WO2013086888A1 - 除尘箱及具有该除尘箱的除尘系统 - Google Patents

除尘箱及具有该除尘箱的除尘系统 Download PDF

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Publication number
WO2013086888A1
WO2013086888A1 PCT/CN2012/082303 CN2012082303W WO2013086888A1 WO 2013086888 A1 WO2013086888 A1 WO 2013086888A1 CN 2012082303 W CN2012082303 W CN 2012082303W WO 2013086888 A1 WO2013086888 A1 WO 2013086888A1
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WIPO (PCT)
Prior art keywords
dust
air inlet
box according
air
box
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Application number
PCT/CN2012/082303
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English (en)
French (fr)
Inventor
甘新宇
肖庆麟
尹国麟
滕新科
黎山
Original Assignee
中联重科股份有限公司
湖南中联重科专用车有限责任公司
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Application filed by 中联重科股份有限公司, 湖南中联重科专用车有限责任公司 filed Critical 中联重科股份有限公司
Publication of WO2013086888A1 publication Critical patent/WO2013086888A1/zh

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D46/00Filters or filtering processes specially modified for separating dispersed particles from gases or vapours
    • B01D46/0039Filters or filtering processes specially modified for separating dispersed particles from gases or vapours with flow guiding by feed or discharge devices
    • B01D46/0041Filters or filtering processes specially modified for separating dispersed particles from gases or vapours with flow guiding by feed or discharge devices for feeding
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D46/00Filters or filtering processes specially modified for separating dispersed particles from gases or vapours
    • B01D46/0039Filters or filtering processes specially modified for separating dispersed particles from gases or vapours with flow guiding by feed or discharge devices
    • B01D46/0047Filters or filtering processes specially modified for separating dispersed particles from gases or vapours with flow guiding by feed or discharge devices for discharging the filtered gas
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D46/00Filters or filtering processes specially modified for separating dispersed particles from gases or vapours
    • B01D46/24Particle separators, e.g. dust precipitators, using rigid hollow filter bodies
    • B01D46/2403Particle separators, e.g. dust precipitators, using rigid hollow filter bodies characterised by the physical shape or structure of the filtering element
    • B01D46/2411Filter cartridges
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D46/00Filters or filtering processes specially modified for separating dispersed particles from gases or vapours
    • B01D46/42Auxiliary equipment or operation thereof
    • B01D46/48Removing dust other than cleaning filters, e.g. by using collecting trays
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D46/00Filters or filtering processes specially modified for separating dispersed particles from gases or vapours
    • B01D46/66Regeneration of the filtering material or filter elements inside the filter
    • B01D46/70Regeneration of the filtering material or filter elements inside the filter by acting counter-currently on the filtering surface, e.g. by flushing on the non-cake side of the filter

Definitions

  • Dust box and dust removal system having the dust box
  • the present invention relates to a dust removal system, and more particularly to a dust box for filtering a dust-containing gas stream and a dust removal system having the dust box.
  • the existing dust box whether it is equipped with three air filter cylinders or four air filter cylinders, the dust box is divided into upper and lower parts, the upper part of the box is equipped with a high-pressure dust remover, and the exhaust gas is directly through the atmosphere.
  • the mouth of the box is provided with an air inlet for introducing a dusty airflow and a filtered dust collecting device, and the filter cylinder is located between the exhaust port and the air inlet.
  • the dust box is made of thin plate, the inside of the box is simple rectangular, and some of the box body is provided with a skeleton to strengthen; the air filter tube in the box is symmetrically arranged.
  • the upper and lower parts of the box are basically isolated, but the dusty airflow enters from the lower part of the dust box. After filtering through the filter cylinder, the clean air can enter the upper part of the box and finally be discharged into the atmosphere.
  • the high-pressure dust remover can periodically release high-pressure air to blow the filter cartridge to remove the dust adsorbed on the outer surface of the filter cartridge; the dust that has been removed falls into the ash hopper at the lower part of the tank under its own weight. And finally it is sent to the garbage bin through the nozzle, which is the air intake dust removal mode of the lower row.
  • the present invention provides a dust box that can improve dust removal efficiency.
  • the present invention provides a dust box for filtering a dust-containing airflow, comprising a tank body and a gas filter cylinder disposed in the tank body, wherein the tank body has an exhaust port and an air inlet, The dust-laden airflow enters the tank from the air inlet, is filtered through the filter cylinder, and is discharged from the exhaust port; the air inlet is adjacent to the top of the air filter cylinder, and the top of the air filter cylinder communicates with the exhaust port. The bottom of the filter cartridge is closed.
  • a flow guiding combination is provided in the casing to allow a dust-laden gas stream entering the casing to flow around the gas cartridge.
  • the flow guiding assembly includes a two direct deflector disposed at the intake port, the two direct deflector extending toward a center of the air inlet.
  • the number of the air filter cartridges is four, and the diversion flow combination further includes two arc-shaped baffles disposed in a middle portion of the box body, and the two arc-shaped baffles respectively Corresponding to the two filter cartridges facing the air inlet.
  • the box body comprises four side panels, and the four side panels are connected by a beveled edge.
  • the air inlet is located on one of the side plates, and the inner middle portions of the other three side panels form a V-shaped protrusion, the oblique side and the V-shaped protrusion Is part of the diversion combination.
  • the air inlet is located on one of the side panels, Forming a V-shaped protrusion on an inner middle portion of the side panel on both sides of the air inlet, the oblique side and the V-shaped protrusion being part of the flow guiding combination, facing the air inlet
  • the inner side of the side panel is a flat surface.
  • the two arc-shaped baffles are connected to the V-shaped projections on the side plates on both sides of the air inlet.
  • the two arc-shaped baffles are connected to the V-shaped projections on the side plates on both sides of the air inlet.
  • the flow guiding assembly further includes two other arc-shaped baffles disposed in a middle portion of the casing, wherein the four arc-shaped baffles are connected end to end and respectively correspond to the four Filter the gas cylinder.
  • the number of the air filter cartridges is four, and the flow guiding combination further includes a long strip body having four curved sides connected end to end in the middle of the box body, The four curved sides respectively correspond to the four gas filters, and the four curved sides have a diamond-shaped cross section.
  • a partition is disposed in the box, the partition divides the box into an upper portion of the box body and a lower portion of the box body, and the exhaust port is disposed at an upper portion of the box body; The mouth is disposed at a lower portion of the tank, and the partition is provided with a through hole corresponding to a top of the gas filter cylinder.
  • the dust box further includes a high pressure dust remover, the high pressure dust remover is installed on an upper portion of the tank, and the high pressure dust remover is regularly connected to the top of the air filter cylinder.
  • a high pressure gas stream is introduced to remove dust adsorbed on the outer surface of the filter cartridge.
  • the bottom end of the box body is provided with a ash collecting hopper.
  • the present invention also provides a dust removing system comprising a suction nozzle and a garbage can and the dust box, wherein the suction nozzle is connected to the ash collecting hopper, and the dust of the ash collecting hopper is discharged to the garbage can through the suction nozzle.
  • the utility model has the beneficial effects that the dust removing box of the present invention and the dust removing system having the dust removing box adopt the dust removing mode of the upper row and the upper row compared with the dust removing mode of the lower row and the upper row in the prior art, thereby avoiding the continuous dust-containing airflow.
  • the dust is continuously re-mixed into the dusty airflow, which reduces the dust concentration in the dusty airflow in the upper part of the gas filter cylinder, thereby improving the filtration and dust removal efficiency of the gas cartridge.
  • Figure 1 is a cross-sectional, cross-sectional view of a dust removal system in accordance with a preferred embodiment of the present invention.
  • Fig. 2 is a first structural schematic view of the dust box diversion combination shown in Fig. 1.
  • Fig. 3 is a second structural schematic view of the dust box diversion combination shown in Fig. 1.
  • Fig. 4 is a third structural schematic view of the dust box diversion combination shown in Fig. 1.
  • Fig. 5 is a fourth structural schematic view of the dust box diversion combination shown in Fig. 1.
  • Fig. 6 is a fifth structural schematic view of the dust box diversion combination shown in Fig. 1. detailed description
  • the dust removing system 1 of the present invention can be applied to a dry dust removing road sweeper or a dust remover for filtering and dusting a dusty gas stream.
  • the dust removing system 1 includes a dust box 100 and a suction nozzle 200. The dust filtered by the dust box 100 is discharged through the nozzle 200 to the garbage can.
  • the dust box 100 includes a tank 10, a high pressure dust remover 20, and a gas cartridge 30.
  • a partition 17 is provided in the casing 10 to divide the casing 10 into a casing upper portion 12 and a casing lower portion 13.
  • the upper portion 12 of the casing is provided with an exhaust port 15, and the high-pressure dust remover 20 is installed at the upper portion 12 of the casing.
  • the gas cartridge 30 may be detachably mounted on the partition 17 or mounted to the lower portion 13 of the tank by a fixing means (not shown).
  • the air filter cartridge 30 includes a mesh cylinder 31 which is wound by a screen. One end of the mesh cylinder 31 is not closed and is the top portion 32 of the air filter cartridge 30. The other end is closed and is the bottom portion 33 of the air filter cartridge 30.
  • a through hole (not shown) corresponding to the top portion 32 of the gas cartridge 30 is opened in the partition plate 17, so that the top portion 32 of the gas filter cartridge 30 communicates with the exhaust port 15.
  • an air inlet 16 is opened near the top 32 of the air filter cylinder 30.
  • the dust-laden airflow enters the tank 10 from the air inlet 16, then is filtered by the filter air cylinder 30, and finally discharged through the exhaust port 15.
  • the bottom end of the casing 10, near the bottom 33 of the gas cartridge 30, is designed or connected with a tapered ash hopper 14 to facilitate collection of the filtered dust, and the diameter of the ash hopper 14 is gradually reduced from top to bottom.
  • the filtered dust falls to fall into the ash collecting hopper 14, and is then discharged through the suction nozzle 200 to the garbage can.
  • the arrow A is the flow direction of the dust-containing gas stream
  • the arrow B is the flow direction of the clean gas filtered by the gas filter cartridge 30
  • the arrow C is the flow direction of the high-pressure gas released by the high-pressure dust remover 20
  • the arrow D is the filter.
  • the dust-laden gas stream enters from above the lower portion 13 of the tank, and after being filtered by the filter cylinder 30, the clean air can enter the upper portion 12 of the tank and is finally discharged into the atmosphere.
  • the high-pressure dust remover 20 can periodically discharge the high-pressure air to blow the gas filter cartridge 30 to remove the dust adsorbed on the outer surface of the gas filter cartridge 30.
  • the removed dust falls into the ash collecting hopper 14 of the lower portion 13 of the casing by its own weight and the dust-containing airflow, and is finally sent to the garbage can through the suction nozzle 200.
  • the lower portion 13 of the box body has a rectangular shape as a whole, and the lower portion 13 of the box body has four side panels 131 and four side panels.
  • the 131 is connected by a bevel 134.
  • the intake port 16 is provided at the center of one of the side panels 131.
  • a two-direction baffle 132 is disposed at the air inlet 16, and the two direct deflectors 132 extend toward the center of the air inlet 16 to form a figure-eight shape.
  • the inner middle portion of the other three side panels 131 is provided with a V-shaped projection 133.
  • two arc-shaped baffles 136a are provided, which respectively correspond to the two filter cartridges 30 adjacent to the intake port 16.
  • the length of the deflector 136a may be the same as or different from the length of the gas cartridge 30, depending on the design requirements.
  • the direct deflector 132, the V-shaped projection 133 and the curved deflector 136a constitute a first structure of the flow-conducting combination, so that the dust-containing airflow entering the lower portion 13 of the casing flows around the filter cartridge 30.
  • the box body 10 is made of a bent plate, so that the box body 10 panel can be made of a thinner plate material, and the inner frame and the reinforcing beam are not required, which saves material.
  • the welding amount of the casing 10 is greatly reduced, the deformation of the casing 10 is smaller, and the flatness of the casing 10 is more easily ensured.
  • the casing 10 may be formed by using a bent plate to form the panel of the casing 10, and using a non-bending plate plus a molding plate, and adopting similar molding parts (support plates or arcs) in the existing bending portion.
  • the board is spliced with the inner panel of the cabinet 10.
  • Fig. 3 shows a second structure of the flow guiding combination.
  • the protrusion 133 of the inner middle portion of the side panel 131 facing the inlet of the dust-containing airflow is removed, and the air inlet 16 is The inner side of the facing side panel 131 is a flat surface.
  • Figure 4 shows a third structure of the flow guiding combination. Based on the first structure of the flow guiding combination, the two curved deflectors 136a are extended to the side on both sides of the inlet 16 The V-shaped projections 133 on the panel 131 are joined to form a deflector 136b.
  • Fig. 5 shows a fourth structure of the flow guiding combination.
  • the protrusion 133 on the side panel 31 of the air inlet 16 is cancelled so as to face the air inlet 16
  • the inner side of the side panel 131 is a flat surface.
  • Figure 6 shows a fifth structure of the flow guiding combination.
  • the deflector 136a is replaced by four end-to-end curved deflectors 136c, four curved deflectors 136c respectively correspond to the four air filter cartridges 30, and the four curved arc-shaped baffles 136c are connected in a cross section with a rhombic structure.
  • the four end-to-end arc-shaped baffles 136c can also be replaced by a long stripe having four arc-shaped sides connected end to end, the four arc-shaped sides respectively corresponding to the four gas cartridges 30, the four The curved sides have a diamond-shaped cross section.
  • the upper portion 12 of the casing and the lower portion 13 of the casing are integrally formed, and the lower portion 13 of the casing is provided with a side door with a sealing strip on one of the side panels 131 ( Not shown), the gas cartridge 30 is taken out from the side door.
  • the upper portion 12 of the cabinet may be detachably mounted to the lower portion 13 of the housing or may be a releasable cover of the lower portion 13 of the housing.
  • the number of the gas cartridges 30 can also be three or other numbers.
  • the arc-shaped baffles can be appropriately adjusted according to the arrangement positional relationship of the gas cartridges 30, so that the dust-containing airflow is branched and surrounds the respective gas cartridges 30. flow.
  • the number of the gas cartridges 30 is three and arranged in an equilateral triangle shape
  • three end-to-end curved baffles may be disposed in the middle of the triangle, each of which is directed toward a gas cartridge 30.
  • the dusty airflow enters the dust box 100, and the deflector 136a, 136b, 136c is encountered in the middle of the inner space of the casing 10, and part of the gas is diverted by the deflector 136a, 136b, 136c to start the air filter.
  • the flow of 30, after the side panel 131, continues to rotate around the filter cartridge 30 along the molding surface of the casing 10, eventually forming a gas flow that rotates around the filter cartridge 30.
  • a portion of the dust-laden airflow continues through the gap in the middle of the baffles 136a, 136b.
  • the flow guiding surface on the side panel 131 is split into the flow direction.
  • the two air flows form two air flows rotating around the filter cartridge 30 under the diversion of the side panel 131, and thus, the shunting of the dust-containing airflow entering the dust box 100 at the deflectors 136a, 136b, 136c and the side panels 131 Guided, it is divided into a flow of air flowing around the filter cartridge 30.
  • the dust is filtered by the filter cartridge 30, and the clean air passes through the filter layer into the interior of the filter cartridge and upwardly into the upper portion of the dust box 100 and finally discharged into the atmosphere, and at the same time, on the outer wall of the filter cartridge 30.
  • the retained dust is removed by the high-pressure gas periodically discharged from the high-pressure dust remover 20 at the upper portion of the casing 10, and is brought to the lower side of the dust box 100 by the air flow rotating by the gas filter cylinder 30, and finally passes into the garbage through the ash collecting bucket 14 and the suction nozzle 200. box.
  • the dust box 100 of the present invention adopts the dust removal mode of the upper row and the upper row to improve the efficiency of filtering and dust removal, thereby preventing a continuous dusty airflow from entering from the dust box 100 and
  • the dust inside the tank 10 that blocks the dust removed by the high-pressure dust remover 20 smoothly falls into the ash collecting hopper 14 at the lower portion of the casing 10, thereby effectively preventing the filtered dust from being continuously stirred into the dust-containing airflow, and lowering the upper portion of the air filter cylinder 30.
  • the dust concentration in the dust-containing gas stream improves the filtration and dust removal efficiency of the gas cartridge 30.
  • the structure of the dust box 100 of the present invention changes the flow direction of the dust-containing airflow in the box, and the dust-containing air flow is in an orderly flow state in the dust box 100, which is more advantageous for improving the filtering function of the gas filter cartridge 30.
  • the dust-containing airflow entering the dust box 100 from the upper portion acts to circulate the dust on the surface of the gas filter cylinder 30 while flowing around the gas filter cylinder 30, which is advantageous for the filter gas cylinder 30 to always be in a better working state.

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  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Physics & Mathematics (AREA)
  • Geometry (AREA)
  • Filtering Of Dispersed Particles In Gases (AREA)

Abstract

一种除尘箱及具有该除尘箱的除尘系统,用于对含尘气流进行过滤,所述除尘箱包括箱体和设置在箱体内的滤气筒,所述箱体上开设排气口和进气口,所述含尘气流从进气口进入箱体内,通过滤气筒过滤后从排气口排出,所述进气口靠近所述滤气筒的顶部,所述滤气筒的顶部与所述排气口相通,所述滤气筒的底部封闭。所述的除尘箱及具有该除尘箱的除尘系统采取上进上排的除尘方式,避免了源源不断的含尘气流从除尘箱下方涌入并充斥箱体内部时,将已被滤气筒过滤下来的粉尘又不断重新搅入含尘气流中。

Description

除尘箱及具有该除尘箱的除尘系统
技术领域
本发明关于一种除尘系统, 且特别是关于一种对含尘气流进行过滤的 除尘箱及具有该除尘箱的除尘系统。 背景技术
目前, 国内干式除尘扫路车普遍使用除尘箱对含尘气流进行过滤除尘, 虽有部分厂家采用布袋或板式滤网作为过滤体, 但在使用中存在清灰效率 低、 易糊袋等缺陷, 所以, 采用布袋或板式滤网作为干式除尘的产品越来 越少, 更多的干式除尘扫路车采用了除尘箱除尘的模式。
现有的除尘箱, 不论是采用内设三个滤气筒的还是内设四个滤气筒的, 除尘箱分为上下两部分, 箱体上部设有高压去尘器, 还有直通大气的排气 口, 箱体下部设有通入含尘气流的进气口及过滤后的粉尘收集装置, 滤气 筒位于排气口与进气口之间。 除尘箱制作上多采用薄板, 箱体内部呈简单 的矩形, 部分箱体内设骨架进行加强; 箱体内滤气筒对称布置。
箱体上下部分基本隔绝, 但含尘气流从除尘箱下部下方进入, 经过滤 气筒过滤后, 干净空气可进入箱体上部最终排入大气。 通过程序控制, 高 压去尘器能定期释放出高压空气对滤气筒进行吹喷, 以清除吸附在滤气筒 外表面的粉尘; 被清除的粉尘在自身重量作用下落入箱体下部的集灰斗, 并最终通过吸嘴被送入垃圾箱, 这是下进上排的进气除尘模式。 但是, 这 种下进上排的进气除尘方式存在不足之处, 源源不断的含尘气流从除尘箱 下方涌入并充斥箱体内部, 当滤气筒壁上的粉尘被箱体上方的脉冲清灰装 置清除, 受箱体下部高速涌入的含尘气流的影响, 被清除的粉尘无法顺利 地落入箱体下部的集灰斗。 含尘气流虽然不断地被滤气筒过滤, 粉尘留在 滤气筒外壁上, 最后又被脉冲清灰装置从滤气筒壁上清除下来, 但其中大 部分粉尘又不断地被重新搅入含尘气流中, 使得滤气筒上部的含尘气流中 的粉尘浓度始终保持在一个较高的状态, 滤气筒的过滤除尘效率并不理想, 降低了干式过滤除尘的效率。 发明内容
本发明提供一种可以提高除尘效率的除尘箱。
另外, 有必要提供一种具有上述除尘箱的除尘系统。
为达上述优点, 本发明提供一种除尘箱, 用于对含尘气流进行过滤, 包括箱体和设置在箱体内的滤气筒, 所述箱体上开设排气口和进气口, 所 述含尘气流从进气口进入箱体内, 通过滤气筒过滤后从排气口排出; 所述 进气口靠近所述滤气筒的顶部, 所述滤气筒的顶部与所述排气口相通, 所 述滤气筒的底部封闭。
在本发明的一实施例中, 所述箱体内设有导流组合使进入所述箱体内 的含尘气流环绕所述滤气筒流动。
在本发明的一实施例中, 所述导流组合包括设于进气口处的二直导流 板, 所述二直导流板向所述进气口的中心处延伸。
在本发明的一实施例中, 所述滤气筒的数量为四个, 所述导流组合还 包括二个设于箱体内中部的弧形导流板, 所述二个弧形导流板分别对应朝 向靠近进气口处的二个所述滤气筒。
在本发明的一实施例中, 所述箱体包括四个侧面板, 所述四个侧面板 采用斜边连接。
在本发明的一实施例中, 所述进气口位于其中一个所述侧面板上, 其 余三个所述侧面板的内侧中部形成 V形凸起, 所述斜边及所述 V形凸起为 所述导流组合的一部分。
在本发明的一实施例中, 所述进气口位于其中一个所述侧面板上, 位 于所述进气口二侧的所述侧面板的内侧中部形成 V形凸起, 所述斜边及所 述 V形凸起为所述导流组合的一部分, 与所述进气口正对的所述侧面板的 内侧为平整表面。
在本发明的一实施例中, 所述二个弧形导流板与位于所述进气口二侧 的所述侧面板上的所述 V形凸起连接。
在本发明的一实施例中, 所述二个弧形导流板与位于所述进气口二侧 的所述侧面板上的所述 V形凸起连接。
在本发明的一实施例中, 所述导流组合还包括另外二个设于箱体内中 部的弧形导流板, 所述四个弧形导流板首尾相连并分别对应朝向所述四个 过滤气筒。
在本发明的一实施例中, 所述滤气筒的数量为四个, 所述导流组合还 包括设于所述箱体内中部的具有四个首尾相连的弧形侧面的长条实体, 所 述四个弧形侧面分别对应朝向所述四个滤气筒, 所述四个弧形侧面的横截 面呈菱形结构。 在本发明的一实施例中, 所述箱体内设置隔板, 所述隔板 将箱体分成箱体上部和箱体下部, 所述排气口设于所述箱体上部; 所述进 气口设于所述箱体下部, 所述隔板上设有与所述滤气筒的顶部相对应的通 孔。
在本发明的一实施例中, 所述除尘箱还包括高压去尘器, 所述高压去 尘器安装于所述箱体上部, 所述高压去尘器间隔定期对所述滤气筒的顶部 通入高压气流以清除吸附在所述滤气筒外表面的粉尘。
在本发明的一实施例中, 所述箱体的底端设有集灰斗。
本发明还提供一种除尘系统, 包括吸嘴和垃圾箱及上述的除尘箱, 所 述吸嘴与所述集灰斗连接, 所述集灰斗的灰尘通过所述吸嘴排到垃圾箱。
本发明的有益效果是, 相较现有技术的下进上排的除尘方式, 本发明 的除尘箱及具有该除尘箱的除尘系统采取上进上排的除尘方式, 避免了源 源不断的含尘气流从除尘箱下方涌入并充斥箱体内部, 防止被滤气筒过滤 下来的粉尘又不断地被重新搅入含尘气流中, 降低了滤气筒上部的含尘气 流中的粉尘浓度, 从而提高滤气筒的过滤除尘效率。
为让本发明的上述和其它目的、 特征和优点能更明显易懂, 下文特举 较佳实施例, 并配合所附图式, 作详细说明如下。 附图说明
图 1是本发明较佳实施例的除尘系统的截面剖示意图。
图 2是图 1所示的除尘箱导流组合的第一种结构示意图。
图 3是图 1所示的除尘箱导流组合的第二种结构示意图。
图 4是图 1所示的除尘箱导流组合的第三种结构示意图。
图 5是图 1所示的除尘箱导流组合的第四种结构示意图。
图 6是图 1所示的除尘箱导流组合的第五种结构示意图。 具体实施方式
请参照图 1,本发明除尘系统 1可以应用于干式除尘扫路车或对含尘气 流进行过滤除尘的除尘器。除尘系统 1包括除尘箱 100和吸嘴 200。除尘箱 100过滤下来的粉尘通过吸嘴 200排到垃圾箱。
除尘箱 100包括箱体 10、 高压去尘器 20和滤气筒 30。 箱体 10内设隔 板 17将箱体 10分隔成箱体上部 12和箱体下部 13。 箱体上部 12开设排气 口 15, 高压去尘器 20装设在箱体上部 12。 滤气筒 30可以可分离地安装在 隔板 17上, 或通过固定装置 (图未示) 安装在箱体下部 13。 滤气筒 30包 括由滤网卷成的网筒 31,网筒 31的一端并未封闭,为滤气筒 30的顶部 32; 另一端封闭, 为滤气筒 30的底部 33。 隔板 17上开设与滤气筒 30的顶部 32对应的通孔 (图未示), 从而滤气筒 30的顶部 32与排气口 15相通。 箱 体下部 13的上端, 靠近滤气筒 30的顶部 32处开设进气口 16。含尘气流从 进气口 16进入箱体 10, 然后经过滤气筒 30的过滤, 最后通过排气口 15排 出。 箱体 10的底端, 靠近滤气筒 30的底部 33设计成或连接有锥形的集灰 斗 14, 以方便收集过滤后的粉尘, 集灰斗 14的口径从上至下逐渐缩小。 滤 后的粉尘掉落到落入集灰斗 14, 然后通过吸嘴 200排到垃圾箱。
图 1中, 箭头 A为含尘气流的流动方向, 箭头 B为经滤气筒 30过滤 的干净气体的流动方向,箭头 C为高压去尘器 20释放出的高压气体的流动 方向, 箭头 D为过滤出来的灰尘落下的方向。 在本实施例中, 含尘气流从 箱体下部 13上方进入, 经过滤气筒 30过滤后, 干净空气可进入箱体上部 12并最终排入大气。通过程序控制, 高压去尘器 20能定期释放出高压空气 对滤气筒 30进行吹喷, 以清除吸附在滤气筒 30外表面的粉尘。 被清除的 粉尘在自身重量和含尘气流的作用下落入箱体下部 13的集灰斗 14,并最终 通过吸嘴 200被送入垃圾箱。
请同时参照图 2, 在本实施例中, 箱体下部 13内设四个对称排列的滤 气筒 30, 箱体下部 13整体呈矩形, 箱体下部 13具有四个侧面板 131, 四 个侧面板 131采用斜边 134连接。进气口 16设在其中一个侧面板 131的中 部。在进气口 16处设置二直导流板 132, 二直导流板 132向进气口 16的中 心处延伸, 成八字形。 其它三个侧面板 131的内侧中部设有 V形凸起 133。 箱体下部 13的内部空间的中部设有二个弧形导流板 136a,所述二个弧形导 流板 136a分别对应朝向靠近进气口 16处的二个滤气筒 30。导流板 136a的 长度与滤气筒 30的长度可以相同也可以不同, 主要看设计需要。 直导流板 132、 V形凸起 133和弧形导流板 136a组成导流组合的第一种结构, 使进 入箱体下部 13的含尘气流环绕滤气筒 30流动。
优选地, 箱体 10采用折弯板, 这样可以使用较薄的板材制作箱体 10 面板, 无需设置内框架及加强梁, 更节省材料。 同时, 由于箱体 10焊接量 大大减少, 箱体 10制作中的变形更小, 箱体 10的平整度更易得到保证。 但是, 箱体 10也可以不采用折弯板制作箱体 10的面板, 而使用非折弯板 加成型板的方式制作, 在现有的折弯处采用相近的成型零件 (支板或圆弧 板) 与箱体 10内板拼接。
图 3显示了导流组合的第二种结构, 在导流组合第一种结构的基础上, 取消正对含尘气流进口的侧面板 131 的内侧中部的凸起 133, 使与进气口 16正对的侧面板 131的内侧为平整表面。
图 4显示了导流组合的第三种结构, 在导流组合第一种结构的基础上, 将二个弧形导流板 136a延伸至与位于所述进气口 16二侧的所述侧面板 131 上的 V形凸起 133相连接形成导流板 136b。
图 5显示了导流组合的第四种结构, 在导流组合第三种结构的基础上, 取消正对进气口 16的侧面板 31上的凸起 133, 使与进气口 16正对的侧面 板 131的内侧为平整表面。
图 6显示了导流组合的第五种结构, 在导流组合第一种结构的基础上, 导流板 136a由四片首尾相连的弧形导流板 136c代替,四片弧形导流板 136c 分别对应朝向四个滤气筒 30,四片首尾相连的弧形导流板 136c的横截面呈 菱形结构。 可以理解, 四片首尾相连的弧形导流板 136c也可以由一个具有 四个首尾相连的弧形侧面的长条实体代替, 该四个弧形侧面分别对应朝向 四个滤气筒 30, 该四个弧形侧面的横截面呈菱形结构。
为了可以定期将滤气筒 30取出清理, 在本实施例中, 箱体上部 12和 箱体下部 13—体成型, 箱体下部 13在其中一个侧板 131上设置了一个装 有密封条的侧门 (图未示), 滤气筒 30从侧门取出。 在其他实施例中, 箱 体上部 12可以可分离地安装在箱体下部 13上或为箱体下部 13的可揭开的 盖子。
可以理解, 滤气筒 30的数量也可以为三个或其它数量, 此时弧形导流 板可以根据滤气筒 30的排列位置关系进行适当的调整, 以使含尘气流分流 后环绕各个滤气筒 30流动。 例如, 当滤气筒 30的数量为三个, 且排列成 正三角形形状时, 可以在三角形中部设置三片首尾相连的弧形导流片, 每 片弧形导流片对应朝向一个滤气筒 30。 在除尘作业时, 含尘气流进入除尘箱 100, 在箱体 10的内部空间的中 部遇到导流板 136a、 136b, 136c, 部分气体被导流板 136a、 136b, 136c分 流, 开始绕滤气筒 30流动, 到侧面板 131后沿箱体 10成型面继续绕滤气 筒 30旋转, 最终形成绕滤气筒 30转动的气流。 另有部分含尘气流穿过导 流板 136a、 136b中部的空隙继续向前, 遇到进气口 16对面的侧面板 131 后, 在侧面板 131 上的导流面被拆分成流向完全相反的两股气流, 在侧面 板 131的导流下形成绕滤气筒 30转动的两股气流, 至此, 进入除尘箱 100 的含尘气流在导流板 136a、 136b, 136c和侧面板 131的分流和导引下, 被 分成了绕滤气筒 30流动的气流。
在含尘气流围绕滤气筒 30转动的过程中, 粉尘被滤气筒 30过滤, 干 净空气穿过过滤层进入滤气筒内部并向上进入除尘箱 100上部并最终排入 大气, 同时, 滤气筒 30外壁上滞留的粉尘被箱体 10上部的高压去尘器 20 定期释放的高压气体清除下来并被让滤气筒 30转动的气流带到除尘箱 100 下方, 通过集灰斗 14、 吸嘴 200, 最终进入垃圾箱。
相较现有技术的下进上排的除尘方式, 本发明的除尘箱 100采取上进 上排的除尘方式提高了过滤除尘的效率, 从而避免源源不断的含尘气流从 除尘箱 100下方涌入并充斥箱体 10内部阻挡被高压去尘器 20清除的粉尘 顺利地落入箱体 10下部的集灰斗 14,有效防止过滤的粉尘不断地被重新搅 入含尘气流中, 降低滤气筒 30上部的含尘气流中的粉尘浓度, 提高滤气筒 30的过滤除尘效率。
本发明的除尘箱 100结构改变了箱内含尘气流的流向, 含尘气流在除 尘箱 100内呈有序流动状态, 更有利于提升滤气筒 30的过滤功能。 从上部 进入除尘箱 100的含尘气流在围绕滤气筒 30流动的同时, 还起到了冲刷滤 气筒 30表面粉尘的作用, 有利于滤气筒 30始终处于较佳的工作状态。
以上所述, 仅是本发明的实施例而已, 并非对本发明作任何形式上的 限制, 虽然本发明已以实施例揭露如上, 然而并非用以限定本发明, 任何 熟悉本专业的技术人员, 在不脱离本发明技术方案范围内, 当可利用上述 揭示的技术内容作出些许更动或修饰为等同变化的等效实施例, 但凡是未 脱离本发明技术方案内容, 依据本发明的技术实质对以上实施例所作的任 何简单修改、 等同变化与修饰, 均仍属于本发明技术方案的范围内。

Claims

权利要求
1.一种除尘箱, 用于对含尘气流进行过滤, 包括箱体和设置在箱体内的 滤气筒, 所述箱体上开设排气口和进气口, 所述含尘气流从进气口进入箱 体内, 通过滤气筒过滤后从排气口排出, 其特征在于: 所述进气口靠近所 述滤气筒的顶部, 所述滤气筒的顶部与所述排气口相通, 所述滤气筒的底 部封闭。
2.如权利要求 1所述的除尘箱, 其特征在于: 所述箱体内设有导流组合 使进入所述箱体内的含尘气流环绕所述滤气筒流动。
3.如权利要求 2所述的除尘箱, 其特征在于: 所述导流组合包括设于进 气口处的二直导流板, 所述二直导流板向所述进气口的中心处延伸。
4.如权利要求 3所述的除尘箱,其特征在于:所述滤气筒的数量为四个, 所述导流组合还包括二个设于所述箱体内中部的弧形导流板, 所述二个弧 形导流板分别对应朝向靠近进气口处的二个所述滤气筒。
5.如权利要求 4所述的除尘箱,其特征在于:所述箱体包括四个侧面板, 所述四个侧面板采用斜边连接。
6.如权利要求 5所述的除尘箱, 其特征在于: 所述进气口位于其中一个 所述侧面板上, 其余三个所述侧面板的内侧中部形成 V形凸起, 所述斜边 及所述 V形凸起为所述导流组合的一部分。
7.如权利要求 5所述的除尘箱, 其特征在于: 所述进气口位于其中一个 所述侧面板上, 位于所述进气口二侧的所述侧面板的内侧中部形成 V形凸 起, 所述斜边及所述 V形凸起为所述导流组合的一部分, 与所述进气口正 对的所述侧面板的内侧为平整表面。
8.如权利要求 6所述的除尘箱, 其特征在于: 所述二个弧形导流板与位 于所述进气口二侧的所述侧面板上的所述 V形凸起连接。
9.如权利要求 7所述的除尘箱, 其特征在于: 所述二个弧形导流板与位 于所述进气口二侧的所述侧面板上的所述 V形凸起连接。
10.如权利要求 6所述的除尘箱, 其特征在于: 所述导流组合还包括另 外二个设于箱体内中部的弧形导流板, 所述四个弧形导流板首尾相连并分 别对应朝向所述四个过滤气筒。
11.如权利要求 2所述的除尘箱, 其特征在于: 所述滤气筒的数量为四 个, 所述导流组合还包括设于所述箱体内中部的具有四个首尾相连的弧形 侧面的长条实体, 所述四个弧形侧面分别对应朝向所述四个滤气筒, 所述 四个弧形侧面的横截面呈菱形结构。
12.如权利要求 1所述的除尘箱, 其特征在于: 所述箱体内设置隔板, 所述隔板将箱体分成箱体上部和箱体下部, 所述排气口设于所述箱体上部; 所述进气口设于所述箱体下部, 所述隔板上设有与所述滤气筒的顶部相对 应的通孔。
13.如权利要求 12所述的除尘箱, 其特征在于: 所述除尘箱还包括高压 去尘器, 所述高压去尘器安装于所述箱体上部, 所述高压去尘器定期对所 述滤气筒的顶部通入高压气流以清除吸附在所述滤气筒外表面的粉尘。
14.如权利要求 1至 13任一项所述的的除尘箱, 其特征在于: 所述箱体 的底端设有集灰斗。
15.—种除尘系统, 其特征在于: 包括吸嘴和垃圾箱及如权利要求 14 所述的除尘箱, 所述吸嘴与所述集灰斗连接, 所述集灰斗的灰尘通过所述 吸嘴排到垃圾箱。
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