WO2012026330A1 - Dispositif de revêtement de tissu - Google Patents

Dispositif de revêtement de tissu Download PDF

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Publication number
WO2012026330A1
WO2012026330A1 PCT/JP2011/068229 JP2011068229W WO2012026330A1 WO 2012026330 A1 WO2012026330 A1 WO 2012026330A1 JP 2011068229 W JP2011068229 W JP 2011068229W WO 2012026330 A1 WO2012026330 A1 WO 2012026330A1
Authority
WO
WIPO (PCT)
Prior art keywords
web
slit
coating
discharge port
roll
Prior art date
Application number
PCT/JP2011/068229
Other languages
English (en)
Japanese (ja)
Inventor
藤田和彦
栗秋武史
北島賢司
Original Assignee
東レエンジニアリング株式会社
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 東レエンジニアリング株式会社 filed Critical 東レエンジニアリング株式会社
Priority to JP2012530620A priority Critical patent/JPWO2012026330A1/ja
Publication of WO2012026330A1 publication Critical patent/WO2012026330A1/fr

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05CAPPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05C5/00Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work
    • B05C5/02Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work the liquid or other fluent material being discharged through an outlet orifice by pressure, e.g. from an outlet device in contact or almost in contact, with the work
    • B05C5/0254Coating heads with slot-shaped outlet
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05CAPPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05C1/00Apparatus in which liquid or other fluent material is applied to the surface of the work by contact with a member carrying the liquid or other fluent material, e.g. a porous member loaded with a liquid to be applied as a coating
    • B05C1/04Apparatus in which liquid or other fluent material is applied to the surface of the work by contact with a member carrying the liquid or other fluent material, e.g. a porous member loaded with a liquid to be applied as a coating for applying liquid or other fluent material to work of indefinite length
    • B05C1/08Apparatus in which liquid or other fluent material is applied to the surface of the work by contact with a member carrying the liquid or other fluent material, e.g. a porous member loaded with a liquid to be applied as a coating for applying liquid or other fluent material to work of indefinite length using a roller or other rotating member which contacts the work along a generating line
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H2301/00Handling processes for sheets or webs
    • B65H2301/50Auxiliary process performed during handling process
    • B65H2301/51Modifying a characteristic of handled material
    • B65H2301/511Processing surface of handled material upon transport or guiding thereof, e.g. cleaning
    • B65H2301/5114Processing surface of handled material upon transport or guiding thereof, e.g. cleaning coating

Definitions

  • the present invention relates to a web coating apparatus that continuously or intermittently applies a predetermined coating liquid to a running web, and is particularly suitable for applications that require uniform application of a coating liquid as a thin film.
  • the present invention relates to a web coating apparatus.
  • a predetermined coating liquid as a thin film on the surface of a web, for example, a metal foil or a resin film.
  • a metal foil 101 such as an aluminum foil or a copper foil.
  • a working layer 102 may be provided, and a relatively thick overcoating layer 103 may be provided thereon.
  • a capacitor, or the like by applying such anchor coating before overcoating, it is possible to prevent substances from being deposited on the metal foil 101.
  • the adhesiveness of the metal foil 101 and the overcoat layer 103 can be improved, the improvement of battery performance, the improvement of long-term durability, etc. can be expected.
  • the web 111 is run on a backup roll 112 and applied as a coating liquid supply means on the backup roll 112.
  • the gap between the outlet of the slit-like discharge port 114 of the coating head 113 and the surface of the backup roll 112 is equal to or slightly larger than the film thickness in the wet state applied to the web 111.
  • a method is known in which the coating film 115 is applied to the running web 111 continuously or intermittently with precise adjustment to the dimensions (in this application, such a method is referred to as “on-roll coating”). Call).
  • each member itself and assembly are required to have extremely high accuracy, and it is often difficult to meet the accuracy requirement.
  • the outlet of the slit-like discharge port 114 and the surface of the backup roll 112 are particularly difficult. It is often difficult to meet the extremely high accuracy required for the gaps between them.
  • the gap adjustment can be performed with high accuracy, if a foreign substance or the like enters the gap, a significant coating defect occurs due to the biting of the foreign substance. In some cases, the web 111 may be broken.
  • stripe-like coating irregularities strip-like color irregularities
  • Such stripe-shaped application unevenness may occur even when the web 111 itself has uneven thickness in the width direction or when the assembly accuracy is poor.
  • the application head 121 is provided with a reduced pressure suction port 123 that opens in the vicinity of the outlet of the slit-like discharge port 122, and the pressure is reduced on the upstream side of the coating part.
  • a coating method that suppresses air mixing due to the accompanying airflow is known. In such a coating method, the problem of streaky coating unevenness due to the accompanying airflow is reduced, but the gap between the outlet of the slit-like discharge port 122 and the surface of the backup roll 112 is extremely high accuracy.
  • the application head 113 is placed on a free path (air path) of the traveling web 111 (for example, an air path formed between the rolls 131 and 132).
  • a method is known in which the web 111 that is disposed and running is stretched so as to be slightly displaceable in a direction toward and away from the outlet of the slit-like discharge port 114 of the coating head 113 (in the present application, such a method is used).
  • the method is called “off-roll coating”) (for example, Patent Document 1).
  • Such an off-roll coating method makes the gap between the outlet of the slit-like discharge port 114 and the surface of the web 111 substantially zero (that is, while the web 111 is in contact with the outlet of the slit-like discharge port 114). Since the web 111 is displaceable in a direction toward and away from the outlet of the slit-shaped discharge port 114, it is possible to eliminate at least the possibility of breaking the web 111 due to the biting of foreign matter. This is one of the effective methods. However, the wrinkles of the web 111 itself (the web 111 may be curved in the longitudinal direction or the web 111 may have a part with poor flatness such as slack), or the running web 111 may flutter.
  • the web 111 may contact non-uniformly in the width direction at the tip of the coating head 113 (the exit of the slit-like discharge port 114) (for example, the contact pressure becomes non-uniform or the contact is made locally) Part may occur), and as a result, streaks and local application unevenness may occur.
  • the flapping of the web 111 can be suppressed to some extent by reducing the distance between the rolls 131 and 132, but it is difficult to suppress the uneven application due to the wrinkles of the web 111 itself.
  • the problem of the present invention is to prevent the occurrence of troubles due to the biting of foreign matter and prevent the occurrence of streaky coating unevenness due to the assembly accuracy, etc.
  • An object of the present invention is to provide a web coating apparatus capable of preventing the occurrence of coating unevenness due to wrinkles such as bending and loosening of the web itself and uniformly coating a coating liquid with a thin film.
  • a web coating apparatus is a predetermined coating liquid discharged from a slit-like discharge port of a coating liquid supply means extending in the width direction of the web on the surface of a running web.
  • the slit-shaped discharge port is disposed on the air path of the web, and the web is interposed between the slit-shaped discharge port and the slit-shaped discharge port.
  • an urging means for urging the web toward the slit-shaped discharge port with a uniform pressing force in the web width direction is provided in the web width direction.
  • the slit-like discharge port of the coating liquid supply means is disposed on the air path of the web, and is basically off-roll coating. Then, an urging force that biases the web toward the slit-like discharge port with a uniform pressing force in the web width direction at a position facing the slit-like discharge port with the web passing through the position of the slit-like discharge port interposed therebetween. Means are provided, and the web being coated is urged toward the slit-like discharge port with a uniform pressing force in the web width direction.
  • off-roll coating it is possible to prevent the occurrence of streaky coating unevenness due to troubles and assembly accuracy due to foreign matter biting, which is a drawback of on-roll coating (that is, Utilizing the advantage of off-roll coating as it is), provided with urging means to urge the web with equal pressing force in the web width direction, always apply the web with appropriate pressing force (slit discharge port)
  • the coating unevenness caused by wrinkles such as flapping of the web and bending or slack of the web itself, which is a disadvantage of conventional off-roll coating, is generated. Can be prevented.
  • this urging means only urges the running web toward the slit-like discharge port with a predetermined pressing force, the web (web running path) is provided at the position of the slit-like discharge port as necessary. Can be released toward the anti-slit discharge port side, compared to on-roll coating that mechanically regulates the gap to a constant value, there is no risk of foreign matter biting, and high assembly accuracy is not required .
  • This urging means can always urge the web toward the slit-like discharge port with a uniform pressing force in the web width direction, so that the running web is very unlikely to flutter, and the web itself is bent or slackened.
  • the web was always pressed against the coating liquid application part (slit discharge port) with an appropriate pressing force, and the wrinkles of the web itself were absorbed.
  • the coating liquid can be continuously or intermittently applied, and uniform application, particularly, uniform application with a thin film can be performed.
  • the pressing force applied to the web by the urging means is preferably distributed as evenly as possible in the web width direction. Is within ⁇ 5%, more preferably within ⁇ 3%.
  • the urging means for example, a form in which the roll surface is formed of a sponge roll formed of sponge, provided at a position facing the slit-like discharge port, Any of the modes including a chamber having a pressurizing chamber opened toward the web into which the pressurized gas is introduced can be employed.
  • a sponge roll by appropriately setting the hardness and thickness of the sponge that forms the roll surface, in the case of a pressurized gas chamber, the pressure of the gas introduced and the area of the applied pressure acting on the web By appropriately setting the size, the web can be always pressed evenly toward the coating liquid application portion (slit-shaped discharge port) with an appropriate pressing force, and uniform application with a thin film becomes possible.
  • a leveling roll for adjusting the path of the aerial path of the web to the front end position of the slit-like discharge port is provided before and after the slit-like discharge port in the web traveling direction.
  • a leveling roll is disposed, the web can be stably traveled on an air path route desirable for coating liquid application, and uniform coating is facilitated.
  • This leveling roll can be disposed only in either the front or back of the web traveling direction, and is not particularly required when a desirable aerial path route can be secured without providing the leveling roll.
  • the type of the web in the present invention is not particularly limited, and the present invention can be applied to any web that requires uniform coating liquid application.
  • a metal foil or a resin film can be used as the web in the present invention.
  • the web coating apparatus of the present invention basically adopting the off-roll coating method, the web passing through the position of the slit-shaped discharge port of the coating liquid supply means is interposed between the slit-shaped discharge port.
  • a biasing means for biasing the web toward the slit-shaped discharge port with equal pressing force in the web width direction is provided, and the web being coated is applied to the slit-shaped discharge port, that is, coating liquid.
  • the coating can be applied while urging with an appropriate pressing force that is uniform in the width direction of the web and can be displaced toward the anti-slit discharge port.
  • FIG. 1 is a schematic side view of a web coating apparatus according to a first embodiment of the present invention. It is a perspective view of the web coating apparatus which shows the more specific example of the form of FIG. It is a schematic side view of the web coating apparatus which concerns on the 2nd embodiment of this invention. It is a perspective view of the web coating apparatus which shows the more specific example of the form of FIG. It is a schematic sectional drawing which shows an example of the anchor coating form to metal foil. It is a perspective view which shows an example of the conventional on-roll coating system. It is a perspective view which shows an example of the on-roll coating system provided with the conventional suction mechanism. It is a perspective view which shows an example of the conventional off-roll coating system.
  • FIG. 1 shows a web coating apparatus according to a first embodiment of the present invention
  • FIG. 2 illustrates a more specific form thereof.
  • reference numerals 1 and 11 denote web coating apparatuses.
  • coating liquid supply means are provided on the aerial paths 3 and 13 of the running webs 2 and 12.
  • the coating heads 4 and 14 are arranged so that off-roll coating is performed.
  • a predetermined coating liquid discharged from the slit-like discharge ports 5 and 15 of the coating heads 4 and 14 extending in the width direction of the webs 2 and 12 is applied onto the surface (one side) of the running webs 2 and 12.
  • the film 16 is applied continuously or intermittently.
  • the air path 3 of the web 2 is formed between relatively small diameter rolls (leveling rolls) 6 and 7.
  • the air path 13 of the web 12 is relatively large. It is formed between a roll 17 having a diameter and a roll 18 having a relatively small diameter.
  • the coating liquid is discharged onto the surfaces of the webs 2 and 12 from the manifolds 8 and 19 in the coating heads 4 and 14 through the slit-shaped discharge ports 5 and 15.
  • the slit-like discharge ports 5, 15 are arranged on the aerial paths 3, 13 of the webs 2, 12, and the slits are interposed between the webs 2, 12.
  • a biasing means for biasing the webs 2 and 12 toward the outlets of the slit-like discharge ports 5 and 15 with a uniform pressing force in the web width direction is provided at a position facing the outlets of the discharge ports 5 and 15.
  • the urging means is composed of sponge rolls 9 and 20 each having a roll surface formed of a sponge.
  • the running webs 2, 12 approach the outlet at the exit positions of the slit-like discharge ports 5, 15. It has an appropriate degree of freedom in both the direction and the direction away from it, and it is possible to prevent the occurrence of streaky coating unevenness caused by troubles, assembly accuracy, and the like, which are disadvantages of the on-roll coating method. Due to the elasticity of the surfaces of the sponge rolls 9 and 20, the running webs 2 and 12 always have the outlets of the slit-like discharge ports 5 and 15 (that is, the webs 2 and 12 always have an appropriate pressing force in the width direction).
  • the webs 2 and 12 can be prevented from fluttering, and the webs 2 and 12 themselves can be bent even if there are wrinkles such as curvature and slack. 12 is continuously run and coated in a state of substantially contacting the slit-like discharge ports 5 and 15 via the discharge coating liquid.
  • a uniform and optimum coating state can be obtained.
  • FIG. 3 shows a web coating apparatus according to the second embodiment of the present invention
  • FIG. 4 illustrates a more specific form thereof.
  • the web coating apparatuses 21 and 31 shown in FIGS. 3 and 4 other than the urging means for urging the webs 2 and 12 toward the outlets of the slit-like discharge ports 5 and 15 with a uniform pressing force in the web width direction. 1 is substantially the same as the configuration shown in FIGS. 1 and 2, and the description thereof is omitted by attaching the same reference numerals as those shown in FIGS. 1 and 2.
  • the biasing means for biasing the webs 2 and 12 toward the outlets of the slit-like discharge ports 5 and 15 with an equal pressing force in the web width direction is opposed to the outlets of the slit-like discharge ports 5 and 15.
  • the pressure chambers 23 and 32 have pressure chambers 23 and 32 into which pressurized gas 22 (for example, pressurized air) is introduced. Is opened toward the webs 2 and 12 so that the pressure applied to the webs 2 and 12 can be applied.
  • the chamber 24 forming the pressurizing chamber 23 may be configured to extend between the rolls 6 and 7 as shown in FIG. 3 (in the form in which the pressurizing chamber 23 covers the rolls 6 and 7, As shown in FIG.
  • rolls 34 and 35 having relatively smaller diameters are disposed in the range of the aerial path 13 formed between the roll 17 and the roll 18 as shown in FIG. , 35 may be extended. In the latter case, the rolls 34 and 35 can also function as a general sealing means in the web running direction with respect to the pressurizing chamber 32.
  • the urging means in the form of the chambers 24 and 33 having the pressurizing chambers 23 and 32, the pressure of the pressurized gas introduced and the region of the applied pressure acting on the webs 2 and 12 (by appropriately setting the size of the pressurizing region: that is, the open region of the pressurizing chambers 23 and 32 toward the webs 2 and 12, the webs 2 and 12 are always slit-shaped discharge ports 5 with an appropriate pressing force, It becomes possible to press evenly in the web width direction toward the 15 outlets (coating liquid application portion), and uniform application with a thin film can be achieved.
  • the pressing by the pressurizing chambers 23 and 32 can apply a pressing force to the webs 2 and 12 over a wider area than the pressing by the sponge roll described above. If there is slack and the slack spreads over a certain area, it is possible to press the webs 2 and 12 evenly toward the slit-like discharge ports 5 and 15 with an appropriate pressing force. become.
  • the rolls 6 and 7 and the rolls 34 and 35 disposed before and after the running direction of the webs 2 and 12 in the pressurizing chambers 23 and 32 are fixed in position. If the position can be adjusted in the running directions 2 and 12, the area of the open area of the pressurizing chambers 23 and 32 toward the webs 2 and 12 can be slightly adjusted.
  • the chambers 24 and 33 themselves may be configured so that the area of the open region of the pressurizing chambers 23 and 32 can be adjusted.
  • the rolls 6 and 7 or the rolls 34 and 35 may basically be free rolls (that is, rolls that rotate following the running of the web).
  • the tension applied to the running webs 2 and 12 can be reduced, the wrinkles of the webs 2 and 12 caused by the tension can be prevented, and a uniform coating in a more desirable state is aimed at. It becomes possible.
  • the web coating apparatus according to the present invention can be applied to any web coating that requires uniform coating, and is particularly suitable for applications requiring thin film coating on metal foil or resin film.

Landscapes

  • Coating Apparatus (AREA)
  • Application Of Or Painting With Fluid Materials (AREA)
  • Advancing Webs (AREA)

Abstract

La présente invention empêche l'apparition d'un revêtement inégal provoqué par le rabat d'un tissu ou des défauts tels que la courbure ou le mou dans ledit tissu tout en empêchant l'apparition d'un revêtement strié et inégal et qui permet un revêtement uniforme d'un film mince. La présente invention se rapporte à un dispositif qui recouvre la surface d'un tissu mobile (12) ayant un liquide de revêtement prescrit évacué d'un orifice de refoulement en forme de fente (15) dans un moyen d'alimentation en liquide de revêtement (14) qui s'étend dans le sens de la largeur du tissu. En plus du positionnement de l'orifice de refoulement en forme de fente (15) sur le trajet en plein vol du tissu (12), un moyen d'entraînement (20) qui entraîne le tissu (12) avec une force de compression uniforme dans le sens de la largeur du tissu qui est orienté vers l'orifice de refoulement en forme de fente (15), est disposé à une position qui est orientée vers l'orifice de refoulement en forme de fente (15), le tissu (12) étant positionné entre ces derniers.
PCT/JP2011/068229 2010-08-23 2011-08-10 Dispositif de revêtement de tissu WO2012026330A1 (fr)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP2012530620A JPWO2012026330A1 (ja) 2010-08-23 2011-08-10 ウエブ塗工装置

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
JP2010186128 2010-08-23
JP2010-186128 2010-08-23

Publications (1)

Publication Number Publication Date
WO2012026330A1 true WO2012026330A1 (fr) 2012-03-01

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PCT/JP2011/068229 WO2012026330A1 (fr) 2010-08-23 2011-08-10 Dispositif de revêtement de tissu

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JP (1) JPWO2012026330A1 (fr)
TW (1) TW201233455A (fr)
WO (1) WO2012026330A1 (fr)

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US9248054B2 (en) 2012-11-27 2016-02-02 The Procter & Gamble Company Methods and apparatus for making elastic laminates
US9265672B2 (en) 2012-11-27 2016-02-23 The Procter & Gamble Company Methods and apparatus for applying adhesives in patterns to an advancing substrate
US9295590B2 (en) 2012-11-27 2016-03-29 The Procter & Gamble Company Method and apparatus for applying an elastic material to a moving substrate in a curved path
CN113083616A (zh) * 2021-04-07 2021-07-09 深圳市曼恩斯特科技股份有限公司 一种涂布挤压模头面密度外部调节装置
WO2024178035A1 (fr) * 2023-02-22 2024-08-29 Nordson Corporation Élément de support pour feuille de support, ensemble distributeur et système de revêtement

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS55121865A (en) * 1979-03-13 1980-09-19 Fuji Photo Film Co Ltd Coating method
JPS6078664A (ja) * 1983-10-07 1985-05-04 Konishiroku Photo Ind Co Ltd 塗布方法
JPH01310769A (ja) * 1988-06-07 1989-12-14 Matsushita Electric Ind Co Ltd 塗布装置
JPH0344380U (fr) * 1989-09-04 1991-04-24
JP2001009337A (ja) * 1999-06-30 2001-01-16 Sony Corp 塗布装置

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS55121865A (en) * 1979-03-13 1980-09-19 Fuji Photo Film Co Ltd Coating method
JPS6078664A (ja) * 1983-10-07 1985-05-04 Konishiroku Photo Ind Co Ltd 塗布方法
JPH01310769A (ja) * 1988-06-07 1989-12-14 Matsushita Electric Ind Co Ltd 塗布装置
JPH0344380U (fr) * 1989-09-04 1991-04-24
JP2001009337A (ja) * 1999-06-30 2001-01-16 Sony Corp 塗布装置

Cited By (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US9248054B2 (en) 2012-11-27 2016-02-02 The Procter & Gamble Company Methods and apparatus for making elastic laminates
US9265672B2 (en) 2012-11-27 2016-02-23 The Procter & Gamble Company Methods and apparatus for applying adhesives in patterns to an advancing substrate
US9295590B2 (en) 2012-11-27 2016-03-29 The Procter & Gamble Company Method and apparatus for applying an elastic material to a moving substrate in a curved path
US9730839B2 (en) 2012-11-27 2017-08-15 The Procter & Gamble Company Method and apparatus for applying an elastic material to a moving substrate in a curved path
US9808827B2 (en) 2012-11-27 2017-11-07 The Procter & Gamble Company Methods and apparatus for applying adhesives in patterns to an advancing substrate
US10729593B2 (en) 2012-11-27 2020-08-04 The Procter & Gamble Company Methods and apparatus for making elastic laminates
CN113083616A (zh) * 2021-04-07 2021-07-09 深圳市曼恩斯特科技股份有限公司 一种涂布挤压模头面密度外部调节装置
WO2024178035A1 (fr) * 2023-02-22 2024-08-29 Nordson Corporation Élément de support pour feuille de support, ensemble distributeur et système de revêtement

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Publication number Publication date
JPWO2012026330A1 (ja) 2013-10-28
TW201233455A (en) 2012-08-16

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