WO2012065465A1 - 防混隔膜阀 - Google Patents
防混隔膜阀 Download PDFInfo
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- WO2012065465A1 WO2012065465A1 PCT/CN2011/078567 CN2011078567W WO2012065465A1 WO 2012065465 A1 WO2012065465 A1 WO 2012065465A1 CN 2011078567 W CN2011078567 W CN 2011078567W WO 2012065465 A1 WO2012065465 A1 WO 2012065465A1
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- valve
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16K—VALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
- F16K7/00—Diaphragm valves or cut-off apparatus, e.g. with a member deformed, but not moved bodily, to close the passage ; Pinch valves
- F16K7/12—Diaphragm valves or cut-off apparatus, e.g. with a member deformed, but not moved bodily, to close the passage ; Pinch valves with flat, dished, or bowl-shaped diaphragm
- F16K7/126—Diaphragm valves or cut-off apparatus, e.g. with a member deformed, but not moved bodily, to close the passage ; Pinch valves with flat, dished, or bowl-shaped diaphragm the seat being formed on a rib perpendicular to the fluid line
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16K—VALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
- F16K11/00—Multiple-way valves, e.g. mixing valves; Pipe fittings incorporating such valves
- F16K11/10—Multiple-way valves, e.g. mixing valves; Pipe fittings incorporating such valves with two or more closure members not moving as a unit
- F16K11/20—Multiple-way valves, e.g. mixing valves; Pipe fittings incorporating such valves with two or more closure members not moving as a unit operated by separate actuating members
- F16K11/22—Multiple-way valves, e.g. mixing valves; Pipe fittings incorporating such valves with two or more closure members not moving as a unit operated by separate actuating members with an actuating member for each valve, e.g. interconnected to form multiple-way valves
Definitions
- the present invention relates to a diaphragm valve, and more particularly to an anti-mixing diaphragm valve.
- Diaphragm valve is a special type of shut-off valve, which is commonly used in the food industry, pharmaceutical industry, etc.
- the traditional diaphragm valve mainly includes a valve body with a built-in valve cavity, and the valve body is also provided with a first fluid passage that respectively opens the valve cavity.
- a valve seat is disposed between the first fluid passage and the second fluid passage in the valve chamber, and a diaphragm is disposed at a position opposite to the valve seat in the valve chamber, and the diaphragm is disposed on the other side of the side opposite to the valve seat a driving shaft of the driving mechanism, the driving mechanism can drive the driving shaft to move back and forth in the axial direction, and then the driving shaft drives the diaphragm to move linearly toward the valve seat, and the surface side of the diaphragm abuts or leaves the valve seat, thereby forming the first Opening and closing of a fluid passage and a second fluid passage.
- the life span and the use strength of the diaphragm on the conventional diaphragm valve have a certain life, so when the diaphragm is damaged or other reasons cause the diaphragm to be completely closed and the valve seat is closed, the diaphragm valve will appear inside.
- Leakage which is an unpredictable loss in industries such as the food industry and the pharmaceutical industry, where hygiene and production processes are critical.
- the solution adopted is to install a diaphragm valve at the discharge pipe of the tank that needs to mix materials, and the two diaphragm valves are connected through a connecting pipe.
- the connecting pipe body is further provided with a sterilizing sub-valve for sterilization, and an venting sub-valve for venting the diaphragm valve and observing whether or not the diaphragm leaks, wherein the diaphragm valve and the connecting pipe are sterilized
- the valve is normally closed, and the auxiliary valve on the connecting pipe is normally opened.
- the present invention provides an anti-mixing diaphragm valve which is simple in structure and can observe whether or not an internal leak occurs in time.
- an anti-mixing diaphragm valve comprising a valve body and a driving shaft and a driving mechanism mounted on the valve body, wherein the valve body is provided with a valve chamber, and respectively a first fluid passage and a second fluid passage are opened in the valve chamber, and a valve seat is disposed between the first fluid passage and the second fluid passage in the valve chamber, and a diaphragm is disposed at a position opposite to the valve seat in the valve chamber, and the diaphragm is opposite to the valve seat
- the other side of the side is provided with a driving shaft that is linked with the driving mechanism, and the driving mechanism can drive the driving shaft to move back and forth in the axial direction, so that the surface side of the diaphragm abuts or leaves the valve seat to form the first fluid passage and the first
- the opening and closing of the two fluid passages is characterized in that: the end face of the valve seat facing the diaphragm is provided with a receiving groove, and the receiving
- the open end of the receiving groove is The diaphragm forms a sealing fit, and the accommodating groove and the diaphragm form a closed valve sub-cavity, and the valve body is further provided with a sterilizing sub-valve and an venting sub-valve, and the sterilizing sub-valve and the venting sub-valve are respectively disposed at The position of the valve sub-chamber on the valve body and constitute the guide The valve chamber and the valve body sub-channel external space.
- valve body left plate and the valve seat right plate and the diaphragm are in a closed state, two switches constituting the valve cavity are respectively formed, and when the anti-mixing diaphragm valve is closed, the diaphragm and the valve seat left plate respectively It forms a sealing fit with the right seat of the valve seat. If one of the seals is in contact with the leak, the material in the pipe will enter the valve sub-cavity, and the material will be emptied by the venting sub-valve that is open to the valve sub-chamber. The valve flows out, so it can be judged whether or not there is an internal leakage condition by observing the auxiliary valve for emptying, so that the anti-mixing diaphragm valve can be monitored in time to avoid unnecessary loss.
- valve seat comprises a valve seat left plate and a valve seat right plate, the valve seat left plate and the valve seat right plate are parallel to each other and disposed in the valve cavity and perpendicular to the diaphragm, the valve seat left plate and The two sides of the right side of the valve seat pass through the valve seat, the left side of the valve seat and the right side of the valve seat are fixed sides, the other side is sealed, the fixed side is fixed on the inner wall of the valve cavity, and the sealing sides are all arranged toward the diaphragm, the valve seat A gap is formed between the left plate and the right plate of the valve seat and constitutes the accommodating groove with the inner wall of the valve cavity, and the first fluid passage and the second fluid passage are respectively located at two sides of the valve seat left plate and the valve seat right plate.
- the left plate of the valve seat and the right plate of the valve seat are plate-shaped, so as to avoid occupying too much space in the originally narrow valve cavity, and correspondingly increasing the space of the receiving groove between the left seat of the valve seat and the right plate of the valve seat.
- the valve seat is perpendicular to the diaphragm, which improves the sealing of the valve seat and the diaphragm and enhances the sealing effect.
- the invention is further arranged that: the sealing plate is disposed on the diaphragm opposite to the sealing plate on the left side of the valve seat and the right side of the valve seat, and the sealing strip is matched with the length of the left side of the valve seat and the right side of the valve seat, and the width of the sealing strip is The width of the sealing edge is adapted such that when the valve seat and the diaphragm are in the closed state, the sealing strip and the sealing edge form a sealing fit.
- the sealing strip can improve the sealing performance of the diaphragm and the valve seat.
- the sealing strip can also be made of a material with better sealing effect and integrated with the process and the diaphragm to further improve the sealing effect.
- the valve body further comprises a diaphragm seat, wherein the diaphragm seat is provided with a shaft hole through which the drive shaft passes, one side of the diaphragm seat is fixed to the valve body, and the other side is fixed to the driving mechanism.
- the diaphragm is disposed on the side wall of the diaphragm seat facing the side of the valve chamber, and the outer peripheral edge of the diaphragm is sealed and fixed to the edge of the shaft hole.
- the arrangement of the diaphragm seat improves the stability of the diaphragm when it is installed, and the breakage of the diaphragm is not easy to occur, and the maintenance and replacement of the diaphragm is also facilitated.
- the valve body is provided with a sterilizing port and an venting port corresponding to the position of the valve sub-chamber, and the sterilizing port and the venting port are symmetrically disposed on the valve body, and the sterilizing port is provided with
- the venting port is connected to the auxiliary chamber of the valve and the external space of the valve body, and the auxiliary valve for sterilizing and the auxiliary valve for venting are respectively disposed on the sterilizing port and the venting port, and the auxiliary valve for sterilizing and the auxiliary valve for venting are both A traditional diaphragm valve is used.
- the arrangement of the sterilizing port and the venting port facilitates the addition of the corresponding connecting pipe during the later updating, and the sterilizing sub-valve and the venting sub-valve are both set by the conventional diaphragm valve, and the anti-mixing diaphragm
- the valve's workplace is adapted to improve the speed of uniform replacement and also facilitates maintenance.
- Figure 1 is a schematic illustration of an embodiment of the invention.
- Figure 2 is a front elevational view of an embodiment of the present invention.
- Fig. 3 is a cross-sectional view taken along line A-A of Fig. 2;
- Figure 4 is a schematic illustration of a valve body in accordance with an embodiment of the present invention.
- Figure 5 is an exploded view of an embodiment of the present invention.
- Figure 6 is an exploded view of an embodiment of the present invention.
- the embodiment includes a valve body 1, a diaphragm holder 2 mounted on the valve body 1, a drive shaft 4, and a drive mechanism 3.
- the valve body 1 has a cubic shape, and the valve body 1 is provided. a valve chamber 11 and a first fluid passage 111 and a second fluid passage 112 that respectively open the valve chamber 11, the valve chamber 11 being located at a boundary between the first fluid passage 111 and the second fluid passage 112, the first fluid passage 111 and The second fluid passages 112 are symmetrically disposed at both ends of the valve body 1 and on the same axis.
- the valve body 1 is provided with a mounting port 16 for the diaphragm 5 to be installed.
- the center of the diaphragm seat 2 is provided with a shaft hole through which the drive shaft 4 passes.
- the diaphragm seat 2 is screwed to the valve body 1.
- the size of the shaft hole on the diaphragm seat 2 is matched with the size of the mounting hole 16 on the valve body, so the shaft hole passes.
- the mounting port 16 opens the valve chamber 11 and the outer space of the valve body 1.
- the diaphragm 5 is disposed on the side wall of the diaphragm seat 2 facing the side of the valve chamber 11.
- the outer peripheral edge of the diaphragm 5 is sealed and fixed to the edge of the shaft hole, and the other side of the diaphragm seat 2 and the fixed side of the valve body 1 and the driving mechanism 3 linkage, the output end of the driving mechanism 3 is interlocked with the driving shaft 4, and the driving mechanism 3 can drive the driving shaft 4 to move back and forth in the axial direction, so that the driving shaft 4 abuts the surface side of the diaphragm 5 against or away from the valve seat 2 to constitute Opening and closing of the first fluid passage 111 and the second fluid passage 112.
- the end portion of the drive shaft 4 and the diaphragm 5 is provided with a circular boss 41.
- the diameter of the boss 41 is larger than the diameter of the shaft body on the drive shaft 4, and the boss 41 on the drive shaft 4 is fixed to the diaphragm 5, so When the drive shaft 4 is interlocked with the diaphragm 5, the contact area of the boss 41 with the diaphragm 5 is large, and the crack and fatigue of the diaphragm 5 are not easily caused.
- the drive mechanism 3 can be pneumatically, mechanically or manually, and the drive mechanism 3 of the present invention pneumatically interlocks the drive shaft, thereby opening or closing the diaphragm valve.
- the valve seat 12 includes a valve seat left plate 121 and a valve seat right plate 122.
- the valve seat left plate 121 and the valve seat right plate 122 are each a long plate shape, and the valve seat The left plate 121 and the valve seat right plate 122 are parallel to each other and perpendicular to the axis where the first fluid passage 111 and the second fluid passage 112 are located, and both ends of the valve seat left plate 121 and the valve seat right plate 122 penetrate the valve chamber 11 and respectively correspond to the valve The inner wall of the chamber 11 is fixedly connected.
- valve seat left plate 121 and the valve seat right plate 122 are fixed to the inner wall of the valve chamber 11 as a fixed side, and the other side is disposed as a sealing side 124 toward the diaphragm 5, and the valve seat left plate 121 and the valve seat right plate 122 face the diaphragm. 5 is disposed and perpendicular to the surface of the diaphragm 5, and the valve seat left plate 121 and the valve seat right plate 122 are disposed at a certain distance, so that the valve seat left plate 121 and the valve seat right plate 122 and the inner wall of the valve chamber 11 constitute the accommodating groove 123. .
- the diaphragm 12 When the valve seat 12 and the diaphragm 5 are in the closed state, the diaphragm 12 forms a sealing fit with the valve seat left plate 121 and the valve seat right plate 122, and the accommodating groove 123 and the diaphragm 5 form a closed valve sub-cavity 13.
- the diaphragm 5 is provided with a sealing strip 51 at a position opposite to the sealing edge 124 of the valve seat left plate 121 and the valve seat right plate 122.
- the length and width of the sealing strip 51 are matched with the sealing edge 124, when the valve seat 2 and the diaphragm 5 are When in the closed state, the sealing strip 51 abuts against the sealing edge 124 and constitutes a sealing fit.
- the anti-mixing diaphragm valve further includes a sterilizing sub-valve 6 and an venting sub-valve 7, and the valve body 1 is provided with a sterilizing port 14 and an venting port 15 corresponding to the position of the valve sub-chamber 13, and the sterilizing port 14
- the venting port 15 is symmetrically disposed on both sides of the valve body 1, and the sterilizing port 14 and the venting port 15 both open the valve sub-chamber 13 and the outer space of the valve body 1, the sterilizing sub-valve 6 and the venting auxiliary pair
- the valves 7 are respectively disposed on the sterilizing port 14 and the venting port 15, and the sterilizing sub-valve 6 and the venting sub-valve 7 are both conventional diaphragm valves.
- the positions of the sterilizing port 14 and the venting port 15 are interchangeable, so that the positions of the sterilizing sub-valve 6 and the venting sub-valve 7 can be interchanged without affecting the working effect of the present invention.
- valve body left plate 121 and the valve seat right plate 122 and the diaphragm 5 when the valve body left plate 121 and the valve seat right plate 122 and the diaphragm 5 are in a closed state, two switches constituting the valve chamber 11 are respectively formed.
- the anti-mixing diaphragm valve When the anti-mixing diaphragm valve is closed, the diaphragm 5 is respectively The valve seat left plate 121 and the valve seat right plate 122 form a sealing fit. If one of the seals is in a leak condition, the material in the pipe will enter the valve sub-cavity 13, and since the venting sub-valve 7 that is electrically connected to the valve sub-chamber 13 is in the normally open state, the material will be discharged.
- the air use sub-valve 7 flows out, so that it is possible to judge whether or not an internal leakage occurs by observing the sub-valve 7 for evacuation, so that the anti-mixing diaphragm valve can be monitored in time to avoid unnecessary loss.
- the valve seat left plate 121 and the valve seat right plate 122 are configured in a plate shape to avoid occupying too much space in the originally narrow valve cavity 11, and correspondingly increase the accommodation between the valve seat left plate 121 and the valve seat right plate 122.
- the space of the groove 123, the valve seat 2 is perpendicular to the arrangement of the diaphragm 5, improves the sealing property of the valve seat 2 and the diaphragm 5, and enhances the sealing effect.
- the sealing strip on the diaphragm 5 can improve the sealing performance of the diaphragm 5 and the valve seat 2, and the sealing strip 51 can also be made of a material having a better sealing effect and integrated with the process and the diaphragm 5, thereby further improving the sealing effect.
- the arrangement of the diaphragm holder 2 improves the airtightness and stability of the diaphragm 5 when it is installed, and the breakage of the diaphragm 5 is less likely to occur, and the maintenance and replacement of the diaphragm 5 is also facilitated.
- the arrangement of the sterilizing port 14 and the venting port 15 facilitates the addition of the corresponding connecting pipe at the time of later updating, and the sterilizing sub-valve 6 and the venting sub-valve 7 are both set by the conventional diaphragm valve, and are prevented from being mixed.
- the diaphragm valve has a suitable working position and improves the speed of uniform replacement and is also beneficial for maintenance.
- the present invention may also be embodied in other embodiments, and any technical solutions formed by equivalent replacement or equivalent transformation are within the scope of the present invention.
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Description
本发明涉及一种隔膜阀,尤其是一种防混隔膜阀。
隔膜阀是一种特殊形式的截断阀,常用于食品工业、制药工业等,传统的隔膜阀主要包括有内设阀腔的阀体,阀体内还设有分别导通阀腔的第一流体通道和第二流体通道,阀腔内位于第一流体通道和第二流体通道间设有阀座,阀腔内阀座相对位置设有隔膜,隔膜相对于阀座所在侧的另一侧设有与驱动机构联动的驱动轴,驱动机构可带动驱动轴沿轴向前后移动,然后驱动轴带动隔膜做朝向阀座的线性运动,并使隔膜的表面侧紧靠或离开所述阀座,从而构成第一流体通道和第二流体通道的打开和关闭。但是,由于受到现有技术的限制,传统隔膜阀上隔膜的使用年限和使用强度均有一定的寿命,故当隔膜出现损坏或其它原因造成隔膜无法完全和阀座闭合时,隔膜阀将出现内漏的现象,这种情况在食品工业和制药工业之类,对卫生和生产工艺有严格要求的行业来说都将会造成无法估计的巨额损失。
在食品工业和制药工业生产中,由于卫生要求,通常采用全封闭式生产,并需要对生产中的罐体需要进行必要的灭菌和消毒;同时又由于工艺要求经常需要对不同罐体内的材料进行混合。考虑到存在出现内漏时而无法察觉的情况,现采用的解决方案为:需要进行物料混合的罐体出料管处分别安设一隔膜阀,两隔膜阀之间通过一连接管相导通,连接管管身上再安设有用于灭菌的灭菌用副阀,以及对隔膜阀内进行排空和观察隔膜是否泄漏用的排空用副阀,其中隔膜阀和连接管上灭菌用副阀常闭,连接管上排空用副阀常开。当其中一侧隔膜阀出现内漏时,罐体内的物料就会进入连接管并从排空用副阀处排出,由此即可判断处由隔膜阀出现内漏,从而进行及时的更换,防止造成食品及药物的污染或混料。
虽然上述方案解决了相应的技术问题,但是所采用的技术方案较复杂,需要多个隔膜阀以及连接设备来实施,势必增加了生产成本和维护的费用。
为了克服现有技术的不足,本发明提供了一种结构简单,可及时观察是否发生内漏的防混隔膜阀。
本发明解决其技术问题所采用的技术方案是:一种防混隔膜阀,包括有阀体、以及安设于阀体上的驱动轴和驱动机构,所述阀体内设有阀腔、以及分别导通阀腔的第一流体通道和第二流体通道,阀腔内位于第一流体通道和第二流体通道间设有阀座,阀腔内阀座相对位置设有隔膜,隔膜相对于阀座所在侧的另一侧设有与驱动机构联动的驱动轴,驱动机构可带动驱动轴沿轴向前后移动,使隔膜的表面侧紧靠或离开所述阀座,以构成第一流体通道和第二流体通道的打开和关闭,其特征是:所述阀座上朝向隔膜的端面设有容置槽,容置槽贯穿阀腔,当阀座和隔膜处于闭合状态时,容置槽开口端与隔膜形成密封配合,容置槽与隔膜构成密闭的阀副腔,阀体上还设有灭菌用副阀和排空用副阀,灭菌用副阀和排空用副阀分别安设于阀体上阀副腔所在位置并构成导通阀副腔与阀体外部空间的通道。
采用上述技术方案,阀体内阀座左板和阀座右板与隔膜处于闭合状态时,分别形成了两道构成阀腔导通用的开关,当防混隔膜阀闭合时,隔膜分别与阀座左板和阀座右板构成密封配合。如果其中一道密封配合出现泄漏的情况时,管道内的物料将会进入阀副腔内,又由于与阀副腔导通的排空用副阀处于常开状态,则物料会经排空用副阀流出,故通过观察排空用副阀即可判断是否出现内漏情况,从而可对防混隔膜阀进行及时的监测,避免不必要的损失。
本发明的进一步设置为:所述阀座包括有阀座左板和阀座右板,阀座左板和阀座右板相互平行的安设于阀腔内并垂直于隔膜设置,阀座左板和阀座右板的两端贯穿阀腔阀座左板和阀座右板的一侧边为固定边,另一边位密封边,固定边均固定于阀腔内壁上,密封边均朝向隔膜设置,阀座左板和阀座右板间设有间隙并与阀腔内壁构成所述的容置槽,第一流体通道和第二流体通道均分别位于阀座左板和阀座右板的两侧。
采用上述技术方案,阀座左板和阀座右板为板状,避免过多占用原本就狭小的阀腔内的空间,且也相应增加了阀座左板和阀座右板间容置槽的空间,阀座垂直于隔膜的设置,提高了阀座和隔膜的密封性,增强密封效果。
本发明的进一步设置为:所述隔膜上与阀座左板和阀座右板上密封边相对的位置均设有与阀座左板和阀座右板长度相适配的密封条,密封条宽度与密封边的宽度相适配,当阀座和隔膜处于闭合状态时,密封条和密封边构成密封配合。
采用上述技术方案,密封条的设置可提高隔膜和阀座的密封性能,另外,密封条还可采用具有更好密封效果的材料制作并与工艺与隔膜一体设置,以此来进一步提高密封效果。
本发明的进一步设置为:所述阀体上还设有隔膜座,隔膜座中央设有供驱动轴穿过的轴孔,隔膜座的一侧与阀体固定,另一侧与驱动机构固定,隔膜安设于隔膜座上朝向阀腔所在侧的侧壁上,隔膜的外周边缘与轴孔边缘密封固定。
采用上述技术方案,隔膜座的设置提高了隔膜安设时的稳定性,也不容易出现隔膜的破口,同时也方便了隔膜的维护和更换。
本发明的再进一步设置为:所述阀体上设有与阀副腔位置相对应的灭菌口和排空口,灭菌口和排空口对称的安设于阀体上,灭菌口和
排空口均导通阀副腔与阀体外部空间,灭菌用副阀和排空用副阀分别安设于灭菌口和排空口上,灭菌用副阀和排空用副阀均采用传统隔膜阀。
采用上述技术方案,灭菌口和排空口的设置方便了后期更新时增加相应的连接管道,而灭菌用副阀和排空用副阀均采用传统隔膜阀的设置,则与防混隔膜阀的工作场所相适配,且提高了统一更换的快捷程度,也利于维护。
下面结合附图对本发明作进一步描述:
图1为本发明实施例的示意图。
图2为本发明实施例的主视图。
图3为图2的A-A剖视图。
图4为本发明实施例阀体的示意图。
图5为本发明实施例的爆炸图。
图6为本发明实施例的爆炸图。
如图1-6所示,本实施例包括有阀体1、以及安设于阀体1上的隔膜座2、驱动轴4和驱动机构3,阀体1为立方体状,阀体1上设有阀腔11、以及分别导通阀腔11的第一流体通道111和第二流体通道112,阀腔11位于第一流体通道111和第二流体通道112的交界处,第一流体通道111和第二流体通道112对称的设于阀体1两端并位于同一轴线上,阀体1上设有供隔膜5安设的安装口16。隔膜座2中央设有供驱动轴4穿过的轴孔,隔膜座2螺纹连接于阀体1上,隔膜座2上轴孔大小与阀体上安装口16大小相适配,故轴孔通过安装口16导通阀腔11和阀体1外部空间。隔膜5安设于隔膜座2上朝向阀腔11所在侧的侧壁上,隔膜5的外周边缘与轴孔边缘密封固定,隔膜座2与阀体1固定侧所对的另一侧与驱动机构3联动,驱动机构3输出端与驱动轴4联动,驱动机构3可带动驱动轴4沿轴向前后移动,从而驱动轴4使隔膜5的表面侧紧靠或离开所述阀座2,以构成第一流体通道111和第二流体通道112的打开和关闭。其中,驱动轴4与隔膜5联动的端部设有圆形的凸台41,凸台41的直径大于驱动轴4上轴身的直径,驱动轴4上的凸台41与隔膜5固定,故当驱动轴4与隔膜5联动时,凸台41与隔膜5的接触面积较大,则不容易造成隔膜5的破裂和疲劳。驱动机构3可以采用气动、机械或手动,而本发明中的驱动机构3采用气动方式联动驱动轴,由此开启或关闭隔膜阀。
本发明中,如图4、5、6所示,阀座12包括有阀座左板121和阀座右板122,阀座左板121和阀座右板122均为长条的板状,阀座左板121和阀座右板122相互平行且垂直于第一流体通道111和第二流体通道112所在的轴线,阀座左板121和阀座右板122的两端部贯穿阀腔11并分别与阀腔11内壁固定连接。阀座左板121和阀座右板122的一侧边固定于阀腔11内壁上为固定边,另一侧边朝向隔膜5设置为密封边124,阀座左板121和阀座右板122朝向隔膜5设置并与隔膜5所在面相垂直,阀座左板121和阀座右板122间相隔一定距离设置,使得阀座左板121和阀座右板122与阀腔11内壁构成所述的容置槽123。当阀座12和隔膜5处于闭合状态时,隔膜12与阀座左板121和阀座右板122构成密封配合,则容置槽123与隔膜5形成一个密闭的阀副腔13。隔膜5上与阀座左板121和阀座右板122上密封边124相对的位置设有密封条51,密封条51长度和宽度均与密封边124的相适配,当阀座2和隔膜5处于闭合状态时,密封条51紧贴于密封边124上并构成密封配合。防混隔膜阀还包括有灭菌用副阀6和排空用副阀7,阀体1上设有与阀副腔13位置相对应的灭菌口14和排空口15,灭菌口14和排空口15对称的安设于阀体1两侧,灭菌口14和排空口15均导通阀副腔13与阀体1外部空间,灭菌用副阀6和排空用副阀7分别安设于灭菌口14和排空口15上,灭菌用副阀6和排空用副阀7均采用传统隔膜阀。其中,灭菌口14和排空口15设置的位置可以互换,故灭菌用副阀6和排空用副阀7的位置同理可以互换,均不影响本发明的工作效果。
本发明中,阀体内阀座左板121和阀座右板122与隔膜5处于闭合状态时,分别形成了两道构成阀腔11导通用的开关,当防混隔膜阀闭合时,隔膜5分别与阀座左板121和阀座右板122构成密封配合。如果其中一道密封配合出现泄漏的情况时,管道内的物料将会进入阀副腔13内,又由于与阀副腔13导通的排空用副阀7处于常开状态,则物料会经排空用副阀7流出,故通过观察排空用副阀7即可判断是否出现内漏情况,从而可对防混隔膜阀进行及时的监测,避免不必要的损失。其中,阀座左板121和阀座右板122结构为板状,避免过多占用原本就狭小的阀腔11内的空间,且也相应增加了阀座左板121和阀座右板122间容置槽123的空间,阀座2垂直于隔膜5的设置,提高了阀座2和隔膜5的密封性,增强密封效果。隔膜5上密封条的设置可提高隔膜5和阀座2的密封性能,而密封条51也可采用具有更好密封效果的材料制作并与工艺与隔膜5一体设置,以此来进一步提高密封效果。本发明中,隔膜座2的设置提高了隔膜5安设时的密闭性和稳定性,并且不容易出现隔膜5的破口,同时也方便了隔膜5的维护和更换。另外,灭菌口14和排空口15的设置方便了后期更新时增加相应的连接管道,而灭菌用副阀6和排空用副阀7均采用传统隔膜阀的设置,则与防混隔膜阀的工作场所相适配,且提高了统一更换的快捷程度,也利于维护。本发明还可以有其他实施方式,凡采用同等替换或等效变换形成的技术方案,均落在本发明要求保护的范围之内。
Claims (7)
- 一种防混隔膜阀,包括有阀体、以及安设于阀体上的驱动轴和驱动机构,所述阀体内设有阀腔、以及分别导通阀腔的第一流体通道和第二流体通道,阀腔内位于第一流体通道和第二流体通道间设有阀座,阀腔内阀座相对位置设有隔膜,隔膜相对于阀座所在侧的另一侧设有与驱动机构联动的驱动轴,驱动机构可带动驱动轴沿轴向前后移动,使隔膜的表面侧紧靠或离开所述阀座,以构成第一流体通道和第二流体通道的打开和关闭,其特征是:所述阀座上朝向隔膜的端面设有容置槽,容置槽贯穿阀腔,当阀座和隔膜处于闭合状态时,容置槽开口端与隔膜形成密封配合,容置槽与隔膜构成密闭的阀副腔,阀体上还设有灭菌用副阀和排空用副阀,灭菌用副阀和排空用副阀分别安设于阀体上阀副腔所在位置并构成导通阀副腔与阀体外部空间的通道。
- 根据权利要求1所述的防混隔膜阀,其特征是:所述阀座包括有阀座左板和阀座右板,阀座左板和阀座右板相互平行的安设于阀腔内并垂直于隔膜设置,阀座左板和阀座右板的两端贯穿阀腔阀座左板和阀座右板的一侧边为固定边,另一边位密封边,固定边均固定于阀腔内壁上,密封边均朝向隔膜设置,阀座左板和阀座右板间设有间隙并与阀腔内壁构成所述的容置槽,第一流体通道和第二流体通道均分别位于阀座左板和阀座右板的两侧。
- 根据权利要求1或2所述的防混隔膜阀,其特征是:所述隔膜上与阀座左板和阀座右板上密封边相对的位置均设有与阀座左板和阀座右板长度相适配的密封条,密封条宽度与密封边的宽度相适配,当阀座和隔膜处于闭合状态时,密封条和密封边构成密封配合。
- 根据权利要求1或2所述的防混隔膜阀,其特征是:所述阀体上还设有隔膜座,隔膜座中央设有供驱动轴穿过的轴孔,隔膜座的一侧与阀体固定,另一侧与驱动机构固定,隔膜安设于隔膜座上朝向阀腔所在侧的侧壁上,隔膜的外周边缘与轴孔边缘密封固定。
- 据权利要求3所述的防混隔膜阀,其特征是:所述阀体上还设有隔膜座,隔膜座中央设有供驱动轴穿过的轴孔,隔膜座的一侧与阀体固定,另一侧与驱动机构固定,隔膜安设于隔膜座上朝向阀腔所在侧的侧壁上,隔膜的外周边缘与轴孔边缘密封固定。
- 根据权利要求4所述的防混隔膜阀,其特征是:所述阀体上设有与阀副腔位置相对应的灭菌口和排空口,灭菌口和排空口对称的安设于阀体上,灭菌口和排空口均导通阀副腔与阀体外部空间,灭菌用副阀和排空用副阀分别安设于灭菌口和排空口上,灭菌用副阀和排空用副阀均采用传统隔膜阀。
- 根据权利要求5所述的防混隔膜阀,其特征是:所述阀体上设有与阀副腔位置相对应的灭菌口和排空口,灭菌口和排空口对称的安设于阀体上,灭菌口和排空口均导通阀副腔与阀体外部空间,灭菌用副阀和排空用副阀分别安设于灭菌口和排空口上,灭菌用副阀和排空用副阀均采用传统隔膜阀。
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