WO2014094335A1 - 阻挡装置、搬运装置及搬运方法 - Google Patents

阻挡装置、搬运装置及搬运方法 Download PDF

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Publication number
WO2014094335A1
WO2014094335A1 PCT/CN2012/087793 CN2012087793W WO2014094335A1 WO 2014094335 A1 WO2014094335 A1 WO 2014094335A1 CN 2012087793 W CN2012087793 W CN 2012087793W WO 2014094335 A1 WO2014094335 A1 WO 2014094335A1
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WIPO (PCT)
Prior art keywords
blocking plate
blocking
spacer
plate
arm
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Ceased
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PCT/CN2012/087793
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English (en)
French (fr)
Inventor
王新刚
符夏龙
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TCL China Star Optoelectronics Technology Co Ltd
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Shenzhen China Star Optoelectronics Technology Co Ltd
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Application filed by Shenzhen China Star Optoelectronics Technology Co Ltd filed Critical Shenzhen China Star Optoelectronics Technology Co Ltd
Priority to US13/813,942 priority Critical patent/US8925912B2/en
Publication of WO2014094335A1 publication Critical patent/WO2014094335A1/zh
Anticipated expiration legal-status Critical
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H3/00Separating articles from piles
    • B65H3/08Separating articles from piles using pneumatic force
    • B65H3/0808Suction grippers
    • B65H3/0816Suction grippers separating from the top of pile
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H3/00Separating articles from piles
    • B65H3/46Supplementary devices or measures to assist separation or prevent double feed
    • B65H3/56Elements, e.g. scrapers, fingers, needles, brushes, acting on separated article or on edge of the pile

Definitions

  • the present invention relates to the field of liquid crystal panel technology, and more particularly to a barrier device, a handling device, and a handling method for a liquid crystal panel packaging process.
  • Liquid crystal display (Liquid Crystal Display, LCD) is a flat panel display device that uses the characteristics of liquid crystal materials to display images (Flat Panel) Display, FPD), which has the advantages of light weight, low driving voltage and low power consumption compared to other display devices, has become the mainstream product in the entire consumer market. Among them, the liquid crystal panel is the most important component of the liquid crystal display.
  • the liquid crystal panel After the liquid crystal panel is made, the liquid crystal panel is placed in a package and provided to a downstream liquid crystal display manufacturer.
  • a spacer is generally disposed between the two liquid crystal panels.
  • the size and weight of the spacers have grown geometrically.
  • two or more spacer sheets which are bonded to each other at the time of adsorption of the spacer are simultaneously adsorbed, and two consecutive spacers are placed.
  • the edges of the package are bent, causing the edge of the liquid crystal panel placed on the spacer to warp.
  • the liquid crystal panel may be broken due to the gravity and external force of the liquid crystal panel itself.
  • a primary object of the present invention is to provide a barrier device which is intended to avoid a phenomenon in which a liquid crystal panel is broken due to a continuous plurality of spacers during packaging of a liquid crystal panel.
  • the present invention provides a blocking device including a first blocking plate and a second blocking plate connected to one end of the first blocking plate, and the first blocking plate and the second blocking plate are disposed at an angle, the angle Less than or equal to 90°.
  • an end of the second blocking plate that is not connected to the first blocking plate extends outwardly with a third blocking plate parallel to the first blocking plate, and the first blocking plate and the third blocking plate Provided on the same side of the second blocking plate.
  • one end of the first blocking plate not connected to the second blocking plate has a first chamfered portion; and one end of the third blocking plate not connected to the second blocking plate has a second chamfered portion.
  • one end of the third blocking plate that is not connected to the second blocking plate has a second chamfered portion.
  • one end of the first blocking plate not connected to the second blocking plate has a first chamfered portion.
  • the first blocking plate is provided with a mounting hole disposed through the first blocking plate.
  • the first blocking plate has a length of 28 mm and the second blocking plate has a length of 15 mm.
  • the present invention also provides a handling device comprising a suction arm, a control device for controlling movement of the adsorption arm, and a blocking device; one end of the adsorption arm is connected to the control device, and the other end is provided with a suction portion; the control device For controlling the adsorption arm to move to a predetermined position after blocking by the blocking device; the blocking device comprises a first blocking plate and a second blocking plate connected to one end of the first blocking plate, and the first blocking plate The second blocking plate is disposed at an angle which is less than or equal to 90°.
  • an end of the second blocking plate that is not connected to the first blocking plate extends outwardly with a third blocking plate parallel to the first blocking plate, and the first blocking plate and the third blocking plate Provided on the same side of the second blocking plate.
  • one end of the first blocking plate not connected to the second blocking plate has a first chamfered portion; and one end of the third blocking plate not connected to the second blocking plate has a second chamfered portion.
  • one end of the third blocking plate that is not connected to the second blocking plate has a second chamfered portion.
  • control device is configured to control the up and down movement of the adsorption arm as it passes through the first blocking plate and the third blocking plate of the blocking device.
  • one end of the first blocking plate not connected to the second blocking plate has a first chamfered portion.
  • the first blocking plate is provided with a mounting hole disposed through the first blocking plate.
  • the handling device further comprises an inductor having a gap between the inductor and the blocking device.
  • the gap is 6 mm.
  • the invention also provides a spacer handling method comprising the following steps:
  • the adsorption arm When the adsorption arm is moved to the predetermined position, the adsorption arm is controlled to be detached from the spacer.
  • the method further comprises:
  • the adsorption arm is controlled to move forward, and when the third blocking plate of the blocking device passes, the adsorption arm is controlled to move up and down for a second preset time.
  • the method comprises:
  • the step of controlling the detachment of the absorbing arm from the spacer after the movement of the absorbing arm to the predetermined position is performed; otherwise, the step of detecting whether the spacer for adsorbing the absorbing arm is passed through the blocking means is performed.
  • the invention blocks the adsorbed spacer by the first blocking plate, breaks the adhesion between the contiguous spacers, and then further blocks the adhesion between the spacers by the limit blocking of the second blocking plate.
  • the excess spacer is detached from the adsorption arm, thereby avoiding the fragmentation abnormality caused by the contiguous spacer on the liquid crystal panel packaging process.
  • FIG. 1 is a schematic structural view of a preferred embodiment of a blocking device of the present invention
  • Figure 2 is a side elevational view of the blocking device of Figure 1;
  • Figure 3 is a schematic view of an adsorption spacer of the handling device of the present invention.
  • FIG. 4 is a schematic view showing a state in which the conveying device of the present invention blocks the first blocking plate in the blocking device when the spacer is moved upward;
  • FIG. 5 is a schematic view showing a state in which the first blocking plate in the blocking device is blocked when the carrier device of the present invention drives the spacer to move downward;
  • Figure 6 is a schematic view showing the state in which the carrying device of the present invention drives the spacer through the blocking of the second blocking plate in the blocking device;
  • Figure 7 is a schematic view showing a state in which the carrying device of the present invention drives the spacer to block by the third blocking plate in the blocking device;
  • Figure 8 is a schematic flow chart of the first embodiment of the carrying method of the present invention.
  • FIG. 9 is a schematic flow chart of a second embodiment of the carrying method of the present invention.
  • Fig. 10 is a flow chart showing the third embodiment of the carrying method of the present invention.
  • FIG. 1 is a schematic structural view of a preferred embodiment of the blocking device of the present invention
  • FIG. 2 is a schematic side view of the blocking device of FIG. 1.
  • the blocking device 100 includes a first blocking plate 101 and a second blocking plate 102 connected to one end of the first blocking plate 101, and the first blocking plate 101 and the second blocking plate 102 are disposed at an angle.
  • the angle formed by the first blocking plate 101 and the second blocking plate 102 is 0-90°, and the angle between the first blocking plate 101 and the second blocking plate 102 in the embodiment is preferably 90°.
  • the length of the first blocking plate 101 is longer than the length of the second blocking plate 102. In the present embodiment, the length of the first blocking plate 101 is 28 mm, and the length of the second blocking plate 102 is 15 mm.
  • An end of the second blocking plate 102 not connected to the first blocking plate 101 extends outwardly with a third blocking plate 103 parallel to the first blocking plate 101, and the first blocking plate 101 is blocked from the second block.
  • the direction in which the plate 102 extends is the same as the direction in which the third blocking plate 103 extends from the second blocking plate 102, that is, the first blocking plate 101 and the third blocking plate 103 are disposed on the same side of the second blocking plate 102.
  • the first blocking plate 101, the second blocking plate 102 and the third blocking plate 103 are enclosed to form a blocking groove.
  • the conveying device is for taking out the spacer 201 from the loading box 200, and placing the spacer 201 on a liquid crystal panel (not shown) to space the two liquid crystal panels.
  • the handling device includes a suction arm 110, a control device 120 that controls the movement of the adsorption arm 110, and the above-described blocking device 100.
  • One end of the adsorption arm 110 is connected to the control device 120, and the other end is provided with an adsorption portion 111 for adsorbing the spacer 201.
  • the adsorption arm 110 adsorbs the spacer 201 and drives it up and down according to the control of the control device 120 to break the adhesion between the spacers 201 bonded together, thereby causing the force between the spacers 201.
  • the spacers bonded together are detached from the spacer 201 adsorbed by the adsorption arm 110, so that the carrier only carries one of the spacers 201 to a predetermined position.
  • the blocking device 100 can be fixed on the charging box 200 by a holding device (not shown).
  • the first blocking plate 101 can also be provided with a mounting hole 1012 disposed through the first blocking plate 101 through the screw (Fig. Not shown) passes through the mounting hole 1012 and is mounted on the loading box 200.
  • the handling device may further include an inductor 130 having a gap between the sensor 130 and the blocking device 100, and the gap is preferably 6 mm.
  • the sensor 130 is configured to detect whether the spacer 201 adsorbed by the adsorption arm 110 passes through the blocking device 100.
  • FIG. 4 is a schematic view showing the state of the first blocking plate of the blocking device when the carrying device of the present invention drives the spacer to move upward;
  • FIG. 5 is the blocking device when the carrying device of the present invention drives the spacer to move downward.
  • the adsorption arm 110 adsorbs the spacers 201a and 201b to move toward the blocking device 100, and when the adsorption arm 110 moves to the blocking device 100, the upward movement interval is as shown in FIG.
  • the sheets 201a and 201b are bent downward from the position where the adsorption arm 110 is attracted by the blocking of the first blocking plate 101. Further, the spacers 201a and 201b are deformed by the resistance of the first blocking plate 101, and the forces F1 and F2 are formed therebetween, so that the adhesive force between the spacers 201a and 201b is broken. As shown in FIG.
  • the adsorption arm 110 adsorbs the spacers 201a and 201b to move toward the blocking device 100, and when moving to the blocking device 100, the downwardly moving spacer 201a And the position where the 201b is adsorbed from the adsorption arm 110 is warped upward due to the blocking of the first blocking plate 101. Further, the spacers 201a and 201b are deformed by the resistance of the first blocking plate 101, and the forces F3 and F4 are formed therebetween, so that the adhesive force between the spacers 201a and 201b is broken. After repeated up and down movements, one end of the spacer 201b adhered to the spacer 201a of the adsorbed portion 111 due to the adhesive force is separated from the spacer 201a.
  • FIG. 6 is a schematic view showing a state in which the carrying device of the present invention drives the spacer to pass through the second blocking plate of the blocking device.
  • the spacers 201a and 201b are blocked by the first blocking plate 101, they continue to move forward with the adsorption arm 110, since one end of the spacer 201b has been separated from the spacer 201b.
  • the blocking spacer 201b of the second blocking plate 102 advances along the spacer 201a, thereby completely separating the spacer 201a from the spacer 201b.
  • the spacers 201a and 201b which are stuck together are blocked by the first blocking plate 101, the adhesion between the spacers 201a and 201b is broken, and then the limit blocking by the second blocking plate 102 is further blocked.
  • the degree of adhesion between the spacers 201a and 201b is broken, so that the spacers 201b on the spacers are detached from the spacers 201a, thereby preventing the plurality of spacers from entering the package of the liquid crystal panel and causing the rupture of the liquid crystal panel.
  • FIG. 7 is a schematic view showing a state in which the carrying device of the present invention drives the spacer to pass through the third blocking plate of the blocking device.
  • the adsorption arm 110 adsorbs the spacers 201a and 201b to move forward, after the first barrier plate 101 and the second group of the baffles 102 are blocked, the two spacers having less adhesion are separated; and the adhesion is The two larger spacers are further moved by the adsorption arm 110.
  • the adsorption arm 110 adsorbs the spacers 201a and 201b and moves up and down, the adsorption arm 110 The adsorbed spacers 201a and 201b are blocked by the third barrier plate 103, so that the adhesion between the spacers can be further broken, and the spacer 201b can be detached from the spacer 201a.
  • the spacers 201 that are stuck together are further blocked by providing the third barrier plate 103, so that the plurality of spacers 201 can be more effectively prevented from entering the package at the same time.
  • one end of the first barrier plate 101 that is not connected to the second barrier plate 102 has a first chamfered portion 1011.
  • the first blocking plate 101 is prevented from blocking the forward movement of the spacer 201, and the spacer 201 is prevented from moving forward.
  • the detached spacer 201 is also more likely to slide down the first chamfered portion 1011 into the loading box 200.
  • the end of the third blocking plate 103 that is not connected to the second blocking plate 102 has a second chamfered portion 1031.
  • the first chamfered portion 1011 and the second chamfered portion 1031 are each provided with an antistatic coating, preferably UPE.
  • the antistatic coating can effectively prevent static electricity generated by mutual friction when the spacer passes through the first chamfered portion 1011 and the second chamfered portion 1031.
  • Figure 8 is a flow chart showing the first embodiment of the carrying method of the present invention.
  • the conveying device used in the conveying method can be referred to the above description and shown in Figs. 3 to 6, and will not be described herein.
  • the handling method comprises the following steps:
  • Step S810 controlling the adsorption arm 110 to adsorb the spacer
  • Step S820 controlling the adsorption arm 110 to drive the spacer to move forward, and controlling the adsorption arm 110 to move up and down for a first preset time when passing through the first blocking plate 101 of the blocking device 100;
  • Step S830 controlling the adsorption arm 110 to move forward and pass the blocking of the second blocking plate 102 of the blocking device 100;
  • Step S840 after controlling the adsorption arm 110 to move to a predetermined position, the adsorption arm 110 is controlled to be separated from the spacer.
  • the adsorption arm 110 adsorbs the spacers 201a and 201b and moves forward.
  • the spacers 201a and 201b moving up and down pass through the first blocking in the blocking device 100.
  • the spacers 201a and 201b are deformed by the urging force of the first blocking plate 101 to form a force therebetween, so that the adhesive force between the spacers 201a and 201b is broken.
  • one end of the spacer 201b will be separated from the spacer 201a.
  • the adsorbed spacers 201a and 201b are then moved forward with the adsorption arm 110.
  • the second barrier plate 102 blocks one end of the spacer 201b from the spacer 201a, thereby blocking the movement of the spacer 201b.
  • the spacers adsorbed by the adsorption arm 110 act on the first blocking plate 101 and the second blocking plate 102, thereby destroying the adhesion between the spacers, so that the excess is The spacer is detached from the adsorption arm 110, thereby avoiding the abnormal phenomenon that the plurality of spacers enter the package of the liquid crystal panel and cause the liquid crystal panel to rupture.
  • Figure 9 is a flow chart showing a second embodiment of the carrying method of the present invention. On the basis of the first embodiment, after the step S830, the method further includes:
  • Step S850 controlling the adsorption arm 110 to move forward, and controlling the adsorption arm 110 to move up and down for a second preset time when passing through the third blocking plate 103 of the blocking device 100.
  • the adsorption arm 110 adsorbs the spacer to move forward, after the first barrier plate 101 and the second group of the baffle 102 are blocked, the two spacers having less adhesion are separated; and the adhesion is large.
  • the two spacers are further moved by the adsorption arm 110.
  • the adhesive spacers 201a and 201b as an example, when the adsorption arms 110 adsorb the spacers 201a and 201b and move up and down, the adsorption arms 110 are spaced apart.
  • the sheets 201a and 201b are blocked by the third barrier sheet 103, so that the degree of adhesion between the spacers can be further broken, and the spacers 201b can be detached from the spacers 201a.
  • the method further includes:
  • Step S860 detecting whether the spacer adsorbed by the adsorption arm 100 passes the blocking device, if yes, go to step S840; otherwise, return to step S860.
  • the spacer After the spacer is removed from the loading box, it is detected by the sensor whether the spacer has completely passed through the blocking device, so that the spacer can be placed in the package more accurately, reducing the influence of the spacer on the liquid crystal panel.

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  • Mechanical Engineering (AREA)
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Abstract

一种阻挡装置(100)、具有该阻挡装置(100)的搬运装置及方法。所述阻挡装置(100)包括第一阻挡板(101)及与所述第一阻挡板(101)—端连接的第二阻挡板(102),且所述第一阻挡板(101)与第二阻挡板(102)呈夹角设置,该夹角小于或等于90°。通过第一阻挡板对吸附的间隔片进行阻挡,破坏连片间隔片之间的粘合度,然后再通过第二阻挡板的限位阻挡,进一步破坏了间隔片之间的粘合度,使得多余的间隔片从吸附臂上脱离,从而避免了连片间隔片对液晶面板包装制程造成的破片异常现象。

Description

阻挡装置、搬运装置及搬运方法
技术领域
本发明涉及液晶面板技术领域,尤其涉及用于液晶面板包装过程中的阻挡装置、搬运装置及搬运方法。
背景技术
液晶显示器(Liquid Crystal Display,LCD)是利用液晶材料的特性来显示图像的一种平板显示装置(Flat Panel Display,FPD),其相较于其他显示装置而言具轻薄、低驱动电压及低功耗等优点,已经成为整个消费市场上的主流产品。其中,液晶面板是液晶显示器最主要的组成元件。
液晶面板制成后,将液晶面板装入包装箱中提供给下游的液晶显示器制造厂商。在将液晶面板装入包装箱时,为减小液晶面板相互之间的影响,一般在两片液晶面板之间设置一间隔片。随着液晶面板高世代的来临,间隔片的尺寸和单重呈几何增长。而在间隔片的补料区,由于间隔片叠加和静电积累,造成在间隔片的吸附时出现相互粘合的两片甚至更多的间隔片同时被吸附,连续的两片间隔片在放入包装箱后,其边缘会弯曲,从而导致放置在间隔片上的液晶面板边缘翘曲,在堆放、搬运和运输过程中,由于液晶面板自身的重力和外部作用力,会导致液晶面板破裂。
发明内容
本发明的主要目的是提供一种阻挡装置,旨在避免在液晶面板的包装过程中由于连续多片间隔片造成液晶面板破裂的现象。
本发明提供了一种阻挡装置,包括第一阻挡板及与所述第一阻挡板一端连接的第二阻挡板,且所述第一阻挡板与第二阻挡板呈夹角设置,该夹角小于或等于90°。
优选地,所述第二阻挡板未与所述第一阻挡板连接的一端向外延伸有与所述第一阻挡板平行的第三阻挡板,且所述第一阻挡板与第三阻挡板设置于所述第二阻挡板的同一侧。
优选地,所述第一阻挡板未与第二阻挡板连接的一端具有第一倒角部;所述第三阻挡板未与第二阻挡板连接的一端具有第二倒角部。
优选地,所述第三阻挡板未与第二阻挡板连接的一端具有第二倒角部。
优选地,所述第一阻挡板未与第二阻挡板连接的一端具有第一倒角部。
优选地,所述第一阻挡板上设有贯穿第一阻挡板设置的安装孔。
优选地,所述第一阻挡板的长度为28mm,第二阻挡板的长度为15mm。
本发明还提供了一种搬运装置,包括吸附臂、控制吸附臂运动的控制装置及阻挡装置;所述吸附臂的一端与所述控制装置连接,另一端设置有吸合部;所述控制装置用于控制吸附臂经过阻挡装置的阻挡作用后运动至预定位置;所述阻挡装置包括第一阻挡板及与所述第一阻挡板一端连接的第二阻挡板,且所述第一阻挡板与第二阻挡板呈夹角设置,该夹角小于或等于90°。
优选地,所述第二阻挡板未与所述第一阻挡板连接的一端向外延伸有与所述第一阻挡板平行的第三阻挡板,且所述第一阻挡板与第三阻挡板设置于所述第二阻挡板的同一侧。
优选地,所述第一阻挡板未与第二阻挡板连接的一端具有第一倒角部;所述第三阻挡板未与第二阻挡板连接的一端具有第二倒角部。
优选地,所述第三阻挡板未与第二阻挡板连接的一端具有第二倒角部。
优选地,所述所述控制装置用于控制吸附臂经过阻挡装置的第一阻挡板及第三阻挡板时上下运动。
优选地,所述第一阻挡板未与第二阻挡板连接的一端具有第一倒角部。
优选地,所述第一阻挡板上设有贯穿第一阻挡板设置的安装孔。
优选地,所述搬运装置还包括感应器,所述感应器与阻挡装置之间具有间隙。
优选地,所述间隙为6mm。
本发明还提供了一种间隔片搬运方法,包括以下步骤:
控制吸附臂吸附间隔片,并向前运动;
控制吸附臂吸附的间隔片经过阻挡装置的第一阻挡板的阻挡时,控制吸附臂进行上下运动第一预置时间;
控制吸附臂向前移动并经过阻挡装置的第二阻挡板的阻挡;
在吸附臂移动至预定位置时,控制吸附臂与间隔片脱离。
优选地,所述控制吸附臂向前移动并经过阻挡装置的第二阻挡板的阻挡之后还包括:
控制吸附臂向前移动,并在经过阻挡装置的第三阻挡板时,控制吸附臂进行上下运动第二预置时间。
优选地,所述控制吸附臂向前移动并经过阻挡装置的第二阻挡板的阻挡之后包括:
检测吸附臂吸附的间隔片是否通过阻挡装置;
是则执行控制吸附臂移动至预定位置后,控制吸附臂与间隔片脱离的步骤;否则返回执行检测吸附臂吸附的间隔片是否通过阻挡装置的步骤。
本发明通过第一阻挡板对吸附的间隔片进行阻挡,破坏连片间隔片之间的粘合度,然后再通过第二阻挡板的限位阻挡,进一步破坏了间隔片之间的粘合度,使得多余的间隔片从吸附臂上脱离,从而避免了连片间隔片对液晶面板包装制程造成的破片异常现象。
附图说明
图1是本发明阻挡装置较佳实施例的结构示意图;
图2是图1的阻挡装置的侧面示意图;
图3是本发明搬运装置的吸附间隔片的示意图;
图4是本发明搬运装置带动间隔片向上运动时经阻挡装置中第一阻挡板的阻挡的状态示意图;
图5是本发明搬运装置带动间隔片向下运动时经阻挡装置中第一阻挡板的阻挡的状态示意图;
图6是本发明搬运装置带动间隔片经阻挡装置中第二阻挡板的阻挡的状态示意图;
图7是本发明搬运装置带动间隔片经阻挡装置中第三阻挡板的阻挡的状态示意图;
图8是本发明搬运方法第一实施例的流程示意图;
图9是本发明搬运方法第二实施例的流程示意图;
图10是本发明搬运方法第三实施例的流程示意图。
本发明目的的实现、功能特点及优点将结合实施例,参照附图做进一步说明。
具体实施方式
以下结合说明书附图及具体实施例进一步说明本发明的技术方案。应当理解,此处所描述的具体实施例仅仅用以解释本发明,并不用于限定本发明。
参照图1及图2,图1是本发明阻挡装置较佳实施例的结构示意图,图2是图1的阻挡装置的侧面示意图。该阻挡装置100包括第一阻挡板101及与所述第一阻挡板101一端连接的第二阻挡板102,且所述第一阻挡板101与第二阻挡板102呈夹角设置。
上述第一阻挡板101与第二阻挡板102所形成的夹角为0-90°,本实施例中第一阻挡板101与第二阻挡板102之间的夹角优选为90°。而且,上述第一阻挡板101的长度比第二阻挡板102的长度长,本实施例中,第一阻挡板101的长度为28mm,第二阻挡板102的长度为15mm。
上述第二阻挡板102未与所述第一阻挡板101连接的一端向外延伸有与所述第一阻挡板101平行的第三阻挡板103,且所述第一阻挡板101自第二阻挡板102延伸的方向与第三阻挡板103自第二阻挡板102延伸的方向相同,即第一阻挡板101与第三阻挡板103设置在第二阻挡板102的同一侧。所述第一阻挡板101、第二阻挡板102及第三阻挡板103之间围合形成阻挡槽。
结合参照图3,图3是本发明搬运装置的吸附间隔片的示意图。该搬运装置用于将间隔片201从装料盒200中取出,并将间隔片201放置在液晶面板(图未示)上来间隔两片液晶面板。该搬运装置包括吸附臂110、控制吸附臂110运动的控制装置120以及上述阻挡装置100。该吸附臂110的一端与控制装置120连接,另一端设置用于吸附间隔片201的吸附部111。吸附臂110根据所述控制装置120的控制,吸附间隔片201并带动其进行上下运动使粘合在一起的间隔片201之间的粘合度被破坏,从而使由于间隔片201间的作用力粘合在一起的间隔片从被吸附臂110吸附的间隔片201上脱离,因此搬运装置只会搬运一片间隔片201至预定位置。
上述阻挡装置100可以通过卡持装置(图未示)固定在装料盒200上,当然也可以在第一阻挡板101上设有贯穿第一阻挡板101设置的安装孔1012,通过螺钉(图未示)穿过安装孔1012并安装在装料盒200上。
所述搬运装置还可包括感应器130,该感应器130与阻挡装置100之间具有间隙,且该间隙优选为6mm。该感应器130用于检测吸附臂110所吸附的间隔片201是否通过该阻挡装置100。
参照图4及图5,图4是本发明搬运装置带动间隔片向上运动时经阻挡装置的第一阻挡板的状态示意图;图5是本发明搬运装置带动间隔片向下运动时经阻挡装置的第一阻挡板的状态示意图。如图4所示,以两片粘合的间隔片201a及201b为例,吸附臂110吸附间隔片201a及201b向阻挡装置100移动,吸附臂110运动至阻挡装置100时,该向上运动的间隔片201a及201b自吸附臂110吸附的位置处因第一阻挡板101的阻挡而呈向下弯曲状。而且间隔片201a及201b受到第一阻挡板101的阻力而发生形变,相互之间形成作用力F1和F2,使得间隔片201a及201b之间的粘合力被破坏。如图5所示,以两片粘合的间隔片201a及201b为例,吸附臂110吸附间隔片201a及201b向阻挡装置100移动,运动至阻挡装置100时,该向下运动的间隔片201a及201b自吸附臂110吸附的位置处因第一阻挡板101的阻挡而呈向上翘曲状。而且间隔片201a及201b受到第一阻挡板101的阻力而发生形变,相互之间形成作用力F3和F4,使得间隔片201a及201b之间的粘合力被破坏。经过反复多次的上下运动,由于粘合力而粘合在被吸附部111的间隔片201a上的的间隔片201b的一端将会与间隔片201a分离。
参照图6,图6是本发明搬运装置带动间隔片经阻挡装置的第二阻挡板的状态示意图。以两片粘合的间隔片201a及201b为例,间隔片201a及201b经过第一阻挡板101的阻挡后,随吸附臂110继续向前运动,由于间隔片201b的一端已经与间隔片201b分离,在第一阻挡板101的阻挡后,再由第二阻挡板102的阻挡间隔片201b随间隔片201a前进,进而使间隔片201a与间隔片201b完全分离。
本发明实施例通过第一阻挡板101对粘连在一起的间隔片201a及201b进行阻挡,破坏间隔片201a及201b之间的粘合力,然后再通过第二阻挡板102的限位阻挡,进一步破坏了间隔片201a及201b之间的粘合度,使得间隔片上的间隔片201b从间隔片201a上脱离,从而避免了多片间隔片进入液晶面板的包装箱造成液晶面板的破裂异常现象。
参照图7,图7是本发明搬运装置带动间隔片经阻挡装置的第三阻挡板的状态示意图。当吸附臂110吸附间隔片201a及201b向前运动时,经过第一阻挡板101和第二组挡板102的阻挡后,粘合力较小的两片间隔片,已经分离;而粘合力较大的两片间隔片则会在吸附臂110的带动下继续移动,以粘合的间隔片201a及201b为例,当吸附臂110吸附间隔片201a及201b并上下运动时,吸附臂110所吸附的间隔片201a及201b经过第三阻挡板103的阻挡,从而可以进一步破坏间隔片之间的粘合度,使间隔片201b从间隔片201a上脱离。
本实施例中,通过设置第三阻挡版103进一步阻挡粘连在一起的间隔片201,从而可以更有效地防止多片间隔片201同时进入包装箱。
再参照图1及图2,上述第一阻挡板101未与第二阻挡板102连接的一端具有第一倒角部1011。通过设置第一倒角部1011,使得间隔片201经过该第一阻挡板101并向前运动时,避免第一阻挡板101阻挡间隔片201向前运动,而造成间隔片201无法向前移动,并且脱落的间隔片201也更容易沿该第一倒角部1011滑落至装料盒200中。同理,所述第三阻挡板103未与第二阻挡板102连接的一端具有第二倒角部1031。上述第一倒角部1011与第二倒角部1031上均设有防静电涂层,优选为UPE。该防静电涂层可以使得间隔片在经过第一倒角部1011及第二倒角部1031时,有效消除因相互摩擦而产生的静电。
参照图8,图8是本发明搬运方法第一实施例的流程示意图。该搬运方法所使用的搬运装置可参照前面所述及图3至图6所示,在此就不再赘述。该搬运方法包括以下步骤:
步骤S810、控制吸附臂110吸附间隔片;
步骤S820、控制吸附臂110带动间隔片向前运动,并在经过阻挡装置100的第一阻挡板101时,控制吸附臂110进行上下运动第一预置时间;
步骤S830、控制吸附臂110向前移动并经过阻挡装置100的第二阻挡板102的阻挡;
步骤S840、控制吸附臂110移动至预定位置后,控制吸附臂110与间隔片脱离。
以两片粘合的间隔片201a及201b为例,吸附臂110吸附间隔片201a及201b后向前运动,运动至阻挡装置时,上下运动的间隔片201a及201b经过阻挡装置100中第一阻挡板101的阻挡后,间隔片201a及201b受到第一阻挡板101的作用力而发生形变,相互之间形成作用力,使得间隔片201a及201b之间的粘合力被破坏。经过反复多次的上下运动,间隔片201b一端将会与间隔片201a分离。
然后吸附的间隔片201a及201b随吸附臂110向前运动,经过第二阻挡板102时,第二阻挡版102阻挡间隔片201b与间隔片201a分离的一端,从而阻挡间隔片201b移动。
本发明实施例通过控制吸附臂110的运动,使得被吸附臂110吸附的间隔片在第一阻挡板101及第二阻挡板102的作用,破坏了间隔片之间的粘合力,使得多余的间隔片从吸附臂110上脱离,从而避免了多片间隔片进入液晶面板的包装箱而造成液晶面板破裂的异常现象。
参照图9,图9是本发明搬运方法的第二实施例的流程示意图。在第一实施例的基础上,上述步骤S830之后还包括:
步骤S850、控制吸附臂110向前移动,并在经过阻挡装置100的第三阻挡板103时,控制吸附臂110进行上下运动第二预置时间。
当吸附臂110吸附间隔片向前运动时,经过第一阻挡板101和第二组挡板102的阻挡后,粘合力较小的两片间隔片,已经分离;而粘合力较大的两片间隔片则会在吸附臂110的带动下继续移动,以粘合的间隔片201a及201b为例,当吸附臂110吸附间隔片201a及201b并上下运动时,吸附臂110所吸附的间隔片201a及201b经过第三阻挡板103的阻挡,从而可以进一步破坏间隔片之间的粘合度,使间隔片201b从间隔片201a上脱离。
参照图10,图10是本发明搬运方法第三实施例的流程示意图。在第一实施例或第二实施例的基础上,上述步骤S830之后还包括:
步骤S860、检测吸附臂100吸附的间隔片是否通过阻挡装置,是则转入步骤S840;否则返回步骤S860。
在间隔片在从装料盒中取出后,由感应器检测该间隔片是否已经完全通过阻挡装置,从而使间隔片可以更精准地放置在包装箱中,减少间隔片对液晶面板的影响。
以上所述仅为本发明的优选实施例,并非因此限制其专利范围,凡是利用本发明说明书及附图内容所作的等效结构或等效流程变换,直接或间接运用在其他相关的技术领域,均同理包括在本发明的专利保护范围内。

Claims (19)

  1. 一种阻挡装置,其特征在于,包括第一阻挡板及与所述第一阻挡板一端连接的第二阻挡板,且所述第一阻挡板与第二阻挡板呈夹角设置,该夹角小于或等于90°。
  2. 根据权利要求1所述的阻挡装置,其特征在于,所述第二阻挡板未与所述第一阻挡板连接的一端向外延伸有与所述第一阻挡板平行的第三阻挡板,且所述第一阻挡板与第三阻挡板设置于所述第二阻挡板的同一侧。
  3. 根据权利要求2所述的阻挡装置,其特征在于,所述第一阻挡板未与第二阻挡板连接的一端具有第一倒角部;所述第三阻挡板未与第二阻挡板连接的一端具有第二倒角部。
  4. 根据权利要求2所述的阻挡装置,其特征在于,所述第三阻挡板未与第二阻挡板连接的一端具有第二倒角部。
  5. 根据权利要求1所述的阻挡装置,其特征在于,所述第一阻挡板未与第二阻挡板连接的一端具有第一倒角部。
  6. 根据权利要求1所述的阻挡装置,其特征在于,所述第一阻挡板上设有贯穿第一阻挡板设置的安装孔。
  7. 根据权利要求1所述的阻挡装置,其特征在于,所述第一阻挡板的长度为28mm,第二阻挡板的长度为15mm。
  8. 一种搬运装置,其特征在于,包括吸附臂、控制吸附臂运动的控制装置及阻挡装置;所述吸附臂的一端与所述控制装置连接,另一端设置有吸附部;所述控制装置用于控制吸附臂经过阻挡装置的阻挡作用后运动至预定位置;其中所述阻挡装置包括第一阻挡板及与所述第一阻挡板一端连接的第二阻挡板,且所述第一阻挡板与第二阻挡板呈夹角设置,该夹角小于或等于90°。
  9. 根据权利要求8所述的搬运装置,其特征在于,所述第二阻挡板未与所述第一阻挡板连接的一端向外延伸有与所述第一阻挡板平行的第三阻挡板,且所述第一阻挡板与第三阻挡板设置于所述第二阻挡板的同一侧。
  10. 根据权利要求9所述的搬运装置,其特征在于,所述第一阻挡板未与第二阻挡板连接的一端具有第一倒角部;所述第三阻挡板未与第二阻挡板连接的一端具有第二倒角部。
  11. 根据权利要求9所述的搬运装置,其特征在于,所述第三阻挡板未与第二阻挡板连接的一端具有第二倒角部。
  12. 根据权利要求9所述的搬运装置,其特征在于,所述控制装置用于控制吸附臂经过阻挡装置的第一阻挡板及第三阻挡板时上下运动。
  13. 根据权利要求8所述的搬运装置,其特征在于,所述第一阻挡板未与第二阻挡板连接的一端具有第一倒角部。
  14. 根据权利要求8所述的搬运装置,其特征在于,所述第一阻挡板上设有贯穿第一阻挡板设置的安装孔。
  15. 根据权利要求8所述的搬运装置,其特征在于,所述搬运装置还包括感应器,所述感应器与阻挡装置之间具有间隙。
  16. 根据权利要求15所述的搬运装置,其特征在于,所述间隙为6mm。
  17. 一种搬运方法,用于搬运间隔片,其特征在于,包括以下步骤:
    控制吸附臂吸附间隔片,并向前运动;
    控制吸附臂吸附的间隔片经过阻挡装置的第一阻挡板的阻挡时,控制吸附臂进行上下运动第一预置时间;
    控制吸附臂向前移动并经过阻挡装置的第二阻挡板的阻挡;
    控制吸附臂移动至预定位置后,控制吸附臂与间隔片脱离。
  18. 根据权利要求17所述的搬运方法,其特征在于,所述控制吸附臂向前移动并经过阻挡装置的第二阻挡板的阻挡之后还包括:
    控制吸附臂向前移动,并在经过阻挡装置的第三阻挡板时,控制吸附臂进行上下运动第二预置时间。
  19. 根据权利要求17所述的搬运方法,其特征在于,所述控制吸附臂向前移动并经过阻挡装置的第二阻挡板的阻挡之后包括:
    检测吸附臂吸附的间隔片是否通过阻挡装置;
    是则执行控制吸附臂移动至预定位置后,控制吸附臂与间隔片脱离的步骤;否则返回执行检测吸附臂吸附的间隔片是否通过阻挡装置的步骤。
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