WO2012079863A1 - Composition a base d'un aluminate, de type coeur/coquille, luminophore issu de cette composition et procedes de preparation - Google Patents
Composition a base d'un aluminate, de type coeur/coquille, luminophore issu de cette composition et procedes de preparation Download PDFInfo
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- WO2012079863A1 WO2012079863A1 PCT/EP2011/069851 EP2011069851W WO2012079863A1 WO 2012079863 A1 WO2012079863 A1 WO 2012079863A1 EP 2011069851 W EP2011069851 W EP 2011069851W WO 2012079863 A1 WO2012079863 A1 WO 2012079863A1
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- Prior art keywords
- core
- phosphor
- aluminate
- shell
- composition
- Prior art date
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- 239000000203 mixture Substances 0.000 title claims abstract description 50
- OAICVXFJPJFONN-UHFFFAOYSA-N Phosphorus Chemical compound [P] OAICVXFJPJFONN-UHFFFAOYSA-N 0.000 title claims abstract description 26
- 150000004645 aluminates Chemical class 0.000 title claims abstract description 17
- 238000002360 preparation method Methods 0.000 title description 10
- 239000011258 core-shell material Substances 0.000 title description 2
- 229910052771 Terbium Inorganic materials 0.000 claims description 18
- 229910052500 inorganic mineral Inorganic materials 0.000 claims description 18
- 239000011707 mineral Substances 0.000 claims description 18
- 229910052684 Cerium Inorganic materials 0.000 claims description 17
- 229910052782 aluminium Inorganic materials 0.000 claims description 16
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims description 15
- 238000000034 method Methods 0.000 claims description 15
- GZCRRIHWUXGPOV-UHFFFAOYSA-N terbium atom Chemical compound [Tb] GZCRRIHWUXGPOV-UHFFFAOYSA-N 0.000 claims description 14
- 239000011777 magnesium Substances 0.000 claims description 12
- -1 alkaline earth metal aluminates Chemical class 0.000 claims description 11
- 150000001875 compounds Chemical class 0.000 claims description 10
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 claims description 9
- 229910052749 magnesium Inorganic materials 0.000 claims description 7
- MCMNRKCIXSYSNV-UHFFFAOYSA-N Zirconium dioxide Chemical compound O=[Zr]=O MCMNRKCIXSYSNV-UHFFFAOYSA-N 0.000 claims description 6
- 238000004519 manufacturing process Methods 0.000 claims description 6
- 239000007788 liquid Substances 0.000 claims description 3
- 229910052784 alkaline earth metal Inorganic materials 0.000 claims description 2
- 239000002689 soil Substances 0.000 claims description 2
- ZMIGMASIKSOYAM-UHFFFAOYSA-N cerium Chemical compound [Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce] ZMIGMASIKSOYAM-UHFFFAOYSA-N 0.000 claims 1
- 238000001354 calcination Methods 0.000 abstract description 15
- 239000002243 precursor Substances 0.000 description 32
- 239000002245 particle Substances 0.000 description 22
- 238000004020 luminiscence type Methods 0.000 description 15
- GWXLDORMOJMVQZ-UHFFFAOYSA-N cerium Chemical compound [Ce] GWXLDORMOJMVQZ-UHFFFAOYSA-N 0.000 description 13
- 125000001424 substituent group Chemical group 0.000 description 10
- 229910001593 boehmite Inorganic materials 0.000 description 8
- FAHBNUUHRFUEAI-UHFFFAOYSA-M hydroxidooxidoaluminium Chemical compound O[Al]=O FAHBNUUHRFUEAI-UHFFFAOYSA-M 0.000 description 8
- 239000000725 suspension Substances 0.000 description 8
- 229910052761 rare earth metal Inorganic materials 0.000 description 7
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 7
- 150000002910 rare earth metals Chemical class 0.000 description 6
- 238000011282 treatment Methods 0.000 description 6
- 238000005259 measurement Methods 0.000 description 5
- 229910052693 Europium Inorganic materials 0.000 description 4
- FYYHWMGAXLPEAU-UHFFFAOYSA-N Magnesium Chemical compound [Mg] FYYHWMGAXLPEAU-UHFFFAOYSA-N 0.000 description 4
- 229910019142 PO4 Inorganic materials 0.000 description 4
- OGPBJKLSAFTDLK-UHFFFAOYSA-N europium atom Chemical compound [Eu] OGPBJKLSAFTDLK-UHFFFAOYSA-N 0.000 description 4
- 238000010438 heat treatment Methods 0.000 description 4
- YIXJRHPUWRPCBB-UHFFFAOYSA-N magnesium nitrate Chemical compound [Mg+2].[O-][N+]([O-])=O.[O-][N+]([O-])=O YIXJRHPUWRPCBB-UHFFFAOYSA-N 0.000 description 4
- 239000000463 material Substances 0.000 description 4
- 235000021317 phosphate Nutrition 0.000 description 4
- 238000004626 scanning electron microscopy Methods 0.000 description 4
- 238000001694 spray drying Methods 0.000 description 4
- 239000000126 substance Substances 0.000 description 4
- HCHKCACWOHOZIP-UHFFFAOYSA-N Zinc Chemical compound [Zn] HCHKCACWOHOZIP-UHFFFAOYSA-N 0.000 description 3
- 239000000470 constituent Substances 0.000 description 3
- 239000002019 doping agent Substances 0.000 description 3
- 238000001035 drying Methods 0.000 description 3
- 238000002149 energy-dispersive X-ray emission spectroscopy Methods 0.000 description 3
- 229910052746 lanthanum Inorganic materials 0.000 description 3
- FZLIPJUXYLNCLC-UHFFFAOYSA-N lanthanum atom Chemical compound [La] FZLIPJUXYLNCLC-UHFFFAOYSA-N 0.000 description 3
- 150000002823 nitrates Chemical class 0.000 description 3
- 150000003013 phosphoric acid derivatives Chemical class 0.000 description 3
- 238000005424 photoluminescence Methods 0.000 description 3
- 150000003839 salts Chemical class 0.000 description 3
- 239000007787 solid Substances 0.000 description 3
- 238000005507 spraying Methods 0.000 description 3
- 229910052725 zinc Inorganic materials 0.000 description 3
- 239000011701 zinc Substances 0.000 description 3
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 2
- 229910052688 Gadolinium Inorganic materials 0.000 description 2
- 229910020068 MgAl Inorganic materials 0.000 description 2
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 2
- 238000000889 atomisation Methods 0.000 description 2
- 239000011575 calcium Substances 0.000 description 2
- 239000003795 chemical substances by application Substances 0.000 description 2
- 238000001246 colloidal dispersion Methods 0.000 description 2
- 230000000052 comparative effect Effects 0.000 description 2
- 238000009792 diffusion process Methods 0.000 description 2
- 239000006185 dispersion Substances 0.000 description 2
- 230000005284 excitation Effects 0.000 description 2
- 230000004907 flux Effects 0.000 description 2
- UIWYJDYFSGRHKR-UHFFFAOYSA-N gadolinium atom Chemical compound [Gd] UIWYJDYFSGRHKR-UHFFFAOYSA-N 0.000 description 2
- 229910001938 gadolinium oxide Inorganic materials 0.000 description 2
- 229940075613 gadolinium oxide Drugs 0.000 description 2
- CMIHHWBVHJVIGI-UHFFFAOYSA-N gadolinium(iii) oxide Chemical compound [O-2].[O-2].[O-2].[Gd+3].[Gd+3] CMIHHWBVHJVIGI-UHFFFAOYSA-N 0.000 description 2
- 229910001635 magnesium fluoride Inorganic materials 0.000 description 2
- SIWVEOZUMHYXCS-UHFFFAOYSA-N oxo(oxoyttriooxy)yttrium Chemical compound O=[Y]O[Y]=O SIWVEOZUMHYXCS-UHFFFAOYSA-N 0.000 description 2
- 229910001404 rare earth metal oxide Inorganic materials 0.000 description 2
- 229910052706 scandium Inorganic materials 0.000 description 2
- SIXSYDAISGFNSX-UHFFFAOYSA-N scandium atom Chemical compound [Sc] SIXSYDAISGFNSX-UHFFFAOYSA-N 0.000 description 2
- 238000003756 stirring Methods 0.000 description 2
- 238000006467 substitution reaction Methods 0.000 description 2
- 150000003467 sulfuric acid derivatives Chemical class 0.000 description 2
- 229910052727 yttrium Inorganic materials 0.000 description 2
- VWQVUPCCIRVNHF-UHFFFAOYSA-N yttrium atom Chemical compound [Y] VWQVUPCCIRVNHF-UHFFFAOYSA-N 0.000 description 2
- KLZUFWVZNOTSEM-UHFFFAOYSA-K Aluminum fluoride Inorganic materials F[Al](F)F KLZUFWVZNOTSEM-UHFFFAOYSA-K 0.000 description 1
- 229910015999 BaAl Inorganic materials 0.000 description 1
- ZOXJGFHDIHLPTG-UHFFFAOYSA-N Boron Chemical compound [B] ZOXJGFHDIHLPTG-UHFFFAOYSA-N 0.000 description 1
- OYPRJOBELJOOCE-UHFFFAOYSA-N Calcium Chemical compound [Ca] OYPRJOBELJOOCE-UHFFFAOYSA-N 0.000 description 1
- 229910052692 Dysprosium Inorganic materials 0.000 description 1
- KRHYYFGTRYWZRS-UHFFFAOYSA-M Fluoride anion Chemical compound [F-] KRHYYFGTRYWZRS-UHFFFAOYSA-M 0.000 description 1
- GYHNNYVSQQEPJS-UHFFFAOYSA-N Gallium Chemical compound [Ga] GYHNNYVSQQEPJS-UHFFFAOYSA-N 0.000 description 1
- WHXSMMKQMYFTQS-UHFFFAOYSA-N Lithium Chemical compound [Li] WHXSMMKQMYFTQS-UHFFFAOYSA-N 0.000 description 1
- PWHULOQIROXLJO-UHFFFAOYSA-N Manganese Chemical compound [Mn] PWHULOQIROXLJO-UHFFFAOYSA-N 0.000 description 1
- 229910052779 Neodymium Inorganic materials 0.000 description 1
- 229920000388 Polyphosphate Polymers 0.000 description 1
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 description 1
- 238000003917 TEM image Methods 0.000 description 1
- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 description 1
- 238000002441 X-ray diffraction Methods 0.000 description 1
- QCWXUUIWCKQGHC-UHFFFAOYSA-N Zirconium Chemical compound [Zr] QCWXUUIWCKQGHC-UHFFFAOYSA-N 0.000 description 1
- 150000001242 acetic acid derivatives Chemical class 0.000 description 1
- JNDMLEXHDPKVFC-UHFFFAOYSA-N aluminum;oxygen(2-);yttrium(3+) Chemical compound [O-2].[O-2].[O-2].[Al+3].[Y+3] JNDMLEXHDPKVFC-UHFFFAOYSA-N 0.000 description 1
- 238000000498 ball milling Methods 0.000 description 1
- 229910052788 barium Inorganic materials 0.000 description 1
- DSAJWYNOEDNPEQ-UHFFFAOYSA-N barium atom Chemical compound [Ba] DSAJWYNOEDNPEQ-UHFFFAOYSA-N 0.000 description 1
- 229910052796 boron Inorganic materials 0.000 description 1
- 150000001642 boronic acid derivatives Chemical class 0.000 description 1
- 229910052791 calcium Inorganic materials 0.000 description 1
- 150000004649 carbonic acid derivatives Chemical class 0.000 description 1
- 229910000420 cerium oxide Inorganic materials 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 239000003153 chemical reaction reagent Substances 0.000 description 1
- 150000003841 chloride salts Chemical class 0.000 description 1
- 239000011248 coating agent Substances 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 229910017052 cobalt Inorganic materials 0.000 description 1
- 239000010941 cobalt Substances 0.000 description 1
- GUTLYIVDDKVIGB-UHFFFAOYSA-N cobalt atom Chemical compound [Co] GUTLYIVDDKVIGB-UHFFFAOYSA-N 0.000 description 1
- 239000000084 colloidal system Substances 0.000 description 1
- 239000007771 core particle Substances 0.000 description 1
- 238000002425 crystallisation Methods 0.000 description 1
- 230000008025 crystallization Effects 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- KBQHZAAAGSGFKK-UHFFFAOYSA-N dysprosium atom Chemical compound [Dy] KBQHZAAAGSGFKK-UHFFFAOYSA-N 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000001493 electron microscopy Methods 0.000 description 1
- 238000001962 electrophoresis Methods 0.000 description 1
- 238000000295 emission spectrum Methods 0.000 description 1
- 238000010304 firing Methods 0.000 description 1
- 229910052733 gallium Inorganic materials 0.000 description 1
- 229910052732 germanium Inorganic materials 0.000 description 1
- GNPVGFCGXDBREM-UHFFFAOYSA-N germanium atom Chemical compound [Ge] GNPVGFCGXDBREM-UHFFFAOYSA-N 0.000 description 1
- 238000001033 granulometry Methods 0.000 description 1
- 150000004679 hydroxides Chemical class 0.000 description 1
- 230000001939 inductive effect Effects 0.000 description 1
- 239000011261 inert gas Substances 0.000 description 1
- 230000010354 integration Effects 0.000 description 1
- 238000002372 labelling Methods 0.000 description 1
- PQXKHYXIUOZZFA-UHFFFAOYSA-M lithium fluoride Inorganic materials [Li+].[F-] PQXKHYXIUOZZFA-UHFFFAOYSA-M 0.000 description 1
- ORUIBWPALBXDOA-UHFFFAOYSA-L magnesium fluoride Chemical compound [F-].[F-].[Mg+2] ORUIBWPALBXDOA-UHFFFAOYSA-L 0.000 description 1
- 229910052748 manganese Inorganic materials 0.000 description 1
- 239000011572 manganese Substances 0.000 description 1
- 238000002844 melting Methods 0.000 description 1
- 230000008018 melting Effects 0.000 description 1
- 238000002156 mixing Methods 0.000 description 1
- QEFYFXOXNSNQGX-UHFFFAOYSA-N neodymium atom Chemical compound [Nd] QEFYFXOXNSNQGX-UHFFFAOYSA-N 0.000 description 1
- 229910052757 nitrogen Inorganic materials 0.000 description 1
- 230000003647 oxidation Effects 0.000 description 1
- 238000007254 oxidation reaction Methods 0.000 description 1
- BMMGVYCKOGBVEV-UHFFFAOYSA-N oxo(oxoceriooxy)cerium Chemical compound [Ce]=O.O=[Ce]=O BMMGVYCKOGBVEV-UHFFFAOYSA-N 0.000 description 1
- RVTZCBVAJQQJTK-UHFFFAOYSA-N oxygen(2-);zirconium(4+) Chemical class [O-2].[O-2].[Zr+4] RVTZCBVAJQQJTK-UHFFFAOYSA-N 0.000 description 1
- 230000000737 periodic effect Effects 0.000 description 1
- NBIIXXVUZAFLBC-UHFFFAOYSA-K phosphate Chemical compound [O-]P([O-])([O-])=O NBIIXXVUZAFLBC-UHFFFAOYSA-K 0.000 description 1
- 239000010452 phosphate Substances 0.000 description 1
- 239000011574 phosphorus Substances 0.000 description 1
- 229910052698 phosphorus Inorganic materials 0.000 description 1
- 229920000642 polymer Polymers 0.000 description 1
- 239000001205 polyphosphate Substances 0.000 description 1
- 235000011176 polyphosphates Nutrition 0.000 description 1
- 230000005855 radiation Effects 0.000 description 1
- 238000001878 scanning electron micrograph Methods 0.000 description 1
- 238000007650 screen-printing Methods 0.000 description 1
- 238000004062 sedimentation Methods 0.000 description 1
- 150000004760 silicates Chemical class 0.000 description 1
- 229910052710 silicon Inorganic materials 0.000 description 1
- 239000010703 silicon Substances 0.000 description 1
- 239000000377 silicon dioxide Substances 0.000 description 1
- 238000002791 soaking Methods 0.000 description 1
- 238000001179 sorption measurement Methods 0.000 description 1
- 238000001228 spectrum Methods 0.000 description 1
- 229910052719 titanium Inorganic materials 0.000 description 1
- 239000010936 titanium Substances 0.000 description 1
- 230000009466 transformation Effects 0.000 description 1
- 238000004627 transmission electron microscopy Methods 0.000 description 1
- LSGOVYNHVSXFFJ-UHFFFAOYSA-N vanadate(3-) Chemical class [O-][V]([O-])([O-])=O LSGOVYNHVSXFFJ-UHFFFAOYSA-N 0.000 description 1
- 229910019901 yttrium aluminum garnet Inorganic materials 0.000 description 1
- 229910052726 zirconium Inorganic materials 0.000 description 1
- 229910001928 zirconium oxide Inorganic materials 0.000 description 1
- 229910000166 zirconium phosphate Inorganic materials 0.000 description 1
- LEHFSLREWWMLPU-UHFFFAOYSA-B zirconium(4+);tetraphosphate Chemical compound [Zr+4].[Zr+4].[Zr+4].[O-]P([O-])([O-])=O.[O-]P([O-])([O-])=O.[O-]P([O-])([O-])=O.[O-]P([O-])([O-])=O LEHFSLREWWMLPU-UHFFFAOYSA-B 0.000 description 1
- GFQYVLUOOAAOGM-UHFFFAOYSA-N zirconium(iv) silicate Chemical compound [Zr+4].[O-][Si]([O-])([O-])[O-] GFQYVLUOOAAOGM-UHFFFAOYSA-N 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09K—MATERIALS FOR MISCELLANEOUS APPLICATIONS, NOT PROVIDED FOR ELSEWHERE
- C09K11/00—Luminescent, e.g. electroluminescent, chemiluminescent materials
- C09K11/08—Luminescent, e.g. electroluminescent, chemiluminescent materials containing inorganic luminescent materials
- C09K11/77—Luminescent, e.g. electroluminescent, chemiluminescent materials containing inorganic luminescent materials containing rare earth metals
- C09K11/7766—Luminescent, e.g. electroluminescent, chemiluminescent materials containing inorganic luminescent materials containing rare earth metals containing two or more rare earth metals
- C09K11/7774—Aluminates
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B35/00—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
- C04B35/622—Forming processes; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
- C04B35/626—Preparing or treating the powders individually or as batches ; preparing or treating macroscopic reinforcing agents for ceramic products, e.g. fibres; mechanical aspects section B
- C04B35/628—Coating the powders or the macroscopic reinforcing agents
- C04B35/62897—Coatings characterised by their thickness
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09K—MATERIALS FOR MISCELLANEOUS APPLICATIONS, NOT PROVIDED FOR ELSEWHERE
- C09K11/00—Luminescent, e.g. electroluminescent, chemiluminescent materials
- C09K11/02—Use of particular materials as binders, particle coatings or suspension media therefor
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09K—MATERIALS FOR MISCELLANEOUS APPLICATIONS, NOT PROVIDED FOR ELSEWHERE
- C09K11/00—Luminescent, e.g. electroluminescent, chemiluminescent materials
- C09K11/08—Luminescent, e.g. electroluminescent, chemiluminescent materials containing inorganic luminescent materials
- C09K11/77—Luminescent, e.g. electroluminescent, chemiluminescent materials containing inorganic luminescent materials containing rare earth metals
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L33/00—Semiconductor devices having potential barriers specially adapted for light emission; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
- H01L33/48—Semiconductor devices having potential barriers specially adapted for light emission; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof characterised by the semiconductor body packages
- H01L33/50—Wavelength conversion elements
Definitions
- the present invention relates to a composition based on an aluminate, heart / shell type, a phosphor derived from this composition and processes for their preparation.
- Cerium and terbium aluminates are well known for their luminescence properties. They emit a green light when they are irradiated by certain energetic radiations. Phosphors exploiting this property are commonly used on an industrial scale, for example in tristimulus fluorescent lamps or in plasma systems.
- the object of the invention is to provide phosphors having the properties of phosphors currently known but having a lower cost.
- the invention relates to a composition which is characterized in that it comprises:
- the invention also relates to a phosphor which has a core and a shell as described above and which is obtained from the composition of the invention.
- rare earth we mean for the rest of the description the elements of the group constituted by scandium, yttrium and the elements of the periodic classification of atomic number included between 57 and 71 inclusively.
- calcinations for a given temperature and duration correspond, unless otherwise indicated, to calcinations under air at a temperature level over the time indicated.
- specific surface is meant the specific surface B.E.T. determined by nitrogen adsorption according to ASTM D 3663-78 established from the BRUNAUER-EMMETT-TELLER method described in the journal "The Journal of the American Chemical Society, 60, 309 (1938)".
- compositions comprising an aluminate, also called “compositions” or “precursors”, and phosphors obtained from these precursors.
- the luminophores themselves have sufficient luminescence properties to make them directly usable in the desired applications.
- the precursors have no luminescence properties or possibly luminescence properties generally too weak for use in these same applications.
- compositions comprising an aluminate or precursors
- compositions of the invention comprising an aluminate are characterized by their specific structure of the core / shell type which will be described below.
- the mineral core is based on a material that can be in particular an oxide or a phosphate.
- zirconium oxides mention may in particular be made of zirconium oxides
- Ziirconia zinc, titanium, magnesium, aluminum (alumina) and oxides of one or more rare earths, one of which can possibly play the role of dopant.
- the rare earth oxide gadolinium oxide, yttrium oxide and cerium oxide may be mentioned more particularly.
- Yttrium oxide, gadolinium oxide, zirconia, optionally doped with a rare earth, and alumina may be chosen preferably.
- Alumina may be chosen even more preferably because it has the particular advantage of allowing a calcination at a higher temperature during the passage of the precursor to the phosphor without there being a diffusion of the dopant in the heart. This thus makes it possible to obtain a product whose luminescence properties are optimal because of a better crystallization of the shell, a consequence of the higher calcination temperature.
- orthophosphates of one or more rare earths one of which may optionally act as a dopant, such as lanthanum (LaPO 4 ), lanthanum and cerium ((LaCe) PO 4 ), or yttrium ( YP0 4 ), gadolinium as well as polyphosphates of rare earths or aluminum.
- Alkaline earth phosphates can also be mentioned as
- mineral compounds such as vanadates, in particular rare earth (YVO 4 ), germanates, silicates, in particular zinc or zirconium silicate, tungstates, molybdates, sulphates (BaSO 4) are suitable.
- rare earth aluminates such as yttrium aluminate Y3Al5O12, optionally doped with cerium
- perovskites such as YAIO3 or LaAIO3 these perovskites may be optionally doped with cerium or else alkaline earth metal aluminates, optionally doped with a rare earth other than terbium or europium, such as barium and / or magnesium aluminates, such as MgAl 2 O 4, BaAl 2 O 4, BaMgA 0 Oi 7, or LnMgAI-nO-19, Ln denoting at least one rare earth metal other than terbium or europium.
- Magnesium aluminates may be preferred.
- mixed oxides in particular rare earth oxides, for example mixed oxides of zirconium and cerium, mixed phosphates, in particular rare earths, and phosphovanadates, may be suitable.
- the mineral core is based on is meant a set comprising at least 50%, preferably at least 70%, and more preferably at least 80% or 90% by weight of the material in question.
- the heart can be essentially constituted by said material (namely at a content of at least 95% by weight, for example at least 98%, or even at least 99% by weight) or entirely constituted by this material.
- the core may have a mean diameter of in particular between 1 and 10 ⁇ m, preferably between 2.5 ⁇ m and 7 ⁇ m.
- These diameter values can be determined by scanning electron microscopy (SEM) by random counting of at least 150 particles.
- the dimensions of the core, as well as those of the shell which will be described later, can also be measured in particular in transmission electron microscopy photographs of sections of the compositions / precursors of the invention.
- compositions / precursors of the invention is the shell.
- This shell homogeneously covers the heart to a given thickness which is equal to or greater than 300 nm.
- homogeneous is meant a continuous layer, completely covering the core and whose thickness is preferably never less than the given value of 300 nm. This homogeneity is notably visible on SEM images.
- X-ray diffraction (XRD) measurements also reveal the presence of two distinct compositions between the core and the shell.
- the thickness of the shell may be more particularly at least 500 nm. It may be equal to or less than 2000 nm (2 pm), more particularly between 750 nm and 1500 nm.
- the shell is based on an aluminate of formula (1).
- the aluminate of formula (1) can also, in a known manner, contain additional elements, called "substituents" because these elements are considered to be in partial substitution of elements Ce, Tb, Mg and Al. in particular to modify the luminescence properties of the phosphors derived from the compounds of the invention.
- Ce and / or Tb may be partially substituted by at least one rare earth which may especially be gadolinium, europium or neodymium. lanthanum and dysprosium, these elements can be taken alone or in combination.
- Magnesium may also be partially substituted by at least one element selected from calcium, zinc, manganese or cobalt.
- the aluminum may also be partially substituted by at least one element selected from gallium, scandium, boron, germanium, phosphorus or silicon.
- substitutions make it possible to modify the luminescence properties of the phosphors resulting from the compositions of the invention.
- the amounts of these substituents can vary, in a known manner, in wide ranges, the minimum amount of substituent is that below which the substituent no longer produces effect and it is generally and in a known manner at least a few ppm and it can go up to several percent.
- the amount of magnesium substituent is at most 30%, more particularly at most 20% and even more particularly at most 10%, this amount being expressed as atomic% (atomic ratio substituent / (substituent For aluminum, this quantity, expressed in the same way, is generally not more than 15%, the minimum amount of substituent can be at least 0.1%, for example, for cerium and / or or terbium this quantity, always expressed in the same way, is generally at most 5%.
- cerium, terbium and their relative proportion can vary within very wide limits.
- the minimum content of cerium or terbium is that below which the product would no longer exhibit luminescence property. More particularly, however, and with reference to formula (1) the value of a may be between 0.5 and 0.8 and that of b between 0.2 and 0.5.
- compositions / precursors of the invention consist of particles which have a mean diameter which is preferably between 1.5 ⁇ m and 15 ⁇ m. This diameter may more particularly be between 3 ⁇ m and 10 ⁇ m and even more particularly between 4 ⁇ m and 8 ⁇ m.
- the average diameter referred to is the volume average of the diameters of a particle population.
- the particle size values given here and for the rest of the description are measured by the laser granulometry technique, for example by means of a Malvern laser particle size analyzer, on a sample of particles dispersed in ultrasonic water (130 W) for 1 minute 30 seconds.
- the particles preferably have a low dispersion index, typically at most 0.7, more particularly at most 0.6 and even more particularly at most 0.5.
- D 84 is the particle diameter for which 84% of the particles have a diameter less than D 84 ;
- D-16 is the particle diameter for which 16% of the particles have a diameter less than Di 6 ;
- D 50 is the average diameter of the particles, diameter for which 50% of the particles have a diameter less than D 50 .
- compositions or precursors according to the invention may optionally have luminescence properties at variable wavelengths depending on the composition of the product and after exposure to a given wavelength radius, it is possible and even necessary to further improve these luminescence properties by proceeding with the products to post-treatments, and this in order to obtain a real luminophore directly usable as such in the desired application.
- compositions according to the invention which have not been subjected to heat treatments greater than approximately 950 ° C., since such products generally have luminescence properties which can be judged as not satisfying the minimum brightness criterion of commercial phosphors which can be used directly and as such, without any subsequent transformation.
- compositions which, possibly after having been subjected to appropriate treatments, develop suitable and sufficient glosses for use directly by an applicator, for example in trichromatic lamps, may be qualified as luminophores.
- the description of the phosphors according to the invention will be made below.
- the phosphors of the invention have the same structure as the compositions or precursors described above. They therefore comprise a mineral core, a shell based on the aluminate of formula (1) and having a thickness of at least 300 nm.
- the particles of the phosphors may thus have an average diameter of between 1.5 m and 15 m.
- the process for preparing the compositions / precursors is characterized in that it comprises the following steps:
- a liquid mixture comprising compounds of aluminum and the other elements cerium, terbium and Mg and the mineral core;
- the dried product is calcined at a temperature of between 700 ° C. and 950 ° C.
- this process comprises a first step in which a liquid mixture is formed which is a solution or a suspension or a gel, compounds of aluminum and other elements cerium, terbium and Mg, this mixture comprising in part besides the mineral heart.
- This mixture may also include the substituent elements which have been mentioned above.
- inorganic salts or hydroxides are usually used.
- salts mention may be made of nitrates preferably, in particular for aluminum, europium and magnesium.
- aluminum compound a sol or colloidal dispersion of aluminum.
- colloidal dispersion of aluminum may have particles or colloids whose size is between 1 nm and 300 nm. Aluminum can be present in the soil as boehmite.
- the next step is to dry the previously prepared mixture. This drying is done by atomization.
- Spray drying is understood to mean spray drying of the mixture in a hot atmosphere (spray-drying).
- the atomization can be carried out using any sprayer known per se, for example by a spraying nozzle of the watering apple or other type. It is also possible to use so-called turbine atomizers.
- spraying techniques that may be used in the present process, reference may be made in particular to Handbook of Industrial Drying, Chapter 10 Industrial spray-drying Systems, Arun S ,. Numjumbar 2007.
- the last step of the process consists of calcining the product obtained after drying.
- the calcination is carried out at a temperature of between 700 ° C. and 950 ° C., more particularly between 700 ° C. and 900 ° C.
- Calcination is usually done under air.
- the precursor compound of the invention is obtained at the end of this calcination.
- the luminophores of the invention are obtained by calcination at a temperature of at least 1200 ° C. of the compositions or precursors as described above or of the compositions or precursors obtained by the process which has also been described above. It will be noted that this is a lower temperature than that required for the preparation of a phosphor by firing. This temperature may be more particularly at least 1400 ° C. By this treatment, the compositions or precursors are converted into effective phosphors.
- the precursors themselves may have intrinsic luminescence properties, these properties are generally insufficient for the intended applications and are greatly improved by the calcination treatment.
- the calcination can be carried out under air, under an inert gas but also and preferably under a reducing atmosphere (H 2 , N 2 / H 2 or Ar / H 2 for example) in order to in the latter case, to convert all the species Ce and Tb to their oxidation state (+111).
- a reducing atmosphere H 2 , N 2 / H 2 or Ar / H 2 for example
- the calcination can be carried out in the presence of a flux or fluxing agent of the fluoride type, such as, for example, lithium, aluminum or magnesium fluoride.
- a flux or fluxing agent of the fluoride type such as, for example, lithium, aluminum or magnesium fluoride.
- the particles are advantageously washed, so as to obtain the purest phosphor possible and in a deagglomerated or weakly agglomerated state.
- the aforementioned heat treatments make it possible to obtain luminophores which retain a core / shell structure and a particle size distribution close to those of the precursor particles.
- the heat treatment can be conducted without inducing sensitive phenomena of diffusion of the species Ce and Tb from the outer layer of the phosphor to the core.
- the heat treatment described for the preparation of the precursor and the calcination for the conversion of the precursor into a phosphor it is possible to conduct in a single step the heat treatment described for the preparation of the precursor and the calcination for the conversion of the precursor into a phosphor.
- the phosphor is obtained directly without stopping at the precursor.
- the phosphors of the invention can be used as green lumlinophores and can thus be used in the manufacture of any apparatus incorporating phosphors such as trichromatic lamps, light-emitting diodes and plasma screens.
- UV excitation labeling systems They can also be used in UV excitation labeling systems.
- organic matrices for example, plastic matrices or transparent polymers under UV .
- mineral for example silica
- organo-mineral hybrids for example, silica
- the invention accordingly relates to a device of the trichromatic lamp type, light emitting diode or plasma screen comprising the phosphor of the invention or a device of the same type which is manufactured using the phosphor of the invention.
- the use of this phosphor in the manufacture of the devices described above is done according to well-known techniques, for example by screen printing, by spraying, by electrophoresis, by sedimentation or by soaking (deep coating).
- Alumina of the alpha alumina type, of spherical morphology, D 50 3 ⁇ m (laser particle size), BET surface area ⁇ 1 m 2 / g
- the photoluminescence (PL) efficiency measurements of phosphors are made by integration of the emission spectrum between 450 nm and 700 nm, under excitation at 254 nm, using a Jobin - Yvon spectrophotometer.
- the photoluminescence yield of Example 1 is taken as a reference with a value of 100.
- the transmission electron micrographs are made on a section (microtomy) of the particles, using a SEM microscope.
- the spatial resolution of the apparatus for chemical composition measurements by EDS (energy dispersive spectroscopy) is ⁇ 2 nm.
- the correlation of observed morphologies and measured chemical compositions makes it possible to highlight the core-shell structure and to measure the thickness of the shell on the plates.
- the measurements of chemical composition can also be carried out by EDS on plates made by STEM HAADF.
- the measurement corresponds to an average performed on at least two spectra.
- This example relates to a product according to the prior art of formula (It 0 67Tbo, 33) MgAl 11 0 19.
- boehmite 100 g are mixed with 1 L of water with stirring. The pH of the suspension is then 5. 19.08 g of 5 mol / l HNO 3 are added to bring the pH down to 2, the suspension is allowed to stand overnight and a stable boehmite sol is obtained. 52.3 g and 28.8 g of solutions of nitrates of cerium and terbium and 33.6 g of magnesium nitrate are respectively mixed.
- the resulting mixture is added to the boehmite sol and water is added so that the solids content of the suspension is less than 7%.
- This example relates to a core / shell type product according to the invention and whose core is alumina and whose shell corresponds to the formula (Ce 0 , 67Tbo, 33) MgAI 11 0 19 .
- boehmite 49.4 g are mixed with 0.3L of water with stirring. The pH of the suspension is then 5. 9.3 g of 5 mol / l HNO 3 are added to bring the pH down to 2, the suspension is allowed to stand overnight and a stable boehmite sol is obtained.
- the resulting mixture is added to the boehmite sol. 0.8 l of water and then 4.4 g of alumina are also added as the core, so that the core / shell molar ratio is 40% of the core and 60% of the shell.
- the product obtained is then washed with 300 ml of hot water at 80 ° C. for 3 hours, filtered and dried in an oven.
- the characteristics of the products obtained in the preceding examples are given in the table below.
- R denotes the mass ratio of terbium relative to the phosphor expressed in g of Tb 4 O 7 relative to the mass of the phosphor in kg.
- the precursor and phosphor of Example 2 also show by observation in SEM on a product section a typical morphology heart-shell type.
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- Ceramic Engineering (AREA)
- Microelectronics & Electronic Packaging (AREA)
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Abstract
Description
Claims
Priority Applications (7)
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CA2816385A CA2816385A1 (fr) | 2010-12-14 | 2011-11-10 | Composition a base d'un aluminate, de type coeur/coquille, luminophore issu de cette composition et procedes de preparation |
US13/992,192 US9290693B2 (en) | 2010-12-14 | 2011-11-10 | Composition containing a core-shell aluminate, phosphor obtained from said composition, and preparation methods |
EP11781538.1A EP2652079A1 (fr) | 2010-12-14 | 2011-11-10 | Composition a base d'un aluminate, de type coeur/coquille, luminophore issu de cette composition et procedes de preparation |
CN201180058889.3A CN103261367B (zh) | 2010-12-14 | 2011-11-10 | 包含核-壳铝酸盐的组合物,由所述的组合物获得的荧光粉及制备方法 |
KR1020137015230A KR101529405B1 (ko) | 2010-12-14 | 2011-11-10 | 코어-쉘 알루미네이트를 함유하는 조성물, 상기 조성물로부터 수득되는 인광체 및 제조 방법 |
JP2013543596A JP2014506266A (ja) | 2010-12-14 | 2011-11-10 | コアシェルアルミン酸塩を含む組成物、この組成物から得られる蛍りん光体、及び製造方法 |
US15/055,502 US20160251574A1 (en) | 2010-12-14 | 2016-02-26 | Composition containing a core-shell aluminate, phosphor obtained from said composition, and preparation methods |
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FR10/04859 | 2010-12-14 | ||
FR1004859A FR2968649B1 (fr) | 2010-12-14 | 2010-12-14 | Composition a base d'un aluminate, de type coeur/coquille, luminophore issu de cette composition et procedes de preparation |
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US13/992,192 A-371-Of-International US9290693B2 (en) | 2010-12-14 | 2011-11-10 | Composition containing a core-shell aluminate, phosphor obtained from said composition, and preparation methods |
US15/055,502 Continuation US20160251574A1 (en) | 2010-12-14 | 2016-02-26 | Composition containing a core-shell aluminate, phosphor obtained from said composition, and preparation methods |
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US (2) | US9290693B2 (fr) |
EP (1) | EP2652079A1 (fr) |
JP (1) | JP2014506266A (fr) |
KR (1) | KR101529405B1 (fr) |
CN (1) | CN103261367B (fr) |
CA (1) | CA2816385A1 (fr) |
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FR2968649B1 (fr) * | 2010-12-14 | 2015-05-01 | Rhodia Operations | Composition a base d'un aluminate, de type coeur/coquille, luminophore issu de cette composition et procedes de preparation |
TW201925419A (zh) | 2017-09-18 | 2019-07-01 | 德商馬克專利公司 | 作為固態光源之色彩轉換器的多組分發光團 |
US11015032B2 (en) | 2018-03-02 | 2021-05-25 | Seton Hall University | Photoactive polymer coatings |
CN108329907A (zh) * | 2018-03-27 | 2018-07-27 | 深圳科尔新材料科技有限公司 | 硬模板溶胶凝胶法制备长余辉发光纳米材料 |
CN114921244B (zh) * | 2022-05-24 | 2023-07-04 | 营口理工学院 | 一种纺锤棒状MgAl2O4:Tb3+荧光粉及制备方法 |
Citations (3)
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US20070087195A1 (en) * | 2003-04-30 | 2007-04-19 | Nanosolutions Gmbh | Core/shell nanoparticles suitable for(f)ret-assays |
WO2010108860A1 (fr) * | 2009-03-24 | 2010-09-30 | Rhodia Operations | Composition comprenant un phosphate de cerium et/ou de terbium, de type coeur/coquille, luminophore issu de cette composition et leurs procedes de preparation |
DE202009008015U1 (de) * | 2009-04-07 | 2010-10-07 | InBio Prof.Jürgen Büddefeld Dr.Peter Klauth Prof.Manfred Rietz GbR (vertretungsberechtigter Gesellschafter: Dr.Peter Klauth, 41189 Mönchengladbach) | Modifikation von Schichtsilikaten für die Lumineszenzaktivierung |
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US5518808A (en) * | 1992-12-18 | 1996-05-21 | E. I. Du Pont De Nemours And Company | Luminescent materials prepared by coating luminescent compositions onto substrate particles |
AU2001258358B2 (en) * | 2000-05-05 | 2005-10-27 | Bayer Intellectual Property Gmbh | Doped nanoparticles as biolabels |
JP3695744B2 (ja) * | 2001-07-11 | 2005-09-14 | 松下電器産業株式会社 | 複合蛍光体及びそれを用いた蛍光ランプ |
EP1403329A1 (fr) * | 2002-09-27 | 2004-03-31 | Fuji Photo Film Co., Ltd. | Procédé de revêtement de particules |
CN1485397A (zh) * | 2002-09-29 | 2004-03-31 | 邱新萍 | 发光组成物的制造方法 |
FR2855169B1 (fr) | 2003-05-23 | 2006-06-16 | Rhodia Elect & Catalysis | Composes precurseurs d'aluminates d'alcalino-terreux ou de terre rare, leur procede de preparation et leur utilisation comme precurseur de luminophore notamment |
US20070212541A1 (en) * | 2006-03-07 | 2007-09-13 | Kazuya Tsukada | Core/shell type particle phosphor |
FR2904323B1 (fr) * | 2006-07-28 | 2008-10-31 | Rhodia Recherches & Tech | Luminophores coeur-coquille. |
FR2968649B1 (fr) * | 2010-12-14 | 2015-05-01 | Rhodia Operations | Composition a base d'un aluminate, de type coeur/coquille, luminophore issu de cette composition et procedes de preparation |
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- 2011-11-10 KR KR1020137015230A patent/KR101529405B1/ko not_active IP Right Cessation
- 2011-11-10 CN CN201180058889.3A patent/CN103261367B/zh not_active Expired - Fee Related
- 2011-11-10 US US13/992,192 patent/US9290693B2/en not_active Expired - Fee Related
- 2011-11-10 EP EP11781538.1A patent/EP2652079A1/fr not_active Withdrawn
- 2011-11-10 WO PCT/EP2011/069851 patent/WO2012079863A1/fr active Application Filing
- 2011-11-10 CA CA2816385A patent/CA2816385A1/fr not_active Abandoned
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US20070087195A1 (en) * | 2003-04-30 | 2007-04-19 | Nanosolutions Gmbh | Core/shell nanoparticles suitable for(f)ret-assays |
WO2010108860A1 (fr) * | 2009-03-24 | 2010-09-30 | Rhodia Operations | Composition comprenant un phosphate de cerium et/ou de terbium, de type coeur/coquille, luminophore issu de cette composition et leurs procedes de preparation |
DE202009008015U1 (de) * | 2009-04-07 | 2010-10-07 | InBio Prof.Jürgen Büddefeld Dr.Peter Klauth Prof.Manfred Rietz GbR (vertretungsberechtigter Gesellschafter: Dr.Peter Klauth, 41189 Mönchengladbach) | Modifikation von Schichtsilikaten für die Lumineszenzaktivierung |
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CN103261367B (zh) | 2015-03-11 |
US20160251574A1 (en) | 2016-09-01 |
JP2014506266A (ja) | 2014-03-13 |
FR2968649A1 (fr) | 2012-06-15 |
FR2968649B1 (fr) | 2015-05-01 |
CA2816385A1 (fr) | 2012-06-21 |
CN103261367A (zh) | 2013-08-21 |
US20130313479A1 (en) | 2013-11-28 |
KR101529405B1 (ko) | 2015-06-16 |
US9290693B2 (en) | 2016-03-22 |
KR20130086242A (ko) | 2013-07-31 |
EP2652079A1 (fr) | 2013-10-23 |
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