WO2012083743A1 - 滤网、滤网的加工方法、及应用该滤网的咖啡机 - Google Patents

滤网、滤网的加工方法、及应用该滤网的咖啡机 Download PDF

Info

Publication number
WO2012083743A1
WO2012083743A1 PCT/CN2011/080326 CN2011080326W WO2012083743A1 WO 2012083743 A1 WO2012083743 A1 WO 2012083743A1 CN 2011080326 W CN2011080326 W CN 2011080326W WO 2012083743 A1 WO2012083743 A1 WO 2012083743A1
Authority
WO
WIPO (PCT)
Prior art keywords
groove
filter
cover
bottom cover
foam
Prior art date
Application number
PCT/CN2011/080326
Other languages
English (en)
French (fr)
Inventor
易云才
Original Assignee
中山市诚泰金属有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority claimed from CN 201010605536 external-priority patent/CN102114590A/zh
Priority claimed from CN2010206803307U external-priority patent/CN201920506U/zh
Priority claimed from CN2011200102473U external-priority patent/CN201948807U/zh
Application filed by 中山市诚泰金属有限公司 filed Critical 中山市诚泰金属有限公司
Publication of WO2012083743A1 publication Critical patent/WO2012083743A1/zh

Links

Images

Classifications

    • AHUMAN NECESSITIES
    • A47FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
    • A47JKITCHEN EQUIPMENT; COFFEE MILLS; SPICE MILLS; APPARATUS FOR MAKING BEVERAGES
    • A47J31/00Apparatus for making beverages
    • A47J31/06Filters or strainers for coffee or tea makers ; Holders therefor
    • A47J31/0657Filters or strainers for coffee or tea makers ; Holders therefor for brewing coffee under pressure, e.g. for espresso machines
    • A47J31/0663Filters or strainers for coffee or tea makers ; Holders therefor for brewing coffee under pressure, e.g. for espresso machines to be used with loose coffee

Definitions

  • the present invention relates to a screen, a method of processing the screen, and a coffee machine using the screen.
  • the coffee machine usually comprises a cup body and a sieve arranged in the cup body, and the filter screen is used to filter out the coffee ground residue in the prepared coffee liquid.
  • the filter hole of the filter screen is usually smaller in thickness than the thickness of the punched material during processing, and the ratio of the hole diameter to the material thickness is usually less than 1 According to the principle of stamping processing, such small hole punching processing is very difficult. The main reason is that the punching die has a large working force per unit area, and the punch is easily broken. Therefore, such small hole punching processing is difficult, and the scrap rate is high. high.
  • the filter hole includes a first groove and a second groove communicating with the first groove, the second groove penetrating through another surface of the filter screen, and second The aperture of the recess is larger than the penetration length of the second recess.
  • the first groove forms a taper along the direction of the second groove.
  • the second groove has a circular shape and a diameter of 0.1-0.8 mm.
  • the second groove has a diameter of 0.15-0.8 mm.
  • a method of processing a filter screen comprising the steps of:
  • stamping a first groove a first groove formed on one side of the surface of the preform, and a boss formed at a corresponding position on the other side of the first blank of the screen;
  • Stamping the second groove punching the second groove and punching out a second groove having a larger diameter than the through length thereof.
  • the filter preform has a thickness of from 0.3 to 0.8 mm.
  • the first groove has a depth of 0.2 to 0.7 mm.
  • the second groove has a through length of 0.02-0.4 mm.
  • the second groove has a circular shape with a diameter of 0.15-0.8 mm.
  • the filter preform has a thickness of 0.2-0.8 mm, and the first groove has a depth of 0.1-0.7 mm.
  • the second groove has a through length of 0.02-0.7 mm, and the second groove has a circular shape and a diameter of 0.1-0.8 mm.
  • a coffee machine using a filter net comprising a cup body, a bottom cover, a foam cover and a filter, the filter net having a filter hole, the filter hole comprising a first groove and a first communication with the first groove a second groove extending through the other surface of the screen, the second groove having a larger diameter than the second groove;
  • the bottom cover is disposed at the bottom of the cup, and the bottom cover is opened a liquid hole, the foam cover is disposed in the bottom cover, the foam cover is provided with a foaming hole, the filter mesh is disposed in the cup body and located above the foam cover, the filter plate has at least one layer, The filter is disposed between the bottom cover and the foam cover.
  • the bottom cover is formed by a bottom recessed portion of the cup, and the foam cover is snapped into the bottom cover.
  • the foam cover is formed by a bottom recessed portion of the cup, and the bottom cover is fitted over the foam cover.
  • the bottom of the cup body is provided with a through hole, and a guide sleeve is connected in the through hole, and the bottom cover is fitted on the guide sleeve.
  • the bottom cover and the bottom end of the guide sleeve enclose a cavity, and the foam cover and the filter are installed in the cavity.
  • the inner side wall of the bottom cover is provided with an annular step
  • the outer side wall of the guide sleeve cooperates with the annular step to form a mounting groove
  • the installation groove is provided with a sealing ring.
  • a gasket is installed between the foam cover and the filter.
  • the foam cover is formed by a bottom recessed portion of the cup body, and the bottom cover is fitted on the foam cover, and the filter and the gasket are installed in the bottom cover.
  • the bottom of the cup is recessed to form the bottom cover, the foam cover is snapped into the bottom cover, and the filter and the gasket are installed between the foam cover and the bottom cover.
  • the inner side wall of the cup body is provided with at least two bumps
  • the screen mesh is formed with a circumference
  • at least two L-shaped grooves for the two bumps to slide therein are opened on the circumference.
  • the L One end of the groove extends downward
  • the other end of the groove wall is provided with a convex portion.
  • the present invention includes a first groove and a second groove, the first groove and the second groove are stepwise processed, and the aperture of the second groove is larger than the through length of the second groove, The resistance to the mold is small, and the production efficiency and yield of the production are greatly improved.
  • Figure 1 is a cross-sectional view showing the structure of a first preferred embodiment of the coffee machine of the present invention
  • Figure 2 is an enlarged schematic view of A in Figure 1;
  • Figure 3 is a cross-sectional view showing the structure of a second preferred embodiment of the coffee machine of the present invention.
  • Figure 4 is an enlarged schematic view of B in Figure 2;
  • Figure 5 is a cross-sectional view showing the structure of a third preferred embodiment of the coffee machine of the present invention.
  • Figure 6 is an enlarged schematic view of C in Figure 5;
  • Figure 7 is a cross-sectional view showing the structure of a fourth preferred embodiment of the coffee machine of the present invention.
  • Figure 8 is an enlarged schematic view of D in Figure 7;
  • Figure 9 is a cross-sectional view showing the structure of a fifth preferred embodiment of the coffee machine of the present invention.
  • Figure 10 is an enlarged schematic view of E in Figure 9;
  • Figure 11 is a cross-sectional view showing the structure of a sixth preferred embodiment of the coffee machine of the present invention.
  • Figure 12 is an enlarged schematic view of the portion F in Figure 11;
  • Figure 13 is a perspective view of the combination of the cup body and the filter screen
  • Figure 14 is a schematic exploded view of the cup body and the filter screen
  • Figure 15 is a partial cross-sectional view of the filter screen
  • Figure 16 is a schematic cross-sectional view showing the first groove on the preform of the filter in step 2 of the filter;
  • Figure 17 is a schematic cross-sectional view showing the removal of the boss in step 3 of the filter making.
  • the coffee machine of the present invention includes a cup 10, a bottom cover 20, a foam cover 30, and a filter 40.
  • the bottom cover 20 is disposed at the bottom of the cup body 10 in communication with the cup body 10.
  • the bottom cover 20 is provided with a liquid outlet hole 22, and the foam cover 30 is disposed in the bottom cover 20, and the foam cover 30
  • a foaming hole 32 is provided, and the filter 40 is disposed between the bottom cover 20 and the foam cover 30.
  • the cup 10 and the filter 40 may be made of a metal material such as stainless steel, aluminum or copper.
  • the filter 40 It may be a single layer structure or a multilayer structure.
  • FIG 1 and 2 are schematic views showing a first preferred embodiment of the present invention, and the bottom cover 20 is recessed from the bottom of the cup 10 to the cup body. 10 integrated.
  • the foam cover 30 is snapped into the bottom cover 20; the filter 40 is sandwiched between the bottom cover 20 and the foam cover 30.
  • FIG 3 and 4 are schematic views showing a second preferred embodiment of the present invention, wherein the foam cover 30 is recessed from the bottom of the cup 10 and the cup body 10 is integrally formed, and the bottom cover 20 is fitted over the foam cover 30, and the plurality of the filter sheets 40 are sandwiched between the bottom cover 20 and the foam cover 30.
  • FIG. 5 and FIG. 6 are schematic views showing a third preferred embodiment of the present invention.
  • the bottom of the cup body 10 is provided with a through hole 12, and the through hole is provided. 12
  • the guide sleeve 50 is connected.
  • the bottom cover 20 is sleeved on the guide sleeve 50, and the bottom cover 20 and the bottom end of the guide sleeve 50 enclose a cavity 24, and the foam cover 30 and the filter 40 Installed in the cavity 24, the filter 40 is sandwiched between the bottom cover 20 and the foam cover 30.
  • the inner side wall of the bottom cover 20 is provided with an annular step, and the guide sleeve 50
  • the outer side wall cooperates with the annular step to form a mounting groove 52, and the mounting groove 52 is provided with a sealing ring 60.
  • the coffee machine has a simple structure and low production cost.
  • the coffee liquid is sprayed under the pressure through the foaming holes 32 of the foaming cover 30 to the filter 40.
  • the coffee liquid is sprayed under the pressure through the foaming holes 32 of the foaming cover 30 to the filter 40.
  • the filter 40 Above, by mixing with air, a large amount of foam is generated and flows out from the liquid outlet hole 22. In this way, the coffee produced is rich in foam, has no peculiar smell, and has a delicate and delicious taste.
  • the coffee machine of the present invention may further include a screen 70.
  • the screen 70 is disposed on the cup 10
  • the inside of the bottom cover 20 is located inside, and the filter 70 is provided with a filter hole 72.
  • each of the filter holes 72 includes a first groove 722 and a second groove 724 communicating with the first groove 722. .
  • the first groove 722 and the second groove 724 are respectively opened on opposite surfaces of the screen 72.
  • the first groove 722 is along the second groove 724
  • the cross-sectional area of the directional passage is gradually reduced.
  • the cross-sectional view of the side wall is in the form of a diagonal line to facilitate demolding during processing.
  • the second groove 722 The aperture is larger than the length of the through hole, so that the resistance of the punch is reduced during the stamping process, the production efficiency of the product and the service life of the drill bit are improved, thereby reducing the processing cost.
  • FIG. 7 and FIG. 8 a fourth preferred embodiment of the present invention is shown.
  • the inside of the cup body 10 is provided with a filter screen 70 and a filter screen 70.
  • a number of filter holes 72 are provided.
  • a foaming cover 30 is disposed below the screen 70, and the foaming cover 30 is recessed from the bottom of the cup 10 to be integrally formed with the cup 10.
  • Bottom cover 20 On the foam cover 30, the filter 40 is sandwiched between the bottom cover 20 and the foam cover 30. Since the liquid ejected from the foam cover 30 is conical, and the area sprayed on the filter 40 and the foam cover 30 is related to the distance between the filters 40.
  • a gasket 80 i.e., a filter 40 and a gasket 80, is mounted between the foam cover 30 and the filter 40. It is mounted in the bottom cover 20 and is clamped by the foam cover 30 and the bottom cover 20.
  • the function of the washer 80 is to make the mounting structure compact on the one hand, and to adjust the foam cover 30 and the filter 40 on the other hand. the distance between.
  • FIGS. 9 and 10 show a fifth preferred embodiment of the present invention, in which the inside of the cup 10 is provided with a screen 70, a screen 70.
  • a plurality of filter holes 72 are defined; a bottom cover 20 is disposed below the filter screen 70, and the bottom cover 20 is recessed from the bottom of the cup body 10 to be integrally formed with the cup body 10.
  • the foam cover 30 The card is housed in the bottom cover 20; the filter 40 and the gasket 80 are sandwiched between the bottom cover 20 and the foam cover 30.
  • the inside of the cup 10 is provided with a screen 70, a screen 70.
  • a number of filter holes 72 are provided.
  • the bottom of the cup body 10 is provided with a through hole 12, and the through hole 12 is connected with a guide sleeve 50, and the bottom cover 20 is sleeved on the guide sleeve 50, and the bottom cover 20
  • a cavity 24 is defined with the bottom end of the guide sleeve 50, and the foam cover 30, the gasket 80 and the filter 40 are mounted in the cavity 24, and the gasket 80 and the filter 40 are sandwiched between the bottom cover 20 Between the foam cover 30 and the foam cover 30.
  • the inner side wall of the bottom cover 20 is provided with an annular step.
  • the outer side wall of the guide sleeve 50 cooperates with the annular step and forms a mounting groove 52.
  • the mounting groove 52 is provided with a sealing ring 60. .
  • the coffee machine has a simple structure and low production cost.
  • the coffee liquid is first filtered through the filter 70 is filtered, the coffee grounds therein are filtered out, and then sprayed on the filter 40 through the foaming holes 32 of the foaming cover 30.
  • the coffee foam is rich in flavor, has no peculiar smell, and has a delicate and delicious taste.
  • the screen 70 described above in the fourth to sixth embodiments is detachably fitted in the cup 10.
  • Cup At least two inwardly projecting bumps 102 are disposed on the inner side wall of the screen, and at least two L-shaped grooves 701 for sliding the bumps 102 into the outer side wall of the screen 70 are provided.
  • L One end of the groove 701 extends downward to form a notch, and the other end of the groove wall is provided with a convex portion 702 for stabilizing the bump 102.
  • the convex portion 702 is an arc that protrudes into the groove, and the convex portion 702 and A latch 703 is formed at the end of the L-shaped recess 701, and the bump 102 can be stably loaded in the latch 703.
  • the bumps 102 may be 3, 4 or 5, and the L
  • the shaped grooves 701 can also correspond to three, four or five.
  • the filter 70 When the filter 70 is installed into the cup 10, the filter 70 is placed in the cup 10 so that the L-shaped groove 701 The notch at the lower end is aligned with the bump 102, and the filter 70 is pressed down. The bump 102 slides into the groove 701 along the slot, and the filter 70 is rotated, and the bump 102 is pushed over the convex portion by the external force. It enters the card slot 705.
  • the filter 70 When disassembling, only the filter 70 is rotated in the opposite direction, and the bump 102 is pushed out by the external force by the external force 702, and the cup body 10 is turned upside down. Can fall out.
  • An L-shaped groove 701 is formed on the outer side wall of the screen 70 by providing a bump 102 on the inner side wall of the cup 10. Correspondingly fitting the bumps 102 can stabilize the filter 70 in the cup 10 and is easy to disassemble and install.
  • Precursor 73 The metal plate is placed in a mold and the filter blank 73 is punched out by a punch and a die;
  • stamping the first groove 722 using the punch and the die, punching the first groove 722 on one side of the filter blank 73 described above a plurality of corresponding bosses 723 are formed on the other side of the filter preform 73; the first groove 722 does not penetrate the preform 73, and further, the first groove 722
  • the side walls can be tapered to facilitate demolding.
  • Stamping the second groove 724 using the punch and the die, in the first groove 722 described above A second groove 724 having a larger diameter than the through length is punched out.
  • the step of forming the preform 73 can be omitted.
  • the filter holes 72 of the screen 70 can be produced. 2 -0.8 ⁇
  • the thickness of the filter blank 73 is 0. 2 -0.8mm Such as 0.2mm, 0.3mm or 0.8mm.
  • the depth of the first groove 722 is 0.2-0.7 mm. 01 ⁇ 0 ⁇
  • the thickness of the second groove 724 is 0. 01 -0. 7mm, such as 0.01 m m , 0.02 m m or 0.07 m m .
  • the second groove 724 When the shape is circular, the resistance of the mold during stamping is further reduced, which is more advantageous for improving productivity and reducing the loss of the punch.
  • the diameter of the second groove 724 is between 0.1 and 0.8 mm.
  • the demoulding effect is good, and the punch has a long service life; specifically, it can be 0.1 m m , 0.15 m m or 0.8 m m .
  • the second groove punched out under the above conditions The effect of the 724 is good, and the yield is high, the punch is not easy to break, and the cost is low. It will be apparent that the method of making the apertures 72 can also be applied to the fabrication of the apertures in the filter 40.
  • the filter hole of the screen of the present invention includes a first groove and a second groove.
  • a plurality of first grooves are pre-stamped on one side of the surface of the blank of the filter material, and then the boss formed on the other surface of the blank is removed by milling, grinding or machining.
  • the material thickness of the punched portion of one groove is thinned, and the second groove is punched out on each of the first grooves.
  • the filter is made by using the method, the process is simple, the punching and the die punching are easy, the punching effect is good, the yield is high, and the punch is not easy to be broken.
  • the filtering device of the invention has the advantages of simple structure and low production cost, and the pressurized coffee liquid is sprayed on the filter through the foaming hole of the foaming cover, and is mixed with air to generate a large amount of foam, and the coffee foam is rich in foam, has no peculiar smell, and has a delicate and delicious taste.
  • the L-shaped groove is provided with a convex portion on the L-shaped groove groove wall, and a convex spot is arranged on the side wall of the cup body, and the convex point is caught in the groove through the convex portion, the card is stable, and the loading and unloading is convenient.

Landscapes

  • Engineering & Computer Science (AREA)
  • Food Science & Technology (AREA)
  • Apparatus For Making Beverages (AREA)

Description

滤网、滤网的加工方法、及应用该滤网的咖啡机
技术领域
本发明涉及 一种 滤网、滤网的加工方法、及应用该滤网的咖啡机 。
背景技术
咖啡机通常 包括杯体及设置在杯体内的滤网,通过滤网以滤除制取的咖啡液中的咖啡渣。
现有技术中滤网的滤孔在加工时,由于其孔径相对冲压材料的厚度较小,通常孔径和材料厚度之比小于 1 ,根据冲压加工原理,此类小孔冲压加工非常困难,主要原因是冲压模具的冲头单位面积承受的工作力过大,冲头极易折断,因此此类小孔冲孔加工困难,废品率高。
发明内容
鉴于以 上所述, 有必要提供一种提高制作生产效率及良率的滤网。
另外,有必要提供上述滤网的加工方法。
此外,还有必要提供具有上述滤网的咖啡机。
一种滤网,其上开设有滤孔,所述滤孔包括第一凹槽及与第一凹槽连通的第二凹槽,所述第二凹槽贯穿滤网的另一表面,第二凹槽的孔径大于第二凹槽的贯穿长度。
优选地,所述第一凹槽沿着第二凹槽的方向形成锥度。
优选地,所述第二凹槽形状为圆形,直径为 0.1-0.8mm 。
优选地,所述第二凹槽的直径为 0.15-0.8mm 。
一种滤网的加工方法,包括以下步骤:
冲制第一凹槽:在初坯表面的一面上冲制第一凹槽,使滤网初坯另一面上相应位置形成的凸台;
减少凸台高度:去除材料,使滤网初坯形成第一凹槽部位的高度变小;
冲制第二凹槽:冲制第二凹槽,冲压出孔径大于其贯穿长度的第二凹槽。
优选地,所述滤网初坯的厚度为 0.3-0.8mm 。
优选地,所述第一凹槽的深度为 0.2-0.7mm 。
优选地,所述第二凹槽的贯通长度为 0.02-0.4mm 。
优选地,所述第二凹槽的形状为圆形,直径为 0.15-0.8mm 。
优选地,所述滤网初坯的厚度为 0.2-0.8mm ,所述第一凹槽的深度为 0.1-0.7mm ,所述第二凹槽的贯通长度为 0.02-0.7mm ,所述第二凹槽的形状为圆形,直径为 0.1-0.8mm 。
一种应用滤网的咖啡机,包括杯体、底盖、发泡罩以及滤片,所述滤网上开有滤孔,所述滤孔包括第一凹槽及与第一凹槽连通的第二凹槽,所述第二凹槽贯穿滤网的另一表面,第二凹槽的孔径大于第二凹槽的贯穿长度;所述底盖设置在杯体的底部,底盖上开设有出液孔,所述发泡罩设置在底盖内,所述发泡罩开设有发泡孔,所述滤网设置在杯体内且位于发泡罩上方,所述滤片至少一层,所述滤片设置在底盖与发泡罩之间。
优选地,所述底盖由杯体的底部凹陷部位形成,所述发泡罩卡装在所述底盖内。
优选地,所述发泡罩由杯体的底部凹陷部位形成,所述底盖套装在所述发泡罩上。
优选地,所述杯体的底部设置有通孔,所述通孔内连接有导套,所述底盖套装在所述导套上。
优选地,所述底盖与导套的底端围成一个腔体,所述发泡罩和滤片安装在该腔体内。
优选地,所述底盖内侧壁设置有环形台阶,导套的外侧壁配合所述环形台阶形成安装槽,安装槽内设置有密封圈。
优选地,所述发泡罩和滤片之间安装有垫圈。
优选地,所述发泡罩由所述杯体的底部凹陷部位形成,所述发泡罩上卡装有所述底盖,所述滤片和垫圈安装在所述底盖内。
优选地,所述杯体的底部凹陷形成所述底盖,所述发泡罩卡装在所述底盖内,所述滤片和垫圈安装在所述发泡罩和底盖之间。
优选地,所述杯体的内侧壁上设有至少两个凸点,所述滤网形成有周缘,周缘上开设有至少两个供所述两个凸点滑入其内的 L 形凹槽,所述 L 形凹槽一端向下延伸,另一端槽壁上设有凸部。
相较现有技术,本发明包括第一凹槽及第二凹槽,所述第一凹槽及第二凹槽分步加工,且第二凹槽的孔径大于第二凹槽的贯穿长度,模具受到的阻力小,制作的生产效率及良率大大提高。
附图说明
图 1 是本发明咖啡机第一较佳实施例的结构剖视图;
图 2 是图 1 中 A 处的放大示意图;
图 3 是本发明咖啡机第二较佳实施例的结构剖视图;
图 4 是图 2 中 B 处的放大示意图;
图 5 是本发明咖啡机第三较佳实施例的结构剖视图;
图 6 是图 5 中 C 处的放大示意图;
图 7 是本发明咖啡机第四较佳实施例的结构剖视图;
图 8 是图 7 中 D 处的放大示意图;
图 9 是本发明咖啡机第五较佳实施例的结构剖视图;
图 10 是图 9 中 E 处的放大示意图;
图 11 是本发明咖啡机第六较佳实施例的结构剖视图;
图 12 是图 11 中 F 处的放大示意图;
图 13 是杯体与滤网组合后的立体示意图;
图 14 是杯体与滤网的分解示意图;
图 15 是滤网的局部剖面示意图;
图 16 是制作滤网中步骤 2 中滤网初坯上第一凹槽的剖面示意图;
图 17 是制作滤网中步骤 3 中去除凸台后的剖面示意图。
具体实施方式
为详细说明本发明的技术内容、构造特征、所实现目的及效果,以下结合实施方式并配合附图详予说明。
请参阅图 1- 图 6 ,本发明咖啡机,包括杯体 10 、底盖 20 、发泡罩 30 ,以及滤片 40 。所述底盖 20 与杯体 10 连通地设置在杯体 10 的底部,底盖 20 上开设有出液孔 22 ,所述发泡罩 30 设置在底盖 20 内,所述发泡罩 30 开设有发泡孔 32 ,所述滤片 40 设置在底盖 20 与发泡罩 30 之间。所述杯体 10 、滤片 40 可由金属材料制成,如不锈钢、铝、铜。所述滤片 40 可以为单层结构,也可以为多层结构。
图 1 、图 2 所示为本发明第一较佳实施例示意图,所述底盖 20 由杯体 10 的底部凹陷而与杯体 10 一体形成。所述发泡罩 30 卡装在所述底盖 20 内;所述滤片 40 被夹在底盖 20 和发泡罩 30 之间。
图 3 、图 4 所示为本发明的第二较佳实施例示意图,所述发泡罩 30 由杯体 10 的底部凹陷与杯体 10 一体形成,所述底盖 20 套装在所述发泡罩 30 上,多层所述滤片 40 被夹在底盖 20 和发泡罩 30 之间。
图 5 、图 6 所示为本发明的第三较佳实施例示意图,所述杯体 10 的底部设置有通孔 12 ,所述通孔 12 连接有导套 50 。所述底盖 20 套装在所述导套 50 上,且底盖 20 与导套 50 的底端围成一个腔体 24 ,所述发泡罩 30 和滤片 40 安装在该腔体 24 内,且滤片 40 被夹在底盖 20 和发泡罩 30 之间。所述底盖 20 内侧壁设置有环形台阶,导套 50 的外侧壁配合所述环形台阶形成安装槽 52 ,安装槽 52 内设置有密封圈 60 。
上述图 1- 图 6 所示的三个实施例中,咖啡机结构简单,生产成本低。使用咖啡机时,咖啡液于压力作用下经过发泡罩 30 的发泡孔 32 喷射在所述滤片 40 上,通过与空气混合,产生大量的泡沫,从出液孔 22 流出。如此,制作出的咖啡泡沫丰富,无异味,口感细腻可口。
请参阅图 7- 图 12 ,本发明例咖啡机可进一步包括滤网 70 。 所述滤网 70 设置在杯体 10 内且位于底盖 20 的上方,滤网 70 上开设有滤孔 72 。
请参阅图 15 ,每一滤孔 72 包括第一凹槽 722 及与第一凹槽 722 连通的第二凹槽 724 。所述第一凹槽 722 及第二凹槽 724 分别开于滤网 72 相对表面。所述第一凹槽 722 沿着向第二凹槽 724 的方向通道的横截面积逐渐减小,较佳地,侧壁的剖视图呈一斜线段,从而便于加工的过程中脱模。所述第二凹槽 722 的孔径大于其贯通的长度,从而在冲压的过程中,减少冲头受到的阻力,提高了产品的生产效率及钻头的使用寿命,进而降低了加工的成本。
请参阅图 7 、图 8 所示为本发明的第四较佳实施例,所述杯体 10 的内部设置有滤网 70 ,滤网 70 开设有若干滤孔 72 。所述滤网 70 的下方设置有发泡罩 30 ,所述发泡罩 30 由杯体 10 的底部凹陷与杯体 10 一体形。底盖 20 套装在所述发泡罩 30 上,滤片 40 被夹在底盖 20 和发泡罩 30 之间。由于从发泡罩 30 喷出的液体呈圆锥形,且喷射在滤片 40 上的面积与发泡罩 30 和滤片 40 之间的距离有关。在本发明的第四较佳实施例中,所述发泡罩 30 和滤片 40 之间还安装有垫圈 80 ,即滤片 40 和垫圈 80 安装在底盖 20 内,并被发泡罩 30 和底盖 20 夹紧。垫圈 80 的作用一方面是使安装结构紧凑,另一方面是调节发泡罩 30 和滤片 40 之间的距离。
图 9 、图 10 所示为本发明的第五较佳实施例,杯体 10 的内部设置有滤网 70 ,滤网 70 开设有若干滤孔 72 ;所述滤网 70 的下方设置有底盖 20 ,所述底盖 20 由杯体 10 的底部凹陷而与杯体 10 一体形成。所述发泡罩 30 卡装在所述底盖 20 内;滤片 40 与垫圈 80 被夹在底盖 20 和发泡罩 30 之间。
图 11 、图 12 所示为本发明的第六较佳实施例,杯体 10 的内部设置有滤网 70 ,滤网 70 开设有若干滤孔 72 。杯体 10 的底部设置有通孔 12 ,所述通孔 12 连接有导套 50 ,所述底盖 20 套设在所述导套 50 上,且底盖 20 与导套 50 的底端围成一个腔体 24 ,所述发泡罩 30 、垫圈 80 和滤片 40 安装在该腔体 24 内,且垫圈 80 和滤片 40 被夹在底盖 20 和发泡罩 30 之间。所述底盖 20 内侧壁设置有环形台阶,导套 50 的外侧壁配合所述环形台阶并形成安装槽 52 ,安装槽 52 内设置有密封圈 60 。
上述图 7- 图 12 所示的三个实施例,咖啡机结构简单,生产成本低。使用咖啡机过滤时,咖啡液首先经滤网 70 过滤,滤除其中的咖啡渣,然后经过发泡罩 30 的发泡孔 32 喷射在所述滤片 40 上,通过与空气混合,产生大量的泡沫,如此,制作出的咖啡泡沫丰富,无异味,口感细腻可口。
请参阅图 13 与图 14 ,上述第四到第六实施例中所述滤网 70 可拆卸地卡装在杯体 10 内。杯体 10 的内侧壁上设有至少两个向内突起的凸点 102 ,所述滤网 70 的外侧壁上开设有至少两个供所述凸点 102 滑入其内的 L 形凹槽 701 ,所述 L 形凹槽 701 一端向下延伸形成槽口,另一端中部槽壁上设有能卡稳所述凸点 102 的凸部 702 。所述凸部 702 为向槽内突起的弧形,所述凸部 702 与 L 形凹槽 701 末端形成一卡位 703 ,所述凸点 102 可稳定卡装在所述卡位 703 内。所述凸点 102 可为 3 个、 4 个或 5 个,所述 L 形凹槽 701 也可对应为 3 个、 4 个或 5 个。
安装滤网 70 至杯体 10 内时,将滤网 70 放入杯体 10 内,使 L 形凹槽 701 下端的槽口对准凸点 102 ,下按滤网 70 ,凸点 102 就顺着槽口滑入凹槽 701 内,旋转滤网 70 ,凸点 102 就在外力的作用下挤过凸部 702 处进入到卡位 705 内。拆卸时,只需反向旋转滤网 70 ,凸点 102 在外力的作用下挤过凸部 702 滑出,将杯体 10 一起倒过来,滤网 70 就可掉出来。
通过在杯体 10 的内侧壁上设置凸点 102 ,在滤网 70 的外侧壁上开设 L 形凹槽 701 对应地配合凸点 102 ,可将滤网 70 在杯体 10 内卡装稳定,且方便拆卸与安装。
结合参阅图 16 与图 17 ,制作滤网 70 的滤孔 72 时,包括以下步骤:
制初坯 73 :将金属板放入模具中利用冲压机和模具冲压出滤网初坯 73 ;
冲制第一凹槽 722 :利用冲压机和模具,在上述的滤器初坯 73 一面上冲压出第一凹槽 722 ,使滤器初坯 73 另一面上形成多个相应的凸台 723 ;所述第一凹槽 722 未贯穿初坯 73 ,进一步地,所述第一凹槽 722 的侧壁可设有锥度,以便于脱模。
减少凸台 723 壁厚:部分去除滤器初坯 73 上的凸台 723 ,使第一凹槽 722 冲孔部位的材料厚度变薄,可以采用铣、磨、铲、刨或车加工的方法。
冲制第二凹槽 724 :利用冲压机和模具,在上述的第一凹槽 722 上分别冲压出一个孔径大于贯穿长度的第二凹槽 724 。
如果提供的金属板地规格与待加工后的滤网 70 的规格相近,则可以省略制初坯 73 的步骤。
如此,可制得所述滤网 70 的滤孔 72 。上述制作过程中滤网初坯 73 的厚度为 0. 2 -0.8mm ,如 0.2mm , 0.3mm 或 0.8mm 。所述第一凹槽 722 的深度为 0.2-0.7mm 。所述第二凹槽 724 的厚度为 0. 01 -0. 7mm ,如 0.01 m m , 0.02 m m 或者 0.07 m m 。优选地,所述第二凹槽 724 的形状为圆形时,进一步降低了冲压时模具受到的阻力,从而更利于提高生产率并降低冲头的损耗。所述第二凹槽 724 的直径在 0. 1 -0.8mm ,脱模效果好,冲头使用寿命长;具体可以采用 0.1 m m , 0.15 m m 或者 0.8 m m 。经过大量的实验证明,在上述的条件下,冲出来的第二凹槽 724 的效果好,而且成品率高,冲头不容易折断,成本低。显而易见,滤孔 72 的制作方法也可应用于滤片 40 上的滤孔的制作。
本发明的滤网的滤孔包括第一凹槽及第二凹槽。制作滤孔时,先在过滤材料的毛胚表面上的一面预冲压多个第一凹槽,然后通过铣、磨或车加工的方法,去除毛胚的另一表面上形成的凸台,第一凹槽的冲孔部位的材料厚度变薄了,再在每个第一凹槽上冲出第二凹槽。应用此种方法制作滤网,工艺简单,冲床和模具冲孔容易,冲孔效果好、成品率高,冲头也不容易折断。
本发明过滤装置结构简单,生产成本低,压力咖啡液经过发泡罩的发泡孔喷射在滤片上,通过与空气混合,产生大量的泡沫,制作的咖啡泡沫丰富,无异味,口感细腻可口。通过在滤网开设 L 形凹槽且在 L 形凹槽槽壁上设置凸部,在杯体内侧壁上设置凸点,凸点通过凸部卡在凹槽内,卡装稳定,且方便装卸。
以上所述仅为本发明的实施例,并非因此限制本发明的专利范围,凡是利用本发明说明书内容所作的等效结构或等效流程变换,或直接或间接运用在其他相关的技术领域,均同理包括在本发明的专利保护范围内。

Claims (1)

  1. 1 .一种滤网,其上开设有滤孔,其特征在于:所述滤孔包括第一凹槽及与第一凹槽连通的第二凹槽,所述第二凹槽贯穿滤网的另一表面,第二凹槽的孔径大于第二凹槽的贯穿长度。
    2 .如权利要求 1 所述滤网,其特征在于:所述第一凹槽沿着第二凹槽的方向形成锥度。
    3 .如权利要求 1 所述滤网,其特征在于:所述第二凹槽形状为圆形,直径为 0. 1-0.8mm 。
    4 .如权利要求 3 所述滤网,其特征在于:所述第二凹槽的直径为 0. 15-0.8mm 。
    5. 一种滤网的加工方法,包括以下步骤:
    冲制第一凹槽:在初坯表面的一面上冲制第一凹槽,使滤网初坯另一面上相应位置形成的凸台;
    减少凸台高度:去除材料,使滤网初坯形成第一凹槽部位的高度变小;
    冲制第二凹槽:冲制第二凹槽,冲压出孔径大于其贯穿长度的第二凹槽。
    6 .如权利要求 5 所述滤网的加工方法,其特征在于:所述滤网初坯的厚度为 0. 3 -0.8mm 。
    7 .如权利要求 5 所述滤网的加工方法,其特征在于:所述第一凹槽的深度为 0. 2 -0.7 mm 。
    8 .如权利要求 5 所述滤网的加工方法,其特征在于:所述第二凹槽的贯通长度为 0.02-0. 4mm 。
    9 .如权利要求 8 所述滤网的加工方法,其特征在于:所述第二凹槽的形状为圆形,直径为 0. 15 -0.8 mm 。
    10. 如权利要求 5 所述滤网的加工方法,其特征在于:所述滤网初坯的厚度为 0. 2 -0.8mm , 所述第一凹槽的深度为 0. 1 -0.7 mm ,所述第二凹槽的贯通长度为 0.02-0. 7mm ,所述第二凹槽的形状为圆形,直径为 0. 1 -0.8 mm 。
    11. 一种应用滤网的咖啡机,包括杯体、底盖、发泡罩以及滤片,其特征在于:所述滤网上开有滤孔,所述滤孔包括第一凹槽及与第一凹槽连通的第二凹槽,所述第二凹槽贯穿滤网的另一表面,第二凹槽的孔径大于第二凹槽的贯穿长度;所述底盖设置在杯体的底部,底盖上开设有出液孔,所述发泡罩设置在底盖内,所述发泡罩开设有发泡孔,所述滤网设置在杯体内且位于发泡罩上方,所述滤片至少一层,所述滤片设置在底盖与发泡罩之间。
    12 .如权利要求 11 所述咖啡机,其特征在于:所述底盖由杯体的底部凹陷部位形成,所述发泡罩卡装在所述底盖内。
    13 .如权利要求 11 所述咖啡机,其特征在于:所述发泡罩由杯体的底部凹陷部位形成,所述底盖套装在所述发泡罩上。
    14 .如权利要求 11 所述咖啡机,其特征在于:所述杯体的底部设置有通孔,所述通孔内连接有导套,所述底盖套装在所述导套上。
    15 .如权利要求 14 所述咖啡机,其特征在于:所述底盖与导套的底端围成一个腔体,所述发泡罩和滤片安装在该腔体内。
    16 .如权利要求 15 所述咖啡机,其特征在于:所述底盖内侧壁设置有环形台阶,导套的外侧壁配合所述环形台阶形成安装槽,安装槽内设置有密封圈。
    17 .如权利要求 11 所述咖啡机,其特征在于:所述发泡罩和滤片之间安装有垫圈。
    18 .如权利要求 17 所述咖啡机,其特征在于:所述发泡罩由所述杯体的底部凹陷部位形成,所述发泡罩上卡装有所述底盖,所述滤片和垫圈安装在所述底盖内。
    19 .如权利要求 18 所述咖啡机,其特征在于:所述杯体的底部凹陷形成所述底盖,所述发泡罩卡装在所述底盖内,所述滤片和垫圈安装在所述发泡罩和底盖之间。
    20. 如权利要求 11 所述咖啡机,其特征在于:所述杯体的内侧壁上设有至少两个凸点,所述滤网形成有周缘,周缘上开设有至少两个供所述两个凸点滑入其内的 L 形凹槽,所述 L 形凹槽一端向下延伸,另一端槽壁上设有凸部。
PCT/CN2011/080326 2010-12-24 2011-09-29 滤网、滤网的加工方法、及应用该滤网的咖啡机 WO2012083743A1 (zh)

Applications Claiming Priority (6)

Application Number Priority Date Filing Date Title
CN201010605536.8 2010-12-24
CN 201010605536 CN102114590A (zh) 2010-12-24 2010-12-24 一种咖啡机过滤器的加工方法
CN201020680330.7 2010-12-24
CN2010206803307U CN201920506U (zh) 2010-12-24 2010-12-24 咖啡机过滤器的漏液孔结构
CN2011200102473U CN201948807U (zh) 2011-01-14 2011-01-14 压力咖啡机的咖啡过滤装置
CN201120010247.3 2011-01-14

Publications (1)

Publication Number Publication Date
WO2012083743A1 true WO2012083743A1 (zh) 2012-06-28

Family

ID=46313120

Family Applications (1)

Application Number Title Priority Date Filing Date
PCT/CN2011/080326 WO2012083743A1 (zh) 2010-12-24 2011-09-29 滤网、滤网的加工方法、及应用该滤网的咖啡机

Country Status (1)

Country Link
WO (1) WO2012083743A1 (zh)

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112780589A (zh) * 2021-01-21 2021-05-11 重庆工程职业技术学院 一种本安型采矿用通风机一体化设备
CN117340147A (zh) * 2023-12-04 2024-01-05 烟台宝源净化有限公司 空气过滤网成型机

Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP1247480A1 (en) * 2001-04-05 2002-10-09 Mövenpick - Holding Coffee extraction system
WO2009013777A1 (en) * 2007-07-20 2009-01-29 Saeco Ipr Limited Device for perforating portioned capsules
CN201775485U (zh) * 2010-07-17 2011-03-30 中山市诚泰金属有限公司 一种可拆卸双层咖啡过滤杯
CN102114590A (zh) * 2010-12-24 2011-07-06 中山市诚泰金属有限公司 一种咖啡机过滤器的加工方法
CN201920506U (zh) * 2010-12-24 2011-08-10 中山市诚泰金属有限公司 咖啡机过滤器的漏液孔结构
CN201948807U (zh) * 2011-01-14 2011-08-31 中山市诚泰金属有限公司 压力咖啡机的咖啡过滤装置

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP1247480A1 (en) * 2001-04-05 2002-10-09 Mövenpick - Holding Coffee extraction system
WO2009013777A1 (en) * 2007-07-20 2009-01-29 Saeco Ipr Limited Device for perforating portioned capsules
CN201775485U (zh) * 2010-07-17 2011-03-30 中山市诚泰金属有限公司 一种可拆卸双层咖啡过滤杯
CN102114590A (zh) * 2010-12-24 2011-07-06 中山市诚泰金属有限公司 一种咖啡机过滤器的加工方法
CN201920506U (zh) * 2010-12-24 2011-08-10 中山市诚泰金属有限公司 咖啡机过滤器的漏液孔结构
CN201948807U (zh) * 2011-01-14 2011-08-31 中山市诚泰金属有限公司 压力咖啡机的咖啡过滤装置

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112780589A (zh) * 2021-01-21 2021-05-11 重庆工程职业技术学院 一种本安型采矿用通风机一体化设备
CN112780589B (zh) * 2021-01-21 2023-12-08 重庆工程职业技术学院 一种本安型采矿用通风机一体化设备
CN117340147A (zh) * 2023-12-04 2024-01-05 烟台宝源净化有限公司 空气过滤网成型机
CN117340147B (zh) * 2023-12-04 2024-02-09 烟台宝源净化有限公司 空气过滤网成型机

Similar Documents

Publication Publication Date Title
WO2012083743A1 (zh) 滤网、滤网的加工方法、及应用该滤网的咖啡机
JP4643765B1 (ja) 飲料用抽出フィルター
JP5944724B2 (ja) チャックテーブル
CN109773944A (zh) 用于制造孔宝石的方法
JP2009078304A (ja) 打抜き加工方法および打抜き加工装置
JP2003142641A (ja) 半導体装置の樹脂封止後におけるタイバーの除去装置及び方法、並びに半導体装置の製造方法
EP3770697B1 (fr) Procede de fabrication d'une pierre biseautee, notamment pour un mouvement d'horlogerie
US7816233B2 (en) Method of manufacturing composite wafer structure
KR101703650B1 (ko) 단위 가공물 절단 가공용 진공척
KR100302154B1 (ko) 금속제프레스절단물의버제거방법및장치
KR100668761B1 (ko) 2단날 금형구조 및 그것을 이용하여 제품을 제조하는 방법
CN208196994U (zh) 一种模切加工排废治具
JPH01311800A (ja) スピーカ用フレームの成型方法
CN107052141A (zh) 行星架冲孔设备
JP2005246474A (ja) バーリング加工用プレス金型
JP3634794B2 (ja) 切削研磨工具
KR200240577Y1 (ko) 반도체 싱귤레이션 펀치
CN219703142U (zh) 一种摄像机模具冲压装置
JP2678853B2 (ja) ウォータージェットによる脆性材料の加工方法
KR101849745B1 (ko) 코어 삽입식 가스밴트
JP4002089B2 (ja) パンチ組立体
JP2002273530A (ja) 打ち抜き加工装置
KR101650248B1 (ko) 자동차 연료분사장치용 모터의 모터 케이스 제조 방법
KR101155261B1 (ko) 워터젯을 이용한 다결정 실리콘 잉곳의 절단 방법
CN219683929U (zh) 一种冲切压料模具

Legal Events

Date Code Title Description
121 Ep: the epo has been informed by wipo that ep was designated in this application

Ref document number: 11851620

Country of ref document: EP

Kind code of ref document: A1

NENP Non-entry into the national phase

Ref country code: DE

32PN Ep: public notification in the ep bulletin as address of the adressee cannot be established

Free format text: NOTING OF LOSS OF RIGHTS PURSUANT TO RULE 112(1) EPC (EPO FORM 1205A DATED 11/11/2013)

122 Ep: pct application non-entry in european phase

Ref document number: 11851620

Country of ref document: EP

Kind code of ref document: A1