Classifications

• • B—PERFORMING OPERATIONS; TRANSPORTING
  • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
  • B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
  • B65B19/00—Packaging rod-shaped or tubular articles susceptible to damage by abrasion or pressure, e.g. cigarettes, cigars, macaroni, spaghetti, drinking straws or welding electrodes
  • B65B19/02—Packaging cigarettes
  • B65B19/22—Wrapping the cigarettes; Packaging the cigarettes in containers formed by folding wrapping material around formers
  • B65B19/223—Wrapping the cigarettes; Packaging the cigarettes in containers formed by folding wrapping material around formers in a curved path; in a combination of straight and curved paths, e.g. on rotary tables or other endless conveyors
• • B—PERFORMING OPERATIONS; TRANSPORTING
  • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
  • B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
  • B65B19/00—Packaging rod-shaped or tubular articles susceptible to damage by abrasion or pressure, e.g. cigarettes, cigars, macaroni, spaghetti, drinking straws or welding electrodes
  • B65B19/02—Packaging cigarettes
  • B65B19/22—Wrapping the cigarettes; Packaging the cigarettes in containers formed by folding wrapping material around formers
  • B65B19/228—Preparing and feeding blanks
• • B—PERFORMING OPERATIONS; TRANSPORTING
  • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
  • B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
  • B65B19/00—Packaging rod-shaped or tubular articles susceptible to damage by abrasion or pressure, e.g. cigarettes, cigars, macaroni, spaghetti, drinking straws or welding electrodes
  • B65B19/28—Control devices for cigarette or cigar packaging machines
• • B—PERFORMING OPERATIONS; TRANSPORTING
  • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
  • B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
  • B65B57/00—Automatic control, checking, warning, or safety devices
  • B65B57/10—Automatic control, checking, warning, or safety devices responsive to absence, presence, abnormal feed, or misplacement of articles or materials to be packaged
  • B65B57/12—Automatic control, checking, warning, or safety devices responsive to absence, presence, abnormal feed, or misplacement of articles or materials to be packaged and operating to control, or stop, the feed of wrapping materials, containers, or packages
• • B—PERFORMING OPERATIONS; TRANSPORTING
  • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
  • B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
  • B65B2220/00—Specific aspects of the packaging operation
  • B65B2220/16—Packaging contents into primary and secondary packaging

Definitions

• the present invention concerns a command, control and safety apparatus and corresponding method, to control operating units of a packing machine, suitable to complete groups of smoking articles with the necessary components to make packets practically ready for sale.
• the present invention also concerns a packing machine that comprises said command and control apparatus.
• the known packing machine comprises a central wrapping wheel moved by a single machine motor in order to wrap groups of smoking articles, wrapped by a corresponding first internal wrapping sheet, in a respective collar and in a respective second external wrapping sheet which is substantially flat.
• This known machine also comprises at least the following operating units:
• the operating units are positioned on a single plane, vertical or slightly inclined with respect to the vertical and are driven by their own electric step motors.
• the machine differs from previous known packing machines, which lie on a horizontal plane or on several planes.
• an encoder device is provided associated with the central wrapping wheel moved by the single motor machine.
• the encoder acts as a time base and therefore has the function of quantifying, determining and conditioning a desired angular movement of the central wrapping wheel and of the associated operating units.
• This desired angular movement is coordinated with a pre-constituted functioning and work program loaded into a memory of a processor and is intended to condition all the steps of assembling and packaging which lead to the final packet.
• the connected operating units which serve the central wrapping wheel, or which receive from it the material loaded on each occasion, are driven by programming the intervention of the corresponding movement unit on the basis of the cycle times of the functioning and work program.
• EP-A-0716016 a method and a machine are known for forming a rigid packet, for cigarettes or similar, provided with a cover and a collar, in which the use of a central rotating drum is provided.
• EP-A-0553636 a packing machine for box-like elements is known, having a winding wheel associated with an application wheel, which is made to rotate in synchrony and in an opposite direction to that of the winding wheel.
• EP-A- 1396430 a machine and a method are known for the production of packets of cigarettes, which use a central rotary wheel.
• a control device for a packaging machine provided with three motors: one associated with a conveyor belt, one to command a series of rollers and a third to command two sealing devices.
• One purpose of the present invention is to achieve a command, control and safety apparatus, and also to perfect the corresponding method, to manage the operating units in operating safety and in a reliable, precise and manageable way, in an automatic and auto-control manner so as to reduce the costs and times due to the stoppages of the machine, the waste of material and maintenance.
• the Applicant has devised, tested and embodied the present invention to overcome the shortcomings of the state of the art and to obtain these and other purposes and advantages.
• a command and control apparatus can be used to control the drive of at least two operating units, generically of the type described in the Italian patent applications MO2010A000015 and MO2010A000016, of a packing machine, said operating units being suitable to complete smoking articles with accessories provided to obtain finished packets of smoking articles, in particular cigarettes, practically ready for sale.
• the machine which extends for example on a single substantially vertical plane, comprises at least a central wrapping wheel suitable to complete one or more organized groups of smoking articles, possibly already wrapped in a first internal wrapping sheet, with at least a collar and at least a second external wrapping sheet, the wrapping wheel comprising peripheral housing drawers.
• command and control apparatus to control the machine comprises at least the following operating units:
• a movement unit suitable to feed the smoking articles toward the wrapping wheel;
• a positioning unit suitable to position sequentially a plurality of collars moving them in a radial direction with respect to the wrapping wheel, toward peripheral drawers of the wrapping wheel;
• a first transfer unit suitable to transfer in a radial direction to the wrapping wheel the smoking articles already wrapped by an internal wrapping sheet, taking it from the movement unit;
• a second transfer unit suitable to deliver an external wrapping sheet in a radial direction into the peripheral drawers of the wrapping wheel
• a wheel type final packaging and wrapping unit suitable to receive radially from the central wrapping wheel the material introduced therein on each occasion so as to form the packets;
• command and control apparatus comprises a central command and control unit of the programmable type associated to an electronic memory containing a programmable data and times base which contain information relating at least to one or more work cycles to be carried out.
• the command and control apparatus to control the machine also comprises a first step-wise servomotor associated with the wrapping wheel and at least two second step-wise servomotors each associated to one of at least two operating units, wherein each of the first and second step-wise servomotors is provided with a position transducer and is controlled by the central command and control unit of the programmable type, so that the first step-wise servomotor associated with the wrapping wheel is associated for the purposes of control and command in a bidirectional and independent manner with at least one of the two second step-wise servomotors of the operating units.
• the central unit is configured to determine, for each pair that is created between the first step-wise servomotor and one of the second step-wise servomotors, a univocal and bidirectional dialog, which is assisted by the central unit, on the basis of the data and times memorized in the electronic memory and the information supplied by the position transducers of the step-wise servomotors involved, so that the information supplied by the transducers and associated to the dialog are compared by the central unit with the information contained in the electronic memory in order to verify they are in conformity with the corresponding work cycle to be carried out.
• the control method according to the present invention to control the operations performed by two or more operating units of a packing machine for finished packets of smoking articles provides to wrap at least partly, by means of a central wrapping wheel, at least an organized group of smoking articles, previously wrapped by a corresponding first internal wrapping sheet in a respective collar and in a respective second external wrapping sheet, and also provides at least one or more of the following operations performed by the operating units:
• control method of the present invention also provides both to use a first step- wise servomotor in order to drive the wrapping wheel and at least two second step-wise servomotors each associated with one of the operating units, wherein each of the step-wise servomotors is provided with a position transducer, and also to subordinate the functioning of the step-wise servomotors to a central command and control unit of the programmable type associated to an electronic memory containing a programmable data and times base which contains information relating at least to one or more work cycles to be carried out, the method also providing, for the purposes of control and command:
• the servomotors are , for example, electric step motors of the brushless type.
• the servomotor which drives the central wrapping wheel dialogs bidirectionally with the servomotor which drives the movement means, at the same time and in an independent manner, it also dialogs with the servomotor which drives the positioning means, with the servomotor which drives transfer means, of the wheel or linear type, and with the servomotor which drives the wheel type final packaging and wrapping means and so on, and the results of the dialog and the corresponding information are received by the central control and command unit.
• the central unit continuously recognizes the exact reciprocal position of each of the operating units with respect to the central wrapping wheel and vice versa and, by derivation, the reciprocal position of all the operating units and of the wrapping wheel.
• the central unit once it has recognized the precise position of all the operating units and of the wrapping wheel, verifies, on the basis of its own data and times base means, if this position is reciprocally correct and if it is in synchrony with data and times of the work program to be carried out, memorized in the data and times base means.
• the command and control apparatus and method of the present invention which impose advantageously for every work cycle a continuous and bidirectional dialog between the servomotor of the central wrapping wheel and on each occasion and in an independent way with each servomotor of the individual operating units, means that an angular positioning anomaly of the servomotor of one operating unit with respect to the angular positioning of the servomotor of the central wrapping wheel, and vice versa, conditions either one or the other of the servomotors and possibly even one or more of the other servomotors, slowing it/them down, accelerating or stopping it/them.
• the invention also concerns economizing the cycle times, so that, for example, there is the problem of starting the functioning of one operating unit before the wrapping wheel is correctly positioned.
• the central unit constantly controls the reciprocal position of the operating unit and of the wrapping wheel, conditioning the step-wise servomotor of the operating unit so that at the desired moment the two units concerned are in phase.
• the invention also concerns the preparation of safety systems which control the absorption of electric current of the individual servomotors and, through the central unit provided with electronic comparison and control means, compare it with electric current values ranges, which define safety thresholds, associated, by means of data and times base means, to the specific operating sub-step in progress in each individual operating unit and in the wrapping wheel.
• safety systems which control the absorption of electric current of the individual servomotors and, through the central unit provided with electronic comparison and control means, compare it with electric current values ranges, which define safety thresholds, associated, by means of data and times base means, to the specific operating sub-step in progress in each individual operating unit and in the wrapping wheel.
• Fig. 1 is a front schematic view of a command and control apparatus according to the present invention associated to a packing machine;
• FIG. 2 is a schematic view from above, with some details removed to better highlight others, of the packing machine in fig. 1 ;
• FIG. 3 schematically shows the architecture of the apparatus and control method of the present invention
• FIG. 4 and 5 schematically show two cases of absolute interference between operating units
• Fig. 7 shows a block diagram of the safety systems actuated by the control of the present invention
• FIG. 10 shows a block diagram of the alternate functioning logic of the present invention.
• Fig. l shows a command and control apparatus 50 according to the present invention which can be used in a packing machine 1 of the type in question, to pack smoking articles, in particular cigarettes, in packets 3 ready for sale.
• the packets 3, of the rigid type, once made comprise:
• first internal wrapping sheet 4 for example a sheet of foil or metallized paper, housing and wrapping a group, or composition of cigarettes;
• a second external wrapping sheet 8 or punched piece intended to form the external walls of the packets 3 and therefore to wrap the collar 6 and the group of cigarettes wrapped in the first internal wrapping sheet 4.
• the packing machine 1 extends along a single substantially vertical plane and comprises a formation conveyor, not shown as it is of a known type, to at least partly wrap the groups of cigarettes in corresponding first internal wrapping sheets 4.
• the packing machine 1 also includes movement means 9 (fig. 2) driven by an electric motor 71, advantageously a step motor of the brushless type, in order to move the groups of wrapped cigarettes, at least partly, in their corresponding internal wrapping sheets 4, along a substantially horizontal direction of movement M.
• the movement means 9 comprise an endless belt 10 closed in a ring around two pulleys, not shown, rotating around respective horizontal axes, and advancing with varied motion along the direction of movement M.
• the movement means 9 also comprise a plurality of abutment elements 1 1 , attached to the endless belt 10 and which extend transversely with respect to the direction of movement M, disposed to abut on a smaller side of the group of cigarettes wrapped in the corresponding internal wrapping sheets 4 so as to move the latter along the direction of movement M.
• the machine 1 also comprises a central wrapping wheel 13, to complete at least one organized group of smoking articles, previously wrapped by a corresponding first internal wrapping sheet 4, with at least a collar 6 and at least a respective second external wrapping sheet 8 and comprising peripheral drawers 14 with housing compartments.
• the machine 1 also comprises, in this case, at least the following operating units, disposed around the central wrapping wheel 13 in a substantially circular configuration:
• - transfer means in this case a transfer wheel 27, although they could be linear, like conveyor belts, which deliver the second external wrapping sheet 8 in a radial direction into the peripheral drawers 14 of the wrapping wheel 13;
• the wrapping wheel 13 comprises a disc-shaped body 15, supporting a plurality of the peripheral drawers 14, positioned radially.
• the wrapping wheel 13 is driven in rotation, by steps, by an electric step-wise servomotor 71 , advantageously of the brushless type (shown only schematically in fig. 1), around a axis of rotation R substantially parallel to the direction of movement along a circular wrapping path P shown with a line of dots and dashes in fig. 1.
• the transfer means 22 comprise a first thruster 24 and a second thruster 24 cooperating with each other to hold and insert in succession into the peripheral drawers 14 one of the groups of cigarettes wrapped by the first internal wrapping sheet 4.
• the first thruster 23 and the second thruster 24, mutually facing each other, are slidingly supported respectively by the movement means 9 described above, and by the wrapping wheel 13, and are positioned in correspondence to a first loading station PSC of the wrapping wheel 13.
• the first thruster 23 and the second thruster 24 are driven, by steps, by an electric step-wise servomotor 71, advantageously of the brushless type (shown only schematically in fig. l).
• the positioning means 25, disposed in correspondence to a second loading station SSC of the wrapping wheel 13, are driven with an alternate motion by a step-wise servomotor not shown in fig. 1, and move the collars 6 along a direction D, substantially rectilinear and radial with respect to the wrapping path P.
• the second loading station SSC is positioned upstream of the first loading station PSC with respect to the wrapping path P.
• the positioning means 25 include a punch element 41 conformed so as to be able to be inserted, at least partly, in one compartment of the peripheral drawers 14, and provided with one or more suckers, not shown, in order to hold and move the collars 6, one at a time.
• the packing machine 1 also comprises other transport means 26 (fig. l) in order to transfer each second wrapping sheet 8 in succession onto a corresponding peripheral drawer 14 above a respective group of cigarettes packed in a first internal wrapping sheet 4 and wrapped, at least partly, by a collar 6.
• the other transfer means 26 are positioned in correspondence to a third loading station TSC of eh wrapping wheel 13, the third loading station TSC being positioned downstream of the first loading station PSC with respect to the wrapping path P.
• the other transfer means 26 comprise the transfer wheel 27, which is provided radially with a plurality of holding elements 27 in order to each hold, a respective second wrapping sheet 8.
• the transfer wheel 27 is able to move the second wrapping sheets
• the transfer wheel 27 is driven in rotation, by steps, by an electric step- wise servomotor 71, advantageously of the brushless type (shown only schematically in fig. l), around an axis W substantially parallel to the axis of rotation R, with direction of rotation opposite to the direction of rotation of the wrapping wheel 13.
• the other transfer means 26 also comprise a first transfer arm 29 in order to transfer, in succession, the second wrapping sheets 8 between a store 30 of second wrapping sheets 8 and one of the holding elements 28.
• first transfer arm 29 is driven with alternate motion and rotates around a first axis of rotation Al substantially parallel to the axis W.
• the other transfer means 26 are also provided with a second transfer arm 31 in order to transfer in succession the second wrapping sheets 8 between one of the holding elements 28 and a corresponding peripheral drawer 14 above a group of cigarettes 5 packed in the internal wrapping sheet 4 and wrapped, at least partly, by a collar 6.
• the second transfer arm 31 is driven with alternate motion and rotates around a second axis of rotation A2 substantially parallel to the axis W.
• the second transfer arm 31 moves the second wrapping sheets 8 along a transfer trajectory TT, shown with a line of dots and dashes in fig. 1, substantially rectilinear and radial with respect to the wrapping path P.
• the second transfer arm 31 comprises an end portion 32, having a profile like a "C", in order to fold toward the inside peripheral zones of each second wrapping sheet 8 and make them abut against respective lateral walls of a corresponding peripheral drawer 14.
• the wheel type final packaging and wrapping means comprise, in this case, another wrapping wheel 34 (fig. 1), of the known type and therefore not described in detail, in order to complete the folding of the second wrapping sheets 8 around the organized groups of cigarettes, previously wrapped in the internal wrapping sheets 4 and collars 6, so as to form packets 3.
• the other wrapping wheel 34 is able to move the organized groups of cigarettes, packaged in the internal wrapping sheets 4 and wrapped in the collars 6 and at least partly in the second wrapping sheets 8, along another wrapping path UP, substantially circular and shown with a line of dots and dashes in fig. 1 , along which, around each group of cigarettes previously wrapped in a corresponding first internal wrapping sheet 4 and a collar 6, a corresponding second wrapping sheet 8 is folded to form the packet 3.
• the other wrapping wheel 34 is driven in rotation, by steps, by an electric step-wise servomotor 71, advantageously of the brushless type (shown only schematically in fig. 1), around another axis of rotation UR substantially parallel to the axis of rotation R, the direction of rotation of the other wrapping wheel 34 being opposite the direction of rotation of the wrapping wheel 13.
• an electric step-wise servomotor 71 advantageously of the brushless type (shown only schematically in fig. 1), around another axis of rotation UR substantially parallel to the axis of rotation R, the direction of rotation of the other wrapping wheel 34 being opposite the direction of rotation of the wrapping wheel 13.
• the other wrapping wheel 34 is substantially coplanar to the wrapping wheel 13 and to the transfer wheel 27.
• the other wrapping wheel 34 comprises another disc-shaped body 35, supporting a plurality of other peripheral drawers 36 positioned radially to receive the groups of cigarettes 5 packaged in the internal wrapping sheets 4 and wrapped by the collars 6 and by the second wrapping sheets 8.
• the packing machine 1 also comprises other transfer means 37 (fig. 1) to transfer, in succession, along another transfer direction UT, radial with respect to the wrapping path P, from each of the peripheral drawers 14 to each of the other peripheral drawers 36, a corresponding group of cigarettes packaged in a first internal wrapping sheet 4 and wrapped, at least partly, by a collar 6 and by a second external wrapping sheet 8.
• other transfer means 37 (fig. 1) to transfer, in succession, along another transfer direction UT, radial with respect to the wrapping path P, from each of the peripheral drawers 14 to each of the other peripheral drawers 36, a corresponding group of cigarettes packaged in a first internal wrapping sheet 4 and wrapped, at least partly, by a collar 6 and by a second external wrapping sheet 8.
• the other transfer direction UT is transverse to the direction of movement M and is substantially coplanar to the transfer direction T.
• the other transfer means 37 comprise another first thruster 38 and another second thruster 39 cooperating with each other to hold and to insert in succession in each other peripheral drawer 36 a corresponding group of cigarettes 5 packaged in an internal wrapping sheet 4 and wrapped, at least partly, by a collar 6 and a second wrapping sheet 8.
• first thruster 38 and the other second thruster 39 are driven with alternate motion by a step- wise servomotor, not shown in fig. 1, and in plane have a shape such that they can be inserted into, without knocking against the walls of, passages, not shown, made inside the peripheral drawers 14 and the other peripheral drawers 36.
• the groups of cigarettes wrapped by the internal wrapping sheet 4 are inserted into a corresponding other peripheral drawer 36 so that the corresponding second wrapping sheet 8 faces with one face a corresponding other peripheral drawer 36, another face of the second wrapping sheet 8, opposite the above face, facing another and bigger opposite side, of the groups of cigarettes wrapped in the corresponding internal wrapping sheets 4.
• the other first thruster 38 and the other second thruster 39 are slidingly supported respectively by the wrapping wheel 13 and by the other wrapping wheel 34 and are positioned in correspondence to an unloading station SS of the wrapping wheel 13.
• the unloading station SS is positioned downstream of the third loading station TSC along the wrapping path P.
• the packing machine 1 also comprises an unloading conveyor 40 (fig. 1), of a known type and therefore not described in detail, so as to remove the packets 3 formed by the other wrapping wheel 34 and to unload them radially from the packing machine 1.
• an unloading conveyor 40 (fig. 1), of a known type and therefore not described in detail, so as to remove the packets 3 formed by the other wrapping wheel 34 and to unload them radially from the packing machine 1.
• the positioning means 25 When working, the positioning means 25 radially position a respective collar 6 in succession, into each empty peripheral drawer 14, in correspondence to the second loading station SSC.
• the collars 6 are moved along the wrapping path P and are stopped in succession in correspondence to the first loading station PSC.
• the transfer means 22 radially transfer, in succession, each group of cigarettes previously at least partly packaged in a corresponding internal wrapping sheet 4, by movement means 9 to the wrapping wheel 13 in a respective compartment holding a collar 6. In this way, each group of cigarettes packaged in a corresponding internal wrapping sheet 4 is wrapped on three sides by a respective collar 6.
• the groups of cigarettes packaged in the internal wrapping sheets 4 and wrapped, at least partly, by the collars 6, are moved along the wrapping path P and are stopped in succession in correspondence to the third loading station TSC.
• the other transfer means 26 transfer radially, in succession, each second external wrapping sheet 8 on a corresponding peripheral drawer 14 above a corresponding group of cigarettes 5 packaged in an internal wrapping sheet 4 and wrapped, at least partly, by a respective collar 6.
• the holding means of the peripheral drawer 14, positioned in correspondence with the lateral walls 18, are driven so as to hold the second wrapping sheet 8 anchored to the peripheral drawer 14.
• the groups of cigarettes packaged in the internal wrapping sheets 4 and wrapped, at least partly, by the collars 6 and by the second wrapping sheets, are moved along the wrapping path P and are stopped in succession in correspondence to the unloading station SS.
• the holding means of the peripheral drawer 14 are released, so as to allow the other transfer means 37 to transfer radially, in succession, from each of the peripheral drawers 14 to each of the other peripheral drawers 36 a corresponding group of cigarettes packaged in a first internal wrapping sheet 4 and at least partly wrapped by a collar 6 and a second external wrapping sheet 8.
• each group of cigarettes packaged in an internal wrapping sheet 4 and at least partly wrapped by a collar 6 and a second wrapping sheet 8 is moved by the other wrapping wheel 34 along the other wrapping path UP along which, around each of the groups of cigarettes a corresponding second wrapping sheet 8 is folded to form the packet 3.
• the packets 3 thus formed are transferred radially to the discharge conveyor 40 and discharged from the packing machine 1.
• the command and control apparatus 50 comprises the step-wise servomotors 71 each of which is provided with a corresponding position transducer, such as an encoder or other mean functioning as an encoder, in this case electric step motors of the brushless type, and are controlled by a central command and control unit 100 of the programmable type (shown only schematically in fig. 1).
• each of the servomotors 71 is directly and univocally associated with a corresponding operating unit including at least the movement means 9, the wrapping wheel 13, the positioning means 25, the transfer means, wheel type or linear, such as conveyor belts 27, and the wheel type final packaging and wrapping means 34.
• the present invention exploiting the use of servomotors 71 on the various operating units as above and the presence of a position transducer inside them, directly connected to the shaft and hence to the load, has the effect of preventing play and friction, with the advantage of lower energy consumption and of being able to manage the safety, friction and interferences on an electronic level, in an efficient and reliable manner.
• the servomotors 71 comprise or are associated with current sensor means suitable to detect a signal indicative of the electric current absorbed by the servomotors 71, which is transmitted to the central command and control unit 100 to control the functioning thereof, as described in more detail hereafter.
• the various operating units can be provided, in advantageous solutions of the present invention, with one or more presence sensor means, not shown, for example optical sensors, such as photocells, mechanical sensors such as sensitive edges, pressure sensors or other, suitable to detect the presence or absence of material, that is, groups of cigarettes, wrapping sheets 4, 8 and collars 6, on the various operating units and/or the presence/absence of a specific operating part of a determinate operating unit, and to transmit the corresponding signal to the central command and control unit 100.
• optical sensors such as photocells
• mechanical sensors such as sensitive edges, pressure sensors or other
• the presence sensor means may be disposed both on one, the other or on several of the operating units that serve upstream the central wrapping wheel 13, for example the movement means 9, the positioning means 25, the transfer means 27, both on the central wrapping wheel 13 itself and also on the operating units downstream of it, in this case at least the wheel type final packaging and wrapping means 34.
• the central command and control unit 100 facilitates the control and automation of the machine 1 and may comprise a central processing unit (CPU) 102, which can perform the function of electronic comparison and control means, a memory (not shown) and auxiliary circuits (or I/O) (not shown).
• CPU central processing unit
• memory not shown
• I/O auxiliary circuits
• the central command and control unit 100 comprises or is associated with an electronic data and times base 101 of the programmable type.
• the CPU 102 of the central command and control unit 100 may be any type of processor for computers that are used in industrial regulations to control different processes and hardware devices (such as conveyors, detectors, motors etc.) and to monitor the system and operations performed.
• the memory is connected to the CPU and may be one or more of those available, like a random access memory (RAM), a read-only memory (ROM), floppy disc, hard disc or any other form of digital local or remote storage.
• the software instructions and the data may be encoded and memorized in the memory to command the CPU 102.
• the auxiliary circuits too are connected to the CPU 102 to help the processor in a conventional manner.
• the auxiliary circuits may include cache circuits, feed circuits, clock circuits, input/output circuits, sub-systems and suchlike.
• a program (or computer instructions) legible by the central command and control unit 100 determines which functions can be carried out on each occasion in the operating units as above.
• the program is a software legible by the central command and control unit 100, which comprises a code to generate and memorize at least information of the angular position of the various operating units, which correspond to information on the position of the groups 5 of smoking articles 2 wrapped in the first internal wrapping sheet 4, the collar 6 and the second external wrapping sheet 8, the sequence of movement of the various components controlled, and any other corresponding combination.
• the programmable central command and control unit 100 is configured to manage and command one or more of the following electric motors 71 of the first thruster 23 and the second thruster 24 of the transfer means 22, of the other first thruster 38 and the other second thruster 39 of the other transfer means 37, of the positioning means 25, of the first transfer arm 29, the second transfer arm 31 of the other transfer means 26, of the movement means 9, the central wrapping wheel 13, the transfer wheel 27 of the other transfer means 26 and the other wrapping wheel 34.
• a control architecture of the command and control apparatus 50 is created, which is based on the thorough identification of pairs of operating units to be managed by the machine 1, of which a first component is generally the central wrapping wheel 13 and the second component is a remaining operating unit.
• These pairs of operating units are configured to communicate with each other at least the information detected by the position transducers of the associated servomotors 71 and to transmit the corresponding information to the central command and control unit 100.
• control architecture of the command and control apparatus 50 is thus suitable to effect a univocal and bidirectional dialog between the servomotor 71 that controls the central wrapping wheel 13 and each of the servomotors 71 that control at least the movement means 9, the transfer means 22, the positioning means 25, the transfer wheel 27 and the other wrapping wheel 34 and possibly the other transfer means 37.
• the bidirectional dialog takes place continuously and simultaneously between the components cited above and is assisted by the central command and control unit 100, involving the position transducer of the servomotors 71 involved on each occasion.
• a possible malfunction or anomaly is identified according to the signals transmitted, for each pair of operating units, by the corresponding servomotor 71 , and by a comparison with the data and time base means 101 by the central command and control unit 100 which suitably commands the servomotor 71 for the correct functioning of the packing machine 1, providing braking, acceleration or stoppages in the movement of the various units.
• the present invention provides to obtain a command and control apparatus 50 with pairs of the various operating units as above, in which the pairs each refer to the central command and control unit 100, transmitting the data and information of the corresponding position transducers present in the servomotors 71.
• Fig. 3 shows a diagram of the control architecture of the command and control apparatus 50 according to the present invention in which, for a selected pair of operating units indicated for convenience by A and B, the biunivocal relation is identified between a first component A, which is generally the central wrapping wheel 13 and a second component B, and how this relation is managed by the central command and control unit 100, by means of the corresponding data and times base means 101 , also in ratio with the analogous relations simultaneously occurring between the first component A and the other remaining operating units, indicated by B l, B2, B3, B4.
• the control according to the present invention provides to effect, for a selected pair of operating units A and B, A and Bl, A and B2, A and B2, A and B3, A and B4, a reciprocal control of the angular position of the corresponding servomotors 71 by means of the associated position transducers and, at the same time, an analogous control between the remaining pairs of operating units, to send the information relating to the controls carried out by the central unit 100 and to verify the correctness of the angular positions detected with respect to the provisions in the data and times base means 101, possibly as a consequence accelerating, braking or stopping the movement of one or more of the operating units, according to the anomaly identified.
• Control a works on pairs of movements associated with the two operating units of the pair of units to be controlled.
• the central command and control unit 100 calculates the guaranteed braking space and time of the movement that is entering into interference.
• the central command and control unit 100 compares the values calculated with the position where the rotation shaft of the other operating unit involved will be after the braking time.
• the central command and control unit 100 emits a controlled stoppage signal, stopping the movements before the interference between the units.
• the stoppage time has passed the torque will be removed from the servomotors concerned in order to restart operations.
• the control inverts the roles of the two movements depending on the position inside the work cycle memorized in the data and times base means 101, according to which drive shaft of the two operating units could enter into interference.
• the present invention is illustrated with reference to two operating units as described above, indicated as A and B for convenience, the following description being extendible to any other pair of two operating units A and B l, A and B2, A and B3, A and B4 of the machine 1 described above, with the provision that the first component A is generally the central wrapping wheel 13.
• Fig. 4 illustrates the interference between two units A and B, in particular the instant when unit A starts moving and unit B is exiting from interference, indicating with W and V the respective representative speed vectors, angular and linear.
• the central command and control unit 100 controls that in the minimum time in which it will be possible to stop A outside the interference with B (TstopA), B has already left the zone of interference.
• Time TstopA is a function of the actual dynamics of unit A, and also of the pre-set threshold dynamic parameters.
• This control is based on the calculation of the stop coordinates or position of unit A (YstopA), function of TstopA, and the coordinates or actual position of unit B, function of the actual dynamics of unit B and Tstop A.
• Fig. 5 shows the interference between unit B and unit A, in particular the instant when unit B starts moving and unit A is exiting from interference.
• the central command and control unit 100 controls that in the minimum time in which it will be possible to stop B outside the interference with A (TstopB), A has already left the zone of interference.
• Time TstopB is a function of the actual dynamics of unit B, and also of the pre-set threshold dynamic parameters.
• This control is based on the calculation of the stop coordinates or position of unit B (YstopB), function of TstopB, and the coordinates or actual position of unit A, function of the actual dynamics of unit A and Tstop B.
• the interferences can be absolute (as in figs. 4 or 5) in the case of movements whose trajectories form an angle other than zero, or relative (fig. 7) if the trajectories are on the same directrix.
• the management is the same with the difference that in the second case the central command and control unit 100 operates on a difference in position between the movements and not on a fixed amount of non-interference.
• Fig. 7 shows a block diagram of the safety measures enacted by the command and control apparatus 50 according to the present invention, as described briefly above in relation to a pair of units A and B, and can be extended to any pair whatsoever of units A and B l, A and B2, A and B3, A and B4 of the machine 1 shown above.
• the control logic of the command and control apparatus 50 provides that the automation, being developed modularly between pairs of operating units A and B 1, A and B2, A and B3, A and B4 of the machine 1 shown above and completely motorized, makes it possible to stop, for one or more cycles, the operating units or pairs of units that do not have any anomalies, so that it is possible to proceed with the units or pairs of units that, on the contrary, have shown anomalies in the corresponding cycle. This allows to keep the machine productive and prevents the discard of any product or material.
• the command and control apparatus 50 in general provides to exploit the positioning of the presence sensor means described above, and in the event of an absence of material in a given controlled position of a determinate operating unit, or in the event of an absence, or unexpected presence, of a specific operating part of one of the operating units, it can actuate:
• the presence sensor means may be disposed on the movement means 9, or in correspondence with the entrance to the wrapping wheel 13, or again in each of the peripheral drawers 14 of the central wrapping wheel 13 or in all these positions, to alternatively verify the presence of material and/or the specific part of the operating unit.
• Fig. 8 in particular shows the case where no material is picked up at the step signaled by arrow VII.
• the motorization indicated by III will proceed to recoup the missing position, while the motorizations I, II, IV, V, VI will stop in the case of continuous functioning or will remain stationary in the case of alternate functioning for the duration of one cycle. This allows to leave the automation functioning, not discarding any product or material.
• This logic can be extended to every unit of the automation of the machine 1, achieving very high efficiency compared with a mechanical automation.
• control logic of the command and control apparatus 50 provides that the automation makes it possible to immediately stop the individual unit in the event of flooding, allowing to stop the previous units in phase and to empty the subsequent units, thus reducing to a minimum the discards at the subsequent re-start after the flooding has been remedied (in most cases eliminating the discard completely).
• Fig. 9 in particular shows the case of flooding on working the product in box XII.
• the command and control apparatus 50 will automatically stop the unit indicated by IX with an immediate stoppage, group VIII and X in phase and the subsequent units not displayed will be able to empty.
• units VIII and X Upon the subsequent re-start after the flooding has been remedied and the products damaged inside the box have been removed, units VIII and X will remain stationary for a step, while unit IX will perform one step, taking a product XI to be worked and not leaving any empty spaces on unit VIII and thus it is possible to re-start without having to discard any product or material afterward.
• the command and control apparatus 50 is therefore able to implement an "intelligent" sequential logic that guarantees that an automation speed set by the operator is respected, precisely and not constrained to the sequential consents that are expected, and in any case guaranteeing the safety of the mechanical parts in the event of error of any motorized movement.
• Fig. 10 shows a block diagram of the alternate functioning logic which allows to easily put into practice what is described above, and provides a verification step to verify, by means of the corresponding presence sensor means, if the material is present on the unit to be controlled and, in cascade, a step to verify the presence of the materials on the other units, by means of the respective presence sensor means. If both verifications are positive, the work cycle is carried out, otherwise the method provides to repeat the control from the beginning.

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• Engineering & Computer Science (AREA)
• Mechanical Engineering (AREA)
• Wrapping Of Specific Fragile Articles (AREA)
• Auxiliary Devices For And Details Of Packaging Control (AREA)
• Basic Packing Technique (AREA)

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• 2011
  • 2011-01-26 IT ITMI2011A000092A patent/IT1403907B1/it active
• 2012
  • 2012-01-23 WO PCT/IB2012/000085 patent/WO2012101493A1/en active Application Filing
  • 2012-01-23 PL PL12710114T patent/PL2668104T3/pl unknown
  • 2012-01-23 RU RU2013138623/13A patent/RU2587052C2/ru not_active IP Right Cessation
  • 2012-01-23 CN CN201280011702.9A patent/CN103596845B/zh active Active
  • 2012-01-23 EP EP12710114.5A patent/EP2668104B1/en not_active Revoked
• 2013
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