WO2014059716A1 - 一种全自动液压轮胎剥皮下圈机 - Google Patents

一种全自动液压轮胎剥皮下圈机 Download PDF

Info

Publication number
WO2014059716A1
WO2014059716A1 PCT/CN2012/084587 CN2012084587W WO2014059716A1 WO 2014059716 A1 WO2014059716 A1 WO 2014059716A1 CN 2012084587 W CN2012084587 W CN 2012084587W WO 2014059716 A1 WO2014059716 A1 WO 2014059716A1
Authority
WO
WIPO (PCT)
Prior art keywords
hydraulic
tire
stripping
chuck
peeling
Prior art date
Application number
PCT/CN2012/084587
Other languages
English (en)
French (fr)
Inventor
易泽文
尹成
Original Assignee
河南新艾卡橡胶工业有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 河南新艾卡橡胶工业有限公司 filed Critical 河南新艾卡橡胶工业有限公司
Publication of WO2014059716A1 publication Critical patent/WO2014059716A1/zh

Links

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29BPREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
    • B29B17/00Recovery of plastics or other constituents of waste material containing plastics
    • B29B17/02Separating plastics from other materials
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B26HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26DCUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D1/00Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor
    • B26D1/01Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work
    • B26D1/02Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a stationary cutting member
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B26HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26DCUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D3/00Cutting work characterised by the nature of the cut made; Apparatus therefor
    • B26D3/003Cutting work characterised by the nature of the cut made; Apparatus therefor specially adapted for cutting rubber
    • B26D3/005Cutting work characterised by the nature of the cut made; Apparatus therefor specially adapted for cutting rubber for cutting used tyres
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B26HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26DCUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D7/00Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
    • B26D7/01Means for holding or positioning work
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29LINDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
    • B29L2030/00Pneumatic or solid tyres or parts thereof
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29LINDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
    • B29L2030/00Pneumatic or solid tyres or parts thereof
    • B29L2030/001Beads
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02WCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W30/00Technologies for solid waste management
    • Y02W30/50Reuse, recycling or recovery technologies
    • Y02W30/62Plastics recycling; Rubber recycling

Definitions

  • the invention relates to the field of waste tire processing machinery, in particular to the descaling of waste tires and the desulfurization of recycled rubber powder, especially to a fully automatic hydraulic tire peeling and lowering machine.
  • the present invention provides a fully automatic hydraulic tire peeling and squeezing machine, which is completely machine-operated and has high safety efficiency.
  • This equipment is widely used in recycled rubber plants.
  • the present invention provides the following technical solutions:
  • a fully automatic hydraulic tire peeling and lowering machine comprising an integral frame and a clamping mechanism, a rotating mechanism, a peeling mechanism and a squatting mechanism disposed on the integral frame;
  • the clamping mechanism includes a chuck for clamping a tire to be processed
  • the rotating mechanism includes a driving device for driving the chuck to rotate;
  • the stripping mechanism includes a stripping cutter disposed perpendicular to an axial direction of the chuck for opposing a rubber portion of the tire;
  • the chin mechanism includes a chin tool disposed along an axial direction of the chuck for opposing a mouth portion of the tire.
  • the stripping tool holder of the stripping mechanism is slidably mounted on the integral frame.
  • the peeling tool holder is reciprocable along the axial direction of the chuck.
  • the peeling tool holder is slidable in a plane perpendicular to the axial direction of the chuck.
  • the lower boring tool holder of the lower jaw mechanism is slidably mounted on the integral frame.
  • a rack for transporting the tire to be processed from a preparation station to a processing station is also included.
  • the driving device of the rotating mechanism is specifically two hydraulic motors, which respectively constitute a combination of a hydraulic peeling motor with a lower rotation speed and a hydraulic lower jaw motor with a higher rotation speed, and the hydraulic peeling motor combination is connected to the upper
  • the hydraulic chuck and the lower boring holder A are combined with the upper hydraulic chuck and the lower boring holder A.
  • the hydraulic peeling motor combination comprises a hydraulic motor, a speed reducer, a one-way clutch, a first bearing seat, a rotary valve and a second bearing seat which are sequentially connected
  • the hydraulic jaw motor combination comprises a hydraulic motor which is sequentially connected, One-way clutch, third bearing housing, rotary valve and fourth bearing housing.
  • the hydraulic peeling motor combination has a rotational speed of 1-50 rpm, a torque of 1200 N/m to 1800 N/m, and the hydraulic squat motor combination has a rotational speed of 5-50 rpm and a torque of 1200 N/m to 1800 N/ Meter.
  • the hydraulic peeling motor combination and the hydraulic squat motor combination are controlled by a PLC.
  • the fully automatic hydraulic tire peeling and lowering machine clamps the tire to be processed by the clamping device, drives the tire to rotate by means of the rotating mechanism, and sequentially uses the peeling cutter set at a specific position.
  • the boring tool and the boring tool are used for peeling and squeezing the tire; thus, the peeling and squatting of the used tire is completely machine-operated, and the safety and efficiency are high.
  • FIG. 1 is a schematic structural view of a fully automatic hydraulic tire peeling and lowering machine according to an embodiment of the present invention
  • Figure 2 is a plan view of Figure 1.
  • 1 is the preparation station
  • 2 is the processing station
  • 3 is the lower hydraulic chuck.
  • 4 is a hydraulic squat motor combination, 41 is a hydraulic motor, 42 is a one-way clutch, 43 is a third shaft seat, 44 is a rotary valve, and 45 is a fourth shaft 7 seat.
  • 5 is a hydraulic peeling motor combination
  • 51 is a hydraulic motor
  • 52 is a speed reducer
  • 53 is a one-way clutch
  • 54 is a first bearing seat
  • 55 is a rotary valve
  • 56 is a second bearing seat.
  • 6 is the upper hydraulic chuck
  • 7 is the lower boring tool holder A
  • 8 is the lower boring tool holder B
  • 9 is the peeling tool holder
  • 10 is the integral frame
  • 11 is the peeling tool.
  • the invention discloses a fully automatic hydraulic tire peeling and squeezing machine.
  • the peeling and lowering of the used tires are completely operated by machines, and the safety and efficiency are high.
  • FIG. 1 is a schematic structural view of a fully automatic hydraulic tire peeling and lowering machine according to an embodiment of the present invention
  • FIG. 2 is a top view of FIG.
  • the core of the fully automatic hydraulic tire peeling and squeezing machine comprises: an integral frame 10 and a clamping mechanism, a rotating mechanism, a peeling mechanism and a squatting mechanism disposed on the integral frame 10, and the overall frame 10
  • the clamping mechanism includes a chuck for clamping the tire 12 to be processed, and the chuck of the chuck can be extended , tightening the inside of the workpiece to play a clamping role;
  • the rotating mechanism includes a driving device for driving the rotation of the chuck, thereby driving the tire 12 clamped by the chuck to rotate;
  • the peeling mechanism includes a peeling cutter 11 disposed perpendicular to the axial direction of the chuck for the rubber portion of the tire 12, and as shown in Figs. 1 and 2, the blade portion of the peeling cutter 11 is opposed to the rubber portion of the tire 12, It is possible to peel off the rubber portion on the tire 12 while it is rotating;
  • the chin mechanism includes a chin tool disposed along the axial direction of the chuck for opposing the nip portion of the tire 12, the blade portion of the chin tool being opposed to the rubber portion of the tire 12, capable of being rotated while the tire 12 is rotating The upper part of the cornice peeled off.
  • the automatic hydraulic tire peeling and lowering machine provided by the embodiment of the present invention clamps the tire 12 to be processed by the clamping device, and drives the tire 12 to rotate by the rotating mechanism, and then sequentially sets the specific tire to be used.
  • the stripping tool holder 9 of the stripping mechanism is slidably mounted on the unitary frame 10.
  • the upper stripping tool 11 is driven, and the corresponding position adjustment according to the size of the tire 12 can be realized, so that the fully automatic hydraulic tire peeling and lowering machine provided by the embodiment of the invention can Can be applied to all types of used tires 12 .
  • the peeling tool holder 9 can reciprocate in the axial direction of the chuck.
  • the upper stripping tool 11 is driven by the reciprocating movement of the stripping tool holder 9 in the axial direction of the chuck to ensure that even if the size of the stripping tool 11 is smaller than the thickness of the tire 12, the rubber portion can be
  • the thoroughness of the peeling operation is ensured, and the effect of the peeling operation is enhanced.
  • the peeling tool holder 9 is slidable in the axial plane of the vertical chuck. Referring to FIG. 1 and FIG. 2, the tire 12 is horizontally clamped on the workbench, and the peeling tool holder 9 can slide left and right or back and forth, thereby adjusting the distance between the peeling tool 11 and the tire on the peeling tool holder 9 to adapt Various types of tires 12.
  • the lower jaw of the lower jaw mechanism is slidably mounted on the unitary frame 10.
  • the lower boring tool holder can also be used for the adjustment of the feed and position.
  • the peeling tool 11 and the lower jaw tool can be made of hard alloy, which is hard and has a long wear life.
  • the sliding of the stripping tool holder 9 and the lower boring tool holder on the unitary frame 10 can be realized by a sliding slot, a sliding rail, etc., and a person skilled in the art can adjust the specific setting manner according to the actual situation, and details are not described herein again. .
  • the fully automatic hydraulic tire peeling and lowering machine further comprises a rack for conveying the tire 12 to be processed from the preparation station 1 to the processing station 2.
  • the apparatus comprises a preparation station 1 for placing a tire 12 to be processed, and a processing station 2 for processing the tire 12, the rack comprising two trays for horizontally placing the tire 12, wherein One of the processing is processed at the processing station 2, the other is prepared at the preparation station 1, and the two trays are switched by the rotating structure of the rack, thereby avoiding the direct contact of the operator with the tool, further improving the device. Safety and productivity.
  • the driving device of the rotating mechanism is specifically two hydraulic motors, which respectively constitute a hydraulic peeling motor combination 5 having a lower rotation speed and a hydraulic lower jaw motor combination 4 having a higher rotation speed, and the hydraulic peeling motor combination 5 is connected.
  • the hydraulic squat motor combination 4 is connected to the upper hydraulic chuck 3 and the lower boring holder A8.
  • the two hydraulic combinations can be used to flexibly control the entire machining process.
  • the hydraulic peeling motor assembly 5 includes a hydraulic motor 51, a speed reducer 52, a one-way clutch 53, a first bearing housing 54, a rotary valve 55, and a second bearing housing 56, which are sequentially connected, and the hydraulic jaw motor combination 4 includes sequential connections.
  • the specific setting form of these motor combinations can be adjusted accordingly according to actual conditions, and various modifications to these embodiments are applicable to the expertise in the field. It will be obvious to the personnel, and will not be repeated here.
  • the automatic hydraulic tire peeling and lowering machine provided by the embodiment of the invention has a speed of 1-50 rpm, a torque of 1200 N/m to 1800 N/m, and a rotational speed of the hydraulic squat motor combination 4 of 5 -50 rpm, torque 1200 N/m to 1800 N/m.
  • the hydraulic stripping motor combination 5 and the hydraulic jaw motor combination 4 are controlled by PLC, and the speed of the automatic hydraulic stripping motor combination 5 and the hydraulic jaw motor combination 4 can be optimally achieved.
  • the embodiment of the present invention provides a fully automatic hydraulic tire peeling and lowering machine, including a preparation station 1, a processing station 2, a lower hydraulic chuck 3, a hydraulic jaw motor combination 4, and a hydraulic stripping motor combination. 5, upper hydraulic chuck 6, lower boring holder A7, lower boring holder B8, stripping tool holder 9, integral frame 10, stripping tool 11.
  • the rack is at the upper limit, and the upper hydraulic chuck 6 is at the upper limit, and the chuck is in the retracted state;
  • the lower boring tool holder is in the retracted state, and the peeling tool holder 9 is in the right limit position.
  • the rack is lowered to the lower limit
  • the peeling tool moves to the left to start the incision to the peeling part of the workpiece.
  • the peeling motor 51 starts, the spindle rotates slowly, and the peeling action starts;
  • peeling motor 51 stops, peeling tool holder 9 stops reciprocating motion, peeling tool retracts to the right limit, peeling ends;

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Forests & Forestry (AREA)
  • Environmental & Geological Engineering (AREA)
  • Separation, Recovery Or Treatment Of Waste Materials Containing Plastics (AREA)
  • Moulds For Moulding Plastics Or The Like (AREA)

Abstract

一种全自动液压轮胎剥皮下圈机,包括整体框架(10)以及设置在整体框架(10)上的卡紧机构、旋转机构、剥皮机构和下圈机构;卡紧机构包括用于卡紧待加工轮胎(12)的卡盘;旋转机构包括用于带动卡盘旋转的驱动装置;剥皮机构包括与卡盘的轴向垂直设置,用于同轮胎(12)的橡胶部分相对的剥皮刀具(11);下圈机构包括沿卡盘的轴向设置,用于同轮胎(12)的圈口部分相对的下圈刀具。该全自动液压轮胎剥皮下圈机通过卡紧装置卡紧待加工轮胎(12),并借助旋转机构带动轮胎(12)旋转,再依次利用设置在特定位置的剥皮刀具(11)和下圈刀具对轮胎(12)进行剥皮和下圈作业。

Description

一种全自动液压轮胎剥皮下圏机 本申请要求于 2012 年 10 月 16 日提交中国专利局、 申请号为 201210392316.0、 发明名称为"一种全自动液压轮胎剥皮下圏机"的中国专 利申请的优先权, 其全部内容通过引用结合在本申请中。 技术领域
本发明涉及废旧轮胎处理机械领域, 具体涉及废旧轮胎的剥皮和下圏 再生橡胶胶粉脱硫, 特别涉及一种全自动液压轮胎剥皮下圏机。
背景技术
在强调可持续发展的今天, 对于废旧物资的回收再利用, 不仅能节省 大量资源, 而且可以减少环境污染。 车辆废旧的轮胎的处理就是其中的十 分重要一部分。
然而在现有技术中,废旧轮胎剥皮和下圏的传统工艺是采用人工进行, 效率低, 安全系数低。
因此, 如何能够对废旧轮胎进行安全高效的回收处理, 成为本领域技 术人员亟待解决的重要技术问题。 发明内容
有鉴于此, 本发明提供了一种全自动液压轮胎剥皮下圏机, 废旧轮胎 的剥皮和下圏完全采用机器作业, 安全效率高。
该设备广泛应用于再生橡胶工厂。
为实现上述目的, 本发明提供如下技术方案:
一种全自动液压轮胎剥皮下圏机, 包括整体框架以及设置在所述整体 框架上的卡紧机构、 旋转机构、 剥皮机构和下圏机构;
所述卡紧机构包括用于卡紧待加工轮胎的卡盘;
所述旋转机构包括用于带动所述卡盘旋转的驱动装置;
所述剥皮机构包括与所述卡盘的轴向垂直设置, 用于同所述轮胎的橡 胶部分相对的剥皮刀具; 所述下圏机构包括沿所述卡盘的轴向设置, 用于同所述轮胎的圏口部 分相对的下圏刀具。
优选的,所述剥皮机构的剥皮刀具架可滑动的安装在所述整体框架上。 优选的, 所述剥皮刀具架能够沿所述卡盘的轴向做往复运动。
优选的, 所述剥皮刀具架能够在垂直所述卡盘的轴向的平面内滑动。 优选的, 所述下圏机构的下圏刀架可滑动的安装在所述整体框架上。 优选的, 还包括用于将所述待加工轮胎由准备工位传送到加工工位的 料架。
优选的, 所述旋转机构的所述驱动装置具体为两个液压马达, 分别构 成转速较低的液压剥皮马达组合和转速较高的液压下圏马达组合, 且所述 液压剥皮马达组合连接于上液压卡盘和下圏刀架 A, 所述液压下圏马达组 合连接于上液压卡盘和下圏刀架 A。
优选的, 所述液压剥皮马达组合包括依次连接的液压马达、 减速机、 单向离合器、 第一轴承座、 旋转阀和第二轴承座, 所述液压下圏马达组合 包括依次连接的液压马达、 单向离合器、 第三轴承座、 旋转阀和第四轴承 座。
优选的,所述液压剥皮马达组合的转速 1-50转,扭矩 1200牛 /米至 1800 牛 /米, 所述液压下圏马达组合的转速 5-50转, 扭矩 1200牛 /米至 1800牛 / 米。
优选的 ,所述液压剥皮马达组合和所述液压下圏马达组合采用 PLC控 制。
从上述的技术方案可以看出, 本发明提供的全自动液压轮胎剥皮下圏 机, 通过卡紧装置卡紧待加工轮胎, 并借助旋转机构带动轮胎旋转, 再依 次利用设置在特定位置的剥皮刀具和下圏刀具对轮胎进行剥皮和下圏作 业; 这样一来, 废旧轮胎的剥皮和下圏完全采用机器作业, 安全效率高。
附图说明
为了更清楚地说明本发明实施例或现有技术中的技术方案, 下面将对 实施例或现有技术描述中所需要使用的附图作筒单地介绍, 显而易见地, 下面描述中的附图仅仅是本发明的一些实施例, 对于本领域普通技术人员 来讲, 在不付出创造性劳动的前提下, 还可以根据这些附图获得其他的附 图。
图 1 为本发明实施例提供的全自动液压轮胎剥皮下圏机的结构示意 图;
图 2为图 1的俯视图。
其中, 1为准备工位, 2为加工工位, 3为下液压卡盘,
4为液压下圏马达组合, 41为液压马达, 42为单向离合器, 43为第三 轴 座, 44为旋转阀, 45为第四轴 7 座,
5为液压剥皮马达组合, 51为液压马达, 52为减速机, 53为单向离合 器, 54为第一轴承座, 55为旋转阀, 56为第二轴承座,
6为上液压卡盘, 7为下圏刀架 A, 8为下圏刀架 B , 9为剥皮刀具架, 10为整体框架, 11为剥皮刀具。
具体实施方式
本发明公开了一种全自动液压轮胎剥皮下圏机, 废旧轮胎的剥皮和下 圏完全采用机器作业, 安全效率高。
下面将结合本发明实施例中的附图, 对本发明实施例中的技术方案进 行清楚、 完整地描述, 显然, 所描述的实施例仅仅是本发明一部分实施例, 而不是全部的实施例。 基于本发明中的实施例, 本领域普通技术人员在没 有做出创造性劳动前提下所获得的所有其他实施例, 都属于本发明保护的 范围。
请参阅图 1和图 2, 图 1为本发明实施例提供的全自动液压轮胎剥皮 下圏机的结构示意图; 图 2为图 1的俯视图。
本发明实施例提供的全自动液压轮胎剥皮下圏机,其核心改进点在于, 包括整体框架 10以及设置在整体框架 10上的卡紧机构、 旋转机构、 剥皮 机构和下圏机构,整体框架 10作为整个装置的主体结构,对其装置的其他 零部件起到支撑和保护的作用, 其结构如图 2所示 (图 1中未示出); 卡紧机构包括用于卡紧待加工轮胎 12的卡盘, 卡盘的夹头可以伸出, 对工件的内部进行涨紧, 从而起到夹紧作用;
旋转机构包括用于带动卡盘旋转的驱动装置, 进而带动由卡盘夹紧的 轮胎 12旋转;
剥皮机构包括与卡盘的轴向垂直设置,用于同轮胎 12的橡胶部分相对 的剥皮刀具 11 , 如图 1和图 2和所示, 剥皮刀具 11的刃部与轮胎 12的橡 胶部分相对, 能够在轮胎 12旋转的时候将其上的橡胶部分剥离;
下圏机构包括沿卡盘的轴向设置,用于同轮胎 12的圏口部分相对的下 圏刀具, 下圏刀具的刃部与轮胎 12的橡胶部分相对, 能够在轮胎 12旋转 的时候将其上的圏口部分剥离。
从上述的技术方案可以看出, 本发明实施例提供的全自动液压轮胎剥 皮下圏机,通过卡紧装置卡紧待加工轮胎 12, 并借助旋转机构带动轮胎 12 旋转, 再依次利用设置在特定位置的剥皮刀具 11和下圏刀具对轮胎 12进 行剥皮和下圏作业; 这样一来,废旧轮胎的剥皮和下圏完全采用机器作业, 具有较高的安全性和工作效率。
作为优选, 剥皮机构的剥皮刀具架 9可滑动的安装在整体框架 10上。 通过剥皮刀具架 9在整体框架 10的滑动, 带动其上剥皮刀具 11 , 进而能 够实现根据轮胎 12的尺寸大小进行相应的位置调整,使得本发明实施例提 供的全自动液压轮胎剥皮下圏机, 可以适用于各种型号的废旧轮胎 12。
进一步的, 剥皮刀具架 9能够沿卡盘的轴向做往复运动。 鉴于轮胎 12 的厚度不尽相同, 利用剥皮刀具架 9沿卡盘轴向的往复运动, 带动其上剥 皮刀具 11 , 保证即使剥皮刀具 11的尺寸小于轮胎 12的厚度时, 也能够对 其橡胶部分进行完整的剥皮作业; 另一方面, 通过这样的往复切割, 确保 了剥皮作业的彻底性, 提升了剥皮作业的效果。
具体的, 剥皮刀具架 9能够在垂直卡盘的轴向的平面内滑动。 请参阅 图 1和图 2, 轮胎 12水平夹紧在工作台上, 剥皮刀具架 9能够左右或者前 后滑动,从而调整剥皮刀具架 9上剥皮刀具 11与轮胎之间的距离, 以适应 各种型号的轮胎 12。
类似的,下圏机构的下圏刀架可滑动的安装在整体框架 10上。下圏刀 架也能够进行进给和位置的调整, 其具体工作流程可以参照前面的剥皮刀 具架 9 。
剥皮刀具 11和下圏刀具可以采用硬质合金, 材质坚硬, 耐磨寿命长。 上述剥皮刀具架 9和下圏刀架在整体框架 10上的滑动,可以通过滑槽、 滑轨等方式来实现, 本领域技术人员能够根据实际情况来调整具体的设置 方式, 在此不再赘述。
本发明实施例提供的全自动液压轮胎剥皮下圏机, 还包括用于将待加 工轮胎 12由准备工位 1传送到加工工位 2的料架。如图 1所示,本装置包 括用于放置待加工轮胎 12的准备工位 1 , 和对轮胎 12进行处理的加工工 位 2, 料架包括两个用于水平放置轮胎 12的托盘, 当其中的一个在加工工 位 2进行加工时, 另一个在准备工位 1做好加工准备, 通过旋转结构的料 架这两个托盘的切换, 避免了操作人员直接接触刀具, 进一步提高了本装 置的安全性和工作效率。
鉴于剥皮作业和下圏作业对轮胎 12旋转速度要求的不同,需要在剥皮 作业提供较低的转速, 在下圏作业时提供较高的转速。 因此, 在本实施例 中, 旋转机构的驱动装置具体为两个液压马达, 分别构成转速较低的液压 剥皮马达组合 5和转速较高的液压下圏马达组合 4 ,且液压剥皮马达组合 5 连接于上液压卡盘 6和下圏刀架 A7 ,液压下圏马达组合 4连接于上液压卡 盘 3和下圏刀架 A8。 这样一来, 分别利用这两个液压组合, 能够灵活的控 制整个加工过程。 当然, 也可以只采用一组旋转机构, 通过调节驱动装置 输出的转速, 来满足不同的使用需求。
具体的, 液压剥皮马达组合 5 包括依次连接的液压马达 51、 减速机 52、 单向离合器 53、 第一轴承座 54、 旋转阀 55和第二轴承座 56, 液压下 圏马达组合 4 包括依次连接的液压马达 41、 单向离合器 42、 第三轴承座 43、 旋转阀 44和第四轴承座 45。 这些马达组合的具体设置形式可以根据 实际情况进行相应的调整, 对这些实施例的多种修改对本领域的专业技术 人员来说将是显而易见的, 在此不再赘述。
作为优选, 本发明实施例提供的全自动液压轮胎剥皮下圏机, 液压剥 皮马达组合 5的转速 1-50转, 扭矩 1200牛 /米至 1800牛 /米, 液压下圏马 达组合 4的转速 5-50转, 扭矩 1200牛 /米至 1800牛 /米。
为了仅有优化上述的技术方案, 液压剥皮马达组合 5和液压下圏马达 组合 4采用 PLC控制, 能自动液压剥皮马达组合 5和液压下圏马达组合 4 的转速, 达到最佳效果。
综上所述, 本发明实施例提供了一种全自动液压轮胎剥皮下圏机, 包 括准备工位 1 , 加工工位 2, 下液压卡盘 3, 液压下圏马达组合 4, 液压剥 皮马达组合 5, 上液压卡盘 6, 下圏刀架 A7, 下圏刀架 B8, 剥皮刀具架 9, 整体框架 10, 剥皮刀具 11。
整个废旧轮胎剥皮下圏过程分为下面几个步骤:
上料:
1、 将工件(即待加工轮胎 12 )水平定位放置在料架准备工位 1;
2、 料架处于上限位, 上液压卡盘 6在上限位, 其夹头处于缩回状态;
3、 下圏刀架均处于缩回状态, 剥皮刀具架 9在右限位。
定位:
51、 料架水平转位 180。, 工件转至加工工位 2;
52、 料架下降至下限位;
S3、 上液压卡盘 6下降至下限位;
S4、 夹头伸出涨紧工件。
切口:
Cl、 剥皮刀具架 9做竖直往复运动;
C2、 剥皮刀具向左运动开始切口至工件剥皮部位。
剥皮:
Pl、 剥皮刀具架 9继续做竖直往复运动;
P2、 剥皮马达 51启动, 主轴慢速旋转, 开始剥皮动作;
P3、 将待加工件放置准备工位 1。 下圏:
Rl、 剥皮马达 51停止, 剥皮刀具架 9停止往复运动, 剥皮刀具退回 至右限位, 剥皮结束;
R2、 下圏马达 41启动, 主轴快速旋转;
R3、 下圏刀架前进, 开始下圏动作。
出料:
El、 下圏马达 41停止, 下圏刀架退回, 下圏结束;
E2、 卡盘夹头缩回;
E3、 上液压卡盘 6上升退回至上限位;
E4、 料架上升至上限位;
E5、料架旋转, 已加工件转出, 待加工件转入, 进入下一次工作循环。 本说明书中各个实施例采用递进的方式描述, 每个实施例重点说明的 都是与其他实施例的不同之处, 各个实施例之间相同相似部分互相参见即 可。
对所公开的实施例的上述说明, 使本领域专业技术人员能够实现或使 用本发明。 对这些实施例的多种修改对本领域的专业技术人员来说将是显 而易见的, 本文中所定义的一般原理可以在不脱离本发明的精神或范围的 情况下, 在其它实施例中实现。 因此, 本发明将不会被限制于本文所示的 这些实施例, 而是要符合与本文所公开的原理和新颖特点相一致的最宽的 范围。

Claims

权 利 要 求
1、一种全自动液压轮胎剥皮下圏机,其特征在于, 包括整体框架(10 ) 以及设置在所述整体框架(10 )上的卡紧机构、 旋转机构、 剥皮机构和下 圏机构;
所述卡紧机构包括用于卡紧待加工轮胎( 12 ) 的卡盘;
所述旋转机构包括用于带动所述卡盘旋转的驱动装置;
所述剥皮机构包括与所述卡盘的轴向垂直设置,用于同所述轮胎( 12 ) 的橡胶部分相对的剥皮刀具(11 );
所述下圏机构包括沿所述卡盘的轴向设置, 用于同所述轮胎 (12 ) 的 圏口部分相对的下圏刀具。
2、 根据权利要求 1所述的全自动液压轮胎剥皮下圏机, 其特征在于, 所述剥皮机构的剥皮刀具架(9 )可滑动的安装在所述整体框架(10 )上。
3、 根据权利要求 2所述的全自动液压轮胎剥皮下圏机, 其特征在于, 所述剥皮刀具架(9 ) 能够沿所述卡盘的轴向做往复运动。
4、 根据权利要求 3所述的全自动液压轮胎剥皮下圏机, 其特征在于, 所述剥皮刀具架(9 ) 能够在垂直所述卡盘的轴向的平面内滑动。
5、 根据权利要求 1所述的全自动液压轮胎剥皮下圏机, 其特征在于, 所述下圏机构的下圏刀架可滑动的安装在所述整体框架(10 )上。
6、根据权利要求 1-5任意一项所述的全自动液压轮胎剥皮下圏机, 其 特征在于, 还包括用于将所述待加工轮胎( 12 )由准备工位( 1 )传送到加 工工位(2 ) 的料架。
7、 根据权利要求 1所述的全自动液压轮胎剥皮下圏机, 其特征在于, 所述旋转机构的所述驱动装置具体为两个液压马达, 分别构成转速较低的 液压剥皮马达组合( 5 )和转速较高的液压下圏马达组合( 4 ), 且所述液压 剥皮马达组合(5 )连接于上液压卡盘(6 )和下圏刀架 A ( 7 ), 所述液压 下圏马达组合(4 )连接于上液压卡盘(3 )和下圏刀架 A ( 8 )。
8、 根据权利要求 7所述的全自动液压轮胎剥皮下圏机, 其特征在于, 所述液压剥皮马达组合( 5 ) 包括依次连接的液压马达( 51 )、减速机( 52 )、 单向离合器(53)、 第一轴承座(54)、 旋转阀 (55)和第二轴承座 (56), 所述液压下圏马达组合(4) 包括依次连接的液压马达(41)、 单向离合器 ( 42 )、 第三轴承座( 43 )、 旋转阀 ( 44 )和第四轴承座( 45 )。
9、 根据权利要求 8所述的全自动液压轮胎剥皮下圏机, 其特征在于, 所述液压剥皮马达组合(5) 的转速 1-50转, 扭矩 1200牛 /米至 1800牛 / 米, 所述液压下圏马达组合(4) 的转速 5-50转, 扭矩 1200牛 /米至 1800 牛 /米。
10、根据权利要求 9所述的全自动液压轮胎剥皮下圏机,其特征在于, 所述液压剥皮马达组合( 5 )和所述液压下圏马达组合( 4 )采用 PLC控制。
PCT/CN2012/084587 2012-10-16 2012-11-14 一种全自动液压轮胎剥皮下圈机 WO2014059716A1 (zh)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
CN201210392316.0 2012-10-16
CN2012103923160A CN102873790A (zh) 2012-10-16 2012-10-16 一种全自动液压轮胎剥皮下圈机

Publications (1)

Publication Number Publication Date
WO2014059716A1 true WO2014059716A1 (zh) 2014-04-24

Family

ID=47475416

Family Applications (1)

Application Number Title Priority Date Filing Date
PCT/CN2012/084587 WO2014059716A1 (zh) 2012-10-16 2012-11-14 一种全自动液压轮胎剥皮下圈机

Country Status (2)

Country Link
CN (1) CN102873790A (zh)
WO (1) WO2014059716A1 (zh)

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2021096969A1 (en) * 2019-11-12 2021-05-20 Eco Green Equipment, Llc Apparatus and method for cutting a tire into strips
CN113319898A (zh) * 2021-06-09 2021-08-31 长亿数控机床(广东)有限公司 一种导向垫圈自动切割机

Families Citing this family (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103817960B (zh) * 2014-01-23 2016-03-09 郭富华 生产橡胶地板的加工工艺

Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2007204512A (ja) * 2006-01-31 2007-08-16 Kazuyoshi Yamaguchi 廃タイヤからの燃料製造方法及び燃料製造装置
CN201483663U (zh) * 2009-07-06 2010-05-26 刘顺军 废旧轮胎切圈机
CN202878532U (zh) * 2012-10-16 2013-04-17 河南新艾卡橡胶工业有限公司 一种全自动液压轮胎剥皮下圈机

Family Cites Families (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
TW322808U (en) * 1997-06-03 1997-12-11 Bing-Lu Chen Special machine for cutting recycled waste tire

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2007204512A (ja) * 2006-01-31 2007-08-16 Kazuyoshi Yamaguchi 廃タイヤからの燃料製造方法及び燃料製造装置
CN201483663U (zh) * 2009-07-06 2010-05-26 刘顺军 废旧轮胎切圈机
CN202878532U (zh) * 2012-10-16 2013-04-17 河南新艾卡橡胶工业有限公司 一种全自动液压轮胎剥皮下圈机

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2021096969A1 (en) * 2019-11-12 2021-05-20 Eco Green Equipment, Llc Apparatus and method for cutting a tire into strips
CN113319898A (zh) * 2021-06-09 2021-08-31 长亿数控机床(广东)有限公司 一种导向垫圈自动切割机

Also Published As

Publication number Publication date
CN102873790A (zh) 2013-01-16

Similar Documents

Publication Publication Date Title
CN103480916B (zh) 两轴数控坡口机
CN202212763U (zh) 车磨一体机
CN105798622A (zh) 气门进料、切断、打磨、倒角自动加工一体机
CN103386511A (zh) 毛刺自动剔除机
CN102248435A (zh) 工件自动翻转装置
WO2014059716A1 (zh) 一种全自动液压轮胎剥皮下圈机
CN116587069A (zh) 一种多工位数控机床及其使用方法
CN203509213U (zh) 一种同步带轮去毛刺装置
CN202639843U (zh) 精细化车磨多功能机床
CN201815729U (zh) 十字轴万向节铣槽装置
CN202878532U (zh) 一种全自动液压轮胎剥皮下圈机
CN104117713A (zh) 一种数控钻孔装置
CN202985697U (zh) 一种合木梳齿块榫头的加工装置
CN210817480U (zh) 一种cnc复合车床车修粗法线装置
CN104117707A (zh) 一种数控钻孔设备
CN218694371U (zh) 一种切口光滑的切管机辅助装置
CN105583446A (zh) 一种用于钳子刃口的加工机构及加工装置
CN206392911U (zh) 平面倒角组合铣机床
CN102785082B (zh) 机针自动化单面接槽系统
CN205660391U (zh) 气门进料、切断、打磨、倒角自动加工一体机
CN205362805U (zh) 一种用于钳子刃口的加工机构及加工装置
CN211490943U (zh) 一种抛光机用工位切换机构
CN104128655B (zh) 用于数控机床的旋转锯单元、数控机床
CN204413786U (zh) 毛刷纯化机
CN206578303U (zh) 工件边沿加工工具

Legal Events

Date Code Title Description
121 Ep: the epo has been informed by wipo that ep was designated in this application

Ref document number: 12886902

Country of ref document: EP

Kind code of ref document: A1

NENP Non-entry into the national phase

Ref country code: DE

122 Ep: pct application non-entry in european phase

Ref document number: 12886902

Country of ref document: EP

Kind code of ref document: A1