WO2012113128A1 - 复合型材构件的嵌套合抱装置及其嵌套复合方法 - Google Patents

复合型材构件的嵌套合抱装置及其嵌套复合方法 Download PDF

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Publication number
WO2012113128A1
WO2012113128A1 PCT/CN2011/002041 CN2011002041W WO2012113128A1 WO 2012113128 A1 WO2012113128 A1 WO 2012113128A1 CN 2011002041 W CN2011002041 W CN 2011002041W WO 2012113128 A1 WO2012113128 A1 WO 2012113128A1
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WO
WIPO (PCT)
Prior art keywords
nesting
profile
cutting
base
rotator
Prior art date
Application number
PCT/CN2011/002041
Other languages
English (en)
French (fr)
Inventor
朱建华
Original Assignee
宁波邦达智能停车设备股份有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 宁波邦达智能停车设备股份有限公司 filed Critical 宁波邦达智能停车设备股份有限公司
Priority to KR1020137023399A priority Critical patent/KR101561753B1/ko
Publication of WO2012113128A1 publication Critical patent/WO2012113128A1/zh
Priority to US13/971,894 priority patent/US9427883B2/en

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Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B26—HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D9/00—Cutting apparatus combined with punching or perforating apparatus or with dissimilar cutting apparatus
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D47/00—Making rigid structural elements or units, e.g. honeycomb structures
    • B21D47/04—Making rigid structural elements or units, e.g. honeycomb structures composite sheet metal profiles
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D35/00—Combined processes according to or processes combined with methods covered by groups B21D1/00 - B21D31/00
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B26—HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D5/00—Arrangements for operating and controlling machines or devices for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
    • B26D5/02—Means for moving the cutting member into its operative position for cutting
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B26—HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D5/00—Arrangements for operating and controlling machines or devices for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
    • B26D5/08—Means for actuating the cutting member to effect the cut
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T83/00—Cutting
    • Y10T83/04—Processes
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T83/00—Cutting
    • Y10T83/647—With means to convey work relative to tool station
    • Y10T83/6476—Including means to move work from one tool station to another
    • Y10T83/6484—Punch or die station
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T83/00—Cutting
    • Y10T83/647—With means to convey work relative to tool station
    • Y10T83/6476—Including means to move work from one tool station to another
    • Y10T83/6489—Slitter station
    • Y10T83/6491—And transverse cutter station

Definitions

  • the invention relates to a nesting and holding device for forming a composite profile member and a nesting and composite method thereof.
  • the patent name is “nested composite profile member” to disclose such a profile.
  • Similar nested composite component structures can also be found in the Chinese utility model CN201688118U, the patent name is “a nested profile member” and the CN201688120U patent name is “a nested I-shaped column”.
  • the first technical problem to be solved by the present invention is to provide a composite profile member which ensures continuous and uninterrupted operation of the production line and which can significantly improve work efficiency and ensure continuity of front and rear processes in view of the above-mentioned state of the art. Nesting and holding device.
  • a second technical problem to be solved by the present invention is to provide a nested composite method implemented by the above-described nesting and holding device.
  • a nesting and holding device for a composite profile member characterized in that it comprises:
  • a nesting base disposed on the nested bed and horizontally slidable relative to the nested bed;
  • a rotary positioning device comprising a seat disposed on the nesting base and horizontally slidable relative to the nesting base, the seat being coupled to be capable of driving the rotary positioning device to slide along the nesting base a first cylinder, wherein the seat is fixed with two fixed brackets which are spaced apart and oppositely disposed, and the fixed bracket is provided with a rotator which penetrates in the longitudinal direction and is rotatable relative to the bracket, and the rotator is opened and a square hole of a shape and shape of the profile, the rotator further provided on the end surface with a plurality of clamps arranged along a circumference of the square hole, the clamp comprises a guide rail and a chuck, and the guide rail is fixedly arranged On the end face of the rotator, the collet can slide along the guide rail and abut against the cut profile.
  • the clamp can be tightened by the cutting device to obtain the first member, ensuring a reliable fit between the first member and the second member.
  • the rotator is provided with spaced-apart slots along the circumferential surface, the rotator is opposite The corresponding slots on both sides of the 180-degree direction are interposed with positioning pins that define the rotational orientation of the rotator. After the rotator is rotated by 180 degrees, the positioning pins are respectively inserted into the corresponding positioning slots on both sides of the rotator, which can define the rotational position of the rotator relative to the fixed bracket, and prevent the rotation of the rotator relative to the fixed bracket bracket, and ensure the insertion. The accuracy and reliability of the fit.
  • the technical solution adopted by the present invention to solve the above second technical problem is: a nested composite method of composite profile members, characterized in that the nested composite method comprises the following steps:
  • the rotary positioning device moves rapidly along the nested base in the nested holding device, and leaves a required separation distance from the profile in the rear conveyance;
  • the rotary positioning device drives the first member to rotate 180 degrees, and at the same time, the cutting device and the device Resetting the rotary positioning device;
  • the profile in the rear conveyance enters the rotary positioning device and realizes nesting and holding with the first member
  • the cutting device moves synchronously with the profile again, and cuts the profile again to obtain the second component for nesting compounding.
  • the continuous conveying profile bears against the second member such that the second member continues to be nested and hung with the first member; f. After the first member and the second member are completely nested and hung Thereafter, the first member and the second member form a composite piece, and the continuous conveying profile is carried forward to convey the composite piece to the next process; when the continuing conveying profile hits the first detecting control contact again When you return to step a, continue to the next nesting process.
  • the cutting device comprises a cutting base disposed on the nesting bed and capable of Phase For the horizontal sliding of the bed, the cutting base is fixedly connected to the nesting base, and the cutting base is connected with a second cylinder that drives the cutting base to slide along the nesting bed; the die is fixedly disposed at the On the cutting base; wherein the nesting base is provided with a cutting block for controlling the die cutting and a positioning block for controlling the rotation of the rotating positioning device, wherein the nesting bed is located at the cutting base One side is provided with a reset stop that limits the movement of the cutting base. Since the cutting base and the nesting base are fixedly connected, when the cutting device is reset, the nesting base is simultaneously reset, ensuring that the positioning reference and the cutting length of the second member and the first member are the same.
  • the metal strip and the member can be smoothly conveyed along the production line.
  • the cutting stopper and the positioning stopper are respectively stoppers that can be vertically expanded and contracted.
  • the cutting block and the positioning block are used for detecting the position of the metal strip or the component after cutting on the production line, and for controlling the action of the die and the rotator, wherein the cutting block and the positioning block can be respectively
  • the cylinder control realizes the expansion and contraction.
  • the invention has the advantages that: the nesting and holding device is used to realize the automatic nesting and clamping of the two separate first and second members, thereby realizing the automatic nesting and clamping of the composite profile members, and artificially embedding Compared with the shackle, the nesting and merging work efficiency of the composite profile is greatly improved; Moreover, the nested merging device with the mechanized structure can also improve the quality of the nesting and tying, and avoid the deformation of the composite profile member after the nesting and merging; The nesting and holding device is provided with a clamp capable of tightening the nested composite profile member to ensure a reliable fit between the first member and the second member, and to ensure the strength and quality of the nesting and holding.
  • FIG. 1 is a schematic view showing the structure of a nesting and holding device according to an embodiment of the present invention (with a cutting device connected thereto).
  • Fig. 2 is a schematic diagram showing the axial structure of the nesting and holding device shown in Fig. 1.
  • Fig. 3 is a schematic diagram showing the A-A structure of the nesting and holding device shown in Fig. 1.
  • Figure 4 is a schematic diagram of the transmission structure of the nesting and holding device shown in Figure 3
  • Figure 5 is a schematic diagram of the complete equipment assembly line for the production of nested composite profile members. detailed description
  • FIG. 1 is a schematic structural view of a nesting and holding device and a cutting device according to the embodiment, and the nesting and holding device 6 includes
  • Nested bed 61 fixedly placed on the ground 9;
  • the nesting base 62 is disposed on the nesting bed 61 and horizontally slidable relative to the nesting bed 61.
  • the rotary positioning device includes a set on the nesting base 62 and can be horizontal relative to the nesting base 62 a sliding seat 63, the seat 63 is connected with a first cylinder T1 capable of driving the rotary positioning device to slide along the nesting base 62,
  • the seat 63 is fixed with two fixed brackets 64 spaced apart from each other, and the fixed bracket 64 is provided with a rotator 65 extending through the longitudinal direction and rotatable relative to the bracket;
  • the rotator 65 is provided with spaced-apart slots 651 along the circumferential surface. After the rotator 65 is rotated by 180 degrees, the rotator 65 is respectively inserted into the corresponding slots 651 on opposite sides of the 180-degree direction.
  • the pin 68, the positioning pin 68 can define the rotational orientation of the rotator 65 relative to the fixed bracket 64, so that the rotator 65 can be positioned after being rotated 180 degrees, ensuring the accuracy and reliability of the nesting grip; the rotator 65 is opened in the axial direction.
  • the rotator 65 is further provided on the end surface with a plurality of clamps arranged along the periphery of the square hole 652.
  • the clamp comprises a guide rail 66 and a collet 67, and the guide rail 66 is fixedly disposed.
  • the collet 67 can slide along the guide rail 66 and abut against the cut profile B (i.e., the first member).
  • the rotator 65 is caused.
  • the cutting device 5 is provided with a cutting base 51 disposed on the nesting bed and horizontally slidable relative to the nesting bed 61.
  • the cutting base 51 and the nesting base 62 are fixedly connected, and the cutting base 51 is connected to drive the Cutting the base 51 two cylinders 2 sliding along the nesting bed;
  • the nesting base 62 is provided along the length direction with a cutting stopper 621 for controlling the cutting of the cutter 52 and a positioning stopper 622 for controlling the rotation of the rotary positioning device, and the nested bed 61 is located at one side of the cutting base 51.
  • a reset stopper 611 that restricts the movement of the cutting base 51 is provided. Since the cutting base 51 and the nesting base 62 are fixedly coupled, when the cutting device 5 is reset, the nesting base 62 is simultaneously reset, ensuring that the positioning reference and the cutting length of the second member and the first member are the same.
  • the cutting stopper 621 and the positioning stopper 622 are respectively upward and downwardly extendable stoppers, wherein the cutting stopper 621 is connected to the piston rod of the third cylinder ⁇ 3, and the positioning stopper 622 is connected to the piston rod of the fourth cylinder ⁇ 4. Both the cutting stop 621 and the positioning stop 622 are for detecting the position of the metal strip or the post-cut member on the production line. When it is necessary to detect the position of the metal strip A or the cut member, the stopper can be passed through the cylinder piston rod. Ejecting upwards; when the position of the metal strip A or the cut member has been detected, the stopper can be retracted downward by the cylinder rod.
  • the cutting device 5 of the present embodiment cuts the profile B to form a first member and a second member.
  • the first member and the second member are automatically nested and integrated by a nesting and holding device.
  • the automatic nesting and holding process specifically includes the following steps: a
  • the profile B is automatically conveyed in the direction of the production line. When the profile B hits the cutting block 621, the cutting device 5 moves with the profile B, and cuts the profile B to obtain the first member;
  • the first cylinder T1 drives the rotary positioning device to move rapidly along the nesting base 62, and leaves a certain separation distance from the profile B in the rear conveyance;
  • the rotation positioning device drives the first member to rotate 180 degrees, and at the same time, the cutting device 5 is in the Resetting under the driving of the second cylinder, the rotary positioning device is reset under the action of the first cylinder T1; d.
  • the profile B in the rear conveyance enters the first component clamped and positioned in the rotary positioning device to realize nesting and holding;
  • the first member and the second member form a composite unit C, and the profile B in the rear conveyance is pressed against the composite unit C.
  • One process conveys; when the profile B in the rear conveyance hits the cutting block 621 again, return to step & to continue the next nesting and holding process.
  • FIG. 5 it is a pipeline manufacturing equipment for a nested composite profile member to which the nesting and holding device of the present embodiment is applied, which is an automated production line for continuous production in a multi-process, and the processing raw material is a feeding feeder.
  • the continuous metal strip A, the metal strip A can be automatically transported to the next process along the pipeline, and the manufacturing equipment of the nested composite profile member includes, in order of the production line process:
  • Profile leveler 1 used to flatten the metal strip A fed into the production line.
  • the first roll pressing die set 2 is fixedly disposed on the ground, and the first rolling die set 2 includes a plurality of first roller sets for rolling the required reinforcing ribs of the nested composite profile member;
  • the punching device 3 includes a punching bed 31 fixedly disposed on the ground 9 and a punching machine 32 horizontally slidable along the punching bed 31.
  • the punching machine 32 is fixedly disposed on the punching bed 31 and can drive the punching
  • the fifth cylinder T5 and the pressing device 8 of the hole machine 32 are slid along the punching bed 31.
  • the pressing device 8 includes a pressing plate 81, a pressing cylinder 83 for driving the pressing plate 81, and a driving platen 81 along the punching hole.
  • the pressing base 84 of the bed 31 is horizontally slid, the pressing base 84 and the punching machine 32 are fixedly connected, the piston rod of the fifth cylinder T5 and the pressing base 84 are fixedly connected, and the bottom of the pressing plate 81 is further provided with a metal penetrating
  • the positioning pin 82 can be inserted into the punched through hole for positioning, and the punching machine 32 is reset by the fifth cylinder T5.
  • the second roll stamping die set 4 is fixedly disposed on the floor 9.
  • the second roll stamping die set includes a plurality of cross-sectional shapes (including lateral and vertical sides) for roll forming a nested composite profile member. Second roller set, inset flange, outrigger flange and bend, etc.).
  • a nesting gripping device 6 is provided for positioning the first member rotation 180 and interlacing the second member into a nested composite profile member.
  • the third roll stamping die set 7 is fixedly disposed on the floor 9.
  • the third roll stamping die set 7 includes a third roller set for fastening the required crimping of the nested composite profile member.
  • the metal strip A is first fed into the profile leveler 1 to be leveled, and the metal strip A is automatically conveyed in the direction of the subsequent process along the production line.
  • the metal strip A is continuously fed into a second roll stamping die set, and the metal strip A is roll-formed by the second roll-pressing die set to form a desired cross-sectional shape Profile B;
  • the composite unit C in the process of adhering, is fed into the third roll pressing die set 7, and the third roll pressing die set 7 is engaged with the outer folded edges of the first member and the second member, so that The composite unit C forms the final product, the nested composite profile member D, which is then removed from the production line.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Forests & Forestry (AREA)
  • Milling Processes (AREA)
  • Numerical Control (AREA)
  • Shaping Metal By Deep-Drawing, Or The Like (AREA)
  • Shearing Machines (AREA)

Description

复合型材构件的嵌套合抱装置及其嵌套复合方法 技术领域
本发明涉及一种用于复合型材构件成型的嵌套合抱装置及其嵌套复合方法。 背景技术
标准型材由于形式简单、结构单一，而使用过程中的切割钻孔等工序又往往需要人 工划线放样， 因此加工速度慢， 材料利用率低， 而且孔槽的尺寸几何精度与形位公差也 难以保证。
为了减少生产过程中的原材料等资源消耗， 降低生产成本，本人在先申请的中国实 用新型专利 CN201687084U、专利名称为《嵌套式复合型材构件》公开了这样一种型材， 该型材采用由第一构件和第二构件组成的嵌套式复合结构， 所谓嵌套式复合是指： 第一 构件旋转 180度后和第二构件相互交错合抱成一柱体， 其中， 第一构件和第二构件分别 为形状与尺寸相同的等断面长条形构件。类似的嵌套式复合构件结构还可以参见本人在 先申请的中国实用新型 CN201688118U、 专利名称为 《一种嵌套式型材构件》 和 CN201688120U 专利名称为 《一种嵌套式工字型立柱》。
但是，针对上述专利结构的复合型材构件，现有技术中通常是将两个单独的第一构 件和第二构件进行人工嵌套式复合， 人工嵌套复合不仅工作效率低、 加工速度慢， 而且 尺寸几何精度与形位公差难以调节， 无法实现自动化流水线生产， 从而造成材料利用率 与成品率低。 发明内容
本发明所要解决的第一个技术问题是针对上述现有技术现状而提供一种确保生产 线能够连续不间断地工作， 并且， 能显著提髙工作效率和保证前后工序连贯性的用于复 合型材构件的嵌套合抱装置。
本发明所要解决的第二个技术问题是提供一种采用上述嵌套合抱装置实现的嵌套 复合方法。
本发明解决上述第一个技术问题所采用的技术方案为： 一种复合型材构件的嵌套合 抱装置， 其特征在于， 包括有：
嵌套床身， 固定设置于所述地面上；
嵌套底座， 设置于所述嵌套床身上并能相对于该嵌套床身水平滑移；
- 1 - 确认本 旋转定位装置，包括有设置于所述嵌套底座上并能相对于该嵌套底座水平滑移的车 座， 所述车座连接有能驱动该旋转定位装置沿所述嵌套底座滑移的第一气缸， 该车座上 固定有间隔且相对而设的两固定支架，所述的固定支架内设置有沿长度方向贯穿且能相 对该支架旋转的旋转器， 所述旋转器开设有和所述型材的形状大小相适配的方孔， 所述 旋转器在端面上还设置有多个沿所述方孔的周边布置的夹具，所述夹具包括有导轨和夹 头， 所述导轨固定设置于所述旋转器端面上， 所述夹头能沿所述导轨滑移并与切断后的 所述型材相紧抵。 于是， 夹具能够顶紧由切割装置切断后获得第一构件， 保证第一构件 和第二构件之间的可靠合抱。
为了确保第一构件在 180度范围内旋转， 防止旋转不到位或转过头导致无法实现嵌 套合抱， 作为优选， 所述旋转器沿圆周面开设有间隔设置的齿槽， 所述旋转器在相对而 设呈 180度方向的两侧相应齿槽内插设有限定该旋转器旋转方位的定位插销。当旋转器 旋转 180度后， 旋转器两侧相对应的定位槽内分别插入定位销， 能够限定旋转器相对于 固定支架的旋转位置， 防止旋转器相对于固定支架支架定位的偏移， 保证嵌套合抱的准 确性和可靠性。
本发明解决上述第二个技术问题所采用的技术方案为： 一种复合型材构件的嵌套复 合方法， 其特征在于， 该嵌套复合方法包括有以下步骤：
a、 经截面成型后获得的型材送入所述嵌套合抱装置的旋转定位装置中， 当该型材 碰到第一检测控制触点时， 设置于切割工序上的切割装置随所述型材同步移动， 并切断 该型材而获得嵌套复合用的第一构件；
b、 所述旋转定位装置沿所述嵌套合抱装置中的嵌套底座快速移动， 并与后面输送 中的型材之间留出所需的间隔距离；
c、 当所述第一构件随所述旋转定位装置移动并碰到第二检测控制触点时， 所述旋 转定位装置驱动所述第一构件旋转 180度定位， 同时， 所述切割装置和所述旋转定位装 置复位；
d、 所述旋转定位装置复位过程中， 后面输送中的型材进入到所述旋转定位装置中 并与所述第一构件中实现嵌套合抱；
e、 当 后面输送中的型材再一次碰到所述第一检测控制触点时， 所述切割装置再一 次随该型材同步移动， 并再次切断该型材而获得嵌套复合用的第二构件， 此时， 继续输 送中的型材顶住所述第二构件使得所述第二构件继续和所述第一构件进行嵌套合抱； f、 在所述第一构件和第二构件完全嵌套合抱完毕后， 该第一构件和第二构件形成 复合一体件， 继续输送中的型材顶着将该复合一体件向下一个工序输送； 当继续输送中 的型材再次碰到所述第一检测控制触点时， 回到步骤 a， 继续下一次的嵌套合抱过程。
' 为了实现切割装置和嵌套合抱装置的联动， 同时保证切割和嵌套合抱两个工序的连 贯性， 作为进一步优选， 所述切割装置包括有切割底座， 设置于所述嵌套床身上并能相 对于该床身水平滑移， 所述切割底座和嵌套底座固定相连， 该切割底座上连接有驱动该 切割底座沿所述嵌套床身滑移的第二气缸； 刀模， 固定设置于所述切割底座上； 其中， 所述嵌套底座沿长度方向设置有控制刀模切割的切割挡块和控制所述旋转定位装置转 动的定位挡块，所述嵌套床身在位于所述切割底座的一侧设置有限制该切割底座移动的 复位挡块。 由于切割底座和嵌套底座之间是固定连接的， 当切割装置复位时， 嵌套底座 同时复位， 保证第二构件和第一构件的定位基准和切割长度都相同。
为了避免挡块和金属带材发生干涉，使得金属带材和构件均能够顺利的沿着生产线 输送， 作为进一步优选， 所述切割挡块和定位挡块分别为可上下伸缩的挡块。 其中， 切 割挡块和定位挡块既用来检测金属带材或切割后构件在生产线上的位置，又用于控制刀 模和旋转器的动作， 所述切割挡块和定位挡块可以分别由气缸控制实现伸缩， 当需要检 测金属带材或切割后构件的位置时， 可以通过气缸活塞杆将挡块向上顶出； 当已经检测 到金属带材或切割后构件的位置时， 可以通过气缸活塞杆将挡块向下缩进。
与现有技术相比， 本发明的优点在于： 采用嵌套合抱装置来实现两个单独第一构件 和第二构件的自动嵌套合抱， 实现了复合型材构件的自动化嵌套合抱， 和人工嵌套合抱 相比， 大大地提高了复合型材的嵌套合抱工作效率； 而且， 采用机械化结构的嵌套合抱 装置还能够提高嵌套合抱的质量， 避免嵌套合抱后的复合型材构件变形； 另外， 在嵌套 合抱装置中设置有夹具， 该夹具能够顶紧嵌套式复合型材构件， 保证第一构件和第二构 件之间的可靠合抱， 保证嵌套合抱的强度和质量。 附图说明
图 1为本发明实施例的嵌套合抱装置的结构示意简图 (连接有切割装置)。
图 2为图 1所示嵌套合抱装置的轴向结构示意简图。
图 3为图 1所示嵌套合抱装置的 A-A向结构示意简图。
图 4为图 3所示嵌套合抱装置的传动结构示意简图
图 5为用于嵌套式复合型材构件生产的完整设备流水线结构示意简图。 具体实施方式
以下结合附图实施例对本发明作进一步详细描述。
如图 1〜图 4所示， 为本实施例的嵌套合抱装置和切割装置结构示意图， 该嵌套合 抱装置 6包括有 、
嵌套床身 61， 固定设置于地面 9上；
嵌套底座 62， 设置于嵌套床身 61上并能相对于该嵌套床身 61水平滑移； 旋转定位装置，包括有设置于嵌套底座 62上并能相对于该嵌套底座 62水平滑移的 车座 63，车座 63连接有能驱动该旋转定位装置沿所述嵌套底座 62滑移的第一气缸 Tl， 该车座 63上固定有间隔且相对而设的两固定支架 64，固定支架 64内设置有沿长度方向 贯穿且能相对该支架旋转的旋转器 65;
其中，旋转器 65沿圆周面开设有间隔设置的齿槽 651，当旋转器 65旋转 180度后， 旋转器 65在相对而设呈 180度方向的两侧相应齿槽 651内分别插设有定位销子 68, 定 位销子 68能够限定旋转器 65相对于固定支架 64的旋转方位， 使得旋转器 65旋转 180 度后能够定位， 保证 套合抱的准确性和可靠性； 旋转器 65沿轴向开设有和型材 B的 形状大小相适配的方孔 652，旋转器 65在端面上还设置有多个沿方孔 652的周边布置的 夹具， 夹具包括有导轨 66和夹头 67， 导轨 66固定设置于述旋转器 65端面上， 夹头 67 能沿导轨 66滑移并与切断后的型材 B (即第一构件）相紧抵， 通过调节夹头 67沿导轨 66的相对位置， 使得旋转器 65能够适应不同几何形状和尺寸的型材构件的夹持。
切割装置 5包 有切割底座 51 ,设置于嵌套床身上并能相对于嵌套床身 61水平滑 移， 切割底座 51禾 t|嵌套底座 62固定相连， 该切割底座 51上连接有驱动该切割底座 51 沿嵌套床身滑移的 二气缸 Τ2;
刀模 52， 固定设置于切割底座 51上；
并且，嵌套底座 62沿长度方向设置有控制刀模 52切割的切割挡块 621和控制所述 旋转定位装置转动的定位挡块 622， 嵌套床身 61在位于所述切割底座 51的一侧设置有 限制该切割底座 51移动的复位挡块 611。由于切割底座 51和嵌套底座 62之间是固定连 接的， 当切割装置 5复位时， 嵌套底座 62同时复位， 保证第二构件和第一构件的定位 基准和切割长度都相同。
切割挡块 621和定位挡块 622分别为可上下伸缩的挡块，其中，切割挡块 621和第 三气缸 Τ3的活塞杆相连， 定位挡块 622和第四气缸 Τ4的活塞杆相连。 切割挡块 621 和定位挡块 622都是为了检测金属带材 Α或切割后构件在生产线上的位置，当需要检测 金属带材 A或切割后构件的位置时，可以通过气缸活塞杆将挡块向上顶出； 当己经检测 到金属带材 A或切割后构件的位置时， 可以通过气缸活塞杆将挡块向下缩进。 本实施例的切割装置 5切断型材 B形成第一构件和第二构件， 第一构件和第二构 件通过嵌套合抱装置自动嵌套合抱为一体， 该自动嵌套合抱过程具体包括如下步骤： a、 型材 B沿生产线方向自动输送， 当该型材 B碰到所述切割挡块 621时， 所述切 割装置 5随型材 B移动， 并切断该型材 B而获得所述第一构件；
b、 第一气缸 T1驱动所述旋转定位装置沿所述嵌套底座 62快速移动， 并与后面输 送中的型材 B之间留出一定的间隔距离；
c、 当第一构件随所述旋转定位装置移动并碰到所述定位挡块 622时， 所述旋转定 位装置驱动所述第一构件旋转 180度定位， 同时， 所述切割装置 5在所述第二气缸的驱 动下复位， 所述旋转定位装置在所述第一气缸 T1作用下复位； d、 所述旋转定位装置复位过程中， 后面输送中的型材 B进入夹持定位在所述旋转 定位装置中的第一构件中实现嵌套合抱；
e、 当后面输送中的型材 B再一次碰到所述切割挡块 621时， 所述切割装置随型材 B移动， 并再次切断该型材 B而获得所述第二构件， 此时， 后面输送中的所述型材 B顶 住所述第二构件使得所述第二构件继续和所述第一构件进行嵌套合抱；
f、 在所述第一构件和第二构件完全嵌套合抱完毕后， 该第一构件和第二构件形成 一复合一体件 C，后面输送中的型材 B顶着将该复合一体件 C向下一个工序输送； 当后 面输送中的型材 B再次碰到所述切割挡块 621时， 回到步骤&， 继续下一次的嵌套合抱 过程。 如图 5所示，为应用有本实施例嵌套合抱装置的嵌套式复合型材构件的流水线制造 设备， 该制造设备为一多工序连续生产的自动化流水线， 加工原料为一送入送料器的连 续金属带材 A, 该金属带材 A能够沿流水线向下一个工序自动输送，嵌套式复合型材构 件的制造设备按生产线工序的先后次序依次包括有：
型材平整机 1， 用于平整送入生产线的金属带材 A。
第一辊压模具组 2， 固定设置于地面上， 该第一辊压模具组 2包括有多个用于辊压 成型嵌套式复合型材构件所需加强筋的第一辊轮组；
冲孔装置 3， 包括有固定设置于地面 9上的冲孔床身 31、 能沿该冲孔床身 31水平 滑移的冲孔机 32、 固定设置在冲孔床身 31上并能驱动冲孔机 32沿该冲孔床身 31滑移 的第五气缸 T5以及压紧装置 8; 其中， 压紧装置 8包括有压板 81、 驱动压板 81动作的 压紧油缸 83和带动压板 81沿冲孔床身 31水平滑移的压紧底座 84，压紧底座 84和冲孔 机 32固定连接， 第五气缸 T5的活塞杆和压紧底座 84 定连接， 压板 81的底部还设置 有能穿入金属带材 A的成型冲孔中的定位销 82; 在冲孔过程中， 冲孔机 32能够随着金 属带材 A—起移动， 当前面金属带材 A的冲孔完毕后， 压板 81上的定位销 82能够插 入冲完的通孔中进行定位， 冲孔机 32则在第五气缸 T5作用下复位。
第二辊压模具组 4， 固定设置于地面 9上， 该第二辊压模具组包括有多个用于辊压 成型嵌套式复合型材构件所需横截面形状 (包括有横边、 竖边、 内嵌折边、 外包折边和 弯折部等)的第二辊轮组。
切割装置 5， 用于切断型材 B并形成第一构件和第二构件。
嵌套合抱装置 6,用于将所述第一构件旋转 180定位并和所述第二构件交错合抱成 嵌套式复合型材构件。
第三辊压模具组 7， 固定设置于地面 9， 该第三辊压模具组 7包括有用于辊压成型 嵌套式复合型材构件所需紧固折边的第三辊轮组。 于是， 上述复合型材构件的制造方法包括有如下工艺步骤：
(1)、 平整工序， 首先把金属带材 A送入型材平整机 1进行平整， 并且， 该金属带 材 A沿生产线自动向后一工序方向输送。
(2)、 加强筋成型工序， 述金属带材 A接着送入第一辊压模具组， 并经该第一辊压 模具组辊压成型所需的加强筋。
(3)、 冲孔工序， 金属带材 A送入冲孔装置 3冲制通孔。
(4)、 截面成型工序， 所述金属带材 A继续送入第二辊压模具组， 所述金属带材 A 经该第二辊压模具组辊压成型后形成具有所需横截面形状的型材 B;
(5)、 嵌套合抱工序， 将由切割装置 5切断型材 B而形成的第一构件和第二构件自 动嵌套合抱为复合一体件 C:
(6)、 紧贴工序， 复合一体件 C送入第三辊压模具组 7， 该第三辊压模具组 7将所 述第一构件、第二构件的外包折边相咬合紧贴，使得复合一体件 C形成最终产品——嵌 套式复合型材构件 D, 然后脱离生产线。

Claims

权 利 要 求
1、 一种复合型材构件的嵌套合抱装置， 其特征在于， 包括有：
嵌套床身 (61)， 固定设置于地面 (9)上；
嵌套底座 (62)， 设置于所述嵌套床身 (61)上并能相对于该嵌套床身 (61)水平滑移； 旋转定位装置， 包括有设置于所述嵌套底座 (62)上并能相对于该嵌套底座 (62)水平 滑移的车座 (63)，所述车座 (63)连接有能驱动该旋转定位装置沿所述嵌套底座 (62)滑移的 第一气缸 (Tl)， 该车座 (63)上固定有间隔且相对而设的两固定支架 (64)， 所述的固定支架 (64)内设置有沿长度方向贯穿且能相对该支架旋转的旋转器 (65)，所述旋转器 (65)上开设 有和所述型材 (Β)的形状大小相适配的方孔 (652)，所述旋转器 (65)在端面上还设置有多个 沿所述方孔 (652)的周边布置的夹具，所述夹具包括有导轨和夹头，所述导轨固定设置于 所述旋转器 (65)端面上， 所述夹头能沿所述导轨滑移并与切断后的所述型材 (Β)相紧抵。
2、 根据权利要求 1所述的复合型材构件的嵌套合抱装置， 其特征在于， 所述旋转 器 (65)沿圆周面开设有间隔设置的齿槽 (651)， 所述旋转器 (65)在相对而设呈 180度方向 的两侧相应齿槽 (651)内插设有限定该旋转器 (65)旋转方位的定位插销 (68)。
3、 一种采用如权利要求 1或 2所述的嵌套合抱装置实现的嵌套复合方法， 其特征 在于， 该嵌套复合方法包括有以下步骤：
a、经截面成型后获得的型材 (B)送入所述嵌套合抱装置的旋转定位装置中， 当该型 材 (B)碰到第一检测控制触点时， 设置于切割工序上的切割装置 (5)随所述型材 (B)同步移 动， 并切断该型材 (B)而获得嵌套复合用的第一构件；
b、 所述旋转定位装置沿所述嵌套合抱装置中的嵌套底座 (62)快速移动， 并与后面 输送中的型材 (B)之间留出所需的间隔距离；
c、 当所述第一构件随所述旋转定位装置移动并碰到第二检测控制触点时， 所述旋 转定位装置驱动所述第一构件旋转 180度定位， 同时，所述切割装置 (5)和所述旋转定位 装置复位；
d、所述旋转定位装置复位过程中， 后面输送中的型材 (B)进入到所述旋转定位装置 中并与所述第一构件中实现嵌套合抱；
e、 当后面输送中的型材 (B)再一次碰到所述第一检测控制触点时， 所述切割装置再 一次随该型材 (B)同步移动， 并再次切断该型材 (B)而获得嵌套复合用的第二构件，此时， 继续输送中的型材 (B)顶住所述第二构件使得所述第二构件继续和所述第一构件进行嵌 套合抱；
f、 在所述第一构件和第二构件完全嵌套合抱完毕后， 该第一构件和第二构件形成 复合一体件 (C)， 继续输送中的型材 (B)顶着将该复合一体件 (C)向下一个工序输送； 当继 续输送中的型材 (B)再次碰到所述第一检测控制触点时， 回到步骤&， 继续下一次的嵌套 合抱过程。
4、 根据权利要求 3所述的嵌套复合方法， 其特征在于， 所述切割装置 (5)包括有： 切割底座 (51)， 设置于所述嵌套床身 (61)上并能相对于该床身水平滑移， 所述切割 底座 (51)和嵌套底座 (62)固定相连， 该切割底座 (51)上连接有驱动该切割底座 (51)沿所述 嵌套床身 (61)滑移的第二气缸；
刀模 (52)， 设置于所述切割底座 (51)上；
其中， 所述嵌套底座 (62)沿长度方向设置有控制刀模 (52)开始切割的切割挡块 (621) 和控制所述旋转定位装置开始转动的定位挡块 (622)， 所述嵌套床身 (61)在位于所述切割 底座 (51)的一侧设置有限制该切割底座 (51)移动的复位挡块。
5、 根据权利要求 4所述的嵌套复合方法， 其特征在于， 所述切割挡块 (621)和定位 挡块 (622)分别为可上下伸缩的挡块。
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CN106695341B (zh) * 2017-01-23 2019-01-22 苏州科弗曼机械有限公司 一种钢卷护圈一体成型的加工设备
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US20130333535A1 (en) 2013-12-19
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US9427883B2 (en) 2016-08-30
KR101561753B1 (ko) 2015-10-19

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