WO2013170788A1 - Combination scraping and impacting drill bit - Google Patents

Combination scraping and impacting drill bit Download PDF

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Publication number
WO2013170788A1
WO2013170788A1 PCT/CN2013/075839 CN2013075839W WO2013170788A1 WO 2013170788 A1 WO2013170788 A1 WO 2013170788A1 CN 2013075839 W CN2013075839 W CN 2013075839W WO 2013170788 A1 WO2013170788 A1 WO 2013170788A1
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WO
WIPO (PCT)
Prior art keywords
impact
drill bit
cutting
bit
teeth
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Application number
PCT/CN2013/075839
Other languages
French (fr)
Chinese (zh)
Inventor
杨迎新
陈炼
林敏�
包泽军
陈世彬
石擎天
Original Assignee
西南石油大学
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Application filed by 西南石油大学 filed Critical 西南石油大学
Publication of WO2013170788A1 publication Critical patent/WO2013170788A1/en

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Classifications

    • EFIXED CONSTRUCTIONS
    • E21EARTH OR ROCK DRILLING; MINING
    • E21BEARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
    • E21B10/00Drill bits
    • E21B10/46Drill bits characterised by wear resisting parts, e.g. diamond inserts
    • E21B10/54Drill bits characterised by wear resisting parts, e.g. diamond inserts the bit being of the rotary drag type, e.g. fork-type bits
    • E21B10/55Drill bits characterised by wear resisting parts, e.g. diamond inserts the bit being of the rotary drag type, e.g. fork-type bits with preformed cutting elements
    • EFIXED CONSTRUCTIONS
    • E21EARTH OR ROCK DRILLING; MINING
    • E21BEARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
    • E21B10/00Drill bits
    • E21B10/36Percussion drill bits

Definitions

  • the invention belongs to the field of rock breaking tools for drilling equipment for oil and gas, mining engineering, building foundation engineering construction, geology and hydrology.
  • a drill bit is a rock breaking tool used in drilling engineering to break rock and form a wellbore.
  • the conventional drill bits used in today's drilling projects mainly include three-cone drill bits, polycrystalline diamond composite drill bits (ie PDC drill bits) and rotary drill bits (also called rotary drill bits or drill bits).
  • the tri-cone bit is mainly broken in the form of crushing (the tooth is crushed into the rock to cause rock breakage).
  • the applicable stratum is wide, but the energy utilization rate is not high and the rock-breaking efficiency is relatively low.
  • the chip holding effect of the bottom hole is very obvious. It is difficult for the teeth to be pressed into the formation and form effective crushing.
  • the drilling speed of the drill bit is greatly limited. Low bearing life is one of the main factors that limit the service life of the tri-cone bit.
  • the tri-cone bit needs a large drilling pressure to ensure high rock breaking efficiency, so the bearing load amplitude is high, and the working principle of alternately breaking the rock on the cone will inevitably lead to the axial or longitudinal vibration of the bit, and a large extent. Bearing load fluctuations.
  • the working condition of the roller cone bit bearing in the downhole is bad, and the life of the bearing seal is difficult to guarantee, so the bearing life of the tri-cone bit is relatively short.
  • the PDC drill bit is a drill bit that uses a polycrystalline diamond compact (ie, a PDC tooth, also referred to as a tooth) to fracture the rock by shearing or shearing. Due to the outstanding advantages in cutting element performance and rock breaking method, the rock breaking efficiency of PDC bit in soft to medium hard formation is significantly higher than that of tri-cone bit.
  • PDC drill bits are used more and more in drilling engineering, and the proportion is getting larger and larger, but for hard, highly abrasive formations and severely heterogeneous formations, PDC drill bits are still difficult to adapt.
  • the existing PDC drill bits are fixed cutting tooth drills (no moving parts on the drill bit), and the polycrystalline diamond composite sheets as cutting elements are arranged according to a certain regularity and are fixed on the bit body to constitute a cutting structure of the PDC bit crushing rock.
  • the PDC bit In order to carry the cuttings broken down by the drill bit to the ground in time, and also to clean the drill bit and cool the cutting teeth, the PDC bit needs to have a hydraulic structure.
  • the hydraulic structure usually consists of a flow path inside the drill bit, an outer flow path, and an injection hole.
  • the injection hole also called a nozzle, may be a fixed nozzle directly disposed on the bit body, or may be a replaceable nozzle mounted on the drill bit.
  • the PDC teeth are usually divided into several groups according to a certain rule, and the PDC teeth of the same group are fixed on the same tooth holder, and each The tooth holders and the PDC teeth distributed thereon form a cutting structure unit called a blade wing (the tooth holder is a blade body). The grooves between the blades form the outer flow path of the drill bit.
  • This type of drill is a blade-type PDC bit.
  • Knife-wing PDC bits are the main structural type of PDC bits.
  • the rock breaking efficiency of the drill bit depends mainly on the ability of the PDC tooth to eat into the rock under the same conditions of the bit rotation speed and the bit pressure.
  • PDC bit cutting teeth have a deeper depth of ingestion, and the bit breaking efficiency of the bit is higher.
  • the cutting tooth has a weaker eating ability and the eating depth becomes smaller.
  • the drilling efficiency of the drill bit is significantly reduced.
  • the main disadvantages of PDC drills are: First, when the strength or hardness of the rock is high, the PDC teeth are difficult to eat into the rock to form an effective scraping, especially when the PDC teeth are worn, the teeth are more difficult to eat into the formation. The ROP of the drill bit will drop dramatically.
  • the PDC teeth continuously cut the rock, and the heat generated by the intense friction causes the teeth to reach a relatively high temperature, when the temperature exceeds one.
  • the wear speed of the PDC tooth rises remarkably, which leads to the occurrence of thermal wear (the phenomenon that the wear resistance of the PDC tooth is significantly lower than the specific temperature of the PDC tooth is called the thermal wear phenomenon of the PDC tooth).
  • the wear speed of the PDC teeth on different radial areas of the PDC bit is significantly different. Generally, the outer teeth of the drill bit (especially the outer 1/3 of the drill radius) wear faster than the teeth in the core region. The tooth wear balance is poor, which reduces the overall performance of the drill bit.
  • the rotary drill bit is a fixed-tooth rock breaking tool used in a drilling well with a down-the-hole impactor (ie, a down-the-hole hammer).
  • the structure of the rotary drill bit is similar to that of the PDC drill bit. There are no moving parts on the drill bit, and the bit body is fixed with a certain number of cutting teeth that can cover the area to be broken in the bottom of the well.
  • the main difference is that the cutting elements of the PDC drill bit are mainly PDC teeth, while the cutting elements of the rotary drill bit are mainly cemented carbide or diamond composite teeth with the shape of the teeth of the roller cone bit.
  • the rock breaking mechanism of the rotary drill bit is significantly different from the crushing mechanism of the roller cone bit and the cutting mechanism of the PDC bit.
  • the rotary drill bit relies on the instantaneous impact of its teeth to break the rock at the bottom of the well.
  • the upper end of the rotary drill bit is connected with a down-the-hole impactor.
  • the down-the-hole impactor When the down-the-hole impactor is in operation, its hammer reciprocates under the action of circulating fluid (drilling fluid or circulating gas), repeatedly hitting the drill bit or the bit, thereby
  • the drill bit teeth in contact with the bottom rock provide a pulsating shock load, and the rock breaks under the instantaneous impact of the teeth. Since the impact load of the drill bit depends on the down-hole impactor, it is not necessary to apply a large weight-on-bit during the operation of the rotary drill bit. This feature is significantly different from the roller bit bit.
  • roller bit must be under the large drill pressure. To achieve higher rock breaking efficiency), it is only necessary to press the drill bit to the bottom of the well with a small drilling pressure. Typically, a rotary drill bit achieves higher rock breaking efficiency when drilling in a brittle formation, especially a harder brittle formation. In addition, in the easy-sloping stratum with large dip angles, drilling with a rotary drill bit is beneficial to reduce the tendency of the well.
  • the cutting structure (or the cone member) can be said to be a combination of a fixed cutting structure and a cone cutting structure.
  • the fixed cutting structure of the hybrid drill bit consists of a number of PDC fixed blades with fixed cutting teeth (PDC teeth) arranged on the blade. When the drill bit is drilled, the PDC teeth on the fixed blade are broken by way of scraping;
  • the toothed wheel cutting structure is similar to that in the roller bit bit. The toothed wheel is mounted on the journal of the tooth, and the tooth palm forms a fixed whole with the bit body.
  • the cone rotates around the journal while rotating with the bit body.
  • the teeth on the cone are mainly broken by crushing.
  • This hybrid bit combines the features and benefits of a PDC bit and a roller bit.
  • the bit performance is superior to PDC and roller bits.
  • the drill bit also has the following disadvantages: First, the axial direction of the cone cutting structure and the fixed cutting structure (the axial direction of the drill bit) or the longitudinal overall movement are uniform. Therefore, the up and down vibration inevitably generated during the working process of the cone cutting structure will directly affect the working stability of the PDC fixed cutting structure, which leads to two adverse consequences: First, the impact load caused by the longitudinal vibration easily causes the PDC teeth.
  • the object of the present invention is to provide a scraping-impact composite drill bit, which increases the impact cutting structure on the basis of the fixed cutter bit, fully utilizes the advantages of the impact rock breaking mode, improves the bite of the cutting teeth on the rock, and improves the breakage.
  • Rock efficiency slowing the wear speed of the cutting teeth, increasing the service life of the drill bit, and improving the working performance of the drill bit in difficult to drill formations with high strength, strong abrasiveness or strong heterogeneity.
  • a scraping-impact composite drill bit (referred to as a composite drill bit), comprising a bit body and a fixed cutting structure fixed on the bit body, the compound drill bit is provided with an impact cutting structure, and the impact cutting structure includes a force transmitting mechanism for transmitting the impact force And the impact cutting teeth are fixed on the punch at the end of the force transmitting mechanism, and the punch can slide or slide against the bit body in the direction of the impact force transmission.
  • the scraping-impact composite drill includes a bit body, a fixed cutting structure, an impact cutting structure, and a hydraulic structure, and may also include an impact mechanism that generates an impact force
  • the impact cutting structure includes a force transmitting mechanism that transmits the impact force and the impact cutting tooth.
  • the force transmitting mechanism includes an anvil body, a force transmission rod and a punch which are sequentially connected, a relative sliding between the anvil body and the bit body, a relative sliding between the force transmitting rod and the bit body, or formation by the swinging slider to allow relative
  • the sliding which allows a relatively rotating connection, is connected to the end of the force-transmitting rod, and the impact cutting teeth are fixed on the punch, and the punch can slide or slide against the bit body in the direction of the impact force transmission.
  • the bit body is not only a base for attaching, supporting or accommodating the drill fixed cutting structure, the impact cutting structure and the impact mechanism, but also a base body for mounting the nozzle and forming the drill flow path.
  • the upper end of the bit body i.e., the circulating fluid inlet end, referred to as the inlet end
  • the upper part of the bit body is a tubular structure, and the pipe wall has the function of transmitting the weight of the drill pipe, and also functions to isolate the space inside and outside the pipe, and the inner hole space is used for setting the components such as the anvil in the force transmission mechanism.
  • An impact mechanism can also be provided therein.
  • the lower part of the bit body is mainly a base body for fixing the cutting structure, and a hole or a groove for accommodating the force transmission rod is opened thereon, and a circulating fluid injection hole is also provided. Except for the punch, the impact cutting teeth and the exposed portion of the force-transmitting rod, the other parts of the impact-cutting structure are located in the inner space of the bit body and are mounted from top to bottom in the order of the anvil-transmitting rod-punch.
  • the top-down installation sequence is: an impact mechanism, an anvil body, a force-transmitting rod, a punch, an impact force generated by the impact mechanism acts on the anvil, and then transmitted from the anvil to the force transmission. Rod, punch.
  • the upper end surface of the anvil is a working surface subjected to an impact load, and the lower end is connected to the force-transmitting rod, and may be a sliding connection, an articulation (ie, a hinge connection), or a direct connection.
  • the sliding connection is adopted, the anvil and the force-transmitting rod can slide relative to each other along the contact surface; when the joint is connected by an articulation, the anvil and the force-transmitting rod can be relatively rotated about the hinge center.
  • the punch is connected to the other end of the force-transmitting rod by means of a thread, an interference fit, a pin, a welding, or the like, or forms an integral element with the force-transmitting rod.
  • a punch, the impact cutting teeth fixed on it and the matching force-transmitting rod constitute an impact cutting unit, and the number of impact cutting units may be one or several.
  • the number of the force transmission rods is one or more than one.
  • the force transmission rods are serially connected to each other, and the adjacent force transmissions having relative motions with each other
  • the rods are connected by a hinge. The connection or installation between the force transmitting mechanism and the bit body and the components of the force transmitting mechanism enables the punch to slide relative to the bit body in the direction of impact load transmission.
  • the fixed cutting structure is disposed at the outer end of the lower part of the bit body, and includes a cutting tooth base (when the fixed cutting structure adopts a blade type structure, the cutting tooth base is a fixed blade) and a fixed cutting tooth, and the cutting tooth base is consolidated.
  • a fixed connection is formed with the bit body, or combined with the bit body to form an integral structure, and the fixed cutting teeth are fixed on the cutting tooth base.
  • the hydraulic structure mainly includes internal and external flow passages of the drilling circulating fluid, and nozzles installed at the outlet of the internal flow passage. There are also some auxiliary components on the drill bit, including to ensure that the anvil works correctly.
  • a righting sleeve provided at a position, a slider, a pin, and the like provided to realize a connection between the anvil and the force receiving rod, and a sealing member.
  • the fixed cutting structure and the impact cutting structure are combined to form a composite cutting structure, and the impact cutting teeth on the punch continuously impact the bottom of the well at a certain frequency under the impact force, and cooperate with the fixed cutting structure on the drill bit. Complete the fracture of the bottom rock.
  • the impact cutting teeth on the punch are distributed in the outer region of the radial direction of the drill bit (especially in the outer 1/3 region of the drill radius)
  • the rock breaking action of the impact cutting teeth causes the fixed cutting teeth in the region to eat and cut the rock.
  • the required force is significantly reduced, and the wear rate is significantly reduced, so that the balance of the wear of the cutting teeth on the fixed cutting structure can be remarkably improved, and the wear speed of the fixed cutting teeth in the core region and the outer region of the drill bit is close to the synchronization.
  • the arrangement and number of the fixed cutting structure and the impact cutting structure on the bit body those skilled in the art can have numerous options in combination with the prior art under the teachings of the present specification, and these technical solutions are all within the scope of the present invention.
  • the second key to the invention is that the punch can make a sliding or sliding impact relative to the bit body in the direction of impact force transmission.
  • the resulting effect is: First, the weight of the drill bit transmitted from the drill string to the bit body is not applied to the impact cutting teeth, thereby avoiding the rapid wear that the impact cutting teeth may undergo under continuous large drilling pressure; Second, the pulsating impact load of the impact cutting structure is not transmitted to the bit body or even the drill string, which avoids the adverse effects that the pulsating impact load may have on the safety of the bit body and the drill string. Third, it helps the impact mechanism to be air defense. The implementation of the function.
  • the fixed cutting teeth on the fixed cutting structure are polycrystalline diamond composite sheets, or may be thermally stable polycrystalline diamond, natural diamond and impregnated diamond cutting teeth, and the impact cutting teeth on the impact cutting structure are cemented carbide teeth, or Surface-reinforced carbide teeth with diamond.
  • the shape of the carbide tooth used as the impact cutting tooth may be a spherical tooth, a cone tooth, a wedge tooth, a side wedge tooth, and a scoop tooth, or may be a tooth of other shapes having a good impact rock breaking effect.
  • a sealing device is arranged on the sliding surface of the force transmitting mechanism (mainly the force transmission rod) matched with the bit body to avoid leakage of the circulating fluid and erosion of the force transmitting rod and the bit body during the leakage process, and at the same time, due to the circulation
  • the pressure of the fluid in the inner cavity of the bit is higher than the outside of the bit body, and the pressure difference between the inner and outer acts on the force transmitting mechanism, generating a thrust pushing the punch outward, which can make the cutting teeth on the punch press against the rock surface, which is beneficial to improve cutting.
  • the impact of the teeth on rock breaking efficiency is arranged on the sliding surface of the force transmitting mechanism (mainly the force transmission rod) matched with the bit body to avoid leakage of the circulating fluid and erosion of the force transmitting rod and the bit body during the leakage process, and at the same time, due to the circulation
  • the pressure of the fluid in the inner cavity of the bit is higher than the outside of the bit body, and the pressure difference between the inner and outer acts on the force transmitting mechanism
  • the impact cutting teeth of the impact cutting structure may be disposed within a radial coverage of the fixed cutting teeth of the fixed cutting structure, or may be independently arranged (not overlapping with the radial coverage of the fixed cutting structure fixed cutting teeth), Or partially arranged independently.
  • the impact cutting teeth of the impact cutting structure and the fixed cutting structure fixed cutting teeth are arranged in a radial overlapping manner, and the impact cutting teeth of the impact cutting structure are arranged in a radial region other than one third of the radius of the drill bit.
  • the impact cutting teeth of the impact cutting structure and the fixed cutting structure fixed cutting teeth are arranged in a radial overlapping manner, and the impact cutting teeth of the impact cutting structure are arranged in a radial region other than one-half of the radius of the drill bit.
  • the impact cutting teeth of the impact cutting structure and the fixed cutting structure fixed cutting teeth are arranged in a radial overlapping manner, and the impact cutting teeth of the impact cutting structure are arranged in a radial direction other than two-thirds of the radius of the drill bit. Within the area.
  • the impact cutting teeth of the impact cutting structure are disposed within a radial extent within one third of the radius of the drill bit.
  • the force transmission mechanism is provided with an anti-drop structure to prevent the punch and the force transmission rod from falling off the drill bit under the pulling force.
  • the force transmission mechanism may also be provided with an anti-rotation structure to prevent the punch from rotating around the force transmission shaft during the working process.
  • the cutting teeth of the fixed cutting structure are polycrystalline diamond compact sheets (PDC teeth), and the cutting teeth of the impact cutting structure are made of cemented carbide teeth or cemented carbide teeth reinforced with a superhard material such as diamond.
  • the cutting teeth of the fixed cutting structure adopt a circular polycrystalline diamond composite sheet
  • the cutting teeth of the impact cutting structure adopt a cone-shaped or wedge-shaped cemented carbide tooth or a diamond composite cemented carbide tooth.
  • the bit body adopts a split structure, and the impact mechanism and the corresponding bit body portion thereof are separated from the composite drill bit to form a single body. component.
  • the bit body is connected by the impactor body provided with the impact mechanism and the cutting structure body provided with the fixed cutting structure and the impact cutting structure, and the impact mechanism is installed in the hollow part of the impactor body, and the impactor body is used for accommodating and installing. Impact mechanism.
  • the composite drill bit is divided into two functionally and manufacturingly independent sections, namely the upper impactor and the lower rock breaking tool. The function of the impactor is to provide pulsating impact.
  • the function of the rock breaking tool is to transmit the impact force and perform direct crushing of the rock together with the fixed cutting structure.
  • the use of a split structure is more conducive to the manufacture and use of composite drill bits.
  • the impactor components and rock breaking tool components can be manufactured separately and assembled before being used in the well.
  • a scraping-impact composite drill bit is attached to the extreme end of the drill string. After entering the well, the drill bit gradually approaches and reaches the bottom of the well.
  • the circulating fluid drive device is activated (when the circulating fluid is drilling fluid, the driving device is a drilling pump; when the circulating fluid is gas or mainly gas, the driving device is a gas compressor), and the circulating fluid is circulated inside and outside the drill string.
  • the drilling pressure is applied to the drill bit and the rotary drilling is started.
  • the cutting teeth on the drill fixed cutting structure start to break the bottom rock.
  • the impact mechanism starts to work under the driving of the circulating fluid inside the drill string, and a pulsating impact load of a certain frequency range is continuously applied to the anvil, and the impact load is transmitted to the force transmission rod through the anvil. , then transferred to the punch, and finally applied to the impact cutting teeth, so as to achieve the impact of the cutting structure on the bottom of the rock.
  • the circulating fluid flows through the impact mechanism, it flows out from the drill bit or the nozzle through the internal flow passage, and completes the functions of cooling the cutting teeth, cleaning the drill bit, cleaning the bottom of the well, and carrying the cuttings.
  • the compound drill bit usually has a fixed cutting structure as the main cutting structure, and the impact cutting structure is an auxiliary cutting structure.
  • the cutting teeth in the fixed cutting structure are usually PDC teeth (or PDC teeth), so the fixed cutting structure on the composite drill bit is equivalent to a common fixed cutting tooth PDC bit.
  • the key to the rock breaking efficiency lies in the PDC teeth. The effect of eating on the bottom of the rock. To increase the depth of penetration of PDC teeth, it is usually only possible to increase the weight of the drill, and the increase in the weight of the drill is limited, and increasing the weight of the drill will increase the wear of the PDC teeth and reduce the working life of the drill.
  • the technical solution of the present invention can effectively utilize the characteristics and advantages of the impact rock breaking mode by introducing the impact cutting structure on the fixed cutting bit, and significantly improve the rock breaking efficiency and the working life of the cutting tooth of the fixed cutting structure.
  • the impact cutting structure relies on the pulsating impact load of the impact cutting teeth on a certain frequency of the rock to break the rock, so the requirement for the working drilling pressure is very low, and the impact effect of the cutting teeth on the bottom rock is formed in the corresponding area of the bottom of the well.
  • Pit or press into the pit the production of these crushing pits or press-in pits directly promotes the intrusion of the PDC teeth in the corresponding area of the fixed cutting structure to the bottom rock, and at the same time reduces the workload of these PDC teeth.
  • the components including the anvil, the force rod, the punch and the cutting teeth, etc.
  • the components that are subjected to the pulsating impact load in the impact cutting structure can slide relative to the bit body in the direction of the impact load transmission or Sliding impact.
  • the impact cutting structure does not withstand the drilling pressure from the drill string and the bit body
  • the fixed cutting structure does not withstand the pulsating impact load of the impact cutting structure. This feature not only avoids the damage or adverse effects of the pulsating impact load on the cutting teeth of the fixed cutting structure, the bit body or even the upper drill string, but also avoids the rapid wear of the impact cutting teeth due to continuous large drilling pressure.
  • this feature provides the necessary conditions for the anti-aircraft function of the composite drill bit.
  • the anvil, the force transmission rod, the punch and the impact cutting teeth in the impact cutting structure will slide down together for a distance, so that the impact cutting teeth protrude.
  • the position at which the impact cutting structure is located at this time is the anti-emptive position, in which the anti-air strike design of the impact mechanism enables the impact hammer in the impact mechanism to stop against the anvil Hammering to achieve no-load protection of the impact cutting structure.
  • the protruding impact cutting teeth first contact the bottom of the well, and as the drill bit is further seated, the aforementioned components in the impact cutting structure are gradually retracted to the normal operating position.
  • the drill bit When the drill bit is fully seated at the bottom of the well, the drill bit begins to spin, and the impact cutting structure and the fixed cutting structure begin normal rock breaking work.
  • the drill bit position When it is necessary to lift the drill bit (such as drilling or continuation of the drill string), as the drill bit position gradually rises, contrary to the drill down process, the fixed cutting structure on the drill bit first leaves the bottom of the well, and the impact cutting teeth remain with the well.
  • a scraping-impact composite drill that does not include an impact mechanism is not a fully functional drill and must be installed in conjunction with the corresponding impactor before it can be used.
  • the composite drill bit at this point is actually the rock breaking tool component of the split scraping-impact composite drill bit.
  • the matched impactor should be connected with the composite drill bit (the impactor is connected to the upper end of the composite drill bit), and then the combined impactor and composite drill bit are connected at the end of the drill string. After the installation is completed, it can be used down the well.
  • composite drills achieve higher rock breaking efficiencies when drilling in formations where the cutting teeth are difficult to eat (higher hardness formations).
  • the frictional power consumption of PDC teeth when cutting on uneven rock surface is significantly lower than that of rock surface with relatively flat surface (no fracture pit). Due to The amount of heat generated by rubbing is also significantly reduced.
  • the composite drill fixed cutting structure has lower wear speed of the cutting teeth and is less prone to thermal wear, which can achieve higher working life, and thus is difficult to adapt to high abrasiveness and high in conventional PDC drill bits.
  • Composite drills can achieve better drilling results when used in hard-to-drill formations such as hardness and high heterogeneity.
  • impact rock breaking can achieve better rock breaking effect.
  • the teeth on the cone in the cone-PDC hybrid drill bit also exert a certain degree of dynamic load on the rock during the crushing of the rock, the time at which the composite drill bit impacts the cutting tooth per impact on the bottom of the well (contact time) is higher than that of the tooth.
  • the wheel teeth are much shorter, the impact effect is more obvious, and the higher impact frequency can be achieved. Therefore, when drilling in a brittle formation, the composite drill bit is not only superior to the conventional PDC bit, but also can be mixed with the cone-PDC. The bit has a better rock breaking effect.
  • the impact cutting structure in the composite drill bit and the cone in the cone-PDC hybrid drill bit belong to the moving cutting structure, but the force transmitting mechanism in the composite drill bit can slide relative to the bit body in the direction of the impact load transmission.
  • the beneficial effects are as follows: First, the drilling pressure transmitted from the drill string to the bit body is not applied to the impact cutting teeth, thereby avoiding the rapid wear of the impact cutting teeth under continuous large pressure holding; Second, the pulsating impact load of the impact cutting structure will not be transmitted to the bit body or even the drill string, so that the up and down vibration of the moving cutting structure (cone) existing in the cone-PDC hybrid bit may be fixed to the cutting tooth, the bit body and even The drill string causes damage and reduces the rock breaking efficiency of the fixed cutting structure (PDC tooth), which is better solved in the composite drill bit. Third, it contributes to the realization of the anti-airback function of the impact mechanism.
  • the center of the fixed cutter bit usually has an inner cone area, and the composite drill bit can be provided with an impact cutting structure in this area (for example, the impact cutting teeth of the impact cutting structure are arranged in a radial area within one third of the radius of the drill bit) Inside), the raised conical bottom is more likely to undergo volumetric crushing under the impact force of the impact cutting teeth, and the rock breaking speed at the center of the bottom hole is significantly accelerated, thereby promoting the rock breaking efficiency.
  • the fixed cutting structure can still operate independently when the impact mechanism or the impact cutting structure fails or is inefficient due to various reasons. This feature of the composite drill bit is superior to conventional rotary drill bits.
  • the space occupied by the punch in the tooth area of the drill bit is relatively small, which is beneficial to the structural design of the drill bit, especially to facilitate the use of more space in the design to increase the fixed cutting. Tooth, to improve the working life of the fixed cutting structure of the drill bit.
  • Figure 1 is a schematic view of the structure of the present invention, the composite drill bit does not include an impact mechanism, has three fixed blades, and three sets of impact The cutting unit, the fixed blade and the punch are arranged between each other, and the joint portion adopts an external thread structure.
  • bit body 2, fixed cutting structure, 21, fixed cutting teeth, 22, fixed blade, 3, impact cutting structure, 31, impact cutting teeth, 321, punch, 41, flow channel, 42, nozzle.
  • Figure 2 is a view (i.e., top view) of the composite drill bit of Figure 1 as seen from the end of the cutting structure toward the joint end.
  • Fig. 3 is a cross-sectional view showing the impact cutting structure partially cut away from the composite drill shown in Fig. 1.
  • 32 force transmission mechanism, 322, dowel bar, 323, anvil, 325, sealing ring.
  • Figure 4 is an exploded perspective view of the composite drill bit of Figure 1 (to illustrate the mounting relationship, the bit body 1 is laterally split from the middle).
  • Figure 5 is a schematic view of the structure of the present invention (a schematic cross-sectional view of the impact cutting structure formed after partial cutting), the composite drill bit does not include an impact mechanism, and there are two force-transmitting rods in the impact cutting unit, one of which is a force-transmitting rod and a punch Fixed connection (or integral structure), another force-transmitting rod is connected with the anvil through a hinge (forming a rotating pair), and two force-transmitting rods are also connected by a hinge (forming a rotating pair); An anvil centering sleeve is arranged between the bit bodies. The joint is made of an internal thread.
  • Fig. 6 is a schematic diagram of the principle of correcting and positioning the anvil body (ie, the transverse section of Figure 5 at the position of the righting sleeve 324).
  • Fig. 7 is a schematic view showing the principle of the righting and positioning of the anvil without the righting sleeve (the anvil 323 is in contact with the inner hole wall of the bit body 1, forming a clearance fit to realize the righting and positioning of the anvil).
  • Figure 8 is a top plan view of the present invention having two fixed blades, two sets of impact cutting units, and a fixed blade and a punch disposed therebetween.
  • Figure 9 is a schematic view of the structure of the present invention.
  • the composite drill has three fixed blades and two sets of impact cutting units.
  • Figure 10 is a diagram showing the radial coverage of the composite drill bit when the impact cutting teeth are placed outside the radius of the drill bit.
  • Figure 11 is a diagram showing the radial coverage of the composite drill bit when the impact cutting teeth are placed outside the radius of the drill bit.
  • Figure 12 is a diagram showing the radial coverage of the composite drill bit when the impact cutting teeth are placed in an area other than two-thirds of the radius of the drill bit.
  • Figure 13 is a diagram showing the radial coverage of the composite drill bit when the impact cutting teeth are placed within one third of the radius of the drill bit.
  • Figure 14 is a perspective view of the radial face of the composite drill bit when the impact cutting teeth are arranged over the entire radial extent except for the small portion of the center of the drill bit and the gauge diameter.
  • Figure 15 is a schematic view of the structure of the composite drill bit corresponding to the design of the tooth of Figure 14; Figure: 3211, the heart punch.
  • Figure 16 is a plan view of the composite drill bit of Figure 15.
  • Fig. 17 is a schematic view showing the principle of the force transmitting mechanism of the structure shown in Fig. 1.
  • the punch is fixedly coupled to the force transmitting rod, and the force transmitting rod forms a sliding connection with the anvil (sliding pair).
  • Figure 18 is a schematic view showing the principle of the force transmitting mechanism of the structure shown in Figure 5.
  • Figure 19 is a schematic view showing the principle of a force transmission mechanism according to the present invention.
  • the punch is fixedly connected with the force transmission rod, the force transmission rod and the anvil are connected by a hinge, and the force transmission rod and the bit body are disposed.
  • There is a swinging slider and the swinging slider is hinged with the force-transmitting rod, and the swinging slider is slidably connected with the bit body, that is, the swinging slider forms a connection between the force-transmitting rod and the bit body, which allows relative sliding and allows relative rotation.
  • the force-transmitting rod and the punch can be slid relative to the bit body or can be rotated about the center of rotation of the swinging slider.
  • 328 swing slider.
  • Figure 20 is a swinging slider between the force transmission rod and the bit body of the force transmission mechanism shown in Figure 19, the swinging slider and the force transmission
  • the structure of the rod is hinged, and the swinging slider is slidably connected with the bit body.
  • 21 is a schematic diagram of the principle of a force transmission mechanism of the present invention, in which the punch is fixedly connected with the force transmission rod, the force transmission rod and the anvil are connected by a hinge, and the force transmission rod and the bit body are disposed.
  • There is a swinging slider and the swinging slider is slidably connected with the force transmitting rod, and the swinging slider is hinged with the bit body, and the force transmitting rod and the punch can slide relative to the bit body or rotate around the center of rotation of the swinging slider.
  • Figure 22 is a schematic view showing the structure of a force transmitting mechanism of the present invention, in which the transmission rod and the punch are consolidated, and the impact direction of the impact cutting structure is parallel to the direction of the bit axis.
  • Figure 23 is a schematic view showing the impact cutting teeth of the present invention using diamond as a surface-reinforced cemented carbide tooth.
  • diamond as a surface-reinforced cemented carbide tooth.
  • Fig. 24 is a schematic view showing the structure of a composite drill bit including an impact mechanism and adopting a one-piece structure.
  • 33 impact mechanism
  • 331 ram.
  • Figure 25 is a schematic view showing the structure of a composite drill bit including an impact mechanism and employing a split structure.
  • FIG. 5 impactor components, 51, impactor body, 52, hammer, 6, cutting structural components, 61, cutting structure body.
  • Figure 26 is a schematic view showing the structure of the spokes and the forceps when the spokes are connected to the bit body in order to prevent the rotation of the punch and the force transmission rod.
  • Fig. 27 is a schematic view showing the configuration of the anti-dropping step on the force-transmitting rod and the bit body in order to prevent the punch and the force-receiving rod from falling off.
  • the bit body is prevented from falling off the steps, 3223, the force-transmitting rod is prevented from falling off the steps.
  • Figure 28 is a schematic view showing the structure of the composite drill bit in the runaway position.
  • a scraping-impact composite drill bit includes a bit body 1, and the bit body 1 is provided with a fixed cutting structure 2, an impact cutting structure 3, and
  • the hydraulic structure composed of the flow path 41 and the nozzle 42 includes a fixed cutting tooth 2 including a force transmitting mechanism 32 for transmitting an impact force and an impact cutting tooth 31, and the force transmitting mechanism 32 includes a punch 321
  • the force transmitting rod 322 and the anvil 323, the impact cutting teeth 31 are fixed on the punch 321 at the end of the force transmitting mechanism 32, and the punch 321 can slide relative to the bit body 1 in the direction of the impact force transmission.
  • the composite drill bit does not include an impact mechanism, and has three fixed blades 22, three sets of impact cutting units, and fixed blades 22 and punches 321 disposed therebetween.
  • a sealing device (such as the sealing ring 325 between the force transmitting rod 322 and the bit body 1 in FIG. 3) is disposed between the bit body 1 and the force transmitting mechanism 32.
  • the fixed cutting teeth 21 and the impact cutting teeth 31 may respectively be polycrystalline diamond composite sheets, thermally stable polycrystalline diamond cutting teeth, natural diamond cutting teeth, impregnated diamond cutting blocks, impregnated diamond cutting teeth, cemented carbide cutting teeth, diamond Reinforced carbide cutting teeth, cubic boron nitride cutting teeth, ceramic cutting teeth, or cutting teeth containing diamond or cubic boron nitride, and other teeth similar to the various materials available on the drill bit.
  • the tooth shape of the impact cutting teeth 31 may be a cone tooth, a wedge tooth, a ball tooth, a side wedge tooth, and a spoon tooth, or may be a tooth of other shapes having a good impact rock breaking effect.
  • thermally stable polycrystalline diamond, natural diamond, or impregnated diamond cutting teeth in hard-to-drilled formations with high hardness, high plasticity, and high abrasiveness, high-tooth density is often used on fixed-cutting drills.
  • Good fixed cutting teeth such as polycrystalline diamond compacts, thermally stable polycrystalline diamond, natural diamond, or impregnated diamond cutting teeth
  • the cutting teeth are limited to the depth of the formation, and the solid is solid. It is often difficult to cut the rock in the formation by cutting the teeth effectively, and the rock is broken by the grinding method with very low efficiency. Therefore, the heat stable polycrystalline diamond, natural diamond, or impregnated diamond cutting teeth are not suitable for the blade type. On the cutting structure.
  • the invention combines the fixed cutting structure with the impact cutting structure, and the impact cutting tooth adopts the hard alloy tooth with good impact toughness or the surface-hardened cemented carbide tooth, which can obviously improve the depth of the fixed cutting tooth to enter the ground layer, This can reduce the density of the teeth of the fixed cutting teeth, so that the wear-resistant cutting teeth are applied to the fixed cutting structure (such as the blade-type fixed cutting structure) with a thinner tooth density, and the deep-cutting is performed with a larger eating depth. Broken rock.
  • the above-mentioned priority method can significantly broaden the use range and use mode of the wear-resistant cutting teeth, and provide more efficient rock breaking means for the difficult-drilling formation.
  • the well-wearing cutting teeth combined with the impact teeth with good impact toughness, the combination of the two can significantly improve the drilling efficiency and the service life of the drill bit in the difficult-drilling formation.
  • the impact cutting teeth 31 on the punch 321 are made of diamond-hardened carbide teeth.
  • the fixed cutting structure and the impact cutting structure are combined, that is, the impact cutting structure is added on the fixed cutting bit, and the impact of the impacting teeth on the rock is utilized to form a press-in pit or a crushing pit on the bottom surface of the well, so that the bottom of the well becomes Rugged.
  • the impact cutting teeth 31 of the impact cutting structure 3 may be disposed within the radial coverage of the fixed cutting teeth 21 of the fixed cutting structure 2, or may be independently arranged (not overlapping the radial coverage of the cutting teeth of the fixed cutting structure), Or partially arranged independently.
  • the impact cutting teeth 31 and the fixed cutting teeth 21 are arranged in a radial overlapping manner, and the cutting teeth of the impact cutting structure 3 are arranged within a radial range other than one third of the radius of the drill bit (as shown in FIG. 10), generally
  • the crushing task in the core area of the drill bit is small and easy to be broken, while the crushing task in the area outside the core is relatively large, and the cutting teeth wear faster than the core, so the area outside the core is Arranging the impact cutting teeth facilitates the fracture of the corresponding area rock and slows the wear of the fixed cutting teeth.
  • the punch 321 and the force transmitting rod 322 on the impact cutting structure 3 are fixed to each other as a fixed whole, and the force transmitting rod 322 is slidably coupled with the anvil 323 (the mechanism schematic is as shown in FIG. 17).
  • the embodiment is basically the same as the first embodiment, and the difference is that: there are two force-transmitting rods in one or each impact cutting unit, and the movement laws of the two force-transmitting rods are different, and there is relative motion between each other, wherein A force transmission rod (1) 3221 is fixedly connected with the punch 321 , and another force transmission rod ( 2 ) 3222 is hinged to the anvil 323 , and the two force transmission rods are connected by a hinge (as shown in FIGS. 5 and 18 ). .
  • An anvil body sleeve 324 is disposed between the anvil 323 and the bit body 1 (as shown in FIG. 5 and FIG. 6), or the surface of the anvil body 323 directly forms a clearance fit with the inner hole of the bit body 1 to realize the anvil body. Relative sliding and centering positioning between the 323 and the bit body 1 (as shown in Figure 7).
  • Embodiment 1 is basically the same as Embodiment 1 or Embodiment 2, and the difference is that the composite drill has two fixed blades 22, two sets of impact cutting units, and the fixed blades 22 and the punches 321 are arranged between each other (as shown in FIG. 8). ).
  • the use of fewer fixed blades and impact cutting units facilitates the small size of the drill bit and facilitates the use of composite drill bits in small boreholes.
  • Embodiment 1 This embodiment is basically the same as Embodiment 1 or Embodiment 2, and the difference is: the fixed blade 22 and the punch of the composite drill bit
  • the heads 321 are arranged asymmetrically.
  • the composite drill bit has three fixed blades 22, two sets of impact cutting units, and the fixed blades 22 and the punches 321 are arranged asymmetrically (partially in phase).
  • This embodiment is basically the same as the above embodiment except that the impact cutting teeth 31 of the impact cutting structure 3 are arranged within a radial range other than one-half of the radius of the drill bit (as shown in Fig. 11).
  • This embodiment is basically the same as Embodiment 5 except that the impact cutting teeth 31 of the impact cutting structure 3 are arranged within a radial range other than two-thirds of the radius of the drill bit (as shown in Fig. 12).
  • the outer teeth of the fixed cutter bit (especially the area other than two-thirds of the drill radius) have a faster wear rate than the teeth in the core region.
  • the rock breaking action of the impact cutter can break the fixed cutter in the region. As the rock efficiency is increased, the wear rate can be reduced, and the wear speed of the fixed cutting teeth in the core region and the outer region of the drill bit is close to the synchronization.
  • This embodiment is basically the same as the above embodiment except that the impact cutting teeth 31 of the impact cutting structure 3 are arranged within a radial range within one third of the radius of the drill bit (as shown in Fig. 13).
  • the center of the drill usually has an inner cone area.
  • This embodiment is basically the same as the above embodiment, and the difference is that the impact cutting teeth 31 of the impact cutting structure 3 are arranged in the entire radial range except for a small portion such as the center of the drill bit and the gauge diameter (as shown in FIG. 14). As shown in Figs. 15 and 16, a center punch 3211 is provided near the center of the drill. In the difficult-drilling formation with high strength and plasticity, the impact cutting teeth are arranged in the entire radial range of the drill bit, which can increase the unevenness of the bottom rock in the entire radial region and improve the fixed cutting teeth in the entire radial range. The rock breaking efficiency and cooling effect improve the rock breaking efficiency and service life of the composite drill bit in such difficult-to-drill formations.
  • This embodiment is basically the same as the above embodiment, and the difference is that the punch 321 is fixedly connected to the force transmission rod 322, the force transmission rod 322 is hingedly connected to the anvil body 323, and the swinging rod 322 and the bit body 1 are provided with a swinging slide.
  • the swinging slider 328 is hinged to the force transmitting rod 322, and the swinging slider 328 is slidably coupled to the bit body 1 (as shown in FIGS. 19 and 20), that is, the swinging lever 322 and the bit body 1 are oscillated by sliding 328.
  • the block forms a connection that allows relative sliding and allows relative rotation.
  • the force transmitting rod 322 and the punch 321 can either slide relative to the bit body 1 or rotate about the center of rotation of the swinging slider 328.
  • the introduction of the swing slider 328 can make the transmission of the impact force smoother.
  • This embodiment is basically the same as the embodiment 9, except that, as shown in FIG. 21, the swinging slider 328 is slidably coupled to the force transmitting rod 322, and the swinging slider 328 is hinged to the bit body 1, the force transmitting rod 322 and the punching head 321 It is possible to slide relative to the bit body 1 or to rotate about the center of rotation of the swing slider 328.
  • the effect of this embodiment is basically the same as that of the embodiment 9.
  • the impact direction of the impact cutting structure is parallel to the bit axis direction.
  • the force transmitting mechanism 32 does not need a complicated structure, and only the force transmitting rod 322 is used to consolidate the punch 321 .
  • Other technical solutions can be freely combined from the technical solutions of the specification or other embodiments as far as practicable by those skilled in the art.
  • This embodiment is basically the same as the above embodiment, and the difference is that the composite drill bit includes the impact mechanism 33, and the impact mechanism 33 and the bit body are of a unitary structure (as shown in Fig. 24).
  • the impact force generated by the impact mechanism 33 when the drill bit is in operation acts on the anvil 323 of the force transmitting mechanism 32 through the hammer 331 on the impact mechanism 33.
  • the one-piece construction makes the composite drill internal structure more compact and more reliable.
  • This embodiment is basically the same as the embodiment 12, and the difference is that the bit body 1 adopts a split structure, and is connected by the impactor body 51 provided with the impact mechanism and the cutting structure body 61 provided with the fixed cutting structure 2 and the impact cutting structure 3.
  • the impact mechanism is mounted on the hollow portion of the impactor body 51 to form the impactor member 5, and the fixed cutting structure 2, the impact cutting structure 3, and the cutting structure body 61 constitute the cutting structural member 6 (as shown in Fig. 25).
  • the impact force generated by the impactor member 5 during the operation of the drill bit acts on the anvil body 323 of the force transmitting mechanism through the upper hammer 52 of the impact mechanism.
  • the use of a split structure facilitates the manufacture and use of a composite drill bit, and the impactor component 5 and the cutting structural component 6 can be separately fabricated and assembled together prior to use in the well.
  • an anti-rotation structure is provided between the punch 321 and the bit body 1 or between the force transmission rod 322 and the bit body 1. .
  • a spline connection is provided between the force transmitting rod 322 and the bit body 1 to prevent the force transmitting rod 322 and the punch 321 from rotating around the force transmitting rod shaft during operation.
  • an anti-drop structure is provided between the punch 321 and the bit body 1 or between the force transmission bar 322 and the bit body 1.
  • anti-dropping steps 3223 and 12 are provided on the force transmitting rod 322 and the bit body 1, respectively, in order to prevent the force-transmitting rod 322 and the punch 321 from coming off the bit under the pulling force.
  • the composite drill bit in order to prevent hammering of the anvil 323 by the hammer during the process of inserting the drill bit or lifting the drill bit, the composite drill bit is provided with an anti-air strike structure.
  • the anvil 323, the force transmitting rod 322, the punch 321 and the impact cutting teeth 31 in the impact cutting structure 3 will be together due to the action of gravity and the pressure difference between the internal and external circulating fluids.
  • the downward sliding distance is such that the impact cutting teeth 31 protrude beyond the envelope contour surface of the cutting teeth 21 of the fixed cutting structure, and the position at which the impact cutting structure 3 is located is the anti-empty position. In this position, the runaway design of the impact mechanism enables the impact hammer in the impact mechanism to stop hammering the anvil to achieve no-load protection of the impact cutting structure.

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Abstract

Disclosed is a combination scraping and impacting drill bit, belonging to the field of rock-breaking tools for drilling equipment for petroleum and natural gas, mine engineering, fundamental architectural engineering construction, geology, hydrology, etc. The drill bit comprises a drill bit body (1) and a fixed cutting structure (2) consolidated onto the drill bit body (1); further the drill bit body (1) is provided with an impact cutting structure (3); the impact cutting structure (3) comprises a transmission mechanism (32) for transmitting the impact force, and impact cutting teeth (31); the impact cutting tooth (31) is consolidated onto a punch (321) at the end of the transmission mechanism (32); and the punch (321) can slide or slidingly impact relative to the drill bit body (1) in the direction of impact force transmission. By comparison with a traditional PDC drill bit, the present drill bit is not only favourable for the cutting tooth of the drill bit entering into earth strata such that the rock-breaking efficiency is improved, but also favourable for the wear rate of the cutting tooth to be reduced, and particularly the present drill bit has an obvious technical advantage in the conditions of hard earth strata with relatively high strength and comparatively strong grindability.

Description

一种刮切-冲击复合式钻头  Scratch-impact composite drill bit
技术领域 Technical field
本发明属于石油天然气、 矿山工程、 建筑基础工程施工、 地质、 水文等钻探设备用破 岩工具领域。  The invention belongs to the field of rock breaking tools for drilling equipment for oil and gas, mining engineering, building foundation engineering construction, geology and hydrology.
背景技术 Background technique
钻头是钻井工程中用以破碎岩石、 形成井筒的破岩工具。 现今钻井工程中所使用的常 规钻头主要有三牙轮钻头、 聚晶金刚石复合片钻头 (即 PDC钻头) 和冲旋钻头 (也称旋冲 钻头或钎头) 等。  A drill bit is a rock breaking tool used in drilling engineering to break rock and form a wellbore. The conventional drill bits used in today's drilling projects mainly include three-cone drill bits, polycrystalline diamond composite drill bits (ie PDC drill bits) and rotary drill bits (also called rotary drill bits or drill bits).
三牙轮钻头主要以压碎 (牙齿压入岩石造成岩石破碎) 的形式破岩, 适用的地层范围 较宽, 但能量利用率不高, 破岩效率相对较低。 特别是在深部地层钻进时, 在高密度钻井 液作用条件下井底的岩屑压持效应十分明显, 牙齿难以压入地层并形成有效的破碎, 钻头 机械钻速受到很大限制。 轴承寿命低是制约三牙轮钻头使用寿命的主要因素之一。 三牙轮 钻头需要大钻压才能保证较高的破岩效率, 所以轴承的载荷幅值高, 同时牙轮上牙齿交替 破碎岩石的工作原理必然导致钻头的轴向或纵向振动, 以及较大幅度的轴承载荷波动。 加 之牙轮钻头轴承在井下的工作环境恶劣, 轴承密封的寿命难以保障, 因此三牙轮钻头的轴 承寿命相对较短。  The tri-cone bit is mainly broken in the form of crushing (the tooth is crushed into the rock to cause rock breakage). The applicable stratum is wide, but the energy utilization rate is not high and the rock-breaking efficiency is relatively low. Especially in the deep stratum drilling, under the action of high-density drilling fluid, the chip holding effect of the bottom hole is very obvious. It is difficult for the teeth to be pressed into the formation and form effective crushing. The drilling speed of the drill bit is greatly limited. Low bearing life is one of the main factors that limit the service life of the tri-cone bit. The tri-cone bit needs a large drilling pressure to ensure high rock breaking efficiency, so the bearing load amplitude is high, and the working principle of alternately breaking the rock on the cone will inevitably lead to the axial or longitudinal vibration of the bit, and a large extent. Bearing load fluctuations. In addition, the working condition of the roller cone bit bearing in the downhole is bad, and the life of the bearing seal is difficult to guarantee, so the bearing life of the tri-cone bit is relatively short.
PDC钻头是一种利用聚晶金刚石复合片(即 PDC齿, 亦简称齿)对岩石的刮切或剪切作 用破岩的钻头。 由于在切削元件性能以及破岩方式方面具备了突出的优越性, 所以 PDC钻 头在软至中硬地层的破岩效率明显高于三牙轮钻头。现今, PDC钻头在钻井工程中使用得越 来越多, 比例越来越大, 但对于硬度、 研磨性高的地层以及严重不均质的地层, PDC钻头仍 难以适应。 现有的 PDC钻头均属固定切削齿钻头 (钻头上无运动部件), 作为切削元件的聚 晶金刚石复合片按照一定的规律布置并固结在钻头体上, 构成 PDC钻头破碎岩石的切削结 构。 为了及时将井底被钻头破碎的岩屑携带至地面, 同时也为了清洗钻头和冷却切削齿, PDC钻头上还需具有水力结构。 水力结构通常由钻头内流道、 外流道和喷射孔组成。 喷射孔 又称喷嘴, 可以是直接设置在钻头体上的固定式喷嘴, 也可以是安装在钻头上的可替换式 喷嘴。 为了使钻头的切削结构和水力结构达到更好的工作效果, 在设计、 制造钻头时, 通 常按照一定的规律将 PDC齿分成若干组, 同组的 PDC齿固结在同一个齿座上, 每个齿座以 及分布于其上的 PDC齿构成一个切削结构单元, 称为刀翼 (齿座为刀翼体)。 刀翼之间的沟 槽就形成了钻头的外流道。 这种钻头为刀翼式 PDC钻头。 刀翼式 PDC钻头是 PDC钻头的主 要结构类型。 对 PDC钻头而言, 在钻头转速、 钻压相同的条件下, 钻头的破岩效率主要取 决于 PDC齿吃入岩石的能力, PDC齿吃入岩石的深度越大, 钻头破岩效率就越高。 通常, 在 软地层钻进时, PDC钻头切削齿的吃入深度较大, 钻头的破岩效率较高; 当硬地层钻进时, 切削齿的吃入能力就变弱, 吃入深度变小, 钻头的钻进效率就明显降低。 PDC钻头的主要有 缺点是: 第一, 在岩石的强度或硬度较高时, PDC齿难以吃入岩石以形成有效的刮切, 特别 是当 PDC齿有磨损后, 牙齿更加难以吃入地层, 钻头的机械钻速会急剧降低。 第二, PDC齿 连续不断地切削岩石, 由于剧烈摩擦产生的热量会使齿达到相当高的温度, 当温度超过一 定界限时, PDC齿的磨损速度明显上升, 从而导致热磨损现象(当 PDC齿工作温度高于某一 特定温度时, 其耐磨性明显下降的现象称为 PDC齿的热磨损现象) 的发生。 第三, PDC钻头 不同径向区域上的 PDC齿的磨损速度差异明显, 一般钻头外部区域 (特别是钻头半径的外 1/3区域)的切削齿磨损速度明显快于心部区域的齿, 切削齿磨损均衡性差, 从而降低了钻 头的综合性能。 The PDC drill bit is a drill bit that uses a polycrystalline diamond compact (ie, a PDC tooth, also referred to as a tooth) to fracture the rock by shearing or shearing. Due to the outstanding advantages in cutting element performance and rock breaking method, the rock breaking efficiency of PDC bit in soft to medium hard formation is significantly higher than that of tri-cone bit. Today, PDC drill bits are used more and more in drilling engineering, and the proportion is getting larger and larger, but for hard, highly abrasive formations and severely heterogeneous formations, PDC drill bits are still difficult to adapt. The existing PDC drill bits are fixed cutting tooth drills (no moving parts on the drill bit), and the polycrystalline diamond composite sheets as cutting elements are arranged according to a certain regularity and are fixed on the bit body to constitute a cutting structure of the PDC bit crushing rock. In order to carry the cuttings broken down by the drill bit to the ground in time, and also to clean the drill bit and cool the cutting teeth, the PDC bit needs to have a hydraulic structure. The hydraulic structure usually consists of a flow path inside the drill bit, an outer flow path, and an injection hole. The injection hole, also called a nozzle, may be a fixed nozzle directly disposed on the bit body, or may be a replaceable nozzle mounted on the drill bit. In order to achieve better working results of the cutting structure and hydraulic structure of the drill bit, when designing and manufacturing the drill bit, the PDC teeth are usually divided into several groups according to a certain rule, and the PDC teeth of the same group are fixed on the same tooth holder, and each The tooth holders and the PDC teeth distributed thereon form a cutting structure unit called a blade wing (the tooth holder is a blade body). The grooves between the blades form the outer flow path of the drill bit. This type of drill is a blade-type PDC bit. Knife-wing PDC bits are the main structural type of PDC bits. For PDC bits, the rock breaking efficiency of the drill bit depends mainly on the ability of the PDC tooth to eat into the rock under the same conditions of the bit rotation speed and the bit pressure. The greater the depth of the PDC tooth into the rock, the higher the bit rock breaking efficiency. . Generally, when drilling in soft formations, PDC bit cutting teeth have a deeper depth of ingestion, and the bit breaking efficiency of the bit is higher. When the hard formation is drilled, the cutting tooth has a weaker eating ability and the eating depth becomes smaller. The drilling efficiency of the drill bit is significantly reduced. The main disadvantages of PDC drills are: First, when the strength or hardness of the rock is high, the PDC teeth are difficult to eat into the rock to form an effective scraping, especially when the PDC teeth are worn, the teeth are more difficult to eat into the formation. The ROP of the drill bit will drop dramatically. Second, the PDC teeth continuously cut the rock, and the heat generated by the intense friction causes the teeth to reach a relatively high temperature, when the temperature exceeds one. When the limit is set, the wear speed of the PDC tooth rises remarkably, which leads to the occurrence of thermal wear (the phenomenon that the wear resistance of the PDC tooth is significantly lower than the specific temperature of the PDC tooth is called the thermal wear phenomenon of the PDC tooth). . Third, the wear speed of the PDC teeth on different radial areas of the PDC bit is significantly different. Generally, the outer teeth of the drill bit (especially the outer 1/3 of the drill radius) wear faster than the teeth in the core region. The tooth wear balance is poor, which reduces the overall performance of the drill bit.
冲旋钻头是冲旋钻井中配合潜孔冲击器 (即潜孔锤) 使用的固定齿破岩工具。 冲旋钻 头的结构与 PDC钻头相似, 钻头上没有可运动部件, 钻头体上固结了一定数量的能够覆盖 井底待破碎区域的切削齿。不同之处主要在于: PDC钻头的切削元件主要为 PDC齿, 而冲旋 钻头的切削元件主要为与牙轮钻头牙齿形状相似的硬质合金或金刚石复合牙齿。 冲旋钻头 的破岩机理与牙轮钻头的压碎机理以及 PDC钻头的切削机理均具有显著的区别。 冲旋钻头 依靠其牙齿的瞬间冲击力实现对井底岩石的破碎。 冲旋钻头的上端连接着潜孔冲击器, 潜 孔冲击器在工作时, 其冲锤在循环流体 (钻井液或循环气体) 的作用下往复运动, 反复撞 击钻头或钎头, 从而为与井底岩石相接触的钻头牙齿提供了脉动冲击载荷, 岩石在牙齿的 瞬间冲击力作用下发生破碎。 由于钻头的冲击载荷依赖于潜孔冲击器, 所以, 冲旋钻头工 作过程中不需要施加很大的钻压 (这一特点与牙轮钻头有着显著区别, 牙轮钻头必须在大 钻压下才能获得较高的破岩效率), 只需用很小的钻压将钻头压在井底即可。 通常情况下, 冲旋钻头在脆性地层特别是较硬的脆性地层钻进时能取得较高的破岩效率。 此外, 在地层 倾角较大的易斜地层, 采用冲旋钻头钻进有利于减小井斜趋势。  The rotary drill bit is a fixed-tooth rock breaking tool used in a drilling well with a down-the-hole impactor (ie, a down-the-hole hammer). The structure of the rotary drill bit is similar to that of the PDC drill bit. There are no moving parts on the drill bit, and the bit body is fixed with a certain number of cutting teeth that can cover the area to be broken in the bottom of the well. The main difference is that the cutting elements of the PDC drill bit are mainly PDC teeth, while the cutting elements of the rotary drill bit are mainly cemented carbide or diamond composite teeth with the shape of the teeth of the roller cone bit. The rock breaking mechanism of the rotary drill bit is significantly different from the crushing mechanism of the roller cone bit and the cutting mechanism of the PDC bit. The rotary drill bit relies on the instantaneous impact of its teeth to break the rock at the bottom of the well. The upper end of the rotary drill bit is connected with a down-the-hole impactor. When the down-the-hole impactor is in operation, its hammer reciprocates under the action of circulating fluid (drilling fluid or circulating gas), repeatedly hitting the drill bit or the bit, thereby The drill bit teeth in contact with the bottom rock provide a pulsating shock load, and the rock breaks under the instantaneous impact of the teeth. Since the impact load of the drill bit depends on the down-hole impactor, it is not necessary to apply a large weight-on-bit during the operation of the rotary drill bit. This feature is significantly different from the roller bit bit. The roller bit must be under the large drill pressure. To achieve higher rock breaking efficiency), it is only necessary to press the drill bit to the bottom of the well with a small drilling pressure. Typically, a rotary drill bit achieves higher rock breaking efficiency when drilling in a brittle formation, especially a harder brittle formation. In addition, in the easy-sloping stratum with large dip angles, drilling with a rotary drill bit is beneficial to reduce the tendency of the well.
美国贝克休斯公司提出了一种牙轮 -PDC混合式钻头 (在美国及其他国家均提出了专利 申请, 如 PTC W02010/132232等), 该钻头在传统的 PDC切削结构基础上增加了牙轮切削结 构 (或称牙轮部件), 因此, 也可以说该混合钻头是由固定切削结构和牙轮切削结构组合而 成的。 混合钻头的固定切削结构由若干 PDC固定刀翼组成, 刀翼上布置有固定切削齿 (PDC 齿), 当钻头旋转钻进时, 固定刀翼上的 PDC齿以刮切方式破岩; 混合钻头的牙轮切削结构 与牙轮钻头中相类似, 牙轮安装在牙掌的轴颈上, 牙掌与钻头体形成固定的整体, 牙轮在 随钻头体旋转的同时还绕轴颈作转动, 牙轮上的牙齿主要以压入破碎的方式破岩。 该混合 钻头将 PDC钻头和牙轮钻头的特点和优势相结合, 在某些特定条件下钻进时, 钻头性能优 于 PDC钻头和牙轮钻头。 但该钻头也有以下较明显的缺点: 第一, 牙轮切削结构和固定切 削结构的轴向 (钻头的轴向) 或纵向整体运动是一致的。 因此, 牙轮切削结构在工作过程 中必然产生的上下振动将会直接影响 PDC 固定切削结构的工作稳定性, 从而导致两方面的 不良后果: 首先, 纵向振动带来的冲击载荷容易引起 PDC齿的损坏, 减短钻头的使用寿命; 其次, 纵向振动会使固定切削结构中的 PDC齿的吃入深度发生频繁变化, 严重时甚至可能 造成 PDC齿频繁脱离井底, 从而在一定程度上降低钻头的破岩效率。 第二, 牙轮通过轴承 系统与牙掌轴颈相连接, 由于强度的需要, 牙轮切削结构的几何尺寸相对较大, 占据了钻 头上宝贵而有限的空间, 不利于钻头体上固定切削结构和水力结构的布置设计。 牙轮切削 结构较大的尺寸需求, 也在一定程度上限制了该钻头在深井小井眼钻井中的应用。 其三, 牙轮切削结构的轴承工作寿命对钻头的整体寿命形成了明显的制约。  Baker Hughes of the United States has proposed a roller-PDC hybrid drill bit (patent application in the United States and other countries, such as PTC W02010/132232, etc.), which adds a cone to the traditional PDC cutting structure. The cutting structure (or the cone member) can be said to be a combination of a fixed cutting structure and a cone cutting structure. The fixed cutting structure of the hybrid drill bit consists of a number of PDC fixed blades with fixed cutting teeth (PDC teeth) arranged on the blade. When the drill bit is drilled, the PDC teeth on the fixed blade are broken by way of scraping; The toothed wheel cutting structure is similar to that in the roller bit bit. The toothed wheel is mounted on the journal of the tooth, and the tooth palm forms a fixed whole with the bit body. The cone rotates around the journal while rotating with the bit body. The teeth on the cone are mainly broken by crushing. This hybrid bit combines the features and benefits of a PDC bit and a roller bit. When drilling under certain conditions, the bit performance is superior to PDC and roller bits. However, the drill bit also has the following disadvantages: First, the axial direction of the cone cutting structure and the fixed cutting structure (the axial direction of the drill bit) or the longitudinal overall movement are uniform. Therefore, the up and down vibration inevitably generated during the working process of the cone cutting structure will directly affect the working stability of the PDC fixed cutting structure, which leads to two adverse consequences: First, the impact load caused by the longitudinal vibration easily causes the PDC teeth. Damage, reduce the service life of the drill bit; Secondly, the longitudinal vibration will cause frequent changes in the depth of PDC teeth in the fixed cutting structure. In severe cases, the PDC teeth may be frequently removed from the bottom of the well, thus reducing the drill bit to a certain extent. Rock breaking efficiency. Secondly, the cone is connected to the shank of the tooth through the bearing system. Due to the strength requirement, the geometry of the cone cutting structure is relatively large, occupying a valuable and limited space on the drill bit, which is not conducive to the fixed cutting structure on the bit body. And the layout of the hydraulic structure. The large size requirements of the cone cutting structure also limit the application of the drill bit in deep well drilling. Third, the bearing working life of the cone cutting structure has obvious constraints on the overall life of the drill bit.
发明内容 本发明的目的在于: 提供一种刮切 -冲击复合式钻头, 在固定切削齿钻头基础上增加冲 击切削结构, 充分利用冲击破岩方式的优势, 增进钻头切削齿对岩石的吃入, 提高破岩效 率, 减缓切削齿的磨损速度, 增加钻头使用寿命, 提升钻头在强度较高、 研磨性较强或非 均质性较强等难钻地层的工作性能。 Summary of the invention The object of the present invention is to provide a scraping-impact composite drill bit, which increases the impact cutting structure on the basis of the fixed cutter bit, fully utilizes the advantages of the impact rock breaking mode, improves the bite of the cutting teeth on the rock, and improves the breakage. Rock efficiency, slowing the wear speed of the cutting teeth, increasing the service life of the drill bit, and improving the working performance of the drill bit in difficult to drill formations with high strength, strong abrasiveness or strong heterogeneity.
本发明目的通过下述技术方案来实现:  The object of the present invention is achieved by the following technical solutions:
一种刮切-冲击复合式钻头 (简称复合钻头), 包括钻头体和固结在钻头体上的固定切 削结构, 复合钻头上设置有冲击切削结构, 冲击切削结构包括传递冲击力的传力机构以及 冲击切削齿, 冲击切削齿固结在传力机构末端的冲头上, 所述冲头能在冲击力传递方向上 相对于钻头体做滑动或滑动冲击。  A scraping-impact composite drill bit (referred to as a composite drill bit), comprising a bit body and a fixed cutting structure fixed on the bit body, the compound drill bit is provided with an impact cutting structure, and the impact cutting structure includes a force transmitting mechanism for transmitting the impact force And the impact cutting teeth are fixed on the punch at the end of the force transmitting mechanism, and the punch can slide or slide against the bit body in the direction of the impact force transmission.
具体地,刮切-冲击复合式钻头包括钻头体、固定切削结构、冲击切削结构和水力结构, 也可以包括产生冲击力的冲击机构, 冲击切削结构包括传递冲击力的传力机构以及冲击切 削齿, 传力机构包括依次连接的砧体、 传力杆和冲头, 砧体与钻头体之间形成相对滑动, 传力杆与钻头体之间形成相对滑动, 或通过摆动滑块形成既允许相对滑动, 又允许相对转 动的连接, 冲头连接在传力杆的末端, 冲击切削齿固结在冲头上, 冲头能在冲击力传递方 向上相对于钻头体做滑动或滑动冲击。 所述钻头体既是用以附着、 支承或容纳钻头固定切 削结构、 冲击切削结构以及冲击机构的基体, 也是安装喷嘴、 形成钻头流道的基体。 钻头 体的上端 (也即循环流体入口端, 简称入口端) 设置有用以连接钻柱的螺纹。 钻头体的上 部为管状结构, 其管壁既具有传递钻压的功能, 也起到将管内、 管外空间相隔绝的作用, 其内孔空间用于设置传力机构中的砧体等元件, 冲击机构也可设于其中。 钻头体的下部主 要为固定切削结构的基体, 其上开设了用以容纳传力杆的孔或槽, 也开设了循环流体喷射 孔。 除了冲头、 冲击切削齿以及传力杆的露出部位以外, 冲击切削结构的其它部分均位于 钻头体的内部空间, 并按照砧体一传力杆一冲头的顺序自上而下安装。 当复合钻头包含冲 击机构时, 自上而下的安装顺序为: 冲击机构一砧体一传力杆一冲头, 冲击机构产生的冲 击力作用在砧体上, 再由砧体传向传力杆、 冲头。 砧体的上端面为承受冲击载荷的工作面, 下端与传力杆相连接, 可为滑动连接, 也可为铰接 (即铰链连接), 或者直接连接等。 当采 用滑动连接时, 砧体与传力杆之间可沿接触面相对滑动; 当采用铰接方式连接时, 砧体与 传力杆之间可绕铰接中心相对转动。 冲头用螺纹、 过盈配合、 销、 焊接等方式连接在传力 杆的另一端, 或与传力杆构成一个整体式元件。 一个冲头、 固结于其上的冲击切削齿以及 相配套的传力杆构成一个冲击切削单元, 冲击切削单元的数量可以只有一个, 也可以有若 干个。 在同一个冲击切削单元中, 传力杆的数量为一个或多于一个, 当传力杆的数量多于 一个时, 各传力杆相互串行连接, 其中彼此具有相对运动的相邻传力杆之间通过铰链连接。 传力机构与钻头体之间以及传力机构各元件之间的连接或安装方式, 使冲头能够在冲击载 荷传递方向上相对于钻头体做滑动。 固定切削结构设置在钻头体下部的外端, 包含有切削 齿基座 (当固定切削结构采用刀翼式结构时, 切削齿基座即固定刀翼) 和固定切削齿, 切 削齿基座固结在钻头体上, 与钻头体形成固定联接, 或与钻头体结合形成一体式结构, 固 定切削齿固结在切削齿基座上。 水力结构主要包括钻井循环流体的内、 外部流道, 以及安 装在内部流道出口处的喷嘴。 在钻头上还设置有一些辅助元件, 包括为保证砧体正确工作 位置而设置的扶正套, 以及为实现砧体与传力杆之间的连接而设置的滑块、 销轴等元件, 以及密封元件等。 Specifically, the scraping-impact composite drill includes a bit body, a fixed cutting structure, an impact cutting structure, and a hydraulic structure, and may also include an impact mechanism that generates an impact force, and the impact cutting structure includes a force transmitting mechanism that transmits the impact force and the impact cutting tooth. The force transmitting mechanism includes an anvil body, a force transmission rod and a punch which are sequentially connected, a relative sliding between the anvil body and the bit body, a relative sliding between the force transmitting rod and the bit body, or formation by the swinging slider to allow relative The sliding, which allows a relatively rotating connection, is connected to the end of the force-transmitting rod, and the impact cutting teeth are fixed on the punch, and the punch can slide or slide against the bit body in the direction of the impact force transmission. The bit body is not only a base for attaching, supporting or accommodating the drill fixed cutting structure, the impact cutting structure and the impact mechanism, but also a base body for mounting the nozzle and forming the drill flow path. The upper end of the bit body (i.e., the circulating fluid inlet end, referred to as the inlet end) is provided with threads for connecting the drill string. The upper part of the bit body is a tubular structure, and the pipe wall has the function of transmitting the weight of the drill pipe, and also functions to isolate the space inside and outside the pipe, and the inner hole space is used for setting the components such as the anvil in the force transmission mechanism. An impact mechanism can also be provided therein. The lower part of the bit body is mainly a base body for fixing the cutting structure, and a hole or a groove for accommodating the force transmission rod is opened thereon, and a circulating fluid injection hole is also provided. Except for the punch, the impact cutting teeth and the exposed portion of the force-transmitting rod, the other parts of the impact-cutting structure are located in the inner space of the bit body and are mounted from top to bottom in the order of the anvil-transmitting rod-punch. When the composite drill bit comprises an impact mechanism, the top-down installation sequence is: an impact mechanism, an anvil body, a force-transmitting rod, a punch, an impact force generated by the impact mechanism acts on the anvil, and then transmitted from the anvil to the force transmission. Rod, punch. The upper end surface of the anvil is a working surface subjected to an impact load, and the lower end is connected to the force-transmitting rod, and may be a sliding connection, an articulation (ie, a hinge connection), or a direct connection. When the sliding connection is adopted, the anvil and the force-transmitting rod can slide relative to each other along the contact surface; when the joint is connected by an articulation, the anvil and the force-transmitting rod can be relatively rotated about the hinge center. The punch is connected to the other end of the force-transmitting rod by means of a thread, an interference fit, a pin, a welding, or the like, or forms an integral element with the force-transmitting rod. A punch, the impact cutting teeth fixed on it and the matching force-transmitting rod constitute an impact cutting unit, and the number of impact cutting units may be one or several. In the same impact cutting unit, the number of the force transmission rods is one or more than one. When the number of the force transmission rods is more than one, the force transmission rods are serially connected to each other, and the adjacent force transmissions having relative motions with each other The rods are connected by a hinge. The connection or installation between the force transmitting mechanism and the bit body and the components of the force transmitting mechanism enables the punch to slide relative to the bit body in the direction of impact load transmission. The fixed cutting structure is disposed at the outer end of the lower part of the bit body, and includes a cutting tooth base (when the fixed cutting structure adopts a blade type structure, the cutting tooth base is a fixed blade) and a fixed cutting tooth, and the cutting tooth base is consolidated. On the bit body, a fixed connection is formed with the bit body, or combined with the bit body to form an integral structure, and the fixed cutting teeth are fixed on the cutting tooth base. The hydraulic structure mainly includes internal and external flow passages of the drilling circulating fluid, and nozzles installed at the outlet of the internal flow passage. There are also some auxiliary components on the drill bit, including to ensure that the anvil works correctly. A righting sleeve provided at a position, a slider, a pin, and the like provided to realize a connection between the anvil and the force receiving rod, and a sealing member.
本发明的关键之一在于: 固定切削结构和冲击切削结构相结合构成复合切削结构, 冲 头上的冲击切削齿在冲击力作用下以一定频率不断冲击井底, 配合钻头上的固定切削结构 共同完成对井底岩石的破碎。特别是当冲头上的冲击切削齿分布于钻头径向的外部区域(特 别是钻头半径的外 1/3 区域) 时, 冲击切削齿的破岩作用使得该区域固定切削齿吃入、 切 削岩石所需要的力明显降低, 磨损速度明显下降, 因而可显著改善固定切削结构上切削齿 磨损的均衡性, 使钻头心部区域和外部区域固定切削齿的磨损速度接近于同步。 关于固定 切削结构和冲击切削结构在钻头体上的布置方式和数量, 本领域技术人员在本说明书教导 下结合现有技术可以有众多选择, 这些技术方案均在本发明保护范围之内。  One of the key points of the present invention is that the fixed cutting structure and the impact cutting structure are combined to form a composite cutting structure, and the impact cutting teeth on the punch continuously impact the bottom of the well at a certain frequency under the impact force, and cooperate with the fixed cutting structure on the drill bit. Complete the fracture of the bottom rock. In particular, when the impact cutting teeth on the punch are distributed in the outer region of the radial direction of the drill bit (especially in the outer 1/3 region of the drill radius), the rock breaking action of the impact cutting teeth causes the fixed cutting teeth in the region to eat and cut the rock. The required force is significantly reduced, and the wear rate is significantly reduced, so that the balance of the wear of the cutting teeth on the fixed cutting structure can be remarkably improved, and the wear speed of the fixed cutting teeth in the core region and the outer region of the drill bit is close to the synchronization. Regarding the arrangement and number of the fixed cutting structure and the impact cutting structure on the bit body, those skilled in the art can have numerous options in combination with the prior art under the teachings of the present specification, and these technical solutions are all within the scope of the present invention.
本发明的关键之二在于: 冲头能在冲击力传递方向上相对于钻头体做滑动或滑动冲击。 由此而来的效果是: 第一, 由钻柱传递到钻头体上的钻压不会施加在冲击切削齿上, 从而 避免了冲击切削齿在持续大钻压作用下可能发生的快速磨损; 第二, 冲击切削结构的脉动 冲击载荷不会传递到钻头体乃至钻柱上, 避免了脉动冲击载荷对钻头体乃至钻柱的安全性 可能造成的不利影响; 第三, 有助于冲击机构防空打功能的实现。 关于冲击切削结构中用 以实现冲头在冲击方向上相对于钻头体滑动的结构方式, 本领域技术人员在本说明书教导 下结合现有技术可以有众多选择, 这些技术方案均在本发明保护范围之内。  The second key to the invention is that the punch can make a sliding or sliding impact relative to the bit body in the direction of impact force transmission. The resulting effect is: First, the weight of the drill bit transmitted from the drill string to the bit body is not applied to the impact cutting teeth, thereby avoiding the rapid wear that the impact cutting teeth may undergo under continuous large drilling pressure; Second, the pulsating impact load of the impact cutting structure is not transmitted to the bit body or even the drill string, which avoids the adverse effects that the pulsating impact load may have on the safety of the bit body and the drill string. Third, it helps the impact mechanism to be air defense. The implementation of the function. Regarding the structure of the impact cutting structure for realizing the sliding of the punch relative to the bit body in the impact direction, those skilled in the art can have many options in combination with the prior art under the teaching of the present specification, and these technical solutions are all within the scope of the present invention. within.
所述固定切削结构上的固定切削齿为聚晶金刚石复合片, 也可以为热稳定聚晶金刚石、 天然金刚石以及孕镶金刚石切削齿, 冲击切削结构上的冲击切削齿为硬质合金齿, 或用金 刚石做表面加强的硬质合金齿。 用作冲击切削齿的硬质合金齿的齿形可以是球形齿、 锥球 齿、 楔形齿、 边楔齿以及勺形齿, 也可以是具有良好冲击破岩效果的其它形状的牙齿。  The fixed cutting teeth on the fixed cutting structure are polycrystalline diamond composite sheets, or may be thermally stable polycrystalline diamond, natural diamond and impregnated diamond cutting teeth, and the impact cutting teeth on the impact cutting structure are cemented carbide teeth, or Surface-reinforced carbide teeth with diamond. The shape of the carbide tooth used as the impact cutting tooth may be a spherical tooth, a cone tooth, a wedge tooth, a side wedge tooth, and a scoop tooth, or may be a tooth of other shapes having a good impact rock breaking effect.
在传力机构 (主要是传力杆) 与钻头体相配合的滑动面上设置密封装置, 避免循环流 体的泄漏以及流体在泄露过程中对传力杆、 钻头体的冲蚀, 同时, 由于循环流体在钻头体 内腔的压力高于钻头体外, 内外压力差作用于传力机构, 产生将冲头向外推的推力, 该推 力能使冲头上的切削齿紧压岩石表面, 有利于提高切削齿的冲击破岩效率。  A sealing device is arranged on the sliding surface of the force transmitting mechanism (mainly the force transmission rod) matched with the bit body to avoid leakage of the circulating fluid and erosion of the force transmitting rod and the bit body during the leakage process, and at the same time, due to the circulation The pressure of the fluid in the inner cavity of the bit is higher than the outside of the bit body, and the pressure difference between the inner and outer acts on the force transmitting mechanism, generating a thrust pushing the punch outward, which can make the cutting teeth on the punch press against the rock surface, which is beneficial to improve cutting. The impact of the teeth on rock breaking efficiency.
所述冲击切削结构的冲击切削齿可以布置在所述固定切削结构固定切削齿的径向覆盖 范围之内, 也可独立布置 (不与固定切削结构固定切削齿的径向覆盖范围相重叠), 或部分 独立布置。  The impact cutting teeth of the impact cutting structure may be disposed within a radial coverage of the fixed cutting teeth of the fixed cutting structure, or may be independently arranged (not overlapping with the radial coverage of the fixed cutting structure fixed cutting teeth), Or partially arranged independently.
作为优选方式, 所述冲击切削结构的冲击切削齿与所述固定切削结构固定切削齿在径 向重叠覆盖布置, 冲击切削结构的冲击切削齿布置在钻头半径三分之一以外的径向区域之 内。  Preferably, the impact cutting teeth of the impact cutting structure and the fixed cutting structure fixed cutting teeth are arranged in a radial overlapping manner, and the impact cutting teeth of the impact cutting structure are arranged in a radial region other than one third of the radius of the drill bit. Inside.
作为优选方式, 所述冲击切削结构的冲击切削齿与所述固定切削结构固定切削齿在径 向重叠覆盖布置, 冲击切削结构的冲击切削齿布置在钻头半径二分之一以外的径向区域之 内。  Preferably, the impact cutting teeth of the impact cutting structure and the fixed cutting structure fixed cutting teeth are arranged in a radial overlapping manner, and the impact cutting teeth of the impact cutting structure are arranged in a radial region other than one-half of the radius of the drill bit. Inside.
作为优选方式, 所述冲击切削结构的冲击切削齿与所述固定切削结构固定切削齿在径 向重叠覆盖布置, 所述冲击切削结构的冲击切削齿布置在钻头半径三分之二以外的径向区 域之内。 作为优选方式, 所述冲击切削结构的冲击切削齿布置在钻头半径三分之一以内的径向 区域之内。 Preferably, the impact cutting teeth of the impact cutting structure and the fixed cutting structure fixed cutting teeth are arranged in a radial overlapping manner, and the impact cutting teeth of the impact cutting structure are arranged in a radial direction other than two-thirds of the radius of the drill bit. Within the area. Preferably, the impact cutting teeth of the impact cutting structure are disposed within a radial extent within one third of the radius of the drill bit.
所述传力机构上设有防脱落结构, 以避免冲头和传力杆在拉拔力作用下从钻头上脱落。 所述传力机构上还可设有防转动结构, 以避免冲头在工作过程中绕传力杆轴转动。 作为优选方式, 所述固定切削结构的切削齿采用聚晶金刚石复合片 (PDC齿), 所述冲 击切削结构的切削齿采用硬质合金齿或用金刚石等超硬材料加强的硬质合金齿。  The force transmission mechanism is provided with an anti-drop structure to prevent the punch and the force transmission rod from falling off the drill bit under the pulling force. The force transmission mechanism may also be provided with an anti-rotation structure to prevent the punch from rotating around the force transmission shaft during the working process. Preferably, the cutting teeth of the fixed cutting structure are polycrystalline diamond compact sheets (PDC teeth), and the cutting teeth of the impact cutting structure are made of cemented carbide teeth or cemented carbide teeth reinforced with a superhard material such as diamond.
作为优选方式, 所述固定切削结构的切削齿采用圆形的聚晶金刚石复合片, 所述冲击 切削结构的切削齿采用锥球形或楔形的硬质合金齿或金刚石复合硬质合金齿。  Preferably, the cutting teeth of the fixed cutting structure adopt a circular polycrystalline diamond composite sheet, and the cutting teeth of the impact cutting structure adopt a cone-shaped or wedge-shaped cemented carbide tooth or a diamond composite cemented carbide tooth.
作为优选方式,当所述刮切-冲击复合式钻头包含冲击机构时,钻头体采用分体式结构, 即可将冲击机构及其所对应的钻头体部分从复合钻头上分离出来, 构成一个单独的部件。 此时钻头体由设有冲击机构的冲击器本体和设有固定切削结构和冲击切削结构的切削结构 本体连接而成, 冲击机构安装在冲击器本体的中空部位, 冲击器本体用于容纳、 安装冲击 机构。 此时, 复合钻头就被分为两个在功能上和制造上相对独立的部分, 即上部的冲击器 和下部的破岩工具。 冲击器的功能就是提供脉动冲击力, 破岩工具的功能就是传递冲击力, 并与固定切削结构一起实施对岩石的直接破碎。 采用分体式结构更有利于复合钻头的制造 和使用, 冲击器部件和破岩工具部件可以分别制造, 入井使用前再组装在一起。  Preferably, when the scraping-impact composite drill bit comprises an impact mechanism, the bit body adopts a split structure, and the impact mechanism and the corresponding bit body portion thereof are separated from the composite drill bit to form a single body. component. At this time, the bit body is connected by the impactor body provided with the impact mechanism and the cutting structure body provided with the fixed cutting structure and the impact cutting structure, and the impact mechanism is installed in the hollow part of the impactor body, and the impactor body is used for accommodating and installing. Impact mechanism. At this point, the composite drill bit is divided into two functionally and manufacturingly independent sections, namely the upper impactor and the lower rock breaking tool. The function of the impactor is to provide pulsating impact. The function of the rock breaking tool is to transmit the impact force and perform direct crushing of the rock together with the fixed cutting structure. The use of a split structure is more conducive to the manufacture and use of composite drill bits. The impactor components and rock breaking tool components can be manufactured separately and assembled before being used in the well.
对于包含冲击机构的刮切 -冲击复合式钻头, 其工作过程为:  For a scraping-impact composite drill including an impact mechanism, the working process is:
刮切 -冲击复合式钻头连接在钻柱的最末端。 入井以后, 钻头逐渐接近、 到达井底。 开 动循环流体驱动设备 (当循环流体为钻井液时, 驱动设备为钻井泵; 当循环流体为气体或 主要为气体时, 驱动设备为气体压缩机), 使循环流体在钻柱内、 外循环。 在钻头上施加钻 压, 开始旋转钻进, 钻头固定切削结构上的切削齿即开始破碎井底岩石。 与此同时, 由于 循环流体已开始循环, 在钻柱内部循环流体的驱动下, 冲击机构开始工作, 连续地向砧体 施加一定频率范围的脉动冲击载荷, 冲击载荷通过砧体传递至传力杆, 再传递至冲头, 最 终施加到冲击切削齿上, 从而实现冲击切削结构对井底岩石的破碎。 循环流体流过冲击机 构后, 再通过内部流道从钻头水眼或喷嘴流出, 完成冷却切削齿、 清洗钻头、 清洗井底和 携带岩屑功能。 固定切削结构和冲击切削结构的破岩工作尽管是各自进行的, 破岩机理也 各不相同, 但彼此之间却会发生有益的相互影响。 复合式钻头通常以固定切削结构为主切 削结构, 冲击切削结构为辅助切削结构。 固定切削结构中的切削齿通常为 PDC齿(或以 PDC 齿为主), 所以复合钻头上的固定切削结构就相当于一只普通的固定切削齿 PDC钻头, 其破 岩效率的关键在于 PDC齿对井底岩石的吃入效果。 要增大 PDC齿的吃入深度, 通常只能增 加钻压, 而钻压的增加是有限度的, 而且增加钻压会加剧 PDC齿的磨损, 降低钻头的工作 寿命。 本发明技术方案通过在固定切削齿钻头上引入冲击切削结构, 能够有效利用冲击破 岩方式的特点和优势, 显著地提升固定切削结构的破岩效率和切削齿工作寿命。 冲击切削 结构依赖冲击切削齿对岩石的一定频率的脉动冲击载荷破碎岩石, 因此对工作钻压的要求 很低, 切削齿对井底岩石的冲击效果是在井底的相应区域形成一个个的破碎坑或压入坑, 这些破碎坑或压入坑的产生直接促进了固定切削结构相应区域 PDC齿对井底岩石的吃入, 同时减轻了这些 PDC齿的工作负荷。 换言之, 当固定切削结构的切削齿在具有许多破碎坑 的凸凹不平的井底上钻进时, 其钻进速度要明显高于在平滑井底上的钻进速度, 而其切削 齿的磨损速度明显低于在平滑井底上钻进时的磨损速度。 A scraping-impact composite drill bit is attached to the extreme end of the drill string. After entering the well, the drill bit gradually approaches and reaches the bottom of the well. The circulating fluid drive device is activated (when the circulating fluid is drilling fluid, the driving device is a drilling pump; when the circulating fluid is gas or mainly gas, the driving device is a gas compressor), and the circulating fluid is circulated inside and outside the drill string. The drilling pressure is applied to the drill bit and the rotary drilling is started. The cutting teeth on the drill fixed cutting structure start to break the bottom rock. At the same time, since the circulating fluid has started to circulate, the impact mechanism starts to work under the driving of the circulating fluid inside the drill string, and a pulsating impact load of a certain frequency range is continuously applied to the anvil, and the impact load is transmitted to the force transmission rod through the anvil. , then transferred to the punch, and finally applied to the impact cutting teeth, so as to achieve the impact of the cutting structure on the bottom of the rock. After the circulating fluid flows through the impact mechanism, it flows out from the drill bit or the nozzle through the internal flow passage, and completes the functions of cooling the cutting teeth, cleaning the drill bit, cleaning the bottom of the well, and carrying the cuttings. Although the rock breaking work of the fixed cutting structure and the impact cutting structure is carried out separately, the rock breaking mechanism is also different, but beneficial interactions occur between them. The compound drill bit usually has a fixed cutting structure as the main cutting structure, and the impact cutting structure is an auxiliary cutting structure. The cutting teeth in the fixed cutting structure are usually PDC teeth (or PDC teeth), so the fixed cutting structure on the composite drill bit is equivalent to a common fixed cutting tooth PDC bit. The key to the rock breaking efficiency lies in the PDC teeth. The effect of eating on the bottom of the rock. To increase the depth of penetration of PDC teeth, it is usually only possible to increase the weight of the drill, and the increase in the weight of the drill is limited, and increasing the weight of the drill will increase the wear of the PDC teeth and reduce the working life of the drill. The technical solution of the present invention can effectively utilize the characteristics and advantages of the impact rock breaking mode by introducing the impact cutting structure on the fixed cutting bit, and significantly improve the rock breaking efficiency and the working life of the cutting tooth of the fixed cutting structure. The impact cutting structure relies on the pulsating impact load of the impact cutting teeth on a certain frequency of the rock to break the rock, so the requirement for the working drilling pressure is very low, and the impact effect of the cutting teeth on the bottom rock is formed in the corresponding area of the bottom of the well. Pit or press into the pit, the production of these crushing pits or press-in pits directly promotes the intrusion of the PDC teeth in the corresponding area of the fixed cutting structure to the bottom rock, and at the same time reduces the workload of these PDC teeth. In other words, when the cutting teeth of the fixed cutting structure have many crushing pits When drilling on the uneven bottom of the well, the drilling speed is significantly higher than the drilling speed on the smooth bottom, and the wear speed of the cutting teeth is significantly lower than the wear speed when drilling on the smooth bottom. .
在复合钻头的冲击切削结构中, 冲击切削结构中承受脉动冲击载荷的各元件 (包括砧 体、 传力杆、 冲头和切削齿等) 能够在冲击载荷传递方向上相对于钻头体做滑动或滑动冲 击。 这样, 在钻头的正常钻进过程中, 冲击切削结构不承受来自钻柱和钻头体的钻压, 固 定切削结构也不承受冲击切削结构的脉动冲击载荷。 这一特点既可避免脉动冲击载荷对固 定切削结构切削齿、 钻头体乃至上部钻柱的损伤或不利影响, 也能避免冲击切削齿因持续 承受大的工作钻压而导致的快速磨损。 此外, 该特点还为实现复合钻头的防空打功能提供 了必要的条件。 在钻头的下入过程中, 由于重力及循环流体内外压差的作用, 冲击切削结 构中的砧体、 传力杆、 冲头及冲击切削齿会一起向下滑动一段距离, 使冲击切削齿突出于 固定切削结构切削齿包络轮廓面之外, 此时冲击切削结构所处的位置是防空打位置, 在该 位置上, 冲击机构的防空打设计能使冲击机构中的冲击锤停止对砧体的锤击, 以实现对冲 击切削结构的空载保护。 在钻头逐渐接近、 到达井底时, 突出的冲击切削齿首先接触井底, 然后随着钻头的进一步就位, 冲击切削结构中的上述元件逐渐缩回至正常工作位置。 当钻 头在井底完全就位后, 钻头开始旋转钻进, 冲击切削结构和固定切削结构开始进行正常的 破岩工作。 当需要上提钻头 (如起钻或续接钻柱) 时, 随着钻头位置的逐渐上升, 与下钻 过程相反, 钻头上的固定切削结构首先离开井底, 而冲击切削齿仍保持与井底岩石接触, 同时, 冲击切削结构中的前述其它相关元件相对钻头体向下滑移直至到达防空打位置, 此 后冲击切削齿不再承受冲击载荷, 继而脱离井底, 随钻头其它部分一起上升。  In the impact cutting structure of the composite drill bit, the components (including the anvil, the force rod, the punch and the cutting teeth, etc.) that are subjected to the pulsating impact load in the impact cutting structure can slide relative to the bit body in the direction of the impact load transmission or Sliding impact. Thus, during the normal drilling of the drill bit, the impact cutting structure does not withstand the drilling pressure from the drill string and the bit body, and the fixed cutting structure does not withstand the pulsating impact load of the impact cutting structure. This feature not only avoids the damage or adverse effects of the pulsating impact load on the cutting teeth of the fixed cutting structure, the bit body or even the upper drill string, but also avoids the rapid wear of the impact cutting teeth due to continuous large drilling pressure. In addition, this feature provides the necessary conditions for the anti-aircraft function of the composite drill bit. During the operation of the drill bit, due to gravity and the pressure difference between the internal and external pressure of the circulating fluid, the anvil, the force transmission rod, the punch and the impact cutting teeth in the impact cutting structure will slide down together for a distance, so that the impact cutting teeth protrude. In addition to the fixed cutting structure cutting the enveloping contour surface, the position at which the impact cutting structure is located at this time is the anti-emptive position, in which the anti-air strike design of the impact mechanism enables the impact hammer in the impact mechanism to stop against the anvil Hammering to achieve no-load protection of the impact cutting structure. As the drill bit approaches and reaches the bottom of the well, the protruding impact cutting teeth first contact the bottom of the well, and as the drill bit is further seated, the aforementioned components in the impact cutting structure are gradually retracted to the normal operating position. When the drill bit is fully seated at the bottom of the well, the drill bit begins to spin, and the impact cutting structure and the fixed cutting structure begin normal rock breaking work. When it is necessary to lift the drill bit (such as drilling or continuation of the drill string), as the drill bit position gradually rises, contrary to the drill down process, the fixed cutting structure on the drill bit first leaves the bottom of the well, and the impact cutting teeth remain with the well. The bottom rock contacts, and at the same time, the aforementioned other related components in the impact cutting structure slide down relative to the bit body until reaching the runaway position, after which the impact cutting teeth are no longer subjected to the impact load, and then off the bottom of the well, as the other parts of the drill bit rise.
对于不包含冲击机构的刮切 -冲击复合式钻头, 产生脉动冲击载荷的工作过程不再由复 合钻头完成, 而改由冲击器完成。 除此以外, 其余工作过程与包含冲击机构的刮切-冲击复 合式钻头的工作过程相同。 不包含冲击机构的刮切 -冲击复合式钻头并非一个功能完整的钻 头, 必须与相应的冲击器配套安装后才能下井使用。 此时的复合钻头实际上就是分体式刮 切-冲击复合式钻头的破岩工具部件。 在具体使用时, 一般应先将配套的冲击器与复合钻头 连接在一起 (冲击器连接在复合钻头上端), 然后再将组合好的冲击器、 复合钻头连接在钻 柱末端。 安装完毕后, 方可下井使用。  For a scraped-impact composite drill that does not include an impact mechanism, the process of generating a pulsating shock load is no longer completed by the composite drill but by the impactor. In addition, the rest of the work process is the same as that of the scraping-impact composite drill bit that includes the impact mechanism. A scraping-impact composite drill that does not include an impact mechanism is not a fully functional drill and must be installed in conjunction with the corresponding impactor before it can be used. The composite drill bit at this point is actually the rock breaking tool component of the split scraping-impact composite drill bit. In the specific use, the matched impactor should be connected with the composite drill bit (the impactor is connected to the upper end of the composite drill bit), and then the combined impactor and composite drill bit are connected at the end of the drill string. After the installation is completed, it can be used down the well.
本发明的有益效果:  The beneficial effects of the invention:
( 1 )当复合钻头在井底旋转钻进时,在固定切削齿和冲击切削齿重叠覆盖的井底区域, 由于冲击切削齿对岩石的不断冲击, 井底表面形成了压入坑或破碎坑, 使井底变得凹凸不 平。 在切削深度 (吃入深度)或切削体积 (被切削破碎的岩石体积)相同的条件下, PDC齿 在凹凸不平的岩石表面切削时的吃入力 (即垂直于岩石表面的压入力)、 主切削力 (在切削 速度方向上的切削力) 以及切削功明显低于岩石表面相对平整 (没有破碎坑) 条件下的切 削过程, 切削齿吃入岩石的难度明显降低, 破岩能耗也明显降低。 所以, 与传统的 PDC钻 头相比, 复合钻头在切削齿难以吃入的地层 (硬度较高的地层) 钻进时能达到更高的破岩 效率。  (1) When the composite drill bit is drilled in the bottom of the well, in the bottom hole area where the fixed cutting teeth and the impact cutting teeth overlap, the crushing pit or the crushing pit is formed on the bottom surface of the well due to the continuous impact of the impact cutting teeth on the rock. , making the bottom of the well become uneven. The cutting force of the PDC tooth when cutting on the rugged rock surface (ie, the pressing force perpendicular to the rock surface) under the same cutting depth (infeed depth) or the cutting volume (the volume of the rock being crushed by the cutting), the main cutting The force (cutting force in the direction of cutting speed) and the cutting process are significantly lower than the cutting process under the condition that the rock surface is relatively flat (no crushing pit). The difficulty of cutting the teeth into the rock is significantly reduced, and the energy consumption of rock breaking is also significantly reduced. Therefore, compared to conventional PDC drills, composite drills achieve higher rock breaking efficiencies when drilling in formations where the cutting teeth are difficult to eat (higher hardness formations).
( 2 ) 如前所述, 在切削深度或切削体积相同的条件下, PDC齿在凹凸不平的岩石表面 切削时的摩擦功耗明显低于岩石表面相对平整 (没有破碎坑) 条件下的切削过程, 由于摩 擦而产生的热量也明显减少。 另一方面, 在凹凸不平的岩石表面切削时, 切削齿与岩石之 间的接触区域和接触状态会发生频繁变化, 切削齿的冷却效果可得到改善。 所以, 与传统 的 PDC钻头相比, 复合钻头固定切削结构的切削齿磨损速度更低, 且不易发生热磨损, 能 达到更高的工作寿命, 因而在常规 PDC钻头难以适应的高研磨性、 高硬度以及高不均质性 等难钻地层使用时, 复合钻头能达到更好的钻进效果。 (2) As mentioned above, under the same cutting depth or cutting volume, the frictional power consumption of PDC teeth when cutting on uneven rock surface is significantly lower than that of rock surface with relatively flat surface (no fracture pit). Due to The amount of heat generated by rubbing is also significantly reduced. On the other hand, when cutting on uneven rock surface, the contact area and contact state between the cutting teeth and the rock change frequently, and the cooling effect of the cutting teeth can be improved. Therefore, compared with the conventional PDC drill bit, the composite drill fixed cutting structure has lower wear speed of the cutting teeth and is less prone to thermal wear, which can achieve higher working life, and thus is difficult to adapt to high abrasiveness and high in conventional PDC drill bits. Composite drills can achieve better drilling results when used in hard-to-drill formations such as hardness and high heterogeneity.
( 3 ) 当复合钻头固定切削齿和冲击切削齿的重叠覆盖区域为钻头的径向外部区域 (如 钻头半径的外三分之二区域, 外二分之一区域, 或外三分之一区域) 时, 由于一般固定切 削齿钻头外部区域 (特别是钻头半径的外 1/3 区域) 的切削齿磨损速度明显快于心部区域 的齿, 冲击切削齿的破岩作用能够使该区域固定切削齿的磨损速度明显降低, 所以固定切 削结构上切削齿磨损的均衡性可得到显著改善, 即钻头心部区域和外部区域的固定切削齿 的磨损速度接近于同步。 对于以固定切削结构 (特别是主要由 PDC齿构成的切削结构) 为 主切削结构的复合钻头而言, 这种改善固定切削齿磨损均衡性的效果对于提高钻头的综合 性能尤为重要。  (3) When the overlapping area of the fixed bit and the impact cutting tooth of the composite bit is the radially outer area of the bit (such as the outer two-third area of the bit radius, the outer half area, or the outer one-third area) When the outer teeth of the fixed fixed-tooth bit (especially the outer 1/3 of the bit radius) wear faster than the teeth in the core region, the rock breaking action of the impact cutting teeth enables the cutting of the region. The wear rate of the teeth is significantly reduced, so the balance of the wear of the cutting teeth on the fixed cutting structure can be significantly improved, that is, the wear speed of the fixed cutting teeth in the core region and the outer region of the drill bit is close to synchronization. For composite drills with a fixed cutting structure (especially a cutting structure consisting mainly of PDC teeth) as the main cutting structure, this effect of improving the wear balance of the fixed cutting teeth is particularly important for improving the overall performance of the drill bit.
( 4)在脆性较强的地层, 冲击破岩能达到较好的破岩效果。尽管牙轮 -PDC混合钻头中 牙轮上的牙齿在压碎岩石的过程中也会对岩石施加一定程度的动载荷, 但复合钻头冲击切 削齿每次冲击井底的时间 (接触时间) 比牙轮牙齿短得多, 冲击效应更明显, 而且可以达 到较高的冲击频率, 所以, 在脆性较强的地层钻进时, 复合钻头不仅优于常规 PDC钻头, 而且可以达到比牙轮 -PDC混合钻头更好的破岩效果。  (4) In the brittle-strength stratum, impact rock breaking can achieve better rock breaking effect. Although the teeth on the cone in the cone-PDC hybrid drill bit also exert a certain degree of dynamic load on the rock during the crushing of the rock, the time at which the composite drill bit impacts the cutting tooth per impact on the bottom of the well (contact time) is higher than that of the tooth. The wheel teeth are much shorter, the impact effect is more obvious, and the higher impact frequency can be achieved. Therefore, when drilling in a brittle formation, the composite drill bit is not only superior to the conventional PDC bit, but also can be mixed with the cone-PDC. The bit has a better rock breaking effect.
( 5 ) 复合钻头中的冲击切削结构与牙轮 -PDC混合钻头中的牙轮都属于运动切削结构, 但复合钻头中的传力机构能够在冲击载荷传递方向上相对于钻头体做滑动, 由此而来的有 益效果是: 第一, 由钻柱传递到钻头体上的钻压不会施加在冲击切削齿上, 从而避免了冲 击切削齿在持续大钻压压持下的快速磨损; 第二, 冲击切削结构的脉动冲击载荷不会传递 到钻头体乃至钻柱上, 这样, 牙轮 -PDC混合钻头所存在的运动切削结构 (牙轮) 的上下振 动可能对固定切削齿、 钻头体乃至钻柱造成损伤, 以及降低固定切削结构(PDC齿)破岩效 率的缺点, 在复合钻头中得到了较好的解决; 第三, 有助于冲击机构防空打功能的实现。  (5) The impact cutting structure in the composite drill bit and the cone in the cone-PDC hybrid drill bit belong to the moving cutting structure, but the force transmitting mechanism in the composite drill bit can slide relative to the bit body in the direction of the impact load transmission. The beneficial effects are as follows: First, the drilling pressure transmitted from the drill string to the bit body is not applied to the impact cutting teeth, thereby avoiding the rapid wear of the impact cutting teeth under continuous large pressure holding; Second, the pulsating impact load of the impact cutting structure will not be transmitted to the bit body or even the drill string, so that the up and down vibration of the moving cutting structure (cone) existing in the cone-PDC hybrid bit may be fixed to the cutting tooth, the bit body and even The drill string causes damage and reduces the rock breaking efficiency of the fixed cutting structure (PDC tooth), which is better solved in the composite drill bit. Third, it contributes to the realization of the anti-airback function of the impact mechanism.
( 6 ) 固定切削齿钻头的中心部位通常有一个内锥区域, 复合钻头可在该区域设置冲击 切削结构 (如冲击切削结构的冲击切削齿布置在钻头半径三分之一以内的径向区域之内), 隆起的锥形井底在冲击切削齿的冲击力作用下更容易发生体积破碎, 井底中心部位的岩石 破碎速度显著加快, 从而促进钻头破岩效率的提高。  (6) The center of the fixed cutter bit usually has an inner cone area, and the composite drill bit can be provided with an impact cutting structure in this area (for example, the impact cutting teeth of the impact cutting structure are arranged in a radial area within one third of the radius of the drill bit) Inside), the raised conical bottom is more likely to undergo volumetric crushing under the impact force of the impact cutting teeth, and the rock breaking speed at the center of the bottom hole is significantly accelerated, thereby promoting the rock breaking efficiency.
( 7 )对于固定切削结构能够覆盖井底全部 (或接近全部)径向区域的复合钻头, 当冲 击机构或冲击切削结构由于各种原因导致失效或效率低下时, 固定切削结构仍能独立工作。 复合钻头的该特点优于常规的冲旋钻头。  (7) For a composite drill bit with a fixed cutting structure capable of covering all (or nearly all) radial areas of the bottom of the well, the fixed cutting structure can still operate independently when the impact mechanism or the impact cutting structure fails or is inefficient due to various reasons. This feature of the composite drill bit is superior to conventional rotary drill bits.
( 8 )与牙轮 -PDC混合钻头相比, 冲头在钻头布齿区域所占据的空间相对较小, 有利于 钻头的结构设计, 特别是有利于在设计中利用更多的空间增加固定切削齿, 以提高钻头固 定切削结构的工作寿命。  (8) Compared with the cone-PDC hybrid drill bit, the space occupied by the punch in the tooth area of the drill bit is relatively small, which is beneficial to the structural design of the drill bit, especially to facilitate the use of more space in the design to increase the fixed cutting. Tooth, to improve the working life of the fixed cutting structure of the drill bit.
附图说明 DRAWINGS
图 1是本发明的结构示意图, 复合钻头不包含冲击机构, 具有 3个固定刀翼, 3套冲击 切削单元, 固定刀翼和冲头相间布置, 接头部位采用外螺纹结构。 图中: 1、 钻头体, 2、 固定切削结构, 21、 固定切削齿, 22、 固定刀翼, 3、冲击切削结构, 31、冲击切削齿, 321、 冲头, 41、 流道, 42、 喷嘴。 Figure 1 is a schematic view of the structure of the present invention, the composite drill bit does not include an impact mechanism, has three fixed blades, and three sets of impact The cutting unit, the fixed blade and the punch are arranged between each other, and the joint portion adopts an external thread structure. In the figure: 1, bit body, 2, fixed cutting structure, 21, fixed cutting teeth, 22, fixed blade, 3, impact cutting structure, 31, impact cutting teeth, 321, punch, 41, flow channel, 42, nozzle.
图 2是图 1所示的复合钻头从切削结构端向接头端看时的视图 (即俯视图)。  Figure 2 is a view (i.e., top view) of the composite drill bit of Figure 1 as seen from the end of the cutting structure toward the joint end.
图 3是对图 1所示的复合钻头做部分剖切后的冲击切削结构剖视示意图。 图中: 32、 传力机构, 322、 传力杆, 323、 砧体, 325、 密封圈。  Fig. 3 is a cross-sectional view showing the impact cutting structure partially cut away from the composite drill shown in Fig. 1. In the picture: 32, force transmission mechanism, 322, dowel bar, 323, anvil, 325, sealing ring.
图 4是对图 1所示复合钻头的分解示意图 (为表明安装关系, 对钻头体 1从中部进行 了横向剖分)。  Figure 4 is an exploded perspective view of the composite drill bit of Figure 1 (to illustrate the mounting relationship, the bit body 1 is laterally split from the middle).
图 5是本发明的结构示意图 (做部分剖切后形成的冲击切削结构剖视示意图), 复合钻 头不包含冲击机构, 冲击切削单元中有 2个传力杆, 其中一个传力杆与冲头固定连接 (或 为一体式结构), 另一个传力杆与砧体通过铰链相连接(形成转动副), 2个传力杆之间也通 过铰链相连接 (形成转动副); 在砧体与钻头体之间设置了砧体扶正套。 接头部位采用内螺 纹结构。 图中: 324、 扶正套, 326、 铰链销轴, 327、 连接螺钉, 3221、 传力杆(一), 3222、 传力杆 (二)。  Figure 5 is a schematic view of the structure of the present invention (a schematic cross-sectional view of the impact cutting structure formed after partial cutting), the composite drill bit does not include an impact mechanism, and there are two force-transmitting rods in the impact cutting unit, one of which is a force-transmitting rod and a punch Fixed connection (or integral structure), another force-transmitting rod is connected with the anvil through a hinge (forming a rotating pair), and two force-transmitting rods are also connected by a hinge (forming a rotating pair); An anvil centering sleeve is arranged between the bit bodies. The joint is made of an internal thread. In the figure: 324, righting sleeve, 326, hinge pin, 327, connecting screw, 3221, force bar (1), 3222, force bar (2).
图 6是砧体扶正套扶正定位原理示意图 (即图 5在扶正套 324位置的横向剖面图)。 图 7是砧体无扶正套时的扶正定位原理示意图 (砧体 323与钻头体 1的内孔孔壁相接 触, 形成间隙配合, 实现砧体的扶正定位)。  Fig. 6 is a schematic diagram of the principle of correcting and positioning the anvil body (ie, the transverse section of Figure 5 at the position of the righting sleeve 324). Fig. 7 is a schematic view showing the principle of the righting and positioning of the anvil without the righting sleeve (the anvil 323 is in contact with the inner hole wall of the bit body 1, forming a clearance fit to realize the righting and positioning of the anvil).
图 8是本发明具有 2个固定刀翼, 2套冲击切削单元, 固定刀翼和冲头相间布置时的俯 视图。  Figure 8 is a top plan view of the present invention having two fixed blades, two sets of impact cutting units, and a fixed blade and a punch disposed therebetween.
图 9是本发明的结构示意图, 复合钻头具有 3个固定刀翼, 2套冲击切削单元。  Figure 9 is a schematic view of the structure of the present invention. The composite drill has three fixed blades and two sets of impact cutting units.
图 10是冲击切削齿布置在钻头半径三分之一以外区域时的复合钻头径向覆盖布齿图。 图 11是冲击切削齿布置在钻头半径二分之一以外区域时的复合钻头径向覆盖布齿图。 图 12是冲击切削齿布置在钻头半径三分之二以外区域时的复合钻头径向覆盖布齿图。 图 13是冲击切削齿布置在钻头半径三分之一以内区域时的复合钻头径向覆盖布齿图。 图 14是冲击切削齿布置在除钻头中心和规径等小部分区域以外的整个径向范围时的复 合钻头径向覆盖布齿图。  Figure 10 is a diagram showing the radial coverage of the composite drill bit when the impact cutting teeth are placed outside the radius of the drill bit. Figure 11 is a diagram showing the radial coverage of the composite drill bit when the impact cutting teeth are placed outside the radius of the drill bit. Figure 12 is a diagram showing the radial coverage of the composite drill bit when the impact cutting teeth are placed in an area other than two-thirds of the radius of the drill bit. Figure 13 is a diagram showing the radial coverage of the composite drill bit when the impact cutting teeth are placed within one third of the radius of the drill bit. Figure 14 is a perspective view of the radial face of the composite drill bit when the impact cutting teeth are arranged over the entire radial extent except for the small portion of the center of the drill bit and the gauge diameter.
图 15是图 14布齿设计方案所对应的复合钻头结构示意图; 图中: 3211、 心部冲头。 图 16是图 15所示复合钻头的俯视图。  Figure 15 is a schematic view of the structure of the composite drill bit corresponding to the design of the tooth of Figure 14; Figure: 3211, the heart punch. Figure 16 is a plan view of the composite drill bit of Figure 15.
图 17是图 1所示结构的传力机构原理示意图, 在该传力机构中, 冲头与传力杆固定连 接, 传力杆与砧体形成滑动联接 (滑动副)。  Fig. 17 is a schematic view showing the principle of the force transmitting mechanism of the structure shown in Fig. 1. In the force transmitting mechanism, the punch is fixedly coupled to the force transmitting rod, and the force transmitting rod forms a sliding connection with the anvil (sliding pair).
图 18是图 5所示结构的传力机构原理示意图。  Figure 18 is a schematic view showing the principle of the force transmitting mechanism of the structure shown in Figure 5.
图 19是本发明的一种传力机构的原理示意图, 在该传力机构中, 冲头与传力杆固定连 接, 传力杆与砧体通过铰链连接, 传力杆与钻头体之间设置有摆动滑块, 摆动滑块与传力 杆铰接, 摆动滑块与钻头体滑动连接, 即传力杆与钻头体之间通过摆动滑块形成了既允许 相对滑动, 又允许相对转动的连接, 传力杆和冲头既可以相对钻头体滑动, 也可以绕摆动 滑块的转动中心转动。 图中: 328、 摆动滑块。  Figure 19 is a schematic view showing the principle of a force transmission mechanism according to the present invention. In the force transmission mechanism, the punch is fixedly connected with the force transmission rod, the force transmission rod and the anvil are connected by a hinge, and the force transmission rod and the bit body are disposed. There is a swinging slider, and the swinging slider is hinged with the force-transmitting rod, and the swinging slider is slidably connected with the bit body, that is, the swinging slider forms a connection between the force-transmitting rod and the bit body, which allows relative sliding and allows relative rotation. The force-transmitting rod and the punch can be slid relative to the bit body or can be rotated about the center of rotation of the swinging slider. In the picture: 328, swing slider.
图 20是图 19所示传力机构的传力杆与钻头体之间设置有摆动滑块, 摆动滑块与传力 杆铰接, 摆动滑块与钻头体滑动连接时的结构示意图。 Figure 20 is a swinging slider between the force transmission rod and the bit body of the force transmission mechanism shown in Figure 19, the swinging slider and the force transmission The structure of the rod is hinged, and the swinging slider is slidably connected with the bit body.
图 21是本发明的一种传力机构的原理示意图, 在该传力机构中, 冲头与传力杆固定连 接, 传力杆与砧体通过铰链连接, 传力杆与钻头体之间设置有摆动滑块, 摆动滑块与传力 杆滑动连接, 摆动滑块与钻头体铰接, 传力杆和冲头既可以相对钻头体滑动, 也可以绕摆 动滑块的转动中心转动。  21 is a schematic diagram of the principle of a force transmission mechanism of the present invention, in which the punch is fixedly connected with the force transmission rod, the force transmission rod and the anvil are connected by a hinge, and the force transmission rod and the bit body are disposed. There is a swinging slider, and the swinging slider is slidably connected with the force transmitting rod, and the swinging slider is hinged with the bit body, and the force transmitting rod and the punch can slide relative to the bit body or rotate around the center of rotation of the swinging slider.
图 22是本发明的一种传力机构的结构示意图, 在该传力机构中, 传动杆与冲头固结, 冲击切削结构的冲击方向平行于钻头轴线方向。  Figure 22 is a schematic view showing the structure of a force transmitting mechanism of the present invention, in which the transmission rod and the punch are consolidated, and the impact direction of the impact cutting structure is parallel to the direction of the bit axis.
图 23是本发明的冲击切削齿采用金刚石做表面加强的硬质合金齿时的示意图。 图中: 311、 硬质合金, 312、 金刚石加强层。  Figure 23 is a schematic view showing the impact cutting teeth of the present invention using diamond as a surface-reinforced cemented carbide tooth. In the figure: 311, cemented carbide, 312, diamond reinforcement layer.
图 24是包含冲击机构, 且采用一体式结构时的复合钻头结构示意图。 图中: 33、 冲击 机构, 331、 冲锤。  Fig. 24 is a schematic view showing the structure of a composite drill bit including an impact mechanism and adopting a one-piece structure. In the picture: 33, impact mechanism, 331, ram.
图 25是包含冲击机构, 且采用分体式结构的复合钻头结构示意图。 图中: 5、 冲击器 部件, 51、 冲击器本体, 52、 冲锤, 6、 切削结构部件, 61、 切削结构本体。  Figure 25 is a schematic view showing the structure of a composite drill bit including an impact mechanism and employing a split structure. In the figure: 5, impactor components, 51, impactor body, 52, hammer, 6, cutting structural components, 61, cutting structure body.
图 26是为防止冲头及传力杆转动, 在传力杆与钻头体之间采用花键连接时的结构方案 示意图。  Figure 26 is a schematic view showing the structure of the spokes and the forceps when the spokes are connected to the bit body in order to prevent the rotation of the punch and the force transmission rod.
图 27是为防止冲头及传力杆等的脱落, 在传力杆及钻头体上设有防脱落台阶时的结构 方案示意图。 图中: 12、 钻头体防脱落台阶, 3223、 传力杆防脱落台阶。  Fig. 27 is a schematic view showing the configuration of the anti-dropping step on the force-transmitting rod and the bit body in order to prevent the punch and the force-receiving rod from falling off. In the picture: 12, the bit body is prevented from falling off the steps, 3223, the force-transmitting rod is prevented from falling off the steps.
图 28是复合钻头处于防空打位置时的结构示意图。  Figure 28 is a schematic view showing the structure of the composite drill bit in the runaway position.
具体实施方式 detailed description
下列非限制性实施例用于说明本发明。  The following non-limiting examples are illustrative of the invention.
实施例 1 :  Example 1
如图 1至图 4、 图 10、 图 17和图 23所示, 一种刮切 -冲击复合式钻头, 包括钻头体 1, 钻头体 1上设有固定切削结构 2、 冲击切削结构 3和由流道 41及喷嘴 42组成的水力结构, 固定切削结构 2包含有固定切削齿 21,冲击切削结构 3包括传递冲击力的传力机构 32以及 冲击切削齿 31, 传力机构 32包括冲头 321、传力杆 322和砧体 323, 冲击切削齿 31固结在 传力机构 32末端的冲头 321上, 冲头 321能在冲击力传递方向上相对于钻头体 1做滑动。 复合钻头不包含冲击机构, 具有 3个固定刀翼 22, 3套冲击切削单元, 固定刀翼 22和冲头 321相间布置。 钻头体 1与传力机构 32之间设置有密封装置 (如图 3中传力杆 322与钻头 体 1之间的密封圈 325)。 固定切削齿 21和冲击切削齿 31分别可以为聚晶金刚石复合片、 热稳定聚晶金刚石切削齿、 天然金刚石切削齿、 孕镶金刚石切削块、 孕镶金刚石切削齿、 硬质合金切削齿、 金刚石加强硬质合金切削齿、 立方氮化硼切削齿、 陶瓷切削齿, 或者包 含金刚石或立方氮化硼的切削齿, 以及其他类似可适用于钻头上的各类材料的齿。 冲击切 削齿 31的齿形可以是锥球齿、 楔形齿、 球形齿、 边楔齿以及勺形齿, 也可以是具有良好冲 击破岩效果的其它形状的牙齿。 对于热稳定聚晶金刚石、 天然金刚石、 或孕镶金刚石切削 齿而言, 在硬度高、 塑性大、 研磨性强的难钻地层中, 固定切削结构钻头上往往采用高布 齿密度将耐磨性好的固定切削齿 (如聚晶金刚石复合片、 热稳定聚晶金刚石、 天然金刚石、 或孕镶金刚石切削齿) 布置在钻头体上。 由于布齿密度高, 切削齿吃入地层深度有限, 固 定切削齿往往难以有效刮切地层破岩, 而以效率极低的研磨方式破岩钻进, 所以通常热稳 定聚晶金刚石、 天然金刚石、 或孕镶金刚石切削齿都不适合应用于刀翼式的切削结构上。 本发明由于将固定切削结构与冲击切削结构相结合, 冲击切削齿采用良好冲击韧性的硬质 合金齿或金刚石做表面加强的硬质合金齿, 能明显提高固定切削齿吃入地层的深度, 由此 可降低固定切削齿的布齿密度, 从而使得耐磨性强的切削齿应用于较稀布齿密度的固定切 削结构 (如刀翼式固定切削结构) 上, 并以较大吃深刮切破岩。 上述优先方式能明显拓宽 耐磨性好的切削齿的使用范围和使用方式, 为难钻地层提供更多的高效破岩手段。 而此时, 良好耐磨的切削齿, 配合有具有良好冲击韧性的冲击齿, 二者的结合, 又能明显提高钻头 在难钻地层中的钻进效率和钻头使用寿命。 如图 23所示, 冲头 321上的冲击切削齿 31采 用金刚石做表面加强的硬质合金齿。 将固定切削结构和冲击切削结构相复合, 即在固定切 削齿钻头上增加冲击切削结构, 利用冲击切削齿对岩石的冲击作用, 在井底表面形成压入 坑或破碎坑, 使井底变得凹凸不平。 这能降低固定切削齿吃入岩石的难度和破岩能耗, 并 改善固定切削齿的冷却效果, 从而提高固定切削齿钻头的破岩效率和使用寿命, 拓宽钻头 在高研磨性、 高硬度以及高不均质性等难钻地层的使用范围。 冲击切削结构 3 的冲击切削 齿 31可以布置在固定切削结构 2的固定切削齿 21的径向覆盖范围之内,也可独立布置(不 与固定切削结构切削齿的径向覆盖范围相重叠), 或部分独立布置。 作为优选, 冲击切削齿 31与固定切削齿 21在径向重叠覆盖布置,冲击切削结构 3的切削齿布置在钻头半径三分之 一以外的径向范围之内 (如图 10所示), 一般, 在普通地层中钻进时, 钻头心部区域破碎 任务量较小且易于破碎, 而心部以外区域的破碎任务量相对较大, 切削齿磨损较心部要快, 因此, 在心部以外区域布置冲击切削齿有利于对应区域岩石的破碎, 并减缓固定切削齿的 磨损。 冲击切削结构 3上的冲头 321与传力杆 322相互固结为一固定整体, 传力杆 322与 砧体 323滑动联接 (机构原理图如图 17所示)。 As shown in FIG. 1 to FIG. 4, FIG. 10, FIG. 17, and FIG. 23, a scraping-impact composite drill bit includes a bit body 1, and the bit body 1 is provided with a fixed cutting structure 2, an impact cutting structure 3, and The hydraulic structure composed of the flow path 41 and the nozzle 42 includes a fixed cutting tooth 2 including a force transmitting mechanism 32 for transmitting an impact force and an impact cutting tooth 31, and the force transmitting mechanism 32 includes a punch 321 The force transmitting rod 322 and the anvil 323, the impact cutting teeth 31 are fixed on the punch 321 at the end of the force transmitting mechanism 32, and the punch 321 can slide relative to the bit body 1 in the direction of the impact force transmission. The composite drill bit does not include an impact mechanism, and has three fixed blades 22, three sets of impact cutting units, and fixed blades 22 and punches 321 disposed therebetween. A sealing device (such as the sealing ring 325 between the force transmitting rod 322 and the bit body 1 in FIG. 3) is disposed between the bit body 1 and the force transmitting mechanism 32. The fixed cutting teeth 21 and the impact cutting teeth 31 may respectively be polycrystalline diamond composite sheets, thermally stable polycrystalline diamond cutting teeth, natural diamond cutting teeth, impregnated diamond cutting blocks, impregnated diamond cutting teeth, cemented carbide cutting teeth, diamond Reinforced carbide cutting teeth, cubic boron nitride cutting teeth, ceramic cutting teeth, or cutting teeth containing diamond or cubic boron nitride, and other teeth similar to the various materials available on the drill bit. The tooth shape of the impact cutting teeth 31 may be a cone tooth, a wedge tooth, a ball tooth, a side wedge tooth, and a spoon tooth, or may be a tooth of other shapes having a good impact rock breaking effect. For thermally stable polycrystalline diamond, natural diamond, or impregnated diamond cutting teeth, in hard-to-drilled formations with high hardness, high plasticity, and high abrasiveness, high-tooth density is often used on fixed-cutting drills. Good fixed cutting teeth (such as polycrystalline diamond compacts, thermally stable polycrystalline diamond, natural diamond, or impregnated diamond cutting teeth) are placed on the bit body. Due to the high density of the teeth, the cutting teeth are limited to the depth of the formation, and the solid is solid. It is often difficult to cut the rock in the formation by cutting the teeth effectively, and the rock is broken by the grinding method with very low efficiency. Therefore, the heat stable polycrystalline diamond, natural diamond, or impregnated diamond cutting teeth are not suitable for the blade type. On the cutting structure. The invention combines the fixed cutting structure with the impact cutting structure, and the impact cutting tooth adopts the hard alloy tooth with good impact toughness or the surface-hardened cemented carbide tooth, which can obviously improve the depth of the fixed cutting tooth to enter the ground layer, This can reduce the density of the teeth of the fixed cutting teeth, so that the wear-resistant cutting teeth are applied to the fixed cutting structure (such as the blade-type fixed cutting structure) with a thinner tooth density, and the deep-cutting is performed with a larger eating depth. Broken rock. The above-mentioned priority method can significantly broaden the use range and use mode of the wear-resistant cutting teeth, and provide more efficient rock breaking means for the difficult-drilling formation. At this time, the well-wearing cutting teeth, combined with the impact teeth with good impact toughness, the combination of the two can significantly improve the drilling efficiency and the service life of the drill bit in the difficult-drilling formation. As shown in Fig. 23, the impact cutting teeth 31 on the punch 321 are made of diamond-hardened carbide teeth. The fixed cutting structure and the impact cutting structure are combined, that is, the impact cutting structure is added on the fixed cutting bit, and the impact of the impacting teeth on the rock is utilized to form a press-in pit or a crushing pit on the bottom surface of the well, so that the bottom of the well becomes Rugged. This can reduce the difficulty of the fixed cutting teeth to eat rock and the energy consumption of rock breaking, and improve the cooling effect of the fixed cutting teeth, thereby improving the rock breaking efficiency and service life of the fixed cutting bit, and broadening the bit's high abrasiveness and hardness. The use range of difficult to drill formations such as high heterogeneity. The impact cutting teeth 31 of the impact cutting structure 3 may be disposed within the radial coverage of the fixed cutting teeth 21 of the fixed cutting structure 2, or may be independently arranged (not overlapping the radial coverage of the cutting teeth of the fixed cutting structure), Or partially arranged independently. Preferably, the impact cutting teeth 31 and the fixed cutting teeth 21 are arranged in a radial overlapping manner, and the cutting teeth of the impact cutting structure 3 are arranged within a radial range other than one third of the radius of the drill bit (as shown in FIG. 10), generally When drilling in the common stratum, the crushing task in the core area of the drill bit is small and easy to be broken, while the crushing task in the area outside the core is relatively large, and the cutting teeth wear faster than the core, so the area outside the core is Arranging the impact cutting teeth facilitates the fracture of the corresponding area rock and slows the wear of the fixed cutting teeth. The punch 321 and the force transmitting rod 322 on the impact cutting structure 3 are fixed to each other as a fixed whole, and the force transmitting rod 322 is slidably coupled with the anvil 323 (the mechanism schematic is as shown in FIG. 17).
实施例 2:  Example 2:
本实施例与实施例 1 基本相同, 其区别在于: 某个或每个冲击切削单元中传力杆有两 个, 两个传力杆的运动规律各不相同, 彼此之间具有相对运动, 其中一个传力杆(一) 3221 与冲头 321固定连接, 另一个传力杆 (二) 3222与砧体 323铰接, 两个传力杆之间通过铰 链连接 (如图 5和图 18所示)。 当冲头 321离钻头中心较远且其冲击方向与钻头轴线夹角 较大时, 采用两个相互铰接的传力杆更易于实现冲击方向的转变和冲击力的传递。砧体 323 与钻头体 1之间设置有砧体扶正套 324 (如图 5和图 6所示), 或砧体 323上直接加工出与 钻头体 1内孔形成间隙配合的表面,实现砧体 323与钻头体 1间的相对滑动和扶正定位(如 图 7所示)。  The embodiment is basically the same as the first embodiment, and the difference is that: there are two force-transmitting rods in one or each impact cutting unit, and the movement laws of the two force-transmitting rods are different, and there is relative motion between each other, wherein A force transmission rod (1) 3221 is fixedly connected with the punch 321 , and another force transmission rod ( 2 ) 3222 is hinged to the anvil 323 , and the two force transmission rods are connected by a hinge (as shown in FIGS. 5 and 18 ). . When the punch 321 is far from the center of the drill bit and its impact direction is larger than the axis of the drill bit, it is easier to realize the transition of the impact direction and the transmission of the impact force by using two mutually coupled force-transmitting rods. An anvil body sleeve 324 is disposed between the anvil 323 and the bit body 1 (as shown in FIG. 5 and FIG. 6), or the surface of the anvil body 323 directly forms a clearance fit with the inner hole of the bit body 1 to realize the anvil body. Relative sliding and centering positioning between the 323 and the bit body 1 (as shown in Figure 7).
实施例 3:  Example 3:
本实施例与实施例 1或实施例 2基本相同, 其区别在于: 复合钻头具有 2个固定刀翼 22, 2套冲击切削单元, 固定刀翼 22和冲头 321相间布置(如图 8所示)。 采用较少的固定 刀翼和冲击切削单元, 易于钻头的小尺寸化, 有利于复合钻头在小井眼中的应用。  This embodiment is basically the same as Embodiment 1 or Embodiment 2, and the difference is that the composite drill has two fixed blades 22, two sets of impact cutting units, and the fixed blades 22 and the punches 321 are arranged between each other (as shown in FIG. 8). ). The use of fewer fixed blades and impact cutting units facilitates the small size of the drill bit and facilitates the use of composite drill bits in small boreholes.
实施例 4:  Example 4:
本实施例与实施例 1或实施例 2基本相同, 其区别在于: 复合钻头的固定刀翼 22和冲 头 321之间不对称布置。 如图 9所示, 复合钻头具有 3个固定刀翼 22, 2套冲击切削单元, 固定刀翼 22和冲头 321不对称 (部分不相间) 布置。 This embodiment is basically the same as Embodiment 1 or Embodiment 2, and the difference is: the fixed blade 22 and the punch of the composite drill bit The heads 321 are arranged asymmetrically. As shown in Fig. 9, the composite drill bit has three fixed blades 22, two sets of impact cutting units, and the fixed blades 22 and the punches 321 are arranged asymmetrically (partially in phase).
实施例 5:  Example 5
本实施例与上述实施例基本相同, 其区别在于: 冲击切削结构 3的冲击切削齿 31布置 在钻头半径二分之一以外的径向范围之内 (如图 11所示)。  This embodiment is basically the same as the above embodiment except that the impact cutting teeth 31 of the impact cutting structure 3 are arranged within a radial range other than one-half of the radius of the drill bit (as shown in Fig. 11).
实施例 6:  Example 6:
本实施例与实施例 5基本相同, 其区别在于: 冲击切削结构 3的冲击切削齿 31布置在 钻头半径三分之二以外的径向范围之内 (如图 12所示)。 一般, 固定切削齿钻头外部区域 (特别是钻头半径三分之二以外的区域) 的切削齿磨损速度明显快于心部区域的齿, 冲击 切削齿的破岩作用能够使该区域固定切削齿破岩效率提高的同时还能降低其磨损速度, 使 钻头心部区域和外部区域的固定切削齿的磨损速度接近于同步。  This embodiment is basically the same as Embodiment 5 except that the impact cutting teeth 31 of the impact cutting structure 3 are arranged within a radial range other than two-thirds of the radius of the drill bit (as shown in Fig. 12). In general, the outer teeth of the fixed cutter bit (especially the area other than two-thirds of the drill radius) have a faster wear rate than the teeth in the core region. The rock breaking action of the impact cutter can break the fixed cutter in the region. As the rock efficiency is increased, the wear rate can be reduced, and the wear speed of the fixed cutting teeth in the core region and the outer region of the drill bit is close to the synchronization.
实施例 7:  Example 7
本实施例与上述实施例基本相同, 其区别在于: 冲击切削结构 3的冲击切削齿 31布置 在钻头半径三分之一以内的径向范围之内 (如图 13所示)。 钻头的中心部位通常有一个内 锥区域, 在硬度高脆性大的地层中钻进时, 接近钻头心部区域设置冲击切削齿, 在冲击切 削齿的冲击作用下更易于心部岩石的脆性破碎 (即体积破碎), 有利于提高钻头钻进效率。  This embodiment is basically the same as the above embodiment except that the impact cutting teeth 31 of the impact cutting structure 3 are arranged within a radial range within one third of the radius of the drill bit (as shown in Fig. 13). The center of the drill usually has an inner cone area. When drilling in a layer with high hardness and high brittleness, the impact cutting teeth are arranged close to the core of the drill bit, and the brittle fracture of the core rock is more easily caused by the impact of the impact cutting teeth. That is, the volume is broken, which is beneficial to improve the drilling efficiency of the drill bit.
实施例 8:  Example 8
本实施例与上述实施例基本相同, 其区别在于: 冲击切削结构 3的冲击切削齿 31布置 在除钻头中心和规径等小部分区域以外的整个径向范围内 (如图 14所示), 如图 15、 图 16 所示, 接近钻头的中心设置有心部冲头 3211。 在强度高、 塑性大的难钻地层中, 钻头整个 径向范围内均布置有冲击切削齿, 能在整个径向区域内增加井底岩石的凹凸不平性, 提高 整个径向范围内固定切削齿的破岩效率和冷却效果, 进而提高复合钻头在此种难钻地层中 的破岩效率和使用寿命。  This embodiment is basically the same as the above embodiment, and the difference is that the impact cutting teeth 31 of the impact cutting structure 3 are arranged in the entire radial range except for a small portion such as the center of the drill bit and the gauge diameter (as shown in FIG. 14). As shown in Figs. 15 and 16, a center punch 3211 is provided near the center of the drill. In the difficult-drilling formation with high strength and plasticity, the impact cutting teeth are arranged in the entire radial range of the drill bit, which can increase the unevenness of the bottom rock in the entire radial region and improve the fixed cutting teeth in the entire radial range. The rock breaking efficiency and cooling effect improve the rock breaking efficiency and service life of the composite drill bit in such difficult-to-drill formations.
实施例 9:  Example 9
本实施例与上述实施例基本相同, 其区别在于: 冲头 321与传力杆 322固定连接, 传 力杆 322与砧体 323铰链连接,传力杆 322与钻头体 1之间设置有摆动滑块 328, 摆动滑块 328与传力杆 322铰接, 摆动滑块 328与钻头体 1滑动连接 (如图 19和图 20所示), 即传 力杆 322与钻头体 1之间通过摆动滑 328块形成了既允许相对滑动, 又允许相对转动的连 接, 传力杆 322和冲头 321既可以相对钻头体 1滑动, 也可以绕摆动滑块 328的转动中心 转动。 当冲头 321的冲击方向与钻头轴向夹角较大时, 摆动滑块 328的引入能使冲击力的 传递更顺畅。  This embodiment is basically the same as the above embodiment, and the difference is that the punch 321 is fixedly connected to the force transmission rod 322, the force transmission rod 322 is hingedly connected to the anvil body 323, and the swinging rod 322 and the bit body 1 are provided with a swinging slide. At block 328, the swinging slider 328 is hinged to the force transmitting rod 322, and the swinging slider 328 is slidably coupled to the bit body 1 (as shown in FIGS. 19 and 20), that is, the swinging lever 322 and the bit body 1 are oscillated by sliding 328. The block forms a connection that allows relative sliding and allows relative rotation. The force transmitting rod 322 and the punch 321 can either slide relative to the bit body 1 or rotate about the center of rotation of the swinging slider 328. When the impact direction of the punch 321 is larger than the axial direction of the drill bit, the introduction of the swing slider 328 can make the transmission of the impact force smoother.
实施例 10:  Example 10
本实施例与实施例 9基本相同,其区别在于:如图 21所示,摆动滑块 328与传力杆 322 滑动连接, 摆动滑块 328与钻头体 1铰接, 传力杆 322和冲头 321既可以相对钻头体 1滑 动, 也可以绕摆动滑块 328的转动中心转动。 本实施例的效果与实施例 9基本相同。  This embodiment is basically the same as the embodiment 9, except that, as shown in FIG. 21, the swinging slider 328 is slidably coupled to the force transmitting rod 322, and the swinging slider 328 is hinged to the bit body 1, the force transmitting rod 322 and the punching head 321 It is possible to slide relative to the bit body 1 or to rotate about the center of rotation of the swing slider 328. The effect of this embodiment is basically the same as that of the embodiment 9.
实施例 11 :  Example 11:
在本实施例中, 所述冲击切削结构的冲击方向平行于钻头轴线方向。 如图 22所示, 在 此条件下, 传力机构 32无需复杂结构, 只需传力杆 322固结冲头 321即可。 其他技术方案 本领域技术人员可在可行前提下从说明书技术方案内或其他实施例中自由组合。 In this embodiment, the impact direction of the impact cutting structure is parallel to the bit axis direction. As shown in Figure 22, in Under this condition, the force transmitting mechanism 32 does not need a complicated structure, and only the force transmitting rod 322 is used to consolidate the punch 321 . Other technical solutions can be freely combined from the technical solutions of the specification or other embodiments as far as practicable by those skilled in the art.
实施例 12:  Example 12:
本实施例与上述实施例基本相同, 其区别在于: 复合钻头包含冲击机构 33, 冲击机构 33与钻头体为一体式结构(如图 24所示)。钻头工作时冲击机构 33所产生的冲击力通过冲 击机构 33上的冲锤 331作用在传力机构 32的砧体 323上。 一体式结构使复合钻头内部结 构更紧凑、 可靠性更高。  This embodiment is basically the same as the above embodiment, and the difference is that the composite drill bit includes the impact mechanism 33, and the impact mechanism 33 and the bit body are of a unitary structure (as shown in Fig. 24). The impact force generated by the impact mechanism 33 when the drill bit is in operation acts on the anvil 323 of the force transmitting mechanism 32 through the hammer 331 on the impact mechanism 33. The one-piece construction makes the composite drill internal structure more compact and more reliable.
实施例 13:  Example 13
本实施例与实施例 12基本相同, 其区别在于: 钻头体 1采用分体式结构, 由设有冲击 机构的冲击器本体 51和设有固定切削结构 2和冲击切削结构 3的切削结构本体 61连接而 成, 冲击机构安装在冲击器本体 51的中空部位形成冲击器部件 5, 固定切削结构 2、 冲击 切削结构 3和切削结构本体 61构成切削结构部件 6 (如图 25所示)。 钻头工作时冲击器部 件 5所产生的冲击力通过冲击机构的上的冲锤 52作用在传力机构的砧体 323上。采用分体 式结构有利于复合钻头的制造和使用, 冲击器部件 5和切削结构部件 6可以分别制造, 入 井使用前再组装在一起。  This embodiment is basically the same as the embodiment 12, and the difference is that the bit body 1 adopts a split structure, and is connected by the impactor body 51 provided with the impact mechanism and the cutting structure body 61 provided with the fixed cutting structure 2 and the impact cutting structure 3. The impact mechanism is mounted on the hollow portion of the impactor body 51 to form the impactor member 5, and the fixed cutting structure 2, the impact cutting structure 3, and the cutting structure body 61 constitute the cutting structural member 6 (as shown in Fig. 25). The impact force generated by the impactor member 5 during the operation of the drill bit acts on the anvil body 323 of the force transmitting mechanism through the upper hammer 52 of the impact mechanism. The use of a split structure facilitates the manufacture and use of a composite drill bit, and the impactor component 5 and the cutting structural component 6 can be separately fabricated and assembled together prior to use in the well.
实施例 14:  Example 14
本实施例中, 为防止钻头工作时传力杆 322和冲头 321等的转动, 在冲头 321和钻头 体 1之间或 (和) 传力杆 322和钻头体 1之间设有防转动结构。 如图 26所示, 传力杆 322 和钻头体 1之间设置花键连接, 以避免传力杆 322和冲头 321等在工作过程中绕传力杆轴 转动。  In this embodiment, in order to prevent the rotation of the force transmission rod 322 and the punch 321 during the operation of the drill bit, an anti-rotation structure is provided between the punch 321 and the bit body 1 or between the force transmission rod 322 and the bit body 1. . As shown in Fig. 26, a spline connection is provided between the force transmitting rod 322 and the bit body 1 to prevent the force transmitting rod 322 and the punch 321 from rotating around the force transmitting rod shaft during operation.
实施例 15:  Example 15
本实施例中, 为防止传力杆 322和冲头 321等的脱落, 在冲头 321和钻头体 1之间或 (和)传力杆 322和钻头体 1之间设有防脱落结构。 如图 27所示, 在传力杆 322和钻头体 1上分别设置有防脱落台阶 3223和 12, 用以避免传力杆 322和冲头 321等在拉拔力作用下 从钻头上脱落。  In the present embodiment, in order to prevent the dowel bar 322 and the punch 321 from coming off, an anti-drop structure is provided between the punch 321 and the bit body 1 or between the force transmission bar 322 and the bit body 1. As shown in Fig. 27, anti-dropping steps 3223 and 12 are provided on the force transmitting rod 322 and the bit body 1, respectively, in order to prevent the force-transmitting rod 322 and the punch 321 from coming off the bit under the pulling force.
实施例 16:  Example 16:
本实施例中, 为防止钻头下入过程中或上提钻头时冲锤对砧体 323 的锤击, 复合钻头 上设有防空打结构。 如图 28所示, 当钻头未接触井底时, 由于重力及循环流体内外压差的 作用, 冲击切削结构 3中的砧体 323、 传力杆 322、 冲头 321及冲击切削齿 31会一起向下 滑动一段距离, 使冲击切削齿 31突出于固定切削结构切削齿 21 的包络轮廓面之外, 此时 冲击切削结构 3所处的位置为防空打位置。 在该位置上, 冲击机构的防空打设计能使冲击 机构中的冲击锤停止对砧体的锤击, 以实现对冲击切削结构的空载保护。  In this embodiment, in order to prevent hammering of the anvil 323 by the hammer during the process of inserting the drill bit or lifting the drill bit, the composite drill bit is provided with an anti-air strike structure. As shown in Fig. 28, when the drill bit is not in contact with the bottom of the well, the anvil 323, the force transmitting rod 322, the punch 321 and the impact cutting teeth 31 in the impact cutting structure 3 will be together due to the action of gravity and the pressure difference between the internal and external circulating fluids. The downward sliding distance is such that the impact cutting teeth 31 protrude beyond the envelope contour surface of the cutting teeth 21 of the fixed cutting structure, and the position at which the impact cutting structure 3 is located is the anti-empty position. In this position, the runaway design of the impact mechanism enables the impact hammer in the impact mechanism to stop hammering the anvil to achieve no-load protection of the impact cutting structure.
以上所述仅为本发明的较佳实施例而已, 并不用以限制本发明, 凡在本发明的精神和原 则之内所作的任何修改、 等同替换和改进等, 均应包含在本发明的保护范围之内。  The above is only the preferred embodiment of the present invention, and is not intended to limit the present invention. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present invention should be included in the protection of the present invention. Within the scope.

Claims

WO 2013/170788 权 利 要 求 书 PCT/CN2013/075839 WO 2013/170788 Claim PCT/CN2013/075839
1、 一种刮切 -冲击复合式钻头, 包括钻头体 (1 ) 和固结在钻头体 (1 ) 上的固定切削 结构 (2), 其特征在于: 所述钻头体 (1 ) 还设置有冲击切削结构 (3), 冲击切削结构 (3) 包括传递冲击力的传力机构 (32) 以及冲击切削齿 (31 ), 冲击切削齿 (31 ) 固结在传力机 构 (32)末端的冲头(321 )上, 所述冲头(321 )能在冲击力传递方向上相对于钻头体(1 ) 做滑动或滑动冲击。 A scraping-impact composite drill bit comprising a bit body (1) and a fixed cutting structure (2) fixed to the bit body (1), characterized in that: the bit body (1) is further provided with The impact cutting structure (3), the impact cutting structure (3) includes a force transmitting mechanism (32) for transmitting an impact force and an impact cutting tooth (31), and the impact cutting tooth (31) is fixed at the end of the force transmitting mechanism (32) On the head (321), the punch (321) is capable of sliding or sliding impact with respect to the bit body (1) in the direction of impact force transmission.
2、 根据权利要求 1所述的一种刮切 -冲击复合式钻头, 其特征在于: 所述钻头体 (1 ) 还设置有产生冲击力并由所述传力机构 (32) 传递冲击力的冲击机构 (33)。  2. A scraping-impact composite drill according to claim 1, wherein: the bit body (1) is further provided with an impact force generated by the force transmitting mechanism (32). Impact mechanism (33).
3、 根据权利要求 2所述的一种刮切 -冲击复合式钻头, 其特征在于: 所述钻头体 (1 ) 采用分体式结构, 由设有所述冲击机构的冲击器本体 (51 ) 和设有所述固定切削结构 (2) 和冲击切削结构 (3) 的切削结构本体 (61 ) 连接而成, 冲击机构安装在冲击器本体 (51 ) 的中空部位。  3. A scraping-impact composite bit according to claim 2, wherein: said bit body (1) adopts a split structure, and is composed of an impactor body (51) provided with said impact mechanism and The fixed structure (2) and the cutting structure body (61) of the impact cutting structure (3) are connected, and the impact mechanism is mounted on the hollow portion of the impactor body (51).
4、 根据权利要求 1或 2或 3所述的一种刮切 -冲击复合式钻头, 其特征在于: 钻头半 径三分之一以外的径向区域内布置有所述冲击切削齿 ( 31 )。  A scraping-impact compound drill according to claim 1 or 2 or 3, characterized in that the impact cutting teeth (31) are arranged in a radial region other than one third of the diameter of the drill bit.
5、 根据权利要求 1或 2或 3所述的一种刮切 -冲击复合式钻头, 其特征在于: 钻头半 径二分之一以外的径向区域内布置有所述冲击切削齿 (31 )。  A scraping-impact compound drill according to claim 1 or 2 or 3, characterized in that the impact cutting teeth (31) are arranged in a radial region other than one-half of the diameter of the drill bit.
6、 根据权利要求 1或 2或 3所述的一种刮切 -冲击复合式钻头, 其特征在于: 钻头半 径三分之二以外的径向区域内布置有所述冲击切削齿 ( 31 )。  A scraping-impact compound drill according to claim 1 or 2 or 3, characterized in that the impact cutting teeth (31) are arranged in a radial region other than two-thirds of the diameter of the drill bit.
7、 根据权利要求 1或 2或 3所述的一种刮切 -冲击复合式钻头, 其特征在于: 钻头半 径三分之一以内的径向区域内布置有所述冲击切削齿 ( 31 )。  A scraping-impact compound drill according to claim 1 or 2 or 3, characterized in that the impact cutting teeth (31) are arranged in a radial region within one third of the diameter of the drill bit.
8、 根据权利要求 1或 2或 3所述的一种刮切 -冲击复合式钻头, 其特征在于: 所述传 力机构 (32 ) 包括依次连接的砧体 (323 )、 传力杆 (322) 和冲头 (321 ), 砧体 (323 ) 与 钻头体 (1 ) 之间形成相对滑动, 传力杆 (322) 与钻头体 (1 ) 之间形成相对滑动, 或通过 摆动滑块 (328 ) 形成既允许相对滑动, 又允许相对转动的连接, 所述冲头 (321 ) 连接在 传力杆 (322) 的末端, 或与传力杆 (322) 构成一个整体式元件。  8. A scraping-impact composite drill according to claim 1 or 2 or 3, wherein: said force transmitting mechanism (32) comprises an anvil body (323) and a force transmission rod (322) which are sequentially connected. And the punch (321), the relative sliding between the anvil (323) and the bit body (1), the relative sliding between the force transmitting rod (322) and the bit body (1), or by the swinging slider (328) A connection is formed which allows both relative sliding and relative rotation, the punch (321) being attached to the end of the force-transmitting rod (322) or forming an integral element with the force-transmitting rod (322).
9、 根据权利要求 8所述的一种刮切 -冲击复合式钻头, 其特征在于: 在同一个冲击切 削单元中, 传力杆的数量为一个或多于一个, 当传力杆的数量多于一个时, 各传力杆相互 串行连接, 其中彼此具有相对运动的相邻传力杆之间通过铰链连接。  9. A scraping-impact composite drill according to claim 8, wherein: in the same impact cutting unit, the number of the force transmission rods is one or more than one, and the number of the force transmission rods is large. At one time, the force transmission rods are connected to each other in series, and adjacent force transmission rods having relative motion with each other are connected by a hinge.
10、 根据权利要求 1或 2或 3所述的一种刮切 -冲击复合式钻头, 其特征在于: 所述固 定切削结构(2)上的固定切削齿(21 )为聚晶金刚石复合片, 也可以为热稳定聚晶金刚石、 天然金刚石以及孕镶金刚石切削齿, 冲击切削结构 (3) 上的冲击切削齿 (31 )为硬质合金 齿, 或用金刚石做表面加强的硬质合金齿。  10. A scraping-impact composite drill according to claim 1 or 2 or 3, wherein: the fixed cutting teeth (21) on the fixed cutting structure (2) are polycrystalline diamond composite sheets, It can also be thermally stable polycrystalline diamond, natural diamond and impregnated diamond cutting teeth. The impact cutting teeth (31) on the impact cutting structure (3) are hard alloy teeth or hardened teeth with surface reinforcement.
PCT/CN2013/075839 2012-05-18 2013-05-17 Combination scraping and impacting drill bit WO2013170788A1 (en)

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