WO2012063405A1 - Retaining jig, handling jig, set of retaining jigs, and adhered material retaining device - Google Patents
Retaining jig, handling jig, set of retaining jigs, and adhered material retaining device Download PDFInfo
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- WO2012063405A1 WO2012063405A1 PCT/JP2011/005727 JP2011005727W WO2012063405A1 WO 2012063405 A1 WO2012063405 A1 WO 2012063405A1 JP 2011005727 W JP2011005727 W JP 2011005727W WO 2012063405 A1 WO2012063405 A1 WO 2012063405A1
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- jig
- holding
- elastic member
- holding jig
- adhered
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01G—CAPACITORS; CAPACITORS, RECTIFIERS, DETECTORS, SWITCHING DEVICES OR LIGHT-SENSITIVE DEVICES, OF THE ELECTROLYTIC TYPE
- H01G13/00—Apparatus specially adapted for manufacturing capacitors; Processes specially adapted for manufacturing capacitors not provided for in groups H01G4/00 - H01G11/00
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01G—CAPACITORS; CAPACITORS, RECTIFIERS, DETECTORS, SWITCHING DEVICES OR LIGHT-SENSITIVE DEVICES, OF THE ELECTROLYTIC TYPE
- H01G2/00—Details of capacitors not covered by a single one of groups H01G4/00-H01G11/00
- H01G2/02—Mountings
- H01G2/04—Mountings specially adapted for mounting on a chassis
Definitions
- the present invention relates to a holding jig, a handling jig, a set of holding jigs, and an adherend holding device, and more specifically, although the adherend can be adhesively held as desired, the adhesive is held.
- the present invention relates to a holding jig, a handling jig, a set of holding jigs, and a to-be-adhered object holding device capable of easily removing almost all of the objects to be adhered.
- the holding jig described in Patent Document 1 is characterized in that “at least the surface portion is formed of a rubber elastic material having adhesiveness, and the adhesive force can hold a small component on the elastic material surface. (See claim 1 of Patent Document 1).
- the small part is subjected to various manufacturing processes in a state in which the small part is adhesively held by the holding jig as an adherend. Then, the small parts and the like manufactured in a state where they are adhesively held by the holding jig are removed from the holding jig.
- Patent Document 2 describes that “a plurality of electronic components are held by adhesion in an adhesive layer of an electronic component holder having a support and an adhesive layer formed on one surface of the support.
- the method of handling an electronic component comprising the step of releasing the electronic component from the adhesive layer by the above-mentioned method "(see claim 4 etc.).
- Patent Document 2 As shown in FIG. 3 of Patent Document 2, the method described in Patent Document 2 is “by denting the adhesive layer with the tip of the blade and moving the blade relative to the surface of the adhesive layer in that state”. Since the electronic component 2 is tilted and removed, the electronic component will fall down unless the dimensions of the electronic component, the recessed state of the adhesive layer, the adhesive force of the adhesive layer, the moving speed of the blade, etc. are set appropriately. May re-adhere to the surface of the adhesive layer and cannot be removed as desired from the adhesive layer.
- Patent Document 3 discloses a step of preparing a holding means including an adhesive material layer and a non-adhesive portion or a low adhesive portion having a lower adhesive strength than the adhesive material layer; A step of adhering one end surface of the electronic component to the material layer to hold the electronic component, and a scraping means along the surface of the adhesive material layer, and the non-adhesive portion or the low adhesive portion is terminated in the moving direction. And a method of handling the electronic component, which includes a step of scraping the electronic component from the adhesive material layer ”(refer to claim 8). Even if the small component scraping member is slid on the surface of the elastic material as in the method described in Patent Document 3, the adherend falls down and is again adhered to the surface of the adhesive layer. Sometimes it cannot be removed.
- the present invention provides a holding jig, a handling jig, and a set of holdings capable of easily detaching almost all of the objects to be adhered, which can be adhered and retained as desired. It is an object to provide a jig and an adherend holding device.
- the inventors of the present application highly advanced the adhesive surface that adheres and holds the adherend in a holding jig that presses and adheres the adherend to the elastic member and presses the adherend to the side to release it. If the surface of the adhesive surface is roughened to a certain degree contrary to the conventional technical common sense that the object to be adhered cannot be held in the desired manner unless it is flattened, it will be strong if it is not pressed even if it is brought into contact with the adhesive surface. In spite of the fact that the object to be adhered is not held in contact with the adhesive surface, pressing the object to the adhesive surface produces an adhesive force almost equal to that of a flat adhesive surface, allowing the object to be adhered to be adhesively retained, and maintaining the adhesion as desired. The present invention was completed by newly discovering that almost all of them could be easily detached by simply pressing the adherend to the side.
- the inventors of the present invention can achieve a high level of both high adhesive force when pressing the adherend and the ability to detach the adherend at a high level by roughening the surface of the sticky surface.
- the present invention was completed by newly discovering that it exhibits high releasability that cannot be obtained by simply adjusting the adhesive force.
- a holding jig according to the present invention which is a first means for solving the above-described problems, is provided on a jig body and the surface of the jig body, and has a maximum roughness Ry (JIS B 0601-1994) of 1. And an elastic member having a thickness of 0.0 to 6.0 ⁇ m.
- the elastic member has an average unevenness interval Sm (JIS B0601-1994) of 5.0 to 15.0 ⁇ m.
- the handling jig according to the present invention which is a second means for solving the above-mentioned problems, moves relative to the holding jig according to the present invention and moves along the surface of the elastic member in the holding jig. And a detaching tool for detaching the object to be adhered.
- a set of holding jigs according to the present invention which is a third means for solving the above problems, includes a first jig body and a first elastic member provided on the surface of the first jig body.
- a first holding jig Comprising a first holding jig, a second holding jig comprising a second jig body and a second elastic member provided on a surface of the second jig body, the first holding jig, At least one of the second holding jigs is a holding jig according to the present invention, and the second elastic member has an adhesive force larger than that of the first elastic member.
- the second holding jig is the holding jig according to the present invention.
- the adherend holding apparatus according to the present invention which is a fourth means for solving the above-mentioned problems, is characterized by comprising a set of holding jigs according to the present invention.
- the holding jig includes a jig body and an elastic member provided on the surface of the jig body and having a maximum roughness Ry of 1.0 to 6.0 ⁇ m.
- the contact surface of the adherend adheres to the surface of the elastic member, and the adherend is adhered to the elastic member.
- the adherend is pressed from the side, the contact surface of the adherend is The object to be adhered is detached from the elastic member by peeling off from the surface of the elastic member.
- the handling jig according to the present invention includes the holding jig according to the present invention, and the set of holding jigs according to the present invention includes at least one holding jig according to the present invention.
- the to-be-adhered article holding device according to the present invention includes a set of holding jigs according to the present invention.
- a holding jig, a handling jig which can easily remove almost all of the objects to be adhered, which can be easily adhered, even though the object to be adhered can be adhered and held as desired.
- a set of holding jigs and an object to be adhered holding device can be provided.
- FIG. 1 is a schematic perspective view showing a holding jig which is an example of a holding jig according to the present invention.
- FIG. 2 is a schematic front view showing a handling jig as an example of the handling jig according to the present invention.
- FIG. 3 is a schematic view showing a set of holding jigs as an example of a set of holding jigs according to the present invention.
- FIG. 4 is a schematic explanatory view showing an adherend holding device which is an example of an adherend holding device according to the present invention.
- FIG. 1 is a schematic perspective view showing a holding jig which is an example of a holding jig according to the present invention.
- FIG. 2 is a schematic front view showing a handling jig as an example of the handling jig according to the present invention.
- FIG. 3 is a schematic view showing a set of holding jigs as an example of a set of holding jigs according
- FIG. 5 is a schematic explanatory view showing a state in which the chip capacitor main body is suspended and held by the first holding jig in the adherend holding device which is an example of the adherend holding device according to the present invention.
- FIG. 6 is a schematic explanatory view showing a state in which a chip capacitor body in which an electrode is formed on a first holding jig is suspended and held in an adherend holding apparatus which is an example of an adherend holding apparatus according to the present invention.
- FIG. 7 is a schematic illustration showing a state in which the chip capacitor body suspended from the first holding jig is pressed against the second holding jig in the adherend holding apparatus which is an example of the adherend holding apparatus according to the present invention.
- FIG. 8 is a schematic view showing a state in which a chip capacitor formed by coating electrodes on both ends is suspended and held by a second holding jig in an adherend holding device which is an example of an adherend holding device according to the present invention. It is explanatory drawing.
- the holding jig according to the present invention, the handling jig, the set of holding jigs, and the adherend to be adhered to the adherend holding apparatus can produce the adherend that needs to be adhered and held by them.
- a member for an object to be adhered include a member for a small instrument, a member for a small machine element, a member for a small electronic component, and the like.
- the adherend since the manufacture of the adherend includes a transporting process of the adherend, the adherend includes the adherend itself, for example, a small instrument, a small machine element, and a small electronic component.
- the small electronic component and the small electronic component member include a capacitor chip (also referred to as a chip capacitor), an inductor chip, a resistor chip, an FPC, a finished product such as a wafer, an unfinished product, and the like.
- a capacitor chip also referred to as a chip capacitor
- an inductor chip also referred to as a resistor chip
- an FPC a finished product such as a wafer
- an unfinished product and the like.
- a prism or cylinder, a prism or cylinder having ridges at one end, a prism or cylinder having ridges at both ends, and the like can be used.
- a holding jig according to the present invention includes a jig body and an elastic member having an adhesive surface having a maximum roughness Ry within the above range, and adheres an object to be bonded to the adhesive surface of the elastic member as desired.
- the adherend to be adhered and held on the elastic member can be easily removed when necessary.
- the adherend is pressed against the adhesive surface of the elastic member.
- the adhesive surface of the elastic member pressed by the contact surface of the to-be-adhered object will be elastically deformed, for example, the peak part which has the maximum roughness Ry, and a mountain-and-valley part will be flattened, and it will contact
- the object to be adhered is pressed from the side so that the object to be adhered is inclined.
- the elastically deformed peak portion is restored, and the adhesive surface becomes the maximum roughness Ry in the above range, and the contact surface of the adherend is easily peeled from the surface of the elastic member, so that the adherend is detached from the elastic member.
- the adhesive surface of the elastic member has the maximum roughness Ry in the above range, contrary to the conventional technical common sense that the object to be adhered cannot be adhered and held unless the adhesive surface is made highly flat.
- the holding jig 1 includes a jig body 2 and an elastic member 3 provided on the surface of the jig body 2 and having an adhesive surface capable of sticking and holding an adherend. I have.
- the jig body 2 supports an elastic member 3 to be described later, as shown in FIG.
- the jig body 2 only needs to have a smooth surface, and can have various forms based on various design changes as long as the elastic member 3 can be supported.
- the jig body 2 is formed in a disk-shaped thin leaf body having a size larger than that of the elastic member 3 so that the vicinity of the edge protrudes from the edge of the elastic member 3. ing.
- the jig body 2 may be formed in a disk-shaped thin leaf body having a square shape having substantially the same dimensions as the elastic member 3.
- the jig body 2 only needs to be formed of a material capable of supporting the elastic member 3.
- a metal plate such as stainless steel and aluminum, a metal foil such as an aluminum foil and a copper foil, polyester, polytetrafluoroethylene And resin films or resin plates such as polyimide, polyphenylene sulfide, polyamide, polycarbonate, polystyrene, polypropylene, polyethylene, and polyvinyl chloride.
- the jig body 2 can be a laminated body formed by laminating a plurality of sheet-like materials.
- the elastic member 3 is designed so as to be in contact with one surface of the object to be adhered and to hold a large number of objects to be adhered by adhesion. For example, as shown in FIG. It is formed into a disk-like body that forms a square that is slightly smaller than the tool body 2.
- the elastic member 3 is formed of, for example, an adhesive material having an adhesive force described later or a cured product of the adhesive material, and the entire surface is an adhesive surface that can hold the object to be adhered.
- the adhesive surface of the elastic member 3 is in contact with the surface of the object to be adhered and adheres and holds the object to be adhered, and therefore has an adhesive force capable of adhering and holding the object to be adhered.
- the elastic member 3 usually has an adhesive force of 1 to 60 g / mm 2 and preferably has an adhesive force of 7 to 60 g / mm 2 .
- the adhesive strength of the elastic member 3 is a value measured by the following “Shin-Etsu Polymer Method”.
- a suction fixing device for example, trade name: electromagnetic chuck, KET-1530B, manufactured by Kanetech Co., Ltd.
- a vacuum suction chuck plate for fixing the elastic member 3 horizontally, and a diameter of 10 mm at the distal end of the measurement unit
- a load measuring device equipped with a digital force gauge (trade name: ZP-50N, manufactured by Imada Co., Ltd.) equipped with a stainless steel (SUS304) contactor having a cylindrical shape is prepared.
- the elastic member 3 is fixed on the suction fixing device or the vacuum suction chuck plate, and the measurement environment is set to 21 ⁇ 1 ° C. and the humidity 50 ⁇ 5%.
- the contact attached to the load measuring device is lowered until it contacts the part to be measured of the elastic member 3 at a speed of 20 mm / min, and then the contact is measured at a predetermined load on the part to be measured. Press vertically for 3 seconds against the part.
- the predetermined load is set to 25 g / mm 2 .
- the contact is pulled away from the site to be measured at a speed of 180 mm / min, and the pulling load measured by the digital force gauge at this time is read. This operation is performed at a plurality of measurement sites, and the obtained plurality of separation loads are arithmetically averaged, and the obtained arithmetic average value is used as the adhesive force of the elastic member 3.
- the elastic member 3 has an adhesive surface maximum roughness Ry (JIS B 0601-1994) of 1.0 to 6.0 ⁇ m. If the maximum roughness Ry of the elastic member 3 is less than 1.0 ⁇ m, the peak portion having the maximum roughness is too small and is too close to the contact surface of the object to be adhered, so that the detachment property of the object to be adhered is poor, When the maximum roughness Ry of the elastic member 3 exceeds 6.0 ⁇ m, even if the peak portion having the maximum roughness is too large and the to-be-adhered object is pressed and the peak portion is elastically deformed, the flatness of the adhesive surface is inferior.
- Ry adhesive surface maximum roughness
- the adherend cannot be held with high adhesive strength, and in either case, high adhesive strength and detachability of the adherend cannot be achieved at a high level.
- the maximum roughness Ry is 1.0 to 5.0 ⁇ m from the viewpoint that both high adhesive strength and releasability of the adherend can be achieved at a higher level and the object of the present invention can be achieved well. A thickness of 0.0 to 4.0 ⁇ m is particularly preferable.
- the maximum roughness Ry is the maximum roughness Ry in a state where the adhesive surface does not hold the object to be adhered, and in accordance with JIS B 0601-1994, the cutoff is 0.8 mm, the measurement length is 2. Measure at least three places under the condition of 4 mm, etc., and make these arithmetic average values.
- the maximum roughness Ry can be adjusted by a method described later.
- the elastic member 3 preferably has an average interval Sm (JIS B0601-1994) of unevenness on the adhesive surface of 5.0 to 15.0 ⁇ m, and more preferably 5.0 to 11.0 ⁇ m. It is particularly preferably from 0 to 11.0 ⁇ m.
- Sm Joint Industrial Standard
- the average interval Sm of the unevenness on the adhesive surface is the average interval Sm of the unevenness in a state where the adhesive surface does not hold the object to be adhered, and basically according to the measurement method described in JIS B0601-1994. Measured.
- the cutoff wavelength is 0.8 mm
- the evaluation length is 2.4 mm
- the cutoff type is Gaussian
- an arithmetic average value at least at three points.
- the average interval Sm of the unevenness on the adhesive surface can be adjusted by a method described later.
- the elastic member 3 preferably has an adhesive surface centerline average roughness Ra (JIS B 0601-1994) of 0.1 to 0.5 ⁇ m in that the object of the present invention can be satisfactorily achieved. It is particularly preferable that the thickness is ⁇ 0.4 ⁇ m.
- the centerline average roughness Ra of the adhesive surface is the centerline average roughness Ra when the adhesive surface does not hold the object to be adhered, and the cutoff is 0 according to JIS B 0601-1994. Measure at least three locations under the conditions of .8 mm, measurement length of 2.4 mm, etc., and use these arithmetic average values.
- the center line average roughness Ra of the adhesive surface can be adjusted by a method described later.
- the elastic member 3 preferably has a ten-point average roughness Rz (JIS B 0601-1994) of an adhesive surface of 1.0 to 5.0 ⁇ m in that the object of the present invention can be satisfactorily achieved. It is particularly preferred that the thickness is ⁇ 4.0 ⁇ m.
- the ten-point average roughness Rz of the adhesive surface is the ten-point average roughness Rz in a state where the adhesive surface does not hold the object to be adhered, and has a cutoff of 0 in accordance with JIS B 0601-1994. Measure at least three locations under the conditions of .8 mm, measurement length of 2.4 mm, etc., and use these arithmetic average values.
- the ten-point average roughness Rz of the adhesive surface can be adjusted by a method described later.
- the elastic member 3 can adjust the maximum roughness Ry of the sticky surface, the average interval Sm of the unevenness, the center line average roughness Ra, and the ten-point average roughness Rz by the following methods. For example, a method of surface-treating the adhesive surface of the elastic member 3 by a known roughening treatment, for example, sand blasting or the like, and elasticity using a molding die having a cavity inner surface that has been surface-treated by a known roughening treatment. The method of shape
- a method of incorporating a granular material into the elastic member 3 or the adhesive material forming the elastic member 3 (hereinafter referred to as a surface roughening method according to the present invention) will be briefly described. If the granular material used for the surface roughening method concerning this invention is a particle
- Examples of the granular material satisfying such a standard include inorganic fillers such as silica-based fillers.
- examples of the silica-based filler include silica synthesized by a dry method such as fumed silica and calcined silica, and silica synthesized by a wet method such as precipitated silica and silica gel. Among these, fumed silica and precipitated silica are preferable.
- the organic substance covering the particulate matter may be a low molecular organic compound, but is preferably an organic resin from the viewpoint of dispersibility during mixing.
- the organic resin include polyethylene, polypropylene, polystyrene, polyester, fluororesin (for example, polytetrafluoroethylene), polyimide, polyphenylene sulfide, polyamide, polycarbonate, and the like.
- organic resins that exhibit high heat resistance and durability are preferable.
- polyethylene covering silica etc. are mentioned, for example.
- the granular material is a silica-based filler
- the granular material is almost uniformly dispersed in the elastic member 3, and the maximum roughness Ry, the average interval Sm of unevenness, the centerline average roughness Ra, and the ten-point average
- the average particle diameter is preferably 3 to 30 ⁇ m, more preferably 3 to 20 ⁇ m, and more preferably 5 to 10 ⁇ m in that at least the maximum roughness Ry of the roughness Rz can be adjusted to the above range. Is particularly preferred.
- the measuring method of the average particle diameter is based on the secondary particle diameter d50 (laser method).
- the granular material is a silica-based filler
- the granular material is almost uniformly dispersed in the elastic member 3, and the maximum roughness Ry, the average interval Sm of unevenness, the centerline average roughness Ra, and the ten-point average It is contained in the elastic member 3 at a ratio of 1 to 25 parts by mass with respect to 100 parts by mass of rubber or resin forming the elastic member 3 in that at least the maximum roughness Ry of the roughness Rz can be adjusted to the above range. It is preferable that the elastic member 3 contains 3 to 25 parts by mass.
- the method of adding a granular material to the adhesive material which forms the elastic member 3 etc. is mentioned to make this elastic material contain in the elastic member 3.
- the elastic member 3 preferably has a sticky surface hardness (JIS K6253 [durometer A]) of 5 to 50, particularly preferably 30 to 50.
- JIS K6253 [durometer A] a sticky surface hardness
- the adhesive surface is within the above hardness range, when the object to be adhered is pressed and held on the adhesive surface, the adhesive surface, in particular, the crest portion thereof is easily elastically deformed so that the adhesive surface is more It is further flattened so that the contact surface of the adherend is more firmly adhered, and damage or breakage of the adherend can be prevented.
- the hardness of the elastic member 3 can be adjusted with content of a granular material, etc.
- the elastic member 3 preferably has a thickness of about 0.05 to 5 mm. If the thickness of the elastic member 3 is less than 0.05 mm, the mechanical strength of the elastic member 3 is lowered, and the durability of the elastic member 3 may not be sufficient. On the other hand, if the thickness exceeds 5 mm, the elastic member 3 May not be easily elastically deformed, and the adherend may not be easily removed from the elastic member 3 in some cases.
- the elastic member 3 may be fixed to the surface of the jig body 2 by an adhesive layer or a primer layer, by the adhesive force of the elastic member 3, or by a fixture or the like. 3 is fixed to the surface of the jig body 2 via an adhesive layer or a primer layer.
- the elastic member 3 only needs to be formed of an adhesive material capable of exerting the adhesive force or a cured product of this adhesive material.
- the adhesive material include a fluorine resin, a fluorine rubber, and a fluorine resin.
- addition reaction curable adhesive silicone compositions and peroxide curable adhesive silicone compositions containing silicone rubber and / or silicone rubber are preferred.
- the addition reaction curable adhesive silicone composition include silicone raw rubber (a), crosslinking component (b), adhesion improver (c), and catalyst (d) described in JP-A-2008-091659.
- a pressure-sensitive adhesive composition containing silica-based filler (e) examples include, for example, a silicone raw rubber (a), an adhesion improver (c), a silica filler (e), and an organic material described in JP-A-2008-091659. Mention may be made of an adhesive composition containing a peroxide (f).
- the adhesive material is cured under appropriate conditions. In order to adjust the maximum roughness Ry within the above range by the surface roughening method according to the present invention, these adhesive materials contain a predetermined amount of particulate matter.
- the holding jig 1 Since the adhesive surface of the elastic member 3 has the maximum roughness Ry in the above range, the holding jig 1 has a characteristic that is opposite to each other as described above.
- the object of the present invention can be satisfactorily achieved while achieving both adhesive strength and detachability of the adherend.
- the entire sticky surface of the holding jig 1 is sticky, and it is easy to stick and hold the adherend when necessary, so there is no need to position the sticking holding position of the sticky object with high precision. Excellent in productivity and handling.
- a handling jig according to the present invention includes a holding jig according to the present invention, and a detaching tool for detaching an object to be adhered that is relatively moved along the surface of the elastic member in the holding jig. And.
- the handling jig according to the present invention is preferably used when, for example, a plurality of objects to be adhered are temporarily adhered and held in order to manufacture, transport, store, or inspect, and then the objects to be adhered that are adhered are removed. Is done.
- the holding jig in the handling jig according to the present invention is as described above, and examples thereof include the holding jig 1 and the like.
- the detachment tool in the handling jig according to the present invention moves relative to the holding jig along the surface of the elastic member in the holding jig, and removes the object to be adhered and held on the holding jig. It only needs to have a form that can be detached, for example, a detachable tool having a collision part that can collide with an object to be adhered and held by a holding jig and press the object to be adhered. Are preferable. Such a detachable tool may be, for example, a triangular prism-shaped blade with its tip functioning as the impacted part, or a wire itself functioning as the impacted part. Also good.
- the detachment tool in the handling jig according to the present invention relatively moves in a contact state or a non-contact state on the surface of the elastic member in the holding jig, and preferably moves relatively in a non-contact state.
- a handling jig 4 which is an example of a handling jig according to the present invention includes a holding jig 1 and a detaching tool 5.
- the holding jig 1 is as described above, and the detaching tool 5 is, for example, a blade that has a triangular prism shape that is overturned as shown in FIG. 2, and whose tip functions as the colliding part. .
- the detaching tool 5 has a length in the extending direction, that is, a height of the triangular prism, detaches a plurality of objects to be adhered that are adhered and held in a row on the elastic member 3 of the holding jig 1 at a time.
- the length of the elastic member 3 is longer than that of the elastic member 3. Since the tip of the detachment tool 5 functions as a collision target that collides with the adherend, it may be formed or covered with an elastic material for the purpose of preventing damage to the adherend.
- This one handling method includes a detaching step of removing the object to be adhered by moving the detachment tool relatively along the adhesive surface of the holding jig 1 on which the object to be adhered is adhesively held.
- the adhesion process is a process of pressing and holding an object to be adhered to the adhesive surface of the elastic member 3 for adhesion.
- a plurality of adherends are arranged in a predetermined pattern on the elastic member 3, and the bottom surface is held on the holding jig 1. Is pressed against the adhesive surface of the elastic member 3. Then, the bottom surface of the adherend is pressed against the adhesive surface, and as described above, the crest portion of the elastic member 3 is elastically deformed and the adhesive surface is flattened.
- the pressure-sensitive adhesive is held on the elastic member 3 by sticking.
- Examples of the method for sticking and holding the adherend in this way include the method described in Japanese Patent Application Laid-Open No. 2008-091659. Specifically, in a state in which the standing arrangement plate having a thickness thinner than the axial length of the adherend and having a plurality of arrangement holes through which the adherend can pass is placed on the elastic member 3. When the adherend is inserted into the arrangement hole and then the free end of the adherend is pressed toward the elastic member 3 using, for example, a flat plate-like member, the adherend is applied to the elastic member 3. Adhesion is retained.
- the removal tool 5 in order to remove the object to be adhered and held by the holding jig 1, the removal tool 5 is relatively moved along the adhesive surface of the holding jig 1 to move the object to be adhered to the side. Press toward. Specifically, the detachment tool 5 is disposed in the vicinity of the adhesive surface of the holding jig 1 so as to be non-contact. At this time, even if the detaching tool 5 is not brought into contact with the surface of the holding jig 1, the adherend can be detached as desired with the holding jig according to the present invention. The detachment tool 5 arranged in this way is moved relatively forward along the adhesive surface, that is, moved to the adherend side.
- the tip of the detachment tool 5 comes into contact with the side surface of the object to be adhered, and the object to be adhered is pressed and inclined in the above-mentioned direction, that is, the side.
- the contact surface of the adherend is peeled off from the adhesive surface of the elastic member 3 at the maximum roughness Ry in the above range.
- the adherend pressed by the removal tool 5 is detached from the elastic member 3 of the holding jig 1.
- almost all of the adherend to be adhered can be detached.
- Patent Document 2 is a method of “depressing the adhesive layer with the tip of the blade and moving the blade relative to the surface of the adhesive layer in that state”
- Patent Document 3 A method of scraping the electronic component from the adhesive material layer by moving the scraping means along the surface of the adhesive material layer and moving the non-adhesive part or the low adhesive part to the end of the moving direction.
- the scraping member when the scraping member is slid on the surface of the elastic material, the scraping member is slid by pressing strongly against the surface of the elastic material, particularly for the purpose of reliably removing the adherend. If the surface of the elastic material is slid on the elastic material surface, the elastic material surface may be damaged by the small component scraping member.
- the handling jig according to the present invention since the handling jig according to the present invention includes the holding jig according to the present invention having excellent detachability, even if the adherend falls down, it re-adheres unless it is strongly pressed against the adhesive surface.
- the handling jig according to the present invention can highly prevent damage to the elastic member, particularly the adhesive surface, caused by the detachment tool.
- the holding jig according to the present invention and the handling jig according to the present invention can adhere and hold a large number of objects to be adhered as desired, and most of the objects to be adhered which are adhered to the holding jig. All can be easily desorbed. Therefore, the holding jig according to the present invention and the handling jig according to the present invention are suitably used for, for example, a manufacturing process of an adherend and a recovery of scattered adherends.
- a set of holding jigs according to the present invention includes a first holding jig including a first jig main body and a first elastic member provided on a surface of the first jig main body, and a second jig main body. And a second holding jig comprising a second elastic member provided on the surface of the second jig main body, and at least one of the first holding jig and the second holding jig is the holding according to the present invention.
- the second elastic member is a jig and has an adhesive force larger than that of the first elastic member.
- the second holding jig is preferably the holding jig according to the present invention. It is particularly preferable that both of the second holding jigs are the holding jigs according to the present invention.
- the first holding jig and the second holding jig may be basically configured similarly except for adhesive force.
- a set of holding jigs according to the present invention includes, for example, a substrate that is adhesively held on one holding jig in order to manufacture an object to be bonded by sequentially performing predetermined processing on both ends of a plurality of objects to be bonded. It is preferably used when the transferred object is removed after the adhesive is transferred to the other holding jig.
- a set of holding jigs 6 as an example of a set of holding jigs according to the present invention is provided on the surface of the first jig main body 2A and the first jig main body 2A.
- the first holding jig 1A and the second holding jig 1B are basically configured in the same manner as the holding jig 1.
- the first elastic member 3A and the second elastic member 3B are capable of adhering and holding an adherend, usually 1 to 60 g / mm 2. It is preferable to have an adhesive strength of 7 to 60 g / mm 2 (according to the “Shin-Etsu Polymer Method”).
- the 2nd elastic member 3B in the 2nd holding jig 1B has a larger adhesive force than the adhesive force of the 1st elastic member 3A. Since the first elastic member 3A and the second elastic member 3B have such an adhesive force relationship, the first elastic member 3A in the first holding jig 1A is changed to the second elastic member 3B in the second holding jig 1B. The adherend can be transferred.
- the adhesive force between the first elastic member 3A and the second elastic member 3B (referred to as “Shin-Etsu Polymer”) can be smoothly transferred from the first elastic member 3A to the second elastic member 3B without dropping off.
- the difference of “by method” is preferably 15 to 43 g / mm 2 , more preferably 18 to 35 g / mm 2 , and particularly preferably 20 to 30 g / mm 2 .
- the adhesive strength of each of the first elastic members 3A and 3B can be adjusted by the content of the adhesive strength improver, the content of granular materials, and the like.
- the first holding jig 1 ⁇ / b> A and the second holding jig 1 ⁇ / b> B are both the holding jig 1, in other words, the first elastic member 3 ⁇ / b> A and the second elastic member 3 ⁇ / b> A in the first holding jig 1 ⁇ / b> A.
- Each of the second elastic members 3B in the holding jig 1B has the maximum roughness Ry in the above range.
- An adherend holding device according to the present invention includes a set of holding jigs according to the present invention.
- An adherend holding apparatus which is an example of an adherend holding apparatus according to the present invention will be described with reference to the drawings.
- the adherend holding device 10 includes a set of holding jigs including a first holding jig 1 ⁇ / b> A and a second holding jig 1 ⁇ / b> B. This is an apparatus capable of transferring an object to be adhered from the holding jig 1A to the second holding jig 1B.
- the set of holding jigs included in the adherend holding apparatus 10 is configured in the same manner as the set of holding jigs 6.
- the adherend holding device 10 is configured so that the first holding jig 1A and the second holding jig 1B face each other so that the first elastic member 3A and the second elastic member 3B face each other. It can be placed. Thereby, the to-be-adhered object adhesively held by the 1st holding jig 1A can be transferred to the 2nd holding jig 1B, for example, maintaining the standing state.
- Such an arrangement of the first elastic member 3A and the second elastic member 3B may be realized by a displacement means having a mechanical configuration, or may be realized manually.
- the first holding jig 1 ⁇ / b> A has a support arm 13 in which the surface side of the jig main body 2 ⁇ / b> A where the first elastic member 3 ⁇ / b> A is not formed extends downward from the holding jig displacing means 12. It is fixed to a support member 14 provided at the tip and supported by the holding jig displacement means 12.
- the holding jig displacing means 12 is attached to the rail 11, is configured to be movable in the horizontal direction along the rail 11, and is configured to be able to move the support arm 13 in the vertical direction. Therefore, the first holding jig 1A supported by the holding jig displacing means 12 can be freely moved in the horizontal direction and the vertical direction by the holding jig displacing means 12.
- the first holding jig 1A having the first elastic member 3A for hanging and holding the adherend is, for example, above the conductive paste bath or from an appropriate position other than above the conductive paste bath, for example, It can be transferred to a position above the second holding jig 1B, is lowered toward the second holding jig 1B, and an adherend is applied to the second elastic member 3B of the second holding jig 1B. After the holding is changed, the first holding jig 1A can be raised from the second holding jig 1B.
- the holding jig displacing means 12 is configured to be capable of rotating around the axis with the rail 11 as the central axis.
- the state of the first holding jig 1A is the same as the state in which the object to be adhered is suspended by the first elastic member 3A, and the object to be adhered is the first.
- the elastic member 3 ⁇ / b> A can be changed to a state of being held upright as desired.
- the second holding jig 1 ⁇ / b> B extends upward from the holding jig displacing means 16 on the surface side of the second jig main body 2 ⁇ / b> B where the second elastic member 3 ⁇ / b> B is not formed. It is fixed to a support member 18 provided at the tip of the support arm 17 and supported by the holding jig displacement means 16.
- the holding jig displacing means 16 is attached to a rail 15 that is substantially orthogonal to the rail 11 and is basically formed in the same manner as the holding jig displacing means 12. Therefore, the second holding jig 1B supported by the holding jig displacing means 16 can be moved freely in the horizontal direction and the vertical direction by the holding jig displacing means 16, and the axis with the rail 15 as the central axis. It can rotate around.
- the movement mechanism in the holding jig displacing means 12 and the holding jig displacing means 16 is not particularly limited.
- a driving means that generates a driving force for example, a motor, and the output of the motor 11 or 15, and
- Examples of the movement mechanism include transmission means for transmitting to the support arm 13 or 17, for example, a gear, a wire, and the like.
- This motion mechanism may be controlled by a normal personal computer or manually.
- the adherend holding apparatus 10 includes a first holding jig 1A and a second holding jig 1B, and a first elastic member 3A and a second elastic member 3B in the vicinity of a position where the rail 11 and the rail 15 intersect. It can be arranged so as to face each other. Thereby, the adherend to which the first holding jig 1A is adhesively held can be transferred to the second holding jig 1B.
- the chip capacitor body 7 has a quadrangular prism body.
- the chip capacitor 9 has electrodes 8 formed at both ends of the chip capacitor body 7. Become.
- the chip capacitor body 7 is adhesively held on the first elastic member 3 ⁇ / b> A.
- the holding jig displacing means 12 is rotationally moved around the axis with the rail 11 as the central axis, and the first holding jig 1A is arranged with the first elastic member 3A facing upward, for example, As described above, the chip capacitor body 7 is pressed against the first elastic member 3A using the upright arrangement plate. Then, the first elastic member 3A is elastically deformed and flattened by the chip capacitor body 7, and the chip capacitor body 7 is adhered and held by the first elastic member 3A.
- the holding jig displacing means 12 is rotated around the rail 11 as the central axis, the first elastic member 3A is moved. A large number of chip capacitor bodies 7 are suspended and held.
- the holding jig displacing means 12 (not shown) is moved horizontally along the rails 11 (not shown) to suspend and hold a large number of chip capacitor bodies 7 suspended in a conductive paste bath (not shown). .) Is moved horizontally, and the support arm 13 is moved downward to immerse the lower end portion of the chip capacitor body 7 in the conductive paste bath. After a while, the support arm 13 is moved upward to dry the conductive paste applied to the chip capacitor body 7.
- an electrode 8 having a substantially uniform size is formed at the lower end portion of each chip capacitor body 7 suspended and held by the first elastic member 3 ⁇ / b> A.
- the object to be adhered is adhered and held in the first elastic member 3A as desired, so that when the object is dipped in the conductive paste and pulled up from the conductive paste, it may fall off from the first elastic member 3A. There is no inclination.
- the holding jig displacing means 12 is moved horizontally along the rail 11 to move the first holding jig 1A horizontally above the second holding jig 1B, and as shown in FIG. 13 is moved downward to lower the first holding jig 1A toward the second holding jig 1B.
- the first holding jig 1A is further lowered, and the lower end portion of the chip capacitor body 7 adhered and held by the first holding jig 1A is brought into pressure contact with the second elastic member 3B of the second holding jig 2A.
- the second elastic member 3B is elastically deformed and flattened by the chip capacitor main body 7, and exhibits a larger adhesive force than the first elastic member 3A.
- the chip capacitor main body that is adhesively held by the first elastic member 3A 7 is adhered to the second elastic member 3B with a large adhesive force.
- the second elastic member 3B expresses a desired adhesive force, and the second elastic member 3B is the first elastic member. Since the adhesive strength is larger than the adhesive strength with 3A, the chip capacitor body 7 is firmly adhered to the second elastic member 3B via the electrode 8, and the first elasticity in the first holding jig 1A is obtained.
- the chip capacitor body 7 leaves the member 3A with almost no remaining. In this way, a large number of chip capacitor bodies 7 can be transferred from the first holding jig 1A to the second holding jig 1B as desired without dropping off or falling down.
- the holding jig displacing means 16 (not shown) is rotated around the axis with the rail 15 (not shown) as the central axis, and the chip capacitor body 7 is suspended and held by the second holding jig 1B. It will be in the state. Thereafter, a conductive paste is applied to the lower end portion of the chip capacitor body 7 suspended and held in the same manner as described above and dried to form the electrode 8.
- the second elastic member 3B of the second holding jig 1B has a chip in which the electrodes 8 having substantially equal sizes are formed on both ends of the chip capacitor body 7 as shown in FIG. Adhesion is held in a state where the capacitor 9 is suspended. Then, the chip capacitor 9 that is adhesively held by the second holding jig 1B is pressed laterally by, for example, the detaching tool 5 that relatively moves along the adhesive surface of the second holding jig 1B. Thus, the elastically deformed second elastic member 3B is restored and easily detached from the second elastic member 3B and dropped.
- the set of holding jigs 6 and the object to be adhered holding device according to the present invention a large number of objects to be adhered can be adhered to one holding jig as desired in a standing state. It is possible to hold and effectively prevent the adherend from being left in one holding jig and falling over when transferring the adherend from one holding jig to the other holding jig. Thus, a large number of objects to be adhered can be transferred from one holding jig to the other holding jig while maintaining the standing state. That is, if the set of holding jigs and the object to be adhered holding device according to the present invention are used, the object to be adhered can be manufactured with high productivity.
- the holding jig, the handling jig, the set of holding jigs, and the adherend holding apparatus according to the present invention are not limited to the above examples, and various types can be used as long as the object of the present invention can be achieved. Can be changed.
- the entire surface of the elastic member 3 is an adhesive surface.
- the elastic member has an adhesive surface if at least a part of its surface is an adhesive surface. Good.
- the jig main body 2 and the elastic member 3 are both formed in a rectangular shape, but the jig main body and the elastic member may have any shape suitable for manufacturing a small part,
- the shape is arbitrary according to the shape of the object, the shape of the adherend holding device, the manufacturing process, workability, and the like.
- the holding jig includes a plate-like body such as a polygon such as a square, a rectangle, a pentagon, and a hexagon, a circle, an ellipse, an indeterminate shape, or a combination thereof.
- one surface side in which the elastic member 3 in the jig body 2 is not formed may be a planar shape or a three-dimensional shape such as a semi-cylindrical body.
- the holding jig 1 includes a plate-shaped jig body 2 having a square shape
- a supporting member may be formed on a part of the elastic member.
- this support member may be formed with the material which has flexibility with an elastic member.
- the holding jig 1 forms a square plate-like body.
- the holding jig is an endless belt-like, thick plate-like body, sheet body, or long body depending on the application. It can be suitably formed in such a form.
- the holding jig formed in an endless belt shape is basically formed in the same manner as the holding jig 1 except that the entire holding jig is formed in an endless belt shape. Therefore, the holding jig includes a support member formed in an endless belt shape and an elastic member laminated on the surface of the support member so as to be in an endless belt shape.
- the handling jig 4 includes a holding jig and a detaching tool.
- the handling jig is a member or element other than these, for example, a storage member for an adherend, a driving of the detaching tool.
- Means, and a standing arrangement plate described in Japanese Patent Application Laid-Open No. 2008-091659, for example, the standing arrangement plate, and an object to be adhered inserted into the arrangement hole of the standing arrangement plate, are used as the first holding jig. You may provide the press board etc. which are pressed toward.
- the set of holding jigs 6 includes a first holding jig 1A and a second holding jig 1B.
- the set of holding jigs includes the first holding jig and the first holding jig.
- other members or elements for example, a third holding jig, the detaching tool, and the like may be provided.
- the adherend holding apparatus 10 includes the first holding jig 1A and the second holding jig 1B.
- the adherend holding apparatus includes the first holding jig and the second holding jig.
- other members or elements for example, a third holding jig, the detaching tool, and the like may be provided.
- the first elastic member 3A and the second elastic member 3B are formed of the same adhesive material, but different adhesive materials. It may be formed.
- the holding jig displacement means 12 and 16 are comprised so that rotation around the axis
- the first holding member in which the chip capacitor body is adhered and held on the first elastic member may be supported by the holding jig displacement means, and the second holding in which the chip capacitor is adhered and held on the second elastic member.
- the jig may be removed from the holding jig displacing means and the chip capacitor may be removed from the second elastic member.
- Example 1 A square plate-like body having a side length of 120 mm was cut out from a stainless steel plate (made of SUS304, thickness 0.5 mm). After degreasing one surface of the disc-shaped body with acetone, a silicone rubber adhesion primer (trade name “X-33-156-20”, manufactured by Shin-Etsu Chemical Co., Ltd.) is applied to the elastic member forming region (long side length). An appropriate amount was applied to a square having a length of 110 mm, and the center of the square and the center of the plate-like body coincided with each other, and dried in an environment at 23 ° C. to form a primer layer (thickness 3 ⁇ m). In this way, the jig body 2 was produced.
- a silicone rubber adhesion primer trade name “X-33-156-20”, manufactured by Shin-Etsu Chemical Co., Ltd.
- An addition reaction curable adhesive silicone composition having the following composition was prepared as an adhesive material for forming the elastic member 3.
- a silicone rubber composition containing a silicone raw rubber (a), a crosslinking component (b), an adhesion improver (c), and a catalyst (d) (trade name “X-34-632 A / B”, Shin-Etsu Chemical Co., Ltd.) 90 parts by mass, average particle size of 10 ⁇ m silica whose surface is coated with polyethylene 10 parts by mass (converted content when silicone raw rubber (a) is 100 parts by mass (expressed as converted content in Table 1) .) Is 13 parts by mass)
- the prepared jig body 2 is housed in a mold, and the prepared addition reaction curable adhesive is prepared in a cavity (a rectangular parallelepiped having a side length of 110 mm and a thickness of 0.8 mm) formed on the elastic member forming region.
- the conductive silicone composition is injected, transfer molded at 120 ° C. and 10 MPa, and then further cured at 200 ° C. for 4 hours to form the elastic member 3 on the surface of the jig body 2.
- a holding jig 1 was manufactured.
- Example 2 A holding jig 1 was manufactured basically in the same manner as in Example 1 except that the average particle diameter of the silica was changed to 6 ⁇ m.
- Example 5 The content of the silica is 3 parts by mass (conversion content when the silicone raw rubber (a) is 100 parts by mass is 4 parts by mass), 7 parts by mass (conversion when the silicone raw rubber (a) is 100 parts by mass) The content was basically the same as that of Example 1 except that the content was changed to 9 parts by mass) and 14 parts by mass (the converted content when the silicone raw rubber (a) was 100 parts by mass was 18 parts by mass). A holding jig 1 was manufactured.
- Comparative Examples 1 and 2 Basically the same as in Example 1 except that the silica content was changed to 0 parts by mass and 21 parts by mass (the converted content when the silicone raw rubber (a) was 100 parts by mass was 27 parts by mass).
- the holding jig was manufactured.
- Table 1 shows the results obtained by measuring the maximum roughness Ry of the adhesive surface, the average interval Sm of the unevenness, the adhesive force and the hardness in the holding jigs manufactured in each Example and each Comparative Example based on the measurement method. Show.
- the holding jigs of Examples 1 to 5 were able to remove all the objects to be adhered and retained without damaging the elastic member 3, and exhibited high releasability.
- the holding jigs of Comparative Examples 1 and 2, particularly the holding jig of Comparative Example 1 are to be attached to the object to be adhered unless the polyacetal blade is moved in contact with or pressed against the adhesive surface.
- the elastic member in the holding jig of Example 3 was brought into contact with the upper ends of a large number of rectangular parallelepiped objects to be erected on the surface of the elastic member in the holding jig of Example 5.
- the holding jig of Example 3 was moved upward by 180 mm / min. It was lifted at a speed of and pulled away from the holding jig of Example 5.
- the number of rectangular solid objects to be left in the holding jig of Example 5 was 0.5 with respect to the whole. %, Indicating high transferability.
- the holding jig, the handling jig, the set of holding jigs, and the adherend holding device according to the present invention can be suitably used for manufacturing, transporting, storing, or inspecting the adherend such as small parts. .
Abstract
Description
ステンレス鋼板(SUS304製、厚さ0.5mm)から一辺の長さが120mmである正方形の盤状体を切り出した。この盤状体における一方の表面をアセトンで脱脂処理した後、シリコーンゴム接着用プライマー(商品名「X-33-156-20」、信越化学工業株式会社製)を弾性部材形成領域(一辺の長さが110mmの正方形、この正方形の中心と盤状体の中心とは一致している)に適量塗布して、23℃の環境中で乾燥し、プライマー層(厚さ3μm)を形成した。このようにして治具本体2を作製した。 Example 1
A square plate-like body having a side length of 120 mm was cut out from a stainless steel plate (made of SUS304, thickness 0.5 mm). After degreasing one surface of the disc-shaped body with acetone, a silicone rubber adhesion primer (trade name “X-33-156-20”, manufactured by Shin-Etsu Chemical Co., Ltd.) is applied to the elastic member forming region (long side length). An appropriate amount was applied to a square having a length of 110 mm, and the center of the square and the center of the plate-like body coincided with each other, and dried in an environment at 23 ° C. to form a primer layer (
・シリコーン生ゴム(a)と架橋成分(b)と粘着力向上剤(c)と触媒(d)とを含有するシリコーンゴム組成物(商品名「X-34-632 A/B」、信越化学工業株式会社製)90質量部
・ポリエチレンで表面を被覆した平均粒径10μmシリカ 10質量部(シリコーン生ゴム(a)を100質量部としたときの換算含有量(第1表において換算含有量と表記する。)は13質量部) An addition reaction curable adhesive silicone composition having the following composition was prepared as an adhesive material for forming the
A silicone rubber composition containing a silicone raw rubber (a), a crosslinking component (b), an adhesion improver (c), and a catalyst (d) (trade name “X-34-632 A / B”, Shin-Etsu Chemical Co., Ltd.) 90 parts by mass, average particle size of 10 μm silica whose surface is coated with
前記シリカの平均粒径を6μmに変更したこと以外は実施例1と基本的に同様にして保持治具1を製造した。 (Example 2)
A holding
前記シリカの含有量を3質量部(シリコーン生ゴム(a)を100質量部としたときの換算含有量は4質量部)、7質量部(シリコーン生ゴム(a)を100質量部としたときの換算含有量は9質量部)及び14質量部(シリコーン生ゴム(a)を100質量部としたときの換算含有量は18質量部)にそれぞれ変更したこと以外は実施例1と基本的に同様にして保持治具1を製造した。 (Examples 3 to 5)
The content of the silica is 3 parts by mass (conversion content when the silicone raw rubber (a) is 100 parts by mass is 4 parts by mass), 7 parts by mass (conversion when the silicone raw rubber (a) is 100 parts by mass) The content was basically the same as that of Example 1 except that the content was changed to 9 parts by mass) and 14 parts by mass (the converted content when the silicone raw rubber (a) was 100 parts by mass was 18 parts by mass). A holding
前記シリカの含有量を0質量部及び21質量部(シリコーン生ゴム(a)を100質量部としたときの換算含有量は27質量部)に変更したこと以外は実施例1と基本的に同様にして保持治具を製造した。 (Comparative Examples 1 and 2)
Basically the same as in Example 1 except that the silica content was changed to 0 parts by mass and 21 parts by mass (the converted content when the silicone raw rubber (a) was 100 parts by mass was 27 parts by mass). The holding jig was manufactured.
各実施例及び各比較例でそれぞれ製造した保持治具における粘着性表面の最大粗さRy、凹凸の平均間隔Sm、粘着力及び硬度それぞれを前記測定方法に基づいて測定した結果を第1表に示す。 (Measurement of adhesive surface)
Table 1 shows the results obtained by measuring the maximum roughness Ry of the adhesive surface, the average interval Sm of the unevenness, the adhesive force and the hardness in the holding jigs manufactured in each Example and each Comparative Example based on the measurement method. Show.
直方体状の被粘着物(縦0.3mm×横0.3mm×高さ0.6mm)約25,000個を一様に配列し、各被粘着物の頂面(縦0.3mm×横0.3mm)に各実施例及び各比較例でそれぞれ製造した保持治具における弾性部材の粘着性表面を押し当てて、被粘着物の粘着状態を評価した。その結果、実施例1~5の保持治具は大部分の被粘着物を粘着保持でき、特に実施例3及び4の保持治具はほとんどすべての被粘着物を粘着保持できた。一方、比較例1及び2の保持治具は大部分の被粘着物を粘着保持できなかった。 (Adhesion evaluation)
About 25,000 rectangular parallelepiped objects (length 0.3 mm x width 0.3 mm x height 0.6 mm) are uniformly arranged, and the top surface of each object to be adhered (length 0.3 mm x width 0) .3 mm) was pressed against the adhesive surface of the elastic member in the holding jig manufactured in each example and each comparative example, and the adhesion state of the adherend was evaluated. As a result, the holding jigs of Examples 1 to 5 were able to stick and hold most of the objects to be bonded, and in particular, the holding jigs of Examples 3 and 4 were able to stick and hold almost all of the objects to be bonded. On the other hand, the holding jigs of Comparative Examples 1 and 2 could not hold most of the objects to be bonded.
前記粘着性評価と基本的に同様にして、各実施例及び各比較例でそれぞれ製造した保持治具の弾性部材に、直方体状の被粘着物(縦0.3mm×横0.3mm×高さ0.6mm)約25,000個を起立状態となるように、粘着保持させた。なお、比較例1及び2の保持治具は、その弾性部材を被粘着物に強固に押し当てて強制的に粘着保持させた。このようにして被粘着物を起立状態に粘着保持させた後に弾性部材の粘着性表面に非接触となるようにポリアセタール製ブレードを粘着性表面に沿って移動させて被粘着物を掻きとった。その結果、実施例1~5の保持治具は、弾性部材3が損傷されることなく粘着保持されているすべての被粘着物を離脱させることができ、高い離脱性を示した。一方、比較例1及び2の保持治具、特に比較例1の保持治具は、ポリアセタール製ブレードを粘着性表面に接触又は押圧させた状態で移動させなければ粘着保持されている被粘着物を離脱させることができないうえ、一度離脱させた被粘着物が粘着性表面に再粘着することがあり、離脱性は十分ではなかった。 (Evaluation of withdrawal)
Basically in the same manner as the above-mentioned adhesive evaluation, the elastic member of the holding jig manufactured in each example and each comparative example was bonded to a rectangular parallelepiped object (length 0.3 mm × width 0.3 mm × height). (0.6 mm) About 25,000 pieces were adhered and held so as to stand upright. Note that the holding jigs of Comparative Examples 1 and 2 were forcibly held in an adhesive state by firmly pressing the elastic member against the adherend. After the object to be adhered was held in an upright state in this manner, the object to be adhered was scraped by moving the polyacetal blade along the adhesive surface so as not to contact the adhesive surface of the elastic member. As a result, the holding jigs of Examples 1 to 5 were able to remove all the objects to be adhered and retained without damaging the
実施例3で製造した保持治具と実施例5で製造した保持治具(弾性部材の粘着力の差は22g/mm2)とを用いて被粘着物の転写試験を行った。具体的には、前記粘着性評価と基本的に同様にして、実施例5で製造した保持治具の弾性部材に、直方体状の被粘着物(縦0.3mm×横0.3mm×高さ0.6mm)約25,000個を起立状態となるように、粘着保持させた。次いで、実施例3で製造した保持治具の弾性部材を実施例5の保持治具の上方に位置させ、静かに下降させた。実施例5の保持治具における弾性部材の表面に立設する多数の直方体状の被粘着物の上端部に、実施例3の保持治具における弾性部材を接触させた。次いで、接触後3秒が経過してから、実施例3の保持治具を上方に180mm/min.の速度で持ち上げて実施例5の保持治具から引き離した。引き離された実施例3の保持治具における直方体状の被粘着物の保持状態を観察したところ、実施例5の保持治具に取り残された直方体状の被粘着物の数が全体に対して0.5%未満であり、高い転写性を示した。 (Transferability evaluation)
Using the holding jig manufactured in Example 3 and the holding jig manufactured in Example 5 (the difference in adhesive force of the elastic member is 22 g / mm 2 ), a transfer test of the adherend was performed. Specifically, in the same manner as the above-described adhesive evaluation, the elastic member of the holding jig manufactured in Example 5 was bonded to a rectangular parallelepiped object (length 0.3 mm × width 0.3 mm × height). (0.6 mm) About 25,000 pieces were adhered and held so as to stand upright. Next, the elastic member of the holding jig manufactured in Example 3 was positioned above the holding jig of Example 5 and gently lowered. The elastic member in the holding jig of Example 3 was brought into contact with the upper ends of a large number of rectangular parallelepiped objects to be erected on the surface of the elastic member in the holding jig of Example 5. Next, after 3 seconds had passed since the contact, the holding jig of Example 3 was moved upward by 180 mm / min. It was lifted at a speed of and pulled away from the holding jig of Example 5. When the holding state of the rectangular parallelepiped objects to be held in the holding jig of Example 3 that was pulled apart was observed, the number of rectangular solid objects to be left in the holding jig of Example 5 was 0.5 with respect to the whole. %, Indicating high transferability.
1A 第1保持治具
1B 第2保持治具
2 治具本体
2A 第1治具本体
2B 第2治具本体
3 弾性部材
3A 第1弾性部材
3B 第2弾性部材
4 取扱治具
5 離脱具
6 一組の保持治具
7 チップコンデンサ本体
8 電極
9 チップコンデンサ
10 被粘着物保持装置
11、15 軌条
12、16 保持治具変位手段
13、17 支持アーム
14、18 支持部材 DESCRIPTION OF
Claims (6)
- 治具本体と、前記治具本体の表面に設けられ、最大粗さRy(JIS B 0601-1994)が1.0~6.0μmである弾性部材とを備えて成る保持治具。 A holding jig comprising a jig main body and an elastic member provided on the surface of the jig main body and having a maximum roughness Ry (JIS B 0601-1994) of 1.0 to 6.0 μm.
- 前記弾性部材は、凹凸の平均間隔Sm(JIS B0601-1994)が5.0~15.0μmである請求項1に記載の保持治具。 The holding jig according to claim 1, wherein the elastic member has an average spacing Sm (JIS B0601-1994) of 5.0 to 15.0 μm.
- 請求項1又は2に記載の保持治具と、
前記保持治具における弾性部材の表面に沿って相対的に移動して粘着保持された被粘着物を脱離させる脱離具とを備えて成る取扱治具。 The holding jig according to claim 1 or 2,
A handling jig comprising: a detaching tool for detaching an object to be adhered, which is relatively moved along the surface of the elastic member in the holding jig and is adhered and held. - 第1治具本体と前記第1治具本体の表面に設けられた第1弾性部材を備えて成る第1保持治具と、
第2治具本体と前記第2治具本体の表面に設けられた第2弾性部材を備えて成る第2保持治具とを備え、
前記第1保持治具及び前記第2保持治具の少なくとも一方は請求項1又は2に記載の保持治具であり、かつ、
前記第2弾性部材は前記第1の弾性部材の粘着力よりも大きな粘着力を有している一組の保持治具。 A first holding jig comprising a first jig body and a first elastic member provided on a surface of the first jig body;
A second jig body, and a second holding jig comprising a second elastic member provided on the surface of the second jig body,
At least one of the first holding jig and the second holding jig is the holding jig according to claim 1 or 2, and
The second elastic member is a set of holding jigs having an adhesive force larger than that of the first elastic member. - 前記第2保持治具が請求項1又は2に記載の保持治具である請求項4に記載の一組の保持治具。 The set of holding jigs according to claim 4, wherein the second holding jig is the holding jig according to claim 1 or 2.
- 請求項4又は5に記載の一組の保持治具を備えた被粘着物保持装置。 An adherend holding device provided with a set of holding jigs according to claim 4 or 5.
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JP2012542792A JP5936230B2 (en) | 2010-11-09 | 2011-10-13 | Holding jig, handling jig, a set of holding jig, and adherend holding device |
CN201180050918.1A CN103180923B (en) | 2010-11-09 | 2011-10-13 | Fixture, process fixture, combination is kept to keep fixture and by adhesion holding means |
KR1020137013609A KR101853806B1 (en) | 2010-11-09 | 2011-10-13 | Retaining jig, handling jig, set of retaining jigs, and adhered material retaining device |
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JP (1) | JP5936230B2 (en) |
KR (1) | KR101853806B1 (en) |
CN (1) | CN103180923B (en) |
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JP2014203515A (en) * | 2013-04-01 | 2014-10-27 | 日本ゼオン株式会社 | Manufacturing method of sheet for lithium ion secondary battery electrode |
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CN105321734A (en) * | 2014-07-28 | 2016-02-10 | 黄武 | Production method of micro part slice |
JP2018078132A (en) * | 2016-11-07 | 2018-05-17 | 信越ポリマー株式会社 | Holding jig for precision part, and method for manufacturing the same |
JP7180828B2 (en) * | 2018-10-31 | 2022-11-30 | 信越ポリマー株式会社 | holding jig |
JP2022104308A (en) | 2020-12-28 | 2022-07-08 | エルジー ディスプレイ カンパニー リミテッド | Transmission system, transmission cable, transmission method, and display device |
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TWI556274B (en) | 2016-11-01 |
KR20140053814A (en) | 2014-05-08 |
TW201243172A (en) | 2012-11-01 |
JP5936230B2 (en) | 2016-06-22 |
CN103180923A (en) | 2013-06-26 |
CN103180923B (en) | 2016-12-07 |
KR101853806B1 (en) | 2018-05-04 |
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