WO2014049871A1 - Système d'affichage d'informations - Google Patents

Système d'affichage d'informations Download PDF

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Publication number
WO2014049871A1
WO2014049871A1 PCT/JP2012/075238 JP2012075238W WO2014049871A1 WO 2014049871 A1 WO2014049871 A1 WO 2014049871A1 JP 2012075238 W JP2012075238 W JP 2012075238W WO 2014049871 A1 WO2014049871 A1 WO 2014049871A1
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WIPO (PCT)
Prior art keywords
information
error
display
operator
unit
Prior art date
Application number
PCT/JP2012/075238
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English (en)
Japanese (ja)
Inventor
早川　昌志
Original Assignee
富士機械製造株式会社
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 富士機械製造株式会社 filed Critical 富士機械製造株式会社
Priority to JP2014538064A priority Critical patent/JPWO2014049871A1/ja
Priority to PCT/JP2012/075238 priority patent/WO2014049871A1/fr
Publication of WO2014049871A1 publication Critical patent/WO2014049871A1/fr

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    • G—PHYSICS
    • G05—CONTROLLING; REGULATING
    • G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B19/00—Programme-control systems
    • G05B19/02—Programme-control systems electric
    • G05B19/18—Numerical control [NC], i.e. automatically operating machines, in particular machine tools, e.g. in a manufacturing environment, so as to execute positioning, movement or co-ordinated operations by means of programme data in numerical form
    • G05B19/409—Numerical control [NC], i.e. automatically operating machines, in particular machine tools, e.g. in a manufacturing environment, so as to execute positioning, movement or co-ordinated operations by means of programme data in numerical form characterised by using manual input [MDI] or by using control panel, e.g. controlling functions with the panel; characterised by control panel details, by setting parameters
    • G—PHYSICS
    • G05—CONTROLLING; REGULATING
    • G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B2219/00—Program-control systems
    • G05B2219/30—Nc systems
    • G05B2219/32—Operator till task planning
    • G05B2219/32007—Operator is assisted by expert system for advice and delegation of tasks

Definitions

  • the present invention relates to an information display system for displaying various information in a production facility.
  • Production equipment is used for the production of various products.
  • a component mounter for mounting an electronic component on a substrate is known as disclosed in Patent Document 1.
  • the component mounter is maintained in an appropriate operating state by component replenishment and setup work by an operator. Further, when an error occurs in production equipment such as a component mounting machine, the operator is notified of the error state of the production equipment by displaying on a monitor or lighting a lamp.
  • Patent Document 1 discloses a configuration in which error information is transmitted to a receiving terminal owned by an operator, and maintenance instruction information and the like are displayed with characters and pictures. Further, Patent Document 2 discloses a configuration in which error handling information to be displayed is switched based on the state of production equipment and the type of error.
  • the present invention has been made in view of such circumstances, and an object of the present invention is to provide an information display system that displays appropriate information to an operator and reduces downtime of production equipment.
  • the information display system includes a detection unit that detects an error that has occurred in a production facility, a display unit that is provided in the production facility and displays a detection result by the detection unit, and the error is detected.
  • a determination unit for determining whether or not the error can be dealt with by an operator operating the production facility based on the type and level of the error; and when the error can be dealt with by the operator, the error is Procedure information indicating an operation procedure to be solved is displayed on the display unit, and when the operator is unable to deal with an error, the manager is specified to prompt the operator to call an administrator who manages the production facility
  • a display control unit for displaying administrator information on the display unit.
  • the information display system can display appropriate information to the operator based on the type and level of error.
  • the operator can deal with the error and is prompted to return the production facility. At this time, the operator can easily deal with errors by following the above procedure information.
  • the operator when the administrator information for identifying the administrator is displayed on the display unit, the operator is unable to deal with the error and is prompted to call the administrator without performing the return work. At this time, since the procedure information as described above is not displayed on the display unit, it is possible to prevent the operator from performing the return operation by mistake. As described above, when an error occurs in the production facility, the operator can easily determine whether to perform the return operation or call the manager based on the display information of the information display system. As a result, measures against errors in the production equipment are appropriately performed, and as a result, downtime can be shortened.
  • the administrator called by the operator can deal with the error based on the detailed information of the error or the procedure information.
  • the information display system can appropriately support error handling for an administrator who has knowledge and skills capable of handling an error in an production facility. Therefore, it is possible to shorten the downtime by speeding up the error recovery.
  • the information display system wherein the production facility is managed by a plurality of the managers in turn, and the display control unit is configured to manage the plurality of managers at a current time when the operator cannot handle the error. Based on the presence / absence information indicating the presence / absence of the manager, the manager information for identifying the manager who is present is displayed on the display unit.
  • the information display system displays the administrator information based on the presence / absence information when prompting the operator to call the administrator.
  • the operator can call a manager who is present based on accurate manager information.
  • the manager information includes image information for identifying the manager. According to such a configuration, when an error that cannot be handled by the operator occurs in the production facility, the information display system prompts the operator to call the administrator with the administrator information including the image information. Thus, the operator can reliably call the administrator based on the image information even when the displayed character information cannot be understood due to reasons such as the language being not used regularly.
  • a production line is configured by a plurality of the production facilities arranged in the material conveyance direction, and the information display system is communicably connected to each of the production facilities, and the determination unit And a host computer provided with the display control unit, wherein the host computer, when the error is detected in any of the production facilities of the production line, is determined by the determination unit and the operator of the production facility.
  • the display control unit sends display information, which is one of the procedure information or the manager information, to the production facility based on the result of the determination, and displays the display of the production facility. The display information is displayed on the section.
  • the information display system when an error occurs in any of the production facilities constituting the production line, the information display system can collectively determine whether the error can be handled by the operator in the host computer. In this way, the host computer can manage the various information in a unified manner by managing the procedure information or the manager information in correspondence with the error in each production facility. Therefore, it is particularly useful to apply the information display system to the production line controlled by the host computer.
  • the information display system wherein a plurality of errors having a common type or level among errors that can occur in each of the production facilities constituting the production line correspond to the plurality of errors, respectively.
  • a common shape, pattern, or color, or a combination thereof is used as at least one of the detection result of, the procedure information, and the manager information, and is displayed on the display unit.
  • the operator can generally grasp the type or level of an error that has occurred in the production facility from the display information by the information display system.
  • a production line produces a board
  • it is comprised by different types of production facilities, such as a solder printer, a component mounting machine, a reflow apparatus, and an inspection machine, for example. Therefore, a plurality of operators may be assigned to each production facility. Even in such a case, by expressing at least part of the display information in common, it is easy for any operator to perform a return operation or call an administrator for an error that has occurred in any production facility. Can be judged.
  • it is possible to reduce an operator's learning load and appropriately support error handling.
  • Embodiments embodying an information display system of the present invention are described below with reference to the drawings.
  • a configuration in which an information display system is used in a board production line that produces a board on which a large number of electronic components are mounted is illustrated.
  • This information display system displays various information in each production facility constituting the substrate production line.
  • the information display system is intended to speed up error recovery by notifying an error that has occurred in a production facility by displaying appropriate information.
  • the board production line 1 includes a plurality of production facilities such as a solder printing machine 2, a component mounting machine 3, and an inspection machine 4. These production facilities 2 to 4 are connected by a substrate transport device and are arranged in the transport direction of a printed circuit board as a material.
  • the production facilities 2 to 4 constituting the substrate production line 1 are communicably connected to the host computer 5 and input / output various information.
  • Solder printer 2 prints paste-like solder on the mounting position of electronic components on the printed circuit board.
  • the component mounter 3 mounts electronic components on the solder of the printed circuit board conveyed from the solder printer 2.
  • the inspection machine 4 inspects the mounting position and posture of the electronic component on the board conveyed from the component mounting machine 3.
  • the printed circuit board on which the electronic components are mounted is transported to a reflow furnace and soldered to constitute an integrated circuit.
  • Each production facility 2 to 4 has control devices 21, 31, 41, detection units 22, 32, 42, and display units 23, 33, 43, respectively.
  • the control devices 21, 31, 41, the detection units 22, 32, 42, and the display units 23, 33, 43 have substantially the same configuration in each of the production facilities 2-4. Therefore, in order to simplify the description, here, the production equipment is the component mounter 3, and the control device 31, the detection unit 32, and the display unit 33 provided in the component mounter 3 will be described.
  • the control device 31 is a device that executes various control processes, and is communicably connected to the host computer 5.
  • the control device 31 inputs signals output from various sensors provided in the component mounter 3 and image data from a camera. Then, the control device 31 uses the component mounter 3 so that the electronic components are appropriately mounted on the printed circuit board based on a preset control program, signals from various sensors, image processing results for the image data, and the like. Controls each axis motor and each device.
  • the detection unit 32 detects an error that has occurred in the component mounter 3. More specifically, the detection unit 32 inputs signals from various sensors arranged in the component mounter 3 and processing results when the component mounter 3 determines whether the mounting is appropriate by image processing. And the detection part 32 detects the error which generate
  • the display unit 33 is provided in the component mounter 3 and displays the detection result by the detection unit 32.
  • the display unit 33 is configured by a monitor M of an operating device that receives an input operation by an operator or administrator in the component mounter 3 and a plurality of notification lamps Le1 to Le3.
  • the display unit 33 displays the operation status of the component mounter 3 and the presence / absence of an error.
  • the display unit 33 is controlled by the control device 31 and the host computer 5 to display contents.
  • the notification lamps Le1 to Le3 constituting the display unit 33 are given different colors such as green, yellow, and red, and are turned on or off by the control device 31 according to the type and level of the error that has occurred in the component mounter 3. Controlled to blink.
  • an “operator” is a person who operates a production facility. For example, when the production facility is the component mounter 3, the operator performs component replenishment and setup work, and the proper operation state of the component mounter 3 is maintained. Corresponding to each production facility constituting the production line, or in the case where a plurality of production lines are constructed, the responsibility of a plurality of operators is appropriately assigned to each production line.
  • the “manager” is a person who manages the production facility and has specialized knowledge and skills capable of performing a complicated return work for handling an error.
  • the host computer 5 is communicably connected to the production facilities 2 to 4, monitors the operation status of the board production line 1, and controls the production facilities 2 to 4.
  • the host computer 5 constitutes an information display system together with the detection units 22, 32 and 42 and the display units 23, 33 and 43 in the production facilities 2 to 4.
  • the host computer 5 performs control for notifying an operator or administrator of display information corresponding to an error detected in each of the production facilities 2 to 4.
  • the host computer 5 includes a storage unit 51, a determination unit 52, and a display control unit 53.
  • the storage unit 51 of the host computer 5 is configured by a hard disk, a flash memory, or the like, and stores a control program and various information for controlling production facilities.
  • the various types of information stored in the storage unit 51 include procedure information Ip and detailed information Id related to errors occurring in the production facility, operator information Ir related to operators, manager information Im related to managers, and presence / absence information Ix.
  • the “procedure information Ip” is information indicating an operation procedure for solving an error that has occurred in each of the production facilities 2 to 4, and is defined in advance for each error that may occur in each of the production facilities 2 to 4. ing.
  • the “detailed information Id” is information indicating in detail the errors that have occurred in each of the production facilities 2 to 4, and for the administrator for each high-level error that can occur in each of the production facilities 2 to 4. This information is input in advance.
  • the “operator information Ir” is information in which the operator operating each of the production facilities 2 to 4 is associated with the type and level of error that can be handled by the operator.
  • the “manager information Im” is information for urging the operator to call a manager who manages each of the production facilities 2 to 4, and is information for identifying the manager.
  • this manager information Im information related to one or a plurality of managers who are assigned to manage any of the production facilities constituting the board production line 1 is input in advance.
  • the manager information Im includes image information for identifying the manager as shown in FIG. More specifically, this image information is composed of, for example, an administrator's photo, name, and contact information. Further, the administrator information Im may include a record of error handling, a skill level, a priority order for other managers, and the like.
  • Presence / absence information Ix is information indicating the presence / absence of a plurality of managers when the production facility is managed by a plurality of managers in a shift system.
  • the presence / absence information Ix may include information indicating that the manager is temporarily absent, such as when the administrator has already received a call.
  • this presence / absence information Ix includes information indicating the presence / absence of a plurality of operators.
  • the presence / absence information Ix can identify the current manager and operator when an error occurs or when the manager is called.
  • the determination unit 52 determines whether or not the operator can deal with the error when an error is detected in each of the production facilities 2 to 4. At this time, the determination unit 52 determines based on the type and level of the detected error.
  • the “type” of the error includes a mechanical system related to the state and operation of the production facility, a communication system related to communication with the host computer 5, and the like.
  • the “level” of the error is set based on the urgency for stopping or returning the production facility, the difficulty level of the return work in handling the error, and the like.
  • the display control unit 53 performs control to switch the information to be displayed on the display unit of the production facility where the error has occurred based on the determination result by the determination unit 52 and various information stored in the storage unit 51. More specifically, the display control unit 53 displays the procedure information Ip on the display unit when the generated error can be handled by the operator. Further, when the error that has occurred cannot be handled by the operator, the display control unit 53 displays the administrator information Im on the display unit.
  • the display control unit 53 when the display control unit 53 receives display switching by the administrator, the display control unit 53 displays at least one of the error detailed information Id and the procedure information Ip on the display unit instead of the administrator information Im. Thereby, the display control unit 53 indicates details of the error or an operation procedure for solving the error to the administrator, and prompts the return work.
  • the display switching by the administrator may be performed by a simple key operation, or may be restricted such as requiring input of a password.
  • the display control unit 53 causes the display unit to display the manager information Im of the current manager based on the presence / absence information Ix when an error cannot be dealt with by the operator for an error occurring in the production facility. . Further, when the manager is temporarily absent, a message to that effect may be displayed.
  • the host computer 5 analyzes the input error information, and identifies the production facility where the error has occurred among the plurality of production facilities 2 to 4 constituting the substrate production line 1 (S101). Next, the host computer 5 acquires the error type and level based on the error information (S102).
  • a method for acquiring the error type and level for example, a method using a preset database is conceivable. More specifically, a database in which the type, level, and error ID are associated with each error that may occur in each production facility is stored in the storage unit 51. Then, the host computer 5 may query the type and level of the error from the database based on the error ID included in the error information.
  • the host computer 5 based on the presence / absence information Ix stored in the storage unit 51, the host computer 5 identifies the operator who is currently in charge of the production facility where the error has occurred. Then, the type and level of error that can be dealt with by the identified operator in charge at the present time are acquired from the operator information Ir stored in the storage unit 51 (S103). Then, the determination unit 52 determines whether or not the operator in charge can handle the error based on the detected error type and level and the acquired operator information Ir (S104).
  • the display control unit 53 acquires the procedure information Ip corresponding to the error from the storage unit 51. (S111). Then, the display control unit 53 sends the acquired procedure information Ip to the component mounter 3 as display information, and causes the display unit 33 of the component mounter 3 to display the procedure information Ip.
  • the control device 31 of the component mounter 3 displays the procedure information Ip on the display unit 33 (S112), and prompts the operator to return. Further, the control device 31 turns off the green notification lamp Le1 and turns on the yellow notification lamp Le2, and displays the error detection result by the detection unit 32. Thereafter, a return operation for error handling by the operator is performed (S113). At this time, the control device 31 monitors whether or not error handling is properly performed according to the procedure information Ip and whether or not error handling has been completed based on signals from various sensors (S114).
  • the control device 31 determines that the error handling has not been completed when the next procedure information Ip is necessary for handling the error or when a different error handling is required (S114: No). Then, the control device 31 sends information such as the current state of the component mounter 3 and the progress of error handling to the host computer 5, and obtains the procedure information Ip corresponding to the error again (S111). In this way, S111 to S113 are repeated, and an error recovery operation is performed along the procedure information Ip by the operator. Thereby, when it is determined that the error handling is completed (S114: Yes), the information display system turns off the yellow notification lamp Le2 and turns on the green notification lamp Le1, and ends the display process. .
  • the display control unit 53 displays that fact on the display unit 33 of the component mounter 3 and once again the manager information becomes the manager information.
  • Im may be displayed on the display unit 33.
  • a plurality of managers are present, only one manager information Im is displayed based on the record of error handling included in the manager information Im and the priority order for other managers.
  • a plurality of administrator information Im may be displayed in accordance with the priority order.
  • the administrator information Im may be displayed in different colors depending on the results or skill level of the administrator.
  • the control device 31 of the component mounting machine 3 displays the administrator information Im on the monitor M of the display unit 33 as shown in FIG. 2 (S122), and prompts the calling operator of the administrator. . Then, the manager in charge is called by the operator who visually recognizes the manager information Im (S123). The control device 31 turns off the green notification lamp Le1 and turns on the red notification lamp Le3, and displays the error detection result by the detection unit 32. Subsequently, when the display control unit 53 receives display switching by the administrator, such as a key operation to the operation device or a password input (S124), the display control unit 53 displays at least one of the detailed error information Id and the procedure information Ip from the storage unit 51. Obtained as information (S125).
  • the display control unit 53 causes the display unit 33 to display the acquired display information instead of the administrator information Im (S126).
  • the detailed information Id and the procedure information Ip may be sent from the host computer 5 for the first time after the display is switched by the administrator, or sent to the control device 31 together with the administrator information Im and kept in a non-display state. You may make it do. Thereafter, a return operation for error handling by the administrator is performed (S127).
  • the present embodiment it has been described that an error has been detected in the detection unit 32 of the component mounter 3.
  • the same display processing is executed in practice for errors in other production facilities.
  • a plurality of errors having the same type or level share at least a part of the display information corresponding to the plurality of errors. Displayed by expression.
  • the plurality of errors are obtained by using a common shape, pattern, or color, or a combination thereof for at least one of the detection result by the detection unit 32, the procedure information Ip, and the administrator information Im. , 33 and 43, respectively.
  • the detection result of this level of error is as follows. This is notified by the yellow notification lamp Le2. On the other hand, if it is determined that a return work by the administrator is necessary for handling the error, the detection result of this level of error is notified by the red notification lamp Le3.
  • a common icon may be used for the procedure information Ip and the administrator information Im displayed on the display units 23, 33, and 43, or a common pattern or color may be added to the background of the display information. .
  • the information display system configured as described above can display appropriate information to the operator based on the type and level of error when an error occurs in the production facility. If the operator can handle the error, the procedure information Ip is displayed, and the operator can appropriately handle the error according to the procedure information Ip. When the error handling by the operator is impossible, the administrator information Im is displayed, and the operator is prompted to call the administrator without performing the return work. At this time, since the procedure information Ip is not displayed on the display unit, it is possible to prevent the operator from performing the return operation by mistake. As described above, when an error occurs in the production facilities 2 to 4, the operator can easily determine whether to perform the return operation or call the manager based on the display information of the information display system. As a result, measures against errors in the production facilities 2 to 4 are appropriately performed, and as a result, downtime can be shortened.
  • the display control unit 53 accepts display switching by the administrator, the display control unit 53 switches to display the detailed information Id or the procedure information Ip.
  • the administrator called by the operator can deal with errors based on the detailed error information Id or the procedure information Ip.
  • the information display system can appropriately support error handling for an administrator who has knowledge and skills capable of handling an error.
  • the information display system causes the display control unit 53 to display the administrator information Im based on the presence / absence information Ix when prompting the operator to call the administrator. As a result, it is possible to prevent the operator from being urged to call the absent administrator by mistake. Therefore, the operator can call the manager who is present based on the accurate manager information Im.
  • the administrator information Im includes image information (photograph, name, contact information, etc.) that identifies the administrator. According to such a configuration, when an error that cannot be dealt with by the operator occurs, the information display system prompts the operator to call the administrator with the administrator information Im including image information. Thus, the operator can reliably call the manager based on the image information even when the displayed character information cannot be understood due to reasons such as the fact that the displayed character information is not a common language.
  • the information display system is configured by the detection units 22, 32, and 42 in the production facilities 2 to 4, the display units 23, 33, and 43, and the host computer 5 that is communicably connected to the production facilities 2 to 4. It was supposed to be. Thereby, the information display system can determine whether or not the operator can handle the error in an integrated manner in the host computer 5 when an error occurs in any of the production facilities 2 to 4 constituting the substrate production line 1. As described above, the host computer 5 manages the procedure information Ip or the manager information Im in correspondence with the error in each of the production facilities 2 to 4 so that the manageability of various information can be improved. Therefore, it is particularly useful to apply the information display system to the board production line 1 controlled by the host computer 5.
  • a plurality of errors having the same type or level are displayed in a common expression at least a part of display information corresponding to the plurality of errors. .
  • the operator can generally grasp the type or level of the error even if the error has occurred in the production facility that is not in charge, based on the displayed information.
  • the information display system can more clearly display to the operator whether a return operation is performed or an administrator is called when an error occurs. As a result, the operator can easily determine whether to perform a return operation or call an administrator. Therefore, with such a configuration, it is possible to reduce the learning load on the operator and appropriately support error handling.
  • the information display system has been described by exemplifying a configuration applied to the substrate production line 1 that produces substrates.
  • the information display system may be configured to be applied to a single production facility or may be configured to be applied to a plurality of production lines.
  • the display control unit classifies errors that may occur in the production facility according to type or level, and handles a plurality of errors belonging to each category. You may make it display at least one part of display information by a common expression. Even in such a configuration, the same effects as in the embodiment can be obtained.
  • Production line 2 Solder printer (production equipment) 3: Component mounter (production equipment) 4: Inspection machine (production equipment) 21, 31, 41: control device 22, 32, 42: detection unit 23, 33, 43: display unit 5: host computer 51: storage unit, 52: determination unit, 53: display control unit M: monitor, Le1 to Le3 : Notification lamp
  • Ip Procedure information
  • Id Detailed information
  • Ir operator information
  • Im manager information
  • Ix presence / absence information

Abstract

La présente invention a pour objet un système d'affichage d'informations qui réduit le temps d'arrêt d'une installation de production grâce à l'affichage d'informations appropriées à destination d'un opérateur. Le système d'affichage d'informations comprend : une unité de détection qui détecte les erreurs survenues dans une installation de production ; une unité d'affichage qui affiche les résultats de la détection de l'unité de détection ; une unité de détermination qui détermine si des contre-mesures en réponse aux erreurs sont possibles par l'intermédiaire de l'opérateur exploitant l'installation de production ; ainsi qu'une unité de commande d'affichage qui affiche sur l'unité d'affichage une procédure d'exploitation ou des informations en rapport avec un gérant.
PCT/JP2012/075238 2012-09-28 2012-09-28 Système d'affichage d'informations WO2014049871A1 (fr)

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JP2014538064A JPWO2014049871A1 (ja) 2012-09-28 2012-09-28 情報表示システム
PCT/JP2012/075238 WO2014049871A1 (fr) 2012-09-28 2012-09-28 Système d'affichage d'informations

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WO2015173888A1 (fr) * 2014-05-13 2015-11-19 富士機械製造株式会社 Dispositif d'assistance de travailleur qui collecte des déchets provenant d'une pluralité de dispositifs de production
JP2018097524A (ja) * 2016-12-12 2018-06-21 ファナック株式会社 操作者識別システム
WO2018142604A1 (fr) * 2017-02-06 2018-08-09 株式会社Ｆｕｊｉ Dispositif de gestion de travail
JP2021015864A (ja) * 2019-07-11 2021-02-12 パナソニックＩｐマネジメント株式会社 管理システム、回答表示方法およびプログラム

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JPWO2015173888A1 (ja) * 2014-05-13 2017-04-20 富士機械製造株式会社 複数の生産装置から廃棄物を回収する作業者を支援する装置
JP2018097524A (ja) * 2016-12-12 2018-06-21 ファナック株式会社 操作者識別システム
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WO2018142604A1 (fr) * 2017-02-06 2018-08-09 株式会社Ｆｕｊｉ Dispositif de gestion de travail
JPWO2018142604A1 (ja) * 2017-02-06 2019-11-07 株式会社Ｆｕｊｉ 作業管理装置
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JP2021015864A (ja) * 2019-07-11 2021-02-12 パナソニックＩｐマネジメント株式会社 管理システム、回答表示方法およびプログラム
JP7378036B2 (ja) 2019-07-11 2023-11-13 パナソニックＩｐマネジメント株式会社 管理システム、回答表示方法およびプログラム

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