WO2012169180A1 - Cultivation system - Google Patents
Cultivation system Download PDFInfo
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- WO2012169180A1 WO2012169180A1 PCT/JP2012/003698 JP2012003698W WO2012169180A1 WO 2012169180 A1 WO2012169180 A1 WO 2012169180A1 JP 2012003698 W JP2012003698 W JP 2012003698W WO 2012169180 A1 WO2012169180 A1 WO 2012169180A1
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- WIPO (PCT)
- Prior art keywords
- conveyor
- growth
- container
- work
- cultivation system
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- A—HUMAN NECESSITIES
- A01—AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
- A01G—HORTICULTURE; CULTIVATION OF VEGETABLES, FLOWERS, RICE, FRUIT, VINES, HOPS OR SEAWEED; FORESTRY; WATERING
- A01G31/00—Soilless cultivation, e.g. hydroponics
- A01G31/02—Special apparatus therefor
- A01G31/04—Hydroponic culture on conveyors
- A01G31/042—Hydroponic culture on conveyors with containers travelling on a belt or the like, or conveyed by chains
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P60/00—Technologies relating to agriculture, livestock or agroalimentary industries
- Y02P60/20—Reduction of greenhouse gas [GHG] emissions in agriculture, e.g. CO2
- Y02P60/21—Dinitrogen oxide [N2O], e.g. using aquaponics, hydroponics or efficiency measures
Definitions
- the present invention relates to a cultivation system for growing and cultivating a plant cultivated in a movable container as necessary, and particularly to a cultivation system for cultivating a plurality of containers arranged in a plane and moved in a plane. .
- the device described in Patent Document 1 cultivates a plant using a container that accommodates a cultivation floor such as water or soil, and places the plurality of containers on a conveyor to circulate the plant, Harvesting work, etc. is concentrated in one place, and it is not necessary to secure a passage for people to increase the land use efficiency.
- the fertilizer application and the irrigation process in the above-described device are performed by using processing devices that are distributed and arranged at a plurality of locations above the conveyor that circulates the containers.
- This invention is made
- a cultivation system is a cultivation system in which a plurality of containers that accommodate cultivation beds for cultivating plants are arranged in a growth region, and are arranged in the growth region, A plurality of the containers are placed and the containers can be transferred in the horizontal direction, arranged in a work area adjacent to the growth area, and a plurality of growth conveyors arranged side by side in a direction intersecting the transfer direction of the containers.
- a work conveyor having a transfer direction in a direction intersecting with the transfer direction of the growth conveyor in a horizontal plane, and connected to the ends of the plurality of growth conveyors, and the container disposed on the work conveyor
- a processing means having a function of supplying a substance necessary for the growing process.
- a processing means for providing fertilizer and water to the container is not disposed in the growing area where the container is disposed and stored for the growth of plants, a substance having corrosive properties such as water.
- the possibility of adhering to the growth conveyor can be reduced as much as possible. Therefore, it is possible to extend the life of the growth conveyor that is arranged in the widest range and has a long total extension distance.
- the part of the work conveyor existing in the processing area where the container to be processed by the processing means is disposed has higher corrosion resistance than the growth conveyor.
- the work conveyor has high corrosion resistance, so it is possible to suppress the occurrence of problems on the work conveyor, and the entire cultivation system This makes it possible to extend the service life.
- a removing device for removing the substance attached to the container by the processing means may be provided.
- the substance adhering to the container can be removed before the container is transferred out of the processing area, corrosion of fertilizer, water, etc. on the work conveyor and the growth conveyor arranged outside the processing area. It is possible to suppress the adhesion of the sexual substance as much as possible and to extend the life of the cultivation system.
- the work conveyor may be connected to both ends of the plurality of growth conveyors.
- first-in first-out in which a container placed in the growth area is first transported to the work area, and the degree of freedom such as the placement of the container in the growth area and the transfer of the container for the growth process. Can be increased.
- FIG. 1 is a plan view showing the entire cultivation system from above with a part cut away.
- FIG. 2 is a side view showing a part of the cultivation system from the side.
- FIG. 3 is a side view showing a part of the cultivation system from the opposite side of the growth conveyor with a part of the work conveyor omitted.
- FIG. 4 is a plan view schematically showing a cultivation system in the middle of a container transfer operation.
- FIG. 5 is a plan view schematically showing a cultivation system in the middle of a container transfer operation.
- FIG. 6 is a plan view schematically showing a cultivation system in the middle of a container transfer operation.
- FIG. 7 is a plan view schematically showing a cultivation system in the middle of a container transfer operation.
- FIG. 1 is a plan view showing the entire cultivation system from above with a part cut away.
- FIG. 2 is a side view showing a part of the cultivation system from the side.
- FIG. 3 is a side view showing a part of the cultivation system
- FIG. 8 is a plan view schematically showing a cultivation system in the middle of a container transfer operation.
- FIG. 9 is a plan view showing the entire cultivation system according to another embodiment from above with a part cut away.
- FIG. 10 is a side view showing a part of a cultivation system equipped with lighting equipment from the side.
- FIG. 1 is a plan view showing the entire cultivation system from above with a part cut away.
- the cultivation system 100 is a system in which a plurality of containers 200 for accommodating cultivation beds for cultivating plants are arranged in a matrix in a growth area 301 in a matrix, , A work conveyor 103 and a processing means 104 are provided. Furthermore, in the case of this Embodiment, the cultivation system 100 is provided with the building 101, the removal apparatus 105, and the transfer apparatus 106.
- FIG. 1 the figure in which a plurality of containers 200 for accommodating cultivation beds for cultivating plants are arranged in a matrix in a growth area 301 in a matrix, , A work conveyor 103 and a processing means 104 are provided. Furthermore, in the case of this Embodiment, the cultivation system 100 is provided with the building 101, the removal apparatus 105, and the transfer apparatus 106.
- the building 101 is a structure for protecting the growth conveyor 102 (growth region 301) from an external environment such as rain or humidity.
- the building 101 is a so-called plastic house made of a resin transparent sheet stretched between the frames, and only prevents rain and snow from invading into the growing area 301 unintentionally.
- the environment inside the building 101 and the environment outside the building 101 are blocked, and the temperature and humidity inside the building 101 can be arbitrarily adjusted.
- the roof portion of the building 101 is transparent so that sunlight can reach the growth region 301.
- the building 101 is not limited to the above.
- the building 101 may not have translucency.
- the building 101 does not need to have translucency also when cultivating a plant which does not require light for growth, such as a cocoon (in the present invention, the plant includes fungi).
- the building material which comprises the building 101 can employ
- examples of structures for protecting the growth conveyor 102 include ships, underground spaces (unused roads, railway tunnels, caves, artificial underground spaces), and the like. be able to. That is, it is a structure in which the environment in the growth region 301 and the external environment are different environmental conditions (temperature, humidity, etc.).
- the growth conveyor 102 is a conveyor arranged in the growth region 301, and is a conveyor on which the container 200 is placed and the placed container 200 can be transferred one-dimensionally.
- a roller conveyor and a belt conveyor provided with a drive source can be illustrated.
- the growth conveyor 102 that satisfies any of the following conditions (1) to (4) or a combination thereof is preferable.
- Drive, stop, and transfer direction can be controlled by the control program, (2)
- the size of the container 200 to be handled is suitable (width suitable for one-dimensional conveyance, etc.), (3)
- the transfer direction is a straight line, and (4) the lengths of the plurality of growing conveyors 102 are the same.
- a roller conveyor or a belt conveyor having no drive source may be employed as the growth conveyor 102, and may be combined with a drive mechanism that directly acts on the container 200 on the growth conveyor 102 to control the position of the container 200 on the growth conveyor 102. It doesn't matter.
- the conditions (1) to (4) are not essential requirements, and it goes without saying that the growing conveyor 102 may be curved. It goes without saying that the length of the growth conveyor 102 may vary.
- a plurality of growth conveyors 102 are arranged in the growth region 301, and the transfer direction of the container 200 (X-axis direction in the figure), that is, the growth conveyor 102 itself can transfer or guide the container 200. They are arranged side by side in a direction (in the Y-axis direction) that intersects the possible direction.
- the transfer direction of the container 200 of the growth conveyor 102 may be not only a straight line but also a curved line.
- the growth conveyor 102 does not need to be arrange
- the work conveyor 103 is a conveyor arranged in the work area 302 adjacent to the growth area 301, and is a conveyor on which the container 200 is placed and the placed container 200 can be transferred one-dimensionally.
- a roller conveyor or a belt conveyor provided with a drive source can be exemplified, and this point is not different from the growth conveyor 102.
- the work conveyor 103 that satisfies any of the following conditions (5) to (9) or a combination thereof is preferable.
- the work conveyor 103 that satisfies the conditions (6), (7), and (9) because the container 200 that is far from the work conveyor 103 of the growing conveyor 102 can be easily transferred to a position where the processing means 104 is located.
- a roller conveyor or a belt conveyor having no drive source may be adopted as the work conveyor 103, and may be combined with a drive mechanism that directly acts on the container 200 on the work conveyor 103 to control the position of the container 200 on the work conveyor 103. It doesn't matter.
- the conditions (6) to (9) are not essential requirements, and it goes without saying that the work conveyor 103 may be curved.
- the other conveyor the carry-in / out conveyor 107) connected to the work conveyor 103 can function as the work conveyor 103, the length of the work conveyor 103 may be short.
- one work conveyor 103 is arranged in the work area 302, has a transfer direction in a direction (Y axis direction) intersecting the transfer direction (X axis direction) of the growth conveyor 102, Is connected to the end of the growth conveyor 102.
- the transfer direction of the container 200 of the work conveyor 103 may be not only a straight line but also a curved line.
- FIG. 2 is a side view showing a part of the cultivation system from the side.
- the processing means 104 is an apparatus having a function of supplying a substance necessary for the growing process to the containers 200 arranged on the work conveyor 103.
- the processing means 104 includes a container 141 for identifying fertilizers and water, a monitoring device 142 for monitoring the growth state of the plant, the state of the cultivation floor, and the like, and the individual containers 200. 200 is provided with an information acquisition device 143 that reads identification information included in 200. Examples of substances necessary for the growth treatment include agricultural chemicals and growth promoters in addition to the water and the fertilizer.
- the growth state etc. are monitored for every container 200 by the control means (not shown) which controls the cultivation system 100 whole, and the said control means controls the processing means 104 based on the monitoring result, and the fertilizer to provide.
- the amount of water and the amount of water can be adjusted.
- the processing means 104 is provided in the same number as the number of containers 200 (six in this embodiment) that can be stored in one growth conveyor 102. Thereby, it becomes possible to carry out the growing process for all the containers 200 arranged on one growing conveyor 102 at a time.
- the portion of the work conveyor 103 existing in the processing region 303 where the container 200 processed by the processing means 104 is arranged has higher corrosion resistance than the growth conveyor 102.
- High corrosion resistance means that the work conveyor 103 is made of a material with high corrosion resistance (for example, stainless steel), or a device such as a bearing bearing or motor that has been improved in waterproof performance by using packing or the like. It means when using.
- the rollers that are constituent members of the growth conveyor 102 are made of steel, whereas the work in the processing region 303
- the roller which is a structural member constituting the conveyor 103 is made of stainless steel, it can be said that the corresponding portion of the work conveyor 103 has higher corrosion resistance than the growth conveyor 102.
- high corrosion resistance means that a higher corrosion resistance than that of the growth conveyor 102 is applied.
- the removal device 105 is a device that removes substances adhering to the container 200 in the processing region 303.
- the removing device 105 includes a first discharge device 151 that discharges the film-like air A from the upper side to the lower side, and air is blown to the bottom surface of the container 200, so that the substance is opposite to the growth conveyor 102.
- a second discharge device (not shown) that blows away the air A and a recovery device 152 that collects the air A together with the material blown away by the air A.
- the removing device 105 passes the container 200 through the air A by the first discharge device 151, and the air from the second discharge device is stored in the container.
- substances such as fertilizer and water adhering to the outer surface of the container 200 are removed, and a part of the removed substances is collected.
- the removal device 105 is not only a device that blows air, but also a device that scrapes off substances adhering to the outer surface of the container 200 with a flexible blade, such as an automobile wiper, or a brush that rotates.
- a substance that sweeps off the substance attached to the outer surface of the container 200 or a substance that wipes the substance by rubbing the outer surface of the container 200 with a cloth or the like may be used. Also, a combination of some of the above configurations may be used.
- FIG. 3 is a side view showing a part of the cultivation system from the opposite side of the growth conveyor with a part of the work conveyor omitted.
- the transfer device 106 is a device that transfers the container 200 between the growth conveyor 102 and the work conveyor 103 having different transfer directions.
- the transfer device 106 includes a lifting device 161 that can lift and lower the container 200 between a level at which the work conveyor 103 transfers the container 200 and a level at which the growth conveyor 102 transfers the container 200.
- the container 200 attached to the upper end of the lifting device 161 and passing between the rollers 131 of the work conveyor 103 can be transferred in the transfer direction (X-axis direction) of the growth conveyor 102.
- a transfer device 162 that can be used.
- the transfer device 106 moves the transfer device 162 back to the lower side of the work conveyor 103 when the work conveyor 103 having a low level for transferring the containers 200 is operating.
- the lifting device 161 raises the transfer device 162 to lift the container 200 to the level of the growth conveyor 102.
- the transfer device 162 is driven, the container 200 is moved in the direction of the growth conveyor 102, and the container 200 is transferred to the growth conveyor 102.
- a procedure reverse to the above is executed.
- the transfer device 106 may be a device that can change the conveyance direction of a part of the work conveyor 103. That is, when the work conveyor 103 is operating, the transfer device 106 transfers the container 200 in the transfer direction of the work conveyor 103 as a part of the work conveyor 103, and the container 200 transferred to the growth conveyor 102 is operated.
- the transfer device 106 When placed on the transfer device 106 which is a part of the conveyor 103, the transfer device 106 rotates in the horizontal plane with the container 200 placed thereon, and the growth conveyor 102 is moved from the transfer direction of the work conveyor 103. The transfer direction is changed to the transfer direction. And it becomes possible to transfer the container 200 to the growth conveyor 102 by the transfer apparatus 106 driving.
- the cultivation system 100 includes a carry-in / out conveyor 107 (see FIG. 1), a stopper 108 (see FIG. 3), and weight measuring means 144 (see FIG. 3).
- the carry-in / out conveyor 107 is a conveyor that carries the container 200 into the inside of the building 101 and carries out the container 200 to the outside of the building 101, and is arranged from the inside of the building 101 to the outside.
- the conveyor has a transfer direction in the same direction as the transfer direction of 103 and is connected to the end of the work conveyor 103.
- This loading / unloading conveyor 107 allows manual loading and unloading work to be performed outside the building 101, and it is possible to keep the environment of the building 101 constant by suppressing the number of people entering and leaving the building 101.
- the stopper 108 is a device that determines the position of the container 200 transferred by the work conveyor 103.
- two stoppers 108 are arranged so as to sandwich the transfer device 106 in the transfer direction (Y-axis direction) of the work conveyor 103, and each of them can arbitrarily appear and disappear with respect to the work conveyor 103. ing.
- the stopper 108 appears above the work conveyor 103 before the container 200 to be stopped arrives, and when the container 200 comes into contact with the stopper 108, the drive of the work conveyor 103 can be stopped.
- the weight measuring unit 144 measures the weight of the container 200 (including the cultivation floor and the plant) to observe the growth state of the plant, and applies fertilizer and water when the processing unit 104 performs the growing process on the container 200. It is an apparatus that gives weight information to the processing means 104 by measuring a change in the weight of the container 200 in the processing. Thereby, fertilizer, the provision amount of water, etc. can be determined with the growth state of a plant. Moreover, it can be confirmed as an increase in weight during the application of fertilizer or water whether or not the application amount of fertilizer or water according to the determination is applied.
- the weight measuring means 144 is provided with an elevating means, and rises above the transport level of the work conveyor 103 only when the yield measurement is necessary, and descends when the work conveyor 103 is in operation. Retracted to a position that does not hinder transfer.
- the growth conveyor 102 can be arranged on most of the premises in the building 101, and plants can be cultivated using the land effectively.
- the plant growing process is performed only in the working area 302 adjacent to the growing area 301, and the removal device 105 prevents a substance that promotes humus such as fertilizer and water from entering the growing area 301. Therefore, the growth conveyor 102 is maintained in a clean state. Therefore, the life of the growth conveyor 102 having a long total extension distance can be extended, and the life of the entire cultivation system 100 can be extended.
- processing means 104 can be arranged on the outer periphery of the area where the growth conveyor 102 and the work conveyor 103 are arranged, so that an operator can easily access a portion where a problem is likely to occur.
- FIG. 4 is a plan view schematically showing the cultivation system in the middle of the container transfer operation.
- the container 200 when the growing process is performed on the container 200 disposed on the growing conveyor 102a disposed at the end of the direction (Y-axis direction) intersecting the transfer direction of the growing conveyor 102, the container 200 Are sequentially transferred from the growing conveyor 102 a to the work conveyor 103 using the transfer device 106.
- the containers 200 transferred to the work conveyor 103 are transferred in one direction (Y-axis negative direction) by the work conveyor 103 and arranged in a state as shown in FIG.
- the container 200 is arrange
- the growth conveyor 102 c disposed in the intermediate portion other than the growth conveyors 102 a and 102 b disposed at the end is configured to transfer the container 200 from the growth conveyor 102 c to the work conveyor 103.
- the containers 200 transferred to the work conveyor 103 are transferred in one direction (Y-axis negative direction) by the work conveyor 103 and arranged so as to be in a state as shown in FIG.
- the processing area 303 that can be transferred in one direction on the work conveyor 103 is filled with the container 200
- the container 200 to be transferred next to the work conveyor 103 is transferred in the opposite direction (positive direction of the Y axis).
- the opposite direction positive direction of the Y axis
- the container 200 is arrange
- FIG. 9 is a plan view showing the entire cultivation system according to another embodiment from above with a part cut away.
- the work conveyor 103 provided in the cultivation system 100 shown in the figure is connected to both ends of a plurality of growth conveyors 102.
- the work conveyor 103 is arranged in a U-shape, and each of the plurality of growth conveyors 102 is connected to the U-shaped work conveyor 103 in a bridging manner.
- route which can circulate the container 200 is formed by the one growth conveyor 102 and work conveyor 103 to be connected. Therefore, the cultivation system 100 includes a circulation path for circulating the containers 200 by the number of the growth conveyors 102.
- the so-called first-in first-out of the container 200 becomes possible, and the operation of replacing the container 200 placed between one growth conveyor 102 and another growth conveyor 102 is performed. Etc. can be easily performed.
- the processing means 104 is disposed in the vicinity of the work conveyor 103 where the transfer device 106 is not disposed. Thereby, it is only necessary to increase the anticorrosion performance of only the portion of the work conveyor 103 located in the processing region 303, and even if the transfer device 106 having a low anticorrosion performance is adopted, the possibility of shortening the life of the entire cultivation system 100 can be reduced. it can.
- the transfer direction is changed as the growth conveyor 102 or the work conveyor 103.
- the transfer is performed as the growth conveyor 102 or the work conveyor 103.
- the present invention is not limited to the above embodiment.
- another embodiment realized by arbitrarily combining the components described in this specification and excluding some of the components may be used as an embodiment of the present invention.
- the present invention includes modifications obtained by making various modifications conceivable by those skilled in the art without departing from the gist of the present invention, that is, the meaning described in the claims. It is.
- the container 200 and the cultivation floor are not particularly limited.
- the container 200 can employ any material such as resin, wood, or metal.
- the cultivation floor accommodated in the container 200 may employ any material such as hydroponic liquid, soil for soil cultivation, or a substitute material for soil.
- a container such as a shallow pallet is included in the container 200.
- the container 200 may be placed on the work conveyor 103 to grow a plant.
- the work conveyor 103 on one side connected to the growth conveyor 102 can also be used as the growth conveyor 102.
- FIG. 10 you may provide the lighting equipment 109 provided with the light emitting diode etc. in the growth area
- the present invention can be used for cultivation of plants including straw.
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Abstract
The present invention is provided with: a plurality of growth conveyers (102) at which a plurality of containers (200) that house cultivation beds for cultivating plants are disposed in a planar manner in a matrix at a growth region (301), and the growth conveyers are disposed at the growth region (301) and disposed arranged in a direction that intersects with the direction of transport of the containers (200); a work conveyer (103) that is disposed at a work region (302) adjacent to the growth region (301), has a direction of transport in a direction that intersects with the direction of transport of the growth conveyers (102), and connects to the ends of the plurality of growth conveyers (102); and a processing means (104) that subjects the containers (200) disposed on the work conveyer (103) to a nurturing process.
Description
本願発明は、移動可能な容器に栽培される植物を必要に応じて移動させて育成する栽培システムに関し、特に、複数の容器を平面的に配置し、平面的に移動させて栽培する栽培システムに関する。
TECHNICAL FIELD The present invention relates to a cultivation system for growing and cultivating a plant cultivated in a movable container as necessary, and particularly to a cultivation system for cultivating a plurality of containers arranged in a plane and moved in a plane. .
従来、植物を農業として栽培する場合、土地に植えられた植物の育成作業や収穫をするために、植物と植物との間には人が通る通路を確保する必要である。従って、土地に植物を定着させた状態で生育させる従来の農業の方式では土地の利用効率が悪く、また、植物を植える場所によって植物の生育状態に差が出るなどの問題もある。
Conventionally, when plants are cultivated as agriculture, it is necessary to secure a passage through which people pass between plants in order to cultivate and harvest plants planted on land. Therefore, the conventional farming method in which the plant is grown in a state where the plant is fixed on the land has poor land utilization efficiency, and there is a problem that the growth state of the plant varies depending on the planting place.
そこで、特許文献1に記載の考案は、水や土などの栽培床を収容した容器を用いて植物を栽培し、当該複数の容器をコンベアに載置して循環移動させることで、植え付け作業や収穫作業などを1箇所に集約し、人が通る通路の確保を不要として土地の利用効率を高めている。また、前記考案における肥料の付与や灌水などの育成処理は、容器を循環させるコンベアの上方の複数箇所に分散して配置された処理装置を用いて行うものとしている。
Therefore, the device described in Patent Document 1 cultivates a plant using a container that accommodates a cultivation floor such as water or soil, and places the plurality of containers on a conveyor to circulate the plant, Harvesting work, etc. is concentrated in one place, and it is not necessary to secure a passage for people to increase the land use efficiency. In addition, the fertilizer application and the irrigation process in the above-described device are performed by using processing devices that are distributed and arranged at a plurality of locations above the conveyor that circulates the containers.
ところが、上記考案のように土地を有効に活用するためには植物の栽培にコンベアなどの設備が別途必要となるため、当該設備の耐久年数などが問題となってくる。つまり、コンベアなどの設備が頻繁にメンテナンスをする必要のあるものであれば、設備の耐久年数を伸ばすために頻繁にメンテナンスする必要が生じる。
However, in order to effectively use the land as in the above-mentioned device, equipment such as a conveyor is separately required for plant cultivation, so the durability of the equipment becomes a problem. That is, if equipment such as a conveyor needs frequent maintenance, frequent maintenance is required to extend the durability of the equipment.
また、敷地内全体にわたって容器を循環させる従来のコンベアの配置では、コンベアの1箇所に不具合が発生すると栽培システム全体において容器の移動が滞ることとなり、植物の生育に悪影響が出る可能性も高い。特に、育成処理の際に容器に付与する肥料や水などは、コンベアなどの設備に付着すると腐食を促進して設備に不具合をもたらすため、循環経路の複数箇所に肥料や水を給付する処理装置を分散して配置すると、処理装置の数だけ上記のような不具合が発生する確率が高まる。
Also, with the conventional arrangement of the conveyor that circulates the containers throughout the site, if a defect occurs in one location of the conveyor, the movement of the containers is delayed in the entire cultivation system, and there is a high possibility that the growth of the plant will be adversely affected. In particular, fertilizers and water that are applied to the containers during the growing process, when attached to equipment such as conveyors, promote corrosion and cause troubles in the equipment. If these are arranged in a distributed manner, the probability of the occurrence of the above-described problems increases by the number of processing devices.
本願発明は、上記課題に鑑みなされたものであり、容器を移動させるコンベアなどの設備が腐食する可能性を抑制し、システム全体の長寿命化を図ることができる栽培システムの提供を目的としている。
This invention is made | formed in view of the said subject, and suppresses possibility that facilities, such as a conveyor which moves a container, will corrode, and it aims at provision of the cultivation system which can aim at the lifetime improvement of the whole system. .
上記目的を達成するために、本願発明にかかる栽培システムは、植物を栽培するための栽培床を収容する複数の容器が生育領域に配置される栽培システムであって、前記生育領域に配置され、前記容器が複数個載置されるとともに前記容器を水平方向に移送可能で、前記容器の移送方向と交差する方向に並べて配置される複数の生育コンベアと、前記生育領域に隣接する作業領域に配置され、前記生育コンベアの移送方向と水平面内で交差する方向に移送方向を有し、複数の前記生育コンベアの端部と接続される作業コンベアと、前記作業コンベア上に配置される前記容器に対し育成処理に必要な物質を供給する機能を備えた処理手段とを備えることを特徴としている。
In order to achieve the above object, a cultivation system according to the present invention is a cultivation system in which a plurality of containers that accommodate cultivation beds for cultivating plants are arranged in a growth region, and are arranged in the growth region, A plurality of the containers are placed and the containers can be transferred in the horizontal direction, arranged in a work area adjacent to the growth area, and a plurality of growth conveyors arranged side by side in a direction intersecting the transfer direction of the containers. A work conveyor having a transfer direction in a direction intersecting with the transfer direction of the growth conveyor in a horizontal plane, and connected to the ends of the plurality of growth conveyors, and the container disposed on the work conveyor And a processing means having a function of supplying a substance necessary for the growing process.
これによれば、植物の生育のために容器が配置され保管される生育領域には、容器に対して肥料や水を給付するような処理手段が配置されないため、水などの腐食性を有する物質が生育コンベアに付着する可能性を可及的に低くすることが可能となる。従って、最も広範囲に配置され、総延長距離の長いであろう生育コンベアの長寿命化を図ることが可能となる。
According to this, since a processing means for providing fertilizer and water to the container is not disposed in the growing area where the container is disposed and stored for the growth of plants, a substance having corrosive properties such as water. The possibility of adhering to the growth conveyor can be reduced as much as possible. Therefore, it is possible to extend the life of the growth conveyor that is arranged in the widest range and has a long total extension distance.
また、作業コンベアに対し複数の生育コンベアが枝状に配置されているため、生育コンベアの一部に不具合が発生したとしても栽培システム全体の稼働は停止しないため、生育コンベアの不具合による植物への悪影響を限定的に止めることが可能となる。
In addition, since a plurality of growth conveyors are arranged in branches with respect to the work conveyor, the operation of the entire cultivation system does not stop even if a failure occurs in a part of the growth conveyor. It is possible to limit adverse effects in a limited manner.
また、前記処理手段により処理される容器が配置される処理領域に存在する作業コンベアの部分は、前記生育コンベアよりも耐食性能が高いものが好ましい。
In addition, it is preferable that the part of the work conveyor existing in the processing area where the container to be processed by the processing means is disposed has higher corrosion resistance than the growth conveyor.
これによれば育成作業に不可避と考えられる水や肥料などが作業コンベアに付着したとしても、当該作業コンベアの耐食性が高いため、作業コンベアの不具合の発生を抑制することが可能となり、栽培システム全体の長寿命化を図ることが可能となる。
According to this, even if water or fertilizer considered to be inevitable for the cultivation work adheres to the work conveyor, the work conveyor has high corrosion resistance, so it is possible to suppress the occurrence of problems on the work conveyor, and the entire cultivation system This makes it possible to extend the service life.
また、前記処理領域において、前記処理手段によって前記容器に付着した物質を取り除く除去装置を備えてもよい。
Further, in the processing region, a removing device for removing the substance attached to the container by the processing means may be provided.
これによれば、処理領域から外に容器を移送する前に、容器に付着する物質を除去することができるため、処理領域以外に配置される作業コンベアや生育コンベアへの肥料や水などの腐食性のある物質の付着を可及的に抑制することができ、栽培システムの長寿命化を図ることが可能となる。
According to this, since the substance adhering to the container can be removed before the container is transferred out of the processing area, corrosion of fertilizer, water, etc. on the work conveyor and the growth conveyor arranged outside the processing area. It is possible to suppress the adhesion of the sexual substance as much as possible and to extend the life of the cultivation system.
また、前記作業コンベアは、複数の前記生育コンベアの両端と接続されるものでもよい。
Further, the work conveyor may be connected to both ends of the plurality of growth conveyors.
これによれば、生育領域に先に配置された容器を先に作業領域に搬送するいわゆる先入れ先出しなどを行うことが可能となり、生育領域における容器の配置や育成処理に供する容器の移送などの自由度を高めることが可能となる。
According to this, it is possible to perform so-called first-in first-out, in which a container placed in the growth area is first transported to the work area, and the degree of freedom such as the placement of the container in the growth area and the transfer of the container for the growth process. Can be increased.
本願発明によれば、土地を有効活用するためにコンベアを用いて植物栽培用の容器を移動させる栽培システムの長寿命化を図ることが可能となる。
According to the present invention, it is possible to extend the life of a cultivation system that moves a container for plant cultivation using a conveyor in order to effectively use land.
次に、本願発明に係る栽培システムの実施の形態について、図面を参照しつつ説明する。なお、以下の実施の形態は、本願発明に係る栽培システムの一例を示したものに過ぎない。従って本願発明は、以下の実施の形態を参考に請求の範囲の文言によって範囲が画定されるものであり、以下の実施の形態のみに限定されるものではない。
Next, an embodiment of the cultivation system according to the present invention will be described with reference to the drawings. In addition, the following embodiment is only what showed an example of the cultivation system which concerns on this invention. Accordingly, the scope of the present invention is defined by the wording of the claims with reference to the following embodiments, and is not limited to the following embodiments.
(実施の形態1)
図1は、栽培システム全体を一部を切り欠いて上方から示す平面図である。 (Embodiment 1)
FIG. 1 is a plan view showing the entire cultivation system from above with a part cut away.
図1は、栽培システム全体を一部を切り欠いて上方から示す平面図である。 (Embodiment 1)
FIG. 1 is a plan view showing the entire cultivation system from above with a part cut away.
同図に示すように、栽培システム100は、植物を栽培するための栽培床を収容する複数の容器200が生育領域301に行列状に平面的に配置されるシステムであって、生育コンベア102と、作業コンベア103と、処理手段104とを備えている。さらに、本実施の形態の場合、栽培システム100は、建屋101と、除去装置105と、移載装置106とを備えている。
As shown in the figure, the cultivation system 100 is a system in which a plurality of containers 200 for accommodating cultivation beds for cultivating plants are arranged in a matrix in a growth area 301 in a matrix, , A work conveyor 103 and a processing means 104 are provided. Furthermore, in the case of this Embodiment, the cultivation system 100 is provided with the building 101, the removal apparatus 105, and the transfer apparatus 106. FIG.
建屋101は、雨や湿度などの外部環境から生育コンベア102(生育領域301)を保護するための構造物である。本実施の形態の場合、建屋101は、枠組みと枠組みの間に張り巡らされる樹脂製透明シートからなるいわゆるビニールハウスであり、雨や雪が生育領域301に不本意に侵入することを抑止するだけで無く、建屋101内の環境と建屋101外の環境とを遮断して、建屋101内の温度や湿度を任意に調節することができるものとなっている。また特に建屋101の屋根部分は透明であり、太陽光が生育領域301に到達できるものとなっている。
The building 101 is a structure for protecting the growth conveyor 102 (growth region 301) from an external environment such as rain or humidity. In the case of the present embodiment, the building 101 is a so-called plastic house made of a resin transparent sheet stretched between the frames, and only prevents rain and snow from invading into the growing area 301 unintentionally. In addition, the environment inside the building 101 and the environment outside the building 101 are blocked, and the temperature and humidity inside the building 101 can be arbitrarily adjusted. In particular, the roof portion of the building 101 is transparent so that sunlight can reach the growth region 301.
なお、建屋101は、上記に限定されるわけではない。例えば、LED照明など人工の照明を用いて植物を生育させる場合、建屋101は透光性を備えていなくてもよい。また、茸(本願発明において植物には菌類も含むものとしている)など生育に光を必要としない植物を栽培する場合も、建屋101は、透光性を備えなくともよい。また、建屋101を構成する建材も、樹脂製シートばかりで無く、ガラスや他のあらゆる建材を採用しうる。
The building 101 is not limited to the above. For example, when a plant is grown using artificial lighting such as LED lighting, the building 101 may not have translucency. Moreover, the building 101 does not need to have translucency also when cultivating a plant which does not require light for growth, such as a cocoon (in the present invention, the plant includes fungi). Moreover, the building material which comprises the building 101 can employ | adopt not only a resin sheet but glass and all the other building materials.
さらに、生育コンベア102(生育領域301)を保護するための構造物としては、船舶、地中内の空間(使われなくなった道路や鉄道のトンネル、洞窟、人工的な地下空間)などを例示することができる。つまり、生育領域301における環境と外部環境とを異なる環境条件(温度、湿度等)とする構造物である。
Furthermore, examples of structures for protecting the growth conveyor 102 (growth region 301) include ships, underground spaces (unused roads, railway tunnels, caves, artificial underground spaces), and the like. be able to. That is, it is a structure in which the environment in the growth region 301 and the external environment are different environmental conditions (temperature, humidity, etc.).
生育コンベア102は、生育領域301に配置されるコンベアであり、容器200が載置されるとともに載置された容器200を一次元的に移送可能なコンベアである。例えば、生育コンベア102としては、駆動源を備えるローラーコンベアやベルトコンベアを例示することができる。さらに、容器200の搬送自由度を確保することを考慮すれば、以下に示す条件(1)~(4)のいずれか、または、組み合わせたものを満たす生育コンベア102が好ましい。(1)制御プログラムによって駆動、停止、移送方向の制御が可能であること、(2)取り扱う容器200のサイズに適合していること(一次元的な搬送に適した幅など)、(3)移送方向は直線であること、(4)複数の育成コンベア102の長さは同じであること。
The growth conveyor 102 is a conveyor arranged in the growth region 301, and is a conveyor on which the container 200 is placed and the placed container 200 can be transferred one-dimensionally. For example, as the growth conveyor 102, a roller conveyor and a belt conveyor provided with a drive source can be illustrated. Further, in consideration of securing the degree of freedom of conveyance of the container 200, the growth conveyor 102 that satisfies any of the following conditions (1) to (4) or a combination thereof is preferable. (1) Drive, stop, and transfer direction can be controlled by the control program, (2) The size of the container 200 to be handled is suitable (width suitable for one-dimensional conveyance, etc.), (3) The transfer direction is a straight line, and (4) the lengths of the plurality of growing conveyors 102 are the same.
なお、生育コンベア102として駆動源を持たないローラーコンベアやベルトコンベアを採用し、生育コンベア102上の容器200に直接作用して生育コンベア102上における容器200の位置を制御する駆動機構と組み合わせてもかまわない。
In addition, a roller conveyor or a belt conveyor having no drive source may be employed as the growth conveyor 102, and may be combined with a drive mechanism that directly acts on the container 200 on the growth conveyor 102 to control the position of the container 200 on the growth conveyor 102. It doesn't matter.
さらに、前記(1)~(4)の条件は必須の要件ではなく、育成コンベア102は曲線でもよいことは無論である。また、育成コンベア102の長さがまちまちでもかまわないのも無論である。
Furthermore, the conditions (1) to (4) are not essential requirements, and it goes without saying that the growing conveyor 102 may be curved. It goes without saying that the length of the growth conveyor 102 may vary.
また、生育コンベア102は、生育領域301に複数台配置されており、容器200の移送方向(同図中X軸方向)、つまり、生育コンベア102自身が容器200を移送、または、案内することができる方向と交差する方向(Y軸方向に)に並べて配置されている。
Further, a plurality of growth conveyors 102 are arranged in the growth region 301, and the transfer direction of the container 200 (X-axis direction in the figure), that is, the growth conveyor 102 itself can transfer or guide the container 200. They are arranged side by side in a direction (in the Y-axis direction) that intersects the possible direction.
なお、生育コンベア102の容器200の移送方向は直線ばかりで無く曲線でもかまわない。また、生育コンベア102は、平行に配置される必要は無く、生育コンベア102が設置される土地の状況に従ってある程度乱雑に配置されてもよい。このような場合でも、生育コンベア102の一部に着目すれば、生育コンベア102は、着目した部分の移送方向と交差する方向に並んでいることとなる。
In addition, the transfer direction of the container 200 of the growth conveyor 102 may be not only a straight line but also a curved line. Moreover, the growth conveyor 102 does not need to be arrange | positioned in parallel, According to the condition of the land in which the growth conveyor 102 is installed, it may be arrange | positioned to some extent. Even in such a case, if attention is paid to a part of the growth conveyor 102, the growth conveyor 102 is arranged in a direction crossing the transfer direction of the focused part.
作業コンベア103は、生育領域301に隣接する作業領域302に配置されるコンベアであり、容器200が載置されるとともに載置された容器200を一次元的に移送可能なコンベアである。例えば、作業コンベア103としては、駆動源を備えるローラーコンベアやベルトコンベアを例示することができ、この点は生育コンベア102との相違はない。さらに、容器200の搬送自由度を確保することを考慮すれば、以下に示す条件(5)~(9)のいずれか、または、組み合わせたものを満たす作業コンベア103が好ましい。(5)制御プログラムによって駆動、停止、移送方向の制御が可能であること、(6)部分的に駆動可能であること(例えば作業コンベア103の移送方向の半分は停止し、残りの半分のみ駆動可能、また、一部の区間のみ駆動等)、(7)取り扱う容器200のサイズに適合していること(一次元的な搬送に適した幅など)、(8)少なくとも育成コンベア102と接続されている区間は直線であること(9)一つの生育コンベア102に載置可能な容器200の数と同じ数の容器200を載置できるだけの長さを有していること。特に条件(6)(7)(9)を満たす作業コンベア103を採用すれば、育成コンベア102の作業コンベア103から遠い位置にある容器200を処理手段104のある位置に容易に移送できるため好ましい。
The work conveyor 103 is a conveyor arranged in the work area 302 adjacent to the growth area 301, and is a conveyor on which the container 200 is placed and the placed container 200 can be transferred one-dimensionally. For example, as the work conveyor 103, a roller conveyor or a belt conveyor provided with a drive source can be exemplified, and this point is not different from the growth conveyor 102. Furthermore, in consideration of ensuring the degree of freedom of conveyance of the container 200, the work conveyor 103 that satisfies any of the following conditions (5) to (9) or a combination thereof is preferable. (5) Drive, stop, and transfer direction can be controlled by the control program, (6) Partial drive is possible (for example, half of the transfer direction of the work conveyor 103 is stopped and only the remaining half is driven) (7) It is suitable for the size of the container 200 to be handled (width suitable for one-dimensional conveyance, etc.), (8) At least connected to the growth conveyor 102 The section is straight (9) It has a length sufficient to place the same number of containers 200 as the number of containers 200 that can be placed on one growth conveyor 102. In particular, it is preferable to employ the work conveyor 103 that satisfies the conditions (6), (7), and (9) because the container 200 that is far from the work conveyor 103 of the growing conveyor 102 can be easily transferred to a position where the processing means 104 is located.
なお、作業コンベア103として駆動源を持たないローラーコンベアやベルトコンベアを採用し、作業コンベア103上の容器200に直接作用して作業コンベア103上における容器200の位置を制御する駆動機構と組み合わせてもかまわない。
Note that a roller conveyor or a belt conveyor having no drive source may be adopted as the work conveyor 103, and may be combined with a drive mechanism that directly acts on the container 200 on the work conveyor 103 to control the position of the container 200 on the work conveyor 103. It doesn't matter.
さらに、前記(6)~(9)の条件は必須の要件ではなく、作業コンベア103は曲線でもよいことは無論である。また、作業コンベア103に連結される他のコンベア(搬出入コンベア107)などを作業コンベア103として機能させることができる場合は、作業コンベア103の長さは短くてもよい。
Furthermore, the conditions (6) to (9) are not essential requirements, and it goes without saying that the work conveyor 103 may be curved. In addition, when the other conveyor (the carry-in / out conveyor 107) connected to the work conveyor 103 can function as the work conveyor 103, the length of the work conveyor 103 may be short.
本実施形態の場合、作業コンベア103は、作業領域302に1台配置されており、生育コンベア102の移送方向(X軸方向)と交差する方向(Y軸方向)に移送方向を有し、複数の生育コンベア102の端部と接続されている。
In the case of this embodiment, one work conveyor 103 is arranged in the work area 302, has a transfer direction in a direction (Y axis direction) intersecting the transfer direction (X axis direction) of the growth conveyor 102, Is connected to the end of the growth conveyor 102.
なお、作業コンベア103の容器200の移送方向は、直線ばかりで無く曲線でもかまわない。
In addition, the transfer direction of the container 200 of the work conveyor 103 may be not only a straight line but also a curved line.
図2は、栽培システムの一部を側方から示す側面図である。
FIG. 2 is a side view showing a part of the cultivation system from the side.
同図に示すように、処理手段104は、作業コンベア103の上に配置される容器200に対し育成処理に必要な物質を供給する機能を備える装置である。本実施形態の場合、処理手段104は、肥料や水を付与する付与装置141と、植物の生育状態や栽培床の状態などを監視する監視装置142と、個々の容器200を識別するために容器200に備えられる識別情報を読み取る情報取得装置143とを備えている。育成処理に必要な物質としては、前記水や前記肥料の他、農薬、成長促進剤等を例示することができる。
As shown in the figure, the processing means 104 is an apparatus having a function of supplying a substance necessary for the growing process to the containers 200 arranged on the work conveyor 103. In the case of the present embodiment, the processing means 104 includes a container 141 for identifying fertilizers and water, a monitoring device 142 for monitoring the growth state of the plant, the state of the cultivation floor, and the like, and the individual containers 200. 200 is provided with an information acquisition device 143 that reads identification information included in 200. Examples of substances necessary for the growth treatment include agricultural chemicals and growth promoters in addition to the water and the fertilizer.
以上により、栽培システム100全体を制御する制御手段(図示せず)により、容器200毎に生育状態などが監視され、監視結果に基づいて前記制御手段が処理手段104を制御して、付与する肥料の量や水の量を調整することができるものとなっている。
By the above, the growth state etc. are monitored for every container 200 by the control means (not shown) which controls the cultivation system 100 whole, and the said control means controls the processing means 104 based on the monitoring result, and the fertilizer to provide. The amount of water and the amount of water can be adjusted.
また本実施形態の場合、処理手段104は、一つの生育コンベア102に保管できる容器200の数(本実施形態では6個)と同じ数だけ設けられている。これにより、一つの生育コンベア102の上に配置される全ての容器200に対し、一度に育成処理をすることが可能となる。
In the case of this embodiment, the processing means 104 is provided in the same number as the number of containers 200 (six in this embodiment) that can be stored in one growth conveyor 102. Thereby, it becomes possible to carry out the growing process for all the containers 200 arranged on one growing conveyor 102 at a time.
ここで本実施形態の場合、処理手段104によって処理される容器200が配置される処理領域303に存在する作業コンベア103の部分は、生育コンベア102よりも耐食性能が高い。耐食性能が高いとは、作業コンベア103の部分に耐食性能の高い材質(例えばステンレス鋼など)が用いられている場合や、パッキンなどを用いて防水性能を高めたベアリング軸受けやモータなどの装置を用いている場合などを意味する。より具体的には、生育コンベア102と作業コンベア103とが同種のローラーコンベアであった場合、生育コンベア102を構成する構成部材であるローラーが鋼鉄製であるのに対し、処理領域303にある作業コンベア103を構成する構成部材であるローラーがステンレス鋼製である場合、生育コンベア102よりも作業コンベア103の該当部分は耐食性能が高いと言える。つまり、耐食性能が高いとは、生育コンベア102よりも高い耐食処理が施されていることである。
Here, in the case of the present embodiment, the portion of the work conveyor 103 existing in the processing region 303 where the container 200 processed by the processing means 104 is arranged has higher corrosion resistance than the growth conveyor 102. High corrosion resistance means that the work conveyor 103 is made of a material with high corrosion resistance (for example, stainless steel), or a device such as a bearing bearing or motor that has been improved in waterproof performance by using packing or the like. It means when using. More specifically, when the growth conveyor 102 and the work conveyor 103 are the same type of roller conveyor, the rollers that are constituent members of the growth conveyor 102 are made of steel, whereas the work in the processing region 303 When the roller which is a structural member constituting the conveyor 103 is made of stainless steel, it can be said that the corresponding portion of the work conveyor 103 has higher corrosion resistance than the growth conveyor 102. In other words, high corrosion resistance means that a higher corrosion resistance than that of the growth conveyor 102 is applied.
除去装置105は、処理領域303において、容器200に付着する物質を取り除く装置である。本実施の形態の場合、除去装置105は、膜状のエアーAを上方から下方に向けて吐出する第一吐出装置151と、容器200の底面にエアーを吹き付け、物質を生育コンベア102の反対側に吹き飛ばす第二吐出装置(図示せず)と、エアーAにより吹き飛ばされた物質とともにエアーAを回収する回収装置152とを備えている。除去装置105は、移載装置106により容器200が作業コンベア103から生育コンベア102に移載する際、第一吐出装置151によるエアーAに容器200をくぐらせるとともに、第二吐出装置のエアーを容器200の底面に吹き付けることで、容器200の外表面に付着する肥料や水などの物質を除去し、除去された物質の一部を回収するものである。
The removal device 105 is a device that removes substances adhering to the container 200 in the processing region 303. In the case of the present embodiment, the removing device 105 includes a first discharge device 151 that discharges the film-like air A from the upper side to the lower side, and air is blown to the bottom surface of the container 200, so that the substance is opposite to the growth conveyor 102. A second discharge device (not shown) that blows away the air A and a recovery device 152 that collects the air A together with the material blown away by the air A. When the container 200 is transferred from the work conveyor 103 to the growth conveyor 102 by the transfer device 106, the removing device 105 passes the container 200 through the air A by the first discharge device 151, and the air from the second discharge device is stored in the container. By spraying on the bottom surface of 200, substances such as fertilizer and water adhering to the outer surface of the container 200 are removed, and a part of the removed substances is collected.
なお、除去装置105は、エアーを吹き付けるものばかりではなく、自動車のワイパーのように、柔軟性のあるブレードで容器200の外表面に付着する物質を掻き取るものや、ブラシを回転させるなどして容器200の外表面に付着する物質を掃きとるもの、布帛などで容器200の外表面を摺擦することで物質を拭き取るものなどでもよい。また、上記構成のいくつかを組み合わせたものでもかまわない。
The removal device 105 is not only a device that blows air, but also a device that scrapes off substances adhering to the outer surface of the container 200 with a flexible blade, such as an automobile wiper, or a brush that rotates. For example, a substance that sweeps off the substance attached to the outer surface of the container 200 or a substance that wipes the substance by rubbing the outer surface of the container 200 with a cloth or the like may be used. Also, a combination of some of the above configurations may be used.
図3は、栽培システムの一部を作業コンベアの一部を省略し生育コンベアの反対側から示す側面図である。
FIG. 3 is a side view showing a part of the cultivation system from the opposite side of the growth conveyor with a part of the work conveyor omitted.
移載装置106は、移送方向が相互に異なる生育コンベア102と作業コンベア103との間で容器200を移載する装置である。本実施の形態の場合、移載装置106は、作業コンベア103が容器200を移送するレベルから生育コンベア102が容器200を移送するレベルまでの間で容器200を昇降させることができる昇降装置161と、昇降装置161の上端部に取り付けられ、作業コンベア103のローラー131の間を通過可能で、昇降装置161によって持ち上げられた容器200を生育コンベア102の移送方向(X軸方向)に移送することができる移送装置162とを備えている。
The transfer device 106 is a device that transfers the container 200 between the growth conveyor 102 and the work conveyor 103 having different transfer directions. In the case of the present embodiment, the transfer device 106 includes a lifting device 161 that can lift and lower the container 200 between a level at which the work conveyor 103 transfers the container 200 and a level at which the growth conveyor 102 transfers the container 200. The container 200 attached to the upper end of the lifting device 161 and passing between the rollers 131 of the work conveyor 103 can be transferred in the transfer direction (X-axis direction) of the growth conveyor 102. And a transfer device 162 that can be used.
移載装置106は、容器200を移送するレベルの低い作業コンベア103が動作している際は、移送装置162を作業コンベア103の下方に後退させている。生育コンベア102に移載すべき容器200が作業コンベア103の所定の位置に配置されると、昇降装置161が移送装置162を上昇させて、生育コンベア102のレベルまで容器200を持ち上げる。そして、移送装置162が駆動することで、容器200を生育コンベア102の方向に移動させ、容器200を生育コンベア102に移載する。生育コンベア102から作業コンベア103に容器200を移載する場合は、上記と逆の手順を実行する。
The transfer device 106 moves the transfer device 162 back to the lower side of the work conveyor 103 when the work conveyor 103 having a low level for transferring the containers 200 is operating. When the container 200 to be transferred to the growth conveyor 102 is placed at a predetermined position on the work conveyor 103, the lifting device 161 raises the transfer device 162 to lift the container 200 to the level of the growth conveyor 102. When the transfer device 162 is driven, the container 200 is moved in the direction of the growth conveyor 102, and the container 200 is transferred to the growth conveyor 102. When the container 200 is transferred from the growth conveyor 102 to the work conveyor 103, a procedure reverse to the above is executed.
なお上記では、生育コンベア102と作業コンベア103とのレベルが異なる場合を例示したが、このような場合に限定されるわけではない。例えば、生育コンベア102と作業コンベア103とのレベルが同じである場合、移載装置106は、作業コンベア103の一部の搬送方向を転換できる装置であってもかまわない。つまり、作業コンベア103が動作している際は、移載装置106は、作業コンベア103の一部として作業コンベア103の移送方向に容器200を移送し、生育コンベア102に移載する容器200が作業コンベア103の一部である移載装置106の上に載置されると、移載装置106は、容器200を載置した状態で水平面内を回転し、作業コンベア103の移送方向から生育コンベア102の移送方向に移送方向を転換する。そして、移載装置106が駆動することで容器200を生育コンベア102に移載することが可能となる。
In addition, although the case where the level of the growth conveyor 102 and the work conveyor 103 differs was illustrated above, it is not necessarily limited to such a case. For example, when the levels of the growth conveyor 102 and the work conveyor 103 are the same, the transfer device 106 may be a device that can change the conveyance direction of a part of the work conveyor 103. That is, when the work conveyor 103 is operating, the transfer device 106 transfers the container 200 in the transfer direction of the work conveyor 103 as a part of the work conveyor 103, and the container 200 transferred to the growth conveyor 102 is operated. When placed on the transfer device 106 which is a part of the conveyor 103, the transfer device 106 rotates in the horizontal plane with the container 200 placed thereon, and the growth conveyor 102 is moved from the transfer direction of the work conveyor 103. The transfer direction is changed to the transfer direction. And it becomes possible to transfer the container 200 to the growth conveyor 102 by the transfer apparatus 106 driving.
さらに、本実施の形態の場合、栽培システム100は、搬出入コンベア107(図1参照)と、ストッパ108(図3参照)と、重量測定手段144(図3参照)とを備えている。
Further, in the case of the present embodiment, the cultivation system 100 includes a carry-in / out conveyor 107 (see FIG. 1), a stopper 108 (see FIG. 3), and weight measuring means 144 (see FIG. 3).
搬出入コンベア107は、建屋101の内方に容器200を搬入し、建屋101の外方に容器200を搬出するコンベアであって、建屋101の内方から外方に渡って配置され、作業コンベア103の移送方向と同じ方向に移送方向を有し、作業コンベア103の端部と接続されるコンベアである。
The carry-in / out conveyor 107 is a conveyor that carries the container 200 into the inside of the building 101 and carries out the container 200 to the outside of the building 101, and is arranged from the inside of the building 101 to the outside. The conveyor has a transfer direction in the same direction as the transfer direction of 103 and is connected to the end of the work conveyor 103.
この搬出入コンベア107により、人手による入出荷作業を建屋101の外で行うことができ、建屋101への人間の出入りの回数を抑制して建屋101の環境を一定に保つことが可能となる。
This loading / unloading conveyor 107 allows manual loading and unloading work to be performed outside the building 101, and it is possible to keep the environment of the building 101 constant by suppressing the number of people entering and leaving the building 101.
ストッパ108は、作業コンベア103で移送される容器200の位置を決定する装置である。本実施の形態の場合、ストッパ108は、作業コンベア103の移送方向(Y軸方向)において移載装置106を挟むようにして二つ配置され、それぞれが作業コンベア103に対して任意に出没できるものとなっている。ストッパ108は、停止させたい容器200が到達する前に作業コンベア103の上方に出現し、容器200がストッパ108に当接すると、作業コンベア103の駆動を停止させることができるものとなっている。
The stopper 108 is a device that determines the position of the container 200 transferred by the work conveyor 103. In the case of the present embodiment, two stoppers 108 are arranged so as to sandwich the transfer device 106 in the transfer direction (Y-axis direction) of the work conveyor 103, and each of them can arbitrarily appear and disappear with respect to the work conveyor 103. ing. The stopper 108 appears above the work conveyor 103 before the container 200 to be stopped arrives, and when the container 200 comes into contact with the stopper 108, the drive of the work conveyor 103 can be stopped.
重量測定手段144は、容器200(栽培床や植物も含む)の重量を測定して植物の生育状態を観察したり、処理手段104が容器200に対して育成処理を行うに際し、肥料や水を付与する処理における容器200の重量の変化を測定したりして処理手段104に重量情報を付与する装置である。これにより、植物の生育状態によって肥料や水などの付与量を決定することができる。また、決定に従った付与量の肥料や水が付与されているか否かを肥料や水の付与中に重量の増加として確認することができる。
The weight measuring unit 144 measures the weight of the container 200 (including the cultivation floor and the plant) to observe the growth state of the plant, and applies fertilizer and water when the processing unit 104 performs the growing process on the container 200. It is an apparatus that gives weight information to the processing means 104 by measuring a change in the weight of the container 200 in the processing. Thereby, fertilizer, the provision amount of water, etc. can be determined with the growth state of a plant. Moreover, it can be confirmed as an increase in weight during the application of fertilizer or water whether or not the application amount of fertilizer or water according to the determination is applied.
また、重量測定手段144は、昇降手段を備えており、収量測定が必要な場合のみ作業コンベア103の搬送レベルより上に上昇し、作業コンベア103が動作している状態では下降し、容器200の移送の妨げにならない位置に退避している。
Further, the weight measuring means 144 is provided with an elevating means, and rises above the transport level of the work conveyor 103 only when the yield measurement is necessary, and descends when the work conveyor 103 is in operation. Retracted to a position that does not hinder transfer.
上記栽培システム100によれば、建屋101内の敷地のほとんどに生育コンベア102を配置することができ、土地を有効に利用して植物を栽培することが可能となる。また、植物の育成処理が生育領域301に隣接する作業領域302内でのみ行われ、しかも、除去装置105により、肥料や水など腐植を促進するような物質が生育領域301侵入することを阻止するため、生育コンベア102は清浄な状態で維持される。従って、総延長距離の長い生育コンベア102を長寿命化でき、栽培システム100全体の長寿命化を図ることが可能となる。
According to the above cultivation system 100, the growth conveyor 102 can be arranged on most of the premises in the building 101, and plants can be cultivated using the land effectively. In addition, the plant growing process is performed only in the working area 302 adjacent to the growing area 301, and the removal device 105 prevents a substance that promotes humus such as fertilizer and water from entering the growing area 301. Therefore, the growth conveyor 102 is maintained in a clean state. Therefore, the life of the growth conveyor 102 having a long total extension distance can be extended, and the life of the entire cultivation system 100 can be extended.
また、作業コンベア103に対し複数の生育コンベア102が枝状に接続されているため、生育コンベア102の一部に不具合が生じても、栽培システム100全体が停止すること無く他の生育コンベア102などを稼働させることが可能となる。
In addition, since a plurality of growth conveyors 102 are connected to the work conveyor 103 in a branch shape, even if a failure occurs in a part of the growth conveyor 102, the other cultivation conveyors 102 and the like do not stop the entire cultivation system 100. Can be operated.
また、処理手段104を生育コンベア102と作業コンベア103が配置される領域の外周に配置することができ、不具合が発生する可能性の高い部分に作業者が簡単にアクセスすることが可能となる。
Further, the processing means 104 can be arranged on the outer periphery of the area where the growth conveyor 102 and the work conveyor 103 are arranged, so that an operator can easily access a portion where a problem is likely to occur.
次に、栽培システム100が容器200を移送する際の動作の例を説明する。
Next, an example of the operation when the cultivation system 100 transfers the container 200 will be described.
図4は、容器の移送動作が実行されている途中の栽培システムを模式的に示す平面図である。
FIG. 4 is a plan view schematically showing the cultivation system in the middle of the container transfer operation.
同図に示すように、生育コンベア102の移送方向と交差する方向(Y軸方向)の端部に配置される育成コンベア102a上に配置される容器200に対し育成処理をする際は、容器200を育成コンベア102aから作業コンベア103に移載装置106を用いて順次移載される。作業コンベア103に移載された容器200は、作業コンベア103により一方向(Y軸負の向き)に移送され、図5に示すような状態となるように並べられる。以上により、各処理手段104に対応する処理領域303に容器200が配置され、育成処理が行われる。育成処理の終了後は、上記と逆の手順で容器200の移送が行われる。なお、育成コンベア102aと反対の端部に配置される生育コンベア102bは、上記と同様の移送態様となる。
As shown in the figure, when the growing process is performed on the container 200 disposed on the growing conveyor 102a disposed at the end of the direction (Y-axis direction) intersecting the transfer direction of the growing conveyor 102, the container 200 Are sequentially transferred from the growing conveyor 102 a to the work conveyor 103 using the transfer device 106. The containers 200 transferred to the work conveyor 103 are transferred in one direction (Y-axis negative direction) by the work conveyor 103 and arranged in a state as shown in FIG. By the above, the container 200 is arrange | positioned to the process area | region 303 corresponding to each process means 104, and a breeding process is performed. After the growth process is completed, the container 200 is transferred in the reverse procedure. In addition, the growth conveyor 102b arrange | positioned at the edge part opposite to the growth conveyor 102a becomes a transfer aspect similar to the above.
次に、端部に配置される生育コンベア102a、102b以外の中間部に配置される生育コンベア102cは、図6に示すように、容器200を育成コンベア102cから作業コンベア103に移載装置106を用いて順次移載される。作業コンベア103に移載された容器200は、作業コンベア103により一方向(Y軸負の向き)に移送され、図7に示すような状態となるように並べられる。作業コンベア103上の一方向に移送できる処理領域303が容器200で満たされると、次に作業コンベア103に移載される容器200は、反対方向(Y軸正の向き)に移送され、図8に示すような状態となるように並べられる。以上により、各処理手段104に対応する処理領域303に容器200が配置され、育成処理が行われる。育成処理の終了後は、上記と逆の手順で容器200の移送が行われる。なお、育成コンベア102d~102fも上記とほぼ同様の移送態様となる。
Next, as shown in FIG. 6, the growth conveyor 102 c disposed in the intermediate portion other than the growth conveyors 102 a and 102 b disposed at the end is configured to transfer the container 200 from the growth conveyor 102 c to the work conveyor 103. Are transferred sequentially. The containers 200 transferred to the work conveyor 103 are transferred in one direction (Y-axis negative direction) by the work conveyor 103 and arranged so as to be in a state as shown in FIG. When the processing area 303 that can be transferred in one direction on the work conveyor 103 is filled with the container 200, the container 200 to be transferred next to the work conveyor 103 is transferred in the opposite direction (positive direction of the Y axis). Are arranged in such a state as shown in FIG. By the above, the container 200 is arrange | positioned to the process area | region 303 corresponding to each process means 104, and a breeding process is performed. After the growth process is completed, the container 200 is transferred in the reverse procedure. Note that the growth conveyors 102d to 102f have the same transfer mode as described above.
(実施の形態2)
図9は、他の実施の形態に係る栽培システム全体を一部を切り欠いて上方から示す平面図である。 (Embodiment 2)
FIG. 9 is a plan view showing the entire cultivation system according to another embodiment from above with a part cut away.
図9は、他の実施の形態に係る栽培システム全体を一部を切り欠いて上方から示す平面図である。 (Embodiment 2)
FIG. 9 is a plan view showing the entire cultivation system according to another embodiment from above with a part cut away.
なお、前記実施の形態1と同じ機能を有する部材などには同じ符合を付し、その説明を省略する場合がある。
It should be noted that members having the same functions as those in the first embodiment are denoted by the same reference numerals and description thereof may be omitted.
同図に示す栽培システム100が備える作業コンベア103は、複数の生育コンベア102の両端と接続されている。本実施の形態の場合、作業コンベア103は、U字型に配置されており、複数の生育コンベア102はそれぞれ、U字型の作業コンベア103に架橋状に接続されている。また、接続される1本の生育コンベア102と作業コンベア103によって、容器200を循環させることのできる経路が形成される。従って、栽培システム100は、生育コンベア102の本数分だけ容器200を循環させる循環経路を備えるものとなっている。
The work conveyor 103 provided in the cultivation system 100 shown in the figure is connected to both ends of a plurality of growth conveyors 102. In the case of the present embodiment, the work conveyor 103 is arranged in a U-shape, and each of the plurality of growth conveyors 102 is connected to the U-shaped work conveyor 103 in a bridging manner. Moreover, the path | route which can circulate the container 200 is formed by the one growth conveyor 102 and work conveyor 103 to be connected. Therefore, the cultivation system 100 includes a circulation path for circulating the containers 200 by the number of the growth conveyors 102.
このように生育コンベア102と作業コンベア103とを配置することで、容器200のいわゆる先入れ先出しが可能となり、一の生育コンベア102から他の生育コンベア102との間で載置される容器200を入れ替える作業などを容易に行うことなども容易に行うことが可能となる。
By arranging the growth conveyor 102 and the work conveyor 103 in this way, the so-called first-in first-out of the container 200 becomes possible, and the operation of replacing the container 200 placed between one growth conveyor 102 and another growth conveyor 102 is performed. Etc. can be easily performed.
また、処理手段104は、移載装置106が配置されていない作業コンベア103の近傍に配置されている。これにより、処理領域303に位置する作業コンベア103の部分のみ防食性能を高めればよく、防食性能が低い移載装置106を採用しても栽培システム100全体の寿命を縮める可能性を低下させることができる。
Also, the processing means 104 is disposed in the vicinity of the work conveyor 103 where the transfer device 106 is not disposed. Thereby, it is only necessary to increase the anticorrosion performance of only the portion of the work conveyor 103 located in the processing region 303, and even if the transfer device 106 having a low anticorrosion performance is adopted, the possibility of shortening the life of the entire cultivation system 100 can be reduced. it can.
また、本実施の形態のような栽培システム100を採用すれば、処理手段104を少なくとも1台備えておけば、全ての容器200に対して育成処理を行うことができる。
Moreover, if the cultivation system 100 like this Embodiment is employ | adopted, if at least 1 processing means 104 is provided, the growth process can be performed with respect to all the containers 200. FIG.
また、上記実施の形態1では育成コンベア102や作業コンベア103として移送方向を切り替えられるものが必要であったが、循環型の本実施の形態2によれば、育成コンベア102や作業コンベア103として移送方向が一方向のみのコンベアを採用することも可能である。この場合、育成コンベア102や作業コンベア103に移送方向を切り替えるための機構などを設ける必要がなくなり、総延長距離が長くなる栽培システム100においてもメンテナンスの機会を抑制し、栽培システム100全体の長寿命化を図ることが可能となる。
Further, in the first embodiment, it is necessary to change the transfer direction as the growth conveyor 102 or the work conveyor 103. However, according to the second embodiment of the circulation type, the transfer is performed as the growth conveyor 102 or the work conveyor 103. It is also possible to employ a conveyor having only one direction. In this case, there is no need to provide a mechanism for switching the transfer direction on the growth conveyor 102 and the work conveyor 103, and the maintenance system is suppressed even in the cultivation system 100 where the total extension distance becomes long, and the entire life of the cultivation system 100 is long. Can be achieved.
なお、本願発明は、上記実施の形態に限定されるものではない。例えば、本明細書において記載した構成要素を任意に組み合わせて、また、構成要素のいくつかを除外して実現される別の実施の形態を本願発明の実施の形態としてもよい。また、上記実施の形態に対して本願発明の主旨、すなわち、請求の範囲に記載される文言が示す意味を逸脱しない範囲で当業者が思いつく各種変形を施して得られる変形例も本願発明に含まれる。
Note that the present invention is not limited to the above embodiment. For example, another embodiment realized by arbitrarily combining the components described in this specification and excluding some of the components may be used as an embodiment of the present invention. In addition, the present invention includes modifications obtained by making various modifications conceivable by those skilled in the art without departing from the gist of the present invention, that is, the meaning described in the claims. It is.
容器200や栽培床については特に限定されるものでは無い。容器200は、樹脂製や木製、金属製など任意の材質を採用しうる。容器200に収容する栽培床は、水耕用の液体や、土耕用の土、または、土の代替物質など任意の物質を採用しうる。また、深さの浅いパレットのようなものも容器200に含めるものとする。
The container 200 and the cultivation floor are not particularly limited. The container 200 can employ any material such as resin, wood, or metal. The cultivation floor accommodated in the container 200 may employ any material such as hydroponic liquid, soil for soil cultivation, or a substitute material for soil. In addition, a container such as a shallow pallet is included in the container 200.
また、作業コンベア103の上に容器200を載置し、植物を生育させてもかまわない。特に、実施の形態2のような場合、生育コンベア102に接続される一方側の作業コンベア103は、生育コンベア102と兼用することが可能である。
Alternatively, the container 200 may be placed on the work conveyor 103 to grow a plant. In particular, in the case of the second embodiment, the work conveyor 103 on one side connected to the growth conveyor 102 can also be used as the growth conveyor 102.
また、図10に示すように、生育領域301に発光ダイオードなどを備えた照明設備109を設けてもかまわない。
Moreover, as shown in FIG. 10, you may provide the lighting equipment 109 provided with the light emitting diode etc. in the growth area | region 301. FIG.
本願発明は、茸などを含む植物の栽培に利用可能である。
The present invention can be used for cultivation of plants including straw.
100 栽培システム
101 建屋
102 生育コンベア
103 作業コンベア
104 処理手段
105 除去装置
106 移載装置
107 搬出入コンベア
108 ストッパ
109 照明設備
131 ローラー
141 付与装置
142 監視装置
143 情報取得装置
144 重量測定手段
151 第一吐出装置
152 回収装置
161 昇降装置
162 移送装置
200 容器
301 生育領域
302 作業領域
303 処理領域 DESCRIPTION OFSYMBOLS 100 Cultivation system 101 Building 102 Growth conveyor 103 Work conveyor 104 Processing means 105 Removal apparatus 106 Transfer apparatus 107 Carry-in / conveyor 108 Stopper 109 Illumination equipment 131 Roller 141 Giving apparatus 142 Monitoring apparatus 143 Information acquisition apparatus 144 Weight measurement means 151 First discharge Apparatus 152 Recovery apparatus 161 Lifting apparatus 162 Transfer apparatus 200 Container 301 Growth area 302 Work area 303 Processing area
101 建屋
102 生育コンベア
103 作業コンベア
104 処理手段
105 除去装置
106 移載装置
107 搬出入コンベア
108 ストッパ
109 照明設備
131 ローラー
141 付与装置
142 監視装置
143 情報取得装置
144 重量測定手段
151 第一吐出装置
152 回収装置
161 昇降装置
162 移送装置
200 容器
301 生育領域
302 作業領域
303 処理領域 DESCRIPTION OF
Claims (5)
- 植物を栽培するための栽培床を収容する複数の容器が生育領域に配置される栽培システムであって、
前記生育領域に配置され、前記容器が複数個載置されるとともに前記容器を水平方向に移送可能で、前記容器の移送方向と交差する方向に並べて配置される複数の生育コンベアと、
前記生育領域に隣接する作業領域に配置され、前記生育コンベアの移送方向と水平面内で交差する方向に移送方向を有し、複数の前記生育コンベアの端部と接続される作業コンベアと、
前記作業コンベア上に配置される前記容器に対し育成処理に必要な物質を供給する機能を備えた処理手段と
を備える栽培システム。 A cultivation system in which a plurality of containers accommodating a cultivation floor for cultivating a plant are arranged in a growth region,
A plurality of growth conveyors arranged in the growth region, wherein a plurality of the containers are placed and the containers can be transferred in a horizontal direction, and arranged in a direction crossing the transfer direction of the containers;
A work conveyor disposed in a work area adjacent to the growth area, having a transfer direction in a direction intersecting with the transfer direction of the growth conveyor in a horizontal plane, and connected to ends of the plurality of the growth conveyors;
A cultivation system provided with the processing means provided with the function to supply a substance required for cultivation processing to the container arranged on the work conveyor. - 前記処理手段により処理される容器が配置される処理領域に存在する作業コンベアの部分は、前記生育コンベアよりも耐食性能が高い
請求項1に記載の栽培システム。 The cultivation system according to claim 1, wherein a portion of the work conveyor existing in a processing area in which containers to be processed by the processing means are arranged has higher corrosion resistance than the growth conveyor. - 前記処理領域において、前記処理手段によって前記容器に付着した物質を取り除く除去装置
を備える請求項1または2に記載の栽培システム。 The cultivation system of Claim 1 or 2 provided with the removal apparatus which removes the substance adhering to the said container by the said process means in the said process area | region. - 前記作業コンベアは、複数の前記生育コンベアの両端と接続される請求項1に記載の栽培システム。 The cultivation system according to claim 1, wherein the work conveyor is connected to both ends of the plurality of growth conveyors.
- 前記生育領域には前記処理手段が配置されていないことを特徴とする請求項1に記載の栽培システム。 The cultivation system according to claim 1, wherein the processing means is not arranged in the growing area.
Priority Applications (2)
Application Number | Priority Date | Filing Date | Title |
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JP2013519382A JP6011881B2 (en) | 2011-06-06 | 2012-06-06 | Cultivation system |
CN201280023688.4A CN103533824B (en) | 2011-06-06 | 2012-06-06 | Cultivation system |
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JP2011-126630 | 2011-06-06 | ||
JP2011126630 | 2011-06-06 |
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WO2012169180A1 true WO2012169180A1 (en) | 2012-12-13 |
Family
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PCT/JP2012/003698 WO2012169180A1 (en) | 2011-06-06 | 2012-06-06 | Cultivation system |
Country Status (3)
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JP (1) | JP6011881B2 (en) |
CN (1) | CN103533824B (en) |
WO (1) | WO2012169180A1 (en) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP4011195A4 (en) * | 2019-08-06 | 2023-11-22 | Plantx Corp. | Plant cultivation device |
Families Citing this family (1)
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KR102106087B1 (en) * | 2018-06-19 | 2020-04-29 | 주식회사 제이 티 씨 | Future movement working system |
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JP2010057448A (en) * | 2008-09-05 | 2010-03-18 | National Agriculture & Food Research Organization | Movable cultivation apparatus |
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JPH0530861A (en) * | 1991-07-29 | 1993-02-09 | Motoda Electron Co Ltd | Method and device for cultivating plant |
JP3071168B2 (en) * | 1997-12-24 | 2000-07-31 | 福岡丸本株式会社 | Elevated cultivation equipment |
JP2000253753A (en) * | 1999-03-10 | 2000-09-19 | Kato Keikinzoku Kogyo Kk | Raising seedling shelf and raising seedling truck |
JP4587684B2 (en) * | 2004-03-16 | 2010-11-24 | 旭化成ホームズ株式会社 | Wall greening structure |
JP4692010B2 (en) * | 2005-02-18 | 2011-06-01 | 井関農機株式会社 | Cultivation facility |
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- 2012-06-06 CN CN201280023688.4A patent/CN103533824B/en not_active Expired - Fee Related
- 2012-06-06 WO PCT/JP2012/003698 patent/WO2012169180A1/en active Application Filing
- 2012-06-06 JP JP2013519382A patent/JP6011881B2/en not_active Expired - Fee Related
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JPH08322392A (en) * | 1995-06-05 | 1996-12-10 | Kanzaki Kokyukoki Mfg Co Ltd | Boring mechanism of temporary planting apparatus |
JP2010057448A (en) * | 2008-09-05 | 2010-03-18 | National Agriculture & Food Research Organization | Movable cultivation apparatus |
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EP4011195A4 (en) * | 2019-08-06 | 2023-11-22 | Plantx Corp. | Plant cultivation device |
Also Published As
Publication number | Publication date |
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CN103533824A (en) | 2014-01-22 |
JP6011881B2 (en) | 2016-10-19 |
JPWO2012169180A1 (en) | 2015-02-23 |
CN103533824B (en) | 2015-04-08 |
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