base, a dovetail groove is formed in the top of the base, dovetail tenons are arranged at the bottom of each barrel cleaning block and the bottom of each W-rib cleaning block, a deep groove is formed in the middle of each W-rib outer cleaning block, a shallow groove is formed in each of two sides of the deep groove, a cloth shaft and a cloth collecting shaft are arranged at the front end and the rear end of the rear side of the special cleaning strip respectively, two movable guide barrel frames are arranged on the upper portion and the lower portion of the other side of the machine body and consist of a propelling cylinder, a U-shaped frame and front and rear guide wheels, a piston rod of the propelling cylinder is connected with the U-shaped frame, the two guide wheels are arranged on two sides of the front end of the U-shaped frame, the barrel top cleaning mechanism comprises a mounting frame fixed on the top of the machine body, a cleaning frame for cleaning a barrel top is fixed on the mounting frame, the barrel bottom cleaning mechanism is arranged in a space at the bottom of the machine body, and comprises a sliding frame, Control two lift cylinders, clean the frame, the slide rail with drive actuating cylinder, it removes about driving actuating cylinder to drive the slide frame on the slide rail, it installs on the balladeur train to clean the frame, two lift cylinders install between balladeur train and cleaning frame, the cleaning frame of barrel head cleaning mechanism is the same with the cleaning frame structure of barrel head cleaning mechanism, all by the rack, operating cylinder, control two polished rods, go up the cloth axle, drive actuating cylinder, clean the board, receive cloth axle and compress a cloth axle and constitute, lift cylinder fixes on the bottom plate, control two polished rods and pass the bottom plate and connect in cleaning the frame, lift cylinder's piston rod links to each other with the rack, it drives the rotation of cloth guide shaft to drive actuating cylinder, the cloth guide shaft drives the cleaning cloth of cloth upper cloth axle and walks around and cleans the board and rotates along receiving the cloth axle.

The steel drum feeding guide mechanism is installed at the inlet end of the machine body and comprises a left triangular blocking frame, a right triangular blocking frame, two rotating shafts and a cylinder, the triangular blocking frames are installed at the tops of the corresponding rotating shafts, the cylinder is fixed on the machine body, a piston rod of the cylinder is connected with the end portion of a linkage part at the bottom of the rotating shaft at one side, the rotating shaft at the side is installed in the middle of the linkage part, the other end of the linkage part is connected with the bottom of the rotating shaft at the other side through a connecting rod, and guide wheels are installed at two ends of each triangular blocking frame respectively.

The steel drum blocking mechanism is arranged at the outlet end of the machine body and consists of an air cylinder and a material blocking rod, a piston rod of the air cylinder is connected with a rotating shaft at one end of the material blocking rod, and a plurality of stop blocks are installed on the material blocking rod.

The bottom of the cloth shaft and the bottom of the cloth collecting shaft are respectively provided with a baffle disc, and the bottom of the baffle disc is connected with the machine body through a spring.

The guide wheel of the movable guide barrel frame at the lower part of the machine body is a concave pressing wheel.

When the device is used, the steel drum is vertically arranged on the steel drum conveying track, when the steel drum is conveyed to the front of the device by the steel drum conveyor, the triangular blocking frame is opened by the steel drum feeding guide mechanism to guide the steel drum to the feeding rotary drum, then the cylinder of the steel drum feeding guide mechanism rotates through the rotary shaft to reset the triangular blocking frame to prevent the next steel drum from entering the machine which is influenced and damaged, the feeding rotary drum drives the steel drum to move to the drum body wiping mechanism, the feeding rotary drum stops rotating, the cylinder of the steel drum blocking mechanism at the outlet end of the machine body drives the material blocking rod to rotate, the block on the material blocking rod is lifted to prevent the steel drum from moving forward, two pushing cylinders at the other side of the machine body push the U-shaped frame to move forward, so that the upper part and the lower part of the steel drum are respectively fixed between the guide wheel and the rotary wheel of the rotary drum device, and the drum body wiping block and the W rib wiping block of the special cleaning strip can be tightly attached to the surface of the drum body and the W rib convex groove, meanwhile, a working cylinder of the barrel top wiping mechanism moves downwards to attach the cleaning cloth on the surface of the wiping plate to the top of the steel barrel, a sliding frame of the barrel bottom wiping mechanism moves to the bottom of the steel barrel under the driving of a driving cylinder, then two lifting cylinders lift a wiping frame, finally the working cylinder moves upwards to attach the cleaning cloth on the surface of the wiping plate to the bottom of the steel barrel, then a rotating motor of a barrel rotating device is started, the rotating motor drives a rotating shaft to drive the steel barrel to rotate through a rotating wheel, along with the rotation of the steel barrel, the barrel body wiping mechanism, the barrel top wiping mechanism and the barrel bottom wiping mechanism simultaneously complete the cleaning work of the barrel body, the barrel top and the barrel bottom, after the cleaning is finished, the wiping frames of the barrel top wiping mechanism and the barrel bottom wiping mechanism respectively move upwards and downwards to reset, two pushing cylinders on one side of a machine body drive a U-shaped frame to retreat to reset, and a cylinder of a steel barrel blocking mechanism at the outlet end of the machine body drives a material blocking rod to rotate, dog on the stock stop descends, and the material loading rotary drum rotates and takes the steel drum out the utility model discloses the device, at the same time steel drum material loading guide mechanism opens once more and puts a steel drum back in the past, closes once more and prevents the steel drum and continue to send into, like this alright carry out the operation of cleaning of next steel drum.

The utility model discloses the device adopts vertical drum-type wiper mechanism to realize having solved the problem at the clean dead angle of ladle body outer wall to erectting the high-speed automatic cleanness of steel drum outer wall, has improved the clean effect of steel drum outer wall, has reasonable in design, high-efficient convenient and the high advantage of degree of automation.

Drawings

The present invention will be further explained with reference to the drawings and examples.

FIG. 1 is a schematic view of the front view of the device of the present invention;

FIG. 2 is a schematic view of the rear view of the device of the present invention;

FIG. 3 is a schematic side view of the device of the present invention;

fig. 4 is a schematic top view of the mounting plate of the present invention;

FIG. 5 is a schematic structural view of the barrel rotating device of the present invention;

fig. 6 is a schematic structural view of the movable barrel guide frame of the present invention;

FIG. 7 is a schematic structural view of the special wiping strip of the present invention;

fig. 8 is a schematic structural view of the bucket top wiping frame of the present invention;

FIG. 9 is a schematic structural view of the barrel bottom wiping frame of the present invention;

fig. 10 is a schematic structural diagram of the steel drum feeding guide mechanism of the present invention.

In the figure, a machine body 1, a mounting plate 2, a special wiping strip 3, cleaning cloth 4, a cloth shaft 5, a cloth collecting shaft 6, a wiping frame 7, a mounting frame 8, an observation window 9, a sliding frame 10, a lifting cylinder 11, an electric cabinet 12, a sliding rail 13, a driving cylinder 14, a blocking disc 15, a rotating shaft 16, a rotating wheel 17, a rotating motor 18, a concave pressure wheel 19, a movable guide barrel frame 20, a feeding rotating barrel 21, a feeding motor 22, a triangular blocking frame 23, a rotating shaft 24, an air cylinder 25 and a 26 linkage part, 27 connecting rods, 28 guide wheels, 29 air cylinders, 30 stop rods, 31 stop blocks, 32 bases, 33 barrel wiping blocks, 34W rib outer wiping blocks, 35 deep grooves, 36 shallow grooves, 37U-shaped clamping grooves, 38 dovetail grooves, 39 dovetail joints, 71 racks, 72 working air cylinders, 73 polish rods, 74 bottom plates, 75 cloth feeding shafts, 76 driving air cylinders, 77 wiping plates, 78 cloth collecting shafts, 79 cloth pressing shafts, 201 pushing air cylinders, 202U-shaped racks and 203 guide wheels.

Detailed Description

As shown in fig. 1, 2, 3, 4, 5, 6, 7, 8, 9 and 10: a full-automatic vertical type external barrel wiping machine comprises a machine body 1, a barrel body wiping mechanism, a barrel top wiping mechanism, a barrel bottom wiping mechanism, a plurality of feeding rotary drums 21, a feeding motor 22 and an electric cabinet 12, wherein the feeding rotary drums 21 are installed in the middle of the machine body, the feeding motor 22 is installed at the feeding end of the machine body and drives the feeding rotary drums 21 to rotate through a transmission chain, the barrel body wiping mechanism comprises a mounting plate 2, a special wiping strip 3, cleaning cloth 4, a cloth shaft 5, a cloth collecting shaft 6, a barrel rotating device and an upper movable barrel guiding frame 20 and a lower movable barrel guiding frame 20, the barrel rotating device comprises a front rotary shaft 16 and a rear rotary shaft 18, a rotary wheel 17 is respectively installed on the upper portion and the lower portion of each rotary shaft, the rotary motor 18 drives the rotary shaft 16 to rotate through a transmission belt, a concave pressing wheel 19 is arranged at the top of the rotary wheel below, the mounting plate 2 is fixed at the top of one side of the machine body, the tops of the two rotary shafts of the rotary device are respectively connected to the front side and the rear side of the mounting plate, the top of the special wiping strip 3 is fixed in the middle of the mounting plate, the special wiping strip 3 is formed by clamping a base 32, a plurality of barrel wiping blocks 33 and two W-rib outer wiping blocks 34, a U-shaped clamping groove 37 is arranged at the bottom of the base, a dovetail groove 38 is arranged at the top of the base, dovetails 39 are arranged at the bottom of the barrel wiping blocks and the bottom of the W-rib wiping blocks, a deep groove 35 is arranged in the middle of the W-rib outer wiping block, a shallow groove 36 is respectively arranged at two sides of the deep groove, a cloth shaft 5 and a cloth collecting shaft 6 are respectively arranged at the front end and the rear end of the rear side of the special wiping strip, cleaning cloth 4 is wound on the cloth collecting shaft 6 by the cloth shaft around the special wiping block, two movable guide barrel frames are arranged at the upper part and the lower part of the other side of the machine body, each movable guide barrel frame 20 is composed of a propelling cylinder 201, a U-shaped frame 202 and front and rear guide wheels 203, the guide wheels at the lower part are concave press wheels, the piston rod of the propelling cylinder is connected with the U-shaped frame, the two guide wheels are arranged on the two sides of the front end of the U-shaped frame, the barrel top wiping mechanism comprises a mounting frame 8 fixed on the top of the machine body, a wiping frame 7 used for cleaning the barrel top is fixed on the mounting frame 8, the barrel bottom wiping mechanism is arranged in the space of the bottom of the machine body, the barrel bottom wiping mechanism comprises a sliding frame 10, a left lifting cylinder 11, a right lifting cylinder 11, the wiping frame 7, a sliding rail 13 and a driving cylinder 14, the driving cylinder 14 drives the sliding frame 10 to move left and right on the sliding rail 13, the wiping frame is arranged on the sliding frame, the two lifting cylinders are arranged between the sliding frame and the wiping frame, the wiping frame of the barrel top wiping mechanism is the same as the wiping frame of the barrel bottom wiping mechanism in structure and comprises a rack 71, a working cylinder 72, a left polished rod 73, a right polished rod 73, a cloth feeding shaft 75, a driving cylinder 76, a wiping plate 77, a cloth collecting shaft 78 and a cloth pressing shaft 79, the lifting cylinders are fixed on the bottom plate 74, the left polished rod and right polished rod pass through the bottom plate and are connected on the wiping frame, the piston rod of the lifting cylinder is connected with the rack, the driving cylinder drives the cloth guide shaft to rotate, and the cloth guide shaft drives the wiping cloth of the cloth feeding shaft to rotate around the wiping plate along the cloth collecting shaft. The machine body inlet end is provided with a steel drum feeding guide mechanism, the steel drum feeding guide mechanism is composed of a left triangular blocking frame 23, a right triangular blocking frame 23, two rotating shafts 24 and a cylinder 25, the triangular blocking frames are arranged at the tops of the corresponding rotating shafts 24, the cylinder is fixed on the machine body, a piston rod of the cylinder is connected with the end part of a linkage part 26 at the bottom of the rotating shaft at one side, the rotating shaft at the side is arranged in the middle of the linkage part, the other end of the linkage part is connected with the bottom of the rotating shaft at the other side through a connecting rod 27, and two ends of each triangular blocking frame are respectively provided with a guide wheel 28. The steel drum blocking mechanism is arranged at the outlet end of the machine body and consists of a cylinder 29 and a material blocking rod 30, a piston rod of the cylinder is connected with a rotating shaft at one end of the material blocking rod, and a plurality of stop blocks 31 are installed on the material blocking rod. The bottom of the cloth shaft 5 and the bottom of the cloth collecting shaft 6 are respectively provided with a baffle disc 15, and the bottom of the baffle disc is connected with the machine body through a spring.

Claims

1. A full-automatic vertical type external barrel wiping machine is characterized by comprising a machine body, a barrel body wiping mechanism, a barrel top wiping mechanism, a barrel bottom wiping mechanism, a plurality of feeding rotary drums, a feeding motor and an electric cabinet, wherein the feeding rotary drums are installed in the middle of the machine body, the feeding motor is installed at the feeding end of the machine body and drives the feeding rotary drums to rotate through a transmission chain, the barrel body wiping mechanism comprises an installation plate, a special wiping strip, cleaning cloth, a cloth distributing shaft, a cloth collecting shaft, a rotary barrel device and an upper movable barrel guide frame and a lower movable barrel guide frame, the rotary barrel device comprises a front rotary shaft, a rear rotary shaft and a rotary motor, a rotary wheel is respectively installed on each rotary shaft, the rotary motor drives the rotary shafts to rotate through a transmission belt, a concave pinch roller is arranged at the top of the lower rotary wheel, the installation plate is fixed at the top of one side of the machine body, the tops of the two rotary shafts of the rotary barrel device are respectively connected to the front side and the rear side of the installation plate, the tops of the special wiping strip are fixed at the middle part of the installation plate, the special cleaning strip is formed by clamping a base, a plurality of barrel cleaning blocks and two W-rib outer cleaning blocks, a U-shaped clamping groove is formed in the bottom of the base, a dovetail groove is formed in the top of the base, dovetail tenons are arranged at the bottom of each barrel cleaning block and the bottom of each W-rib cleaning block, a deep groove is formed in the middle of each W-rib outer cleaning block, a shallow groove is formed in each of two sides of the deep groove, a cloth shaft and a cloth collecting shaft are arranged at the front end and the rear end of the rear side of the special cleaning strip respectively, two movable guide barrel frames are arranged on the upper portion and the lower portion of the other side of the machine body and consist of a propelling cylinder, a U-shaped frame and front and rear guide wheels, a piston rod of the propelling cylinder is connected with the U-shaped frame, the two guide wheels are arranged on two sides of the front end of the U-shaped frame, the barrel top cleaning mechanism comprises a mounting frame fixed on the top of the machine body, a cleaning frame for cleaning a barrel top is fixed on the mounting frame, the barrel bottom cleaning mechanism is arranged in a space at the bottom of the machine body, and comprises a sliding frame, Control two lift cylinders, clean the frame, the slide rail with drive actuating cylinder, it removes about driving actuating cylinder to drive the slide frame on the slide rail, it installs on the balladeur train to clean the frame, two lift cylinders install between balladeur train and cleaning frame, the cleaning frame of barrel head cleaning mechanism is the same with the cleaning frame structure of barrel head cleaning mechanism, all by the rack, operating cylinder, control two polished rods, go up the cloth axle, drive actuating cylinder, clean the board, receive cloth axle and compress a cloth axle and constitute, lift cylinder fixes on the bottom plate, control two polished rods and pass the bottom plate and connect in cleaning the frame, lift cylinder's piston rod links to each other with the rack, it drives the rotation of cloth guide shaft to drive actuating cylinder, the cloth guide shaft drives the cleaning cloth of cloth upper cloth axle and walks around and cleans the board and rotates along receiving the cloth axle.

2. The automatic vertical external barrel wiping machine as claimed in claim 1, wherein the inlet end of the machine body is provided with a steel barrel feeding guide mechanism, the steel barrel feeding guide mechanism comprises a left triangular baffle frame, a right triangular baffle frame, two rotating shafts and a cylinder, the triangular baffle frames are arranged on the tops of the corresponding rotating shafts, the cylinder is fixed on the machine body, a piston rod of the cylinder is connected with the end part of a linkage member at the bottom of the rotating shaft on one side, the rotating shaft on the side is arranged in the middle of the linkage member, the other end of the linkage member is connected with the bottom of the rotating shaft on the other side through a connecting rod, and two ends of each triangular baffle frame are respectively provided with a guide wheel.

3. The full-automatic vertical type external barrel wiping machine as claimed in claim 1, wherein a steel barrel blocking mechanism is arranged at the outlet end of the machine body, the steel barrel blocking mechanism is composed of a cylinder and a material blocking rod, a piston rod of the cylinder is connected with a rotating shaft at one end of the material blocking rod, and a plurality of stop blocks are arranged on the material blocking rod.

4. The automatic vertical type external barrel wiping machine as claimed in claim 1, wherein the bottom of the cloth distributing shaft and the bottom of the cloth collecting shaft are respectively provided with a baffle disc, and the bottom of the baffle disc is connected with the machine body through a spring.

5. The automatic vertical type external barrel wiping machine as claimed in claim 1, wherein the guide wheel of the movable barrel guiding frame at the lower part of the machine body is a concave press wheel.