WO2012152218A1 - 一种多功能印刷定位机及其生产工艺 - Google Patents

一种多功能印刷定位机及其生产工艺 Download PDF

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Publication number
WO2012152218A1
WO2012152218A1 PCT/CN2012/075242 CN2012075242W WO2012152218A1 WO 2012152218 A1 WO2012152218 A1 WO 2012152218A1 CN 2012075242 W CN2012075242 W CN 2012075242W WO 2012152218 A1 WO2012152218 A1 WO 2012152218A1
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WIPO (PCT)
Prior art keywords
film
printing
machine
roller
pattern
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PCT/CN2012/075242
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English (en)
French (fr)
Inventor
王天友
Original Assignee
Wang Tianyou
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Publication of WO2012152218A1 publication Critical patent/WO2012152218A1/zh

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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41F—PRINTING MACHINES OR PRESSES
    • B41F16/00—Transfer printing apparatus
    • B41F16/0006—Transfer printing apparatus for printing from an inked or preprinted foil or band
    • B41F16/0013—Transfer printing apparatus for printing from an inked or preprinted foil or band combined with other printing presses

Definitions

  • the invention relates to a multifunctional printing positioning machine and a production process thereof.
  • PET film or printing paper can usually be colored and patterned, and then taken up for later use; then the pattern of PET film or printing paper is thermally transferred to the grey cloth by using a hot stamping machine or a printing machine.
  • the printing machine includes a film release frame, a paint release agent device, a flower coloring machine, a gluing machine, and a printing machine winding device.
  • the bronzing machine or the printing machine comprises a film release frame, a discharging device, a glue head, a hot press transfer device and a winding device.
  • the object of the present invention is to provide a multifunctional printing positioner and
  • the production process has the advantages of convenient assembly, low cost, diversified finished products, good color fastness, good gas permeability, strong stereoscopic effect, safety and environmental protection.
  • a multifunctional printing and positioning machine comprising a printing machine, a discharging device, a composite hot pressing device, a drying system, a cooling device and a winding device, wherein one side of the printing machine is sequentially provided with a winding device, a composite heat transfer device and a discharging device; the drying system is mounted on the printing machine and winds up Device and The top of the composite hot press transfer device is fixedly attached to the printing press, the winding device and the composite hot press transfer device, respectively; the top of the winding device is fixed to the cooling device.
  • the drying system includes a conveyor roller and an oven mounted above the conveyor roller.
  • the printing machine comprises a film release frame, and a film release device, a flower coloring machine, a glue applicator and a printing machine winding device are sequentially installed after the film release frame.
  • the coloring machine is provided with a coloring roller, the coloring roller is a smooth cylindrical surface, and the first surface of the cylindrical surface is provided with a concave and convex pattern.
  • the first embossed surface has a depth of 4-6 filaments.
  • a rubberizing roller is mounted on the gluing machine, the rubberizing roller is a smooth cylindrical surface, and the second surface of the cylindrical surface is provided with a concave and convex pattern.
  • the second embossed surface has a depth of 8-23 filaments.
  • a production process of the multifunctional printing positioner comprises the following steps: firstly inserting a film into the film The film release frame on the printing press, and then enters the coating agent device in the printing machine in turn
  • the flower coloring machine in the flower coloring machine, selects different flower coloring rollers according to the pattern, and uses the ink and the flower coloring roller pair with the first flower surface of the concave and convex pattern
  • the film is colored; then the film printed with the pattern is directly wound by the printing machine to be used as a normal printing film;
  • the film after the color roller is colored is conveyed into the gluing machine, and the sizing roller having the second embossed surface of the concave and convex pattern (which can also be used as a general full-stack) and the resin synthetic glue are used.
  • the area required for pattern design corresponds to the positioning of the glue, the unpatterned area is not glued, and then
  • the film is conveyed to the conveying roller of the drying system, and the film is dried by the oven while being conveyed; then the film enters the composite hot-pressing device, and at the same time, the cloth is also fed into the composite heat-pressure transfer device and the film by the discharging device.
  • the film after the color roller is colored is conveyed into the gluing machine, and the sizing roller having the second embossed surface of the concave and convex pattern (which can also be used as a general full-stack) and the resin synthetic glue are used.
  • the area required for pattern design corresponds to the positioning of the glue, the unpatterned area is not glued, and then conveyed to the conveying roller of the drying system, and the film is dried by the oven while being conveyed; after drying, directly passes through the cooling device
  • the winding device is used to complete the winding as a multi-color positioning thermal transfer film (the product is a full-size elastic film when the full-stack is used).
  • the film comprises one of a PET film, a BOPP film, an aluminum coated film and a printing paper; the aluminum coated film comprises one of a multicolor film, a laser film, a gold film and a silver film;
  • the drying system has a drying temperature of 60-150 ° C and a heat transfer process temperature of 100-130 ° C.
  • the invention has the beneficial effects that the invention integrates a common printing machine with a composite hot press transfer device, that is, an existing printing machine and an existing discharging device, a composite hot press transfer device, and then an entire Drying system and winding device above the machine.
  • a composite hot press transfer device that is, an existing printing machine and an existing discharging device, a composite hot press transfer device, and then an entire Drying system and winding device above the machine.
  • the conversion of labor-intensive equipment into technology-intensive equipment, such as the two machines alone requires at least 14 employees, and the multiple sets of color heat transfer positioning machines of the present invention can be produced only by 7 employees.
  • the printing machine can only be hot melted and cannot be resin synthetic rubber, because the ordinary printing machine pair PET film or BOPP The film can only be hot melted and then directly received the roll, because the resin synthetic glue is not easy to cure.
  • the pattern and the glue are easy to stick and paste off; and the heat of the ordinary printing machine Melt is often used throughout
  • the PET film or BOPP film is fully coated, and the present invention utilizes a resin synthetic glue to sizing a specific embossed surface on the sizing roll to make a PET film or BOPP
  • the area required for the pattern design on the film is glued, and the coating process is used (of course, the device can also be used in the full coating process). It not only saves the amount of glue used, but also overcomes the shortcomings of slow hot melt speed, unsatisfactory color fastness after transfer to the grey fabric, and hard hand feeling.
  • the present invention also overcomes the fact that ordinary printing presses can only PET film and printing paper are colored with ink because ordinary printing machine is printed on PET.
  • the pattern on the film can only be transferred by the glue of the bronzing machine.
  • the flower pattern on the printing paper can only be transferred by the printing machine.
  • the gas permeability is general, the specific position on the fabric cannot be gold or silver.
  • the fabric is made new, strange and special; this is a major problem in the history of fabrics for many years, and the invention uses a gold film, a silver film or the like to coat the aluminum film through the device of the invention to color and heat transfer the pattern. And after coating the resin synthetic rubber at the position required for the pattern design and winding it with the grey fabric, it can obtain a product with good air permeability, strong stereoscopic effect, good color fastness, and gold and silver Qianli.
  • the present invention not only combines a printing machine with a composite heat transfer device, but also organically combines printing, sizing, drying, and composite positioning heat transfer processes.
  • the present invention can produce all kinds of grey fabrics, which are not limited by polyester, cotton and elasticity, and almost covers the production of all grey fabrics.
  • Embodiment 2 is a schematic structural view of Embodiment 2 of the present invention.
  • FIG. 2 is a schematic structural view of Embodiment 1 of the present invention.
  • Figure 3 is a schematic structural view of Embodiment 3 of the present invention.
  • Figure 4 is an enlarged schematic view of the coloring roller of the present invention.
  • Figure 5 is an enlarged schematic view of the rubberizing roller of the present invention.
  • a multifunctional printing positioning machine adopts a plurality of sets of color heat transfer positioning machines integrated by printing and composite hot pressing transfer process, including a printing machine 1, a discharging device 6, and a composite hot pressing transfer device. 2 , a drying system 3, a cooling device 20 and a winding device 4, wherein one side of the printing machine 1 is sequentially installed with a winding device 4, a composite heat and pressure transfer device 2 and a discharging device 6; 3 set up in The top of the printing machine 1, the winding device 4 and the composite hot press transfer device 2 are fixedly connected to the printing machine 1, the winding device 4 and the composite heat transfer device 2, respectively; The top of the winding device 4 is fixed to the cooling device 20.
  • the drying system 3 comprises a conveying roller 7, and an oven 8 mounted above the conveying roller 7.
  • the printing machine 1 includes a film release frame 16 which is sequentially mounted after the film release frame 16
  • a coloring roller 13 is attached to the coloring machine 11, the coloring roller 13 is a smooth cylindrical surface 14, and the first raised surface 15 of the concave-convex pattern is provided on the cylindrical surface 14.
  • the first embossed surface 15 has a depth of 4-6 filaments. the first The embossed surface 15 is designed in accordance with a flower pattern.
  • a glue roller 9 is mounted on the glue applicator 12, the rubber roller 9 is a smooth cylindrical surface 17, and the cylindrical surface 17 is provided with a second embossed surface 18 of a concave-convex pattern.
  • the second raised surface 18 has a depth of 8-23 filaments.
  • second The embossed surface 18 is designed in accordance with a flower pattern.
  • a production process of a multifunctional printing positioner includes the following steps: First, inserting a PET film into the film The film release frame 16 on the printing press 1 then sequentially enters the release agent device 22 in the printing machine 1 and The flower coloring machine 11, in the flower coloring machine 11, determines how many flower coloring machines 11 and the flower coloring roller 13 thereon are used according to the flower pattern and the number of colors on the pattern,
  • three coloring machines 11 are provided, that is, the pattern of the embodiment is a pattern having three different colors, and different flower coloring rollers 13 are selected according to the pattern, and the PU ink and the concave and convex are utilized.
  • Flower pattern roller 13 of the first flower surface 15 of the flower pattern PET The film 19 is colored; then, the film printed with the pattern is directly wound by the printing machine winding device 5, and then used as a common film for backup, and the film and the cloth are transferred together by a paper printing machine, or by a hot stamping machine. After re-gluing and heat transfer, after heat preservation, the fabric and the film are separated to obtain a finished fabric.
  • This embodiment illustrates that the apparatus of the present invention can also complete the production of a conventional film.
  • a multi-function printing and positioning machine of the embodiment uses a plurality of sets of color heat transfer positioning machines integrated by printing and composite heat transfer processes.
  • the drying system 3 is mounted on the upper top of the printing machine 1, the winding device 4 and the composite hot press transfer device 2, and is respectively associated with the printing machine 1, the winding device 4 and
  • the composite hot press transfer device 2 is fixedly connected; the top of the winding device 4 is fixedly connected to the cooling device 20.
  • the drying system 3 comprises a conveying roller 7, and an oven 8 mounted above the conveying roller 7.
  • the drying system 3 is provided with a plurality of conveying rollers 7 for performing the function of conveying the PET film or the BOPP film to the hot press transfer device 2, and drying the PET film or the BOPP film by the oven 8 during the conveying process. .
  • the printing machine 1 includes a film release frame 16, and the film release frame 16 is sequentially mounted with a release agent device 22, The flower coloring machine 11, the glue applicator 12 and the printing machine winding device 5. Said on the printing machine 1 A coloring roller 13 is attached to the coloring machine 11, the coloring roller 13 is a smooth cylindrical surface 14, and the first raised surface 15 of the concave-convex pattern is provided on the cylindrical surface 14.
  • the first embossed surface 15 has a depth of 4-6 filaments. the first The embossed surface 15 is designed in accordance with a flower pattern.
  • a glue roller 9 is mounted on the glue applicator 12, the rubber roller 9 is a smooth cylindrical surface 17, and the cylindrical surface 17 is provided with a second embossed surface 18 of a concave-convex pattern.
  • the second raised surface 18 has a depth of 8-23 filaments.
  • second The embossed surface 18 is designed in accordance with a flower pattern.
  • a production process of a multifunctional printing positioner includes the following steps: First, a PET film or a BOPP film 19 is placed The film release frame 16 on the printing press 1 then sequentially enters the release agent device 22 in the printing machine 1 and The flower coloring machine 11 determines, in the flower coloring machine 11, how many flower coloring machines 11 are used according to the pattern pattern and the number of colors on the pattern. In this embodiment, three coloring machines are provided. 11, that is to say, the pattern of the embodiment is a pattern having three different colors, and the different pattern coloring rollers 13 are selected according to the pattern, and the PU ink pair is used.
  • PET film or BOPP film 19 is colored; Then, it is conveyed to the gumming machine 12 through the conveying roller, and the sizing roller 9 having the second embossed surface 18 having the concave-convex pattern is used (the embossed surface 18 on the sizing roller 9 is designed as a pattern of the embodiment),
  • the embossed surface of the concave-convex pattern is coated with an environmentally-friendly resin synthetic rubber (it is also possible to use a full-stack stick), and the smooth cylindrical surface 17 is not coated with an environmentally-friendly resin synthetic glue, which can be applied to the membrane.
  • the area required for pattern design corresponds to the positioning of the glue, the unpatterned area is not glued, and then It is conveyed to the conveying roller 7 of the drying system 3, and the PET film or the BOPP film 19 is dried by the oven 8 while being conveyed; the drying temperature of the drying system 3 is 60-150 ° C, and the oven temperature is Speed is adjusted. Then, the PET film or the BOPP film 19 enters the composite hot press transfer device 2, and at the same time, the fabric 10 is also transferred to the composite hot press transfer device 2 and the film by the discharge device 6 to carry out a heat transfer process, and the temperature of the heat transfer process is 100-130 ° C. .
  • the heat transfer adhesive GB-9058 was used; (purchased from Hangzhou Yuyang Chemical Co., Ltd.), the solvent was methyl butanone, and the curing agent was a bridging agent SA-75 (purchased from Hangzhou Yuyang Chemical Co., Ltd.).
  • This embodiment integrates a conventional printing machine with a composite heat transfer device, that is, an existing printing machine and an existing discharging device are used in combination.
  • the hot press transfer device then adds the drying system and the winding device above the machine.
  • the conversion of labor-intensive equipment into technology-intensive equipment, such as the two machines alone requires at least 14 employees, and the multiple sets of color heat transfer positioning machines of the present invention can be produced only by 7 employees.
  • it overcomes the shortcomings that the printing machine can only be hot melted and cannot be coated with environmentally friendly resin, because the ordinary printing machine is for PET film or BOPP. The film can only be hot melted and then directly received the roll, because the environmentally-friendly resin synthetic rubber is not easy to cure.
  • the pattern and the glue are easy to stick and paste; and the ordinary printing machine Hot melt glue often uses a whole PET film or BOPP
  • the film is fully coated, and the invention utilizes the environment-friendly resin synthetic rubber to sizing the specific concave and convex surface of the rubberizing roller, so that the area required for the pattern design on the PET film or the BOPP film has glue, and the coating process is not full. (Of course, the device can still be used in the full coating process). It not only saves the amount of glue used, but also overcomes the shortcomings of slow hot melt speed, unsatisfactory color fastness after transfer to the grey fabric, and hard hand feeling.
  • the present invention not only combines a printing press with a composite heat transfer device, but also organically combines printing, sizing, drying, and composite positioning heat transfer processes. Most products require only one molding, which increases Color luminosity; direct positioning transfer, also reduces many unnecessary cumbersome processes, and greatly reduces the loss and waste of intermediate links.
  • the present invention can produce all kinds of grey fabrics, which are not limited by polyester, cotton and elasticity, and almost covers the production of all grey fabrics.
  • a multi-function printing and positioning machine of the embodiment uses a plurality of sets of color heat transfer positioning machines integrated by printing and composite heat transfer processes.
  • the drying system 3 is mounted on the upper top of the printing machine 1, the winding device 4 and the composite hot press transfer device 2, and is respectively associated with the printing machine 1, the winding device 4 and
  • the composite hot press transfer device 2 is fixedly connected; the top of the winding device 4 is fixedly connected to the cooling device 20.
  • the drying system 3 comprises a conveying roller 7, and an oven 8 mounted above the conveying roller 7.
  • the drying system 3 is provided with a plurality of conveying rollers 7 for performing the function of conveying the PET film or the BOPP film to the hot press transfer device 2, and drying the PET film or the BOPP film by the oven 8 during the conveying process. .
  • the printing machine 1 includes a film release frame 16, and the film release frame 16 is sequentially mounted with a release agent device 22, The flower coloring machine 11, the glue applicator 12 and the printing machine winding device 5. Said on the printing machine 1 A coloring roller 13 is attached to the coloring machine 11, the coloring roller 13 is a smooth cylindrical surface 14, and the first raised surface 15 of the concave-convex pattern is provided on the cylindrical surface 14.
  • the first embossed surface 15 has a depth of 4-6 filaments. the first The embossed surface 15 is designed in accordance with a flower pattern.
  • a glue roller 9 is mounted on the glue applicator 12, the rubber roller 9 is a smooth cylindrical surface 17, and the cylindrical surface 17 is provided with a second embossed surface 18 of a concave-convex pattern.
  • the second raised surface 18 has a depth of 8-23 filaments.
  • second The embossed surface 18 is designed in accordance with a flower pattern.
  • a production process of a multifunctional printing and positioning machine comprising the following steps: An aluminum coated film (including one of a multicolor film, a laser film, a gold film, and a silver film) 19 is placed in the film release frame 16 on the printing press 1, and then sequentially enters the release agent device 22 in the printing machine 1 and The flower coloring machine 11 determines, in the flower coloring machine 11, how many flower coloring machines 11 are used according to the pattern pattern and the number of colors on the pattern.
  • three coloring machines are provided. 11, that is to say, the pattern of the embodiment is a pattern having three different colors, and the different patterning rollers 13 are selected according to the pattern, and the transfer ink and the first embossed surface 15 having the concave-convex pattern are utilized.
  • Flower type coloring roller 13 pairs An aluminum coated film (including one of a multicolor film, a laser film, a gold film, and a silver film) 19 is colored; Then, it is conveyed to the gumming machine 12 through the conveying roller, and the sizing roller 9 having the second embossed surface 18 having the concave-convex pattern is used (the embossed surface 18 on the sizing roller 9 is designed as a pattern of the embodiment), The embossed surface of the concave-convex pattern is coated with an environmentally-friendly resin synthetic glue, and the smooth cylindrical surface 17 is not coated with an environmentally-friendly resin synthetic glue, which can be applied to the film.
  • the area required for pattern design corresponds to the positioning of the glue, the unpatterned area is not glued, and then It is conveyed to the conveying roller 7 of the drying system 3, and the aluminum coating film (including one of a multicolor film, a laser film, a gold film and a silver film) 19 is dried by the oven 8 while being conveyed;
  • the drying temperature of the drying system 3 is 60-150 ° C, and the oven temperature is adjusted with the speed.
  • an aluminum coated film (including one of a multicolor film, a laser film, a gold film, and a silver film) 19 enters the composite hot press transfer device 2, and at the same time, the gray cloth 10 also enters the composite hot press transfer device 2 by using the discharge device 6.
  • the film is simultaneously subjected to a heat transfer process, and the temperature of the heat transfer process is 100-130 °C.
  • the fabric after heat transfer and the film are wound up by the winding device 4, and after being wound up, they are sent to a heat-insulating room at 50-60 ° C for 12 hours, and then the cloth and the film are separated after heat transfer by a paper printing machine.
  • the heat transfer adhesive GB-9058 was used; (purchased from Hangzhou Yuyang Chemical Co., Ltd.), the solvent was methyl butanone, and the curing agent was a bridging agent SA-75 (purchased from Hangzhou Yuyang Chemical Co., Ltd.).
  • This embodiment integrates a conventional printing machine with a composite heat transfer device, that is, an existing printing machine and an existing discharging device are used in combination.
  • the hot press transfer device then adds the drying system and the winding device above the machine.
  • the film can only be hot melted and then directly received the roll, because the environmentally-friendly resin synthetic rubber is not easy to cure.
  • the pattern and the glue are easy to stick and paste; and the ordinary printing machine Hot melt glue often uses a whole PET film or BOPP
  • the film is fully coated, and the invention utilizes the environment-friendly resin synthetic rubber to sizing the specific concave and convex surface of the rubberizing roller, so that the area required for the pattern design on the aluminum coating film has glue, and the coating process is dissatisfied (of course This equipment can also be used in the full coating process). It not only saves the amount of glue used, but also overcomes the shortcomings of slow hot melt speed, unsatisfactory color fastness after transfer to the grey fabric, and hard hand feeling.
  • the fabric is also covered with glue as a whole, and the gas permeability is affected, and the present invention is only applied to the area where the pattern design is required.
  • the breathability and three-dimensionality of the grey fabric are greatly improved, and the characteristics are safe and environmentally friendly.
  • the invention also overcomes that the ordinary printing machine can only color the ink for the PET film and the printing paper, because the pattern of the printing on the PET film by the ordinary printing machine can only be transferred by the glue of the hot stamping machine, the printing paper The flower pattern on the flower can only be transferred by the printing machine.
  • the air permeability is general, the specific position on the fabric cannot be gold or silver, which makes the fabric more new, strange and special.
  • the present invention utilizes a gold film, a silver film or the like to coat an aluminum film, which is colored and transferred by the apparatus of the present invention, and is coated with a resin synthetic rubber at a position required for pattern design and then composited with the gray fabric. After the coil is kept warm, and then transferred by heat, it can obtain a product with good air permeability, strong three-dimensional effect, good color fastness, and gold and silver Qianli.
  • the present invention not only combines a printing machine with a composite heat transfer device, but also organically combines printing, sizing, drying, and composite positioning heat transfer processes.
  • the present invention can produce all kinds of grey fabrics, which are not limited by polyester, cotton and elasticity, and almost covers the production of all grey fabrics.
  • a multifunctional printing positioning machine adopts a plurality of sets of color heat transfer positioning machines integrated by printing and composite hot pressing transfer process, including a printing machine 1, a discharging device 6, and a composite hot pressing transfer device. 2 , a drying system 3, a cooling device 20 and a winding device 4, wherein one side of the printing machine 1 is sequentially installed with a winding device 4, a composite heat and pressure transfer device 2 and a discharging device 6; 3 set up in The top of the printing machine 1, the winding device 4 and the composite hot press transfer device 2 are fixedly connected to the printing machine 1, the winding device 4 and the composite heat transfer device 2, respectively; The top of the winding device 4 is fixed to the cooling device 20.
  • the drying system 3 comprises a conveying roller 7, and an oven 8 mounted above the conveying roller 7.
  • the printing machine 1 includes a film release frame 16 which is sequentially mounted after the film release frame 16
  • a coloring roller 13 is attached to the coloring machine 11, the coloring roller 13 is a smooth cylindrical surface 14, and the first raised surface 15 of the concave-convex pattern is provided on the cylindrical surface 14.
  • the first embossed surface 15 has a depth of 4-6 filaments. the first The embossed surface 15 is designed in accordance with a flower pattern.
  • a glue roller 9 is mounted on the glue applicator 12, the rubber roller 9 is a smooth cylindrical surface 17, and the cylindrical surface 17 is provided with a second embossed surface 18 of a concave-convex pattern.
  • the second raised surface 18 has a depth of 8-23 filaments.
  • second The embossed surface 18 is designed in accordance with a flower pattern.
  • a production process of a multifunctional printing positioner includes the following steps: First, inserting a PET film or a printing paper 19 The film release frame 16 on the printing press 1 then sequentially enters the release agent device 22 in the printing machine 1 and The flower coloring machine 11, in the flower coloring machine 11, determines how many flower coloring machines 11 and the flower coloring roller 13 thereon are used according to the flower pattern and the number of colors on the pattern,
  • three coloring machines 11 are provided, that is, the pattern of the embodiment is a pattern having three different colors, and different flower coloring rollers 13 are selected according to the pattern, and the transfer ink and the concave and convex are utilized.
  • Flower pattern roller 13 of the first flower surface 15 of the flower pattern The PET film or the printing paper 19 is colored; then, it is conveyed to the gluing machine 12 through a conveying roller, and the rubber film or the PU resin is used for the PET film or the printing by the squeezing roller 9 having the second embossed surface 18 having the uneven pattern.
  • Paper 19 The area where the pattern design is required is correspondingly positioned, and the unpatterned area is not glued, then It is conveyed to the conveying roller 7 of the drying system 3, and the PET film 19 is dried by the oven 8 while being conveyed; then the PET film or the printing paper 19 is conveyed to the cooling device 20 for cooling, and then is completed by the winding device 4.
  • the drying temperature of the drying system 3 is 60-150 ° C, and the oven temperature is adjusted according to the speed.
  • the solvent is methyl butanone.
  • This embodiment integrates a conventional printing machine with a composite heat transfer device, that is, an existing printing machine and an existing discharging device are used in combination.
  • the hot press transfer device then adds the drying system and the winding device above the machine.
  • the film can only be hot melted and then directly received the roll, because the PU resin synthetic glue is not easy to cure.
  • the pattern and the glue are easy to stick and paste off; and the ordinary printing machine Hot melt adhesives often use a whole PET film or BOPP
  • the film is fully coated, and the invention utilizes the PU resin synthetic glue to sizing the specific concave and convex burr surface on the rubberizing roller, so that the area required for the pattern design on the PET film or the printing paper is glued, and the coating process is dissatisfied ( Of course, this equipment can still be used in the full coating process). It not only saves the amount of glue used, but also overcomes the shortcomings of slow hot melt speed, unsatisfactory color fastness after transfer to the grey fabric, and hard hand feeling.
  • the fabric is also covered with glue as a whole, and the gas permeability is affected, and the present invention is only applied to the area where the pattern design is required.
  • the breathability and three-dimensionality of the grey fabric are greatly improved, and the characteristics are safe and environmentally friendly.
  • a multifunctional printing positioning machine adopts a plurality of sets of color heat transfer positioning machines integrated by printing and composite hot pressing transfer process, including a printing machine 1, a discharging device 6, and a composite hot pressing transfer device. 2 , a drying system 3, a cooling device 20 and a winding device 4, wherein one side of the printing machine 1 is sequentially installed with a winding device 4, a composite heat and pressure transfer device 2 and a discharging device 6; 3 set up in The top of the printing machine 1, the winding device 4 and the composite hot press transfer device 2 are fixedly connected to the printing machine 1, the winding device 4 and the composite heat transfer device 2, respectively; The top of the winding device 4 is fixed to the cooling device 20.
  • the drying system 3 comprises a conveying roller 7, and an oven 8 mounted above the conveying roller 7.
  • the printing machine 1 includes a film release frame 16 which is sequentially mounted after the film release frame 16
  • a coloring roller 13 is attached to the coloring machine 11, the coloring roller 13 is a smooth cylindrical surface 14, and the first raised surface 15 of the concave-convex pattern is provided on the cylindrical surface 14.
  • the first embossed surface 15 has a depth of 4-6 filaments. the first The embossed surface 15 is designed in accordance with a flower pattern.
  • a glue roller 9 is mounted on the glue applicator 12, the rubber roller 9 is a smooth cylindrical surface 17, and the cylindrical surface 17 is provided with a second embossed surface 18 of a concave-convex pattern.
  • the second raised surface 18 has a depth of 8-23 filaments.
  • second The embossed surface 18 is designed in accordance with a flower pattern.
  • a production process of a multifunctional printing and positioning machine comprising the following steps: An aluminum coated film (including one of a multi-color film, a laser film, a gold film, and a silver film) 19 is placed in the film release frame 16 on the printing machine 1, and then sequentially enters the release agent device 22 in the printing machine 1 ( Can not be coated with a release agent) and The flower coloring machine 11, in the flower coloring machine 11, determines how many flower coloring machines 11 and the flower coloring roller 13 thereon are used according to the flower pattern and the number of colors on the pattern, In this embodiment, three coloring machines 11 are provided, that is, the pattern of the embodiment is a pattern having three different colors, and different flower coloring rollers 13 are selected according to the pattern, and the transfer ink and the concave and convex are utilized.
  • Flower pattern roller 13 of the first flower surface 15 of the flower pattern The PET film 19 is colored; then conveyed to the gluing machine 12 via a conveying roller, using a rubberizing roller 9 having a second embossed surface 18 having a concave-convex pattern and a PU resin synthetic rubber pair
  • Aluminized film (including one of multi-color film, laser film, gold film and silver film) 19 has a pattern design area corresponding to the positioning of the glue, the unpatterned area is not glued, and then It is conveyed to the conveying roller 7 of the drying system 3, and the aluminum coating film (including one of a multicolor film, a laser film, a gold film and a silver film) 19 is dried by the oven 8 while being conveyed;
  • the drying temperature of the drying system 3 is 60-150 ° C, and the oven temperature is adjusted with the speed.
  • the aluminum coated film (including one of a multi-color film, a laser film, a gold film, and a silver film) 19 is sent to the cooling device 20 for cooling, and then is wound by the winding device 4, which is a multi-color positioning heat transfer.
  • This embodiment integrates a conventional printing machine with a composite heat transfer device, that is, an existing printing machine and an existing discharging device are used in combination.
  • the hot press transfer device then adds the drying system and the winding device above the machine.
  • First turn labor-intensive equipment into technology-intensive equipment.
  • the disadvantage of resin synthetic rubber because the ordinary printing machine can only hot melt the PET film or BOPP film, and then directly receive the volume because PU Resin synthetic rubber is not easy to cure. If it is printed directly after printing by ordinary printing machine, the pattern and glue are easy to stick and paste off; and the hot melt of ordinary printing machine often uses whole PET film or BOPP.
  • the resin synthetic rubber smears the specific concave and convex burr surface on the rubberizing roller, so that the area required for the pattern design on the aluminum coating film has glue, and the coating process is not full. It not only saves the amount of glue used, but also overcomes the shortcomings of slow hot melt speed, unsatisfactory color fastness after transfer to the grey fabric, and hard hand feeling. More importantly, when the glue-coated film is thermally transferred to the fabric, the fabric is also covered with glue as a whole, and the gas permeability is affected, and the present invention is only applied to the area where the pattern design is required. The breathability and three-dimensionality of the grey fabric are greatly improved, and the characteristics are safe and environmentally friendly.
  • the present invention also overcomes the fact that ordinary printing presses can only PET film and printing paper are colored with ink because ordinary printing machine is printed on PET
  • the pattern on the film can only be transferred by the glue of the bronzing machine.
  • the flower pattern on the printing paper can only be transferred by the printing machine.
  • the gas permeability is general, the specific position on the fabric cannot be gold or silver. Making the fabric newer, more exotic and special; this is a major problem in the history of fabrics for many years, and the present invention utilizes an aluminum film coated with a gold film, a silver film or the like to be colored by the apparatus of the present invention, and is required for pattern design.
  • the present invention not only combines a printing machine with a composite heat transfer device, but also organically combines printing, sizing, drying, and composite positioning heat transfer processes. Most products require only one molding, which increases Color luminosity; direct positioning transfer, also reduces many unnecessary cumbersome processes, and greatly reduces the loss and waste of intermediate links.
  • the present invention can produce all kinds of grey fabrics, which are not limited by polyester, cotton and elasticity, and almost covers the production of all grey fabrics.

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Description

一种多功能印刷定位机及其生产工艺 技术领域
本发明涉及 一种多功能印刷定位机及其生产工艺 。
背景技术
目前，在印刷机领域，通常只能对PET薄膜或印花纸上色形成图案后，收卷备用；然后利用烫金机上胶或印花机，将PET薄膜或印花纸上的花型图案热转移到坯布上。印刷机包括放膜架、涂离型剂装置、花型上色机、上胶机和印刷机收卷装置。烫金机或印花机包括放膜架、放料装置，上胶头，热压转移装置和收卷装置。出来的产品工序多，费时费力费财，而且从目前印刷、热转移后的面料来看，其牢固度不高，透气性差，立体感不强。
发明内容
本发明的目的在于提供 一种多功能印刷定位机及其 生产工艺，本发明具有组装方便，成本低廉，制作的成品多样化并色牢度佳 ，透气性好，立体感强，安全环保的特点。
为了达到上述目的，本发明的技术方案是：
一种多功能印刷定位机， 包括印刷机、放料装置 、 复合热压转移装置、 烘干系统、冷却装置和收卷装置，其中所述的印刷机的一侧依次安装有收卷装置、 复合热压转移装置 和 放料装置 ；所述的烘干系统架设在 印刷机、 收卷装置和 复合热压转移装置的上顶部，且分别与印刷机、 收卷装置和 复合热压转移装置固连 ；所述的 收卷装置顶部与冷却装置固连。
所述的烘干系统包括输送辊，以及架设在输送辊之上的烘箱。
所述的 印刷机包括放膜架，放膜架之后依次安装有 涂离型剂装置、 花型上色机，上胶机和印刷机收卷装置。
所述的印刷机上的 花型上色机上安装有上色辊，上色辊为光滑的圆柱面，且圆柱面上设置有凹凸花型的第一起花毛面。
所述的第一 起花毛面深度为4-6丝。
所述的印刷机上的 上胶机上安装有上胶辊，上胶辊为光滑的圆柱面，且圆柱面上设置有凹凸花型的第二起花毛面。
所述的第二 起花毛面深度为8-23丝。
一种所述的多功能印刷定位机的生产工艺，包括如下步骤： 首先将 薄膜架入 印刷机上的放膜架，然后依次进入印刷机内的 涂离型剂装置和 花型上色机，在花型上色机中，根据花型需要使用选择不同花型上色辊，利用油墨和具有凹凸花型的第一起花毛面的花型上色辊对 薄膜进行上色；然后通过印刷机收卷装置直接对印有花型图案的膜进行收卷后作为普通印花膜备用；
或者将经上 色辊上色后的薄膜输送到上胶机内，利用具有凹凸花型的第二起花毛面的上胶辊（也可采用普通的满版棍），以及树脂合成胶，对 有图案设计要求的区域对应定位上胶，没图案的区域不上胶， 然后 输送到烘干系统的输送辊上，在输送的同时利用烘箱对薄膜进行烘干；然后薄膜进入复合热压转移装置，同时，坯布也利用放料装置进入复合热压转移装置与膜同时进行热转移工艺，最后是热转移后的布料连同膜经过收卷装置完成收卷，收卷后送入50-60℃的保温房保温12小时后将布料和膜进行分离后得到多套色定位热转移面料成品；
亦或者将经上 色辊上色后的薄膜输送到上胶机内，利用具有凹凸花型的第二起花毛面的上胶辊（也可采用普通的满版棍），以及树脂合成胶，对 有图案设计要求的区域对应定位上胶，没图案的区域不上胶，然后输送到烘干系统的输送辊上，在输送的同时利用烘箱对薄膜进行烘干；烘干后直接经过冷却装置后利用收卷装置完成收卷作为多套色定位热转移膜备用（采用满版棍时产品为满版弹力胶膜）。
所述的薄膜包括PET薄膜、BOPP薄膜、涂铝膜和印花纸中的一种；所述的涂铝膜包括多色膜、镭射膜、金膜和银膜中的一种；所述的 树脂合成胶采用PU树脂合成胶或环保树脂合成胶；其中所述的PU树脂合成胶由如下重量比的组分配制而成：树脂胶：溶剂=1:1.2；所述的树脂胶采用热转移胶GB-945；溶剂采用丁酮；所述的环保树脂合成胶由如下重量比的组分配制而成：树脂胶:溶剂:固化剂=(1-2):(1-2):(0.1-0.25)； 所述的 树脂胶采用热转移胶GB-9058，溶剂采用丁酮，固化剂采用架桥剂SA-75。
所述的烘干系统的烘干温度为60-150℃，热转移工艺的温度为100-130℃。
本发明的有益效果为：本发明将普通的印刷机与复合热压转移装置连成一体，即采用了现有的印刷机与现有的放料装置、复合热压转移装置，然后增加了整机上方的烘干系统和收卷装置。第一，将劳动密集型设备转化为技术密集型设备，如两机单独生产，至少需要员工14名，而本发明的多套色热转移定位机只需要员工7名就可以生产。第二，克服了印刷机只能上热融胶，不能上树脂合成胶的缺点，因为普通的印刷机对 PET 薄膜或 BOPP 薄膜只能上热融胶，然后直接收卷，因为树脂合成胶不容易固化，如果采用普通印刷机印刷后直接收卷，那么花型和胶水都容易粘连而糊掉；而且普通印刷机的热融胶往往采用整张 PET 薄膜或 BOPP 薄膜满涂工艺，而本发明利用树脂合成胶对上胶辊上特定的凹凸起花毛面进行上胶，使 PET 薄膜或 BOPP 薄膜上有图案设计要求的区域有胶，采用不满涂工艺（当然满涂工艺也还是可采用本设备）。不不仅节约了胶水的使用量，而且克服了热融胶速度慢，转移到坯布上后色牢度不理想，手感硬的缺点。更重要的是，满涂胶水的薄膜在对坯布进行热转移的时候，使坯布也整体上都覆盖有胶水，其透气性就受到影响，而本发明只针对有图案设计要求的区域上胶，大大提高了坯布的透气性、立体感，且具有安全环保的特点。第三，本发明也克服了普通印刷机只能对 PET 薄膜和印花纸用油墨上色，因为普通印刷机印刷在 PET 薄膜上的花型图案只能通过烫金机用胶水进行热转移，印花纸上的花形图案只能通过印花机进行热转移，虽然透气性一般，但面料上特定位置无法带金或银，而能使面料更加新、奇、特；此为多年来面料史上的一大难题，而本发明利用金膜，银膜等涂铝膜通过本发明的设备对其进行上色、热转移后形成的图案，并在图案设计需要的位置涂上树脂合成胶后并与坯布复合后收卷，能得到透气性好，立体感强，色牢度佳，又带着金、银倩丽的产品。第四，本发明不仅仅是将印刷机与复合热转移装置结合起来，而且是使印刷，上胶，烘干，复合定位热转移工艺有机结合起来，大多数产品只需要一次成型，增加了其色光度；直接定位转移，还减少了很多不必要的繁琐工序，并且大大减少了中间环节的损耗及浪费。第五，本发明可以生产各类坯布，不受涤、棉及有弹性的限制，几乎囊括了所有坯布的生产。
附图说明
图1是 本发明实施例2的结构示意图；
图2是本发明实施例1的结构示意图；
图3是本发明实施例3的结构示意图；
图4是本发明上色辊的放大示意图；
图 5是本发明上胶辊的放大示意图。
具体实施方式
实施例1
本实施例 的 一种多功能印刷定位机，如图2、4、5所示，采用印刷和复合热压转移工艺一体的多套色热转移定位机 ，包括印刷机1、放料装置 6 、 复合热压转移装置 2 、 烘干系统3、冷却装置20和收卷装置4，其中所述的印刷机1的一侧依次安装有收卷装置4、 复合热压转移装置 2 和 放料装置 6 ；所述的烘干系统3架设在 印刷机1、 收卷装置4和 复合热压转移装置 2 的上顶部，且分别与印刷机1、 收卷装置4和 复合热压转移装置 2 固连 ；所述的 收卷装置4顶部与冷却装置20固连。 所述的烘干系统3包括输送辊7，以及架设在输送辊7之上的烘箱8。所述的 印刷机1包括放膜架16，放膜架16之后依次安装有 涂离型剂装置22、 花型上色机11，上胶机12和印刷机收卷装置5。 所述的印刷机1上的 上色机11上安装有上色辊13，上色辊13为光滑的圆柱面14，且圆柱面14上设置有凹凸花型的第一起花毛面15。 所述的第一 起花毛面15深度为4-6丝。 第一 起花毛面15是按照花型图案来设计。 所述的印刷机1上的 上胶机12上安装有上胶辊9，上胶辊9为光滑的圆柱面17，且圆柱面17上设置有凹凸花型的第二起花毛面18。 所述的第二 起花毛面18深度为8-23丝。 第二 起花毛面18是按照花型图案来设计。
一种多功能印刷定位机的生产工艺，包括如下步骤： 首先将 PET 薄膜架入 印刷机1上的放膜架16，然后依次进入印刷机1内的 涂离型剂装置22和 花型上色机11，在花型上色机11中，根据花型图案和图案上的颜色种数，来确定使用多少台花型上色机11和其上的花型上色辊13，本实施例设置有3台上色机11，也就是说本实施例的花型为具有三种不同颜色的图案，根据花型需要使用选择不同花型上色辊13，利用PU油墨和具有凹凸花型的第一起花毛面15的花型上色辊13对 PET 薄膜19进行上色；然后通过印刷机收卷装置5直接对印有花型图案的膜进行收卷后作为普通薄膜备用，将此膜和布料一起通过纸印花机热转移，也可通过烫金机再次上胶、热转移，保温后，使布和膜分离后得到面料成品。本实施例说明本发明的设备也可以完成普通薄膜的生产。
实施例2
本实施例 的 一种多功能印刷定位机，如图1、4、5所示，采用印刷和复合热转移工艺一体的多套色热转移定位机 ，包括印刷机1、放料装置 6 、 复合热压转移装置 2 、 烘干系统3、冷却装置20和收卷装置4，其中所述的印刷机1的一侧依次安装有收卷装置4、 复合热压转移装置 2 和 放料装置 6 ；所述的烘干系统3架设在 印刷机1、 收卷装置4和 复合热压转移装置 2 的上顶部，且分别与印刷机1、 收卷装置4和 复合热压转移装置 2 固连 ；所述的 收卷装置4顶部与冷却装置20固连。 所述的烘干系统3包括输送辊7，以及架设在输送辊7之上的烘箱8。烘干系统3上设置有若干个输送辊7，一方面起到将PET薄膜或BOPP薄膜输送到热压转移装置2的功能，同时在输送过程中利用烘箱8对PET薄膜或BOPP薄膜进行烘干。
所述的 印刷机1包括放膜架16，放膜架16之后依次安装有 涂离型剂装置22、 花型上色机11，上胶机12和印刷机收卷装置5。 所述的印刷机1上的 上色机11上安装有上色辊13，上色辊13为光滑的圆柱面14，且圆柱面14上设置有凹凸花型的第一起花毛面15。 所述的第一 起花毛面15深度为4-6丝。 第一 起花毛面15是按照花型图案来设计。 所述的印刷机1上的 上胶机12上安装有上胶辊9，上胶辊9为光滑的圆柱面17，且圆柱面17上设置有凹凸花型的第二起花毛面18。 所述的第二 起花毛面18深度为8-23丝。 第二 起花毛面18是按照花型图案来设计。
一种多功能印刷定位机的生产工艺，包括如下步骤： 首先将 PET 薄膜或BOPP薄膜19架入 印刷机1上的放膜架16，然后依次进入印刷机1内的 涂离型剂装置22和 花型上色机11，在花型上色机11中，根据花型图案和图案上的颜色种数，来确定使用多少台花型上色机11，本实施例设置有3台上色机11，也就是说本实施例的花型为具有三种不同颜色的图案，根据花型需要使用选择不同花型上色辊13，利用PU油墨对 PET 薄膜或BOPP薄膜19进行上色； 之后经过输送辊输送到上胶机12内，利用具有凹凸花型的第二起花毛面18的上胶辊9（上胶辊9上的起花毛面18设计成本实施例的图案），且凹凸花型的起花毛面18上涂有环保树脂合成胶（也可以使用满版棍），光滑的圆柱面17涂不牢环保树脂合成胶，即可对膜上 有图案设计要求的区域对应定位上胶，没图案的区域不上胶， 然后 输送到烘干系统3的输送辊7上，在输送的同时利用烘箱8对PET薄膜或BOPP薄膜19进行烘干；所述的烘干系统3的烘干温度为60-150℃，烘箱温度随速度快慢来调节。然后PET薄膜或BOPP薄膜19进入复合热压转移装置2，同时，坯布10也利用放料装置6进入复合热压转移装置2与膜同时进行热转移工艺，热转移工艺的温度为100-130℃。最后是热转移后的布料连同膜经过收卷装置4完成收卷，收卷后送入50-60℃的保温房保温12小时后将布料和膜进行分离后得到多套色定位热转移面料成品； 所述的环保型树脂合成胶由如下重量比的组分配制而成：树脂胶：溶剂：固化剂=(1-2):(1-2):(0.1-0.25)；所述的树脂胶采用热转移胶GB-9058；（购于杭州枧洋化工有限公司），溶剂采用丁酮，固化剂采用架桥剂SA-75（购于杭州枧洋化工有限公司）。
本实施例 将普通的印刷机与 复合 热压转移装置连成一体，即采用了现有的印刷机与现有的放料装置、 复合 热压转移装置，然后增加了整机上方的烘干系统和收卷装置。第一，将劳动密集型设备转化为技术密集型设备，如两机单独生产，至少需要员工14名，而本发明的多套色热转移定位机只需要员工7名就可以生产。第二，克服了印刷机只能上热融胶，不能上环保型树脂合成胶的缺点，因为普通的印刷机对PET薄膜或BOPP 薄膜只能上热融胶，然后直接收卷，因为环保型树脂合成胶不容易固化，如果采用普通印刷机印刷后直接收卷，那么花型和胶水都容易粘连而糊掉；而且普通印刷机的热融胶往往采用整张PET薄膜或BOPP 薄膜满涂工艺，而本发明利用环保型树脂合成胶对上胶辊上特定的凹凸起花毛面进行上胶，使PET薄膜或BOPP薄膜上有图案设计要求的区域有胶，采用不满涂工艺（当然满涂工艺也还是可采用本设备）。不不仅节约了胶水的使用量，而且克服了热融胶速度慢，转移到坯布上后色牢度不理想，手感硬的缺点。更重要的是，满涂胶水的薄膜在对坯布进行热转移的时候，使坯布也整体上都覆盖有胶水，其透气性就受到影响，而本发明只针对有图案设计要求的区域上胶，大大提高了坯布的透气性、立体感，且具有安全环保的特点。第三，本发明不仅仅是将印刷机与复合热转移装置结合起来，而且是使印刷，上胶，烘干，复合定位热转移工艺有机结合起来，大多数产品只需要一次成型，增加了其色光度；直接定位转移，还减少了很多不必要的繁琐工序，并且大大减少了中间环节的损耗及浪费。第四，本发明可以生产各类坯布，不受涤、棉及有弹性的限制，几乎囊括了所有坯布的生产。
实施例3
本实施例 的 一种多功能印刷定位机，如图1、4、5所示，采用印刷和复合热转移工艺一体的多套色热转移定位机 ，包括印刷机1、放料装置 6 、 复合热压转移装置 2 、 烘干系统3、冷却装置20和收卷装置4，其中所述的印刷机1的一侧依次安装有收卷装置4、 复合热压转移装置 2 和 放料装置 6 ；所述的烘干系统3架设在 印刷机1、 收卷装置4和 复合热压转移装置 2 的上顶部，且分别与印刷机1、 收卷装置4和 复合热压转移装置 2 固连 ；所述的 收卷装置4顶部与冷却装置20固连。 所述的烘干系统3包括输送辊7，以及架设在输送辊7之上的烘箱8。烘干系统3上设置有若干个输送辊7，一方面起到将PET薄膜或BOPP薄膜输送到热压转移装置2的功能，同时在输送过程中利用烘箱8对PET薄膜或BOPP薄膜进行烘干。
所述的 印刷机1包括放膜架16，放膜架16之后依次安装有 涂离型剂装置22、 花型上色机11，上胶机12和印刷机收卷装置5。 所述的印刷机1上的 上色机11上安装有上色辊13，上色辊13为光滑的圆柱面14，且圆柱面14上设置有凹凸花型的第一起花毛面15。 所述的第一 起花毛面15深度为4-6丝。 第一 起花毛面15是按照花型图案来设计。 所述的印刷机1上的 上胶机12上安装有上胶辊9，上胶辊9为光滑的圆柱面17，且圆柱面17上设置有凹凸花型的第二起花毛面18。 所述的第二 起花毛面18深度为8-23丝。 第二 起花毛面18是按照花型图案来设计。
一种多功能印刷定位机的生产工艺，包括如下步骤： 首先将 涂铝膜（包括多色膜、镭射膜、金膜和银膜中的一种）19架入 印刷机1上的放膜架16，然后依次进入印刷机1内的 涂离型剂装置22和 花型上色机11，在花型上色机11中，根据花型图案和图案上的颜色种数，来确定使用多少台花型上色机11，本实施例设置有3台上色机11，也就是说本实施例的花型为具有三种不同颜色的图案，根据花型需要使用选择不同花型上色辊13，利用转移油墨和具有凹凸花型的第一起花毛面15的花型上色辊13对 涂铝膜（包括多色膜、镭射膜、金膜和银膜中的一种）19进行上色； 之后经过输送辊输送到上胶机12内，利用具有凹凸花型的第二起花毛面18的上胶辊9（上胶辊9上的起花毛面18设计成本实施例的图案），且凹凸花型的起花毛面18上涂有环保树脂合成胶，光滑的圆柱面17涂不牢环保树脂合成胶，即可对膜上 有图案设计要求的区域对应定位上胶，没图案的区域不上胶， 然后 输送到烘干系统3的输送辊7上，在输送的同时利用烘箱8对涂铝膜（包括多色膜、镭射膜、金膜和银膜中的一种）19进行烘干；所述的烘干系统3的烘干温度为60-150℃，烘箱温度随速度快慢来调节。然后涂铝膜（包括多色膜、镭射膜、金膜和银膜中的一种）19进入复合热压转移装置2，同时，坯布10也利用放料装置6进入复合热压转移装置2与膜同时进行热转移工艺，热转移工艺的温度为100-130℃。最后是热转移后的布料连同膜经过收卷装置4完成收卷，收卷后送入50-60℃的保温房保温12小时后，经过纸印花机热转移后将布料和膜进行分离后得到多套色定位热转移面料成品； 所述的环保型树脂合成胶由如下重量比的组分配制而成：树脂胶：溶剂：固化剂=(1-2):(1-2):(0.1-0.25)；所述的树脂胶采用热转移胶GB-9058；（购于杭州枧洋化工有限公司），溶剂采用丁酮，固化剂采用架桥剂SA-75（购于杭州枧洋化工有限公司）。
本实施例 将普通的印刷机与 复合 热压转移装置连成一体，即采用了现有的印刷机与现有的放料装置、 复合 热压转移装置，然后增加了整机上方的烘干系统和收卷装置。第一，将劳动密集型设备转化为技术密集型设备。第二，克服了印刷机只能上热融胶，不能上环保型树脂合成胶的缺点，因为普通的印刷机对PET薄膜或BOPP 薄膜只能上热融胶，然后直接收卷，因为环保型树脂合成胶不容易固化，如果采用普通印刷机印刷后直接收卷，那么花型和胶水都容易粘连而糊掉；而且普通印刷机的热融胶往往采用整张PET薄膜或BOPP 薄膜满涂工艺，而本发明利用环保型树脂合成胶对上胶辊上特定的凹凸起花毛面进行上胶，使涂铝膜上有图案设计要求的区域有胶，采用不满涂工艺（当然满涂工艺也还是可采用本设备）。不不仅节约了胶水的使用量，而且克服了热融胶速度慢，转移到坯布上后色牢度不理想，手感硬的缺点。更重要的是，满涂胶水的薄膜在对坯布进行热转移的时候，使坯布也整体上都覆盖有胶水，其透气性就受到影响，而本发明只针对有图案设计要求的区域上胶，大大提高了坯布的透气性、立体感，且具有安全环保的特点。第三，本发明也克服了普通印刷机只能对PET薄膜和印花纸用油墨上色，因为普通印刷机印刷在PET薄膜上的花型图案只能通过烫金机用胶水进行热转移，印花纸上的花形图案只能通过印花机进行热转移，虽然透气性一般，但面料上特定位置无法带金或银，而能使面料更加新、奇、特；此为多年来面料史上的一大难题，而本发明利用金膜，银膜等涂铝膜通过本发明的设备对其进行上色、热转移后形成的图案，并在图案设计需要的位置涂上树脂合成胶后并与坯布复合后收卷后保温，再通过热转移，能得到透气性好，立体感强，色牢度佳，又带着金、银倩丽的产品。第四，本发明不仅仅是将印刷机与复合热转移装置结合起来，而且是使印刷，上胶，烘干，复合定位热转移工艺有机结合起来，大多数产品只需要一次成型，增加了其色光度；直接定位转移，还减少了很多不必要的繁琐工序，并且大大减少了中间环节的损耗及浪费。第五，本发明可以生产各类坯布，不受涤、棉及有弹性的限制，几乎囊括了所有坯布的生产。
实施例4
本实施例 的 一种多功能印刷定位机，如图3、4、5所示，采用印刷和复合热压转移工艺一体的多套色热转移定位机 ，包括印刷机1、放料装置 6 、 复合热压转移装置 2 、 烘干系统3、冷却装置20和收卷装置4，其中所述的印刷机1的一侧依次安装有收卷装置4、 复合热压转移装置 2 和 放料装置 6 ；所述的烘干系统3架设在 印刷机1、 收卷装置4和 复合热压转移装置 2 的上顶部，且分别与印刷机1、 收卷装置4和 复合热压转移装置 2 固连 ；所述的 收卷装置4顶部与冷却装置20固连。 所述的烘干系统3包括输送辊7，以及架设在输送辊7之上的烘箱8。所述的 印刷机1包括放膜架16，放膜架16之后依次安装有 涂离型剂装置22、 花型上色机11，上胶机12和印刷机收卷装置5。 所述的印刷机1上的 上色机11上安装有上色辊13，上色辊13为光滑的圆柱面14，且圆柱面14上设置有凹凸花型的第一起花毛面15。 所述的第一 起花毛面15深度为4-6丝。 第一 起花毛面15是按照花型图案来设计。 所述的印刷机1上的 上胶机12上安装有上胶辊9，上胶辊9为光滑的圆柱面17，且圆柱面17上设置有凹凸花型的第二起花毛面18。 所述的第二 起花毛面18深度为8-23丝。 第二 起花毛面18是按照花型图案来设计。
一种多功能印刷定位机的生产工艺，包括如下步骤： 首先将 PET 薄膜或印花纸19架入 印刷机1上的放膜架16，然后依次进入印刷机1内的 涂离型剂装置22和 花型上色机11，在花型上色机11中，根据花型图案和图案上的颜色种数，来确定使用多少台花型上色机11和其上的花型上色辊13，本实施例设置有3台上色机11，也就是说本实施例的花型为具有三种不同颜色的图案，根据花型需要使用选择不同花型上色辊13，利用转移油墨和具有凹凸花型的第一起花毛面15的花型上色辊13对 PET 薄膜或印花纸19进行上色； 之后经过输送辊输送到上胶机12内，利用具有凹凸花型的第二起花毛面18的上胶辊9和PU树脂合成胶对 PET 薄膜或印花纸19 对 有图案设计要求的区域对应定位上胶，没图案的区域不上胶 ，然后 输送到烘干系统3的输送辊7上，在输送的同时利用烘箱8对PET薄膜19进行烘干；然后PET薄膜或印花纸19被输送至冷却装置20冷却后，通过收卷装置4完成收卷，即为多套色定位热转移膜或纸备用。所述的烘干系统3的烘干温度为60-150℃，烘箱温度随速度快慢来调节。 所述的PU树脂合成胶由如下重量比的组分配制而成：树脂胶：溶剂=1:1.2；所述的树脂胶采用热转移胶GB-945；（购于杭州枧洋化工有限公司），溶剂采用丁酮。
本实施例 将普通的印刷机与 复合 热压转移装置连成一体，即采用了现有的印刷机与现有的放料装置、 复合 热压转移装置，然后增加了整机上方的烘干系统和收卷装置。第一，将劳动密集型设备转化为技术密集型设备。第二，克服了印刷机只能上热融胶，不能上PU树脂合成胶的缺点，因为普通的印刷机对PET薄膜或BOPP 薄膜只能上热融胶，然后直接收卷，因为PU树脂合成胶不容易固化，如果采用普通印刷机印刷后直接收卷，那么花型和胶水都容易粘连而糊掉；而且普通印刷机的热融胶往往采用整张PET薄膜或BOPP 薄膜满涂工艺，而本发明利用PU树脂合成胶对上胶辊上特定的凹凸起花毛面进行上胶，使PET薄膜或印花纸上有图案设计要求的区域有胶，采用不满涂工艺（当然满涂工艺也还是可采用本设备）。不不仅节约了胶水的使用量，而且克服了热融胶速度慢，转移到坯布上后色牢度不理想，手感硬的缺点。更重要的是，满涂胶水的薄膜在对坯布进行热转移的时候，使坯布也整体上都覆盖有胶水，其透气性就受到影响，而本发明只针对有图案设计要求的区域上胶，大大提高了坯布的透气性、立体感，且具有安全环保的特点。
实施例5
本实施例 的 一种多功能印刷定位机，如图3、4、5所示，采用印刷和复合热压转移工艺一体的多套色热转移定位机 ，包括印刷机1、放料装置 6 、 复合热压转移装置 2 、 烘干系统3、冷却装置20和收卷装置4，其中所述的印刷机1的一侧依次安装有收卷装置4、 复合热压转移装置 2 和 放料装置 6 ；所述的烘干系统3架设在 印刷机1、 收卷装置4和 复合热压转移装置 2 的上顶部，且分别与印刷机1、 收卷装置4和 复合热压转移装置 2 固连 ；所述的 收卷装置4顶部与冷却装置20固连。 所述的烘干系统3包括输送辊7，以及架设在输送辊7之上的烘箱8。所述的 印刷机1包括放膜架16，放膜架16之后依次安装有 涂离型剂装置22、 花型上色机11，上胶机12和印刷机收卷装置5。 所述的印刷机1上的 上色机11上安装有上色辊13，上色辊13为光滑的圆柱面14，且圆柱面14上设置有凹凸花型的第一起花毛面15。 所述的第一 起花毛面15深度为4-6丝。 第一 起花毛面15是按照花型图案来设计。 所述的印刷机1上的 上胶机12上安装有上胶辊9，上胶辊9为光滑的圆柱面17，且圆柱面17上设置有凹凸花型的第二起花毛面18。 所述的第二 起花毛面18深度为8-23丝。 第二 起花毛面18是按照花型图案来设计。
一种多功能印刷定位机的生产工艺，包括如下步骤： 首先将 涂铝膜（包括多色膜、镭射膜、金膜和银膜中的一种）19架入 印刷机1上的放膜架16，然后依次进入印刷机1内的 涂离型剂装置22（可不涂离型剂）和 花型上色机11，在花型上色机11中，根据花型图案和图案上的颜色种数，来确定使用多少台花型上色机11和其上的花型上色辊13，本实施例设置有3台上色机11，也就是说本实施例的花型为具有三种不同颜色的图案，根据花型需要使用选择不同花型上色辊13，利用转移油墨和具有凹凸花型的第一起花毛面15的花型上色辊13对 PET 薄膜19进行上色； 之后经过输送辊输送到上胶机12内，利用具有凹凸花型的第二起花毛面18的上胶辊9和PU树脂合成胶对 涂铝膜（包括多色膜、镭射膜、金膜和银膜中的一种）19 上 有图案设计要求的区域对应定位上胶，没图案的区域不上胶 ，然后 输送到烘干系统3的输送辊7上，在输送的同时利用烘箱8对涂铝膜（包括多色膜、镭射膜、金膜和银膜中的一种）19进行烘干；所述的烘干系统3的烘干温度为60-150℃，烘箱温度随速度快慢来调节。然后涂铝膜（包括多色膜、镭射膜、金膜和银膜中的一种）19进入被输送至冷却装置20冷却后，通过收卷装置4完成收卷，即为多套色定位热转移膜。 所述的PU树脂合成胶由如下重量比的组分配制而成：树脂胶：溶剂=1:1.2；所述的树脂胶采用热转移胶GB-945；（购于杭州枧洋化工有限公司），溶剂采用丁酮。
本实施例 将普通的印刷机与 复合 热压转移装置连成一体，即采用了现有的印刷机与现有的放料装置、 复合 热压转移装置，然后增加了整机上方的烘干系统和收卷装置。第一，将劳动密集型设备转化为技术密集型设备。第二，克服了印刷机只能上热融胶，不能上 PU 树脂合成胶的缺点，因为普通的印刷机对 PET 薄膜或 BOPP 薄膜只能上热融胶，然后直接收卷，因为 PU 树脂合成胶不容易固化，如果采用普通印刷机印刷后直接收卷，那么花型和胶水都容易粘连而糊掉；而且普通印刷机的热融胶往往采用整张 PET 薄膜或 BOPP 薄膜满涂工艺，而本发明利用 PU 树脂合成胶对上胶辊上特定的凹凸起花毛面进行上胶，使涂铝膜上有图案设计要求的区域有胶，采用不满涂工艺。不不仅节约了胶水的使用量，而且克服了热融胶速度慢，转移到坯布上后色牢度不理想，手感硬的缺点。更重要的是，满涂胶水的薄膜在对坯布进行热转移的时候，使坯布也整体上都覆盖有胶水，其透气性就受到影响，而本发明只针对有图案设计要求的区域上胶，大大提高了坯布的透气性、立体感，且具有安全环保的特点。第三，本发明也克服了普通印刷机只能对 PET 薄膜和印花纸用油墨上色，因为普通印刷机印刷在 PET 薄膜上的花型图案只能通过烫金机用胶水进行热转移，印花纸上的花形图案只能通过印花机进行热转移，虽然透气性一般，但面料上特定位置无法带金或银，而能使面料更加新、奇、特；此为多年来面料史上的一大难题，而本发明利用金膜，银膜等涂铝膜通过本发明的设备对其进行上色，并在图案设计需要的区域位置涂上树脂合成胶后并与坯布同时通过印花机进行热转移后，能得到透气性好，立体感强，色牢度佳，又带着金、银倩丽的产品。第四，本发明不仅仅是将印刷机与复合热转移装置结合起来，而且是使印刷，上胶，烘干，复合定位热转移工艺有机结合起来，大多数产品只需要一次成型，增加了其色光度；直接定位转移，还减少了很多不必要的繁琐工序，并且大大减少了中间环节的损耗及浪费。第五，本发明可以生产各类坯布，不受涤、棉及有弹性的限制，几乎囊括了所有坯布的生产。

Claims (10)

1.一种多功能印刷定位机，其特征在于： 包括印刷机（ 1 ）、放料装置 （ 6 ）、 复合热压转移装置 （ 2 ） 、 烘干系统（ 3 ）、冷却装置（ 20 ）和收卷装置（ 4 ），其中所述的印刷机（ 1 ）的一侧依次安装有收卷装置（ 4 ）、 复合热压转移装置 （ 2 ）和 放料装置 （ 6 ）；所述的烘干系统（ 3 ）架设在 印刷机（ 1 ）、 收卷装置（ 4 ）和 复合热压转移装置 （ 2 ） 的上顶部，且分别与印刷机（ 1 ）、 收卷装置（ 4 ）和 复合热压转移装置 （ 2 ） 固连 ；所述的 收卷装置（ 4 ）顶部与冷却装置（ 20 ）固连 。
2.如权利要求 1 所述的 一种多功能印刷定位机，其特征在于：所述的烘干系统（ 3 ）包括输送辊（ 7 ），以及架设在输送辊（ 7 ）之上的烘箱（ 8 ） 。
3.如权利要求 1 所述的一种多功能印刷定位机，其特征在于：所述的 印刷机（ 1 ）包括放膜架（ 16 ），放膜架（ 16 ）之后依次安装有 涂离型剂装置（ 22 ）、 花型上色机（ 11 ），上胶机（ 12 ）和印刷机收卷装置（ 5 ）。
4.如权利要求 3 所述的一种多功能印刷定位机，其特征在于：所述的印刷机（ 1 ）上的 花型上色机（ 11 ）上安装有上色辊（ 13 ），上色辊（ 13 ）为光滑的圆柱面（ 14 ），且圆柱面（ 14 ）上设置有凹凸花型的第一起花毛面（ 15 ）。
5.如权利要求 4 所述的一种多功能印刷定位机，其特征在于：所述的第一 起花毛面（ 15 ）深度为 4-6 丝。
6.如权利要求 3 所述的一种多功能印刷定位机，其特征在于：所述的印刷机（ 1 ）上的 上胶机（ 12 ）上安装有上胶辊（ 9 ），上胶辊（ 9 ）为光滑的圆柱面（ 17 ），且圆柱面（ 17 ）上设置有凹凸花型的第二起花毛面（ 18 ）。
7.如权利要求 6 所述的一种多功能印刷定位机，其特征在于：所述的第二 起花毛面（ 18 ）深度为 8-23 丝。
8. 一种如权利要求1所述的多功能印刷定位机的生产工艺，其特征在于包括如下步骤： 首先将 薄膜架入 印刷机（1）上的放膜架（16），然后依次进入印刷机（1）内的 涂离型剂装置（22）和 花型上色机（11），在花型上色机（11）中，根据花型需要使用选择不同花型上色辊（13），利用油墨和具有凹凸花型的第一起花毛面（15）的花型上色辊（13）对 薄膜进行上色； 之后 通过印刷机收卷装置（5）直接对印有花型图案的膜进行收卷后作为普通印花膜备用；
或者将经上 色辊（13）上色后的薄膜输送到上胶机（12）内，利用具有凹凸花型的第二起花毛面（18）的上胶辊（9），以及树脂合成胶，对 有图案设计要求的区域对应定位上胶，没图案的区域不上胶， 然后 输送到烘干系统（3）的输送辊（7）上，在输送的同时利用烘箱（8）对薄膜进行烘干；然后薄膜进入复合热压转移装置（2），同时，坯布（10）也利用放料装置（6）进入复合热压转移装置（2）与膜同时进行热转移工艺，最后是热转移后的布料连同膜经过收卷装置（4）完成收卷，收卷后送入50-60℃的保温房保温12小时后将布料和膜进行分离后得到多套色定位热转移面料成品；
亦或者将经上 色辊（ 13 ）上色后的薄膜输送到上胶机（ 12 ）内，利用具有凹凸花型的第二起花毛面（ 18 ）的上胶辊（ 9 ），以及树脂合成胶，对 有图案设计要求的区域对应定位上胶，没图案的区域不上胶，然后输送到烘干系统（ 3 ）的输送辊（ 7 ）上，在输送的同时利用烘箱（ 8 ）对薄膜进行烘干；烘干后直接经过冷却装置（ 20 ）后利用收卷装置（ 4 ）完成收卷作为多套色定位热转移膜备用。
9.如权利要求 8 所述的一种多功能印刷定位机的生产工艺，其特征在于所述的薄膜包括 PET 薄膜、 BOPP 薄膜、涂铝膜和印花纸中的一种；所述的涂铝膜包括多色膜、镭射膜、金膜和银膜中的一种；所述的 树脂合成胶采用 PU 树脂合成胶或环保树脂合成胶；其中所述的 PU 树脂合成胶由如下重量比的组分配制而成：树脂胶：溶剂 =1:1.2 ；所述的树脂胶采用热转移胶 GB-945 ；溶剂采用丁酮；所述的环保树脂合成胶由如下重量比的组分配制而成：树脂胶 : 溶剂 : 固化剂 =(1-2):(1-2):(0.1-0.25) ； 所述的 树脂胶采用热转移胶 GB-9058 ，溶剂采用丁酮，固化剂采用架桥剂 SA-75 。
10.如权利要求 8 所述的一种多功能印刷定位机的生产工艺，其特征在于：所述的烘干系统（ 3 ）的烘干温度为 60-150℃，热转移工艺的温度为100-130℃。
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