WO2012043591A1 - 電源装置 - Google Patents
電源装置 Download PDFInfo
- Publication number
- WO2012043591A1 WO2012043591A1 PCT/JP2011/072125 JP2011072125W WO2012043591A1 WO 2012043591 A1 WO2012043591 A1 WO 2012043591A1 JP 2011072125 W JP2011072125 W JP 2011072125W WO 2012043591 A1 WO2012043591 A1 WO 2012043591A1
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- WIPO (PCT)
- Prior art keywords
- current
- battery
- shunt resistor
- pair
- power supply
- Prior art date
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Classifications
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02P—CONTROL OR REGULATION OF ELECTRIC MOTORS, ELECTRIC GENERATORS OR DYNAMO-ELECTRIC CONVERTERS; CONTROLLING TRANSFORMERS, REACTORS OR CHOKE COILS
- H02P23/00—Arrangements or methods for the control of AC motors characterised by a control method other than vector control
- H02P23/14—Estimation or adaptation of motor parameters, e.g. rotor time constant, flux, speed, current or voltage
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01R—MEASURING ELECTRIC VARIABLES; MEASURING MAGNETIC VARIABLES
- G01R31/00—Arrangements for testing electric properties; Arrangements for locating electric faults; Arrangements for electrical testing characterised by what is being tested not provided for elsewhere
- G01R31/36—Arrangements for testing, measuring or monitoring the electrical condition of accumulators or electric batteries, e.g. capacity or state of charge [SoC]
- G01R31/364—Battery terminal connectors with integrated measuring arrangements
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M10/00—Secondary cells; Manufacture thereof
- H01M10/42—Methods or arrangements for servicing or maintenance of secondary cells or secondary half-cells
- H01M10/425—Structural combination with electronic components, e.g. electronic circuits integrated to the outside of the casing
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M10/00—Secondary cells; Manufacture thereof
- H01M10/42—Methods or arrangements for servicing or maintenance of secondary cells or secondary half-cells
- H01M10/48—Accumulators combined with arrangements for measuring, testing or indicating the condition of cells, e.g. the level or density of the electrolyte
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
- H01M50/50—Current conducting connections for cells or batteries
- H01M50/569—Constructional details of current conducting connections for detecting conditions inside cells or batteries, e.g. details of voltage sensing terminals
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01R—MEASURING ELECTRIC VARIABLES; MEASURING MAGNETIC VARIABLES
- G01R1/00—Details of instruments or arrangements of the types included in groups G01R5/00 - G01R13/00 and G01R31/00
- G01R1/20—Modifications of basic electric elements for use in electric measuring instruments; Structural combinations of such elements with such instruments
- G01R1/203—Resistors used for electric measuring, e.g. decade resistors standards, resistors for comparators, series resistors, shunts
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M10/00—Secondary cells; Manufacture thereof
- H01M10/42—Methods or arrangements for servicing or maintenance of secondary cells or secondary half-cells
- H01M10/4285—Testing apparatus
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M2200/00—Safety devices for primary or secondary batteries
- H01M2200/10—Temperature sensitive devices
- H01M2200/103—Fuse
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M2200/00—Safety devices for primary or secondary batteries
- H01M2200/10—Temperature sensitive devices
- H01M2200/108—Normal resistors
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/10—Energy storage using batteries
Definitions
- the present invention relates to a power supply device in which a shunt resistor is connected in series with a battery, and a voltage induced by the shunt resistor is detected to detect a current of the battery.
- the present invention relates to a power supply apparatus that is optimal for a power supply that is charged and discharged with a large current, such as a power supply that supplies power.
- the power supply device includes a current sensor that detects the charging current and discharging current of the battery.
- a power supply device including a current sensor can calculate the remaining capacity by integrating the battery current, and can control charging / discharging of the battery with the calculated remaining capacity, thereby preventing overcharging and overdischarging of the battery.
- Batteries have the property of deteriorating significantly due to overcharging and overdischarging. By accurately detecting the remaining capacity of the battery and preventing overcharging and overdischarging, it is possible to effectively prevent deterioration and extend its life. There is. However, to achieve this, it is important to accurately detect the battery current. This is because the battery current detection error becomes the calculation error of the remaining battery capacity. In particular, since the remaining capacity of the battery is calculated from the integrated value of the current, if there is a current detection error, the detection error gradually accumulates, which has the detrimental effect of gradually increasing the remaining capacity calculation error.
- the current sensor calculates the current from the voltage output in proportion to the electrical resistance of the shunt resistor, it is important to accurately adjust the electrical resistance of the shunt resistor in order to accurately detect the current. Further, the shunt resistor wastes power proportional to the square of the flowing current, and generates heat due to Joule heat by this power. In order to reduce the wasteful power consumption of the shunt resistor, the shunt resistor that detects a large current needs to have a small electric resistance. It is also important to increase the surface area in order to dissipate heat efficiently.
- the shunt resistance of the metal plate is suitable for detecting a large current because it has a low electric resistance and excellent heat dissipation characteristics, and is used for a current sensor of a large current power supply device for vehicles.
- Patent Documents 1 and 2 describe shunt resistors made of a metal plate used for a power supply device for a vehicle.
- the shunt resistance of the metal plate described in these publications adjusts the electrical resistance by the material, thickness, width, and length of the metal plate.
- a current conducting terminal is provided at both ends of a metal plate having a predetermined width and length, and a connection lead for connecting in series with a battery is fixed thereto.
- voltage detection terminals for detecting an induced voltage induced in proportion to the flowing current are provided.
- the voltage detection terminal is connected to the differential amplifier of the current sensor, and a voltage induced by the differential amplifier is amplified to detect the battery current.
- This current sensor calculates a current from a voltage induced as the product of the electric resistance of the shunt resistor and the current.
- the electric resistance for detecting the current is not the entire electric resistance of the shunt resistor, that is, the electric resistance between the current conducting terminals.
- the shunt resistor having a voltage detection terminal in the middle of the metal plate outputs the product of the electrical resistance and current between the pair of voltage detection terminals as an induced voltage. A current is calculated from this induced voltage. Since the current is detected from the induced voltage between the voltage detection terminals, it is necessary for the shunt resistor to make the electrical resistance between the pair of voltage detection terminals accurately constant.
- the electrical resistance between the voltage detection terminals can be adjusted by dimensions such as the thickness, width, and length of the metal plate between the voltage detection terminals.
- the shunt resistor made of a metal plate can adjust the electrical resistance by changing the thickness and width between the voltage detection terminals by a method such as cutting.
- this method has a drawback that the electrical resistance cannot be easily adjusted because the shape of the shunt resistor mass-produced is adjusted by post-processing.
- the present invention was developed for the purpose of solving the above drawbacks.
- An important object of the present invention is to detect the current accurately with the shunt resistance by fine-tuning the substantial electrical resistance of the voltage detection terminal, without changing the dimensions of the metal plate, very easily and accurately.
- An object of the present invention is to provide a power supply device that can be used.
- the power supply device of the present invention detects shunt resistors 10, 30, 40, 50 connected in series with a rechargeable battery 1 and a voltage induced by current flowing through the shunt resistors 10, 30, 40, 50.
- current calculation circuits 20, 60, and 70 that calculate the current of the battery 1 are provided.
- the shunt resistors 10, 30, 40, 50 have a pair of current conducting terminals 11, 31, 41, 51 connected in series with the battery 1 via connection leads 13 at two points away from the metal plate.
- a pair of voltage detection terminals 12, 32, 42, 52 are provided between the pair of current conducting terminals 11, 31, 41, 51 and on the side of the metal plate to induce a voltage proportional to the flowing current. .
- the shunt resistors 10, 30, 40, and 50 have a distance adjustment structure 17 that adjusts the distance (L) of the connection portion 16 where the current conducting terminals 11, 31, 41, and 51 connect the pair of connection leads 13.
- the distance adjustment structure 17 adjusts the distance (L) of the connection portion 16 to which the pair of connection leads 13 are connected, and the voltage detection terminal 12 for the current flowing between the pair of connection portions 16,
- the induced voltages 32, 42 and 52 are finely adjusted.
- the above power supply device can detect current accurately with shunt resistance by finely adjusting the substantial electrical resistance of the voltage detection terminal very easily and accurately without changing the dimensions of the metal plate.
- the shunt resistor of the power supply device described above is provided with a distance adjustment structure that adjusts the distance (L) of the connection part that connects the connection lead to the current conducting terminal connected in series with the battery. This is because the voltage induced in the voltage detection terminal is finely adjusted by adjusting the distance (L) of the connection portion connecting the pair of connection leads. That is, the current of the shunt resistor made of a metal plate is adjusted by changing the distance (L) of the connection portion of the connection lead connected to the current conducting terminal without changing the thickness, width and length between the voltage detection terminals. This is because the voltage induced at the voltage detection terminal is adjusted by controlling the distribution.
- FIG. 1 and FIG. 2 show that, in a shunt resistor made of a metal plate, the current distribution is changed by changing the position of the connection portion 16 of the connection lead without changing the position of the voltage detection terminal and the dimension between them. It shows a state where equipotential lines generated by the current distribution change.
- the shunt resistor 10 in FIG. 1 has a longer distance (L) of the connecting portion 16 than the shunt resistor 10 in FIG. FIG. 1 and FIG. 2 show equipotential lines that are generated by flowing the same current through a pair of current conducting terminals 11. These shunt resistors 10 cause the same current to flow between the current conducting terminals 11 and change the position of the equipotential lines even though the dimensions between the voltage detecting terminals 12 are not changed.
- the shunt resistor 10 in FIG. 2 has an equipotential line between the voltage detection terminals 12 because the distance (L) of the connection portion 16 that connects the connection leads is shortened. It becomes dense and the induced voltage is high.
- the battery 1 can be a battery that supplies power to the motor 3 that drives the vehicle.
- the power supply device of the present invention has a lateral width (W) between the voltage detection terminals 12, 32, 42, 52 of the shunt resistors 10, 30, 40, 50 made of a metal plate, and current conducting terminals 11, 31, 41, 51.
- the ratio W / D to the distance (D) can be made larger than 1/20. Since the shunt resistance of the power supply device described above is wide in the width (W) between the voltage detection terminals of the metal plate, the rate at which the current distribution between the voltage detection terminals changes depending on the distance (D) of the current conducting terminals. There is a feature that the voltage induced in the voltage detection terminal can be efficiently adjusted by changing the interval between the current conducting terminals.
- the power supply device of the present invention can fix the connection lead 13 to the current conducting terminals 11, 31, 41, 51 via the set screw 15. Then, the distance adjusting structure 17 is formed as a long hole 18 that is long in the direction in which the distance between the pair of current conducting terminals 11 can be adjusted, and a set screw 15 is inserted into the long hole 18 to fix the connection lead 13 to the current conducting terminal 11. .
- the power supply device described above has a feature that the voltage induced at the voltage detection terminal can be adjusted by changing the position where the connection lead is fixed with a set screw, so that the actual resistance of the shunt resistor can be easily finely adjusted.
- the shunt resistors 10, 30, 40, 50 can be provided with the voltage detection terminals 12, 32, 42, 52 protruding between the pair of current conducting terminals 11, 31, 41, 51. .
- the power supply apparatus described above has a feature that a circuit for detecting an induced voltage can be connected to a voltage detection terminal of a shunt resistor easily and accurately so that a current can be detected.
- the current calculation circuits 20, 60, 70 detect the charge / discharge current of the battery 1 from the induced voltage of the shunt resistors 10, 30, 40, 50, and the remaining battery 1 is detected from the detected current.
- a control circuit 5 that detects the capacity and controls the charging and discharging of the battery 1 can be provided.
- the power supply device described above has a feature that it can detect the remaining capacity of the battery accurately and charge / discharge the battery while preventing the battery from being overcharged or overdischarged.
- FIG. 2 is a diagram illustrating equipotential lines in a state in which the position of the connection portion of the connection lead is changed in the shunt resistor illustrated in FIG. 1.
- FIG. 2 is a schematic block diagram of the power supply device concerning one Example of this invention. It is a disassembled perspective view which shows the connection state of the shunt resistance of the power supply device shown in FIG. It is a top view which shows another example of shunt resistance. It is a top view which shows another example of shunt resistance.
- FIG. 3 shows a vehicle power supply device mounted on a hybrid car or a plug-in hybrid car.
- the power supply device of the present invention can be used not only for electric vehicles such as hybrid cars, but also for all uses that are charged and discharged with a large current.
- the power supply device shown in the figure includes a battery 1 for supplying electric power to a motor 3 for running a vehicle via a DC / AC inverter 2, a shunt resistor 10 connected in series with the battery 1, and a shunt resistor 10. And a current calculation circuit 20 that detects the induced voltage and detects the current of the battery 1.
- a current is detected by a current detection circuit 25 including a shunt resistor 10 and a current calculation circuit 20.
- the battery 1 has a high output voltage, for example, 100 V to 300 V, by connecting a rechargeable battery such as a lithium ion battery or a nickel hydride battery in series.
- the charge / discharge current is controlled so as to have a predetermined remaining capacity so that the electrical performance does not deteriorate due to overcharge or overdischarge and the life of the battery is extended.
- the remaining capacity of the battery 1 is calculated from the integrated value of the charging current and discharging current flowing through the battery 1. That is, the remaining capacity of the battery 1 is calculated by adding the integrated value of the charging current and subtracting the integrated value of the discharging current.
- the DC / AC inverter 2 is controlled by the control circuit 5 to convert the direct current supplied from the battery 1 into a three-phase alternating current and supply it to the motor 3, and to convert the alternating current power of the generator 4 into direct current. 1 is charged.
- the control circuit 5 controls the DC / AC inverter 2 to control the power supplied from the battery 1 to the motor 3, and also controls the power to charge the battery 1 from the generator 4 to control the battery 1 to a predetermined level. The remaining capacity is controlled.
- a shunt resistor 10 is connected in series with the battery 1.
- the electric resistance (R) of the shunt resistor 10 is set as small as possible.
- the power consumed by the shunt resistor increases in proportion to the product of the square of the electric resistance (R) and the current (I).
- the electrical resistance (R) is set small.
- the shunt resistor 10 having a small electric resistance (R) has a small power loss, but a generated voltage with respect to a current is also small.
- the current calculation circuit 20 shown in FIG. 3 is provided with an amplifier 21 for amplifying the voltage of the shunt resistor 10 on the input side.
- the signal amplified by the amplifier 21 is input to the calculation unit 22.
- the calculation unit 22 converts the signal input from the amplifier 21 into a digital signal by the A / D converter 23, and calculates the current of the battery 1 from the electric resistance of the shunt resistor 10 and the amplification factor of the amplifier 21.
- the calculation unit 22 identifies the discharge current and the charging current by the plus or minus of the voltage output from the A / D converter 23.
- the shunt resistor 10 for detecting the current of the battery 1 includes a pair of current conducting terminals 11 connected in series with the battery 1 and a pair of voltage detecting terminals 12 for detecting a voltage induced by the current flowing through the shunt resistor 10.
- the pair of current conducting terminals 11 are connected to the connection lead 13 and connected in series with the battery 1 via the connection lead 13.
- the connection lead 13 is a lead plate 13X made of a metal plate having a small electric resistance, or a lead wire provided with a connection terminal at the end.
- the shunt resistor 10 in FIG. 3 is connected between the two sets of battery blocks 1A, and connects the two sets of battery blocks 1A in series.
- the shunt resistor 10 is connected between the two battery blocks 1A and connected in series with the battery 1. However, the shunt resistor is connected to the output side and input side of the battery and connected in series with the battery. You can also.
- the pair of voltage detection terminals 12 are connected to the current calculation circuit 20.
- the current energizing terminal 11 and the voltage detecting terminal 12 are provided with through holes 11a and 12a through which set screws 15 for connecting connecting leads 13 and 14 made of lead wires or lead plates are inserted.
- the current energizing terminal 11 and the voltage detection terminal 12 are fixed so that the connection leads 13 and 14 which are lead plates and lead wires are electrically connected by set screws 15 inserted into the through holes 11a and 12a.
- the shunt resistor 10 of the power supply device shown in FIG. 3 is made of a metal plate having a predetermined electrical resistance, and has a pair of current conducting terminals 11 at both ends. Further, a pair of voltage detection terminals 12 are provided between the pair of current conducting terminals 11 and projecting to the side of the metal plate.
- the shunt resistor 10 has an interval adjustment structure 17 that adjusts the interval between the connection points of the connection leads 13 connected to the pair of current conducting terminals 11, that is, the distance (L) between the pair of connection portions 16.
- the current conducting terminal 11 has a distance adjusting structure 17 to adjust the distance (L) of the connecting portion 16 that connects the pair of connecting leads 13, and a pair of voltage detection terminals for the current flowing between the pair of connecting portions 16. 12 finely adjust the voltage induced in 12.
- the shunt resistor 10 of the metal plate can adjust the distribution of current flowing through the metal plate by changing the distance (L) of the connection portion 16. When the current distribution is changed, the voltage induced in the voltage detection terminal 12 provided on the side of the metal plate changes. This is because the voltage detection terminal 12 outputs a voltage induced on the side of the metal plate.
- the shunt resistor 10 shown in FIGS. 3 and 4 has a connection lead 13 fixed to a current conducting terminal 11 via a set screw 15.
- the set screw 15 is inserted into both the shunt resistor 10 and the connection lead 13, and a nut 19 is screwed into the tip portion to fix the connection lead 13 to the current conducting terminal 11 of the shunt resistor 10.
- the shunt resistor 10 has a long and narrow elongated hole 18 in a direction in which the distance (L) of the connection portion 16 of the connection lead 13 can be adjusted, thereby forming the interval adjustment structure 17.
- the set screw 15 is inserted into the through hole 13 a of the connection lead 13 and the long hole 18 of the shunt resistor 10, and the connection lead 13 is fixed to the current conducting terminal 11.
- the long hole 18 adjusts the distance (L) of the connecting portion 16 by adjusting the position through which the set screw 15 is inserted in the longitudinal direction.
- the distance adjusting structure 17 can adjust the distance (L) of the connecting portion 16 with a simple structure.
- the present invention does not specify the interval adjusting structure for the long hole provided in the shunt resistor. This is because it is possible to adjust the position where the connection lead is connected to the current conducting terminal by providing a long hole in the connection lead and adjusting the position of the set screw inserted through the long hole.
- the shunt resistor 10 that finely adjusts the voltage induced in the voltage detection terminal 12 by changing the distance (L) of the connection portion 16 of the connection lead 13 is guided to the voltage detection terminal 12 with a wide width (W). Can be adjusted more effectively.
- the shunt resistor 10, which is a metal plate can increase the change in current distribution on the side with respect to the distance (L) of the connecting portion 16 by increasing the width (W). Therefore, the shunt resistor 10 made of a metal plate has a ratio W / D between the width (W) and the distance (D) between the pair of current conducting terminals 11 of, for example, greater than 1/20, preferably 1/15. Larger, more preferably larger than 1/10.
- the distance (D) between the pair of current conducting terminals 11 means the distance (D) between the centers of the long holes 18 that are the through holes 11a.
- the distance of the center line M is defined as the distance (D) between the centers of the through holes 31a and 41a provided in the current conducting terminals 31 and 41.
- the distance (L) of the connection portion 16 also means the distance of the center line M as shown in FIGS. It shall be.
- the shunt resistors 30 and 40 shown in these figures are the directions in which the distance (L) of the connecting portion 16 can be adjusted in the through holes 31a and 41a provided in the current conducting terminals 31 and 41, that is, the centers indicated by the one-dot chain lines in the figures.
- the gap adjusting structure 17 is a long hole 18 elongated in the line direction. 5 and 6, 32 and 42 indicate voltage detection terminals, and 32a and 42a indicate through holes provided in the voltage detection terminals, respectively.
- the shunt resistor 10 is provided with a voltage detection terminal 12 on one side of a metal plate having a predetermined width and length. Further, the shunt resistor 50 of FIGS. 7 and 8 is provided with voltage detection terminals 52 on both sides of the metal plate.
- the shunt resistor 50 is provided with a pair of voltage detection terminals 52A on one side edge of the metal plate and a pair of voltage detection terminals 52B on the other side edge.
- the shunt resistor 50 is provided with a pair of voltage detection terminals 52A and 52B at opposite positions of both sides of a metal plate having a predetermined width, and the electric resistance between the pair of voltage detection terminals 52A and 52B provided on both sides is the same. It is said.
- the shunt resistor 50 provided with the voltage detection terminals 52 on both sides is provided with voltage detection terminals 52A and 52B symmetrically on both sides with respect to the center line M.
- the shunt resistor 50 is provided with the current calculation circuits 60 and 70 for detecting the voltage induced at the voltage detection terminals 52 on both sides, so that even if one fails, the current of the battery 1 can be detected on the other.
- These power supply devices also detect current with current detection circuits 65 and 75 including a shunt resistor 50 and current calculation circuits 60 and 70.
- the shunt resistor 50 provided with the voltage detection terminals 52 symmetrically on both sides adjusts the distance (L) of the connection portion 16 connected to the current conducting terminal 51, and the voltage induced in both voltage detection terminals 52. Can be fine-tuned in the same way. For this reason, the voltage induced in each voltage detection terminal 52 can be adjusted together without adjusting individually, and the current of the battery 1 can be accurately detected by both voltage detection terminals 52. For this reason, even if it becomes a state which cannot detect the voltage of one voltage detection terminal 52, there exists the characteristic which can detect the voltage of the battery 1 correctly with the voltage induced
- the current calculation circuit 60 of FIG. 7 includes a plurality of amplifiers 61.
- the first amplifier 61 ⁇ / b> A the negative and positive input terminals are connected to a voltage detection terminal 52 ⁇ / b> A provided on one side edge of the shunt resistor 50.
- the second amplifier 61B the negative and positive input terminals are connected to a voltage detection terminal 52B provided on the other side edge of the shunt resistor 50.
- the current calculation circuit 60 detects the current of the battery 1 with a signal output from the first amplifier 61A, and is output from the second amplifier 61B when the circuit connecting the first amplifier 61A fails.
- the current of the battery 1 is detected by the signal.
- the failure of the circuit to which the first amplifier 61A is connected may be caused by, for example, calculating the current even though the control circuit 5 controls the DC / AC inverter 2 to supply power from the battery 1 to the motor 3.
- the determination can be made in a state where the circuit 60 does not detect the current, that is, in a state where the detected current is 0A.
- the current calculation circuit 70 of FIG. 8 is provided with a changeover switch 74 on the input side of the calculation unit 72, and switches the connection with the voltage detection terminals 52 ⁇ / b> A and 52 ⁇ / b> B of the shunt resistor 50 with the changeover switch 74. Yes.
- Two sets of voltage detection terminals 52 on both sides of the shunt resistor 50 are connected to the ground line from the voltage detection terminal 52 on one current conduction terminal 51 side, and the voltage detection terminal 52 on the other current conduction terminal 51 side is It is connected to the input side of the calculation unit 72 via a changeover switch 74.
- the current calculation circuit 70 includes an amplifier 71 on the input side of the calculation unit 72, and a signal amplified by the amplifier 71 is converted into a digital signal by the A / D converter 73 to calculate a current.
- the current calculation circuit 70 turns on the first changeover switch 74A, turns off the second changeover switch 74B, detects the current of the battery 1 by a signal input from the first changeover switch 74A to the calculation unit 72, When the circuit connected to the first changeover switch 74A fails, the first changeover switch 74A is turned off, the second changeover switch 74B is turned on, and the signal input from the second changeover switch 74B to the computing unit 72 To detect the current of the battery 1.
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Abstract
Description
以上の電源装置のシャント抵抗は、金属板の電圧検出端子の間の横幅(W)を広くしているので、電流通電端子の距離(D)によって、電圧検出端子間の電流分布が変更する割合が大きく、電流通電端子の間隔を変更して電圧検出端子に誘導される電圧を効率よく調整できる特徴がある。
以上の電源装置は、止ネジで接続リードを固定する位置を変更して、電圧検出端子に誘導される電圧を調整できるので、簡単にシャント抵抗の実質抵抗を微調整できる特徴がある。
以上の電源装置は、シャント抵抗の電圧検出端子に、簡単に、しかも電流を正確に検出できるように誘導電圧を検出する回路を接続できる特徴がある。
以上の電源装置は、電池の残容量を正確に検出して、電池の過充電や過放電を防止しながら充放電して寿命を長くできる特徴がある。
E=R×I
この式から、シャント抵抗10の電圧降下を検出して電池1の電流が演算される。シャント抵抗10の電気抵抗(R)は、できるかぎり小さく設定される。それは、シャント抵抗が消費する電力が、電気抵抗(R)と電流(I)の二乗の積に比例して大きくなるからである。また、消費電力が大きくなるシャント抵抗は発熱量も大きくなることから、電気抵抗(R)を小さく設定している。電気抵抗(R)の小さいシャント抵抗10は、電力損失は小さいが、電流に対する発生電圧も小さくなる。
I=E/(A×R)
さらに、演算部22は、A/Dコンバータ23から出力される電圧のプラスマイナスで放電電流と充電電流を識別する。
2…DC/ACインバータ
3…モータ
4…発電機
5…制御回路
10…シャント抵抗
11…電流通電端子 11a…貫通孔
12…電圧検出端子 12a…貫通孔
13…接続リード 13X…リード板
13a…貫通孔
14…接続リード
15…止ネジ
16…接続部
17…間隔調整構造
18…長孔
19…ナット
20…電流演算回路
21…アンプ
22…演算部
23…A/Dコンバータ
25…電流検出回路
30…シャント抵抗
31…電流通電端子 31a…貫通孔
32…電圧検出端子 32a…貫通孔
40…シャント抵抗
41…電流通電端子 41a…貫通孔
42…電圧検出端子 42a…貫通孔
50…シャント抵抗
51…電流通電端子
52…電圧検出端子 52A…電圧検出端子
52B…電圧検出端子
60…電流演算回路
61…アンプ 61A…第1のアンプ
61B…第1のアンプ
65…電流検出回路
70…電流演算回路
71…アンプ
72…演算部
73…A/Dコンバータ
74…切換スイッチ 74A…第1の切換スイッチ
74B…第1の切換スイッチ
75…電流検出回路
M…中心線
Claims (6)
- 充電できる電池と直列に接続してなるシャント抵抗と、このシャント抵抗に電流が流れて誘導される電圧を検出して、電池の電流を演算する電流演算回路とを備える電源装置であって、
前記シャント抵抗が金属板の離れた2点に、接続リードを介して電池と直列に接続される一対の電流通電端子を有し、一対の電流通電端子の間であって金属板の側部に、流れる電流に比例する電圧が誘導される一対の電圧検出端子を設けており、
さらに、前記電流通電端子が、一対の接続リードを接続する接続部の距離(L)を調整する間隔調整構造を有し、この間隔調整構造でもって、一対の接続リードが接続される接続部の距離(L)が調整されて、一対の接続部の間に流れる電流に対する電圧検出端子の誘導電圧を微調整するようにしてなるシャント抵抗を有する電源装置。 - 前記電池が車両を走行させるモータに電力を供給する電池である請求項1に記載される電源装置。
- 前記金属板からなるシャント抵抗の横幅(W)と、一対の電流通電端子間の距離(D)との比率W/Dが1/20よりも大きい請求項1に記載される電源装置。
- 前記電流通電端子に、止ネジを介して接続リードが固定され、前記間隔調整構造が、前記接続部の距離(L)を調整できる方向に長い長孔であり、この長孔に止ネジが挿通されて、前記接続リードを電流通電端子に固定してなる請求項1ないし3のいずれかに記載される電源装置。
- 前記シャント抵抗が、一対の電流通電端子の間に電圧検出端子を突出して設けてなる請求項1ないし4のいずれかに記載される電源装置。
- 前記電流演算回路が前記シャント抵抗の誘導電圧から電池の充放電の電流を演算し、検出された電流から電池の残容量を演算して電池の充放電をコントロールする制御回路を有する請求項1ないし5のいずれかに記載される電源装置。
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JP2012536492A JP5833014B2 (ja) | 2010-09-30 | 2011-09-27 | 電源装置 |
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JP2016038232A (ja) * | 2014-08-06 | 2016-03-22 | Koa株式会社 | 抵抗値測定用導電材、導電材の抵抗値測定装置、および電流検出装置 |
CN106505261A (zh) * | 2016-11-30 | 2017-03-15 | 北京新能源汽车股份有限公司 | 一种电池模组的电压采样控制电路及控制方法 |
JP2018189384A (ja) * | 2017-04-28 | 2018-11-29 | 株式会社Gsユアサ | 電流検出装置、管理装置、エンジン始動用のバッテリ |
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US20130187575A1 (en) | 2013-07-25 |
JP5833014B2 (ja) | 2015-12-16 |
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