WO2012000201A1 - 锂离子电池负极材料及其制备方法 - Google Patents
锂离子电池负极材料及其制备方法 Download PDFInfo
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- WO2012000201A1 WO2012000201A1 PCT/CN2010/074904 CN2010074904W WO2012000201A1 WO 2012000201 A1 WO2012000201 A1 WO 2012000201A1 CN 2010074904 W CN2010074904 W CN 2010074904W WO 2012000201 A1 WO2012000201 A1 WO 2012000201A1
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- lithium ion
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M4/00—Electrodes
- H01M4/02—Electrodes composed of, or comprising, active material
- H01M4/36—Selection of substances as active materials, active masses, active liquids
- H01M4/58—Selection of substances as active materials, active masses, active liquids of inorganic compounds other than oxides or hydroxides, e.g. sulfides, selenides, tellurides, halogenides or LiCoFy; of polyanionic structures, e.g. phosphates, silicates or borates
- H01M4/583—Carbonaceous material, e.g. graphite-intercalation compounds or CFx
- H01M4/587—Carbonaceous material, e.g. graphite-intercalation compounds or CFx for inserting or intercalating light metals
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M10/00—Secondary cells; Manufacture thereof
- H01M10/05—Accumulators with non-aqueous electrolyte
- H01M10/052—Li-accumulators
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M4/00—Electrodes
- H01M4/02—Electrodes composed of, or comprising, active material
- H01M4/13—Electrodes for accumulators with non-aqueous electrolyte, e.g. for lithium-accumulators; Processes of manufacture thereof
- H01M4/139—Processes of manufacture
- H01M4/1393—Processes of manufacture of electrodes based on carbonaceous material, e.g. graphite-intercalation compounds or CFx
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/10—Energy storage using batteries
Definitions
- the invention relates to a battery anode material and a preparation method thereof, in particular to a lithium ion battery carbon anode material and a preparation method thereof.
- the prior art method for preparing a carbon anode material for a lithium ion battery is to use high-purity spherical graphite as a raw material, the carbon content thereof is as high as 99.9% or more, and the shape is close to a spherical shape, and the graphite is processed by a complicated preparation process, including multiphase coating and doping. Etc., the product yield is lower, less than 50%.
- These methods inevitably increase the cost of the anode material, affecting the development of lithium-ion batteries to the power battery.
- the existing products and related preparation methods cannot overcome the disadvantages of lower specific capacity and lower compaction density of the negative electrode material, which affects the further improvement of the energy density of the lithium ion battery.
- the object of the present invention is to provide a lithium ion battery anode material and a preparation method thereof, and the technical problem to be solved is to reduce the cost of the anode material of the lithium ion battery and increase the high energy density thereof.
- a lithium ion battery anode material the anode material of the lithium ion battery is composed of one or more of natural crystalline graphite, natural cryptocrystalline graphite and natural crystalline vein graphite, and the matrix is outsourced.
- the non-graphite carbon material coated with 1 to 10 nm thick is coated with the conductive particles with a matrix mass of 1 to 20%; the non-graphite carbon material is obtained by heat treatment of the emulsified asphalt, and the conductive material is a conductive natural stone. Toner, conductive artificial graphite powder and/or conductive carbon black.
- the negative electrode material for a lithium ion battery of the present invention has a spherical, bulky, and/or sheet-like shape having a spherical shape and a long-axis-to-axis ratio of 1.0 to 4.5, and has a particle size of 4.0 to 48.0 ⁇ m and a specific surface area of 2.5 to 5.0 m 2 /g.
- the compact density of the powder is 1.65 to 2.05 g/cm 3
- the layer spacing is 0.3354 to 0.3360 nm.
- the anode material of the lithium ion battery of the invention has a magnetic substance of less than 20 ppb of Fe, Cr, Ni and Zn, an anion content of F- ⁇ 30 ppm, Cl- ⁇ 50 ppm, NO 3 - ⁇ 30 ppm, SO 4 2 - ⁇ 50 ppm, trace elements Fe ⁇ 20 ppm, Cu ⁇ 10 ppm, Ni ⁇ 5 ppm, Cr ⁇ 5 ppm, Al ⁇ 20 ppm, and pH value of 4.0 to 7.0.
- the lithium ion battery negative electrode material of the present invention has a specific capacity of 360 mAh/g or more.
- the natural crystalline graphite, natural cryptocrystalline graphite or natural crystalline vein graphite of the present invention has a carbon content of 80 to 92% and a particle size ranging from 2.0 to 50 ⁇ m.
- the emulsified asphalt of the present invention has a pitch content of 20 to 70%, an emulsifier content of 0.1 to 5%, a stabilizer content of 0 to 0.1%, and the balance being water.
- the conductive material of the present invention is conductive natural graphite powder, conductive artificial graphite powder or conductive carbon black having a carbon content of 99.9 wt% or more, an average particle diameter of 1.0 to 10.0 ⁇ m, and a specific surface area of 5.0 to 40.0 m 2 /g,
- the layer spacing d002 is 0.3354 to 0.337 nm.
- a preparation method of a lithium ion battery anode material comprises the following steps: 1. Natural graphite powder, emulsified asphalt which accounts for 10 to 50% of the quality of natural graphite powder, and 0.1 to 0.5% of high molecular organic matter of natural graphite powder.
- the mixture is at an inlet temperature of 200 ⁇ 360°C, the outlet temperature is 70 ⁇ 100°C, centrifugal spray drying, the pressure is 20 ⁇ 100Pa; 3, at a temperature increase rate of 1 to 20 ° C / min to 450 ⁇ 700 ° C, carbonization treatment for 1 to 30 hours, and then cooled to room temperature at a cooling rate of 1 ⁇ 20 ° C / min; four, to 1 ⁇ 20 ° C /
- the heating rate of min is 1800 ⁇ 2400 ° C, high temperature treatment for 1 ⁇ 144 hours, and then naturally cooled to room temperature; five, into the natural graphite powder mass of 1 ⁇ 20% of conductive materials, the speed of 100 ⁇ 500 r/min, mixing 5 ⁇ 180min, re-fusion treatment, speed 500 ⁇ 3000 r/min, time 10 to 200 min, gap 0.01 to 1.0 cm, temperature 20 to 50 ° C, to obtain a
- the magnetic induction intensity is 3,000 to 30,000 Gs
- the treatment temperature is 10 to 80 ° C
- the number of electromagnetic hammer strikes is 3 to 180 / sec, which naturally rises or falls.
- one or more of protective or purified gases nitrogen, argon, helium, neon, chlorine, and fluorine are charged, and the flow rate is 1 to 150 L/h.
- the conductive material of the invention accounts for 2.0 to 10% of the mass of the natural graphite powder.
- the natural graphite powder of the invention is a spherical, massive and/or flake-like natural crystalline graphite having a carbon content of 80 to 92%, a particle size of 2.0 to 50.0 ⁇ m, a spherical shape, a length to short axis ratio of 1.0 to 4.5, and a natural hidden color.
- One or more of crystalline graphite and natural crystalline vein graphite; the emulsified asphalt has a solid content of 20 to 70%, an emulsifier content of 0.1 to 5%, a stabilizer content of 0 to 0.1%, and the balance is water.
- the high molecular organic substance is polyacetylene, polyaniline, polypyrrole, polyethylene oxide, polypropylene oxide, polyethylene succinate, polyethylene sebacate and polyethylene glycol imine. More than one; the conductive material is conductive natural graphite powder, conductive artificial graphite powder and/or conductive carbon black, the carbon content thereof is 99.9 wt% or more, the average particle diameter is 1.0 to 10.0 ⁇ m, and the specific surface area SSA is 5.0. ⁇ 40.0 m 2 /g, and the layer spacing d002 is 0.3354 to 0.337 nm.
- the invention adopts the raw material as the graphite with lower carbon content, which greatly reduces the cost of raw materials, uses hot air drying, simplifies the preparation process, and the coating layer is more firm and compact, and adopts a lower carbonization temperature and The temperature of the high temperature heat treatment reduces energy consumption and further reduces the product cost.
- Fig. 2 is a graph showing the results of electrochemical performance test of Example 1 of the present invention.
- Figure 3 is an XRD diagram of Embodiment 1 of the present invention.
- the anode material of the lithium ion battery of the present invention is composed of any one or more of natural crystalline graphite, natural cryptocrystalline graphite and natural crystalline vein graphite, and the base is coated with a non-graphite carbon material of 1 to 10 nm thick.
- the coated microparticles are compounded with a conductive material having a matrix mass of 1 to 20%.
- the negative electrode material of the lithium ion battery has a spherical shape, a bulk shape, a block shape and/or a sheet shape with a spherical and long axis ratio of 1.0 to 4.5, and has a particle size of 4.0 to 48.0 ⁇ m and a specific surface area of 2.5 to 5.0 m 2 /g.
- the powder compaction density is 1.65 to 2.05 g/cm 3
- the layer spacing d002 is 0.3354 to 0.3360 nm.
- the lithium ion battery anode material the sum of the magnetic substances Fe, Cr, Ni and Zn is less than 20 ppb (mass mg/kg), the anion content F- ⁇ 30 ppm, Cl- ⁇ 50 ppm, NO 3 - ⁇ 30 ppm, SO 4 2 - ⁇ 50ppm, trace element Fe ⁇ 20ppm, Cu ⁇ 10ppm, Ni ⁇ 5ppm, Cr ⁇ 5ppm, Al ⁇ 20ppm, PH value 4.0 ⁇ 7.0.
- the anode material of the lithium ion battery has high energy density and excellent electrical performance, wherein the analog battery has a specific capacity of 360 mAh/g or more.
- the energy density of the negative electrode material is the battery capacity ⁇ compaction density, so that there is a high capacity and a high compacted density, that is, a high energy density.
- the natural crystalline graphite, natural cryptocrystalline graphite or natural crystalline vein graphite has a carbon content of 80 to 92% and a particle size ranging from 2.0 to 50 ⁇ m.
- the non-graphite carbon material is an emulsified asphalt having a solid content of 20 to 70%, an emulsifier content of 0.1 to 5%, a stabilizer content of 0 to 0.1%, and the balance being water.
- the conductive material is conductive natural graphite powder, conductive artificial graphite powder, conductive carbon black and/or other conductive material which can be used for making a battery, and has a carbon content of 99.9 wt% or more and an average particle diameter of 1.0 to 10.0 ⁇ m.
- the specific surface area SSA is 5.0 to 40.0 m 2 /g, and the layer spacing d002 is 0.3354 to 0.337 nm.
- the preparation method of the lithium ion battery anode material of the invention comprises the following steps:
- the natural graphite powder is any one or more of natural crystalline graphite, natural cryptocrystalline graphite, and natural crystalline vein graphite having a carbon content of 80 to 92% and a particle size of 2.0 to 50.0 ⁇ m.
- the emulsified asphalt has a bitumen mass content of 20 to 70%, an emulsifier mass content of 0.1 to 5%, a stabilizer mass content of 0 to 0.1%, and the balance being water.
- the emulsifier is an anionic emulsifier, a cationic emulsifier or a zwitterionic emulsifier.
- the anionic emulsifier is one or more of a carboxylate, a sulfate and a sulfonate; the cationic emulsifier is an amine derivative or an ammonium salt; and the zwitterionic emulsifier is a polyoxyethylene ether or a polyoxypropylene ether.
- the carboxylate is soap C15 ⁇ 17H31 ⁇ 35CO2Na, sodium stearate C17H35CO2Na; the sulfate is sodium lauryl sulfate C12H25OSO3Na; the sulfonate is calcium dodecylbenzenesulfonate;
- the derivatives of the amines are polyammonium amides: NN-bishydroxyethylalkylamide C11H23CON(CH2CH2OH)2, polyacrylamide [-CH2-CH(CONH2)]n-, essential species: lignin sulfonate Sodium, organic ammonium halides: cetyltrimethylammonium chloride C16H33(CH3)3NCl, di(octadecyl)dimethylammonium chloride; the ammonium salt is a quaternary ammonium salt dodecane Trimethylammonium chloride C12H25(CH3)3NCl; the polyoxyethylene ethers are
- the stabilizer is at least one of sodium chloride, potassium chloride, calcium chloride, magnesium chloride, hydrochloric acid, phosphoric acid, nitric acid, polyvinyl alcohol, carboxymethyl cellulose, and sodium carboxymethyl cellulose.
- the polymer organic matter is a polymer conductive polymer: polyester, polyalkyl and polyimine, specifically: polyacetylene, polyaniline, polypyrrole, polyethylene oxide, polypropylene oxide, polysuccinic acid One or more of ethylene glycol ester, polyethylene sebacate, and polyethylene glycol imine.
- the inlet temperature is 200-360 ° C
- the outlet temperature is 70-100 ° C
- centrifugal spray drying pressure Under the conditions of 10 to 100 Pa
- the feed flow rate is 160 kg to 1000 kg/h depending on the solid content of the mixture of 10 to 70% by weight.
- the dried product is placed in the RGD-300-8 tunnel kiln of Jiangsu Feida Company, at a heating rate of 1 to 20 ° C / min, to 450 ⁇ 700 ° C, carbonization treatment for 1 to 30 hours, Then, it was cooled to room temperature at a temperature decreasing rate of 1 to 20 ° C / min.
- one or more of protective or purified gases nitrogen, argon, helium, neon, chlorine, and fluorine are charged, and the flow rate is 1 to 150 L/h.
- the conductive material which will occupy 1-20% of the quality of natural graphite powder shall be placed in the above-mentioned high-temperature treated material, and the VC-500 precision mixer of Wuxi Xinguang Powder Processing Technology Co., Ltd. shall be used, and the speed is 100-500.
- mixing time is 5 ⁇ 180min, after compounding, re-fusion treatment, in the process of material fusion, placed in narrow gaps, friction rolling, so that small particles embedded in large particles, improve material compaction Density, using Japanese HOSOKWA MICRON GROUP's AMS fusion machine, speed 500 ⁇ 3000 r / min, time 10 ⁇ 200min, the gap is 0.01 ⁇ 1.0cm, the fusion temperature is room temperature ⁇ 50 ° C, naturally cooled to room temperature.
- the conductive material accounts for 2.0 to 10% of the mass of the natural graphite powder.
- the conductive material is conductive natural graphite powder, conductive artificial graphite powder, conductive carbon black and/or other conductive material which can be used for making a battery, and has a carbon content of 99.9 wt% or more and an average particle diameter of 1.0 to 10.0 ⁇ m.
- the specific surface area SSA is 5.0 to 40.0 m 2 /g, and the layer spacing d002 is 0.3354 to 0.337 nm.
- magnetic induction intensity is 3000 ⁇ 30000Gs
- processing temperature is 10 ⁇ 80 ° C
- the number of magnetic mesh is 15 ⁇ 40
- the number of electromagnetic hammer strikes is 3 ⁇ 180 / sec
- the processing speed is 100 ⁇ 2000kg / h, naturally rise or cool to room temperature.
- the raw material is graphite with low carbon content, and the traditional preparation method adopts spherical graphite, the preparation process is complicated, and the carbon content needs to be increased.
- the preparation of spherical graphite requires multi-stage pulverization, purification, spheroidization and the like,
- the low cost of raw materials makes the invention greatly reduce the cost of the finished material.
- the method of the invention uses negative pressure centrifugal spray drying instead of the prior art vapor phase coating, the preparation process is simplified, the coating layer is more firm and compact, and the coating is lower.
- the carbonization temperature is 450-700 ° C and the high temperature heat treatment temperature is 1800-2400 ° C.
- the prior art process carbonization temperature is above 1000 ° C, and the high temperature graphitization temperature reaches 3000 ° C, which reduces energy consumption and further reduces product cost.
- the invention adopts natural graphite powder, emulsified asphalt and high molecular organic materials to form a matrix together, so that the natural graphite not only has a thin and uniform coating layer, but also reduces the active point of the surface of the natural graphite, thereby reducing the active point and The reaction of the electrolyte.
- conductive materials as additives effectively avoids the "islands" of graphite particles formed during battery cycling, improves the reversible capacity and cycle stability of the anode materials, anion content F- ⁇ 30ppm, Cl- ⁇ 50ppm, NO 3 - ⁇ 30ppm , SO 4 2 - ⁇ 50ppm, can change the surface film SEI formed on the surface of the negative electrode during the first charge and discharge of the battery, that is, the electrochemical reaction generated by the SEI film, reducing the irreversible capacity, the content of the magnetic substance Fe, Cr, Ni and Zn And less than 20ppb, reducing the side reaction between the magnetic substance and the electrolyte during charging and discharging, reducing battery capacity loss, battery storage performance, self-discharge, and improving battery cycle stability and safety.
- the present invention can perform magnetic descreening treatment, which can effectively remove the fine magnetic material, thereby avoiding side reactions of the magnetic fine particles inside the battery with the electrolyte and the like, thereby improving the safety of the battery.
- the yield of the treatment process is 85-97 wt%, and the yield is calculated by dividing the weight of the sieve blank after magnetic sieving by the total weight of the feed, and (M sieve feed /M input weight ) ⁇ 100%.
- the anode material of the lithium ion battery prepared by the method of the invention is observed by a KYKY2800B scanning electron microscope produced by Beijing Keyi Development Co., Ltd., and the crystal structure and crystal lattice are analyzed by PW3040/60 X-ray diffractometer of Panaco X'Pert, the Netherlands.
- the parameters and the content of different structures were obtained by the transmission electron microscope H-9500 of Guangzhou Philomoen Scientific Instrument Co., Ltd. to obtain the coating thickness.
- the magnetic substance or trace element was measured by the American PerkinElmer OPTIMA 2100 DV inductively coupled plasma optical emission spectrometer.
- the anion Cl-, SO42-, NO 3 - or PO 4 3 -acid ion content was measured by ICS-3000 multi-function chromatograph of American Diane Company, and the pH value was measured by PHS-3C acidity meter of Shanghai Lei Magnetic Instrument Factory. Test.
- the charge and discharge test of the battery is on the CT2001C battery detection system of the blue electric battery test system of Jinnuo, Wuhan.
- Example 1 The process parameters of Examples 1 to 6 are shown in Table 1. As shown in FIG. 1 , the irregular natural graphite of the spherical shape, the block shape and/or the sheet shape having a spherical shape and a length-to-minor axis ratio of 1.0 to 4.5 is modified by an emulsified asphalt to obtain a uniform surface coating.
- Floor The process parameters of Examples 1 to 6 are shown in Table 1. As shown in FIG. 1 , the irregular natural graphite of the spherical shape, the block shape and/or the sheet shape having a spherical shape and a length-to-minor axis ratio of 1.0 to 4.5 is modified by an emulsified asphalt to obtain a uniform surface coating.
- Floor The process parameters of Examples 1 to 6 are shown in Table 1.
- the negative electrode of the battery of the lithium ion battery negative electrode of Example 1 was prepared by the above method, and the inner diameter of the simulated battery was ⁇ 12 mm, the reversible capacity was 360 mAh/g or more, and the irreversible capacity was small.
- the graphite powder of the negative electrode of the lithium ion battery of Example 1 has a high diffraction peak intensity of 002 crystal plane, a narrow half-peak width, and no rhombohedral peak at 43.5 and 46.5, and has good structural stability.
- Table 1 Process parameters of anode materials for lithium ion batteries Example First, mixing Second, dry Third, carbonization Fourth, high temperature treatment Five, compound Sixth, screening, demagnetization 1 Natural cryptocrystalline graphite with carbon content of 92% 60% and natural crystalline vein graphite 40%, 30wt.% emulsified asphalt, 0.3% polyvinyl alcohol, rotating speed 2100r/min, stirring time 100min
- the inlet temperature is 260 ° C
- the outlet temperature is 85 ° C
- the pressure is 100 Pa
- the feed flow rate is 650 kg / h.
- the inlet temperature is 360 ° C
- the outlet temperature is 95 ° C
- the pressure is 20 Pa
- the feed flow rate is 400 kg /
- the inlet temperature is 300 ° C
- the outlet temperature is 80 ° C
- the pressure is 60 Pa
- the feed flow rate
- the inlet temperature is 200 °C
- the outlet temperature is 70 °C
- the pressure is 80
- the inlet temperature is 320 °C
- the outlet temperature is 100 °C
- the pressure is 40Pa
- the inlet temperature is 280 °C
- the outlet temperature is 90 °C
- the pressure is 75 Pa
- the feed flow rate is 800 kg / h.
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Description
实施例 | 一、混合 | 二、干燥 | 三、碳化处理 | 四、高温处理 | 五、复合 | 六、筛分、除磁 |
1 | 含碳量92%的天然隐晶质石墨 60% 和天然结晶脉状石墨 40%,30wt.% 乳化沥青,0.3%聚乙烯醇,转速2100r/min、搅拌时间100min | 进口温度260℃ ,出口温度85 ℃ ,压强100Pa,进料流量为650kg /h | 升温速度10℃ /min, 700℃,碳化处理21小时,降温速度20℃ /min | 升温速度1℃ /min,1800℃,高温处理113小时,氮气保护,流量46L /h | 5wt.%导电石墨,混合速度为100r/min ,时间140min,融合转速2000r/min,时间60min ,间隙0.86cm,融合温度20℃ | 325目,磁感应强度30000Gs,处理温度为10℃ ,磁介网片15片,电磁锤打击10/秒,处理速度100kg/h |
2 | 含碳量80%的天然晶质石墨20%、天然隐晶质石墨 20%和天然结晶脉状石墨60%, 50wt.%乳化沥青,0.1%羧甲基纤维素钠,转速1000r/min、搅拌时间130min | 进口温度360℃ ,出口温度95℃,压强20Pa,进料流量为400kg/h | 升温速度6℃ /min, 700℃,碳化处理4小时,降温速度3℃/min | 升温速度10 ℃/min, 2400℃,高温处理1小时,氮气+氯气+氟气气氛保护,流量150L/h | 10wt.%导电石墨,混合速度为500r/min,时间 5min,融合转速800r/min ,时间90min,间隙 0.63cm,融合温度25℃ | 150目,磁感应强度20000Gs,处理温度为20 ℃,磁介网片30片,电磁锤打击180/秒, 处理速度320kg/h |
3 | 含碳量89%的天然晶质石墨40%、天然隐晶质石墨 50%和天然结晶脉状石墨10% , 20wt.%乳化沥青,0.4%聚乙二醇,转速 1500r/min、搅拌时间10min | 进口温度300℃,出口温度80℃ ,压强60Pa,进料流量为1000kg/h | 升温速度13℃/min, 450℃,碳化处理1小时,降温速度12℃/min | 升温速度4℃ /min, 2100℃ ,高温处理68小时,氩气+氯气+氟气,流量119L/h | 20wt.%导电石墨,混合速度为300r/min,时间20min ,融合转速500r/min,时间10min,间隙 0.08cm,融合温度30℃ | 100目,磁感应强度8000Gs,处理温度为60℃ ,磁介网片20片,电磁锤打击3/ 秒,处理速度 600kg/h |
4 | 含碳量92%的天然晶质石墨60%、天然隐晶质石墨10%和天然结晶脉状石墨30%, 10wt.%乳化沥青,0.2%羧甲基纤维素钠,转速600r/min 、搅拌时间30min | 进口温度200 ℃,出口温度70℃,压强80Pa ,进料流量为160kg/h | 升温速度20℃/min, 550℃,碳化处理12小时,降温速度1℃/min | 升温速度12℃/min , 1800℃ ,高温处理144小时,氩气+氟气,流量1L/h | 15wt.%导电石墨,混合速度为450r/min,时间10min,融合转速2600r/min,时间 200min,间隙 0.01cm,融合温度35℃ | 400目,磁感应强度 12000Gs,处理温度为80 ℃ ,磁介网片35片,电磁锤打击 40/秒,处理速度1600kg/h |
5 | 含碳量80%的天然晶质石墨80% 、天然隐晶质石墨5% 和天然结晶脉状石墨15%, 15wt.%乳化沥青,0.5%聚丙烯酸,转速2000r/min、搅拌时间180min | 进口温度320 ℃,出口温度100 ℃,压强 40Pa,进料流量为330kg/h | 升温速度18℃ /min, 450℃,碳化处理30小时,降温速度14 ℃/min | 升温速度16℃ /min, 2400℃,高温处理32小时,氮气+氯气,流量140L/h | 20wt.%导电石墨,混合速度为220r/min,时间100min,融合转速3000r/min ,时间160min,间隙0.3cm,融合温度40℃ | 250目,磁感应强度3000Gs,处理温度为40℃,磁介网片40片,电磁锤打击120/秒, 处理速度1000kg/h |
6 | 含碳量92%的天然晶质石墨100%、40wt.%乳化沥青,0.1%聚乙烯醇,转速1800r/min、搅拌时间60min | 进口温度280 ℃ ,出口温度 90℃,压强 75Pa,进料流量为800kg /h | 升温速度1℃/min,700℃,碳化处理17小时,降温速度10℃/min | 升温速度20℃ /min , 1800℃,高温处理95小时,氩气,流量78L/h | 1wt.%导电石墨,混合速度为360r/min ,时间 180min,融合转速1200r/min,时间110min,间隙 1.0cm,融合温度50℃ | 200目,磁感应强度18000Gs,处理温度为30℃ ,磁介网片25片,电磁锤打击90/秒, 处理速度2000kg/h |
实施例及对比例 | 粒度分布μm | 比表面积 m²/g | 压实密度 g/cm³ | pH | 微量元素 Fe ppm | 磁性物质(Fe+Cr+Ni+Zn)Ni+Zn) ppb | 首次可逆容量 mAh/g | 首次库仑效率 % |
1 | 5.934~46.832 | 4.0 | 2.0 | 6.0 | 16.31 | 7.35 | 364.3 | 95.2 |
2 | 5.031 ~ 47.234 | 4.5 | 1.8 | 5.0 | 6.52 | 15.29 | 369.1 | 94.8 |
3 | 5.953 ~ 46.364 | 2.9 | 1.9 | 6.5 | 24.95 | 20.35 | 368.5 | 95.1 |
4 | 5.698 ~ 49.556 | 2.6 | 1.7 | 4.3 | 46.78 | 10.64 | 367.5 | 95.4 |
5 | 5.024 ~ 44.629 | 3.6 | 1.6 | 5.6 | 17.56 | 5.21 | 369.4 | 94.7 |
6 | 5.689 ~ 45.863 | 3.5 | 1.75 | 4.5 | 0 | 13.88 | 371.2 | 95.5 |
对比例 | 5.754 ~ 45.709 | 6.98 | 1.8 | 5.3 | 20.18 | 10.52 | 359.2 | 80.0 |
Claims (12)
- 一种锂离子电池负极材料,其特征在于:所述锂离子电池负极材料由天然晶质石墨、天然隐晶质石墨和天然结晶脉状石墨中的一种以上为基体,基体外包覆有1~10nm厚的非石墨类碳材料,包覆后的微粒复合有基体质量1~20%的导电材料;所述非石墨类碳材料是乳化沥青热处理得到,所述导电材料是导电天然石墨粉、导电人造石墨粉和/或导电炭黑。
- 根据权利要求1所述的锂离子电池负极材料,其特征在于:所述锂离子电池负极材料,具有球形、长短轴比1.0~4.5的类球形、块状和/或片状的外形,其粒度为4.0~48.0μm,比表面积为2.5~5.0m2/g,粉体压实密度1.65~2.05g/cm3,层间距(d002)为0.3354~0.3360nm。
- 根据权利要求2所述的锂离子电池负极材料,其特征在于:所述锂离子电池负极材料,磁性物质Fe、Cr、Ni和Zn之和小于20ppb,阴离子含量F-≤30ppm,Cl-≤50ppm,NO3-≤30ppm,SO4 2-≤50ppm,微量元素Fe≤20ppm,Cu≤10ppm,Ni≤5ppm,Cr≤5ppm,Al≤20ppm,PH值为4.0~7.0。
- 根据权利要求3所述的锂离子电池负极材料,其特征在于:所述锂离子电池负极材料的比容量在360mAh/g以上。
- 根据权利要求1、2或3所述的锂离子电池负极材料,其特征在于:所述天然晶质石墨、天然隐晶质石墨或天然结晶脉状石墨,其含碳量为80~92%,粒度范围为2.0~50μm。
- 根据权利要求5所述的锂离子电池负极材料,其特征在于:所述乳化沥青的沥青质量含量为20~70%,乳化剂含量为0.1~5%,稳定剂的含量为0~0.1%,其余为水。
- 根据权利要求6所述的锂离子电池负极材料,其特征在于:所述导电材料是导电天然石墨粉、导电人造石墨粉或导电炭黑的含碳量为99.9wt%以上,其平均粒径为1.0~10.0μm,比表面积为5.0~40.0m2/g,层间距d002为0.3354~0.337nm。
- 一种锂离子电池负极材料的制备方法,包括以下步骤:一、将天然石墨粉,与占天然石墨粉质量10~50%的乳化沥青、占天然石墨粉质量0.1~0.5%高分子有机物,转速600~2100r/min,搅拌10~180min,液相混合得到悬浊液状混合物;二、将混合物以进口温度为200~360℃,出口温度为70~100℃,进行离心喷雾干燥,压强为20~100Pa;三、以1~20℃/min的升温速度到450~700℃,碳化处理1~30小时,然后以1~20℃/min的降温速度冷却至室温;四、以1~20℃/min的升温速度到1800~2400℃,高温处理1~144小时,然后自然冷却至室温;五、放入占天然石墨粉质量1~20%的导电材料,速度为100~500 r/min,混合5~180min,再融合处理,转速500~3000 r/min,时间10~200min,间隙为0.01~1.0cm,温度为20~50℃,得到锂离子电池负极材料。
- 根据权利要求8所述的锂离子电池负极材料的制备方法,其特征在于:所述融合处理后除磁,磁感应强度为3000~30000Gs,处理温度为10~80℃,电磁锤打击次数为3~180/秒,自然升或降温。
- 根据权利要求8或9所述的锂离子电池负极材料的制备方法,其特征在于:所述高温处理时,充入保护性或纯化气体:氮气、氩气、氦气、氖气、氯气和氟气的一种以上,流量为1~150L/h。
- 根据权利要求10所述的锂离子电池负极材料的制备方法,其特征在于:所述导电材料占天然石墨粉的质量为2.0~10%。
- 根据权利要求11所述的锂离子电池负极材料的制备方法,其特征在于:所述天然石墨粉为含碳量80~92%,粒度2.0~50.0μm,形状为球形、长短轴比1.0~4.5的类球形、块状和/或片状的天然晶质石墨、天然隐晶质石墨和天然结晶脉状石墨中的一种以上;所述乳化沥青质量固含量为20~70%,乳化剂含量为0.1~5%,稳定剂的含量为0~0.1%,其余为水;所述高分子有机物为聚乙炔、聚苯胺、聚吡咯、聚环氧乙烷、聚环氧丙烷、聚丁二酸乙二醇酯、聚癸二酸乙二醇和聚乙二醇亚胺的一种以上;所述导电材料是导电天然石墨粉、导电人造石墨粉和/或导电炭黑,其含碳量为99.9wt%以上,其平均粒径为1.0~10.0μm,比表面积SSA为5.0~40.0m2/g,层间距d002为0.3354~0.337nm。
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