WO2012043342A1 - フィラメントワインディング装置 - Google Patents
フィラメントワインディング装置 Download PDFInfo
- Publication number
- WO2012043342A1 WO2012043342A1 PCT/JP2011/071531 JP2011071531W WO2012043342A1 WO 2012043342 A1 WO2012043342 A1 WO 2012043342A1 JP 2011071531 W JP2011071531 W JP 2011071531W WO 2012043342 A1 WO2012043342 A1 WO 2012043342A1
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- WO
- WIPO (PCT)
- Prior art keywords
- liner
- fiber
- winding
- fiber bundle
- fiber supply
- Prior art date
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C70/00—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts
- B29C70/04—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts comprising reinforcements only, e.g. self-reinforcing plastics
- B29C70/06—Fibrous reinforcements only
- B29C70/10—Fibrous reinforcements only characterised by the structure of fibrous reinforcements, e.g. hollow fibres
- B29C70/16—Fibrous reinforcements only characterised by the structure of fibrous reinforcements, e.g. hollow fibres using fibres of substantial or continuous length
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H57/00—Guides for filamentary materials; Supports therefor
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C53/00—Shaping by bending, folding, twisting, straightening or flattening; Apparatus therefor
- B29C53/80—Component parts, details or accessories; Auxiliary operations
- B29C53/8008—Component parts, details or accessories; Auxiliary operations specially adapted for winding and joining
- B29C53/8016—Storing, feeding or applying winding materials, e.g. reels, thread guides, tensioners
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C70/00—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts
- B29C70/04—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts comprising reinforcements only, e.g. self-reinforcing plastics
- B29C70/28—Shaping operations therefor
- B29C70/30—Shaping by lay-up, i.e. applying fibres, tape or broadsheet on a mould, former or core; Shaping by spray-up, i.e. spraying of fibres on a mould, former or core
- B29C70/32—Shaping by lay-up, i.e. applying fibres, tape or broadsheet on a mould, former or core; Shaping by spray-up, i.e. spraying of fibres on a mould, former or core on a rotating mould, former or core
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C53/00—Shaping by bending, folding, twisting, straightening or flattening; Apparatus therefor
- B29C53/56—Winding and joining, e.g. winding spirally
- B29C53/58—Winding and joining, e.g. winding spirally helically
- B29C53/60—Winding and joining, e.g. winding spirally helically using internal forming surfaces, e.g. mandrels
- B29C53/602—Winding and joining, e.g. winding spirally helically using internal forming surfaces, e.g. mandrels for tubular articles having closed or nearly closed ends, e.g. vessels, tanks, containers
Definitions
- the present invention relates to a filament winding apparatus.
- a filament winding apparatus that includes a hoop winding device and a helical winding device, and alternately and repeatedly performs hoop winding and helical winding on a liner to wind a fiber bundle around the liner to form a reinforcing layer. It is known.
- the position of the helical winding device is fixed, and the fiber bundle is wound around the liner by moving it in the direction of the rotation axis while rotating the liner.
- the fiber bundle is supplied to the liner from a fiber supply guide provided in the helical winding device.
- a filament winding apparatus including a first guide portion and a second guide portion in which a plurality of fiber supply guides are radially provided in a helical winding device so that a plurality of fiber bundles can be wound simultaneously is also known (for example, Patent Document 1).
- the fiber supply guide of the helical winding device of Patent Document 1 is formed in a tapered shape that tapers from the proximal end portion toward the distal end portion.
- a flat guide hole penetrates from the base end portion to the tip end portion so that the fiber bundle can pass through the inside of the fiber supply guide.
- the fiber supply guide takes a lot of work to form the fiber supply guide into a tapered shape that tapers from the base end portion toward the tip portion, or to form a flat guide hole penetrating from the base end portion to the tip portion inside. For this reason, the manufacturing cost of the fiber supply guide is increased, and the manufacturing cost of the filament winding apparatus is expensive.
- a first object of the present invention is to provide a filament winding apparatus that facilitates the operation of passing a fiber bundle through a fiber supply guide.
- a second object of the present invention is to develop a fiber supply guide that is easy to manufacture and inexpensive, thereby providing a filament winding apparatus at a low cost.
- the first invention is a filament winding apparatus for winding a fiber bundle around a liner, and includes a plurality of fiber supply guides for supplying the fiber bundle to the liner.
- the fiber supply guide has a bottom portion for guiding the wide surface of the fiber bundle, side portions provided along both sides of the bottom portion, and an open portion formed between the both side portions.
- 2nd invention is 1st invention, Comprising: The drive part which rotates the said fiber supply guide around an axis
- the control unit changes the direction of the fiber supply guide so that the fiber bundle does not fall off from the fiber supply guide according to a winding angle and a winding direction for winding the fiber bundle around the liner.
- the third invention is the invention according to either the first or second invention, wherein a drop-off preventing member that covers a part of the open portion is detachably provided.
- the fiber supply guide has a bottom portion that guides the wide surface of the fiber bundle, side portions provided along both sides of the bottom portion, and an open portion formed between the both side portions. For this reason, it is not necessary to pass the fiber bundle through the guide hole penetrating from the proximal end portion to the distal end portion, and the operation of passing the fiber bundle through the fiber supply guide becomes easy.
- the filament winding apparatus can be provided at low cost because it is easier to manufacture and cheaper than a fiber supply guide having a guide hole penetrating from the base end portion to the tip end portion.
- the direction of the fiber supply guide is changed so that the fiber bundle does not fall off the fiber supply guide according to the winding angle and the winding direction for winding the fiber bundle around the liner. For this reason, even if tension is applied to the fiber bundle, the fiber bundle does not fall off from the fiber supply guide, and the fiber bundle can be wound around the liner with sufficient tension.
- the drop-off preventing member that covers a part of the open portion is detachably provided. For this reason, even when the winding operation is stopped and no tension is applied to the fiber bundle, such as during maintenance of the filament winding apparatus, the fiber bundle can be prevented from falling off the fiber supply guide.
- FIG. The figure which shows FW apparatus 100 which concerns on one Embodiment of this invention.
- FIG. The perspective view of fiber supply guide 80A. Sectional drawing in the AA line of FIG. 3, and the BB line.
- FIG. The side view which shows the state which helically winds the fiber bundle F to 1 A of outer peripheral surfaces of 1 A cylindrical part.
- FW apparatus 100 the filament winding apparatus 100 according to the first embodiment of the present invention.
- FIG. 1 is a side view showing the FW device 100.
- the FW device 100 is a device that winds the fiber bundle F around the liner 1 by alternately and repeatedly performing hoop winding and helical winding on the liner 1.
- Arrows A and B shown in FIG. 1 indicate the front-rear direction of the FW device 100 and the transfer direction of the liner 1 in helical winding.
- the liner 1 since the liner 1 is reciprocated in the front-rear direction of the FW device 100, the liner 1 may be transferred in the direction of arrow A or in the direction of arrow B.
- the front side in the direction in which the liner 1 is transferred is defined as the front side of the liner 1 and the FW device 100, and the other direction is defined as the rear side. That is, the front side and the rear side of the FW device 100 are switched according to the transfer direction of the liner 1.
- the liner 1 When the liner 1 is transferred in the direction of arrow A, the left side in FIG.
- the left side in FIG. 1 is the front side of the liner 1 and the FW device 100.
- the liner 1 is a substantially cylindrical hollow container formed of, for example, a high-strength aluminum material or a polyamide resin.
- the liner 1 is improved in pressure resistance when the fiber bundle F is wound around the outer peripheral surface 1S of the liner 1. That is, the liner 1 is a base material constituting the pressure vessel.
- the FW device 100 mainly includes a main base 10, a liner transfer device 20, a hoop winding device 30, a helical winding device 40, and a control unit C.
- the main base 10 constitutes the basis of the FW device 100.
- a liner transfer device rail 11 is provided on the upper portion of the main base 10.
- the liner transfer device 20 is placed on the liner transfer device rail 11.
- a hoop winding device rail 12 is provided on the main base 10 in parallel with the liner transfer device rail 11.
- a hoop winding device 30 is placed on the rail 12 for the hoop winding device. With such a configuration, the liner transfer device 20 and the hoop winding device 30 can be moved with respect to the main base 10.
- the helical winding device 40 is fixed to the main base 10.
- the liner transfer device 20 is a device that rotates the liner 1 around a rotation axis Ra (see FIG. 2) in a direction along the front-rear direction of the FW device 100 and also transfers the liner 1 in the front-rear direction of the FW device 100.
- the liner transfer device 20 mainly includes a base 21 and a liner support portion 22. The driving of the liner transfer device 20 is controlled by the control unit C.
- the base 21 includes a pair of liner support portions 22.
- Each liner support portion 22 includes a liner support frame 23 and a support shaft 24.
- the liner support frame 23 extends upward from the base 21.
- the support shaft 24 extends from the liner support frame 23 along the front-rear direction of the FW device.
- the support shaft 24 is rotated in one direction around the axis by a power mechanism (not shown).
- the support shaft 24 supports both ends of the liner 1 and rotates the liner 1.
- the liner transfer device 20 rotates the liner 1 using the support shaft 24 as the rotation axis Ra and transfers the liner 1 in the front-rear direction of the FW device 100.
- the hoop winding device 30 is a device that hoops the fiber bundle F around the outer peripheral surface 1S of the liner 1. In the hoop winding, the fiber bundle F is wound around the outer peripheral surface 1S of the liner 1 so that the winding angle of the fiber bundle F with respect to the central axis of the liner 1 is approximately 90 degrees.
- the hoop winding device 30 mainly includes a base 31, a power mechanism 32, and a hoop winding device 33. The driving of the hoop winding device 30 is controlled by the control unit C.
- the base 31 is provided with a power mechanism 32 and a hoop winding device 33.
- the hoop winding device 33 includes a winding table 34 and a bobbin 35. A space for inserting the liner 1 is provided in the center of the winding table 34.
- the bobbin 35 is provided on the winding table 34 and supplies the fiber bundle F to the outer peripheral surface 1S of the liner 1.
- the power mechanism 32 rotates the hoop winding device 33 around the central axis of the liner 1.
- the position of the liner 1 is fixed, and the hoop winding device 33 is rotated around the central axis of the liner 1 while moving the hoop winding device 30 along the central axis direction of the liner 1. Thereby, hoop winding is performed.
- the winding mode of the fiber bundle F can be freely changed by adjusting the moving speed of the hoop winding device 30 and the rotation speed of the winding table 34.
- the helical winding device 40 is a device that helically winds the fiber bundle F around the outer peripheral surface 1S of the liner 1.
- the fiber bundle F is placed on the outer peripheral surface 1S of the liner 1 so that the winding angle WA (see FIG. 2) of the fiber bundle F with respect to the central axis of the liner 1 becomes a predetermined value (for example, 0 to 60 degrees). Wrap it around.
- the helical winding device 40 mainly includes a base 41 and a helical winding device 42. The driving of the helical winding device 40 is controlled by the control unit C.
- the base 41 is provided with a helical winding device 42.
- the helical winding device 42 includes a first helical head 43 as a first guide part and a second helical head 44 as a second guide part.
- a fiber bundle F is supplied from a plurality of bobbins (not shown) to the first helical head 43 and the second helical head 44, and the fiber bundle F is guided to the outer peripheral surface 1S of the liner 1 (see FIG. 2).
- the helical winding device 40 is fixed, and the liner 1 is transferred by the liner transfer device 20 in the direction of the rotation axis Ra while rotating. Thereby, helical winding is performed.
- the winding aspect of the fiber bundle F can be freely changed by adjusting the transfer speed and rotation speed of the liner 1.
- FIG. 2 is a side view showing the first helical head 43 and the second helical head 44.
- An arrow A shown in the figure indicates the transfer direction of the liner 1.
- An arrow R indicates the rotation direction of the liner 1.
- the first helical head 43 and the second helical head 44 are arranged adjacent to each other in the transfer direction of the liner 1.
- the first helical head 43 and the second helical head 44 are provided with fiber supply guides 80A and 80B for guiding the fiber bundle F to the outer peripheral surface 1S of the liner 1.
- the first helical head 43 is provided with a plurality of fiber supply guides 80A in a direction substantially perpendicular to the rotational axis Ra of the liner 1 and radially.
- the second helical head 44 is provided with a plurality of fiber supply guides 80B in a direction substantially perpendicular to the rotation axis Ra of the liner 1 and radially. That is, the fiber supply guides 80 ⁇ / b> A and 80 ⁇ / b> B provided in the first helical head 43 and the second helical head 44 are arranged in two rows in the transfer direction of the liner 1.
- a plurality of guide support devices 45 are provided on the first helical head 43 and the second helical head 44. Each guide support device 45 supports the fiber supply guides 80A and 80B, respectively. Each guide support device 45 supports the fiber supply guides 80A and 80B so that the fiber supply guides 80A and 80B can expand and contract in a direction substantially perpendicular to the rotation axis Ra and can rotate around the axis of the fiber supply guides 80A and 80B. .
- the first helical head 43 is configured such that all the fiber supply guides 80A can be expanded and contracted and rotated simultaneously by the same amount
- the second helical head 44 is also configured so that all the fiber supply guides 80B can be expanded and contracted and rotated by the same amount simultaneously. It is configured.
- the fiber supply guide 80A of the first helical head 43 and the fiber supply guide 80B of the second helical head 44 are configured so that they can be adjusted to different expansion / contraction amounts and rotation amounts.
- the fiber supply guides 80A and 80B in the present embodiment will be described with reference to FIGS. Since the fiber supply guides 80A and 80B in the present embodiment have the same configuration, the fiber supply guide 80A will be described.
- FIG. 3 is a perspective view of the fiber supply guide 80A.
- 4 is a cross-sectional view taken along lines AA and BB in FIG.
- the fiber supply guide 80 ⁇ / b> A has a fiber supply guide main body 82 and a gear 83.
- the fiber supply guide main body 82 is a member that guides a fiber bundle F from a bobbin (not shown) from the base end portion 82A to the front end portion 82B.
- the fiber supply guide main body 82 has a bottom portion 84 and side portions 86.
- the cross-sectional shape in the direction orthogonal to the axial direction of the fiber supply guide 80A is substantially U-shaped.
- the bottom portion 84 of the fiber supply guide 80A has a flat surface and guides the wide surface of the fiber bundle F.
- the side portion 86 is provided along both sides of the bottom portion 84 and prevents the guided fiber bundle F from dropping off.
- An open portion 87 is formed between the side portions 86.
- the height of the side portion 86 is increased and curved inward.
- the lower part of the bottom part 84 is semicircular. That is, as shown in FIG. 4B, the cross-sectional shape at the base end portion 82 ⁇ / b> A is a circular cross-sectional shape with a part missing at the bottom portion 84 and the side portion 86.
- the base end portion 82A is a portion that is rotatably supported by a guide support member 81 of a guide support device 45 described later. As a result, the fiber supply guide 80A is rotatably supported by the guide support member 81.
- the gear 83 is a member that meshes with a drive gear 77 provided in a rotation mechanism 70 of the guide support device 45 described later and rotates the fiber supply guide 80A about its axis. As shown in FIG. 3, the gear 83 has an insertion hole 89 at the center.
- the gear 83 is fixed to the fiber supply guide main body 82 by press-fitting the base end portion 82 ⁇ / b> A of the fiber supply guide main body 82 into the insertion hole 89. Further, the fiber bundle F from a bobbin (not shown) is passed through the insertion hole 89, and the fiber bundle F is guided to the fiber supply guide main body 82.
- the fiber supply guide main body 82 of the fiber supply guide 80A is composed of the bottom portion 84 and the side portion 86 and the open portion 87 is provided, when the fiber bundle F is passed through the fiber supply guide 80A, first, the fiber bundle F may be passed through the insertion hole 89, and then the fiber bundle F may be fitted from the opening portion 87, and it is not necessary to pass the fiber bundle F through the guide hole penetrating from the base end portion to the tip end portion. The operation of passing the fiber bundle through the guide 80A is facilitated.
- the fiber supply guide 80A can be processed by using a pressing means or the like, and is inexpensive because it is easier to manufacture than a fiber supply guide in which guide holes are formed from the base end portion to the tip end portion. is there.
- the first helical head 43 and the second helical head 44 allow the plurality of fiber bundles F to be inserted into the liner 1. Can be simultaneously guided to the outer peripheral surface 1S.
- the first helical head 43 of the FW device 100 according to the present embodiment is provided with 90 fiber supply guides 80A, and the second helical head 44 is provided with 90 fiber supply guides 80B. For this reason, a total of 180 fiber bundles F can be simultaneously guided to the outer peripheral surface 1S of the liner 1 and helically wound.
- the FW device 100 is provided with a driving device 50 that drives the second helical head 44 in the circumferential direction of the liner 1 around the rotation axis Ra of the liner 1.
- the driving device 50 includes a worm gear 52 that is rotated by an electric motor 51 and a rack gear 53 that is fixed to the second helical head 44.
- the driving device 50 drives the second helical head 44 by the rotational power of the electric motor 51. With such a configuration, the driving device 50 can drive the second helical head 44 and can adjust the phase difference between the first helical head 43 and the second helical head 44.
- FIG. 5 shows the guide support device 45 provided on the second helical head 44.
- the guide support devices 45 are provided radially on the first helical head 43 and the second helical head 44 corresponding to the number of the fiber supply guides 80A and 80B.
- a moving mechanism 60 and a rotating mechanism 70 are provided.
- the fiber supply guides 80A and 80B are rotatably supported by the guide support member 81.
- White arrows shown in the figure indicate the operation directions of the members constituting the moving mechanism 60.
- the black arrow shown in the figure has shown the operation direction of each member which comprises the rotation mechanism 70.
- the moving mechanism 60 is a mechanism that changes the amount of expansion / contraction of the fiber supply guides 80A and 80B in a direction substantially perpendicular to the rotation axis Ra of the liner 1.
- the moving mechanism 60 mainly includes a rotating cylinder 61, an intermediate shaft 62, and a ball screw 63.
- the moving mechanism 60 of the first helical head 43 is driven by an electric motor 91 as a drive unit that changes the expansion / contraction amount of the fiber supply guide 80A.
- the moving mechanism 60 of the second helical head 44 is driven by an electric motor 92 as a drive unit that changes the expansion / contraction amount of the fiber supply guide 80B.
- the rotating cylinder 61 is an annular member having an internal gear formed on the inner peripheral surface.
- the rotary cylinder 61 is disposed coaxially with the rotation axis Ra of the liner 1 and is rotated by electric motors 91 and 92.
- the intermediate shaft 62 is a member that transmits the rotation of the rotary cylinder 61 to the spiral shaft 631 that constitutes the ball screw 63.
- a pinion gear provided at one end of the intermediate shaft 62 is engaged with an internal gear of the rotary cylinder 61.
- the bevel gear provided at the other end of the intermediate shaft 62 is meshed with the bevel gear of the spiral shaft 631.
- the ball screw 63 is a mechanism that converts the rotational motion of the intermediate shaft 62 into the feed motion of the guide support member 81.
- the ball screw 63 mainly includes a spiral shaft 631 and a ball nut 632.
- the spiral shaft 631 is a member that is rotated by the intermediate shaft 62. On the outer peripheral surface of the spiral shaft 631, a groove having a circular arc shape in cross section is formed in a spiral shape.
- the spiral shaft 631 is rotatably supported by an annular member 64 having a C-shaped cross section.
- the ball nut 632 is a cylindrical member that is fitted on the spiral shaft 631. On the inner peripheral surface of the ball nut 632, a groove having a circular arc shape in section is formed in a spiral shape. The ball nut 632 is inserted and fixed in a through hole provided in the guide support member 81. The groove formed in the inner peripheral surface of the ball nut 632 is opposed to the groove formed in the outer peripheral surface of the spiral shaft 631, thereby forming a spiral space having a circular shape in cross section.
- a steel ball is inserted in the spiral space described above.
- the steel ball is sandwiched between a groove formed in the spiral shaft 631 and a groove formed in the ball nut 632. Since a plurality of steel balls are inserted in the spiral space, the ball nut 632 does not rattle.
- the moving mechanism 60 transmits the driving force of the electric motors 91 and 92 to the spiral shaft 631 via the rotary cylinder 61 and the intermediate shaft 62, and the rotational movement of the spiral shaft 631 is fed to the guide support member 81. Convert to motion.
- the plurality of fiber supply guides 80 ⁇ / b> A and 80 ⁇ / b> B supported by the guide support member 81 can be expanded and contracted in a substantially vertical direction with respect to the rotation axis Ra of the liner 1.
- the expansion / contraction amount and the expansion / contraction timing of the fiber supply guide 80A of the first helical head 43 and the fiber supply guide 80B of the second helical head 44 can be expanded / contracted at different expansion / contraction amounts and expansion / contraction timings.
- Control of the expansion / contraction amount and expansion / contraction timing of the fiber supply guide 80A of the first helical head 43 is performed by the control unit C controlling the rotation direction, rotation amount, and rotation timing of the electric motor 91.
- Control of the expansion / contraction amount and expansion / contraction timing of the fiber supply guide 80B of the second helical head 44 is performed by controlling the rotation direction, rotation amount, and rotation timing of the electric motor 92 by the control unit C.
- the rotation mechanism 70 is a mechanism that rotates the fiber supply guides 80A and 80B that are rotatably supported by the guide support member 81 around the axis.
- the rotating mechanism 70 mainly includes a rotating cylinder 71, an intermediate shaft 72, and a drive shaft 73.
- the rotation mechanism 70 of the first helical head 43 is driven by an electric motor 93 as a drive unit that changes the amount of rotation around the axis of the fiber supply guide 80A.
- the rotation mechanism 70 of the second helical head 44 is driven by an electric motor 94 as a drive unit that changes the amount of rotation around the axis of the fiber supply guide 80B.
- the rotary cylinder 71 is a ring-shaped member having an internal gear formed on the inner peripheral surface.
- the rotary cylinder 71 is arranged coaxially with the rotation axis Ra of the liner 1 and is rotated by electric motors 93 and 94.
- the intermediate shaft 72 is a member that transmits the rotation of the rotary cylinder 71 to the drive shaft 73.
- a pinion gear 74 provided at one end of the intermediate shaft 72 is meshed with an internal gear of the rotary cylinder 71.
- the bevel gear 75 provided at the other end of the intermediate shaft 72 is meshed with the bevel gear 76 of the drive shaft 73.
- the drive shaft 73 is a spline shaft that transmits the rotation of the intermediate shaft 72 to the fiber supply guides 80A and 80B.
- the bevel gear 76 provided at one end of the drive shaft 73 is engaged with the bevel gear 75 of the intermediate shaft 72 as described above.
- the drive gear 77 fitted on the drive shaft 73 is engaged with the gear 83 of the fiber supply guides 80A and 80B.
- the drive shaft 73 is rotatably supported by an annular member 64 having a C-shaped cross section.
- the rotation mechanism 70 transmits the driving force of the electric motors 93 and 94 to the drive shaft 73 via the rotary cylinder 71 and the intermediate shaft 72, and the fiber via the gear 83 of the fiber supply guides 80A and 80B.
- the supply guides 80A and 80B can be rotated around the axis of the fiber supply guides 80A and 80B.
- the rotation direction, rotation amount, and rotation timing of the fiber supply guides 80A and 80B can be rotated at different rotation directions, rotation amounts, and rotation timings.
- the rotation direction and rotation amount of the fiber supply guide 80A (direction of the fiber supply guide 80A) and the rotation timing are controlled by the control unit C controlling the rotation direction, rotation amount, and rotation timing of the electric motor 93. Is called.
- the rotation direction and rotation amount of the fiber supply guide 80B (direction of the fiber supply guide 80B) and the rotation timing are controlled by the control unit C controlling the rotation direction, rotation amount, and rotation timing of the electric motor 94. Is called.
- the liner 1 used in the present embodiment includes a first cylindrical portion 1A having a constant radius, a dome portion 1B provided at both ends of the first cylindrical portion 1A, and a second portion provided at an end portion of the dome portion 1B. It is assumed that a cylindrical portion 1C is provided.
- the liner 1 is mounted on the liner transfer device 20, and the controller C previously inputs the winding conditions such as the transfer speed and rotation speed of the liner 1, the number of times the liner 1 is reciprocated and transferred, and the transfer distance.
- control unit C controls the driving of the electric motors 93 and 94 based on the input winding condition, and the fiber bundle F is supplied to the fiber supply guide 80A according to the winding angle and the winding direction for winding the fiber bundle F around the liner 1. , Control is performed to change the orientation of the fiber supply guides 80A and 80B as follows so as not to drop off from 80B.
- FIG. 6A and 6B are side views showing a state in which the fiber bundle F is helically wound around the outer peripheral surface 1AS of the first tubular portion 1A.
- FIG. 7A is a side view showing a state in which the fiber bundle F is helically wound around the outer peripheral surface 1AS of the first cylindrical portion 1A.
- FIG. 7B is a diagram showing the relationship between the orientation of the fiber supply guides 80A and 80B and the orientation of the fiber bundle F in this state, and is a cross-sectional view taken along the line CC in FIG.
- FIG. 6A indicates the transfer direction of the liner 1
- the arrow B illustrated in FIG. 6B indicates that the liner 1 is transferred in a direction opposite to the transfer direction of FIG. 6A.
- An arrow R in FIGS. 6A and 6B indicates the rotation direction of the liner 1.
- the winding direction of the fiber bundle F with respect to the central axis direction of the liner 1 (hereinafter simply referred to as the winding direction) is opposite to the transfer direction of the liner 1.
- the winding direction of the fiber bundle F is the illustrated right direction opposite to the arrow A
- FIG. 6B the winding direction of the fiber bundle F is the illustrated left direction opposite to the arrow B.
- the winding direction shown in FIG. 6A is the illustrated right direction opposite to the arrow A.
- the control unit C controls the rotation direction and the rotation amount of the fiber supply guides 80A and 80B by controlling the driving of the electric motors 93 and 94 so that the fiber bundle F does not fall off the fiber supply guides 80A and 80B.
- the direction of the fiber supply guides 80A and 80B is controlled.
- the direction of the opening portion 87 and the direction FA in which the fiber bundle F is sent out are opposite to each other, Further, in the cross-sectional view of FIG. 7B, the direction FA in which the fiber bundle F is sent out and the bottom portion 84 are made to be substantially orthogonal.
- the winding direction shown in FIG. 6B is the illustrated left direction opposite to the arrow B.
- the control unit C controls the rotation direction and the rotation amount of the fiber supply guides 80A and 80B by controlling the driving of the electric motors 93 and 94 so that the fiber bundle F does not fall off the fiber supply guides 80A and 80B.
- the direction of the fiber supply guides 80A and 80B is controlled.
- the direction of the opening portion 87 and the direction FA in which the fiber bundle F is sent out are opposite to each other, and in the cross section of the fiber supply guides 80A and 80B, the fibers
- the direction FA in which the bundle F is sent out and the bottom portion 84 are substantially orthogonal (see FIGS. 7A and 7B).
- FIG. 8A, FIG. 8B, and FIG. 8C are the side views which show the state which switches the winding direction of the fiber bundle F, helically winding the fiber bundle F on the outer peripheral surface 1CS of the 2nd cylindrical part 1C, and each state FIG. 2 is a cross-sectional view showing the relationship between the orientation of the fiber supply guides 80A and 80B and the orientation of the fiber bundle F.
- the transfer direction of the liner 1 is the direction of the arrow A
- the winding direction of the fiber bundle F is the right direction in the figure opposite to the arrow A.
- FIG. 8B shows a state immediately after the winding direction of the fiber bundle F is switched.
- FIG. 8C shows a state immediately after the winding direction of the fiber bundle F is switched.
- FIG. 8C shows a state immediately after the winding direction of the fiber bundle F is switched.
- FIG. 8C the winding of the fiber bundle F is further progressing with respect to FIG. 8B.
- the winding position of the fiber bundle F wound around the liner 1 is changed to the rear side of the fiber supply guides 80A and 80B with respect to the winding direction of the fiber bundle F (the direction opposite to the arrow B).
- the control unit C adjusts the direction of the opening part 87 of the fiber supply guides 80A and 80B and the direction FA in which the fiber bundle F is sent out accordingly,
- the direction of the fiber supply guides 80A and 80B is controlled so that the direction FA in which F is fed out and the bottom portion 84 are substantially orthogonal to each other.
- control unit C changes the direction of the fiber supply guides 80A and 80B so that the fiber bundle F does not fall off the fiber supply guides 80A and 80B according to the winding angle and the winding direction for winding the fiber bundle F around the liner 1. Control. For this reason, even if tension is applied to the fiber bundle F, the fiber bundle F does not fall off from the fiber supply guides 80A and 80B, and the fiber bundle F can be wound around the liner 1 with sufficient tension.
- FIG. 9 is a perspective view showing another example of the fiber supply guide 80A.
- the fiber supply guide main body 82 is provided with a drop-off preventing member 88 that covers a part of the opening 87.
- the drop prevention member 88 prevents the fiber bundle F from dropping from the fiber supply guide 80A even when the winding operation is stopped and no tension is applied to the fiber bundle F, such as during maintenance of the FW device 100. can do. It is preferable that the drop-off preventing member 88 is detachable. Further, as the drop-off prevention member 88, for example, a resin tube or tape may be used.
- the filament winding apparatus of the present invention is industrially useful because the operation of passing the fiber bundle through the fiber supply guide is facilitated and the filament winding apparatus can be provided at a low cost.
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Composite Materials (AREA)
- Textile Engineering (AREA)
- Moulding By Coating Moulds (AREA)
Abstract
Description
1S 外周面
10 主基台
20 ライナー移送装置
30 フープ巻き装置
40 ヘリカル巻き装置
42 ヘリカル巻き掛け装置
43 第1ヘリカルヘッド
44 第2ヘリカルヘッド
45 ガイド支持装置
50 駆動装置
51 電動モータ
52 ウォームギヤ
53 ラックギヤ
60 移動機構
61 回転筒
62 中間軸
62 ボールネジ
70 回転機構
71 回転筒
72 中間軸
73 駆動軸
80A、80B 繊維供給ガイド
81 ガイド支持部材
82 繊維供給ガイド主体
83 ギヤ
84 底部
86 側部
87 開放部
88 脱落防止部材
89 挿通孔
100 フィラメントワインディング装置
F 繊維束
WA 巻き付け角度
Claims (3)
- 繊維束をライナーに巻き付けるフィラメントワインディング装置であって、
前記ライナーに対して繊維束を供給する複数の繊維供給ガイドを備え、
前記繊維供給ガイドは、繊維束の幅広面を案内する底部と、前記底部の両側に沿って設けられる側部と、前記両側部の間に形成される開放部を有する、ことを特徴とするフィラメントワインディング装置。 - 請求項1に記載のフィラメントワインディング装置であって、
前記繊維供給ガイドを軸回りに回動させる駆動部と、
前記駆動部を制御することにより前記繊維供給ガイドの向きを変更する制御部と、を備え、
前記制御部は、繊維束を前記ライナーに巻き付ける巻き付け角度、及び巻き付け方向に応じて、繊維束が前記繊維供給ガイドから脱落しないように前記繊維供給ガイドの向きを変更する、ことを特徴とするフィラメントワインディング装置。 - 請求項1又は2のいずれか1項に記載のフィラメントワインディング装置であって、
前記開放部の一部を覆う、脱落防止部材が着脱自在に設けられている、ことを特徴とするフィラメントワインディング装置。
Priority Applications (5)
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JP2012536371A JP5643322B2 (ja) | 2010-09-28 | 2011-09-21 | フィラメントワインディング装置 |
US13/876,149 US9090429B2 (en) | 2010-09-28 | 2011-09-21 | Filament winding apparatus |
EP11828899.2A EP2623297B1 (en) | 2010-09-28 | 2011-09-21 | Filament winding apparatus |
CN201180046928.8A CN103140344B (zh) | 2010-09-28 | 2011-09-21 | 单纤维卷绕装置 |
KR1020137009519A KR101463854B1 (ko) | 2010-09-28 | 2011-09-21 | 필라멘트 와인딩 장치 |
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JP2010217332 | 2010-09-28 | ||
JP2010-217332 | 2010-09-28 |
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WO2012043342A1 true WO2012043342A1 (ja) | 2012-04-05 |
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PCT/JP2011/071531 WO2012043342A1 (ja) | 2010-09-28 | 2011-09-21 | フィラメントワインディング装置 |
Country Status (6)
Country | Link |
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US (1) | US9090429B2 (ja) |
EP (1) | EP2623297B1 (ja) |
JP (1) | JP5643322B2 (ja) |
KR (1) | KR101463854B1 (ja) |
CN (1) | CN103140344B (ja) |
WO (1) | WO2012043342A1 (ja) |
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WO2019064960A1 (ja) * | 2017-09-27 | 2019-04-04 | 村田機械株式会社 | フィラメントワインディング装置 |
JP2020032693A (ja) * | 2018-08-31 | 2020-03-05 | 村田機械株式会社 | フィラメントワインディング装置 |
US11318661B2 (en) | 2017-09-15 | 2022-05-03 | Murata Machinery, Ltd. | Filament winding device and bobbin replacement method |
US11440271B2 (en) | 2018-08-31 | 2022-09-13 | Murata Machinery, Ltd. | Filament winding device |
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Also Published As
Publication number | Publication date |
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US20130306783A1 (en) | 2013-11-21 |
CN103140344B (zh) | 2016-05-11 |
CN103140344A (zh) | 2013-06-05 |
EP2623297B1 (en) | 2018-11-07 |
EP2623297A4 (en) | 2015-04-29 |
EP2623297A1 (en) | 2013-08-07 |
JP5643322B2 (ja) | 2014-12-17 |
JPWO2012043342A1 (ja) | 2014-02-06 |
KR20130065715A (ko) | 2013-06-19 |
KR101463854B1 (ko) | 2014-11-21 |
US9090429B2 (en) | 2015-07-28 |
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