WO2013034032A1 - 阀芯组件及采用该阀芯组件的阀门 - Google Patents

阀芯组件及采用该阀芯组件的阀门 Download PDF

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Publication number
WO2013034032A1
WO2013034032A1 PCT/CN2012/078634 CN2012078634W WO2013034032A1 WO 2013034032 A1 WO2013034032 A1 WO 2013034032A1 CN 2012078634 W CN2012078634 W CN 2012078634W WO 2013034032 A1 WO2013034032 A1 WO 2013034032A1
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WO
WIPO (PCT)
Prior art keywords
valve
valve core
transmission member
valve stem
sliding
Prior art date
Application number
PCT/CN2012/078634
Other languages
English (en)
French (fr)
Inventor
袁方
钱佐成
龚凯
廖清新
Original Assignee
上海鸿润科技有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 上海鸿润科技有限公司 filed Critical 上海鸿润科技有限公司
Priority to US14/342,874 priority Critical patent/US9279505B2/en
Priority to EP12830728.7A priority patent/EP2754932B1/en
Publication of WO2013034032A1 publication Critical patent/WO2013034032A1/zh

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Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16KVALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
    • F16K5/00Plug valves; Taps or cocks comprising only cut-off apparatus having at least one of the sealing faces shaped as a more or less complete surface of a solid of revolution, the opening and closing movement being predominantly rotary
    • F16K5/06Plug valves; Taps or cocks comprising only cut-off apparatus having at least one of the sealing faces shaped as a more or less complete surface of a solid of revolution, the opening and closing movement being predominantly rotary with plugs having spherical surfaces; Packings therefor
    • F16K5/0647Spindles or actuating means
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16KVALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
    • F16K5/00Plug valves; Taps or cocks comprising only cut-off apparatus having at least one of the sealing faces shaped as a more or less complete surface of a solid of revolution, the opening and closing movement being predominantly rotary
    • F16K5/08Details
    • F16K5/14Special arrangements for separating the sealing faces or for pressing them together
    • F16K5/20Special arrangements for separating the sealing faces or for pressing them together for plugs with spherical surfaces
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16KVALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
    • F16K5/00Plug valves; Taps or cocks comprising only cut-off apparatus having at least one of the sealing faces shaped as a more or less complete surface of a solid of revolution, the opening and closing movement being predominantly rotary
    • F16K5/08Details
    • F16K5/14Special arrangements for separating the sealing faces or for pressing them together
    • F16K5/20Special arrangements for separating the sealing faces or for pressing them together for plugs with spherical surfaces
    • F16K5/204Special arrangements for separating the sealing faces or for pressing them together for plugs with spherical surfaces with the plugs or parts of the plugs mechanically pressing the seals against the housing

Definitions

  • the present invention relates to a spool assembly and a valve using the same, and more particularly to a low or torque internal or external low torque valve for use in a composite intermediate bulk container (IBC). Background technique
  • the valve in the composite intermediate bulk container (IBC) is now a venting valve.
  • the valve mentioned in the PCT Patent Application Publication No. WO2007/030052 A1 is a butterfly valve.
  • the disadvantage is that the sealing performance is not good and leakage is likely to occur.
  • the Chinese patent application No. 200720082066 discloses a low torque ball valve comprising a valve body, a valve ball, a valve seat, a bearing seat, a valve stem, a driving device, and a ball bearing connection structure.
  • the shortcoming of the patented low-torque ball valve is that the structure of the driving device is complicated and complicated, so that the external space of the valve body is large and the assembly process is complicated; the opening and closing rotation angle is 180 degrees; the working space formed by the valve stem and the driving device
  • the sealing process is very demanding, and the traditional sealing method and process are prone to leakage; in addition, the processing cost is high and the environmental protection requirements cannot be reached.
  • valve stem has an S-shaped guide groove, which cooperates with the guide pin to drive the ball out of the valve seat when the valve stem is raised, and then rotates 90° counterclockwise to fully open the valve. .
  • the valve stem When the valve stem is lowered, the ball is rotated 90° clockwise and then pressed against the valve seat to close the valve.
  • the disadvantage of this technology is that the valve stem has a long S-shaped guide groove. When the rotary opening and closing, the valve stem is required to be guided. The spiral rises or falls in the groove, so the guide groove takes up a large space and has a large rotation angle.
  • Ciphery of Chinese Patent Application No. 99124192.4 discloses a disc-shaped double-track rotary and hoisted valve opening and closing structure which is composed of a fixed disc, a rotating disc and a limit pin, and the external force drives the valve stem together with the rotating disc to move the limit.
  • the limit pin rotates clockwise along the trajectory of the "arc" track on the fixed disk.
  • the rotating disk continues to rotate clockwise, the limit pin Under the force of "supporting" the track on the rotating disc, the "straight" track track on the fixed disc is extended to the periphery of the fixed disc.
  • the limit pin and the valve sealing structure are pressed against the valve seat, and the valve is closed.
  • Chinese Patent No. 200620105067 discloses a rail type plug valve including a valve body, a valve cover, an operating member, a valve stem, a valve seat, a valve plug which forms a conical sealing pair with the valve seat, and a rail type mechanism, a rail type mechanism
  • the utility model is composed of a track ring having two guiding grooves installed on the neck of the valve plug and a double pin plate having two guiding pins pinned into the guiding groove, and further comprises a lock nut and an adjusting ring for adjusting the installation position of the track ring.
  • the disadvantage of the track type plug valve is that the structure of the transmission device is complicated, and the external space of the valve body is large; the parts of the transmission device are numerous, and the assembly process is complicated; in addition, due to the valve plug of the conical surface sealing pair, and the installation position of the adjustment track ring The lock nut and the adjusting ring, which require multiple adjustments, are complicated to operate. Summary of the invention
  • An object of the present invention is to provide a valve core assembly and a valve using the same, which have low opening and closing torque, simple structure, good manufacturing process, simple operation and good sealing performance.
  • a spool assembly is provided that is disposed in a valve body and that is rotatable about a common axis in cooperation with the valve body, the spool assembly including a spool having a common axis and a valve stem
  • the transmission member is characterized by: further comprising a sliding ram disposed along an axis perpendicular to the common axis; the valve core having a recess, the transmission member being coupled to the end of the valve stem and The valve stem rotates together, the transmission member is at least partially embedded in the recess of the valve core, the inner peripheral wall of the spool recess is formed with a radially convex contour, and the transmission member is formed with a radially convex contour,
  • the valve stem is radially formed on a distal end thereof with a valve stem cavity for accommodating the sliding ram, and the valve body is formed with an inner convex contour surrounding the valve stem; when the valve stem is rotated, the The inner convex contour
  • the sliding ram includes a shank that is perpendicular to the shank and a sliding rod and a protrusion extending oppositely at opposite ends of the rod body, the sliding rod being disposed in the inner cavity of the valve rod, the protrusion of the movable top rod and the radial direction formed by the inner peripheral wall of the valve core recess
  • the inner convex profile has a clutchable relationship.
  • the radially inner convex contour formed by the inner peripheral wall of the spool recess is provided with at least two recesses and a convex portion that spaces the two recessed holes; the two pits One of the raised portions and the convex portion of the transmission member are detachably coupled; the other of the two dimples is detachably coupled to the projection of the sliding ram .
  • the valve stem includes a transmission rod and a support portion extending coaxially at a bottom end of the transmission rod, and the transmission member is further provided with a transmission hole that cooperates with the transmission rod.
  • the recess is further provided with an elongated positioning hole that cooperates with the support portion.
  • the support portion is a columnar member
  • the elongated positioning hole is a hole having two parallel sides and having arc ends at both ends.
  • the transmission rod is a splined rod
  • the transmission hole is a splined hole that cooperates with the splined rod
  • the sliding rod of the sliding ram is a cylinder
  • the protruding ram is convex
  • the surface of the rectangular body that cooperates with the concave has a circular arc surface
  • the radially outwardly convex contour of the transmission member is generally rectangular and its two axial outer corners are rounded or beveled.
  • a valve includes a valve body, a positioning rod, a valve seat, and a spool assembly, the valve body including: an inlet and an outlet having the same horizontal axis, and a gap is formed between the inlet and the outlet An internal space for accommodating the valve core assembly, the valve seat being formed inside the inlet; a valve stem bore formed on the upper end wall and the lower end wall of the valve body along a vertical axis direction perpendicular to the horizontal axis a lower end through hole; the valve core assembly portion is disposed in the valve stem hole, the positioning rod is sealed in the lower end through hole, and the valve core assembly is rotatable about the vertical axis
  • the valve core is detachably and sealingly engaged with the valve seat, wherein: the valve core assembly is the above-mentioned valve core assembly of the present invention; when the valve stem drives the sliding ram and the transmission member to rotate, the valve core is a radially inner convex contour in the recess and the protrusion
  • a handle is provided at the top end of the valve stem of the spool assembly.
  • the valve is a ball valve.
  • the valve of the valve core assembly of the present invention can achieve the following actions and functions: a valve body hole in the valve body is provided with a radially convex contour, and both ends of the sliding ram and the convex contour Contact, as the valve stem rotates, the sliding ram moves in the radial direction of the valve stem under the action of the convex contour.
  • the top end of the spool is provided with a recess, and the inner side wall of the recess is provided with a recess, and a part of the sliding jack can extend into the inside of the recess to drive the radial rotation of the spool around the positioning rod.
  • the center of the recess of the spool is provided with a positioning hole in the diameter direction.
  • the bottom support portion of the valve stem is placed in the positioning hole, so that the spool has only a degree of freedom of movement in the diameter direction of the housing.
  • the valve core and the valve seat have a certain gap, and the valve is opened, and the valve stem is driven by the sliding ejector to make the valve core Rotating axially around the positioning rod;
  • the limit blocking protrusion and the limiting blocking block respectively disposed at the bottom through the valve core and the valve body, so that the valve core can only be in the valve body within a range of 90 degrees The inner rotation, therefore, the spool is no longer rotated with the rotation of the valve stem.
  • the valve stem continues to rotate, and a part of the sliding ram located in the valve stem hole moves under the convex contour provided in the valve stem hole of the valve body, so that the sliding ram portion located in the recess of the sidewall of the valve core recess is away from the concave a pit, so that the valve stem and the valve core have a relative movement;
  • the rotation of the valve stem drives the transmission member to rotate, and the radially convex contour on the transmission member interacts with the protrusion of the sidewall of the recess of the valve core, and the support portion and the concave portion of the valve stem
  • the central elongated positioning hole of the bottom wall cooperates to move the valve core radially along the positioning rod, so that the sealing surface of the valve core is pressed against the valve seat to achieve a sealing effect, thereby achieving complete closure.
  • the spool can be used for axial rotation around the positioning rod and for radial component movement.
  • the axial rotation of the positioning rod is used to open and close the valve, and the component is moved along the radial direction of the positioning rod to perform sealing.
  • valve core assembly of the present invention and the valve using the valve core assembly not only have low opening and closing torque, good sealing performance, but also have fewer transmission parts, simple structure, and good manufacturing process.
  • the high space utilization allows the valve to be minimized.
  • Figure 1 is a perspective view, partially broken away, showing a valve structure in accordance with a preferred embodiment of the present invention.
  • Figure 2 is a side cross-sectional view of the embodiment of Figure 1 of the present invention.
  • Figure 3 is a schematic view of the assembly of the valve stem and the sliding ram of the embodiment of the present invention.
  • Figure 4 is a schematic top plan view of the valve open after counterclockwise rotation 90O after horizontal cutting at the spool recess of the valve plug assembly of Figure 2.
  • Fig. 5 is a top plan view showing the positional relationship between the sliding ram and the valve body of the embodiment of Fig. 1.
  • Figure 6 is a perspective view showing the structure of a sliding ram of the embodiment of Figure 1 of the present invention.
  • Figure 7 is a perspective view showing the structure of the transmission member of the embodiment of Figure 1 of the present invention.
  • Figure 8 is a perspective view showing the structure of the valve stem of the embodiment of Figure 1 of the present invention.
  • Figure 9 is an exploded perspective view of the valve stem, sliding ram, and transmission assembly assembly of the embodiment of Figure 1 of the present invention.
  • Figure 10 is a plan view showing the structure of the valve body of the embodiment of Figure 1 of the present invention, rotated 90 degrees clockwise with respect to Figure 4 .
  • Fig. 1 is a schematic plan view showing the valve of the embodiment of Fig. 1 of the present invention in a fully open state.
  • Figure 12 is a schematic plan view showing the valve of the embodiment of Figure 1 of the present invention in a pre-closed state.
  • Figure 13 is a schematic plan view showing the valve of the embodiment of Figure 1 of the present invention in a fully closed state.
  • Figure 14 is a perspective view of the valve body of the present invention showing the limit blocking structure at the bottom of the valve body.
  • Figure 15 is a perspective view of the spool of the present invention with the bottom of the spool facing upward to show the limit stop projection structure at the bottom of the spool.
  • valve stem is the component for manipulating the action of the spool
  • transmission is the device used by the operator for the operation of the spool.
  • the operation is intended to be achieved by the angle of rotation of the stem. Realize the opening and closing of the valve.
  • a valve according to a preferred embodiment of the present invention includes: a valve body 1, a valve stem 2, a positioning rod 3, a valve core 4, a valve seat 5, a sliding ram 6, and a transmission member. 7.
  • the valve body 1, the valve stem 2, the positioning rod 3, the valve core 4 and the transmission member 7 have a common vertical axis, and the valve body 4, the valve stem 1, the sliding ram 6, and the transmission member 7 constitute the present invention.
  • a spool assembly is a valve body 1, a valve stem 2, a positioning rod 3, a valve core 4, a valve seat 5, a sliding ram 6, and a transmission member.
  • the valve body 1 is a housing having an upper end and a lower end, and left and right sides, and an internal space is formed in the housing to accommodate the spool 4, the transmission member 7, and the valve stem 2 and the sliding ram.
  • Part of 6 the left and right sides of the housing (defined according to the position shown in Figure 2, for convenience of explanation only) along a horizontal axis (not labeled) to form an inlet la and an outlet lb respectively communicating with the container and the outside,
  • a valve seat 5 is disposed on the inner side of the inlet la along the horizontal axis, and the upper and lower ends of the valve body 1 are respectively formed with a valve stem hole 2b and a lower end passage along the vertical axis (not shown) perpendicular to the horizontal axis.
  • the limit blocking blocks lb, lc are radially disposed on both sides of the bottom and lower end through holes 10 of the valve body 1, and the limit blocking blocks lb, lc and the limit blocking protrusions of the spool 4, respectively.
  • Cooperate (described in more detail below) such that the spool 4 can only rotate within 90 degrees of the valve body 1.
  • a radially convex contour 9 is formed in the inner wall of the stem hole 2b at the bottom of the upper end wall of the valve body, as shown in Figs. 2 and 5.
  • the valve stem 2 is rotatably received in the stem hole 2b.
  • the positioning rod 3 is received in the lower end through hole 10 of the valve body 1.
  • the lower portion of the positioning rod 3 is sealed and fixed to the wall of the lower end through hole 10 through the sealing ring, and the upper portion of the positioning rod 3 protrudes from the lower end through hole 10 and
  • the bearing holes at the bottom of the spool are combined (as explained further below).
  • the specific structure of the valve stem 2 is shown in FIG. 3, FIG. 8 and FIG. 9.
  • the upper part of the valve stem 2 forms a cross-shaped head 2f, which is sleeved with a handle 8 (as shown in FIG. 2), and the handle is pulled.
  • the valve stem 2 can be rotated about the vertical axis.
  • the circumference of the middle portion of the valve stem 2 forms at least one annular groove 2g (two shown) in which a sealing ring (not shown) is placed to fluidly seal the wall of the stem hole 2b.
  • a through hole 25 is provided in the radial direction of the valve rod 2 at a lower portion of the seal groove 2g (i.e., at the end of the valve stem). As shown in Fig. 8, it is to be noted that the through hole 25 can be radially disposed on the valve stem. The axial position of the end is arbitrary.
  • a cross recess 2c is formed on the outer side wall of the valve stem 2 from the one end opening of the through hole 25 downwardly in the axial direction, and is composed of a horizontal groove and an axial groove perpendicular to the horizontal groove, the axial groove extending To the lower end of the middle of the valve stem.
  • the lower portion of the valve rod 2 is formed with a transmission rod 22, which is a spline rod 22 in the embodiment, and a support portion 24 is coaxially extended on the lower end surface of the spline rod 22, and the support portion 24 is
  • the support portion 24 is a cylindrical body having a circular cross section, but it will be understood by those skilled in the art that the cross section of the support portion 24 may also be a triangle, a square or the like.
  • the sliding ram 6 includes a rod 63, a sliding rod 61 perpendicular to the rod 63 and extending in opposite directions from both ends thereof, and a convex portion From 62, the sliding rod 61 is placed in the radial through hole 25, and the end of the sliding rod 61 abuts the inner convex contour 9 of the valve body, as shown in FIGS. 2 and 5.
  • the sliding rod 61 has a columnar structure.
  • the sliding rod 61 has a circular cross section, but its cross section may be any suitable shape such as a circle, an ellipse or a hexagon.
  • the protrusion 62 is an elongated body.
  • the elongated body has a rectangular cross section, and the surface of the recess of the valve body 4 (which will be described later) has a circular arc surface, but those skilled in the art It should be understood that the protrusion 62 may also be an elongated body having a circular cross section, a polygonal shape, or the like, as needed.
  • Fig. 7 shows the specific structure of the transmission member 7.
  • the transmission member 7 is a cylindrical body having a bottom portion and an opening opposite to the bottom portion, and an inner hole 7a is axially formed between the opening and the bottom portion of the transmission member 7 to accommodate the valve stem 2;
  • the bottom of the bottom is provided with a transmission hole 71.
  • the transmission hole 71 is a spline hole, and a radially outwardly convex contour 72 extending radially outward is provided on the outer peripheral wall of the bottom portion, as shown in the figure.
  • the radially convex contour is substantially rectangular, and the two axial outer corners are rounded or beveled.
  • the radially convex contour may also be other irregular convex shapes.
  • the radially outwardly convex profile 72 can interact with a radially inwardly projecting profile provided by the inner sidewall of the recess in the spool 4 (as will be explained below).
  • the transmission hole 71 cooperates with the transmission rod 22 of the valve stem 2, and in the present embodiment, the spline hole 71 cooperates with the spline shaft 22 to cause the valve stem 2 to drive the transmission member 7 to rotate.
  • An axially elongated slit 73 is formed axially downward from the opening of the inner hole 7a on the outer side wall of the cylindrical body of the transmission member 7, in the valve stem 2 and the sliding ram 6 assembly (as shown in FIG. 3). When inserted into the inner hole 7a, the rod body 63 and the projection 62 of the sliding ram 6 are just accommodated in the slit 73.
  • FIG 10 shows a specific structural arrangement of the valve body 4 of the present invention.
  • the valve body 4 is a substantially hollow spherical shell in this embodiment and has a vertical axis (not shown) along which the ball is oriented.
  • a recess 40 is formed in the top end wall of the casing, and a support hole 4a is formed in the bottom of the lower end wall.
  • a reinforcing boss 42 may be formed on the outer periphery of the top of the opening of the recess, as shown in Fig. 1, but without the reinforcing boss 42.
  • a radially inner convex wall is formed on an inner peripheral wall of the recess 40, and the radially inner convex contour is provided with at least two dimples 44, 46 and a protrusion 45 that spaces the two dimples; a recess 44 in the pit and the projection 45 may be associated with the radially convex contour of the transmission member 7 (ie The outwardly projecting projections 72 are detachably coupled; the other of the two dimples 46 is detachably coupled to the projection 62 of the sliding ram 6.
  • the center of the bottom wall of the recess is formed with an elongated positioning hole 41 toward the projection 45, and the elongated positioning hole 41 is an elongated shape having two parallel sides and having curved ends at the both ends of the support portion 24. hole.
  • the bottom of the valve body 4 is further provided with a limit blocking protrusion 4b, 4c which cooperates with the limit blocking blocks lb, lc of the valve body 1 in the radial direction outside the support hole 4a, and the limit blocking convex portion
  • the angle between 4b and 4c is 90 degrees.
  • the limit blocking projection 4c is engaged with the limit blocking block Id, thereby preventing the spool from rotating more than 90 degrees.
  • the limit blocking projection 4b is engaged with the limit blocking block lc, thereby preventing the spool from rotating more than 90 degrees.
  • the figure shows the relative positions of the spool 4, the valve stem 2, the sliding ram 6, and the transmission member 7 when the valve is in the open state.
  • the valve stem 2 is rotated by the handle, since the projection 62 of the sliding ram 6 is located in the recess 46 provided in the inner side wall of the recess 40 of the valve body 4, the spool 4 can also follow the rotation of the valve stem 2 Rotation.
  • the spool is rotated to the pre-closed state, that is, the relative position shown in FIG.
  • valve The core 4 can only be rotated within the valve body 1 within a range of 90 degrees, so that the spool 4 is no longer rotated with the rotation of the valve stem 2.
  • the valve stem 2 continues to rotate, and the projection 62 of the sliding ram 6 moves under the action of the convex contour 9 provided on the side wall of the valve stem hole 2b of the valve body 1, and is disengaged from the recess provided on the side wall of the recess 40 of the valve body 4.
  • the spool 4 cannot be rotated with the rotation of the valve stem 2.
  • valve stem 2 drives the transmission member 7, and the radially convex contour of the transmission member 7 and the projection 45 of the valve body 4 are pressed against each other, and the support portion 24 of the valve stem 2 and the central elongated positioning hole 41 of the bottom wall of the recess 40 are With the cooperation, the spool 4 is axially moved along the horizontal axis of the valve body 1 to press the valve seat 5, thereby achieving a fully closed state as shown in FIG.
  • valve stem 2 When the valve needs to be opened, the valve stem 2 is reversely rotated, and the valve stem 2 drives the sliding plunger 6 to rotate.
  • the projection 62 of the sliding plunger 6 is re-entered into the pocket by the convex contour 9 of the valve body. 46.
  • the radially convex contour 72 of the transmission member 7 is disengaged from the protrusion 45 of the valve body 4, so that the rotation of the valve rod 2 drives the valve core 4 to rotate, thereby realizing the opening of the valve.
  • valve of the foregoing embodiment of the present invention is exemplified by a ball valve, but the structure of the present invention can also be applied to other valves such as a butterfly valve.
  • Other components of the invention may be constructed without departing from the spirit of the invention.
  • the handle 8 and the valve stem 2 may be separate separate components, or may be an integral component; the configuration of the sliding ram may also be other forms of sliding top that can cooperate with the valve stem 2 and the recess 40 to achieve a clutch function.
  • the coupling of the valve stem to the transmission member may be splined, or may be other couplings known to those skilled in the art such as threaded coupling, anchoring coupling, welding, and the like.

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  • Engineering & Computer Science (AREA)
  • General Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Mechanically-Actuated Valves (AREA)
  • Sliding Valves (AREA)

Abstract

一种阀芯组件及采用该阀芯组件的阀门,其中阀芯组件包括具有一共同轴线的阀芯(4)、传动件(7)及与沿与该共同轴线相垂直的一轴线布置的滑动顶杆(6)。该阀芯组件设置于一阀体(1)内并与阀体(1)配合可绕所述共同轴线转动,阀芯(4)具有一个凹部,传动件(7)至少部分内置于该凹部中。凹部内周壁形成有径向内凸轮廓(9),传动件(7)形成有径向外凸轮廓(72),当阀杆(2)带动滑动顶杆(6)和传动件(7)旋转时,阀芯(4)在阀芯凹部中的径向向内凸出轮廓(9)和滑动顶杆(6)与传动件(7)的径向外凸轮廓(72)相配合,分别在一打开状态、一预闭合状态和一完全闭合状态间转换。该阀芯组件结构简单、空间利用率高,使得阀门可以做得最小化,且开启扭矩小和密封性能佳。

Description

阀芯组件及采用该阀芯组件的阀门 技术领域
本发明涉及一种阀芯组件及采用该阀芯组件的阀门, 具体说有关一种用于 复合型中型散装容器 (IBC) 上内置或外置式低扭矩阀门。 背景技术
现在复合型中型散装容器 (IBC)内流出通道阀门, 如 PCT 专利申请公开第 WO2007/030052 A1号所提及的阀门是一种蝶阀, 其缺点是密封性能不好, 易发 生泄漏。
目前外置式阀门有的采用 DN50 球阀, 其缺点就是启闭的扭矩大, 操作比 较困难, 零件繁多, 成本高。
申请号为 200720082066的中国专利公开一种低扭矩球阀, 其包括阀体、 阀 球、 阀座、 支承座、 阀杆、 驱动装置、 阀球支承连接结构。 该专利的低扭矩球 阀的缺点是驱动装置结构复杂零部件较多, 因而占用阀体外部空间大且装配过 程复杂; 其启闭转动角度为 180 度; 由阀杆以及驱动装置所形成的工作空间对 密封工艺要求非常高, 传统的密封方式和工艺容易造成泄漏; 另外, 其加工成 本高, 不能到达节约环保的要求。
国内外最近研制出一种导向槽式升降杆球阀, 阀杆上有 S 形导向槽, 与导 销配合, 使阀杆上升时带动球体脱离阀座后, 再逆时针旋转 90° , 完全打开阀 门。 当阀杆下降时, 带动球体顺时针回转 90° , 然后压向阀座, 实现关闭阀门, 该项技术的缺点是阀杆上具有长 S 形导向槽, 旋转启闭时, 需要阀杆在导向槽 内螺旋式上升或下降, 所以导向槽占用空间大, 旋转角度大。
中国专利申请第 99124192.4号揭示了一种盘形双轨道式旋转加撑拢的阀门 启闭结构, 其由固定盘、 旋转盘和限位销组合而成, 当外力驱动阀杆连同旋转 盘带动限位销时, 限位销沿固定盘上的 "圆弧" 轨道的轨迹作顺时针旋转, 当 旋转到 "圆弧" 轨道相连的 "直线" 轨道时, 旋转盘继续顺时针旋转, 限位销 在旋转盘上 "撑拢" 轨道的强制作用下, 按固定盘上的 "直线" 轨道轨迹向固 定盘周边撑开, 这时限位销连同阀门密封结构件压向阀座, 阀门关闭。 当阀杆 连同旋转盘逆时针旋转, 在旋转盘上 "撑拢" 轨道的强制作用下, 限位销连同 阀门的密封结构件先按固定盘上的 "直线" 轨道的轨迹向固定盘中心收拢, 再 按固定盘上 "圆弧" 轨道的轨迹逆时针旋转, 阀门开启。 这种盘形双轨道式旋 转加撑拢的阀门启闭结构的缺点是采用 "圆弧连直线" 的轨道, 其要求精度高, 加工工艺复杂, 阀芯为组合的球体, 难以获得均衡的预紧力, 从而造成阀芯损 坏, 缩短了阀门寿命。
中国专利第 200620105067号公开了一种轨道式旋塞阀, 包括阀体、 阀盖、 操作件、 阀杆、 阀座, 与阀座构成圆锥面密封副的阀塞, 以及轨道式机构, 轨 道式机构由安装在阀塞颈部具有两个导向槽的轨道圈和具有两个导向销销入所 述导向槽的双销板组成, 还包括调整轨道圈安装位置的锁紧螺母和调节圈, 这 种轨道式旋塞阀的缺点是传动装置结构复杂, 占用阀体外部空间大; 传动装置 的零部件较多, 装配过程复杂; 另外, 由于有圆锥面密封副的阀塞, 以及调整 轨道圈安装位置的锁紧螺母和调节圈, 其需要多次调节, 所以操作复杂。 发明内容
本发明的目的是提供一种阀芯组件及采用该阀芯组件的阀门, 其不但启闭 扭矩小, 且结构简单、 制造工艺佳、 操作简单和密封性能好。
根据本发明一方面, 提供一种阀芯组件, 其设置于一阀体内并与所述阀体 配合可绕一共同轴线转动, 所述阀芯组件包括具有所述共同轴线的阀芯、 阀杆、 传动件, 其特征在于: 还包括沿与所述共同轴线相垂直的一轴线布置的滑动顶 杆; 所述阀芯具有一个凹部, 所述传动件结合于所述阀杆的末端并可随阀杆一 起转动, 所述传动件至少部分内置于所述阀芯的凹部中, 所述阀芯凹部内周壁 形成有径向内凸轮廓, 所述传动件形成有径向外凸轮廓, 所述阀杆在其末端上 径向形成有一容置所述滑动顶杆的阀杆内腔, 所述阀体上形成有一个围绕所述 阀杆的内凸轮廓; 所述阀杆转动时, 所述阀体的内凸轮廓抵接所述滑动顶杆并 驱使滑动顶杆在所述阀杆内腔中产生径向移动, 并由所述滑动顶杆同步驱动阀 芯绕所述共同轴线转动; 当阀杆中的滑动顶杆沿径向移动直至所述阀体的内凸 轮廓驱使滑动顶杆脱离阀芯时, 所述阀杆末端的传动件的径向外凸轮廓与所述 阀芯凹部径向内凸轮廓相互配合, 以使所述传动件绕所述共同轴线的转动转换 为阀芯压抵阀体的阀座的径向移动。
在一优选实施例中, 所述滑动顶杆包括一杆体、 与所述杆体相垂直并从所 述杆体两端反向延伸的滑动杆和凸起, 所述滑动杆置于所述阀杆内腔内, 所述 活动顶杆的凸起与所述阀芯凹部内周壁形成的所述径向内凸轮廓有可离合的关 系。
在一优选实施例中, 所述阀芯凹部内周壁形成的径向内凸轮廓至少设置有 两个凹坑和将所述两个凹孔间隔开的一个凸起部分; 所述两个凹坑中的一个和 所述凸起部分与所述传动件的径向外凸轮廓可分离地结合; 所述两个凹坑中的 另一个与所述滑动顶杆的所述凸起可离合地结合。
在一优选实施例中, 所述阀杆包括一传动杆和在所述传动杆底端同轴线伸 出的一支承部, 所述传动件还设有与所述传动杆配合的传动孔, 所述凹部还设 有与所述支承部配合的长形定位孔。
在一优选实施例中, 所述支承部为柱状件, 所述长形定位孔为具有两条平 行边且两端为弧形的孔。
在一优选实施例中, 所述传动杆为花键杆, 所述传动孔为与所述花键杆配 合的花键孔。
在一优选实施例中, 所述滑动顶杆的滑动杆为圆柱体, 所述滑动顶杆的凸 起为长方体, 且所述长方体的与所述凹坑配合的面呈圆弧面。
在一优选实施例中, 所述传动件的径向外凸轮廓为大致的矩形状, 其两个 轴向的外角被倒成圆角或斜角。
根据本发明另一方面提供一种阀门, 包括阀体、 定位杆、 阀座、 阀芯组件, 所述阀体包括: 具有同一水平轴线的入口和出口, 在所述入口和出口之间形成 一个内部空间以容纳所述阀芯组件, 在入口内侧形成有所述阀座; 在阀体上端 壁和下端壁上沿与所述水平轴线相垂直的一垂向轴线方向所形成的阀杆孔和下 端通孔; 所述阀芯组件部分穿设于所述阀杆孔, 所述定位杆密封容置在所述下 端通孔中, 所述阀芯组件可绕所述垂向轴线转动, 使所述阀芯与所述阀座可分 离地密封配合, 其中: 所述阀芯组件为本发明上述的阀芯组件; 当所述阀杆带 动滑动顶杆和传动件旋转时, 所述阀芯在所述凹部中的径向内凸轮廓和所述滑 动顶杆的所述凸起与所述传动件的径向外凸轮廓相配合, 以使阀芯分别在一打 开状态、 一预闭合状态和一完全闭合状态间转换。
在一优选实施例中, 在所述阀芯组件的阀杆的顶端设置有手柄。
在一优选实施例中, 所述阀为球阀。 采用上述结构方案, 采用本发明的阀芯组件的阀门可实现以下动作和作用: 阀体上的阀杆孔内设置有径向方向的内凸轮廓, 滑动顶杆的两端与该内凸 轮廓接触, 随着阀杆的转动, 滑动顶杆在该内凸轮廓的作用下, 在阀杆的径向 方向移动。
阀芯的顶端设置有凹部, 凹部内侧壁设有凹坑, 滑动顶杆的一部分可以伸 进凹坑内部, 以带动阀芯绕定位杆的径向转动。
阀芯凹部中心在直径方向开有定位孔, 当阀门关闭的状态时, 阀杆的底部 支承部置于定位孔中, 使阀芯只有在壳体的通径方向上移动的自由度。
当滑动顶杆的凸起部分置于阀芯凹部侧壁的凹坑中时, 阀芯与阀座有一定 的间隙, 此时处于阀门打开的状态, 并且阀杆通过滑动顶杆带动阀芯做绕定位 杆轴向转动; 当转动到阀门预关闭状态时, 通过阀芯和阀体在底部分别设置的 限位阻挡凸起和限位阻挡块,使得阀芯只能在阀体内在 90度范围内转动, 因此, 此时阀芯不再随着阀杆的转动而转动。 阀杆继续转动, 一部分位于阀杆孔内的 滑动顶杆在阀体的阀杆孔内设置的内凸轮廓的作用下移动, 使位于阀芯凹部侧 壁的凹坑内的滑动顶杆部分离开凹坑, 以使阀杆与阀芯有相对运动; 阀杆转动 带动传动件转动, 传动件上的径向外凸轮廓与阀芯凹部侧壁的凸起相互作用, 在阀杆的支承部与凹部底壁的中心长形定位孔相配合下, 使阀芯沿定位杆作径 向移动, 以使阀芯的密封面压紧阀座达到密封效果, 从而实现完全关闭。
总之, 阀芯可以作绕定位杆的轴向转动和作径向的分量移动, 绕定位杆的 轴向转动实施阀门的启闭, 沿定位杆径向的分量移动实施密封。
由于从阀门完全打开状态到预关闭状态以及从预关闭状态回到图 12的完全 打开状态过程中, 阀芯与阀座之间始终有一定的间隙。 这就使得在旋转阀杆的 过程中扭矩非常的小, 从而达到低扭矩开启和关闭阀门的效果。
综上所述, 本发明的有益效果是, 本发明的阀芯组件及采用该阀芯组件的 阀门不但启闭扭矩小、 封性能佳, 而且传动的零部件少、 结构简单、 制造工艺 好、 空间利用率高, 可使阀门做到最小化。 附图说明
图 1是显示本发明一较佳实施例的阀门结构局部剖开的立体示意图。
图 2是本发明的图 1实施例的侧剖视图。 图 3是本发明该实施例的阀杆与滑动顶杆装配组件示意图。
图 4是在图 2的阀芯组件的阀芯凹部处水平剖切后逆时针旋转 90O后的示 意性俯视图, 图中所示为阀门开启状态。
图 5是显示图 1实施例的滑动顶杆与阀体的位置关系的俯视示意图。
图 6是本发明图 1实施例的滑动顶杆的结构立体示意图。
图 7是本发明图 1实施例的传动件的结构立体示意图。
图 8是本发明图 1实施例的阀杆的结构立体示意图。
图 9是本发明图 1 实施例的阀杆、 滑动顶杆、 传动件装配组件的分解立体 图。
图 10是显示本发明图 1实施例的阀芯的结构的俯视图, 相对于图 4顺时针 旋转了 90度。
图 1 1是显示本发明图 1实施例的阀门处于完全打开状态时的示意性的俯视 图。
图 12 是显示本发明图 1 实施例的阀门处于预关闭状态时的示意性的俯视 图。
图 13是显示本发明图 1实施例的阀门处于完全关闭状态时的示意性的俯视 图。
图 14是本发明的阀体的一个立体示意图, 图中显示在阀体底部的限位阻挡 结构的。
图 15是本发明的阀芯的一个立体示意图, 图中阀芯底部朝上以显示出阀芯 的底部的限位阻挡凸起结构。 具体实施方式
首先需要说明的是, 本发明的具体实施方式并不限于下述实施例, 本领域 的技术人员应该从下述实施例所体现的精神来理解本发明, 各技术术语可以基 于本发明的精神实质来作最宽泛的理解, 例如阀杆是用于操控阀芯动作的部件, 传动装置是操作者用于对阀芯转换操作意图的装置, 所述的操作的意图是希望 通过阀杆转动角度来实现阀门的开启与关闭。
以下将结合附图对本发明的较佳实施例进行详细说明。 需说明的是, 图中 相同或相似的构件采用相同的附图标记表示; 而为表示清楚起见, 其中有关的 示意性的图省略了有关构件。
如图 1、 图 2和图 4所示, 本发明一较佳实施例的阀门包括: 阀体 1、 阀杆 2、 定位杆 3、 阀芯 4、 阀座 5、 滑动顶杆 6、 传动件 7。 其中, 阀体 1、 阀杆 2、 定位杆 3、 阀芯 4和传动件 7具有一共同的垂向轴线, 而阀芯 4、 阀杆 1、 滑动 顶杆 6、 传动件 7组成本发明的一个阀芯组件。
如图所示, 阀体 1 是具有一上端和一下端以及左侧和右侧的壳体, 壳体内 形成有一个内部空间, 以容纳阀芯 4、传动件 7以及阀杆 2和滑动顶杆 6的一部 分, 壳体的左右侧 (根据图 2显示的位置来定义, 仅仅是为了说明的方便起见) 沿一水平轴线 (未标示) 分别形成与容器和外部连通的入口 la和出口 lb, 在其 入口 la内侧上沿该水平轴线设有阀座 5, 阀体 1 的上、 下端沿与所述水平轴线 相垂直的所述垂向轴线 (未标示) 分别形成有阀杆孔 2b 和下端通孔 10。 如图 14所示, 在阀体 1 的底部、 下端通孔 10的两侧沿径向设置有限位阻挡块 lb、 lc,限位阻挡块 lb、 lc分别与阀芯 4的限位阻挡凸起配合(下文将更详细描述), 从而使得阀芯 4只能在阀体 1 内在 90度范围内转动。 在本发明中, 在阀体上端 壁底部的阀杆孔 2b内壁内形成有径向方向的内凸轮廓 9, 如图 2、 图 5所示。
如图 2所示, 阀杆 2可转动地容置于所述的阀杆孔 2b中。 定位杆 3容置在 阀体 1 的下端通孔 10内, 定位杆 3的下部通过密封圈与该下端通孔 10的壁密 封固定, 定位杆 3的上部伸出所述下端通孔 10而与阀芯底部的支承孔结合 (以 下将予以进一步说明) 。 阀杆 2的具体结构如图 3、 图 8和图 9所示, 阀杆 2的 上部形成一个十字形的头部 2f, 其上套接一手柄 8 (如图 2所示) , 扳动手柄 8 可带动阀杆 2绕所述的垂向轴线旋转。 阀杆 2的中部的圆周形成至少一个环形 槽 2g (图中示出 2个) , 在环形槽 2g中置放密封圈 (未标示) 以与阀杆孔 2b 壁实现流体密封。 在阀杆 2的于密封槽 2g的下方部位 (即阀杆末端) 在径向方 向上设置有通孔 25, 如图 8所示, 需要指出的是, 通孔 25可径向设置在阀杆末 端的轴向任意位置上。 从该通孔 25的一端开口向下沿轴向在阀杆 2的外侧壁上 形成一个十字槽口 2c, 由一水平槽和一与水平槽相垂直的轴向槽组成, 该轴向 槽延伸至阀杆中部的下端面处。 阀杆 2的下部形成有传动杆 22, 在本实施例中 该传动杆 22是一花键杆 22,在花键杆 22的下端面同轴线地伸出一个支承部 24, 支承部 24为一柱状件, 本实施例中, 支承部 24是横截面为圆形的圆柱体, 但 本领域的技术人员应理解, 支承部 24的横截面也可以是三角形、 方形等。 图 6和图 9示出滑动顶杆 6的具体结构, 如图所示, 滑动顶杆 6包括一杆 体 63、 与所述杆体 63相垂直并从其两端反向延伸的滑动杆 61和凸起 62, 所述 滑动杆 61置于所述径向通孔 25中, 并且滑动杆 61的末端与所述阀体的内凸轮 廓 9相抵接, 如图 2和图 5所示。 滑动杆 61呈柱状结构, 本实施例中, 滑动杆 61 的横截面为圆形, 但是其横截面根据需用可为圆形、 椭圆形、 六边形等任何 合适的形状。 所述凸起 62为长形体, 在本实施例中, 该长形体的截面为矩形, 其与阀芯 4 的凹部配合 (将在下文予以说明) 的面呈圆弧面, 但本领域技术人 员应理解到, 凸起 62根据需用也可以是截面为圆形、 多边形等的长形体。 滑动 顶杆 6与阀杆 2装配时是将柱状结构的滑动杆 61穿入阀杆 2的径向通孔 25,杆 体 63嵌入阀杆的十字槽口 2c中的轴向槽内。 装配完成后的组件如图 3所示结 构, 滑动顶杆 6d滑动杆 61可以在通孔 25内径向地朝内或朝外移动。
图 7示出传动件 7的具体结构。 如图所示, 所述传动件 7是一个具有底部 和与底部相对的开口的圆筒体, 传动件 7 内部在开口和底部间轴向形成有内孔 7a, 以容纳阀杆 2; 在所述底部上设有传动孔 71, 在本实施例中该传动孔 71是 一个花键孔, 在所述底部的外周壁上设有径向向外伸出的径向外凸轮廓 72, 如 图所示, 本实施例中, 该径向外凸轮廓呈大致的矩形状, 其两个轴向的外角被 倒成圆角或斜角。 应注意, 该径向外凸轮廓也可以是其他非规则的凸起形状。 所述径向外凸轮廓 72可与阀芯 4中的凹部内侧壁设置的径向向内凸出轮廓相互 作用 (将于下面予以说明) 。 所述传动孔 71与阀杆 2的传动杆 22相配合, 在 本实施例中是花键孔 71与花键杆相 22配合以使阀杆 2可带动所述传动件 7转 动。 在传动件 7的圆筒体的外侧壁上自所述内孔 7a的开口向下沿轴向形成有一 轴向的细长切口 73, 在阀杆 2和滑动顶杆 6组件 (如图 3所示) 插入所述内孔 7a中时, 滑动顶杆 6的杆体 63和凸起 62恰可容纳在所述的切口 73中。
图 10示出本发明的阀芯 4的具体结构布置, 阀芯 4在本实施例中呈大致的 空心球壳, 并具有一垂向轴线 (未标示) , 沿着该垂向轴线方向在球壳顶端壁 上形成有一个凹部 40以及在下端壁底部形成有一支承孔 4a。 为使凹部 40具有 所需的深度, 可以在凹部开口的顶部外周形成一个加强凸台 42, 如图 1所示, 但也可以无加强凸台 42。在所述凹部 40的内周壁形成有径向内凸轮廓, 所述径 向内凸轮廓至少设置有两个凹坑 44、 46及将所述两个凹坑间隔的凸起 45 ; 两个 凹坑中的一个凹坑 44和所述凸起 45可与所述传动件 7的所述径向外凸轮廓(即 向外凸出的凸起) 72可分离地结合; 所述两个凹坑中的另一个凹坑 46与所述滑 动顶杆 6的所述凸起 62可离合地结合。 凹部底壁的中心朝着所述凸起 45形成 有长形定位孔 41, 所述长形定位孔 41为与所述支承部 24配合的具有两条平行 边且两端为弧形的细长孔。 如图 15所示, 阀芯 4底部在支承孔 4a的外部沿径 向还设有与阀体 1的限位阻挡块 lb、 lc相配合的限位阻挡凸起 4b、 4c, 限位阻 挡凸起 4b、 4c之间的角度为 90度。 在阀门关闭过程中, 当阀芯转到预关闭位 置时, 限位阻挡凸起 4c与限位阻挡块 Id配合, 从而防止阀芯转动超过 90度。 在阀门打开过程中, 当阀芯转到完全打开位置时, 限位阻挡凸起 4b与限位阻挡 块 l c配合, 从而防止阀芯转动超过 90度。
当阀门处于图 12所示的预关闭状态时,阀杆的支承部 24置于定位孔 41中, 使阀芯 4只有在阀体 1的通径方向上移动的自由度。
如图 4和图 1 1所示, 图中示出当阀门处于打开状态时阀芯 4、 阀杆 2、 滑 动顶杆 6、 传动件 7的相对位置。 当通过手柄使阀杆 2转动时, 由于滑动顶杆 6 的凸起 62位于阀芯 4的凹部 40的内侧壁所设置的凹坑 46内, 阀芯 4便可随阀 杆 2的转动也随之转动。 当转动阀芯至预关闭状态, 也就是图 12所示的相对位 置时,由于阀芯 4和阀体 1在底部分别有限位阻挡凸起 4b、4c和限位阻挡块 lb、 lc , 使得阀芯 4只能在阀体 1 内在 90度范围内转动, 因此, 此时阀芯 4不再随 着阀杆 2的转动而转动。 阀杆 2继续转动, 滑动顶杆 6的凸起 62在阀体 1的阀 杆孔 2b侧壁所设置的内凸轮廓 9作用下移动, 当脱离出阀芯 4凹部 40侧壁所 设置的凹坑 46时, 使得阀芯 4不能随着阀杆 2的转动而转动。 阀杆 2带动传动 件 7, 传动件 7的径向外凸轮廓与阀芯 4的凸起 45相互挤压, 在阀杆 2的支承 部 24与凹部 40底壁的中心长形定位孔 41相配合下, 使阀芯 4沿阀体 1的所述 水平轴线轴向地移动以挤压阀座 5, 从而达到如图 13所示的完全关闭状态。
当需要打开阀门时, 反向转动阀杆 2, 阀杆 2带动滑动顶杆 6转动, 滑动顶 杆 6的凸起 62在阀体的凸起轮廓 9的作用下, 凸起 62重新进入凹坑 46, 同时 传动件 7的径向外凸轮廓 72脱离与阀芯 4的凸起 45的配合, 从而阀杆 2的转 动带动阀芯 4转动, 实现阀门的开启。
由于从图 1 1所示的阀门完全打开状态到图 12所示的预关闭状态以及从图 13的完全关闭状态回到图 1 1的完全打开状态过程中,阀芯 4与阀座 5之间始终 有一定的间隙。 这就使得阀杆 2 在旋转的过程中扭矩非常的小, 从而达到低扭 矩开启和关闭阀门的效果。
应注意, 本发明的前述实施例的阀门是以球阀为例, 但也可将本发明的结 构应用到其他阀, 例如蝶阀。 本发明的各构件也可采用其他构造而不脱离本发 明的精神。 例如, 手柄 8和阀杆 2可以是分开的单独部件, 也可以是一体的部 件; 滑动顶杆的构造也可以是可与阀杆 2和凹部 40配合的可以实现离合功能的 其他形式的滑动顶杆; 阀杆与传动件的联接可以采用花键联接, 也可以采用螺 纹联接、 锚固联接、 焊接等本领域技术人员已知的其他联接方式。
本领域的技术人员应理解, 本发明可实施成其它特定形式, 而不脱离其精 神或实质特征。 上述实施例在所有方面都将被理解成仅仅是示例性的和非限制 性的。 因此, 本发明的范围由所附的权利要求书而不是前面的说明书来限定。 所有落入权利要求书等效物的含义和范围内的改变都将包含在权利要求书的范 围之内。

Claims

权 利 要 求
1. 一种阀芯组件, 设置于一阀体内并与所述阀体配合可绕一共同轴线转动, 所述阀芯组件包括具有所述共同轴线的阀芯、 阀杆、 传动件, 其特征在于: 还包括沿与所述共同轴线相垂直的一轴线布置的滑动顶杆;
所述阀芯具有一个凹部, 所述传动件结合于所述阀杆的末端并可随阀杆一起 转动, 所述传动件至少部分内置于所述阀芯的凹部中, 所述阀芯凹部内周壁形 成有径向内凸轮廓, 所述传动件形成有径向外凸轮廓, 所述阀杆在其末端上径 向形成有一容置所述滑动顶杆的阀杆内腔, 所述阀体上形成有一个围绕所述阀 杆的内凸轮廓;
所述阀杆转动时, 所述阀体的内凸轮廓抵接所述滑动顶杆并驱使滑动顶杆在 所述阀杆内腔中产生径向移动, 并由所述滑动顶杆同步驱动阀芯绕所述共同轴 线转动; 当阀杆中的滑动顶杆沿径向移动直至所述阀体的内凸轮廓驱使滑动顶 杆脱离阀芯时, 所述阀杆末端的传动件的径向外凸轮廓与所述阀芯凹部径向内 凸轮廓相互配合, 以使所述传动件绕所述共同轴线的转动转换为阀芯压抵阀体 的阀座的径向移动。
2. 如权利要求 1所述的阀芯组件, 其特征在于, 所述滑动顶杆包括一杆体、 与所述杆体相垂直并从所述杆体两端反向延伸的滑动杆和凸起, 所述滑动杆置 于所述阀杆内腔内, 所述活动顶杆的凸起与所述阀芯凹部内周壁形成的所述径 向内凸轮廓有可离合的关系。
3. 如权利要求 2所述的阀芯组件, 其特征在于, 所述阀芯凹部内周壁形成 的径向内凸轮廓至少设置有两个凹坑和将所述两个凹孔间隔开的一个凸起部 分; 所述两个凹坑中的一个和所述凸起部分与所述传动件的径向外凸轮廓可分 离地结合; 所述两个凹坑中的另一个与所述滑动顶杆的所述凸起可离合地结合。
4. 如权利要求 1所述的阀芯组件, 其特征在于, 所述阀杆包括一传动杆和 在所述传动杆底端同轴线伸出的一支承部, 所述传动件还设有与所述传动杆配 合的传动孔, 所述凹部还设有与所述支承部配合的长形定位孔。
5. 如权利要求 4所述的阀芯组件, 其特征在于, 所述支承部为柱状件, 所 述长形定位孔为具有两条平行边且两端为弧形的孔。
6. 如权利要求 4所述的阀芯组件, 其特征在于, 所述传动杆为花键杆, 所 述传动孔为与所述花键杆配合的花键孔。
7. 如权利要求 3所述的阀芯组件, 其特征在于, 所述滑动顶杆的滑动杆为 圆柱体, 所述滑动顶杆的凸起为长方体, 且所述长方体的与所述凹坑配合的面 呈圆弧面。
8. 如权利要求 1所述的阀芯组件, 其特征在于, 所述传动件的径向外凸轮 廓为大致的矩形状, 其两个轴向的外角被倒成圆角或斜角。
9. 一种阀门, 包括阀体、 定位杆、 阀座、 阀芯组件, 所述阀体包括: 具有 同一水平轴线的入口和出口, 在所述入口和出口之间形成一个内部空间以容纳 所述阀芯组件, 在入口内侧形成有所述阀座; 在阀体上端壁和下端壁上沿与所 述水平轴线相垂直的一垂向轴线方向所形成的阀杆孔和下端通孔; 所述阀芯组 件部分穿设于所述阀杆孔, 所述定位杆密封容置在所述下端通孔中, 所述阀芯 组件可绕所述垂向轴线转动, 使所述阀芯与所述阀座可分离地密封配合, 其特 征在于:
所述阀芯组件为如权利要求 1至 8中任一项所述的阀芯组件;
当所述阀杆带动滑动顶杆和传动件旋转时, 所述阀芯在所述凹部中的径向内 凸轮廓与所述滑动顶杆和所述传动件的径向外凸轮廓相配合, 以使阀芯分别在 一打开状态、 一预闭合状态和一完全闭合状态间转换。
10.如权利要求 9所述的阀门, 其特征在于, 在所述阀芯组件的阀杆的顶端设 置有手柄。
1 1. 如权利要求 9所述的阀门, 其特征在于, 所述阀门为球阀。
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CN102322536B (zh) 2012-11-07
EP2754932B1 (en) 2017-03-15
CN102322536A (zh) 2012-01-18
US20140252254A1 (en) 2014-09-11

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