WO2013091459A1 - 一种传导制冷型高功率半导体激光器及其制备方法 - Google Patents
一种传导制冷型高功率半导体激光器及其制备方法 Download PDFInfo
- Publication number
- WO2013091459A1 WO2013091459A1 PCT/CN2012/085031 CN2012085031W WO2013091459A1 WO 2013091459 A1 WO2013091459 A1 WO 2013091459A1 CN 2012085031 W CN2012085031 W CN 2012085031W WO 2013091459 A1 WO2013091459 A1 WO 2013091459A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- semiconductor laser
- conduction
- power semiconductor
- substrate
- soldered
- Prior art date
Links
Classifications
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01S—DEVICES USING THE PROCESS OF LIGHT AMPLIFICATION BY STIMULATED EMISSION OF RADIATION [LASER] TO AMPLIFY OR GENERATE LIGHT; DEVICES USING STIMULATED EMISSION OF ELECTROMAGNETIC RADIATION IN WAVE RANGES OTHER THAN OPTICAL
- H01S5/00—Semiconductor lasers
- H01S5/02—Structural details or components not essential to laser action
- H01S5/024—Arrangements for thermal management
- H01S5/02407—Active cooling, e.g. the laser temperature is controlled by a thermo-electric cooler or water cooling
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01S—DEVICES USING THE PROCESS OF LIGHT AMPLIFICATION BY STIMULATED EMISSION OF RADIATION [LASER] TO AMPLIFY OR GENERATE LIGHT; DEVICES USING STIMULATED EMISSION OF ELECTROMAGNETIC RADIATION IN WAVE RANGES OTHER THAN OPTICAL
- H01S5/00—Semiconductor lasers
- H01S5/02—Structural details or components not essential to laser action
- H01S5/022—Mountings; Housings
- H01S5/0235—Method for mounting laser chips
- H01S5/02355—Fixing laser chips on mounts
- H01S5/0237—Fixing laser chips on mounts by soldering
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01S—DEVICES USING THE PROCESS OF LIGHT AMPLIFICATION BY STIMULATED EMISSION OF RADIATION [LASER] TO AMPLIFY OR GENERATE LIGHT; DEVICES USING STIMULATED EMISSION OF ELECTROMAGNETIC RADIATION IN WAVE RANGES OTHER THAN OPTICAL
- H01S5/00—Semiconductor lasers
- H01S5/02—Structural details or components not essential to laser action
- H01S5/024—Arrangements for thermal management
- H01S5/02469—Passive cooling, e.g. where heat is removed by the housing as a whole or by a heat pipe without any active cooling element like a TEC
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01S—DEVICES USING THE PROCESS OF LIGHT AMPLIFICATION BY STIMULATED EMISSION OF RADIATION [LASER] TO AMPLIFY OR GENERATE LIGHT; DEVICES USING STIMULATED EMISSION OF ELECTROMAGNETIC RADIATION IN WAVE RANGES OTHER THAN OPTICAL
- H01S5/00—Semiconductor lasers
- H01S5/40—Arrangement of two or more semiconductor lasers, not provided for in groups H01S5/02 - H01S5/30
- H01S5/4025—Array arrangements, e.g. constituted by discrete laser diodes or laser bar
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01S—DEVICES USING THE PROCESS OF LIGHT AMPLIFICATION BY STIMULATED EMISSION OF RADIATION [LASER] TO AMPLIFY OR GENERATE LIGHT; DEVICES USING STIMULATED EMISSION OF ELECTROMAGNETIC RADIATION IN WAVE RANGES OTHER THAN OPTICAL
- H01S5/00—Semiconductor lasers
- H01S5/02—Structural details or components not essential to laser action
- H01S5/024—Arrangements for thermal management
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01S—DEVICES USING THE PROCESS OF LIGHT AMPLIFICATION BY STIMULATED EMISSION OF RADIATION [LASER] TO AMPLIFY OR GENERATE LIGHT; DEVICES USING STIMULATED EMISSION OF ELECTROMAGNETIC RADIATION IN WAVE RANGES OTHER THAN OPTICAL
- H01S5/00—Semiconductor lasers
- H01S5/40—Arrangement of two or more semiconductor lasers, not provided for in groups H01S5/02 - H01S5/30
- H01S5/4018—Lasers electrically in series
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01S—DEVICES USING THE PROCESS OF LIGHT AMPLIFICATION BY STIMULATED EMISSION OF RADIATION [LASER] TO AMPLIFY OR GENERATE LIGHT; DEVICES USING STIMULATED EMISSION OF ELECTROMAGNETIC RADIATION IN WAVE RANGES OTHER THAN OPTICAL
- H01S5/00—Semiconductor lasers
- H01S5/40—Arrangement of two or more semiconductor lasers, not provided for in groups H01S5/02 - H01S5/30
- H01S5/4025—Array arrangements, e.g. constituted by discrete laser diodes or laser bar
- H01S5/4031—Edge-emitting structures
- H01S5/4043—Edge-emitting structures with vertically stacked active layers
- H01S5/405—Two-dimensional arrays
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01S—DEVICES USING THE PROCESS OF LIGHT AMPLIFICATION BY STIMULATED EMISSION OF RADIATION [LASER] TO AMPLIFY OR GENERATE LIGHT; DEVICES USING STIMULATED EMISSION OF ELECTROMAGNETIC RADIATION IN WAVE RANGES OTHER THAN OPTICAL
- H01S5/00—Semiconductor lasers
- H01S5/40—Arrangement of two or more semiconductor lasers, not provided for in groups H01S5/02 - H01S5/30
- H01S5/42—Arrays of surface emitting lasers
Definitions
- the present invention relates to a semiconductor laser, a conduction-cooling type high power semiconductor laser and a preparation method thereof, and belongs to the field of laser technology.
- High-power semiconductor lasers not only have the advantages of small size, light weight, high electro-optical conversion efficiency, high reliability, long service life, etc., but also because they are electrically driven, which is easy to use on various platforms, so high-power semiconductor lasers show more
- applications such as laser processing, laser communications, medical and aesthetics, scientific research, military defense and laser entertainment displays.
- Many applications require semiconductor lasers with long life, high stability, high reliability and long storage time. How to ensure that semiconductor lasers remain efficient during long-term use poses great challenges for semiconductor lasers and packaging technologies.
- Conductive cooling, hard solder packaging technology can avoid failure caused by electromigration and electrothermal migration caused by soft solder packaging, can also meet the requirements of long storage time and stable operation in extreme environments, so conduction cooling semiconductor laser Products are expected to be widely used in a variety of aerospace, free space communications, processing, high temperature pumped solid / fiber lasers.
- Fig. 1 shows the current preparation process of a conventional conduction-cooled semiconductor laser stack, in which a plurality of chips and a plurality of copper and tungsten are simultaneously welded and integrally soldered to an insulating and thermally conductive sheet, and then the module is soldered to the heat sink.
- This structure has the following disadvantages:
- the object of the present invention is to overcome the above disadvantages of the prior art and to provide a conduction cooling type high work.
- the semiconductor laser and the preparation method thereof solve the problems of low yield, poor heat dissipation and low reliability of the conduction-cooled high-power semiconductor laser in the prior art.
- a conduction-cooling type high-power semiconductor laser comprising a heat sink and one or more semiconductor laser units; the special feature is that: the semiconductor laser unit comprises a chip, a substrate for soldering heat conduction with the chip, and The substrate is soldered with an insulating sheet for insulating heat dissipation, and the semiconductor laser unit is soldered to the heat sink through an insulating sheet.
- the above semiconductor laser unit is a semiconductor laser unit that has been tested, aged, and screened.
- the above chips are single-layer chips (Single Emitter), short arrays (such as Mini-bar and Half-bar, standard centimeter bars) or multiple single-tube chipsets.
- the material of the above substrate is a material having electrical conductivity and a thermal conductivity higher than 170 W/(m 2 .K) (for example, a metal material such as copper, copper tungsten, molybdenum copper, copper diamond or a metal matrix composite).
- the above insulating sheet has a thermal conductivity higher than 120 W/(m 2 .K); it may be a ceramic (such as A1N, BeO), diamond or the like.
- the heat sink is water-cooled, air-cooled or electronically cooled or a heat-dissipating structure in which two or more of them are combined.
- the number of the above heat sinks may be single or multiple.
- a method of fabricating the above-described conduction cooled high power semiconductor laser comprising the steps of:
- a single-tube chip or a short array (such as a micro-bar and a half-bar or a standard centimeter bar) is mounted on a substrate having a heat-dissipating conductive effect, and the substrate is mounted on an insulating sheet having an insulating heat dissipation effect.
- Semiconductor laser unit
- a plurality of semiconductor laser units that have passed the screening are mounted on a heat sink through an insulating sheet to form a conduction-cooled high-power semiconductor laser.
- Another method of fabricating a conduction cooled high power semiconductor laser as described above includes the following steps:
- Each semiconductor laser unit is individually tested and aged to screen out semiconductor laser units with known performance, and mounted on a heat sink to ensure that the performance of the conduction-cooled high-power semiconductor laser is well known.
- 1 is a schematic view showing a preparation method of a conventional conduction cooling high power semiconductor laser
- FIG. 2 is a schematic view showing a first preparation method of a conduction cooling type high power semiconductor laser according to the present invention
- FIG. 3 is a schematic view showing a second preparation method of a conduction cooling type high power semiconductor laser according to the present invention
- FIG. 4 is a conduction cooling type high power semiconductor laser according to the present invention
- Fig. 5 is a power test chart of the conduction-cooled high-power semiconductor laser produced at 50 °C.
- Fig. 6 is a light intensity test chart of the conduction-cooled high-power semiconductor laser produced at 50 °C.
- 1 is a semiconductor laser unit; 2 is a heat sink; 3 is a chip; 4 is a substrate; 5 is an insulating sheet.
- FIG. 2 there is shown a first schematic diagram of a method of fabricating a conduction-cooled high power semiconductor laser of the present invention.
- a plurality of semiconductor laser units that have passed the screening are mounted on a heat sink through an insulating layer to form a conduction-cooled high-power semiconductor laser.
- FIG. 3 there is shown a second schematic diagram of a method of fabricating a conduction cooled high power semiconductor laser of the present invention.
- a semiconductor laser chip is mounted on a substrate that functions as a heat dissipation conductive, and a substrate is mounted on an insulating sheet to form a semiconductor laser unit.
- a plurality of semiconductor laser units that have passed the screening are soldered together, and then a plurality of semiconductor laser units soldered together are soldered to the heat sink through an insulating sheet to form a conduction-cooled high-power semiconductor laser.
- FIG. 4 is a schematic view of a conduction-cooling type high power semiconductor laser according to the present invention, a conduction-cooling type high power semiconductor laser including a semiconductor laser unit 1 and a heat sink 2.
- the semiconductor laser unit 1 is soldered to the heat sink 2.
- the semiconductor laser unit 1 comprises a chip 3, a substrate 4 for soldering heat conduction soldered to the chip, and an insulating sheet 5 soldered to the substrate 4, and the semiconductor laser unit 1 is soldered to the heat sink 2 through the insulating sheet 5.
- the number of semiconductor laser units 1 is one or more.
- the semiconductor laser unit 1 is a semiconductor laser unit of a known performance that has been tested, aged, and screened.
- the chip 3 can be a single tube chip, a short array such as a miniature bar and a half bar, a standard centimeter bar or a plurality of single tube chipsets.
- the material of the substrate 4 is a material which is both conductive and has high thermal conductivity, and may be a metal material such as copper, copper tungsten, molybdenum copper or copper diamond or a metal matrix composite material.
- the insulating sheet 5 is made of an insulating high thermal conductivity material, and may be ceramic (such as A1N, BeO) or diamond.
- the heat sink 2 can be cooled by a material with high thermal conductivity, or it can be water cooled, air cooled, or electronic. Cooling or combining two or more ways to dissipate heat.
- the current is applied to the semiconductor laser chip through an external power source, and the heat generated by the semiconductor laser chip is transmitted through the substrate to the insulating sheet and then transmitted to the heat sink to dissipate heat.
- the chip is soldered on the substrate, and then the insulating chip is soldered on the substrate to form a semiconductor laser unit.
- the semiconductor laser unit is individually aged, tested, screened and optionally chip with different wavelengths to realize wide-spectrum and multi-wavelength output.
- a conduction-cooling type high-power semiconductor laser is successfully prepared, and the structure thereof is also shown in FIG. 4, and six bar chips with a power of 200 watts are selected, and six The bar chips are connected in series.
- Figure 5 is a power test diagram of the conduction-cooled high-power semiconductor laser produced at 50 °C. It can be seen from Fig. 5 that the output cooling power of the conduction-cooled semiconductor laser is 1194 watts at 50 ° C. Conversion efficiency Up to 52%.
- Fig. 6 is a light intensity test chart of the conduction-cooled high-power semiconductor laser produced at 50 ° C. It can be seen from Fig.
- the conduction-cooled high-power semiconductor laser has good heat dissipation performance and can be applied to high duty ratio and high temperature environments.
Landscapes
- Physics & Mathematics (AREA)
- Condensed Matter Physics & Semiconductors (AREA)
- General Physics & Mathematics (AREA)
- Electromagnetism (AREA)
- Optics & Photonics (AREA)
- Cooling Or The Like Of Semiconductors Or Solid State Devices (AREA)
- Semiconductor Lasers (AREA)
- Cooling Or The Like Of Electrical Apparatus (AREA)
Abstract
Description
Claims
Priority Applications (3)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
EP12859302.7A EP2797186A4 (en) | 2011-12-20 | 2012-11-22 | LINE-COOLED HIGH-PERFORMANCE SEMICONDUCTOR LASER AND MANUFACTURING METHOD THEREFOR |
JP2014547688A JP2015505163A (ja) | 2011-12-20 | 2012-11-22 | 伝導冷却型高出力半導体レーザーおよびその製造方法 |
US14/367,372 US9031105B2 (en) | 2011-12-20 | 2012-11-22 | Conduction cooled high power semiconductor laser and method for fabricating the same |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201110453400.4A CN102570291B (zh) | 2011-12-20 | 2011-12-20 | 一种传导制冷型高功率半导体激光器及其制备方法 |
CN201110453400.4 | 2011-12-20 |
Publications (1)
Publication Number | Publication Date |
---|---|
WO2013091459A1 true WO2013091459A1 (zh) | 2013-06-27 |
Family
ID=46415046
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
PCT/CN2012/085031 WO2013091459A1 (zh) | 2011-12-20 | 2012-11-22 | 一种传导制冷型高功率半导体激光器及其制备方法 |
Country Status (5)
Country | Link |
---|---|
US (1) | US9031105B2 (zh) |
EP (1) | EP2797186A4 (zh) |
JP (1) | JP2015505163A (zh) |
CN (1) | CN102570291B (zh) |
WO (1) | WO2013091459A1 (zh) |
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN108336640A (zh) * | 2017-01-20 | 2018-07-27 | 山东华光光电子股份有限公司 | 一种高功率半导体激光器及其制备方法 |
CN109244825A (zh) * | 2018-09-26 | 2019-01-18 | 华南师范大学 | 带有散热结构的边发射半导体激光器及其制备方法 |
US11090375B2 (en) * | 2014-01-21 | 2021-08-17 | Pfizer Inc. | Immunogenic compositions comprising conjugated capsular saccharide antigens and uses thereof |
Families Citing this family (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN102570291B (zh) | 2011-12-20 | 2014-10-08 | 西安炬光科技有限公司 | 一种传导制冷型高功率半导体激光器及其制备方法 |
CN103532006A (zh) * | 2013-10-21 | 2014-01-22 | 重庆航伟光电科技有限公司 | 一种半导体激光器 |
CN104836112B (zh) * | 2015-04-17 | 2018-07-10 | 中国科学院苏州生物医学工程技术研究所 | 一种单管半导体激光器串联结构的绝缘散热装置 |
CN105182548A (zh) * | 2015-10-30 | 2015-12-23 | 山东华光光电子有限公司 | 一种便于光纤整形的高性能半导体激光器及其封装方法 |
CN115494896B (zh) * | 2022-11-17 | 2023-03-14 | 清华大学合肥公共安全研究院 | 一种激光器的升温控制方法、装置 |
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US11090375B2 (en) * | 2014-01-21 | 2021-08-17 | Pfizer Inc. | Immunogenic compositions comprising conjugated capsular saccharide antigens and uses thereof |
CN108336640A (zh) * | 2017-01-20 | 2018-07-27 | 山东华光光电子股份有限公司 | 一种高功率半导体激光器及其制备方法 |
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Also Published As
Publication number | Publication date |
---|---|
CN102570291B (zh) | 2014-10-08 |
EP2797186A4 (en) | 2015-08-12 |
US9031105B2 (en) | 2015-05-12 |
US20150030044A1 (en) | 2015-01-29 |
CN102570291A (zh) | 2012-07-11 |
JP2015505163A (ja) | 2015-02-16 |
EP2797186A1 (en) | 2014-10-29 |
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