CN102392605A - Compound bit formed by PDC (polycrystalline diamond compact) bits and rotary cutting bit - Google Patents
Compound bit formed by PDC (polycrystalline diamond compact) bits and rotary cutting bit Download PDFInfo
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- CN102392605A CN102392605A CN2011103898728A CN201110389872A CN102392605A CN 102392605 A CN102392605 A CN 102392605A CN 2011103898728 A CN2011103898728 A CN 2011103898728A CN 201110389872 A CN201110389872 A CN 201110389872A CN 102392605 A CN102392605 A CN 102392605A
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Abstract
The invention discloses a compound bit formed by PDC (polycrystalline diamond compact) bits and a rotary cutting bit. The compound bit comprises a main body (1), rotary cutting bit cones (2), rotary cutting bit cutting teeth (3), PDC blades (4), PDC cutting teeth (5), oil storage sacs (6) and nozzles (7), wherein the main body (1) comprises a cone journal, centralizing blocks, high-pressure slurry channels and a connection screw thread. The compound bit is characterized in that a compound bit cutting unit comprises the rotary cutting bit and a PDC bit cutting unit. The compound bit has the following beneficial effects: the PDC bits complete drilling the central part of the borehole in the drilling process; the linear velocity of the periphery of the borehole is high in the drilling process and the rotary cutting bit and the PDC bit cutting unit complete drilling the periphery of the borehole; and the rotary cutting bit in the compound bit shocks, crushes and cuts the rocks by way of rotary cutting, has high central rock breaking efficiency, high rate of penetration and better dynamic performance, is uniform in wear, simultaneously improves the bit bearing structure, ensures to prolong the service life of the bit while improving the rock breaking efficiency, improves the cutting capability of the compound bit and ensures good gauge protection effect.
Description
Technical field
The invention belongs to technical equipment fields such as oil-gas drilling engineering, mining, geological drilling, construction work, construction of tunnel, shield structure and non-excavation, relate to the composite drill bit that forms by PDC drill bit and rotary-cut drill bit.
Background technology
Drill bit is in the drilling process, directly contacts with rock, through the instrument of effect fractured rocks such as cutting, punching press.Widely used drill bit mainly contains rock bit, PDC drill bit (Polycrystalline Diamond Compact Bits polycrystalline diamond compact bit) in the modern drilling engineering.Now, rock bit and PDC drill bit have all developed into quite high level, but still have some unsurmountable problems.The one, be afraid of reaming and reaming hole, make the rock bit of sealed bearing, particularly the PDC drill bit damages in advance; The 2nd, little to the motion of center, shaft bottom rock, insufficiency of function, the center rock is difficult for broken, influences the rate of penetration of drill bit, and rock bit and PDC bit central cloth tooth are few, easy to wear, also are the main causes that drill bit lost efficacy.Below respectively background of the present invention relevant tricone bit, single-cone rotary drill bit, PDC drill bit, composite drill bit characteristics are analyzed.
Tricone bit: broken rock form formed bottom rock through the tooth on the gear wheel and impacts the granulitization fractured rock for impacting the broken rock of crushing when tricone bit crept into, and formed the hole diameter (see figure 8).Because the compressive strength of rock is much larger than shearing resistance and tensile strength, and tricone bit utilizes tooth that the percussion of rock is come brokenly rock, capacity usage ratio is not high.Particularly under high the pressure of the drill situation such as deep drilling, because the effect of highdensity drilling fluid, the cuttings hold-down effect in shaft bottom is obvious, and drill teeth is difficult to the impact grinding rock, so efficiency of breaking rock is relatively low.
The tricone bit bearing life is one of principal element of restriction drilling life of bit; Bearing bears the load that the pressure of the drill causes; Add tricone bit with the broken rock of impulse form, the shock loading that bearing receives is big, and the load amplitude is high; The speed(-)up effect of tricone bit in addition: tricone bit wheel body speed ratio (ratio of gear wheel rotating speed and drill speed during drilling well) is greater than 1; Be drill bit when creeping into the gear wheel rotating speed so the bearing rotating speed is very fast relatively, cause the bearing life of tricone bit shorter greater than the drill bit drilling speed.
From broken rock process of tricone bit and movement locus analysis, tooth on the gear wheel and shaft bottom rock of borehole are less time of contact, and the distance of tooth slippage in the shaft bottom is also less, has influenced drilling efficiency.
Single-cone rotary drill bit: single-cone rotary drill bit then is to rely on tooth to impact, the roll extrusion on stratum with scrape and cut three kinds of mode fractured rocks; Especially scrape that to cut travel direction all different at each position on gear wheel surface; The tooth of promptly different row's numbers in the shaft bottom along the track of different directions; Do the slippage of longer distance and cut the stratum, and form netted shaft bottom track (see figure 9).The characteristics of single-cone rotary drill bit are that the gear wheel rotating speed is low; Bearing size is bigger; Be superior to tricone bit application life, but single-cone rotary drill bit has the shortcoming that can't avoid: repetition fragmentation, chip removal difficulty take place in single-cone rotary drill bit meet the eye on every side easily in its broken rock process of structures shape.Tooth abrasion resistance wretched insufficiency, in case tooth blunt or broken teeth take place, rate of penetration sharply descends.
The PDC drill bit: the broken rock form of PDC drill bit is the scraping rock, in drilling well, geology and even construction work, uses more and more widely, and the ratio of in drilling engineering, using is increasing.Under the ideal operation condition of center line of bit and hole axis coincidence, the movement locus of each cutting teeth was relatively-stationary concentric circles endless belt (see figure 10) when drill bit crept into.Because its rock breaking mechanism and architectural difference, the PDC drill bit is applicable to higher drilling speed and soft to medium ground.Its deficiency mainly contains following aspect:
(1) downhole condition requires high: if there is foreign matter in the shaft bottom, can causes the PDC drill bit to produce and collapse tooth or thermal friction phenomenon, temperature raises and burns black carcass, even the fusing brazing layer, produces the tooth phenomenon, influences rate of penetration, quickens drill bit and loses efficacy.
(2) serious consequence of PDC tooth inefficacy: compare with rock bit, the load of PDC tooth was accelerated its rate of wear near the inefficacy of the indivedual teeth of PDC drill bit (fall tooth, collapse tooth etc.) can seriously increase, and aggravated drill bit and lost efficacy.
(3) heart portion efficiency of breaking rock is not high: the rate of wear obvious difference of the PDC tooth on the different radial zones of PDC drill bit, and outer shoulder rock cutting ratio is big, and the rate of wear is fast.It is low that the PDC of heart portion toe joint touches efficiency of breaking rock, and it is then slower to wear and tear.
The composite drill bit of rock bit+rock bit: this type composite drill bit is compound with rock bit and rock bit, and accomplish by the rock bit tooth well center and well periphery.Multiple complex form is arranged, and the application scenario comprises that its deficiency mainly contains in reaming, the non-excavation:
(1) the center efficiency of breaking rock is not high: because composite drill bit is made up of rock bit, its broken rock form still is an impact grinding, and capacity usage ratio is not high.The same with rock bit, under high the pressure of the drill situation, because the effect of highdensity drilling fluid, the cuttings hold-down effect in shaft bottom is obvious, and drill teeth is difficult to the impact grinding rock, and efficiency of breaking rock is relatively low, well centre especially, and situation is even more serious.
(2) the peripheral bit wear of well is serious: near this type composite drill bit well periphery, the cone bit cone size is less relatively, but the drilling process rotating speed is high, can quicken the wearing and tearing and the inefficacy of drill bit, causes the drill bit back of the body phenomenon that occurs grinding one's teeth in sleep simultaneously.
(3) center and peripheral gear wheel life-span are not waited, the composite drill bit life-span is not high: rock breaking mechanism and structure based on this type composite drill bit are formed; The center efficiency of breaking rock is not high; And the cone structure size of well periphery is little, rotating speed is high, serious wear; Cause the peripheral rock bit life-span difference of well center and well, be difficult to realize the raising of composite drill bit global optimization and life-span.
The composite drill bit of drag bit+rock bit: when considering roller bit cutting shale with other flowing rock formations, chip hold down is prone to cause the shaft bottom mud drum, and along with the increase of boring dark and bottom pressure and mud balance, the mud drum phenomenon can be more serious.And that drag bit or fixed cutter drill bits are influenced by this is less; During initial stage is compound these two kinds of drill bits are combined; Simply drag bit and rock bit are combined; Cause rate of penetration even be lower than rock bit because the bit wing alar part can wearing and tearing occur too early, this structure does not finally realize commercialization.
The dynamic stability composite drill bit: gear wheel and PDC drill bit are combined, and it designs based on the four blade wing and six wing PDC drill bit structures, and secondary wing position is substituted by the gear wheel of short size.Broken rock is accomplished in creeping into by being positioned at the PDC cutting teeth of operator on the wing of well center, and creeping into by gear wheel and PDC cutting teeth of well periphery accomplished jointly.This structure is carried out drilling speed and is improved that (in shale or other plastic formations, creep into, drilling speed improves 2 ~ 4 times than rock bit.Rate of penetration in the hard abrasive layer is 2 times of gear wheel approximately, 1.5 times of PDC).The broken rock in this composite drill bit center is accomplished by wing, still can not change the low phenomenon of PDC bit central efficiency of breaking rock.Gear wheel in the composite drill bit bores and remains great circle cutting well periphery simultaneously, and bearing size can not be effectively improved in little gear ring cutting well centre, improves bit life.
Summary of the invention
The present invention designs a kind of composite drill bit that is formed by PDC drill bit and rotary-cut drill bit, and the composite drill bit cutting unit comprises rotary-cut drill bit and PDC bit cutting unit.Drilling process well core creeps into by the PDC drill bit and accomplishes.Drilling process well object-line speed is high, is accomplished by rotary-cut drill bit and PDC bit cutting unit.Rotary-cut bit cutting tooth in the composite drill bit with the rotary-cut mode impact, crushing, rock cutting, realize broken rock, the center efficiency of breaking rock is high; Rate of penetration is high, has better dynamic performance, and wearing and tearing evenly; Improve the bit bearing structure simultaneously; Increase drilling life of bit when guaranteeing to improve efficiency of breaking rock, improve the composite drill bit cutting power, it is effective to protect the footpath.
For realizing order of the present invention, adopt following technical scheme:
The composite drill bit that PDC drill bit and rotary-cut drill bit form comprises drill main body, it is characterized in that: compound by rotary-cut drill bit and PDC drill bit; Composite drill bit is based on the PDC drill bit structure, and the installed surface of the rotary-cut gear wheel (2) of rotary-cut drill bit is connected with gear wheel axle journal on the drill main body (1), and the work plane of rotary-cut gear wheel is towards the borehole wall and shaft bottom; Gear wheel axle journal plane and drill axis angle are that the scope of wheel body angle
is for
; The scope of axle journal side-play amount
is
, and wherein
is the rotary-cut bit diameter; The PDC drill bit operator wing covers the composite drill bit center and well is peripheral, and the rotary-cut drill bit is arranged in the well periphery, replaces the secondary wing of PDC drill bit; Creeping into by the cutting teeth that is positioned on the PDC drill bit operator wing of well center accomplished, and creeping into by the cutting teeth on the rotary-cut drill bit and the PDC drill bit operator wing of well periphery accomplished jointly.
Composite drill bit design feature of the present invention comprises:
(1) composite drill bit is formed by rotary-cut drill bit and PDC drill bit: creeping into by PDC bit cutting tooth of well core accomplished, and creeping into by rotary-cut drill bit and PDC bit cutting tooth of well periphery accomplished jointly.
(2) the rotary-cut drill bit in the composite drill bit: the rotary-cut drill bit comprises main body (1), rotary-cut bit cone (2), rotary-cut bit cutting tooth (3).Described rotary-cut drill bit comprises one at least and goes up being connected that the roller axle neck constituted by rotary-cut bit cone (2) and main body (1); Its wheel body angle
scope is
(comprise
and
); Axle journal side-play amount
scope is
(comprise
and
); Wherein, The wheel body angle that rotary-cut bit cone
is corresponding is
; The axle journal side-play amount that wheel
is corresponding is
, and
is the rotary-cut bit diameter.
(3) rotary-cut bit cone: rotary-cut bit cone (2) is the sintered body of steel part, steel body and metal dust; Described rotary-cut bit cone (2) structure has the sintering gear wheel of mill teeth gear wheel, insert cone, steel body and metal dust; Described rotary-cut bit cone (2) number >=1.
(4) rotary-cut bit cutting tooth: rotary-cut bit cutting tooth (3) shape comprises scoop chisel insert, chisel teeth, blunt conical-ended shape insert, hemi-spherical ended shape insert, frustum tooth, cylinder butt tooth, pyramid tooth; Described rotary-cut bit cutting tooth (3) material comprises carbide alloy, polycrystalline diamond complex, TSP, impregnated with diamond, natural diamond, cubic boron nitride, pottery, and the cutting teeth that comprises carbide alloy, diamond or cubic boron nitride; Described rotary-cut bit cutting tooth (3) gear ring number >=1.
(5) PDC wing: PDC wing (4) is the sintered body of steel part, steel body and metal dust; Described PDC wing (4) number >=1.
(6) PDC cutting teeth: PDC cutting teeth (5) shape comprises scoop chisel insert, chisel teeth, blunt conical-ended shape insert, hemi-spherical ended shape insert, frustum tooth, cylinder butt tooth, pyramid tooth; Described PDC cutting teeth (5) material comprises carbide alloy, polycrystalline diamond complex, TSP, impregnated with diamond, natural diamond, cubic boron nitride, pottery, and the cutting teeth that comprises carbide alloy, diamond or cubic boron nitride; Described PDC cutting teeth (5) number >=1.
(7) drill main body: drill main body (1) is the sintered body of steel part, steel group welding piece, steel body and metal dust; Said drill main body has wiper block on (1), and the wiper block surface is applied and is welded with antifriction alloy or is inlaid with materials such as carbide alloy, composite polycrystal-diamond, TSP, impregnated with diamond, natural diamond, cubic boron nitride, pottery.
(8) complex method: the complex method of composite drill bit comprises whole processing, assembly welding, screwed connection etc.
Towards the borehole wall or shaft bottom, in the broken rock process, the center efficiency of breaking rock is improved at inner row teeth (being the great circle tooth) center, machinable shaft bottom to rotary-cut drill bit in the composite drill bit of the present invention with gear wheel; Every circle tooth on the gear wheel can both impact crushing cutting shaft bottom and rock of borehole with the rotary-cut mode.
According to foregoing invention, manufactured experimently out rotary-cut simulation drill bit in September, 2010, and on stand, tested.The shaft bottom profile (see figure 7) that the rotary-cut drill bit gets out is different fully with the shaft bottom profile that tricone bit and PDC drill bit get out.The zone of fracture of tricone bit and PDC drill bit all is concentric circles (seeing Fig. 8 and Figure 10), and in the composite drill bit of the present invention the zone of fracture of rotary-cut drill bit be into the helix of chrysanthemum shape.Helix is intensive and disappearance at borehole wall place, has proved that fully each toothrow can both cut the shaft bottom and the borehole wall on the gear wheel, forms hole diameter.Inner row teeth zone of fracture spiral line length, outer rows of teeth zone of fracture helix is short, and the operating load of outer rows of teeth is more even in can making.
The zone of fracture of helix is explained rotary-cut drill bit rock breaking mechanism, and the existing impact granulitization of every toothrow again can rock cutting.Improve the center efficiency of breaking rock simultaneously, thereby improve the drill bit rate of penetration.
Since the broken rock mode characteristics of rotary-cut drill bit, thus various drilling well needs can be adapted to, more more superior than existing rock bit and diamond bit in sidetracking and horizontal well drilling.
According to above analysis; Axle journal deviant
increases; Can increase the radial slippage and circumferentially slippage of cutting teeth, promptly increase the total slippage of cutting teeth in the shaft bottom in the shaft bottom.Wheel body angle
span is:
; Axle journal deviant
span is:
, can realize better that cutting teeth is with the broken rock of rotary-cut mode.Optimize
and
; Can reach and increase the gear wheel cutting teeth in shaft bottom and borehole wall slippage, the purpose of reduction wheel body speed ratio.
The performance characteristics of the rotary-cut drill bit in the composite drill bit of the present invention comprises:
(1) rotary-cut mode is broken rock: in the rotary-cut drill bit drilling process in the composite drill bit of the present invention; Gear wheel axle journal on the main body (1) points to the borehole wall or shaft bottom; Hand over the angle drill axis (i.e.
that squints again with the rotary-cut drill axis;
) time; Rotary-cut bit cone (2) with the rotary-cut mode impact, crushing, rock cutting, realize that broken rock creeps into.Drilling process rotary-cut bit cutting tooth (3) not only rolls along with gear wheel, forms the crushing to the stratum, and through its slipping cutting stratum in the shaft bottom, efficiency of breaking rock is high simultaneously.According to different drilling well demands; Change wheel body angle
, axle journal deviant
and gear wheel (2) size and dimension; Can make the cutting teeth (3) of respectively arranging on the gear wheel (2) all be cut to corresponding well center, well edge and the borehole wall, can also get out the bottom hole pattern of requirement.
(2) the broken lithology in center can be high: in the drilling process; The well center that the rotary-cut drill bit is corresponding is accomplished by the great circle tooth; Because the bull gear diameter is maximum in the rotary-cut bit cutting gear ring; The number of teeth many (the central cloth tooth of comparable tricone bit is many more than 6 times), relative cutting speed is high, can fundamentally solve present tricone bit and the low problem of PDC drill bit heart portion's efficiency of breaking rock.
(3) rate of penetration improves: the structure of rotary-cut drill bit (key parameter comprises wheel body angle
and axle journal deviant
) determined its broken rock form be impact, smash, shear action; Corresponding simultaneously well center efficiency of breaking rock and aggressive height; Avoid the problem of meeting the eye on every side and repeated broken phenomenon; Be beneficial to chip removal, improve the drill bit rate of penetration.
(4) better dynamic performance: with the broken petrofacies ratio of rock bit impulse form, the broken rock form of rotary-cut drill bit for impacts, smash, shear action, the shock loading that continuous shear action receives drill bit is little, the reduction of load amplitude.Simultaneously less than 1, the gear wheel rotating speed was less than the drill bit drilling speed when promptly drill bit crept into for the rotary-cut drill bit wheel body speed ratio ratio of drill speed (the gear wheel rotating speed with), so the bearing rotating speed is relatively slow, the rotary-cut drill vibration impacts and reduces.Compare with common PDC drill bit, rotary-cut drill bit torsional oscillation reduces, and sticking cunning under the slow-speed of revolution and the well spiral phenomenon under the high rotating speed reduce.In the platform experiment result that the present invention carries out, also proved with unidimensional, compare with the rock bit under the working condition, PDC drill bit, the rotary-cut drill bit possesses These characteristics.Better dynamic performance makes the rotary-cut drill bit have the bigger scope of application and better control ability.
(5) the wheel body speed ratio less than 1, bearing life improvement of terms, rotary-cut bit life improve: the wheel body speed ratio of rotary-cut drill bit is less than 1; And the journal size of gear wheel can design greatlyyer than the tricone bit of same specification, having a clear superiority in than rock bit aspect the intensity of axle journal and the drilling life of bit.The rotary-cut drill bit of composite drill bit of the present invention is in broken rock process; The shaft bottom and the borehole wall making a concerted effort of producing promote gear wheel to drill bit and are close to the axle journal plane; This helps improving the bearing seal performance; Improve bearing application life,, thereby realize the raising of rotary-cut bit life based on the significance of bearing life for drill bit.
(6) protect the footpath effect: all cutting gear rings of rotary-cut drill bit can both cut the shaft bottom and the borehole wall, form hole diameter.Shorten if cut that circle odontotripsis of the borehole wall at first, the work that the second circle tooth will be taken over the first lap tooth realizes protecting the footpath, and unlikely boring is more and more littler.If the second circle tooth is wear out failure also, the 3rd circle tooth still can realize protecting the footpath, by that analogy.Can both cut the corresponding hole diameter of rotary-cut drill bit because the rotary-cut drill bit of composite drill bit of the present invention has all gear rings, make it have tricone bit guarantor footpath and sidetracking ability can't be obtained, it is effective to protect the footpath.
Composite drill bit is formed by rotary-cut drill bit and PDC drill bit among the present invention, and in the drilling process, creeping into by PDC bit cutting tooth of well center accomplished, and creeping into by rotary-cut drill bit and PDC bit cutting tooth of well periphery accomplished jointly, has following characteristics:
(1) improve efficiency of breaking rock and rate of penetration: the rotary-cut drill bit with the rotary-cut mode impact, crushing, rock cutting; PDC bit cutting tooth is scraped the Cutting trajectory that cuts out concentric circles in the shaft bottom; And the zone of fracture of rotary-cut drill bit is into the helix of chrysanthemum shape, and helix is intensive and disappearance at borehole wall place.The staggered effect of two kinds of Cutting trajectories effectively improves the efficiency of breaking rock of drill bit.
(2) reduce PDC thermal friction phenomenon: the alternately cutwork mode of the cutting teeth on the gear wheel helps the cooling of cutting teeth (particularly PDC tooth), avoids or reduced the generation of the thermal wear phenomenon of aggravating of causing wearing and tearing owing to temperature is too high.
(3) the cutting teeth wearing and tearing evenly: PDC bit cutting odontotripsis speed difference is fairly obvious, and the exterior zone cutter-wear rate is obviously faster than heart portion zone tooth.Rotary-cut bit cutting tooth can play special booster action to the easy to wear and failed areas of PDC bit cutting tooth in this structure; This composite drill bit structure realizes the uniform while of wearing and tearing of rotary-cut drill bit and PDC bit cutting tooth, significantly improves the working life of composite drill bit.
(4) improve bit life
As far as the rotary-cut drill bit, because the required the pressure of the drill of rotary-cut drill bit is less relatively, the pressure of the drill fluctuating range is less; The wheel body speed ratio is less than 1; The bearing size improvement of terms, the journal size of gear wheel can design greatlyyer than the tricone bit of same specification; The shaft bottom and the borehole wall making a concerted effort of producing promote gear wheel to drill bit and are close to the axle journal plane, help improving the bearing seal performance, improve bearing application life, thereby combined bits can reach the bearing life higher than tricone bit.
As far as the PDC drill bit, increase cloth tooth density and can increase the working life of drill bit, but also can reduce the drill bit rate of penetration.Among the present invention, cutting teeth alternation when rotary-cut bit cutting tooth has increased cutting teeth quantity.Be that the rotary-cut drill bit can keep the work number of teeth constant or constant basically when increasing total cutting number of teeth.Its effect is when keeping the drill bit rate of penetration, to make the working life of drill bit be able to prolong, and alleviates to prolong bit life in the drill bit design and improve the contradiction between the drilling speed.
Beneficial effect of the present invention: creeping into by the PDC drill bit of composite drill bit well core of the present invention accomplished, and well object-line speed is high, accomplished by rotary-cut drill bit and PDC bit cutting unit.Rotary-cut drill bit in the composite drill bit with the rotary-cut mode impact, crushing, rock cutting, the center efficiency of breaking rock is high, rate of penetration is high; Has better dynamic performance; Wearing and tearing evenly improve the bit bearing structure simultaneously, increase drilling life of bit when guaranteeing to improve efficiency of breaking rock; Improve the composite drill bit cutting power, it is effective to protect the footpath.
Description of drawings
Description of drawings of the present invention is following:
Fig. 1 comprises main body (1), rotary-cut bit cone (2), rotary-cut bit cutting tooth (3), PDC wing (4), PDC cutting teeth (5), oil storage bag (6), nozzle (7) for the structural representation of composite drill bit of the present invention.Drill main body (1) comprises gear wheel axle journal, wiper block, high-pressure slurry passage and thread.In the drilling process, creeping into by PDC bit cutting tooth of well core accomplished, and creeping into by rotary-cut drill bit and PDC bit cutting tooth of well periphery accomplished jointly.
Fig. 2 comprises drill main body (1), rotary-cut bit cone (2), rotary-cut bit cutting tooth (3) for the rotary-cut drill bit structure sketch map in the composite drill bit of the present invention.Drill main body (1) comprises gear wheel axle journal, wiper block, high-pressure slurry passage and thread.The big small end of holding of gear wheel (2) is arranged many circle cutting teeths.
Figure 3 of the present invention in the peeling composite drill bit cutting principle and main design parameters: wheel body angle
, journal offset value
, peeling drill diameter
graph showing the relationship;
Fig. 4 is 3 for rotary-cut bit cone number in the composite drill bit of the present invention, the composite drill bit upward view when the PDC drill bit is three wing structures;
Fig. 5 is the gear wheel gear ring perspective view of Fig. 4 corresponding compound drill bit;
Fig. 6 is 2 for rotary-cut bit cone number in the composite drill bit of the present invention; Wheel body angle
; Axle journal deviant
; When the PDC drill bit is the four blade wing structure, the structural representation of composite drill bit;
Fig. 7 is 2 for the rotary-cut bit cone number in the composite drill bit of the present invention; Bit diameter
; Wheel body angle
, the shaft bottom profile that the test drill bit of axle journal deviant
carries out simulated test and gets out;
Fig. 8 is the shaft bottom profile that tricone bit diameter
gets out;
Fig. 9 is the shaft bottom profile that single-cone rotary drill bit diameter
gets out;
Figure 10 is the shaft bottom profile that PDC bit diameter
gets out;
The specific embodiment
Like Fig. 1～shown in Figure 7: the composite drill bit that PDC drill bit and rotary-cut drill bit form comprises main body (1), rotary-cut bit cone (2), rotary-cut bit cutting tooth (3), PDC wing (4), PDC cutting teeth (5), oil storage bag (6), nozzle (7).Drill main body (1) comprises the gear wheel axle journal, set upright fast, high-pressure slurry passage and thread.Main body (1) wheel body angle
scope is
(comprise
and
); Axle journal side-play amount
scope is
(comprise
and
); Wherein, The wheel body angle that rotary-cut bit cone
is corresponding is
; The axle journal side-play amount that wheel
is corresponding is
, and
is the rotary-cut bit diameter.
Embodiment 1:
Embodiment result and Theoretical Calculation show simultaneously: under the embodiment 1 corresponding parameter condition, the wheel body speed ratio is less than 1, in the present embodiment less than 0.55; Lithology is hard more, and the gear wheel rotating speed is high more, and the wheel body speed ratio is high more.
Embodiment 2:
when gear wheel 2;
; Diameter
; Drilling speed is
; Experiment is respectively Hongya stone with material:
; Green sandstone:
; Experimentation is collected landwaste; Analyze broken rock complexity and vibration situation; Inspection cutting teeth polishing scratch and direction, the wheel body speed ratio of calculating gear wheel and drill bit.
Embodiment result and Theoretical Calculation show simultaneously: when corresponding
; Lithology is hard more; The gear wheel rotating speed reduces, and the wheel body speed ratio is less than the value of embodiment 1 correspondence.
The comprehensive above-mentioned result of implementation of comparative analysis can get: the rotary-cut bit cutting tooth in the composite drill bit of the present invention has better dynamic performance with the broken rock of rotary-cut mode, and wearing and tearing are even, the bearing working improvement of terms, and drilling life of bit is long, and it is effective to protect the footpath; Optimize wheel body angle
and axle journal deviant
; Can reach increase the gear wheel cutting teeth in shaft bottom and borehole wall slippage, reduce the purpose of wheel body speed ratio, the efficiency of breaking rock and the rate of penetration of raising rotary-cut drill bit.Different composite drill bit structures can realize different performance characteristics.
Claims (8)
1. the composite drill bit of PDC drill bit and rotary-cut drill bit formation comprises drill main body, it is characterized in that: compound by rotary-cut drill bit and PDC drill bit; Composite drill bit is based on the PDC drill bit structure, and the installed surface of the rotary-cut gear wheel (2) of rotary-cut drill bit is connected with gear wheel axle journal on the drill main body (1), and the work plane of rotary-cut gear wheel is towards the borehole wall and shaft bottom; Gear wheel axle journal plane and drill axis angle are that the scope of wheel body angle
is for
; The scope of axle journal side-play amount
is
, and wherein
is the rotary-cut bit diameter; The PDC drill bit operator wing covers the composite drill bit center and well is peripheral, and the rotary-cut drill bit is arranged in the well periphery, replaces the secondary wing of PDC drill bit; Creeping into by the cutting teeth that is positioned on the PDC drill bit operator wing of well center accomplished, and creeping into by the cutting teeth on the rotary-cut drill bit and the PDC drill bit operator wing of well periphery accomplished jointly.
2. the composite drill bit that PDC drill bit according to claim 1 and rotary-cut drill bit form, it is characterized in that: described rotary-cut drill bit is made up of three rotary-cut gear wheels, and the PDC drill bit is made up of three PDC drill bit operator wings.
3. the composite drill bit that PDC drill bit according to claim 1 and rotary-cut drill bit form, it is characterized in that: described rotary-cut bit cone (2) is the sintered body of steel part, steel body and metal dust; Described rotary-cut bit cone (2) structure has the sintering gear wheel of mill teeth gear wheel, insert cone, steel body and metal dust; Described rotary-cut bit cone (2) number >=1.
4. according to the composite drill bit of claim 1 or 3 described PDC drill bits and the formation of rotary-cut drill bit, it is characterized in that: the cutting teeth of described rotary-cut drill bit (3) shape comprises scoop chisel insert, chisel teeth, blunt conical-ended shape insert, hemi-spherical ended shape insert, frustum tooth, cylinder butt tooth or pyramid tooth; Described rotary-cut bit cutting tooth (3) material comprises carbide alloy, polycrystalline diamond complex, TSP, impregnated with diamond, natural diamond, cubic boron nitride, pottery, and the cutting teeth that comprises carbide alloy, diamond or cubic boron nitride; Described rotary-cut bit cutting tooth (3) gear ring number >=1.
5. the composite drill bit that PDC drill bit according to claim 1 and rotary-cut drill bit form is characterized in that: the secondary wing of described PDC drill bit (4) is the sintered body of steel part, steel body and metal dust; Described PDC wing (4) number >=1.
6. according to the composite drill bit of claim 1 or 5 described PDC drill bits and the formation of rotary-cut drill bit, it is characterized in that: cutting teeth (5) shape of the secondary wing of said PDC drill bit comprises scoop chisel insert, chisel teeth, blunt conical-ended shape insert, hemi-spherical ended shape insert, frustum tooth, cylinder butt tooth, pyramid tooth; Cutting teeth (5) material of the secondary wing of PDC drill bit comprises carbide alloy, polycrystalline diamond complex, TSP, impregnated with diamond, natural diamond, cubic boron nitride, pottery, and the cutting teeth that comprises carbide alloy, diamond or cubic boron nitride; Described PDC cutting teeth (5) number >=1.
7. the composite drill bit that PDC drill bit according to claim 1 and rotary-cut drill bit form is characterized in that: said drill main body (1) is the sintered body of steel part, steel group welding piece, steel body and metal dust; Said drill main body has wiper block on (1), and the wiper block surface is applied and is welded with antifriction alloy or is inlaid with materials such as carbide alloy, composite polycrystal-diamond, TSP, impregnated with diamond, natural diamond, cubic boron nitride, pottery.
8. the composite drill bit that PDC drill bit according to claim 1 and rotary-cut drill bit form, it is characterized in that: the complex method of described composite drill bit comprises whole processing, assembly welding, screwed connection etc.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011103898728A CN102392605A (en) | 2011-11-30 | 2011-11-30 | Compound bit formed by PDC (polycrystalline diamond compact) bits and rotary cutting bit |
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| CN2011103898728A CN102392605A (en) | 2011-11-30 | 2011-11-30 | Compound bit formed by PDC (polycrystalline diamond compact) bits and rotary cutting bit |
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| CN102392605A true CN102392605A (en) | 2012-03-28 |
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| CN2011103898728A Pending CN102392605A (en) | 2011-11-30 | 2011-11-30 | Compound bit formed by PDC (polycrystalline diamond compact) bits and rotary cutting bit |
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| CN102678053A (en) * | 2012-05-18 | 2012-09-19 | 西南石油大学 | Crossed scraping-impacting composite drill bit |
| CN102678050A (en) * | 2012-05-18 | 2012-09-19 | 西南石油大学 | Gear-wheel composite drill bit with impact cutting structure |
| CN102678052A (en) * | 2012-05-18 | 2012-09-19 | 西南石油大学 | Disc cutter composite drill bit |
| CN102747960A (en) * | 2012-07-11 | 2012-10-24 | 江汉石油钻头股份有限公司 | Hybrid drill bit |
| CN103089156A (en) * | 2013-02-07 | 2013-05-08 | 杨立源 | Composite drill bit with cutter blade provided with cutter disk cutting structure |
| CN103089153A (en) * | 2013-02-28 | 2013-05-08 | 西南石油大学 | Wide-tooth cone composite drill bit |
| CN105545213A (en) * | 2016-02-22 | 2016-05-04 | 河北驰恒钻头制造有限公司 | Combined drill comprising three blades, double composite teeth and three cone teeth |
| CN105649539A (en) * | 2016-04-05 | 2016-06-08 | 武汉亿斯达工具有限公司 | Combined cutting PDC (polycrystalline diamond compact) bit provided with breaking hammer |
| CN107143287A (en) * | 2017-07-14 | 2017-09-08 | 宜昌神达石油机械有限公司 | Yangtze Cambrian system shale gas exploitation combined bitses during one kind is applicable |
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| CN108222841A (en) * | 2018-03-16 | 2018-06-29 | 中南大学 | A kind of compound rock drill and rock drilling method |
| CN109667545A (en) * | 2019-03-03 | 2019-04-23 | 兰州城市学院 | A kind of gear wheel PDC two-stage cutting composite drill bit |
| CN109681124A (en) * | 2019-01-30 | 2019-04-26 | 四川川石金刚石钻头有限公司 | A kind of novel combined drill bit |
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| CN112272728A (en) * | 2018-04-24 | 2021-01-26 | 巴西石油公司 | System and method for monitoring wear of drill bit |
| CN114382434A (en) * | 2021-12-22 | 2022-04-22 | 中国石油大学(华东) | Surface conduit self-drilling well cementation device and method for deep water |
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| CN102678053B (en) * | 2012-05-18 | 2015-08-19 | 西南石油大学 | A kind of intersect scrape cut-impact combined drill |
| CN102678050A (en) * | 2012-05-18 | 2012-09-19 | 西南石油大学 | Gear-wheel composite drill bit with impact cutting structure |
| CN102678052A (en) * | 2012-05-18 | 2012-09-19 | 西南石油大学 | Disc cutter composite drill bit |
| CN102678053A (en) * | 2012-05-18 | 2012-09-19 | 西南石油大学 | Crossed scraping-impacting composite drill bit |
| CN102678050B (en) * | 2012-05-18 | 2015-10-28 | 西南石油大学 | A kind of have the gear wheel composite drill bit impacting cutting structure |
| CN102747960A (en) * | 2012-07-11 | 2012-10-24 | 江汉石油钻头股份有限公司 | Hybrid drill bit |
| US10352101B2 (en) | 2013-02-07 | 2019-07-16 | Chengdu Weiyi Petroleum Technology Co., Ltd. | Composite drill bit |
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| WO2014121748A1 (en) * | 2013-02-07 | 2014-08-14 | Yang Liyuan | Composite drill bit provided with disc-type cutting structure on cutter blade |
| CN103089156B (en) * | 2013-02-07 | 2015-07-08 | 杨立源 | Composite drill bit with cutter blade provided with cutter disk cutting structure |
| CN103089153A (en) * | 2013-02-28 | 2013-05-08 | 西南石油大学 | Wide-tooth cone composite drill bit |
| CN105545213A (en) * | 2016-02-22 | 2016-05-04 | 河北驰恒钻头制造有限公司 | Combined drill comprising three blades, double composite teeth and three cone teeth |
| CN105649539A (en) * | 2016-04-05 | 2016-06-08 | 武汉亿斯达工具有限公司 | Combined cutting PDC (polycrystalline diamond compact) bit provided with breaking hammer |
| CN107143287A (en) * | 2017-07-14 | 2017-09-08 | 宜昌神达石油机械有限公司 | Yangtze Cambrian system shale gas exploitation combined bitses during one kind is applicable |
| CN107575167A (en) * | 2017-10-26 | 2018-01-12 | 兰州城市学院 | One kind is non-to wash multiple cone PDC cutter composite drill bit certainly |
| CN108222841A (en) * | 2018-03-16 | 2018-06-29 | 中南大学 | A kind of compound rock drill and rock drilling method |
| CN112272728A (en) * | 2018-04-24 | 2021-01-26 | 巴西石油公司 | System and method for monitoring wear of drill bit |
| WO2020007343A1 (en) * | 2018-07-05 | 2020-01-09 | 成都海锐能源科技有限公司 | Fixed cutting structure-composite cone drill bit |
| CN110685606A (en) * | 2018-07-05 | 2020-01-14 | 成都海锐能源科技有限公司 | Fixed cutting structure-roller composite drill bit |
| CN110685606B (en) * | 2018-07-05 | 2021-11-26 | 成都海锐能源科技有限公司 | Fixed cutting structure-roller composite drill bit |
| US11486201B2 (en) | 2018-07-05 | 2022-11-01 | Chengdu Hairui Energy Technology Co., Ltd | Fixed cutting structure-composite cone drill bit |
| CN111456642A (en) * | 2019-01-18 | 2020-07-28 | 西南石油大学 | Micro-core composite drill bit |
| CN109681124A (en) * | 2019-01-30 | 2019-04-26 | 四川川石金刚石钻头有限公司 | A kind of novel combined drill bit |
| CN109898998A (en) * | 2019-03-03 | 2019-06-18 | 兰州城市学院 | A kind of spiral wing additional mechanical supercharging returns the secondary broken rock drill bit of row |
| CN109667545A (en) * | 2019-03-03 | 2019-04-23 | 兰州城市学院 | A kind of gear wheel PDC two-stage cutting composite drill bit |
| CN114382434A (en) * | 2021-12-22 | 2022-04-22 | 中国石油大学(华东) | Surface conduit self-drilling well cementation device and method for deep water |
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Address after: 611731, No. 4, West core road, hi tech Zone, Sichuan, Chengdu, B332 Applicant after: Sichuan Deep&Fast Oil Drilling Tools Co., Ltd. Address before: 611730 Sichuan city of Chengdu Province modern industrial port area Tonggang Road No. 69 Applicant before: Sichuan Deep&Fast Oil Drilling Tools Co., Ltd. |
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Application publication date: 20120328 |