WO2014034931A1 - 連続焼鈍設備の急速加熱装置 - Google Patents
連続焼鈍設備の急速加熱装置 Download PDFInfo
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- WO2014034931A1 WO2014034931A1 PCT/JP2013/073558 JP2013073558W WO2014034931A1 WO 2014034931 A1 WO2014034931 A1 WO 2014034931A1 JP 2013073558 W JP2013073558 W JP 2013073558W WO 2014034931 A1 WO2014034931 A1 WO 2014034931A1
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- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D9/00—Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor
- C21D9/52—Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor for wires; for strips ; for rods of unlimited length
- C21D9/54—Furnaces for treating strips or wire
- C21D9/56—Continuous furnaces for strip or wire
- C21D9/60—Continuous furnaces for strip or wire with induction heating
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- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D1/00—General methods or devices for heat treatment, e.g. annealing, hardening, quenching or tempering
- C21D1/26—Methods of annealing
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- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D1/00—General methods or devices for heat treatment, e.g. annealing, hardening, quenching or tempering
- C21D1/34—Methods of heating
- C21D1/42—Induction heating
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- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D8/00—Modifying the physical properties by deformation combined with, or followed by, heat treatment
- C21D8/12—Modifying the physical properties by deformation combined with, or followed by, heat treatment during manufacturing of articles with special electromagnetic properties
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- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D8/00—Modifying the physical properties by deformation combined with, or followed by, heat treatment
- C21D8/12—Modifying the physical properties by deformation combined with, or followed by, heat treatment during manufacturing of articles with special electromagnetic properties
- C21D8/1244—Modifying the physical properties by deformation combined with, or followed by, heat treatment during manufacturing of articles with special electromagnetic properties the heat treatment(s) being of interest
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- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D9/00—Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor
- C21D9/0006—Details, accessories not peculiar to any of the following furnaces
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- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D9/00—Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor
- C21D9/46—Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor for sheet metals
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- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
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- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/001—Ferrous alloys, e.g. steel alloys containing N
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- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/008—Ferrous alloys, e.g. steel alloys containing tin
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- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/02—Ferrous alloys, e.g. steel alloys containing silicon
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- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/04—Ferrous alloys, e.g. steel alloys containing manganese
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- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/06—Ferrous alloys, e.g. steel alloys containing aluminium
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- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/60—Ferrous alloys, e.g. steel alloys containing lead, selenium, tellurium, or antimony, or more than 0.04% by weight of sulfur
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F1/00—Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties
- H01F1/01—Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials
- H01F1/03—Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials characterised by their coercivity
- H01F1/12—Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials characterised by their coercivity of soft-magnetic materials
- H01F1/14—Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials characterised by their coercivity of soft-magnetic materials metals or alloys
- H01F1/16—Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials characterised by their coercivity of soft-magnetic materials metals or alloys in the form of sheets
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P10/00—Technologies related to metal processing
- Y02P10/25—Process efficiency
Definitions
- the present invention relates to a rapid heating apparatus in a continuous annealing facility for steel sheets, and specifically relates to a rapid heating apparatus in a continuous annealing facility suitable for primary recrystallization annealing of a grain-oriented electrical steel sheet.
- the ⁇ 111> // ND orientation with high accumulated strain energy preferentially recovers or recrystallizes.
- the recrystallization texture after the primary recrystallization is mainly the ⁇ 111> // ND orientation
- the temperature increase rate Is increased to above the above speed it is heated to a high temperature causing recrystallization before the ⁇ 111> // ND orientation recovers, so that it is difficult to recrystallize ⁇ 110> // ND orientation is also primary recrystallized. Will be caused.
- the ⁇ 110> // ND orientation that is, the Goth orientation ( ⁇ 110 ⁇ ⁇ 001>) in the product plate after the secondary recrystallization increases, and at the same time, the grain size becomes finer and the iron loss characteristics are improved.
- the rapid heating as described above, it is necessary to strictly control the heating conditions such as the heating temperature and the heating time. This is because if the temperature distribution in the steel sheet varies during the heating of the primary recrystallization annealing, the texture after the primary recrystallization annealing changes in the steel sheet, and this is the secondary recrystallization texture after the finish annealing. This is because the dispersion of magnetic properties in the steel sheet of the grain-oriented electrical steel sheet is increased.
- Patent Document 2 As a technique for strictly managing the temperature in the steel plate, for example, in Patent Document 2, a heating compensation member made of a conductive material is disposed at a connection portion between each coil case of two or more induction heating devices, A technique for minimizing the interruption of heating between induction heating devices by effectively using the magnetic flux leakage from the induction heating coil is disclosed.
- the present invention has been developed to solve the above-described problems of the prior art, and the purpose thereof is in the steel plate, particularly in the width direction, even when the steel plate is rapidly heated by an induction heating device.
- An object of the present invention is to provide a rapid heating apparatus in a continuous annealing facility that can make temperature distribution uniform and realize quality improvements such as steel plate shape and magnetic characteristics.
- the inventors have made various studies focusing on the configuration and arrangement of the induction heating device installed in the heating zone of the continuous annealing facility in order to solve the above-described problems.
- two or more induction heating devices are disposed in the first half of the heating zone, and a heating stop section in which heating is temporarily stopped between these induction heating apparatuses, or a gradual heating section in which gradual heating is performed (hereinafter, The present invention has been completed by finding that it is effective to provide a uniform heating distribution within the steel sheet by providing a heating rate adjustment section collectively).
- the present invention is a rapid heating apparatus for continuous annealing equipment for a steel plate comprising a heating zone, a soaking zone, and a cooling zone, wherein the heating zone comprises two or more induction heating devices arranged in series in the first half. And it is a rapid heating apparatus characterized by providing a heating rate adjustment area between the two or more induction heating apparatuses.
- the heating speed adjustment section in the rapid heating apparatus of the present invention is a heating stop section.
- the heating speed adjustment section in the rapid heating apparatus of the present invention is a gradual heating section.
- the rapid heating apparatus of the present invention is characterized by having a heating apparatus for heating the steel sheet at a heating rate exceeding 0 ° C./s and not exceeding 10 ° C./s in the heating rate adjusting section.
- the rapid heating apparatus of the present invention is characterized in that the heating rate adjusting section is provided in a temperature range where the steel plate temperature is 250 to 600 ° C.
- the heating speed adjustment section in the rapid heating apparatus of the present invention is characterized in that the length is 1 to 30 m.
- the rapid heating apparatus of the present invention is characterized in that the steel sheet is heated at a heating rate of 50 ° C./s or more in the section where the apparatus is installed.
- the steel sheet heated by the rapid heating apparatus of the present invention is a final cold rolled material of an electromagnetic steel sheet containing Si: 8.0 mass% or less.
- two or more induction heating devices are arranged in series in the first half of the heating zone of the continuous annealing equipment, and the heating is stopped or gradually heated by 1 to 30 m between the two or more induction heating devices.
- a heating speed adjustment section is provided, and the temperature in the steel strip is made uniform in this section, so that temperature unevenness in the sheet width direction due to rapid heating is reduced. Troubles in plate passing and uneven magnetic properties in the steel plate can be greatly reduced.
- by providing the heating rate adjustment section in the middle of heating an appropriate amount of accumulated strain energy of ⁇ 111> // ND orientation is released, and ⁇ 111> // ND in the primary recrystallized structure. Since the presence ratio of ⁇ 110> // ND orientation relative to the orientation can be relatively increased, the effect of improving magnetic characteristics by rapid heating can be further enhanced as compared with the prior art.
- Fig. 1 shows a furnace for continuous annealing equipment used to perform primary recrystallization annealing or primary recrystallization annealing that also serves as decarburization annealing on grain-oriented electrical steel sheets that have been cold-rolled to the final thickness (product thickness).
- FIG. 2 schematically shows a general configuration example of a unit.
- the furnace section of the continuous annealing equipment is usually composed of a heating zone 2 of a radiant tube heating system, a soaking zone 3 of an electric heater heating system, and a cooling zone 4, and the heating zone 2 entry side (left side in FIG. 1).
- the steel plate 1 conveyed from the inside to the furnace is heated to a predetermined soaking temperature in the heating zone 2, held at the soaking temperature in the soaking zone 3 for a predetermined time, and then cooled to near room temperature in the cooling zone 4. It is carried out to the outside (right side in FIG. 1).
- FIG. 1 shows a state in which a steel plate is conveyed in the horizontal direction in the furnace, imitating a horizontal furnace, but through a plurality of conveying rolls arranged vertically or horizontally in the furnace. Then, the steel plate may be heat-treated while reciprocating in the furnace.
- the steel plate temperature is managed by, for example, plate thermometers 51 to 53 installed on the exit side of each band.
- an induction heating device 21 capable of rapid heating is disposed in front of the heating zone 20 by the radiant tube heating method, rapidly heating from room temperature to a predetermined temperature at once, and then the soaking temperature in the radiant tube.
- 1 shows a heating zone of the prior art that heats up to 2 mm.
- the core of secondary recrystallization is ⁇ 110> // ND. This is because the generation of the Goth orientation ( ⁇ 110 ⁇ ⁇ 001> orientation) in the medium can be promoted, and as a result, the secondary recrystallized structure is refined.
- the temperature distribution within the steel plate, particularly in the plate width direction, is likely to be non-uniform because the heating rate of the steel plate is high.
- the temperature difference (maximum temperature-minimum temperature) in the plate width direction measured by the plate thermometer 61 installed on the outlet side of the induction heating device 21 shown in FIG. As a result, vertical wrinkles, warpage, etc. occur in the steel sheet and the product shape deteriorates, or when the steel sheet is wound around the transport roll in the furnace, narrowing occurs, and in the worst case, the steel sheet breaks in the furnace. Cause serious operational troubles.
- the present invention divides the induction heating device 21 of FIG. 2 into two parts 21a and 21b as shown in FIG.
- a heating stop section is provided in the middle of a region that is spaced apart and rapidly heated.
- the steel sheet is held at a predetermined temperature during heating for a predetermined time, so that temperature unevenness in the steel sheet, particularly in the width direction of the sheet, is reduced by thermal diffusion, resulting in poor shape.
- it is possible to reduce variations in magnetic characteristics.
- the induction heating device 21 of FIG. 2 is divided into two parts 21 a and 21 b, and these are arranged separately via a duct part 21 c to be rapidly heated. It was decided to provide a slow heating section in the middle.
- the duct portion 21c serving as the slow heating section has, for example, a heating device 21d capable of gradually heating the steel plate at a temperature rising rate of 0 ° C./s to 10 ° C./s on the front and back surfaces of the steel plate. It is preferable that they are arranged to face each other.
- the inventors consider the mechanism for improving the temperature unevenness by such a heating device as follows. First, in the case where a constant heating section having a certain length is provided between the induction heating devices, which is one of the constituent elements of the present invention, the induction heating section is caused by thermal diffusion while the steel plate passes through the slow heating section. The temperature unevenness in the steel plate formed by is reduced.
- a heating means such as a heater, which is another constituent element of the present invention, is disposed in the slow heating section, in addition to the thermal diffusion in the steel plate, the heating means in the plate width direction by these heating means Since the temperature equalizing effect is added, the temperature increase allowance of the high temperature portion in the steel sheet is small, the temperature increase allowance of the low temperature portion is large, and heating can be performed while actively mitigating temperature unevenness. As a result, temperature unevenness can be further reduced as compared with the case where no heating means is provided.
- any means may be used if it can reduce the temperature nonuniformity in a steel plate, such as an electric heater, a radiant tube, and high temperature gas spraying.
- the reason why the magnetic characteristics are further improved than the conventional rapid heating by providing the duct portion 21c, that is, the heating stop section or the gradual heating section (heating speed adjustment section) is that the heating speed is increased during the heating process.
- the adjustment section an appropriate amount of accumulated strain energy of ⁇ 111> // ND orientation can be released, and the presence of ⁇ 110> // ND orientation with respect to ⁇ 111> // ND orientation in the primary recrystallized structure This is because the ratio can be further increased relative to the prior art.
- the duct portion 21c is preferably provided in a temperature range where the steel plate temperature is 250 ° C. to 600 ° C. in order to obtain the improvement effect.
- the present invention reduces the recrystallization superiority of ⁇ 111> // ND by holding or gradually heating in a temperature range in which dislocation density is reduced and recrystallization does not occur. Is the technical idea. Therefore, the above effect cannot be obtained at a temperature lower than 250 ° C. at which dislocation transfer is hardly expected.
- ⁇ 111> // ND recrystallization begins to occur at a temperature higher than 600 ° C. This is because the generation of the ⁇ 110 ⁇ ⁇ 001> orientation cannot be promoted even by heating.
- the lower limit of the temperature of the duct section installation section is more preferably 350 ° C. or higher, further preferably 400 ° C. or higher, while the upper limit is more preferably 550 ° C. or lower, and further preferably 520 ° C. or lower.
- the length of the duct portion 21c that is, the length of the heating rate adjustment section is in the range of 1 to 30 m. If it is less than 1 m, the time during which heating is stopped (maintained at a constant temperature) or the time during which it is gradually heated is too short, temperature uniformity in the steel sheet is not sufficient, and the effect of improving the shape and magnetic properties cannot be obtained. . On the other hand, if it exceeds 30 m, the heating stop time or the gradual heating time becomes too long, and the recovery of the rolling structure proceeds, which may cause secondary recrystallization failure.
- the time during which the heating is stopped or gradually heated is preferably in the range of 1 to 10 seconds.
- the lower limit of the length of the heating rate adjustment section is more preferably 3 m or more, and even more preferably 5 m or more, while the upper limit is more preferably 20 m or less, and even more preferably 10 m or less.
- the rapid heating section with the induction heating device is between room temperature and at least 700 ° C.
- the reason why the upper limit is 700 ° C. is that the temperature at which ⁇ 111> // ND is preferentially recrystallized is 700 ° C. or lower, and not only the effect of improving magnetic properties is saturated even when rapidly heated to a temperature exceeding 700 ° C. This is because the energy required for heating increases, which is not preferable.
- the heating rate in the section where the induction heating apparatus is installed is 50 ° C./s or more. This is because the effect of improving the magnetic properties is not sufficient at less than 50 ° C./s. However, even if rapid heating is performed at 350 ° C./s or higher, the effect of improving magnetic properties is saturated, so the upper limit is preferably about 350 ° C./s.
- the lower limit of the rate of temperature rise is more preferably 60 ° C./s or higher, more preferably 70 ° C./s or higher, while the upper limit is more preferably 300 ° C./s or lower, and further preferably 250 ° C./s or lower. is there.
- the heating rate is the average heating rate of the heating time excluding the time of the heating stop zone or the slow heating zone from the time of heating from room temperature to a temperature of at least 700 ° C.
- the induction heating apparatus 21 was divided
- the rapid heating apparatus of the present invention can be applied to continuous annealing of a steel sheet subjected to rapid heating, thereby improving the steel sheet shape and also controlling the texture after recrystallization.
- primary recrystallization annealing that also serves as primary recrystallization annealing and decarburization annealing for the final cold-rolled sheet of grain-oriented electrical steel sheet containing Si by 8.0 mass% or less, or for the final cold-rolled sheet of non-oriented electrical steel sheet It is effective to apply to annealing.
- the Si content is preferably 1.5 mass% or more, more preferably 2.5 mass% or more.
- the upper limit is more preferably 6.0 mass% or less, and further preferably 4.0 mass% or less. is there.
- a primary recrystallization annealing furnace also serving as a decarburization annealing was applied in the configured continuous annealing furnace.
- the heating zone of the continuous annealing furnace is provided with an induction heating device 21 in front of the heating zone 20 by the radiant tube heating method.
- the induction heating device 21 is composed of 21a and 21b. It is composed of two parts and is designed to be provided with a duct part 21c which is a heating stop section between 21a and 21b so that they can move relatively in the conveying direction of the steel sheet.
- Pattern A An approximately 2.5 m duct portion (heating stop section) 21c is provided between the induction heating devices 21a and 21b, and the first 21a is heated from room temperature (20 ° C.) to 500 ° C. at 75 ° C./s.
- the duct portion 21c is maintained at a temperature of 500 ° C. for about 2 seconds, and in the subsequent 21b, it is heated up to 700 ° C. at 75 ° C./s, and then is heated to a soaking temperature of 850 ° C. with a radiant tube at an average heating rate of 15 ° C.
- Heating pattern of the present invention for heating at / s Pattern B From room temperature (20 ° C) to 700 ° C at 75 ° C / s without providing a duct part (heating stop section) 21c between the induction heating devices 21a and 21b
- Prior art heating pattern in which heating is performed at once and then heated to a soaking temperature of 850 ° C. at an average heating rate of 15 ° C./s with a radiant tube
- the temperature distribution in the plate width direction of the steel sheet is measured with plate thermometers 61a, 61c and 61b installed on the exit side of the induction heating device 21a, the exit side of the duct portion 21c and the exit side of the induction heating device 21b.
- the shape of the steel plate on the exit side of the induction heating device 21b was measured using a laser displacement meter to determine the steepness.
- the steel sheet subjected to primary recrystallization annealing that also serves as decarburization annealing with the above heating pattern is then coated with an annealing separator on the steel sheet surface according to a conventional method, dried, subjected to finish annealing, A flattened annealing that combines baking and shape correction was performed to obtain a product sheet of grain-oriented electrical steel sheet.
- Test pieces were collected from the coil tip of the product plate thus obtained, the positions 1/4, 2/4 and 3/4 from the tip of the total length of the coil, and the coil tail end in a total of five locations, and the magnetic flux density B 8
- the iron loss W 17/50 was measured according to the Epstein method defined in JIS C2550, and the inferior magnetic flux density B 8 and the iron loss W 17/50 were taken as guaranteed values in the coil.
- the heating zone of the continuous annealing furnace is provided with an induction heating device 21 in front of the heating zone 20 by the radiant tube heating system, and the induction heating device 21 includes 21 a and 21 b.
- a duct part 21c having a heating device 21d that can be gradually heated between 21a and 21b is provided, which is composed of two parts and is relatively movable in the conveying direction of the steel sheet. Is designed.
- Pattern C An approximately 2.5 m duct portion (gradual heating section) 21c is provided between the induction heating devices 21a and 21b, and the first 21a is heated from room temperature (20 ° C.) to 500 ° C. at 75 ° C./s.
- the duct portion 21c is gradually heated at a temperature rising rate of 2.0 ° C./s for 2.0 seconds, and the subsequent 21b is heated up to 700 ° C. at 75 ° C./s, and then is heated at 850 ° C. with a radiant tube.
- Heating pattern of the present invention for heating at an average temperature rising rate of 15 ° C./s until pattern D: 700 ° C.
- the temperature distribution in the plate width direction of the steel sheet is measured with plate thermometers 61a, 61c and 61b installed on the exit side of the induction heating device 21a, the exit side of the duct portion 21c and the exit side of the induction heating device 21b.
- the shape of the steel plate on the exit side of the induction heating device 21b was measured using a laser displacement meter to determine the steepness.
- the steel sheet subjected to primary recrystallization annealing that also serves as decarburization annealing with the above heating pattern is then coated with an annealing separator on the steel sheet surface according to a conventional method, dried, subjected to finish annealing, A flattened annealing that combines baking and shape correction was performed to obtain a product sheet of grain-oriented electrical steel sheet.
- Test pieces were collected from the coil tip of the product plate thus obtained, the positions 1/4, 2/4 and 3/4 from the tip of the total length of the coil, and the coil tail end in a total of five locations, and the magnetic flux density B 8
- the iron loss W 17/50 was measured according to the Epstein method defined in JIS C2550, and the inferior magnetic flux density B 8 and the iron loss W 17/50 were taken as guaranteed values in the coil.
- the rapid heating apparatus of the present invention can make the texture of the steel sheet preferable according to the required characteristics through the control of the recrystallization behavior. Therefore, the present invention is not limited to the field of grain-oriented electrical steel sheets, and also requires texture control, for example, non-oriented electrical steel sheets and thin steel sheets for automobiles that require deep drawability, The present invention can also be applied to fields such as thin steel sheets that require anisotropic control.
- Heating zone 20 Radiant tube heating part 21, 21a, 21b of heating zone: Induction heating device 21c: Duct part (heating stop zone or slow heating zone) 21d: Slow heating device 3: Soaking zone 4: Cooling zone 51, 52, 53: Plate thermometer 61a, 61b, 61c: Plate thermometer in induction heating section
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Abstract
Description
図1は、最終板厚(製品板厚)まで冷間圧延した方向性電磁鋼板に、一次再結晶焼鈍、あるいは、脱炭焼鈍を兼ねた一次再結晶焼鈍を施すのに用いる連続焼鈍設備の炉部についての一般的な構成例を模式的に示したものである。連続焼鈍設備の炉部は、通常、ラジアントチューブ加熱方式の加熱帯2、電気ヒータ加熱方式の均熱帯3、および、冷却帯4から構成されており、加熱帯2入側(図1の左側)から炉内に搬送された鋼板1は、加熱帯2で所定の均熱温度まで加熱され、均熱帯3で均熱温度に所定時間保持された後、冷却帯4で室温近くまで冷却されて炉外(図1の右側)に搬出される。なお、図1には、水平式の炉を模して、鋼板が炉内を水平方向に搬送される様子を示したが、炉内の上下あるいは左右に配設された複数の搬送ロールを介して、鋼板が炉内を往復移動しつつ熱処理されるようにしてもよい。また、鋼板温度は、例えば、各帯の出側に設置された板温計51~53等で管理される。
まず、本発明の構成要件の一つである誘導加熱装置間に一定の長さの徐加熱区間を設けた場合には、この徐加熱区間を鋼板が通過する間の熱拡散によって、誘導加熱区間で形成された鋼板内の温度ムラが縮小される。さらに、本発明のもう一つの構成要件であるヒータなどの加熱手段を、上記徐加熱区間に配設した場合には、上記鋼板内の熱拡散に加えて、これらの加熱手段による板幅方向の温度均一化効果が加わるため、鋼板内の高温部の温度上昇代は小さく、低温部の温度上昇代は大きくなり、温度ムラを積極的に緩和しながら加熱することができる。その結果、加熱手段を設けない場合に比べて、温度ムラをより縮小することが可能となる。
・パターンA:誘導加熱装置21aおよび21b間に約2.5mのダクト部(加熱停止区間)21cを設け、最初の21aで、室温(20℃)から500℃までを75℃/sで加熱し、ダクト部21cで500℃の温度に約2秒間保持し、続く21bで、700℃までを75℃/sで加熱し、その後、ラジアントチューブで850℃の均熱温度まで平均昇温速度15℃/sで加熱する本発明の加熱パターン
・パターンB:誘導加熱装置21aおよび21b間にダクト部(加熱停止区間)21cを設けることなく、室温(20℃)から700℃までを75℃/sで一気に加熱し、その後、ラジアントチューブで850℃の均熱温度まで平均昇温速度15℃/sで加熱する従来技術の加熱パターン
斯くして得た製品板のコイル先端、コイル全長の先端から1/4、2/4および3/4の位置、さらに、コイル尾端の計5箇所から試験片を採取し、磁束密度B8および鉄損W17/50をJIS C2550に規定されたエプスタイン法に準拠して測定し、それらの中で最も劣る磁束密度B8および鉄損W17/50をコイル内保証値とした。
・パターンC:誘導加熱装置21aおよび21b間に約2.5mのダクト部(徐加熱区間)21cを設け、最初の21aで、室温(20℃)から500℃までを75℃/sで加熱し、ダクト部21cで昇温速度2.0℃/sで2.0秒間徐加熱し、続く21bで、700℃までを75℃/sで加熱し、その後、ラジアントチューブで850℃の均熱温度まで平均昇温速度15℃/sで加熱する本発明の加熱パターン
・パターンD:誘導加熱装置21aおよび21b間にダクト部(徐加熱区間)21cを設けることなく、室温(20℃)から700℃までを75℃/sで一気に加熱し、その後、ラジアントチューブで850℃の均熱温度まで平均昇温速度15℃/sで加熱する従来技術の加熱パターン
斯くして得た製品板のコイル先端、コイル全長の先端から1/4、2/4および3/4の位置、さらに、コイル尾端の計5箇所から試験片を採取し、磁束密度B8および鉄損W17/50をJIS C2550に規定されたエプスタイン法に準拠して測定し、それらの中で最も劣る磁束密度B8および鉄損W17/50をコイル内保証値とした。
2:加熱帯
20:加熱帯のラジアントチューブ加熱部
21、21a、21b:誘導加熱装置
21c:ダクト部(加熱停止区間または徐加熱区間)
21d:徐加熱装置
3:均熱帯
4:冷却帯
51、52、53:板温計
61a、61b、61c:誘導加熱区間の板温計
Claims (8)
- 加熱帯、均熱帯および冷却帯からなる鋼板の連続焼鈍設備の急速加熱装置であって、
前記加熱帯は前半部分に誘導加熱装置を2台以上直列に配設してなり、かつ、
前記2台以上の誘導加熱装置間に加熱速度調整区間を設けてなることを特徴とする急速加熱装置。 - 上記加熱速度調整区間は、加熱停止区間であることを特徴とする請求項1に記載の急速加熱装置。
- 上記加熱速度調整区間は、徐加熱区間であることを特徴とする請求項1に記載の急速加熱装置。
- 上記加熱速度調整区間に、鋼板を昇温速度0℃/s超え10℃/s以下で加熱する加熱装置を有することを特徴とする請求項3に記載の鋼板の急速加熱装置。
- 上記加熱速度調整区間を、鋼板温度が250~600℃となる温度域に設けてなることを特徴とする請求項1~4のいずれか1項に記載の急速加熱装置。
- 上記加熱速度調整区間は、長さが1~30mであることを特徴とする1~5のいずれか1項に記載の急速加熱装置。
- 前記誘導加熱装置は、該装置を設置した区間内で、鋼板を昇温速度50℃/s以上で加熱するものであることを特徴とする請求項1~6のいずれか1項に記載の急速加熱装置。
- 前記鋼板は、Si:8.0mass%以下を含有する電磁鋼板の最終冷延材であることを特徴とする請求項1~7のいずれか1項に記載の急速加熱装置。
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RU2617085C2 (ru) | 2017-04-19 |
EP2894232B1 (en) | 2019-05-08 |
US20150211089A1 (en) | 2015-07-30 |
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US10072318B2 (en) | 2018-09-11 |
CN104603298A (zh) | 2015-05-06 |
CN109112287A (zh) | 2019-01-01 |
KR20150029029A (ko) | 2015-03-17 |
EP2894232A4 (en) | 2016-01-06 |
EP2894232A1 (en) | 2015-07-15 |
CA2883406C (en) | 2019-09-10 |
MX2015002539A (es) | 2015-06-23 |
MX366093B (es) | 2019-06-27 |
RU2015112141A (ru) | 2016-10-27 |
BR112015003316A2 (pt) | 2017-07-04 |
IN2015DN01613A (ja) | 2015-07-03 |
CA2883406A1 (en) | 2014-03-06 |
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