WO2014200046A1 - 有核錠剤の製造方法および打錠機 - Google Patents
有核錠剤の製造方法および打錠機 Download PDFInfo
- Publication number
- WO2014200046A1 WO2014200046A1 PCT/JP2014/065536 JP2014065536W WO2014200046A1 WO 2014200046 A1 WO2014200046 A1 WO 2014200046A1 JP 2014065536 W JP2014065536 W JP 2014065536W WO 2014200046 A1 WO2014200046 A1 WO 2014200046A1
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- WIPO (PCT)
- Prior art keywords
- die
- powder
- tablet
- mortar
- chip
- Prior art date
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B30—PRESSES
- B30B—PRESSES IN GENERAL
- B30B11/00—Presses specially adapted for forming shaped articles from material in particulate or plastic state, e.g. briquetting presses, tabletting presses
- B30B11/34—Presses specially adapted for forming shaped articles from material in particulate or plastic state, e.g. briquetting presses, tabletting presses for coating articles, e.g. tablets
-
- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61B—DIAGNOSIS; SURGERY; IDENTIFICATION
- A61B5/00—Measuring for diagnostic purposes; Identification of persons
- A61B5/07—Endoradiosondes
-
- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61J—CONTAINERS SPECIALLY ADAPTED FOR MEDICAL OR PHARMACEUTICAL PURPOSES; DEVICES OR METHODS SPECIALLY ADAPTED FOR BRINGING PHARMACEUTICAL PRODUCTS INTO PARTICULAR PHYSICAL OR ADMINISTERING FORMS; DEVICES FOR ADMINISTERING FOOD OR MEDICINES ORALLY; BABY COMFORTERS; DEVICES FOR RECEIVING SPITTLE
- A61J3/00—Devices or methods specially adapted for bringing pharmaceutical products into particular physical or administering forms
- A61J3/10—Devices or methods specially adapted for bringing pharmaceutical products into particular physical or administering forms into the form of compressed tablets
-
- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61K—PREPARATIONS FOR MEDICAL, DENTAL OR TOILETRY PURPOSES
- A61K9/00—Medicinal preparations characterised by special physical form
- A61K9/20—Pills, tablets, discs, rods
- A61K9/2095—Tabletting processes; Dosage units made by direct compression of powders or specially processed granules, by eliminating solvents, by melt-extrusion, by injection molding, by 3D printing
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B30—PRESSES
- B30B—PRESSES IN GENERAL
- B30B11/00—Presses specially adapted for forming shaped articles from material in particulate or plastic state, e.g. briquetting presses, tabletting presses
- B30B11/02—Presses specially adapted for forming shaped articles from material in particulate or plastic state, e.g. briquetting presses, tabletting presses using a ram exerting pressure on the material in a moulding space
- B30B11/14—Presses specially adapted for forming shaped articles from material in particulate or plastic state, e.g. briquetting presses, tabletting presses using a ram exerting pressure on the material in a moulding space co-operating with moulds on a movable carrier other than a turntable or a rotating drum
Definitions
- the present invention relates to a tableting machine and a tablet manufacturing method, and more particularly to a tableting machine and a tablet manufacturing method suitable for manufacturing a tablet including an IC chip inside.
- Patent Document 1 Japanese Patent Application Laid-Open No. 2002-65812
- Patent Document 2 Japanese Patent Application Laid-Open No. 2011-255397
- Patent Document 3 Japanese Patent Application Laid-Open No. 9-206358
- Patent Document 4 Japanese Patent Application Laid-Open No. -243158
- Patent Document 5 JP-A 61-54435
- nucleated tablet usually (a) supply of powder into the die, (b) sweeping of powder spilled outside the die, and (c) supply of nucleus onto the powder in the die. (D) supply of powder onto the core in the die, (e) sweeping out powder spilled out of the die, (f) compression of the powder in the die with the scissors, (g) compressed tablet
- steps (a) to (g) are performed once around the periphery of the tableting machine, while the die is rotated once.
- the above steps (a) to (g) are repeated as many times as the number of tablets to be produced.
- the rotation speed is set in accordance with the time-consuming process among the processes (A) to (D) or (a) to (g). .
- the rotation speed of the tableting machine is set to be slow based on the step (c), and the time taken for one tablet to be manufactured through the steps (a) to (g) (tact time) Will become longer.
- the tableting machine is intermittently operated, and a process that takes time when the rotation is stopped, for example, the process (c), is performed while giving sufficient time to the process (c). It is conceivable that this process is operated promptly. However, when intermittent operation is performed, an operation such as rotation / stop of the apparatus is necessary, and the tact time is also increased.
- the present inventor found that there is a difference in the time required for each process when manufacturing a tablet in which an IC chip is embedded with a tableting machine using a mortar and a punch. Specifically, the IC chip is placed in the mortar. It was discovered for the first time that the supplying process took a long time, and this caused the overall tact time to increase.
- the IC chip supplied into the die is the next powder from the time of supplying the IC chip. It was also found that there is a problem that the position is displaced due to centrifugal force before the supply process.
- An object of the present invention is to provide a manufacturing method and a tableting machine capable of accurately positioning an IC chip when manufacturing a tablet including the IC chip.
- the tableting machine is a tableting machine that supplies the powder to the die and compresses the powder in the die with the punch while the die and the punch follow the transport path from the predetermined position and return to the predetermined position. is there.
- a straight path along which the mortar and pestle move in a substantially straight line is provided in the transport path.
- a supply unit for supplying an IC chip onto the powder filled in the die is arranged in a linear path.
- the conveyance path is formed in an approximately elliptic shape.
- two tablets are manufactured while the mortar and the heel return from the predetermined position to the predetermined position, and the same process is performed in the two elliptical paths facing each other.
- the tablet manufacturing method is to manufacture a tablet that supplies powder to the mortar and compresses the powder in the mortar with the pestle while the mortar and pestle follow the transport path from the predetermined position and return to the predetermined position. Is the method.
- a predetermined process is performed in a linear path provided in the transport path in which the mortar and the pestle move substantially linearly.
- the predetermined step includes at least a step of compressing the powder in the die with a punch.
- the predetermined step includes at least a step of supplying an IC chip onto the powder filled in the die.
- the conveyance path is substantially elliptical.
- the tableting machine and tablet manufacturing method of the present invention will be described by taking the manufacture of a tablet with an IC chip inserted therein as an example.
- FIG. 1 is a view for explaining each step in a method for producing a tablet containing an IC chip according to the present invention.
- a step of supplying powder to the mortar step S ⁇ b> 10
- a step of supplying chips (core) to the mortar step S ⁇ b> 20
- a step of supplying the body step S30
- a step of compressing the powder and the chip step S40
- a step of taking out the tablet from the die step S50.
- a step of sweeping out the powder overflowing from the die is performed between step 10 and step 20 and between step 30 and step 40, if necessary.
- step S10 powder is supplied to the mortar.
- the die is composed of a die.
- the die is metallic and has a through hole.
- the lower side of the through hole is closed by a lower punch. Thereby, the lower opening of the through hole of the die is closed, and a bottomed space is formed.
- Powder is supplied to the space.
- the supplied powder is a drug. It should be noted that the powder may be pre-compressed and molded, or may be unmolded. If powder that has not been molded in step S10 is supplied, immediately after supply. A step of compressing the powder may be added.
- step S20 chips (nuclei) are supplied to the mortar. Since the powder is supplied to the die before step S20, the chip is supplied on the previously supplied powder.
- This chip transmits or receives electrical or magnetic signals to and from the outside. For example, when the chip transmits an electrical signal, a receiver for the electrical signal is attached to the outside of the patient who has taken the medicine containing the chip. In this case, the receiver can recognize that the medicine is present in the patient's body by receiving an electrical signal transmitted from the chip in the patient's body.
- the chip is not necessarily limited to the one that transmits and receives signals to and from the outside, and may be one that dissolves and exhibits pharmaceutical efficacy.
- the process of supplying the chip it is required to accurately position the chip in the die. If the tip position is incorrect, the tip may be exposed from the tablet and the patient may hesitate to take. Moreover, if the position of the chip is inaccurate, the time until the chip is exposed after the drug covering the chip is dissolved in the patient's body varies. In order to accurately position the chip, it is necessary to prevent the centrifugal force from being applied to the chip in the chip supply process.
- the tip is supplied to the moving die, but when the die moves along an arc-shaped path and the tip is supplied in accordance with this, a centrifugal force is applied to the tip, and the tip is displaced. For this reason, in the step of supplying the chip, the chip is supplied through a substantially straight path in which the centrifugal force can be ignored.
- a plurality of chips may be supplied at a time.
- Supplied timing of chip supply by the feeder is linked to the positioning of the die at a predetermined position. That is, the feeder moves in synchronization with the progress of the tablet press. Chips are fed from the feeder to the die in a state where the relative speed between the die and the feeder is almost zero.
- the position of the die is recognized by the sensor, and if it is detected that the position of the die is a predetermined position, a signal can be sent from the computer to the feeder 3 and the feeder can supply the chip.
- the path from the place where the chip is stored in the feeder to the die is short. This is because if this path becomes long, it takes time to supply the chip, and the production efficiency is lowered.
- a sensor is provided in the above path, the number of chips passing through the path is counted, and chips outside the specified number are counted.
- the process of supplying the chip to the die may be image-recognized to determine whether or not the chip is supplied to the center of the die on the image.
- the die is positioned on a horizontal plane in the step of supplying the chips.
- the powder is supplied to the mortar.
- the powder supplied to the mortar may be the same as or different from the powder supplied in step S10.
- the powder supplied in step S30 may be previously molded or may not be molded.
- a step of removing the powder protruding from the through hole may be added so that only a specified amount of powder remains in the through hole.
- step S40 the powder and chips supplied to the die are compressed. That is, in a state where the lower opening of the die constituting the die is closed by the lower punch, the powder is pressed by the upper punch from the upper opening of the die. Thereby, the powder and chip
- two compressions may be performed: pre-pressure compression in which the air in the mortar is preliminarily extracted and main pressure compression in which the tablet is compressed to a standard thickness.
- step S50 the tablet manufactured in the compression process is taken out.
- the upper punch may be removed and the tablet may be pushed upward by the lower punch, or the lower punch may be removed and the tablet may be pushed downward by the upper punch.
- FIG. 2 is a plan view showing the flow of the die in the tableting machine according to the present invention.
- the tableting machine 1 has an elliptical table 2.
- the mortar 5 moves along the transport path 100 around the periphery of the table 2.
- the conveyance path 100 is a circulation path, and the mortar 5 rotates around the periphery of the table 2 once and returns to the original position.
- Tablets are manufactured while the die 5 follows the conveyance path 100, and first, the powder is supplied to the die 5 which is the process of step S10 in the powder supply unit 110. Next, the IC chip is supplied onto the powder inserted into the die 5 by the feeder 3 in the chip supply unit 120 provided in the linear portion of the tableting machine (step S20). Subsequently, steps S30, S40, and S50 are performed in the powder supply unit 130, the compression unit 140, and the extraction unit 150, respectively.
- the conveying path of the mortar 5 is not a perfect circle but an elliptical shape, and the time-consuming chip supply step (S20) is performed at the straight line portion.
- the entire process can be carried out without reducing the conveying speed of the die 5 in the machine or intermittent operation. For this reason, tact time can be shortened.
- the powder supply device In a round tablet press, the powder supply device is usually installed separately from the tablet press. However, in an elliptical tablet press, an effective space is created in the center of the tablet press 1 body. A powder supply device can be installed in the product, resulting in a compact manufacturing device.
- the mortar 5 moves in a horizontal plane, but the mortar 5 may move in a non-horizontal plane or a curved surface. That is, the upstream side and the downstream side of the chip supply devices 3 and 4 may exist above or below the chip supply devices 3 and 4 in the vertical direction.
- the table 2 has an elliptical shape having the straight portions 13 and 14, but is not limited to the elliptical shape, and the mortar 5 may flow on the rectangular table 2.
- the linear portions 13 and 14 do not necessarily have a linear shape, and may have an arc shape to which a centrifugal force that does not adversely affect the chip is applied.
- the linear parts 13 and 14 should just exist, and the shape of the tableting machine 1 may be polygons, such as a triangle, besides an ellipse.
- the process of supplying the IC chip since the process of supplying the IC chip takes time, the process is performed by a linear path. For example, when the powder compression process takes more time than the other processes, the compression is performed. It is desirable to perform the process in a linear path.
- the present invention can be used in the field of tablet production methods and tablet presses.
Abstract
Description
好ましくは、臼と杵が所定位置から所定位置まで戻る間に、2つの錠剤が製造されるように構成されており、楕円形状の互いに向かい合う2つの直線上経路において同一の工程がなされる。
好ましくは、所定の工程は、臼内に充填された粉体上にICチップを供給する工程を少なくとも含む。
ステップS30では、臼に粉体が供給される。臼に供給される粉体は、ステップS10で供給される粉体と同じであってもよく異なっていてもよい。ステップS30において供給される粉体は、あらかじめ成形されているものであってもよく、成形されていないものであってもよい。臼に粉体を供給した後、貫通穴に規定量の粉体のみが残るように、貫通穴からはみ出た粉体を取り除く工程を追加してもよい。
Claims (8)
- 臼と杵が所定位置から搬送経路を辿って該所定位置へと戻る間に、前記臼への粉体の供給と、前記杵による前記臼内の粉体の圧縮を行う打錠機において、
前記搬送経路に、前記臼と前記杵がほぼ直線状に移動する直線状経路が設けられている、打錠機。 - 前記直線状経路に、臼内に充填された粉体上にICチップを供給する供給部が配置されている、請求項1に記載の打錠機。
- 前記搬送経路はほぼ楕円形状に形成されている、請求項1または請求項2に記載の打錠機。
- 前記臼と前記杵が前記所定位置から前記所定位置まで戻る間に、2つの錠剤が製造されるように構成されており、前記楕円形状の互いに向かい合う2つの直線上経路において同一の工程がなされる、請求項3に記載の打錠機。
- 臼と杵が所定位置から搬送経路を辿って該所定位置へと戻る間に、前記臼への粉体の供給と、前記杵による前記臼内の粉体の圧縮を行う錠剤の製造方法において、
前記搬送経路に設けた、前記臼と前記杵がほぼ直線状に移動する直線状経路において、所定の工程を行う、錠剤の製造方法。 - 前記所定の工程は、前記杵により前記臼内の粉体を圧縮する行程を少なくとも含む、請求項5に記載の錠剤の製造方法。
- 前記所定の工程は、前記臼内に充填された粉体上にICチップを供給する工程を少なくとも含む、請求項5に記載の錠剤の製造方法。
- 前記搬送経路がほぼ楕円形状である、請求項5から請求項7のいずれか1項に記載の錠剤の製造方法。
Priority Applications (9)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
EP14810504.2A EP3009261A4 (en) | 2013-06-12 | 2014-06-12 | Manufacturing method and tablet press for nucleated tablet |
KR1020167000236A KR20160018682A (ko) | 2013-06-12 | 2014-06-12 | 유핵 정제의 제조 방법 및 타정기 |
JP2015522847A JP6343279B2 (ja) | 2013-06-12 | 2014-06-12 | 有核錠剤の製造方法および打錠機 |
AU2014279084A AU2014279084B2 (en) | 2013-06-12 | 2014-06-12 | Method and Apparatus for Manufacturing Nucleated Tablets |
CA2914619A CA2914619A1 (en) | 2013-06-12 | 2014-06-12 | Method and apparatus for manufacturing nucleated tablets |
US14/897,453 US9707729B2 (en) | 2013-06-12 | 2014-06-12 | Method and apparatus for manufacturing nucleated tablets |
CN201480033643.4A CN105283308B (zh) | 2013-06-12 | 2014-06-12 | 用于有核片剂的制造方法和片剂压制机 |
SG11201510195QA SG11201510195QA (en) | 2013-06-12 | 2014-06-12 | Method and apparatus for manufacturing nucleated tablets |
HK16110062.4A HK1221942A1 (zh) | 2013-06-12 | 2016-08-24 | 用於有核片劑的製造方法和片劑壓制機 |
Applications Claiming Priority (2)
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JP2013-123768 | 2013-06-12 | ||
JP2013123768 | 2013-06-12 |
Publications (1)
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WO2014200046A1 true WO2014200046A1 (ja) | 2014-12-18 |
Family
ID=52022336
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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PCT/JP2014/065536 WO2014200046A1 (ja) | 2013-06-12 | 2014-06-12 | 有核錠剤の製造方法および打錠機 |
Country Status (12)
Country | Link |
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US (1) | US9707729B2 (ja) |
EP (1) | EP3009261A4 (ja) |
JP (1) | JP6343279B2 (ja) |
KR (1) | KR20160018682A (ja) |
CN (1) | CN105283308B (ja) |
AU (1) | AU2014279084B2 (ja) |
CA (1) | CA2914619A1 (ja) |
HK (1) | HK1221942A1 (ja) |
MY (1) | MY177764A (ja) |
SG (1) | SG11201510195QA (ja) |
TW (1) | TWI618533B (ja) |
WO (1) | WO2014200046A1 (ja) |
Cited By (1)
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JP2016198794A (ja) * | 2015-04-09 | 2016-12-01 | 大森機械工業株式会社 | 打錠機、打錠機列及び圧縮成形装置 |
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PL3222414T3 (pl) * | 2016-03-24 | 2020-04-30 | Korsch Ag | Prasa rotacyjna mająca ubijaki z co najmniej dwoma przestawnymi wysokościowo końcówkami ubijaków, do wykonywania wielu operacji prasowania podczas ruchu obrotowego |
USD866541S1 (en) | 2018-01-12 | 2019-11-12 | Samsung Electronics Co., Ltd. | Mobile phone |
CN113398084A (zh) * | 2021-07-02 | 2021-09-17 | 安徽省先锋制药有限公司 | 一种左乙拉西坦缓释片及其制备方法 |
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2014
- 2014-06-12 CN CN201480033643.4A patent/CN105283308B/zh not_active Expired - Fee Related
- 2014-06-12 JP JP2015522847A patent/JP6343279B2/ja not_active Expired - Fee Related
- 2014-06-12 WO PCT/JP2014/065536 patent/WO2014200046A1/ja active Application Filing
- 2014-06-12 US US14/897,453 patent/US9707729B2/en not_active Expired - Fee Related
- 2014-06-12 AU AU2014279084A patent/AU2014279084B2/en not_active Ceased
- 2014-06-12 SG SG11201510195QA patent/SG11201510195QA/en unknown
- 2014-06-12 CA CA2914619A patent/CA2914619A1/en not_active Abandoned
- 2014-06-12 MY MYPI2015704498A patent/MY177764A/en unknown
- 2014-06-12 TW TW103120338A patent/TWI618533B/zh not_active IP Right Cessation
- 2014-06-12 EP EP14810504.2A patent/EP3009261A4/en not_active Withdrawn
- 2014-06-12 KR KR1020167000236A patent/KR20160018682A/ko not_active Application Discontinuation
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2016
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JP2016198794A (ja) * | 2015-04-09 | 2016-12-01 | 大森機械工業株式会社 | 打錠機、打錠機列及び圧縮成形装置 |
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CN105283308B (zh) | 2018-06-01 |
KR20160018682A (ko) | 2016-02-17 |
HK1221942A1 (zh) | 2017-06-16 |
TW201536272A (zh) | 2015-10-01 |
AU2014279084A1 (en) | 2015-12-24 |
JPWO2014200046A1 (ja) | 2017-02-23 |
CA2914619A1 (en) | 2014-12-18 |
EP3009261A4 (en) | 2017-02-22 |
EP3009261A1 (en) | 2016-04-20 |
CN105283308A (zh) | 2016-01-27 |
US9707729B2 (en) | 2017-07-18 |
SG11201510195QA (en) | 2016-01-28 |
AU2014279084B2 (en) | 2018-03-29 |
JP6343279B2 (ja) | 2018-06-13 |
MY177764A (en) | 2020-09-23 |
US20160136916A1 (en) | 2016-05-19 |
TWI618533B (zh) | 2018-03-21 |
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