WO2012067701A1 - Utilisation de mousse de polyuréthanne rigide pour enrober la plomberie dans une baignoire de thérapie - Google Patents

Utilisation de mousse de polyuréthanne rigide pour enrober la plomberie dans une baignoire de thérapie Download PDF

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Publication number
WO2012067701A1
WO2012067701A1 PCT/US2011/050376 US2011050376W WO2012067701A1 WO 2012067701 A1 WO2012067701 A1 WO 2012067701A1 US 2011050376 W US2011050376 W US 2011050376W WO 2012067701 A1 WO2012067701 A1 WO 2012067701A1
Authority
WO
WIPO (PCT)
Prior art keywords
plumbing
wall structure
layer
attaching
polyurethane
Prior art date
Application number
PCT/US2011/050376
Other languages
English (en)
Inventor
Andrew Warren Stokely
Michael Glenn Geels
Original Assignee
Masco Bath Corporation
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Masco Bath Corporation filed Critical Masco Bath Corporation
Priority to MX2013005467A priority Critical patent/MX2013005467A/es
Priority to CA2816657A priority patent/CA2816657C/fr
Priority to US13/883,810 priority patent/US9596961B2/en
Priority to EP11840729.5A priority patent/EP2640242A1/fr
Publication of WO2012067701A1 publication Critical patent/WO2012067701A1/fr

Links

Classifications

    • A—HUMAN NECESSITIES
    • A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
    • A47K—SANITARY EQUIPMENT NOT OTHERWISE PROVIDED FOR; TOILET ACCESSORIES
    • A47K3/00—Baths; Douches; Appurtenances therefor
    • A47K3/02—Baths
    • A47K3/04—Built-in baths
    • A—HUMAN NECESSITIES
    • A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
    • A47K—SANITARY EQUIPMENT NOT OTHERWISE PROVIDED FOR; TOILET ACCESSORIES
    • A47K3/00—Baths; Douches; Appurtenances therefor
    • A47K3/02—Baths
    • A—HUMAN NECESSITIES
    • A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
    • A47K—SANITARY EQUIPMENT NOT OTHERWISE PROVIDED FOR; TOILET ACCESSORIES
    • A47K3/00—Baths; Douches; Appurtenances therefor
    • A47K3/16—Devices for fastening baths to floors or walls; Adjustable bath feet ; Lining panels or attachments therefor
    • A—HUMAN NECESSITIES
    • A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
    • A47K—SANITARY EQUIPMENT NOT OTHERWISE PROVIDED FOR; TOILET ACCESSORIES
    • A47K3/00—Baths; Douches; Appurtenances therefor
    • A47K3/28—Showers or bathing douches
    • A47K3/30—Screens or collapsible cabinets for showers or baths
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D3/00—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials
    • B05D3/12—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials by mechanical means
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T29/00—Metal working
    • Y10T29/49—Method of mechanical manufacture
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T29/00—Metal working
    • Y10T29/49—Method of mechanical manufacture
    • Y10T29/49826—Assembling or joining

Definitions

  • This disclosure relates to composite bathing vessels.
  • Bathing vessels may be manufactured from a variety of different materials, such as plastic materials. Plastic bathing vessels, however, must meet certain minimum performance requirements. For instance, the American National Standards Institute (ANSI) sets forth minimum physical requirements and testing methods for plastic bathtub and shower units. A bathing vessel that meets the requirements is approved for use in homes, buildings or other structures as a plumbing fixture.
  • ANSI American National Standards Institute
  • Therapy bathing vessels commonly referred to as air tubs and whirlpools, use piping through with the air and/or water is moved to provide a massaging experience for which they are known.
  • Therapy tubs are typically manufactured using a thermoformed surface layer backed with thermoset polyester that is reinforced with fiber glass. This method of construction has been in practice for many years. The bathing vessel is manufactured and holes are then drilled in locations into the piping for the water to feed the pump and the water and/or air to enter the bath.
  • a wall structure for a composite tub includes a surface side for facing an interior of the tub, a polyurethane layer backing and attaching to the surface side, plumbing backing the polyurethane layer, and an encapsulation layer encapsulating the plumbing and backing and attaching to the polyurethane layer so that that damage to the plumbing is minimized.
  • a wall structure for a composite tub includes a surface side for facing an interior of the tub, a polyurethane layer backing and attaching to the surface side, a cap layer encapsulating the polyurethane layer, and plumbing backing the cap layer such that damage to the plumbing is minimized.
  • Figure 1 is a top view of a therapy tub incorporating an embodiment of the invention.
  • Figure 2 is a side view of a first embodiment of a construction of a side wall of a tub of Fig. 1.
  • Figure 3 is a side view of a second embodiment of a construction of a side wall of a tub of Fig. 1.
  • Figure 4 is a side view of a third embodiment of a construction of a side wall of the tub of Figure 1.
  • Figure 1 shows a tub incorporating several embodiments as mentioned.
  • the tub 10 has a ledge 15, side walls 20, a bottom 25, drain 30, an overflow 35, and air or water openings 40 through which air or water is distributed to give a user a therapeutic experience.
  • Figure 2 a first embodiment of construction of the side wall 20 is shown.
  • the side wall 20 is constructed of several layers starting with a service side 45 which forms the interior of the bathing vessel, an initial layer relatively thin layer of polyurethane foam 50, an air or water jet housing assembly 55 which connects conventionally to the water or air opening 40 shown in Figure 1 through opening 57, a relatively thick (relative to said initial layer 50) encapsulation layer 65 of rigid polyurethane foam, and a cap layer 70 of rigid polyurethane foam or an elastomer.
  • the service side 45 of the tub 10 is a thermoformable plastic such as polymethyl methacrylate (PMMA) that is backed with acrylonitrile butadiene styrene (ABS).
  • PMMA polymethyl methacrylate
  • ABS acrylonitrile butadiene styrene
  • the plastic is formed into the shape of a bathing vessel by using standard vacuum forming techniques.
  • the initial rigid polyurethane foam 50 supplied to the back side of the service side 45 provides structural rigidity and may be closed cell.
  • Standard plumbing is installed in or against the thin layer of rigid polyurethane, which includes the piping 60 and the jet housing assembly 55 among other things such as bushings, fittings, connectors, filters, gaskets, etc.
  • the encapsulation layer of rigid polyurethane foam 65 is supplied to encapsulate the plumping.
  • the final layer 70 of high density polyurethane foam or elastomer is then applied, though it is not always required.
  • FIG. 3 a second embodiment is described herein.
  • This embodiment has an initial layer service side 145, an initial layer of polyurethane foam 150 attached thereto, air piping or a channel 160 is then applied to the back of the polyurethane foam 150, a hole 163 is drilled to allow communication with the air piping or channel 160, and the installation is then encapsulated with rigid polyurethane foam 165.
  • the entire assembly is then capped with a layer of rigid polyurethane foam or an elastomer though it is not always required.
  • the channel 160 may be pushed into the initial layer of polyurethane foam 150 before the initial layer of polyurethane foam 150 cures.
  • the embodiment has service side 245, an initial layer of rigid foam 250 attaching to the service side 245, a hole 263 for air to enter the bathing vessel from a channel 260 that is made of a layer of rigid polyurethane foam and a cap layer 265 of rigid polyurethane foam or elastomer may be placed over the entire assembly of rigid polyurethane foam 270 though it is not always required.
  • the air piping or channel 260 has three legs, leg 275 angles away the encapsulation layer 270, a back portion 280 attaching to a second leg 285 which also attaches to the encapsulation layer and also angles away from the encapsulation layer 270.
  • the legs 275, 280, 285 are also made of a rigid polyurethane foam. Because the legs 275, 280, 285 are made of the same material as the encapsulation layer 270 when constructing the channel 260 or attaching it to the encapsulation layer 270, a chemical bond is obtained that is both strong and not prone to leak.
  • the channel 260 may then be covered with another layer of elastomeric foam 290. In this embodiment, the channel 260 may be pushed into the encapsulation layer 270 before the encapsulation layer 270 cures to obtain a chemical bond therebetween.

Abstract

La présente invention a trait à une structure de paroi destinée à une baignoire composite qui inclut un côté de surface destiné à faire face à l'intérieur de la baignoire, une couche de polyuréthanne qui supporte et est attachée au côté de surface, une plomberie qui supporte la couche de polyuréthanne et une couche d'enrobage qui enrobe la plomberie et qui supporte et est attachée à la couche de polyuréthanne de sorte qu'il est possible de minimiser le dommage causé à la plomberie.
PCT/US2011/050376 2010-11-15 2011-09-02 Utilisation de mousse de polyuréthanne rigide pour enrober la plomberie dans une baignoire de thérapie WO2012067701A1 (fr)

Priority Applications (4)

Application Number Priority Date Filing Date Title
MX2013005467A MX2013005467A (es) 2010-11-15 2011-09-02 Aparato y metodo para el uso de perforacion a presion controlada de espuma rigida de poliuretano para encapsular la plomeria en un baño de terapia.
CA2816657A CA2816657C (fr) 2010-11-15 2011-09-02 Utilisation de mousse de polyurethanne rigide pour enrober la plomberie dans une baignoire de therapie
US13/883,810 US9596961B2 (en) 2010-11-15 2011-09-02 Use of rigid polyurethane foam to encapsulate plumbing in a therapy bath
EP11840729.5A EP2640242A1 (fr) 2010-11-15 2011-09-02 Utilisation de mousse de polyuréthanne rigide pour enrober la plomberie dans une baignoire de thérapie

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
US41357510P 2010-11-15 2010-11-15
US61/413,575 2010-11-15

Publications (1)

Publication Number Publication Date
WO2012067701A1 true WO2012067701A1 (fr) 2012-05-24

Family

ID=46084339

Family Applications (9)

Application Number Title Priority Date Filing Date
PCT/US2011/050345 WO2012067694A1 (fr) 2010-11-15 2011-09-02 Baignoire pourvue d'un panneau de renforcement de paroi
PCT/US2011/050352 WO2012067696A1 (fr) 2010-11-15 2011-09-02 Procédé de fabrication d'une baignoire
PCT/US2011/050372 WO2012067700A1 (fr) 2010-11-15 2011-09-02 Conception de paroi structurelle d'une baignoire composite
PCT/US2011/050348 WO2012067695A1 (fr) 2010-11-15 2011-09-02 Procédé pour baignoire pourvue d'un panneau de base renfermant du bois
PCT/US2011/050356 WO2012067697A1 (fr) 2010-11-15 2011-09-02 Conception de tuyau d'écoulement destinée à être utilisée dans une baignoire composite de polyuréthanne
PCT/US2011/050361 WO2012067698A1 (fr) 2010-11-15 2011-09-02 Création de charnière mobile par extrusion d'une feuille plastique thermoformable
PCT/US2011/050376 WO2012067701A1 (fr) 2010-11-15 2011-09-02 Utilisation de mousse de polyuréthanne rigide pour enrober la plomberie dans une baignoire de thérapie
PCT/US2011/050366 WO2012067699A1 (fr) 2010-11-15 2011-09-02 Création de charnière mobile par formage à vide de feuille plastique thermoformable
PCT/US2011/050333 WO2012067693A1 (fr) 2010-11-15 2011-09-02 Baignoire et procédé associé

Family Applications Before (6)

Application Number Title Priority Date Filing Date
PCT/US2011/050345 WO2012067694A1 (fr) 2010-11-15 2011-09-02 Baignoire pourvue d'un panneau de renforcement de paroi
PCT/US2011/050352 WO2012067696A1 (fr) 2010-11-15 2011-09-02 Procédé de fabrication d'une baignoire
PCT/US2011/050372 WO2012067700A1 (fr) 2010-11-15 2011-09-02 Conception de paroi structurelle d'une baignoire composite
PCT/US2011/050348 WO2012067695A1 (fr) 2010-11-15 2011-09-02 Procédé pour baignoire pourvue d'un panneau de base renfermant du bois
PCT/US2011/050356 WO2012067697A1 (fr) 2010-11-15 2011-09-02 Conception de tuyau d'écoulement destinée à être utilisée dans une baignoire composite de polyuréthanne
PCT/US2011/050361 WO2012067698A1 (fr) 2010-11-15 2011-09-02 Création de charnière mobile par extrusion d'une feuille plastique thermoformable

Family Applications After (2)

Application Number Title Priority Date Filing Date
PCT/US2011/050366 WO2012067699A1 (fr) 2010-11-15 2011-09-02 Création de charnière mobile par formage à vide de feuille plastique thermoformable
PCT/US2011/050333 WO2012067693A1 (fr) 2010-11-15 2011-09-02 Baignoire et procédé associé

Country Status (5)

Country Link
US (9) US9596961B2 (fr)
EP (9) EP2640240A1 (fr)
CA (9) CA2816934C (fr)
MX (9) MX2013005467A (fr)
WO (9) WO2012067694A1 (fr)

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US10182684B2 (en) * 2013-02-19 2019-01-22 Davis Intellectual Assets, Llc Composite shower curb and self-sealing curb cap
US9884443B2 (en) 2013-03-15 2018-02-06 Certainteed Corporation System, method and article for siding corner
CA3113731C (fr) 2013-03-15 2023-07-11 Certainteed Corporation Produit de construction panache et procede
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US9482011B2 (en) 2013-12-18 2016-11-01 Certainteed Corporation Panel siding product
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CA2817657A1 (fr) 2012-05-24
MX2013005469A (es) 2013-06-13
EP2640244A1 (fr) 2013-09-25
WO2012067699A1 (fr) 2012-05-24
US9320393B2 (en) 2016-04-26
CA2816657C (fr) 2017-11-28
US9596961B2 (en) 2017-03-21
WO2012067695A1 (fr) 2012-05-24
EP2640238A1 (fr) 2013-09-25
WO2012067700A1 (fr) 2012-05-24
CA2816650C (fr) 2017-11-28
MX2013005431A (es) 2013-07-05
WO2012067697A1 (fr) 2012-05-24
US20130227778A1 (en) 2013-09-05
US20140020172A1 (en) 2014-01-23
EP2640241A1 (fr) 2013-09-25
CA2817657C (fr) 2016-11-29
CA2816934A1 (fr) 2012-05-24
US20130227779A1 (en) 2013-09-05
EP2640243A1 (fr) 2013-09-25
CA2817655C (fr) 2017-11-28
WO2012067698A1 (fr) 2012-05-24
MX2013005474A (es) 2013-06-13
CA2816653C (fr) 2016-11-29
EP2640244A4 (fr) 2015-11-04
MX2013005470A (es) 2013-06-13
EP2640239A1 (fr) 2013-09-25
CA2816657A1 (fr) 2012-05-24
US9675213B2 (en) 2017-06-13
US9357885B2 (en) 2016-06-07
EP2640905A1 (fr) 2013-09-25
US20130232682A1 (en) 2013-09-12
US20130219612A1 (en) 2013-08-29
US20140173821A1 (en) 2014-06-26
MX2013005455A (es) 2014-03-21
US10213057B2 (en) 2019-02-26
MX2013005456A (es) 2016-05-24
EP2640242A1 (fr) 2013-09-25
WO2012067693A1 (fr) 2012-05-24
US20130219611A1 (en) 2013-08-29
CA2817653A1 (fr) 2012-05-24
US20140007340A1 (en) 2014-01-09
EP2640238A4 (fr) 2015-10-21
MX2013005466A (es) 2013-08-26
EP2640906A1 (fr) 2013-09-25
WO2012067694A1 (fr) 2012-05-24
US9648988B2 (en) 2017-05-16
EP2640240A1 (fr) 2013-09-25
WO2012067696A1 (fr) 2012-05-24
CA2816936C (fr) 2017-10-24
MX2013005467A (es) 2013-08-26
CA2817859A1 (fr) 2012-05-24
US9661956B2 (en) 2017-05-30
CA2816934C (fr) 2017-06-27
US9320394B2 (en) 2016-04-26
CA2816936A1 (fr) 2012-05-24
CA2817655A1 (fr) 2012-05-24
CA2816653A1 (fr) 2012-05-24
CA2816650A1 (fr) 2012-05-24
EP2640241A4 (fr) 2015-10-21
US9486112B2 (en) 2016-11-08
US20130219610A1 (en) 2013-08-29
MX2013005468A (es) 2013-08-26
CA2817859C (fr) 2017-11-28
CA2817653C (fr) 2017-08-01

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