WO2012163101A1 - 一种太阳能电池专用绒面导电玻璃及其制备方法与应用 - Google Patents
一种太阳能电池专用绒面导电玻璃及其制备方法与应用 Download PDFInfo
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- WO2012163101A1 WO2012163101A1 PCT/CN2012/070984 CN2012070984W WO2012163101A1 WO 2012163101 A1 WO2012163101 A1 WO 2012163101A1 CN 2012070984 W CN2012070984 W CN 2012070984W WO 2012163101 A1 WO2012163101 A1 WO 2012163101A1
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- conductive glass
- nano
- suede
- glass
- transparent conductive
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- 239000011521 glass Substances 0.000 title claims abstract description 145
- 238000002360 preparation method Methods 0.000 title abstract description 10
- 238000001755 magnetron sputter deposition Methods 0.000 claims abstract description 43
- 239000000758 substrate Substances 0.000 claims abstract description 30
- 238000000034 method Methods 0.000 claims abstract description 25
- 238000007654 immersion Methods 0.000 claims abstract description 6
- 239000002077 nanosphere Substances 0.000 claims description 67
- 239000004005 microsphere Substances 0.000 claims description 49
- 239000000725 suspension Substances 0.000 claims description 32
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 13
- OKKJLVBELUTLKV-UHFFFAOYSA-N Methanol Chemical compound OC OKKJLVBELUTLKV-UHFFFAOYSA-N 0.000 claims description 12
- 238000000151 deposition Methods 0.000 claims description 9
- 230000008021 deposition Effects 0.000 claims description 9
- 239000004793 Polystyrene Substances 0.000 claims description 8
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims description 8
- 229920002223 polystyrene Polymers 0.000 claims description 8
- 238000004544 sputter deposition Methods 0.000 claims description 8
- 238000004506 ultrasonic cleaning Methods 0.000 claims description 8
- JYMITAMFTJDTAE-UHFFFAOYSA-N aluminum zinc oxygen(2-) Chemical compound [O-2].[Al+3].[Zn+2] JYMITAMFTJDTAE-UHFFFAOYSA-N 0.000 claims description 7
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 claims description 6
- 239000000463 material Substances 0.000 claims description 6
- 239000000377 silicon dioxide Substances 0.000 claims description 4
- AMGQUBHHOARCQH-UHFFFAOYSA-N indium;oxotin Chemical compound [In].[Sn]=O AMGQUBHHOARCQH-UHFFFAOYSA-N 0.000 claims description 3
- 235000012239 silicon dioxide Nutrition 0.000 claims description 2
- 239000002904 solvent Substances 0.000 claims description 2
- 238000004519 manufacturing process Methods 0.000 abstract description 9
- 238000007747 plating Methods 0.000 abstract description 4
- 238000009826 distribution Methods 0.000 abstract 1
- 239000010408 film Substances 0.000 description 55
- 229910021424 microcrystalline silicon Inorganic materials 0.000 description 9
- XLOMVQKBTHCTTD-UHFFFAOYSA-N Zinc monoxide Chemical compound [Zn]=O XLOMVQKBTHCTTD-UHFFFAOYSA-N 0.000 description 8
- 238000002791 soaking Methods 0.000 description 7
- 238000002834 transmittance Methods 0.000 description 7
- 239000010409 thin film Substances 0.000 description 6
- XOLBLPGZBRYERU-UHFFFAOYSA-N tin dioxide Chemical compound O=[Sn]=O XOLBLPGZBRYERU-UHFFFAOYSA-N 0.000 description 6
- 238000012876 topography Methods 0.000 description 5
- VEXZGXHMUGYJMC-UHFFFAOYSA-N Hydrochloric acid Chemical compound Cl VEXZGXHMUGYJMC-UHFFFAOYSA-N 0.000 description 4
- 238000010521 absorption reaction Methods 0.000 description 4
- 238000004518 low pressure chemical vapour deposition Methods 0.000 description 4
- 238000001039 wet etching Methods 0.000 description 4
- 239000011787 zinc oxide Substances 0.000 description 4
- 239000006096 absorbing agent Substances 0.000 description 3
- 238000001505 atmospheric-pressure chemical vapour deposition Methods 0.000 description 3
- 238000009776 industrial production Methods 0.000 description 3
- HVFOPASORMIBOE-UHFFFAOYSA-N tellanylidenechromium Chemical compound [Te]=[Cr] HVFOPASORMIBOE-UHFFFAOYSA-N 0.000 description 3
- 229910021417 amorphous silicon Inorganic materials 0.000 description 2
- 239000011248 coating agent Substances 0.000 description 2
- 238000000576 coating method Methods 0.000 description 2
- 239000005357 flat glass Substances 0.000 description 2
- KTSFMFGEAAANTF-UHFFFAOYSA-N [Cu].[Se].[Se].[In] Chemical compound [Cu].[Se].[Se].[In] KTSFMFGEAAANTF-UHFFFAOYSA-N 0.000 description 1
- 230000002378 acidificating effect Effects 0.000 description 1
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 239000006185 dispersion Substances 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000031700 light absorption Effects 0.000 description 1
- 239000004973 liquid crystal related substance Substances 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000003287 optical effect Effects 0.000 description 1
- 238000001020 plasma etching Methods 0.000 description 1
- 238000010248 power generation Methods 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L31/00—Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
- H01L31/04—Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof adapted as photovoltaic [PV] conversion devices
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L31/00—Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
- H01L31/02—Details
- H01L31/0236—Special surface textures
-
- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03C—CHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
- C03C17/00—Surface treatment of glass, not in the form of fibres or filaments, by coating
- C03C17/22—Surface treatment of glass, not in the form of fibres or filaments, by coating with other inorganic material
- C03C17/23—Oxides
- C03C17/245—Oxides by deposition from the vapour phase
- C03C17/2453—Coating containing SnO2
-
- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03C—CHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
- C03C17/00—Surface treatment of glass, not in the form of fibres or filaments, by coating
- C03C17/34—Surface treatment of glass, not in the form of fibres or filaments, by coating with at least two coatings having different compositions
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- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03C—CHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
- C03C17/00—Surface treatment of glass, not in the form of fibres or filaments, by coating
- C03C17/34—Surface treatment of glass, not in the form of fibres or filaments, by coating with at least two coatings having different compositions
- C03C17/36—Surface treatment of glass, not in the form of fibres or filaments, by coating with at least two coatings having different compositions at least one coating being a metal
- C03C17/3602—Surface treatment of glass, not in the form of fibres or filaments, by coating with at least two coatings having different compositions at least one coating being a metal the metal being present as a layer
- C03C17/3668—Surface treatment of glass, not in the form of fibres or filaments, by coating with at least two coatings having different compositions at least one coating being a metal the metal being present as a layer the multilayer coating having electrical properties
- C03C17/3671—Surface treatment of glass, not in the form of fibres or filaments, by coating with at least two coatings having different compositions at least one coating being a metal the metal being present as a layer the multilayer coating having electrical properties specially adapted for use as electrodes
-
- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03C—CHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
- C03C17/00—Surface treatment of glass, not in the form of fibres or filaments, by coating
- C03C17/34—Surface treatment of glass, not in the form of fibres or filaments, by coating with at least two coatings having different compositions
- C03C17/36—Surface treatment of glass, not in the form of fibres or filaments, by coating with at least two coatings having different compositions at least one coating being a metal
- C03C17/3602—Surface treatment of glass, not in the form of fibres or filaments, by coating with at least two coatings having different compositions at least one coating being a metal the metal being present as a layer
- C03C17/3668—Surface treatment of glass, not in the form of fibres or filaments, by coating with at least two coatings having different compositions at least one coating being a metal the metal being present as a layer the multilayer coating having electrical properties
- C03C17/3678—Surface treatment of glass, not in the form of fibres or filaments, by coating with at least two coatings having different compositions at least one coating being a metal the metal being present as a layer the multilayer coating having electrical properties specially adapted for use in solar cells
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L31/00—Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
- H01L31/02—Details
- H01L31/0224—Electrodes
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L31/00—Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
- H01L31/02—Details
- H01L31/0224—Electrodes
- H01L31/022466—Electrodes made of transparent conductive layers, e.g. TCO, ITO layers
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L31/00—Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
- H01L31/02—Details
- H01L31/0224—Electrodes
- H01L31/022466—Electrodes made of transparent conductive layers, e.g. TCO, ITO layers
- H01L31/022475—Electrodes made of transparent conductive layers, e.g. TCO, ITO layers composed of indium tin oxide [ITO]
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L31/00—Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
- H01L31/02—Details
- H01L31/0224—Electrodes
- H01L31/022466—Electrodes made of transparent conductive layers, e.g. TCO, ITO layers
- H01L31/022483—Electrodes made of transparent conductive layers, e.g. TCO, ITO layers composed of zinc oxide [ZnO]
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L31/00—Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
- H01L31/02—Details
- H01L31/0236—Special surface textures
- H01L31/02366—Special surface textures of the substrate or of a layer on the substrate, e.g. textured ITO/glass substrate or superstrate, textured polymer layer on glass substrate
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L31/00—Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
- H01L31/18—Processes or apparatus specially adapted for the manufacture or treatment of these devices or of parts thereof
- H01L31/1884—Manufacture of transparent electrodes, e.g. TCO, ITO
-
- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03C—CHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
- C03C2217/00—Coatings on glass
- C03C2217/70—Properties of coatings
- C03C2217/77—Coatings having a rough surface
-
- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03C—CHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
- C03C2217/00—Coatings on glass
- C03C2217/90—Other aspects of coatings
- C03C2217/94—Transparent conductive oxide layers [TCO] being part of a multilayer coating
- C03C2217/948—Layers comprising indium tin oxide [ITO]
-
- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03C—CHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
- C03C2218/00—Methods for coating glass
- C03C2218/30—Aspects of methods for coating glass not covered above
- C03C2218/32—After-treatment
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E10/00—Energy generation through renewable energy sources
- Y02E10/50—Photovoltaic [PV] energy
Definitions
- the invention belongs to the technical field of special glass production, and particularly relates to a suede conductive glass for solar battery and a preparation method and application thereof.
- Conductive glass is a special type of glass that is coated with a transparent conductive film on one side of a common flat glass, so that the entire glass has both transparency and electrical conductivity.
- conductive glass is often an integral part of photovoltaic thin film cells - used as transparent electrodes and substrates for batteries.
- the photoelectric quality of conductive glass directly affects the performance of photovoltaic cells, and is therefore one of the key raw materials for preparing amorphous silicon, microcrystalline silicon, chromium telluride, and copper indium gallium selenide thin film batteries. How to prepare high-quality conductive glass for high-quality solar cells at low cost is a necessary prerequisite for the preparation of low-cost and high-efficiency solar cells to realize low-cost solar power generation.
- the existing special conductive glass for producing solar cells and preparation methods are as follows:
- ITO Indium tin oxide
- FTO fluorine-doped tin dioxide
- BZO Boron-doped zinc oxide
- AZO zinc-aluminum oxide
- the transparent conductive film of the conductive glass needs to have a nano/micron size, that is, unevenness, such that the light diffuses at the time of incidence (usually measured by the haze value), and the light is increased in the battery.
- the optical path of the internal transmission (as shown in Figure 1).
- FTO fluorine-doped tin dioxide
- BZO Boron-doped zinc oxide
- AZO zinc-aluminum oxide
- the suede form of the transparent conductive film must ensure that the film material quality of the battery absorption layer is not affected by its unevenness. Since the preparation process of the battery is often superimposed and grown in sequence, the transparent conductive film acts as a direct substrate of the absorption layer when the absorption layer is grown, and its morphology directly affects the growth mode and quality of the absorption layer film. Taking the microcrystalline silicon absorber layer as an example (as shown in Fig. 5), different transparent conductive film topography results in different textures of the microcrystalline silicon absorber layer.
- the microcrystalline silicon absorbing layer is liable to form cracks, which seriously affects the performance of the solar cell.
- the suede topography resembles a U shape (Fig. 5B)
- the microcrystalline silicon absorber layer has small cracks and even no cracks (Fig. 5C).
- the chrome-plated absorbing layer is more demanding on the morphology of the suede than the microcrystalline silicon, and the suede must be composed entirely of shallow U-shaped depressions.
- the primary object of the present invention is to provide a low-cost, large-area solar cell-specific suede conductive glass having a uniform and controllable nano-scale U-shaped suede.
- Another object of the present invention is to provide a method for preparing the above-mentioned solar cell-specific fumed conductive glass, which is coated with a transparent conductive film (ITO, AZO, etc.) by magnetron sputtering, and then a nano/microsphere (diameter 10) by immersion plating. Nano-100 micron) is adsorbed on the surface as a mask, and the thickness of the transparent conductive film is increased in the nano/microsphere gap by magnetron sputtering. Finally, the nano/microsphere is removed by mechanical or chemical methods such as ultrasonic vibration to achieve a large area. Costly a conductive glass having a U-shaped suede is prepared.
- a transparent conductive film ITO, AZO, etc.
- Still another object of the present invention is to provide an application of the above-described suede conductive glass for solar cells.
- the utility model relates to a suede conductive glass for solar battery, which has the structure and composition: a transparent conductive film is plated on the glass substrate, and the upper surface of the transparent conductive film is a suede with a nano-scale U-shaped pile;
- the transparent conductive film has a thickness of 100-5000 nm
- the transparent conductive film is one of indium tin oxide (ITO) or zinc aluminum oxide (AZO) or other transparent conductive film material (isoelectric point greater than 3).
- the preparation method of the above-mentioned solar cell-specific suede conductive glass comprises the following steps (as shown in FIG. 6):
- isoelectric point of a transparent conductive film such as ITO or AZO (isoelectric Point) is relatively large, generally 6-10, and the isoelectric point of silica or polystyrene nano/microsphere is relatively small, generally 2-4, so when the conductive glass is immersed in the nano/micro sphere
- suspension pH 7
- weakly acidic pH 3-6
- the surface of the transparent conductive film is negatively charged, and the surface of the nano/microsphere is positively charged, causing the two materials to electrostatically attract each other.
- the surface of the transparent conductive film is almost entirely adsorbed by a nano/microsphere.
- the coverage area of the nano/microspheres on the conductive glass varies with the concentration of nano/microsphere ball suspension, pH, and immersion time.
- a transparent conductive film is plated on the conductive glass B by magnetron sputtering to obtain a conductive glass C.
- the thickness of the newly plated film does not exceed the radius of the nano/microsphere, and the transparent conductive
- the total thickness of the film is 100-5000 nm;
- the second reason for using magnetron sputtering is that the coating material can enter the underside of the nano/microsphere during magnetron sputtering to form a U-shaped surface without edges (as shown in Figure 7).
- the conductive glass has a transmittance in the visible light band of 80% or more and a sheet resistance of less than 10 ohms.
- the magnetron sputtering described in the steps (1) and (3) is as follows: basic vacuum: ⁇ 1 ⁇ 10 -5 Torr; working gas pressure: 1-10 mTorr; working gas: Ar + O 2 ; sputtering source : tributary or radio frequency 13.56MHz; power: 100-1000W; substrate temperature: 20-500 ° C; deposition rate: 10-100nm / min;
- the nano/microsphere of the step (2) has a diameter of 10 nm to 100 ⁇ m;
- the material of the nano/microsphere of the step (2) is one of silicon dioxide or polystyrene
- the mass/volume concentration of the nano/microsphere in the suspension described in the step (2) is 0.01-1%
- the solvent of the suspension according to the step (2) is one of water, methanol or ethanol;
- the immersion time of the conductive glass in the suspension in the step (2) is preferably 8-10 minutes;
- the above-mentioned suede conductive glass for solar cells can be used as a transparent electrode or substrate of a solar cell.
- nano/microspheres of the present invention refer to nanospheres or microspheres; the nano/micron refers to nanometers or micrometers.
- the flat glass magnetron sputtering, immersion plating, cleaning and other processes used in this method are matched with standard industrial production processes, high production efficiency, large applicable glass area, good repeatability, and yield.
- the high-yield nano/microsphere ball is inexpensive to prepare, and is very suitable for the production of low-cost high-quality conductive glass for solar cells.
- FIG. 1 is a schematic view showing the structure of a cut surface of an amorphous silicon thin film battery.
- FIG. 2 is a schematic view showing the microstructure of a zinc aluminum oxide (AZO) conductive glass surface prepared by wet etching with hydrochloric acid after magnetron sputtering.
- AZO zinc aluminum oxide
- FIG 3 is a schematic view showing the microstructure of a fluorine-doped tin dioxide (FTO) conductive glass surface prepared by atmospheric pressure chemical vapor deposition.
- FTO fluorine-doped tin dioxide
- FIG. 4 is a schematic view showing the microstructure of a boron-doped zinc oxide (BZO) or zinc aluminum oxide (AZO) conductive glass prepared by a low pressure chemical vapor deposition method.
- BZO boron-doped zinc oxide
- AZO zinc aluminum oxide
- Figure 5 is a comparison of the growth states of microcrystalline silicon films on different conductive glass substrates.
- FIG. 6 is a schematic flow chart of a preparation method of a suede conductive glass for a solar cell of the present invention.
- Fig. 7 is a schematic view showing the manner of film deposition during magnetron sputtering coating using a nano/microsphere ball as a mask.
- Figure 8 is a conductive glass plated with nano/microspheres in Example 1.
- Figure 9 is a conductive glass plated with nano/microspheres in Example 2.
- Figure 10 is a conductive glass plated with nano/microspheres in Example 3.
- Figure 11 is a conductive glass plated with nano/microspheres in Example 4.
- Figure 12 is a conductive glass plated with nano/microspheres in Example 5.
- Figure 13 is a conductive glass plated with nano/microspheres in Example 6.
- Example 14 is a plan view showing the surface topography of the conductive glass of Example 1 after removing the nanospheres; A-magnification 10000, B-magnification 5000.
- Example 15 is a side elevational view of a 30 degree inclination of a surface topography of the conductive glass of Example 1 after removing the nanospheres; A-magnification 10000, B-magnification 5000.
- a method for preparing a suede conductive glass for a solar cell comprising the following steps (as shown in FIG. 6):
- AZO transparent conductive film is plated on the glass substrate by magnetron sputtering to obtain conductive glass A; the conditions of magnetron sputtering are as follows: basic vacuum: 0.8 ⁇ 10 -5 Torr; working pressure: 1 mTorr; Gas: Ar+O 2 ; sputtering source: tributary or radio frequency 13.56 MHz; power: 1000 W; substrate temperature: 20 ° C; deposition rate: 100 nm / min;
- Figure 8 shows that a layer of nanospheres is immersed on the conductive glass B
- an AZO transparent conductive film is plated on the conductive glass B by magnetron sputtering (the conditions of magnetron sputtering are the same as in the step (1)) to obtain a conductive glass C, which is newly plated.
- the film thickness does not exceed the radius of the nanosphere, and the total thickness of the transparent conductive film is 2000 nm;
- Ultrasonic cleaning removes the nanospheres deposited on the surface of the transparent conductive film; a suede conductive glass for solar cells is obtained.
- the surface morphology of the conductive glass is as shown in Fig. 14 and Fig. 15.
- the recessed area of the suede topography has a large U-shaped shape and is uniformly distributed on the surface of the conductive glass; the conductive glass is in the visible light band.
- the transmittance is 82% and the sheet resistance is 3 ohms, which can be used as a transparent electrode or substrate for a solar cell.
- a method for preparing a suede conductive glass for a solar cell comprising the following steps (as shown in FIG. 6):
- AZO transparent conductive film is plated on the glass substrate by magnetron sputtering to obtain conductive glass A; the conditions of magnetron sputtering are as follows: basic vacuum: 0.7 ⁇ 10 -5 Torr; working pressure: 10 mTorr; Gas: Ar+O 2 ; sputtering source: tributary or radio frequency 13.56 MHz; power: 100 W; substrate temperature: 500 ° C; deposition rate: 10 nm / min;
- Figure 9 shows that a layer of nanospheres is immersed on the conductive glass B
- an AZO transparent conductive film is plated on the conductive glass B by magnetron sputtering (the conditions of magnetron sputtering are the same as in the step (1)) to obtain a conductive glass C, new
- the thickness of the plated film does not exceed the radius of the nano/microsphere, and the total thickness of the transparent conductive film is 3000 nm;
- Ultrasonic cleaning removes the nano/microspheres deposited on the surface of the transparent conductive film, thereby forming a U-shaped nano/micron size on the surface C of the conductive glass to obtain a suede conductive glass for solar cells, which is in the visible light band.
- the transmittance is 83% and the sheet resistance is 4 ohms, which can be used as a transparent electrode or substrate for a solar cell.
- a method for preparing a suede conductive glass for a solar cell comprising the following steps (as shown in FIG. 6):
- the ITO transparent conductive film was plated on the glass substrate by magnetron sputtering to obtain conductive glass A.
- the conditions of magnetron sputtering were as follows: basic vacuum: 0.9 ⁇ 10 -5 Torr; working pressure: 4 mTorr; Gas: Ar+O 2 ; sputtering source: tributary or radio frequency 13.56 MHz; power: 800 W; substrate temperature: 100 ° C; deposition rate: 80 nm / min;
- Figure 10 shows that a layer of nanospheres is immersed on the conductive glass B
- a ITO transparent conductive film is plated on the conductive glass B by magnetron sputtering (the conditions of magnetron sputtering are the same as the step (1)) to obtain a conductive glass C, new
- the thickness of the plated film does not exceed the radius of the nano/microsphere, and the total thickness of the transparent conductive film is 1000 nm;
- Ultrasonic cleaning removes the nano/microspheres deposited on the surface of the transparent conductive film, thereby forming a U-shaped nano/micron size on the surface of the conductive glass C to obtain a suede conductive glass for solar cells, which is in the visible light band.
- the transmittance is 81% and the sheet resistance is 2 ohms, which can be used as a transparent electrode or substrate for a solar cell.
- a method for preparing a suede conductive glass for a solar cell comprising the following steps (as shown in FIG. 6):
- AZO transparent conductive film is plated on the glass substrate by magnetron sputtering to obtain conductive glass A.
- the conditions of magnetron sputtering are as follows: basic vacuum: 0.5 ⁇ 10 -5 Torr; working pressure: 6 mTorr; Gas: Ar+O 2 ; sputtering source: tributary or radio frequency 13.56 MHz; power: 200 W; substrate temperature: 400 ° C; deposition rate: 40 nm / min;
- Figure 11 shows that a layer of nanospheres is immersed on the conductive glass B, and the coverage rate is over 90%.
- an AZO transparent conductive film is plated on the conductive glass B by magnetron sputtering (the conditions of magnetron sputtering are the same as in the step (1)) to obtain a conductive glass C, new
- the thickness of the plated film does not exceed the radius of the nano/microsphere, and the total thickness of the transparent conductive film is 100 nm;
- Ultrasonic cleaning removes the nano/microspheres deposited on the surface of the transparent conductive film, thereby forming a U-shaped nano/micron size on the surface of the conductive glass C to obtain a suede conductive glass for solar cells, which is in the visible light band.
- the transmittance is 84% and the sheet resistance is 5 ohms, which can be used as a transparent electrode or substrate for a solar cell.
- a method for preparing a suede conductive glass for a solar cell comprising the following steps (as shown in FIG. 6):
- AZO transparent conductive film is plated on the glass substrate by magnetron sputtering to obtain conductive glass A.
- the conditions of magnetron sputtering are as follows: basic vacuum: 0.6 ⁇ 10 -5 Torr; working pressure: 8 mTorr; Gas: Ar+O 2 ; sputtering source: tributary or radio frequency 13.56 MHz; power: 400 W; substrate temperature: 300 ° C; deposition rate: 20 nm / min;
- Figure 12 shows that a layer of nanospheres is immersed on the conductive glass B, and the coverage is over 90%.
- an AZO transparent conductive film is plated on the conductive glass B by magnetron sputtering (the conditions of magnetron sputtering are the same as in the step (1)) to obtain a conductive glass C, new
- the thickness of the plated film does not exceed the radius of the nano/microsphere, and the total thickness of the transparent conductive film is 5000 nm;
- Ultrasonic cleaning removes the nano/microspheres deposited on the surface of the transparent conductive film, thereby forming a U-shaped nano/micron size on the surface of the conductive glass C to obtain a suede conductive glass for solar cells, which is in the visible light band.
- the transmittance is 82% and the sheet resistance is 3 ohms, which can be used as a transparent electrode or substrate for a solar cell.
- a method for preparing a suede conductive glass for a solar cell comprising the following steps (as shown in FIG. 6):
- AZO transparent conductive film was plated on a glass substrate by magnetron sputtering to obtain conductive glass A.
- the conditions of magnetron sputtering were as follows: basic vacuum: 0.4 ⁇ 10 -5 Torr; working pressure: 2 mTorr; Gas: Ar+O 2 ; sputtering source: tributary or radio frequency 13.56 MHz; power: 600 W; substrate temperature: 200 ° C; deposition rate: 60 nm / min;
- Figure 13 shows that a layer of nanospheres is immersed on the conductive glass B
- an AZO transparent conductive film is plated on the conductive glass B by magnetron sputtering (the conditions of magnetron sputtering are the same as in the step (1)) to obtain a conductive glass C, new
- the thickness of the plated film does not exceed the radius of the nano/microsphere, and the total thickness of the transparent conductive film is 4000 nm;
- Ultrasonic cleaning removes the nano/microspheres deposited on the surface of the transparent conductive film, thereby forming a U-shaped nano/micron size on the surface of the conductive glass C to obtain a suede conductive glass for solar cells, which is in the visible light band.
- the transmittance is 82% and the sheet resistance is 3 ohms, which can be used as a transparent electrode or substrate for a solar cell.
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Abstract
Description
Claims (10)
- 一种太阳能电池专用绒面导电玻璃,其特征在于:在玻璃基片上镀有透明导电膜,透明导电膜的上表面是带有纳/微米级U形绒度的绒面。
- 根据权利要求1所述的太阳能电池专用绒面导电玻璃,其特征在于:所述的透明导电膜的厚度为100-5000纳米。
- 根据权利要求1或2所述的太阳能电池专用绒面导电玻璃,其特征在于:所述的透明导电膜是氧化铟锡或氧化锌铝中的一种。
- 权利要求1所述的太阳能电池专用绒面导电玻璃的制备方法,其特征在于包括以下步骤:(1)采用磁控溅射方式在玻璃基片上镀上透明导电膜,得到导电玻璃A;(2)取纳/微米球悬浮液,调节该悬浮液的pH值为3-7;将导电玻璃A浸入悬浮液中,浸泡2-15分钟,取出,用水冲洗,得到导电玻璃B;(3)利用纳/微米球作为掩模,在导电玻璃B上用磁控溅射方式镀上透明导电膜,得到导电玻璃C,新镀的膜厚度不超过纳/微米球的半径,透明导电膜的总厚度为100-5000纳米;(4)超声清洗去除沉积在透明导电膜表面的纳/微米球,得到太阳能电池专用绒面导电玻璃。
- 根据权利要求4所述的太阳能电池专用绒面导电玻璃的制备方法,其特征在于:步骤(1)和(3)所述的磁控溅射,其条件如下:基础真空度:<1×10-5Torr;工作气压:1-10mTorr;工作气体:Ar+O2;溅射源:支流或射频13.56MHz;功率:100-1000W;衬底温度:20-500℃;沉积速率:10-100nm/min。
- 根据权利要求4所述的太阳能电池专用绒面导电玻璃的制备方法,其特征在于:步骤(2)所述的纳/微米球的直径为10纳米-100微米。
- 根据权利要求4所述的太阳能电池专用绒面导电玻璃的制备方法,其特征在于:步骤(2)所述的纳/微米球的材质是二氧化硅或聚苯乙烯中的一种。
- 根据权利要求4所述的太阳能电池专用绒面导电玻璃的制备方法,其特征在于:步骤(2)所述的悬浮液中纳/微米球的质量体积浓度是0.01-1%;步骤(2)所述的悬浮液的溶剂是水、甲醇或乙醇中一种。
- 根据权利要求4所述的太阳能电池专用绒面导电玻璃的制备方法,其特征在于:步骤(2)所述的导电玻璃在悬浮液中的浸泡时间为8-10分钟。
- 权利要求1所述的太阳能电池专用绒面导电玻璃作为太阳能电池透明电极或基板的应用。
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JP2013525133A JP5734431B2 (ja) | 2011-05-28 | 2012-02-09 | 太陽電池専用の表面凹凸付き導電ガラスとその製造方法及び応用 |
EP12793834.8A EP2717320B1 (en) | 2011-05-28 | 2012-02-09 | Preparation method for surface-textured conductive glass and its application for solar cells |
KR1020137017506A KR101510578B1 (ko) | 2011-05-28 | 2012-02-09 | 태양전지용 표면처리 도전성 유리 제조 방법 |
US13/822,485 US20140174521A1 (en) | 2011-05-28 | 2012-09-02 | Surface-textured conductive glass for solar cells, and preparation method and application thereof |
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CN103956395A (zh) * | 2014-05-09 | 2014-07-30 | 中国科学院宁波材料技术与工程研究所 | 阵列结构绒面及其制法和应用 |
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CN102254961B (zh) * | 2011-05-28 | 2013-01-02 | 惠州市易晖太阳能科技有限公司 | 一种太阳能电池专用绒面导电玻璃及其制备方法与应用 |
FR2997551B1 (fr) * | 2012-10-26 | 2015-12-25 | Commissariat Energie Atomique | Procede de fabrication d'une structure semiconductrice et composant semiconducteur comportant une telle structure |
CN103367479A (zh) * | 2013-07-03 | 2013-10-23 | 惠州市易晖太阳能科技有限公司 | 一种柔性太阳能电池绒面导电衬底及其制备方法 |
CN103570849A (zh) * | 2013-10-15 | 2014-02-12 | 惠州市易晖太阳能科技有限公司 | 一种应用于新型绒面导电玻璃的聚苯乙烯纳米球的制备方法 |
US9202953B1 (en) * | 2014-05-16 | 2015-12-01 | National Cheng Kung University | Method for manufacturing solar cell with nano-structural film |
CN105355673B (zh) * | 2015-10-23 | 2017-11-28 | 辽宁科技大学 | 一种双结构绒面azo透明导电薄膜及其制备方法 |
CN107611187A (zh) * | 2017-09-06 | 2018-01-19 | 蚌埠玻璃工业设计研究院 | 一种绒面多层膜透明导电玻璃 |
CN107611188A (zh) * | 2017-09-06 | 2018-01-19 | 蚌埠玻璃工业设计研究院 | 一种具有微结构的多层膜透明导电玻璃制备方法 |
CN107910383B (zh) * | 2017-10-09 | 2021-01-12 | 华南师范大学 | 一种金属网状导电膜的制备方法 |
CN112599644B (zh) * | 2020-11-26 | 2022-09-30 | 佛山汉狮建材科技有限公司 | 一种用于电动帘的光能板及其制备方法 |
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US20140174521A1 (en) | 2014-06-26 |
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CN102254961A (zh) | 2011-11-23 |
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EP2717320A4 (en) | 2015-01-07 |
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