WO2014008773A1 - Procédé de fabrication d'un module à del montée en surface - Google Patents

Procédé de fabrication d'un module à del montée en surface Download PDF

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Publication number
WO2014008773A1
WO2014008773A1 PCT/CN2013/074164 CN2013074164W WO2014008773A1 WO 2014008773 A1 WO2014008773 A1 WO 2014008773A1 CN 2013074164 W CN2013074164 W CN 2013074164W WO 2014008773 A1 WO2014008773 A1 WO 2014008773A1
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WO
WIPO (PCT)
Prior art keywords
chip
led chip
pad
led
manufacturing
Prior art date
Application number
PCT/CN2013/074164
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English (en)
Chinese (zh)
Inventor
廖泳
吕宗宜
Original Assignee
厦门吉瓦特照明科技有限公司
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Application filed by 厦门吉瓦特照明科技有限公司 filed Critical 厦门吉瓦特照明科技有限公司
Publication of WO2014008773A1 publication Critical patent/WO2014008773A1/fr

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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L33/00Semiconductor devices having potential barriers specially adapted for light emission; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
    • H01L33/48Semiconductor devices having potential barriers specially adapted for light emission; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof characterised by the semiconductor body packages
    • H01L33/483Containers
    • H01L33/486Containers adapted for surface mounting
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L33/00Semiconductor devices having potential barriers specially adapted for light emission; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
    • H01L33/48Semiconductor devices having potential barriers specially adapted for light emission; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof characterised by the semiconductor body packages
    • H01L33/62Arrangements for conducting electric current to or from the semiconductor body, e.g. lead-frames, wire-bonds or solder balls
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K3/00Apparatus or processes for manufacturing printed circuits
    • H05K3/30Assembling printed circuits with electric components, e.g. with resistor
    • H05K3/32Assembling printed circuits with electric components, e.g. with resistor electrically connecting electric components or wires to printed circuits
    • H05K3/34Assembling printed circuits with electric components, e.g. with resistor electrically connecting electric components or wires to printed circuits by soldering
    • H05K3/341Surface mounted components
    • H05K3/3431Leadless components
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L2224/00Indexing scheme for arrangements for connecting or disconnecting semiconductor or solid-state bodies and methods related thereto as covered by H01L24/00
    • H01L2224/01Means for bonding being attached to, or being formed on, the surface to be connected, e.g. chip-to-package, die-attach, "first-level" interconnects; Manufacturing methods related thereto
    • H01L2224/10Bump connectors; Manufacturing methods related thereto
    • H01L2224/15Structure, shape, material or disposition of the bump connectors after the connecting process
    • H01L2224/16Structure, shape, material or disposition of the bump connectors after the connecting process of an individual bump connector
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L2933/00Details relating to devices covered by the group H01L33/00 but not provided for in its subgroups
    • H01L2933/0008Processes
    • H01L2933/0033Processes relating to semiconductor body packages
    • H01L2933/0066Processes relating to semiconductor body packages relating to arrangements for conducting electric current to or from the semiconductor body
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K2201/00Indexing scheme relating to printed circuits covered by H05K1/00
    • H05K2201/10Details of components or other objects attached to or integrated in a printed circuit board
    • H05K2201/10007Types of components
    • H05K2201/10106Light emitting diode [LED]
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K2203/00Indexing scheme relating to apparatus or processes for manufacturing printed circuits covered by H05K3/00
    • H05K2203/04Soldering or other types of metallurgic bonding
    • H05K2203/048Self-alignment during soldering; Terminals, pads or shape of solder adapted therefor
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K2203/00Indexing scheme relating to apparatus or processes for manufacturing printed circuits covered by H05K3/00
    • H05K2203/08Treatments involving gases
    • H05K2203/082Suction, e.g. for holding solder balls or components
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K2203/00Indexing scheme relating to apparatus or processes for manufacturing printed circuits covered by H05K3/00
    • H05K2203/13Moulding and encapsulation; Deposition techniques; Protective layers
    • H05K2203/1333Deposition techniques, e.g. coating
    • H05K2203/1366Spraying coating
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K3/00Apparatus or processes for manufacturing printed circuits
    • H05K3/22Secondary treatment of printed circuits
    • H05K3/28Applying non-metallic protective coatings
    • H05K3/281Applying non-metallic protective coatings by means of a preformed insulating foil
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K3/00Apparatus or processes for manufacturing printed circuits
    • H05K3/30Assembling printed circuits with electric components, e.g. with resistor
    • H05K3/32Assembling printed circuits with electric components, e.g. with resistor electrically connecting electric components or wires to printed circuits
    • H05K3/34Assembling printed circuits with electric components, e.g. with resistor electrically connecting electric components or wires to printed circuits by soldering
    • H05K3/341Surface mounted components
    • H05K3/3431Leadless components
    • H05K3/3436Leadless components having an array of bottom contacts, e.g. pad grid array or ball grid array components
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/50Manufacturing or production processes characterised by the final manufactured product

Definitions

  • the invention relates to a production method for manufacturing a chip type LED module.
  • LED With the development of lighting LED technology, compared with the traditional incandescent lamp, halogen lamp type of illumination source, LED has obvious advantages of energy saving, reliability, longevity, and can gradually achieve the lighting performance of fluorescent lamps, such as light effect and display Color index, life aspect. Therefore, the global development of lighting LEDs is on the rise, and the annual output of LED light sources is gradually increasing.
  • LED light sources Compared with traditional light sources, LED light sources have some obvious features. Usually, in terms of volume, LED light sources are in units of a single chip, with electrodes, phosphors, package structures, etc., with a small volume and With less luminous flux, if it is necessary to form a suitable lighting fixture, it is inevitable to use multiple LED light sources to form an array of modules. On the one hand, it can integrate volume, structure shape and uniform power supply, on the other hand, sufficient luminous flux must be achieved. These features are already prominent in general lighting and indoor lighting: a more common practice is to arrange a complete package of LED light sources on the substrate to be fixed and connected to form an LED module that can be illuminated as a whole, and then assembled into a complete module. Lighting.
  • the luminaire is large in shape and the luminous flux required for a single luminaire is high (such as 1000 lm or more), the number of single LED light sources must be very large, especially when using LED light sources packaged in medium and small power (such as 10 mil). Therefore, the manufacturing process of the entire module is very long, and it is necessary to complete the packaging of a single LED light source before soldering on the substrate to form a module.
  • COB chip-on-board
  • the chip is fixed on the substrate, and then the wire is connected, and finally the phosphor is coated and the protective glue is covered.
  • This type of method eliminates the package of a single LED light source, but brings a new problem: after the LED chip is fixed on the substrate, it is always necessary to perform single wire bonding, powder coating, etc., taking into account the strength of the wire, its failure rate. Higher, the processing causes more hidden dangers. Moreover, the process time is too long and the quantity of materials is large, so the material cost and time cost of manufacturing are difficult to reduce.
  • the main object of the present invention is to provide a method for manufacturing a chip-type LED module, which solves the problem of excessive material cost of the packaged material when the LED module is mass-produced, and another object is to solve the problem of large-scale pressing of the LED module.
  • the time cost of the process time is too long during production; the other purpose is to solve the hidden danger of the single LED light source on the finished LED module without the high reliability of the processing technology:
  • a method for manufacturing a chip type LED module comprising the following steps:
  • Preparation providing a flip-chip structure of the LED chip, one side of the LED chip has a metal electrode, and the surface spacing of the metal electrode is not less than 80 ⁇ m;
  • the metal electrodes of the LED chip are located at the bottom of the tape receiving space, and the light emitting surface of the LED chip is located at the opening of the receiving space;
  • the LED chip is sucked out from the braid by a vacuum nozzle, and placed on a pad of a substrate; the metal electrode is opposite to the pad, and the light emitting surface of the LED chip faces upward;
  • the pad and the metal electrode are fixed and connected correspondingly.
  • the mounting step is occupied, the tape is placed on an automatically fed placement machine, and controlled to feed one by one.
  • a solder paste is preliminarily disposed on the pad, and a metal electrode of the LED chip is temporarily fixed to the substrate by a surface tension of the solder paste.
  • a solder reflow machine is used to cure the solder paste between the metal electrode and the pad.
  • the reflow soldering machine includes the following processes:
  • Sending a plate placing the already mounted substrate on a conveyor belt, the conveyor belt being controlled and traveling;
  • Preheating volatilizing the auxiliary solvent in the solder paste
  • Average temperature activate the flux in the solder paste and evaporate excess water
  • Reflow soldering melting the solder paste to fill the area between the metal electrode and the pad and connecting the two;
  • Cooling The temperature of the solder paste, metal electrode, and pad is lowered to a cooling temperature.
  • the pad has a plurality of pads on the substrate, and the solder paste is attached to the pad by screen printing.
  • the light emitting surface of the LED chip is covered with a fluorescent film, and the fluorescent film is in one-to-one correspondence with the LED chip, and is separately mounted.
  • the light emitting surface of the LED chip is covered with a fluorescent film, and the fluorescent film is in the form of a monolithic film covering the surface portion of the LED chip together with the substrate on which it is placed.
  • the light emitting surface of the LED chip is covered with a fluorescent film, and the fluorescent film is directly sprayed on the light emitting surface of the LED chip by liquid spraying, together with the same side thereof.
  • the surface of the substrate is covered with a fluorescent film, and the fluorescent film is directly sprayed on the light emitting surface of the LED chip by liquid spraying, together with the same side thereof.
  • the LED chip emits visible light and is in the range of 440-470 nm. It can also be used to emit ultraviolet light with a wavelength range of 240-355 nm.
  • an auxiliary colloid having a bottom portion of the LED chip temporarily fixed to the surface of the substrate is disposed adjacent to the pad.
  • the flip chip LED chip is directly loaded by braiding, which avoids the packaging of a single LED light source, saves the packaging material and packaging process time of a single LED light source, and the production line;
  • the vacuum nozzle absorbs the light-emitting surface of the LED chip, and its geometric characteristics are consistent, and there is no leakage failure caused by irregular shape, and the patch has low failure rate and accurate positioning;
  • FIG. 1 is a side view of a flip chip structure LED chip 10 used in Embodiment 1 of the present invention.
  • FIG. 2 is a view showing the form of the LED chip 10 in the braid 20 after receiving the LED chip tapping step of the embodiment
  • Figure 3 is a plan view of the braid 20 of the embodiment
  • Figure 4 is a state of the mounting step of the first embodiment
  • Figure 5 is another state of the mounting step of the first embodiment
  • Figure 6 is a plan view of the first embodiment after the fixing step is completed
  • Figure 7 is a side view of the state shown in Figure 6;
  • Figure 8 is a state diagram of a powder coating step after the mounting step of the first embodiment
  • Figure 9 is a state diagram of the second mounting step of the embodiment of the present invention.
  • Fig. 10 is a view showing the state of the powder coating step after the completion of the mounting step of the second embodiment.
  • Embodiment 1 is a diagrammatic representation of Embodiment 1:
  • the LED chip 10 of the Flip-chip structure used in the present invention has a main body 10 as a semiconductor material portion and a lower and a negative metal electrode which is in ohmic contact with the main body 10, and is below the main body 10.
  • the distance G1 between the electrodes 13 is 80 ⁇ m; the LED chip of the flip-chip structure, the light-emitting surface 12 and the metal electrode 13 of the conductive portion are located on both sides of the body 10, and do not interfere with each other, and the luminous efficiency thereof is high. .
  • the LED chips 10 are placed one by one in the braid 20, each LED chip occupies an accommodating space 23, and is independent of each other; and the metal electrode 13 of the LED chip 10 is located at the bottom of the accommodating space 23; The light exit surface 12 is located at the opening of the accommodating space.
  • the protective film 21 is closed at the opening of the braid 20 to protect the accommodating space 23.
  • the braid 20 has a positioning hole along its length direction, which facilitates the ratcheting mechanism of the braiding machine to grasp and drive its travel, and realize automatic feeding one by one.
  • the tape of this embodiment is suitable for the placement machine of all the patch products, and has good versatility.
  • the two states of the mounting steps are respectively performed; after the tape 20 is mounted on the automatic placement machine, the placement machine is loaded on the substrate 40 to be mounted; the vacuum nozzle 30 is extended.
  • the accommodating space after touching the light-emitting surface 12 of the LED chip 10, the same position is sucked out, which is the suction state shown in FIG. 4; and then translated to the upper surface of the substrate 41, wherein the pad 41 is the final One-to-one correspondence with the metal electrodes 13 has a screen-printed solder paste 42 on the pad 41; the pad 41 gap G2 is also 80 ⁇ m.
  • the metal electrode 13 and the pad 41 are temporarily fixed by the tension of the solder paste 42 itself, and are not randomly displaced due to air flow or shaking.
  • solder paste 42 passes through the following steps in the reflow soldering machine:
  • Sending board placing the already mounted substrate 40 on the conveyor belt, and the conveyor belt is controlled and travels;
  • Average temperature activate the flux in the solder paste 42 and evaporate excess water
  • molten solder paste 42 fills the area between the metal electrode 13 and the pad 41 and connects the two;
  • Cooling The temperature of the solder paste 42, the metal electrode 13, and the pad 41 is lowered to the cooling temperature.
  • the LED chip 10 which has been mounted and fixed, the metal electrode 13 and the pad 41 have been fixed and kept in communication by the solid solder paste 42.
  • the solder paste 42 has pulled the metal electrode 13 in alignment by its own tension before solidification.
  • the LED chip 10 has been fixed on the substrate 40, and all the LED chips 10 on the substrate 40 are connected according to the line of the pad 41, and a complete module has been formed, which can be illuminated by being connected to the power source.
  • the 455 nm blue LED chip 10 is used, and the entire module needs to realize white light output of 4000K color temperature. Therefore, the module must be coated with phosphor.
  • the liquid powder is sprayed directly to spray the phosphor.
  • the flip chip LED chip 10 adopts the method of tape loading directly, and has obvious features, so that the manufacturing process of the whole LED module avoids the packaging of a single LED light source, and finally all the LED chips 10 can be removed without a single package. Fixed and connected to the substrate 40, saving the packaging material and packaging process time of the single LED light source, and the production line; Moreover, the placement machine of the vacuum nozzle 30 absorbs the light emitting surface of the LED chip 10, and the geometric characteristics thereof are consistent.
  • Embodiment 2 is a diagrammatic representation of Embodiment 1:
  • FIG. 9 two state diagrams of Embodiment 2 of the present invention:
  • the substrate 40 has an auxiliary colloid 45 between the pads 41.
  • the auxiliary colloid 45 functions when the LED chip 10 is large in volume. It is difficult to temporarily fix the LED chip 10 to the substrate by the tension of the solder paste 42, and the auxiliary colloid 45 serves as a temporary component to make the LED chip 10 and the pad 41 relatively accurate and stable, and the posture deviation does not occur even after the reflow oven. .
  • the fluorescent film is in the form of a monolithic film, which is separately formed, so that the appropriate pressure and bonding can be directly used.
  • the fluorescent film 50 is entirely covered on the LED chip 10 together with the surface portion of the substrate 40. This method further shortens the molding time of the entire module, does not require spraying, and does not need to be baked for curing, so it is very fast. Process flow.
  • the direct bonding of the LED chip 10 to the substrate 40 by the placement machine has obvious convenience for coating the phosphor on a large area, so that the fluorescent film can be efficiently formed by various methods.
  • the flip chip LED chip is directly loaded by the tape, which avoids the packaging of a single LED light source, saves the packaging material and packaging process time of a single LED light source, and the production line.

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  • Engineering & Computer Science (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Manufacturing & Machinery (AREA)
  • Computer Hardware Design (AREA)
  • Power Engineering (AREA)
  • Led Device Packages (AREA)

Abstract

La présente invention porte sur un procédé de fabrication d'un module à DEL montée en surface, comprenant les étapes suivantes : la préparation, en fournissant une puce de DEL (10) d'une structure à puce retournée, un côté de la puce de DEL (10) ayant des électrodes métalliques (13), et le pas de surface des électrodes métalliques (13) n'étant pas inférieur à 80 µm; l'agencement, en plaçant une pluralité de puces de DEL (10) dans une bande, les électrodes métalliques (13) de la puce de DEL (10) étant localisées à la partie inférieure d'un espace de réception de bande (23), et la surface émettrice de lumière (12) de la puce de DEL (10) étant localisée à l'ouverture de l'espace de réception (23); l'adhésion, en aspirant la puce de DEL (10) depuis la bande en utilisant une ventouse à vide (30), et en plaçant la puce de DEL (10) sur un plage d'accueil d'un substrat, de telle sorte que l'électrode métallique (13) est opposée au plage d'accueil, et la surface émettrice de lumière (12) de la puce de DEL (10) est tournée vers le haut; et la fixation, en fixant et en assemblant de manière correspondante le plage d'accueil et l'électrode métallique (13). Par adoption directe d'une manière de support de bande pour une puce de DEL à puce retournée, l'encapsulation d'une unique source de lumière à DEL est évitée; le matériau d'encapsulation, le temps de processus d'encapsulation, et la ligne de production pour une unique source de lumière à DEL sont économisés.
PCT/CN2013/074164 2012-07-09 2013-04-12 Procédé de fabrication d'un module à del montée en surface WO2014008773A1 (fr)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
CN201210236106.2 2012-07-09
CN201210236106.2A CN102779923B (zh) 2012-07-09 2012-07-09 一种贴片式led模组的制造方法

Publications (1)

Publication Number Publication Date
WO2014008773A1 true WO2014008773A1 (fr) 2014-01-16

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CN (1) CN102779923B (fr)
WO (1) WO2014008773A1 (fr)

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CN107123724A (zh) * 2017-03-29 2017-09-01 华南理工大学 一种电控变曲面荧光膜片模压方法及装置
CN107830416A (zh) * 2017-11-02 2018-03-23 江苏稳润光电科技有限公司 一种表贴式的led光源
CN111785752A (zh) * 2020-07-07 2020-10-16 深圳市微组半导体科技有限公司 主板返修方法
CN113782471A (zh) * 2021-09-14 2021-12-10 深圳市兆驰晶显技术有限公司 基于led倒装芯片封装技术的led屏封装工艺及led屏
CN115003151A (zh) * 2022-07-11 2022-09-02 浙江机电职业技术学院 一种计算机主板生产加工用贴片装置

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CN105590994A (zh) * 2014-10-22 2016-05-18 泉州市金太阳照明科技有限公司 一种led光源基板及其制作方法
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KR102481413B1 (ko) * 2017-10-27 2022-12-26 라디안트 옵토-엘렉트로닉스(쑤저우) 컴퍼니 리미티드 Led 광원 모듈 및 이의 제조방법
US11686896B2 (en) 2017-10-27 2023-06-27 Radiant Opto-Electronics(Suzhou) Co., Ltd. LED light source module
CN109285788A (zh) * 2018-10-11 2019-01-29 深圳市修颐投资发展合伙企业(有限合伙) 丝网印刷胶的贴片方法
CN111613709A (zh) * 2020-05-27 2020-09-01 深圳市华星光电半导体显示技术有限公司 迷你发光二极管背光模组、其制作方法及显示装置
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