WO2014087789A1 - バタフライ式圧力制御バルブ - Google Patents
バタフライ式圧力制御バルブ Download PDFInfo
- Publication number
- WO2014087789A1 WO2014087789A1 PCT/JP2013/080115 JP2013080115W WO2014087789A1 WO 2014087789 A1 WO2014087789 A1 WO 2014087789A1 JP 2013080115 W JP2013080115 W JP 2013080115W WO 2014087789 A1 WO2014087789 A1 WO 2014087789A1
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- WIPO (PCT)
- Prior art keywords
- valve
- valve body
- cam
- seat ring
- pressure control
- Prior art date
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Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16K—VALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
- F16K1/00—Lift valves or globe valves, i.e. cut-off apparatus with closure members having at least a component of their opening and closing motion perpendicular to the closing faces
- F16K1/16—Lift valves or globe valves, i.e. cut-off apparatus with closure members having at least a component of their opening and closing motion perpendicular to the closing faces with pivoted closure-members
- F16K1/18—Lift valves or globe valves, i.e. cut-off apparatus with closure members having at least a component of their opening and closing motion perpendicular to the closing faces with pivoted closure-members with pivoted discs or flaps
- F16K1/22—Lift valves or globe valves, i.e. cut-off apparatus with closure members having at least a component of their opening and closing motion perpendicular to the closing faces with pivoted closure-members with pivoted discs or flaps with axis of rotation crossing the valve member, e.g. butterfly valves
- F16K1/221—Lift valves or globe valves, i.e. cut-off apparatus with closure members having at least a component of their opening and closing motion perpendicular to the closing faces with pivoted closure-members with pivoted discs or flaps with axis of rotation crossing the valve member, e.g. butterfly valves specially adapted operating means therefor
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16K—VALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
- F16K1/00—Lift valves or globe valves, i.e. cut-off apparatus with closure members having at least a component of their opening and closing motion perpendicular to the closing faces
- F16K1/16—Lift valves or globe valves, i.e. cut-off apparatus with closure members having at least a component of their opening and closing motion perpendicular to the closing faces with pivoted closure-members
- F16K1/18—Lift valves or globe valves, i.e. cut-off apparatus with closure members having at least a component of their opening and closing motion perpendicular to the closing faces with pivoted closure-members with pivoted discs or flaps
- F16K1/22—Lift valves or globe valves, i.e. cut-off apparatus with closure members having at least a component of their opening and closing motion perpendicular to the closing faces with pivoted closure-members with pivoted discs or flaps with axis of rotation crossing the valve member, e.g. butterfly valves
- F16K1/226—Shaping or arrangements of the sealing
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16K—VALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
- F16K1/00—Lift valves or globe valves, i.e. cut-off apparatus with closure members having at least a component of their opening and closing motion perpendicular to the closing faces
- F16K1/16—Lift valves or globe valves, i.e. cut-off apparatus with closure members having at least a component of their opening and closing motion perpendicular to the closing faces with pivoted closure-members
- F16K1/18—Lift valves or globe valves, i.e. cut-off apparatus with closure members having at least a component of their opening and closing motion perpendicular to the closing faces with pivoted closure-members with pivoted discs or flaps
- F16K1/22—Lift valves or globe valves, i.e. cut-off apparatus with closure members having at least a component of their opening and closing motion perpendicular to the closing faces with pivoted closure-members with pivoted discs or flaps with axis of rotation crossing the valve member, e.g. butterfly valves
- F16K1/226—Shaping or arrangements of the sealing
- F16K1/228—Movable sealing bodies
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16K—VALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
- F16K31/00—Actuating devices; Operating means; Releasing devices
- F16K31/44—Mechanical actuating means
- F16K31/52—Mechanical actuating means with crank, eccentric, or cam
- F16K31/524—Mechanical actuating means with crank, eccentric, or cam with a cam
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16K—VALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
- F16K31/00—Actuating devices; Operating means; Releasing devices
- F16K31/44—Mechanical actuating means
- F16K31/53—Mechanical actuating means with toothed gearing
- F16K31/54—Mechanical actuating means with toothed gearing with pinion and rack
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16K—VALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
- F16K51/00—Other details not peculiar to particular types of valves or cut-off apparatus
- F16K51/02—Other details not peculiar to particular types of valves or cut-off apparatus specially adapted for high-vacuum installations
Definitions
- the present invention provides, for example, a butterfly pressure control with an isolation function that can accurately control from a minute flow rate to a large flow rate while ensuring high sealing performance in a semiconductor manufacturing process, and can control pressure from atmospheric pressure to low vacuum at high speed.
- a butterfly pressure control with an isolation function that can accurately control from a minute flow rate to a large flow rate while ensuring high sealing performance in a semiconductor manufacturing process, and can control pressure from atmospheric pressure to low vacuum at high speed.
- a pressure control valve with an isolation function may be provided between a vacuum chamber, which is a vacuum container in a semiconductor manufacturing process, and a vacuum pump.
- the vacuum isolation valve is used to evacuate the vacuum chamber or stop evacuation to bring the inside of the vacuum chamber closer to the specified vacuum pressure.
- a high seal is applied when the valve is closed.
- the flow rate is controlled accurately from minute flow to large flow, and even when the pressure changes from atmospheric pressure to low vacuum, sudden changes in valve opening are suppressed to prevent turbulence and particle scattering. It is required to control the pressure with high accuracy and high speed while preventing the above.
- a butterfly pressure control valve As a vacuum isolation valve used in a semiconductor manufacturing process, it is advantageous to use a butterfly pressure control valve from the viewpoints of simplification of the structure and superiority in footprint.
- a butterfly pressure control valve of Patent Document 1 has been proposed.
- This pressure control valve includes a seat ring that can reciprocate in the direction of the flow path to contact and separate from the valve body, an air flow path that supplies air in a direction to separate the seat ring from the valve body, and the seat ring as a valve body. And a valve opening / closing mechanism having a spring biased in the direction.
- the flow rate can be controlled with high accuracy by rotating the valve body by contacting and separating the seat ring from the valve body by the air supply from the air flow path and the biasing force of the spring.
- the present invention has been developed as a result of diligent research in view of the above-mentioned problems, and the object of the present invention is a butterfly pressure control valve suitable for controlling the pressure in the vacuum region, It is possible to accurately control flow from minute flow to large flow while demonstrating high sealing performance with power from the same drive source, and to perform pressure control while ensuring safety at high speed from atmospheric pressure to low vacuum by exhibiting an isolation function,
- An object of the present invention is to provide a butterfly pressure control valve that has a simple structure and is miniaturized.
- the invention according to claim 1 includes a valve body rotatable in a direction perpendicular to the flow path in the body, and a valve seat seal portion on the valve body by reciprocating in the direction of the flow path.
- a valve opening / closing mechanism comprising a seat ring that can be contacted and separated, a cam mechanism that separates the seat ring from the valve body and rotates the valve body, and a reciprocating mechanism that reciprocates the seat ring in the valve body direction.
- the valve opening / closing mechanism rotates the valve body without sliding while the seat ring is separated from the valve body by the cam mechanism, and the cam mechanism and the reciprocating mechanism when the valve body is rotated to the valve closed state.
- This is an open / close mechanism that controls the pressure in the flow path by bringing the seat ring into and out of contact with the valve body, and is a butterfly pressure control valve provided so that the valve open / close mechanism can be driven by the same drive source.
- the drive source is a motor
- a cam member of the cam mechanism is attached to the outside of the body coaxially with the output shaft of the motor, and the reciprocating mechanism is operated on the cam member to reciprocate the seat ring.
- This is a butterfly pressure control valve provided with a cam surface for moving and a cam groove for operating a rack and pinion mechanism for rotating the valve body.
- the reciprocating mechanism includes a connecting rod fixed to the seat ring, a spring that urges the seat ring in the valve body direction, and a roller that is provided on the outer peripheral side of the body and contacts the cam surface.
- This mechanism has two quadrant levers that rotate about a perpendicular to the flow path, and each lever rotates as the cam member rotates to reciprocate the seat ring via the connecting rod. This is a butterfly pressure control valve.
- a rack and pinion mechanism is provided at the lower portion of the cam mechanism, and the rack and pinion mechanism has a slide member that is slidable with respect to the body, and a pin provided on the upper surface side of the slide member. Engages with the cam groove, and the rack provided near the center and the pinion provided on the valve shaft mesh with each other, and the slide member slides through the pin and the cam groove due to the rotation of the cam member.
- This is a butterfly pressure control valve that is a mechanism for rotating the valve body via the pinion.
- the cam surface is provided on the outer peripheral surface of the cam member and the cam groove is provided on the inner side of the cam member, and the seat ring and the valve body in the cam member operate continuously in the cam surface and the cam groove. And a butterfly pressure control valve formed at a position where mutual operations do not interfere with each other.
- this is a butterfly pressure control valve that is particularly suitable for controlling the pressure in the vacuum region, and is high in mechanical operation by a cam mechanism and a reciprocating mechanism by power from the same drive source.
- the flow rate can be accurately controlled by continuously controlling from a minute flow rate to a large flow rate while exhibiting sealing properties, and the pressure can be controlled at high speed from atmospheric pressure to low vacuum by exhibiting an isolation function.
- Highly accurate flow rate control is possible by improving the responsiveness of the seat ring.
- the cam member since the cam member is provided outside the body, the cam member is not exposed to the flow path side, and the generation of particles and the adhesion of reaction products are prevented, thereby providing a high-purity fluid.
- the flow rate can be controlled.
- the cam member is rotated by rotation from the output shaft of the motor that is the driving source, the reciprocating mechanism is operated via the cam member, the seat ring is reciprocated, the rack and pinion mechanism is operated, and the valve body is rotated.
- the valve closing seal by the operation of the seat ring and the pressure control in the minute flow range can be performed through one cam member, and the pressure in the large flow range by the rotation of the valve body Control becomes possible.
- the cam member since the reciprocating mechanism is not exposed to the flow path side, generation of particles and adhesion of reaction products can be prevented.
- the cam member When the cam member is rotated in the valve opening direction, the cam member is rotated in the direction of pushing the connecting rod by the lever through the roller to separate the seat ring from the valve body, and the cam member is rotated in the valve closing direction.
- the valve ring can be maintained while the seat ring is reliably returned to a predetermined position by the spring urging force of the spring to exhibit high sealing performance.
- the rotation of the cam member can be transmitted to the valve element while being decelerated by the rack and pinion mechanism, and the intermediate opening degree of the valve element can be finely controlled to accurately control the flow rate. Since the rack and pinion mechanism can be reduced in size without being exposed in the flow path, the installation space can be reduced.
- the seat ring and the valve body can be operated continuously and without interference, and the power from the drive source is mechanically transmitted to the valve body and the seat ring via the cam member. Therefore, high-speed and smooth high-precision flow rate control from the valve closed state to the valve open state becomes possible.
- FIG. 1 is a partially omitted cross-sectional view showing an embodiment of a butterfly pressure control valve according to the present invention. It is a partially cutaway front view of FIG.
- FIG. 3 is an AA enlarged sectional view of FIG. 2.
- (A) is a top view which shows a cam member.
- (B) is CC sectional drawing of (a).
- FIG. 3 is an enlarged sectional view taken along line BB in FIG. 2.
- A) is a partially enlarged plan view showing the state of the lever when the valve is closed.
- (B) is a partially enlarged plan view showing the state of the lever in the open state of the seat ring. It is explanatory drawing which shows the state at the time of valve closing. It is explanatory drawing which shows the open state of a seat ring. It is explanatory drawing which shows the state at the time of valve opening.
- FIGS. 1 and 2 The butterfly pressure control valve of the present invention shown in FIGS. 1 and 2 is provided, for example, on the evacuation side between a vacuum chamber and a vacuum pump of a pipe not shown in the semiconductor manufacturing process. 2 has.
- valve opening / closing mechanism 10 includes a valve body 11, a seat ring 12, a cam mechanism 13, and a reciprocating mechanism 14.
- a rack and pinion mechanism 15 is provided between the cam mechanism 13 and the valve body 11.
- valve body 11 is formed in a substantially disc shape and is attached to a valve shaft 21, which is a rotating shaft, by a fixing bolt 20, and can be rotated in a direction perpendicular to the flow path 4 by the valve shaft 21. It has become.
- a mounting groove 22 is formed on the outer peripheral side of the valve body 11, and an O-ring 23 is mounted in the mounting groove 22.
- the O-ring 23 is disposed on the side of the seat ring 12 that contacts a later-described valve seat seal portion 25, and the O-ring 23 seals between the valve seat seal portion 25 and the valve body 11.
- valve shaft 21 is provided so as to be eccentric from the center Q of the valve body 11 in the flow path direction.
- a bearing 27 is provided on the upper end side of the valve shaft 21, and the valve shaft 21 is supported by the bearing 27 so as to be rotatable relative to a cam member 30 described later.
- the valve shaft 21 is in a state of being disconnected from the output shaft 32 of the motor 31 that is a drive source.
- the seat ring 12 includes a cylindrical portion 35 having a valve seat seal portion 25 and a flange portion 36.
- the cylindrical portion 35 is provided with an outer diameter that can slide in the flow path 4 in the body 3, and the valve seat seal portion 25 is provided on the valve body 11 side of the cylindrical portion 35.
- the valve seat seal portion 25 is formed on the inner peripheral surface side of the seat ring 12 so that the O-ring 23 can contact and seal, and is formed in a tapered shape that gradually increases in diameter from the inner diameter side to the outer diameter side.
- this taper angle is set so that the rotating valve body 11 does not interfere, and is preferably set to about 10 to 15 °, for example.
- the valve seat seal portion 25 may be other than a tapered shape, and may be provided in an arc shape, for example.
- the flange-like portion 36 is provided on the opposite side of the valve seat seal portion 25 and is formed to have an outer diameter capable of moving an enlarged-diameter guide portion 3 a formed in the body 3.
- the seat ring 12 is mounted in the flow path 4 while guiding the hook-like part 36 to the guide part 3a, and can reciprocate in the direction of the flow path 4 by a gap G provided between the guide part 3a and the hook-like part 36.
- the valve seat seal portion 25 can be brought into and out of contact with the O-ring 23 of the valve body 11.
- a seal ring 37 which is an O-ring is provided between the seat ring 12 and the body 3, and fluid leakage is prevented by the seal ring 37 even when the seat ring 12 slides.
- the cam member 30 shown in FIG. 4 is coaxially attached to the output shaft 32 of the motor 31 on the outside of the body 3 and is rotated by the rotational force input from the motor 31.
- a cam surface 41 is provided on the outer peripheral side of the cam member 30, and a cam groove 42 is provided on the inner side of the cam member 30.
- the cam surface 41 is provided to convert the rotational movement of the cam member 30 into the reciprocating movement of the roller 40 in the flow path direction, and to reciprocate the seat ring 12 through the operation of the reciprocating mechanism 14 via the roller 40. .
- FIG. 4 when the contact point with the roller 40 is 0 ° before the cam member 30 is rotated (valve fully closed), the cam member 30 of the cam surface 41 rotates clockwise from 0 ° to 90 °.
- An arc 45 that is a contact point with the roller 40 is formed by a deformed sine curve, and an arc 46 from 90 ° to 270 ° is formed by a curve that forms a part of a perfect circle centered on the point P.
- the cam groove 42 is provided to transmit the rotational movement of the cam member 30 to a pin 47 described later and operate the rack and pinion mechanism 15 to rotate the valve body 11.
- the groove portion (FIG. 4 ( a) a groove in a range from 270 ° to 0 °) 48 is a curved groove having a part of a perfect circle centered on the point P as a pitch circle, and the arc 46 of the cam surface 41 is in contact with the roller 40.
- the groove portion 49 (the groove in the range from 0 ° to 180 ° in FIG. 4A) 49 with which the pin 47 engages when contacting (when the cam member 30 rotates to 90 ° or more) is represented by a modified sine curve. It is formed.
- the arcs 45, 46 of the cam surface 41 and the groove portions 48, 49 of the cam groove 42 are shifted from each other, and the cam surface 41 and the cam groove 42 form the seat ring 12 and the valve body 11 in the cam member 30. Is formed at a position where the movements do not interfere with each other, and the rotational movement is converted into a linear movement on one side of the seat ring 12 and the valve body 11 via a modified sine curve. In other words, the movement of the other side is not converted by an arc that forms part of a perfect circle.
- the reciprocating mechanism 14 shown in FIG. 3 has a function of urging the seat ring 12 in the direction of the valve body 11, and includes a connecting rod 50, a spring 51, and a lever 52.
- One end side of the connecting rod 50 is fixed to the seat ring 12 by a bolt 53, and the other end side is fixed to a disk-shaped plate member 54 by the bolt 53, and the plate member 54 extends in the direction of the flow path 4.
- the linear motion is transmitted to the seat ring 12 through the connecting rod 50, so that the seat ring 12 reciprocates, and the seat ring 12 contacts and separates from the valve body 11.
- a locking recess 55 is formed on the outer peripheral side of the plate member 54, and a locking pin 56 fixed to the lever 52 is locked in the locking recess 55.
- the spring 51 is provided in a resilient state between the concave groove 3 b formed in the body 3 and the plate member 54, and elastically biases the seat ring 12 toward the valve body 11 against the plate member 54. Yes. With this spring 51, the plate member 54 moves rightward in FIG. 3 at normal times, so that the seat ring 12 is tightly sealed to the valve body 11 in the valve closed state.
- eight springs 51 are mounted at equal intervals in the circumferential direction of the seat ring 12, but the number of the springs 51 may be increased or decreased as appropriate.
- the two levers 52, 52 are each provided in a quadrant shape, and the center portion is attached to the outer peripheral side of the body 3 by a shaft attachment portion 58 via a bearing 57, thereby entering the flow path 4. It rotates around the perpendicular line L.
- one lever 52 is provided with a roller 40 that contacts the cam surface 41 of the cam member 30, and an L-shaped locking piece 59 that is locked to the roller 40 is attached to the other lever 52. It has been.
- the lever 52 and the lever 52 with which the locking piece 59 is locked to the roller 40 are respectively centered on the shaft mounting portion 58.
- the levers 52 and 52 are moved in the direction in which the front end side of the levers 52 and 52 presses the plate member 54 by the stroke S.
- hatching in different directions is shown to show the two levers 52, 52.
- a plate-like switch piece 60 is attached to the upper part of one of the levers 52, and the actuator 2 is provided with a limit switch 61 that is turned on / off by the switch piece 60.
- the lever 52 is rotated, it is possible to confirm that the seat ring 12 is opened by the switch piece 60 turning on the limit switch 61.
- valve opening / closing mechanism 10 cams when the valve ring 11 is rotated without sliding while the seat ring 12 is separated from the valve element 11 by the cam mechanism 13 and the valve element 11 is rotated to the valve closed state.
- the seat ring 12 is brought into contact with and separated from the valve body 11 by the mechanism 13 and the reciprocating mechanism 14 to control the pressure in the flow path 4.
- the cam mechanism 13 and the reciprocating mechanism 14 are provided so as to be driven by the same drive source by the motor 31.
- the rack and pinion mechanism 15 is provided at the lower part of the cam mechanism 13, and includes a slide member 70 and the above-described pinion 26 provided on the valve shaft 21.
- the slide member 70 is formed in a rectangular shape, and is slidable with respect to the body 3 along a rail member 71 provided in parallel on the upper portion of the body 3.
- a pin 47 is integrally attached to the upper surface side of the slide member 70, and this pin 47 is engaged with the cam groove 42.
- a long hole 72 is provided near the center of the slide member 70, and a rack 73 is integrally attached along the long hole 72, and the pinion 26 is engaged with the rack 73.
- the valve main body 1 is mounted on the valve main body 1 so that rotation can be transmitted from the output shaft 32 of the motor 31 mounted therein to the cam member 30.
- the motor 31 is preferably a stepping motor, for example. In this case, the flow rate can be adjusted by high-precision rotation control.
- the butterfly pressure control valve described above enables the seal of the valve body 11 and the pressure control in a minute flow rate region by reciprocating the seat ring 12 having the tapered valve seat seal portion 25 in the pipe flow direction.
- the valve body 11 attached in the direction perpendicular to the flow direction opens and closes by 90 ° rotation, thereby enabling pressure control in a large flow rate region.
- the cam member 30 is rotated from 0 ° to 90 °. This rotation is not transmitted to the pin 47, so that the slide member 70 does not slide any more from the state of FIG.
- the roller 40 has a radius of the cam member 30 due to the elastic biasing force of the spring 51 compressed between the body 3 and the plate member 54.
- the plate member 54 moves from the state shown in FIG. 8B to the state shown in FIG. 7B and the lever 52 rotates in the direction opposite to the valve opening operation, and is fixed to the lever 52 via the connecting rod 50.
- the seat ring 12 thus moved is linearly moved to the state shown in FIG. 7C, and the valve seat seal portion 25 comes into contact with the valve body 11 to be in the valve closed state. In the valve closed state, the valve seat seal portion is strongly pressed against the valve body 11 by the spring 51, so that high sealing performance is exhibited.
- the butterfly pressure control valve of the present invention controls the position of the seat ring 12 through the cam mechanism 13, the reciprocating mechanism 14, and the rack and pinion mechanism 15 of the valve opening / closing mechanism 10, and the valve element 11. Rotational control is performed to control the flow rate, so that the responsiveness is improved in the entire region when the valve is opened and closed.
- the seat ring 12 can be reciprocated by the cam mechanism 13 to control a minute flow rate.
- the pressure can be controlled. Since the valve opening / closing mechanism 10 is driven by the motor 31 which is the same drive source, the internal structure of the valve main body 1 and the actuator 2 can be simplified and the entire structure can be made compact.
- the cam member 30 When the rotational force from the motor 31 is stopped due to a power failure or the like during the operation of the actuator body 1, the cam member 30 also stops rotating, and the seat ring 12 and the valve body 11 are respectively in the middle via the cam member 30. Since it stops at the position, the seat ring 12 and the valve body 11 do not contact each other, and when the rotation of the motor 31 is resumed, the operation can be resumed smoothly from the middle of the operation. Further, since the cam mechanism 13, the reciprocating mechanism 14, and the rack and pinion mechanism 15 are provided without being exposed in the flow path 4, even when used in a semiconductor manufacturing apparatus, malfunction due to adhesion of reaction products and the like. Is less prone to overhaul and maintenance.
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- Engineering & Computer Science (AREA)
- General Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Mechanically-Actuated Valves (AREA)
- Lift Valve (AREA)
- Details Of Valves (AREA)
Abstract
Description
この圧力制御式バルブでは、エア駆動によるシートリングの動作とモータ駆動による弁体の回転との組み合わせにより制御しているため、これらのエア駆動系と機械駆動系とによる構造により内部が複雑化して全体が大型化する傾向にある。そのため、より簡単な構造でコンパクト化できるものが望まれている。
エア駆動系と機械駆動系とに分かれているため、何らかの理由でエア駆動系へのエア供給が止まったり、停電になったりする場合等の動力源の異常時に誤動作しやすくなっていた。特に、エア供給が停止した場合には、弁体が閉位置に無いときにもシートリングだけが強制的に閉位置に戻ろうとすることで、誤動作の原因となるおそれがある。このような異常時には、緊急で安全に停止できることが望まれている。
先ず、バルブを弁閉状態から弁開状態にする場合には、図7のバルブ本体1の弁閉状態において、図7(a)の状態からモータ31の出力軸32を矢印の時計方向に回転させると、この出力軸32の回転によりカム部材30が一体に回転する。図7(a)、図8(a)に示すように、カム部材30が0°から90°まで回転するときには、カム面41の円弧45が変形正弦曲線となっていることで、カム部材30と当接しているローラ40がカム部材30の半径の増加に伴って図7(b)から図8(b)の状態まで移動し、このローラ40と一体のレバー52及びローラ40に係止しているレバー52が、それぞれ軸着部58を中心に回転運動し、図6(b)に示すように、各レバー52、52の先端側がストロークSで移動する。このとき、スプリング51の付勢力によりローラ40がカム部材30に押し付けられているため、カム部材30の回転によりレバー52が確実に作動し、このレバー52の回転に伴ってスプリング51が圧縮する。
バルブ開閉機構10を同一駆動源であるモータ31で駆動していることで、バルブ本体1やアクチュエータ2の内部構造を簡略化して全体のコンパクト化が可能となる。
アクチュエータ本体1の動作中において、停電等によりモータ31からの回転力が停止した場合にはカム部材30も回転を停止し、このカム部材30を介してシートリング12と弁体11とがそれぞれ途中位置で止まるため、シートリング12と弁体11とが互いに接触することがなく、モータ31の回転が再開したときに動作の途中からスムーズに動作を再開できる。
さらに、カム機構13、往復動機構14、ラック・ピニオン機構15を流路4内に露出させることなく設けていることで、半導体製造装置に使用した場合にも反応生成物等の付着による作動不具合が生じにくくなり、オーバーホールやメンテナンスも容易になる。
3 ボデー
4 流路
10 バルブ開閉機構
11 弁体
12 シートリング
13 カム機構
14 往復動機構
15 ラック・ピニオン機構
21 弁軸
25 弁座シール部
26 ピニオン
30 カム部材
31 モータ(駆動源)
40 ローラ
41 カム面
42 カム溝
47 ピン
50 連接棒
51 スプリング
52 レバー
70 スライド部材
73 ラック
L 垂線
Claims (5)
- ボデー内の流路に対して垂直方向に回転可能な弁体と、前記流路の方向に往復動して前記弁体に弁座シール部を接離可能なシートリングと、このシートリングを前記弁体から離間させかつ前記弁体を回転させるカム機構と、前記シートリングを前記弁体方向に往復動させる往復動機構とを備えたバルブ開閉機構を有し、このバルブ開閉機構は、前記カム機構により前記シートリングを前記弁体から離間させた状態でこの弁体を無摺動で回転させ、前記弁体を弁閉状態に回転したときに前記カム機構と前記往復動機構とにより前記シートリングを前記弁体に接離させて前記流路内の圧力を制御する開閉機構であり、このバルブ開閉機構を同一駆動源で駆動可能に設けたことを特徴とするバタフライ式圧力制御バルブ。
- 前記駆動源はモータであり、このモータの出力軸と同軸に前記カム機構のカム部材を前記ボデーの外側に取付け、このカム部材に前記往復動機構を動作させて前記シートリングを往復動させるためのカム面と、前記弁体を回転させるラック・ピニオン機構を動作させるためのカム溝とを設けた請求項1に記載のバラフライ式圧力制御バルブ。
- 前記往復動機構は、前記シートリングに固着された連接棒と、前記シートリングを前記弁体方向に付勢するスプリングと、前記ボデーの外周側に設けられ、前記カム面に当接するローラにより前記流路への垂線を中心に回転する2つの四分円状のレバーとを有し、前記カム部材の回転に伴って前記各レバーが回転して前記連接棒を介して前記シートリングを往復動させる機構である請求項1又は2に記載のバタフライ式圧力制御バルブ。
- 前記ラック・ピニオン機構を前記カム機構の下部に設け、このラック・ピニオン機構は、前記ボデーに対してスライド自在なスライド部材を有し、このスライド部材の上面側に設けたピンが前記カム溝に係合し、かつ、中央付近に設けたラックと弁軸に設けたピニオンとが噛合し、前記カム部材の回転により前記ピンとカム溝とを介して前記スライド部材がスライドし、このスライドにより前記ラックとピニオンとを介して前記弁体を回転させる機構である請求項2又は3に記載のバタフライ式圧力制御バルブ。
- 前記カム面を前記カム部材の外周面、前記カム溝を前記カム部材の内側に設け、これらカム面とカム溝は、前記カム部材における前記シートリングと弁体とが連続的に動作し、かつ相互の動作が干渉しない位置に形成されている請求項2乃至4の何れか1項に記載のバタフライ式圧力制御バルブ。
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US14/648,267 US9739380B2 (en) | 2012-12-04 | 2013-11-07 | Butterfly pressure control valve |
CN201380066772.9A CN104870872B (zh) | 2012-12-04 | 2013-11-07 | 蝶式压力控制阀 |
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JP2012264994A JP6014476B2 (ja) | 2012-12-04 | 2012-12-04 | バタフライ式圧力制御バルブ |
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JP (1) | JP6014476B2 (ja) |
KR (1) | KR102104842B1 (ja) |
CN (1) | CN104870872B (ja) |
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CN107061758B (zh) | 2016-02-11 | 2019-04-12 | Ckd株式会社 | 真空压力控制装置 |
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CN111434957A (zh) * | 2019-01-14 | 2020-07-21 | 伊利诺斯工具制品有限公司 | 多通道阀 |
CN109944978B (zh) * | 2019-04-28 | 2020-06-23 | 唐山伟德船用设备有限公司 | 一种挤压式自动密封闸阀 |
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US9739380B2 (en) | 2017-08-22 |
CN104870872A (zh) | 2015-08-26 |
KR20150090144A (ko) | 2015-08-05 |
TWI577909B (zh) | 2017-04-11 |
CN104870872B (zh) | 2017-03-08 |
JP6014476B2 (ja) | 2016-10-25 |
TW201433721A (zh) | 2014-09-01 |
JP2014109348A (ja) | 2014-06-12 |
US20150292627A1 (en) | 2015-10-15 |
KR102104842B1 (ko) | 2020-04-27 |
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