WO2011152081A1 - ソーラーシミュレーターおよび太陽電池検査装置 - Google Patents
ソーラーシミュレーターおよび太陽電池検査装置 Download PDFInfo
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- WO2011152081A1 WO2011152081A1 PCT/JP2011/052989 JP2011052989W WO2011152081A1 WO 2011152081 A1 WO2011152081 A1 WO 2011152081A1 JP 2011052989 W JP2011052989 W JP 2011052989W WO 2011152081 A1 WO2011152081 A1 WO 2011152081A1
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- light sources
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- 238000005259 measurement Methods 0.000 claims description 10
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F21—LIGHTING
- F21S—NON-PORTABLE LIGHTING DEVICES; SYSTEMS THEREOF; VEHICLE LIGHTING DEVICES SPECIALLY ADAPTED FOR VEHICLE EXTERIORS
- F21S8/00—Lighting devices intended for fixed installation
- F21S8/006—Solar simulators, e.g. for testing photovoltaic panels
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F21—LIGHTING
- F21V—FUNCTIONAL FEATURES OR DETAILS OF LIGHTING DEVICES OR SYSTEMS THEREOF; STRUCTURAL COMBINATIONS OF LIGHTING DEVICES WITH OTHER ARTICLES, NOT OTHERWISE PROVIDED FOR
- F21V9/00—Elements for modifying spectral properties, polarisation or intensity of the light emitted, e.g. filters
- F21V9/02—Elements for modifying spectral properties, polarisation or intensity of the light emitted, e.g. filters for simulating daylight
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01R—MEASURING ELECTRIC VARIABLES; MEASURING MAGNETIC VARIABLES
- G01R31/00—Arrangements for testing electric properties; Arrangements for locating electric faults; Arrangements for electrical testing characterised by what is being tested not provided for elsewhere
- G01R31/26—Testing of individual semiconductor devices
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01R—MEASURING ELECTRIC VARIABLES; MEASURING MAGNETIC VARIABLES
- G01R31/00—Arrangements for testing electric properties; Arrangements for locating electric faults; Arrangements for electrical testing characterised by what is being tested not provided for elsewhere
- G01R31/40—Testing power supplies
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02S—GENERATION OF ELECTRIC POWER BY CONVERSION OF INFRARED RADIATION, VISIBLE LIGHT OR ULTRAVIOLET LIGHT, e.g. USING PHOTOVOLTAIC [PV] MODULES
- H02S50/00—Monitoring or testing of PV systems, e.g. load balancing or fault identification
- H02S50/10—Testing of PV devices, e.g. of PV modules or single PV cells
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F21—LIGHTING
- F21Y—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES F21K, F21L, F21S and F21V, RELATING TO THE FORM OR THE KIND OF THE LIGHT SOURCES OR OF THE COLOUR OF THE LIGHT EMITTED
- F21Y2105/00—Planar light sources
- F21Y2105/10—Planar light sources comprising a two-dimensional array of point-like light-generating elements
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F21—LIGHTING
- F21Y—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES F21K, F21L, F21S and F21V, RELATING TO THE FORM OR THE KIND OF THE LIGHT SOURCES OR OF THE COLOUR OF THE LIGHT EMITTED
- F21Y2105/00—Planar light sources
- F21Y2105/10—Planar light sources comprising a two-dimensional array of point-like light-generating elements
- F21Y2105/14—Planar light sources comprising a two-dimensional array of point-like light-generating elements characterised by the overall shape of the two-dimensional array
- F21Y2105/16—Planar light sources comprising a two-dimensional array of point-like light-generating elements characterised by the overall shape of the two-dimensional array square or rectangular, e.g. for light panels
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F21—LIGHTING
- F21Y—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES F21K, F21L, F21S and F21V, RELATING TO THE FORM OR THE KIND OF THE LIGHT SOURCES OR OF THE COLOUR OF THE LIGHT EMITTED
- F21Y2115/00—Light-generating elements of semiconductor light sources
- F21Y2115/10—Light-emitting diodes [LED]
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E10/00—Energy generation through renewable energy sources
- Y02E10/50—Photovoltaic [PV] energy
Definitions
- the present invention relates to a solar simulator and a solar cell inspection device for inspecting a solar cell. More specifically, the present invention relates to a solar simulator using an array of light sources by point light sources and a solar cell inspection apparatus using the solar simulator.
- the electrical output characteristics of the solar cell are measured while irradiating predetermined light.
- a light source device for irradiating a solar cell with light that satisfies a certain condition that is, a solar simulator is used.
- a light source such as a xenon lamp or a halogen lamp combined with an appropriate filter is often used as a light source.
- a solar simulator for inspecting mass-produced solar cells in addition to the above spectrum, attention should be paid to uniform light intensity, ie, irradiance, on the light receiving surface of the solar cell. Is called. This is because the quality control of the solar cell to be mass-produced is performed based on the measured photoelectric conversion characteristics, and the measurement result is compared or contrasted with that of another solar cell.
- irradiation surface a surface irradiated with light for measuring the solar cell
- an effective irradiation area a range in which the light receiving surface of the solar cell is supposed to be located.
- irradiation surface a range in which the light receiving surface of the solar cell is supposed to be located
- the non-uniformity that is, non-uniformity of irradiance at each position (location) in the effective irradiation area
- irregularity unevenness of irradiance In JIS C 8912 and JIS C 8933, 4.2 “Measurement of uneven irradiance location” is defined.
- IEC 60904-9: 2007 “Photovoltatic devices: Part 9 Solar simulator performance requirements” defines the term “3.10 non uniformity of irradiance in the test plane”. Yes.
- a diffusion optical system and an integrated optical system are arranged at any position from the light source to the irradiation surface in order to make the irradiance within the effective irradiation area uniform.
- These optical systems are used to make the irradiance uniform in the effective irradiation area by controlling the direction of the light in the middle of the distance that the light propagates by diffusing or condensing the light from the light source. It is an element.
- the solar simulator of the conventional method of illuminating a large area solar cell with uniform irradiance must occupy a large space.
- the irradiance is as constant or uniform as possible over the entire effective irradiation area.
- the irradiance tends to decrease in the vicinity of the peripheral portion of the effective irradiation area, and the radiation
- the present invention contributes to providing a solar simulator that prevents a decrease in irradiance in the vicinity of the peripheral portion of the effective irradiation area and reduces unevenness in the location of the irradiance.
- the inventors of the present application have configured a solar simulator using a flat light source array using a number of light sources having minute light emitters (hereinafter referred to as “point light sources”). Reexamined.
- a solar simulator In such a solar simulator, light incident on each position in the effective irradiation area is light emitted from a plurality of point light sources. For this reason, it is desirable that the number of point light sources contributing to the light irradiation in each place of the effective irradiation region is as constant as possible.
- the number of point light sources that contribute to irradiation increases in the center of the effective irradiation area, whereas the number is central in the vicinity of the periphery of the effective irradiation area. Less than the part.
- the inventors found that the reason why the irradiance decreases in the vicinity of the periphery of the effective irradiation area and the unevenness of the irradiance increases is the number of point light sources contributing to the light irradiation differs depending on the position of the effective irradiation area. More specifically, it was considered that the number of point light sources substantially decreased in the vicinity of the peripheral portion of the effective irradiation area.
- the inventors of the present invention have a central area around the periphery of the effective irradiation area with respect to the substantial number of light sources to be irradiated. It came to the conclusion that it is effective to make it equal to the part. Specifically, it is effective to dispose a reflection mirror around the effective irradiation area.
- the function to be performed by the reflecting mirror is a function of redirecting the light that goes from the point light source arranged at the position facing the effective irradiation area to the outside of the effective irradiation area to the inside of the effective irradiation area by reflection. .
- an array of light sources having a plurality of point light sources arranged in a plane within a certain range, and a light source array arranged apart from a surface where the point light sources are arranged,
- a solar simulator comprising an effective irradiation area that receives light from an array and at least partially receives a light receiving surface of a solar cell to be inspected, and a reflection mirror that is disposed so as to surround the range in the array of light sources.
- an array of light sources having a plurality of point light sources arranged in a plane within a certain range, and the light source array is disposed apart from a surface on which the point light sources are arranged.
- an effective irradiation area in which the light receiving surface of the solar cell to be inspected is disposed at least in part and a reflection mirror disposed so as to surround the effective irradiation area.
- an array of light sources having a plurality of point light sources arranged in a plane in a certain range, and a space apart from the surface where the point light sources are arranged in the light source array, It receives light from the array of light sources and surrounds an effective irradiation area where the light receiving surface of the solar cell to be inspected is disposed at least in part, and a surface area where light traveling from the array of light sources toward the effective irradiation area crosses
- a solar simulator comprising a reflecting mirror disposed on the surface.
- the reflection mirror disposed “so as to surround” the range of the light source array typically reflects light incident on the reflection mirror from a point light source included in the light source array.
- the reflection mirror includes an arrangement that performs an optical function of reflecting light to a space on the side of the range of the light source array. Therefore, the reflection mirror defined in this way means a reflection mirror disposed at a substantial part of the position corresponding to the outer periphery for the range of the light source arrangement. This definition of the reflection mirror does not require that the outer periphery of the light source arrangement range be completely surrounded without any gaps. This is the same when the object surrounded by the reflecting mirror is an effective irradiation area or a surface area.
- an array of light sources refers to a set of light sources made up of several light sources arranged in an arbitrary sequence.
- point light source means a light source that emits light in a minute region, and is not limited to a light source that emits light only from a point in a geometric sense.
- irradiation with highly uniform light with reduced unevenness in irradiance is realized.
- FIG. 1 It is a perspective view which shows schematic structure of the solar cell test
- FIG. 1 is a perspective view showing a schematic configuration of a solar cell inspection apparatus 100 of the present embodiment.
- the solar cell inspection device 100 includes a solar simulator 10, a light amount control unit 20, and an electric measurement unit 30.
- the light quantity control unit 20 is connected to the solar simulator 10 and controls the intensity of the light 28 irradiated by the light source array 2 inside the solar simulator 10.
- the electrical measuring unit 30 is electrically connected to the solar cell 200 to be measured (hereinafter referred to as “solar cell 200”), and the current-voltage characteristics (I ⁇ V characteristic) is measured.
- the solar cell inspection apparatus 100 irradiates the light receiving surface 220 of the solar cell 200 located in the effective irradiation area 4 with the light 28 having a predetermined irradiance by the solar simulator 10. From the current-voltage characteristics of the solar cell 200 measured by the electrical measuring unit 30 in the state of being irradiated with this light, as a numerical index of the photoelectric conversion characteristics of the solar cell 200, for example, an open-circuit voltage value, a short-circuit current value, conversion efficiency, Numerical indices such as curve factors are required.
- the solar cell 200 is arrange
- FIG. 2 is a schematic cross-sectional view (FIG. 2 (a)) and a schematic plan view (FIG. 2 (b)) showing a schematic configuration of the solar simulator 10 of the solar cell inspection device 100 of the present embodiment.
- FIG. 2A the arrangement of the solar cells 200 is schematically shown.
- the solar simulator 10 includes an array of light emitters 2, an effective irradiation area 4, and a reflection mirror 6.
- the effective irradiation area 4 is a part of the irradiation surface 8 that is arranged away from the light emitting surface 22 of the light source array 2, and it is assumed that the light receiving surface 220 of the solar cell 200 is located in the irradiation surface 8. This is the range that is being used. Therefore, the effective irradiation area 4 receives the light 28 from the light source array 2 and is an area where the light receiving surface 220 of the solar cell 200 to be inspected is disposed at least partially.
- the reflection mirror 6 is disposed so as to surround the range 24 of the light source array 2.
- the specific arrangement of the reflection mirror 6 is typically as follows.
- the light source array 2 has a plurality of point light sources 26 arranged in a plane over a certain range 24.
- the range 24 is a planar area in a range where the point light sources 26 of the light emitting surface 22 are lined up.
- a columnar solid is assumed in which one of the range 24 and the effective irradiation region 4 of the light source array 2 arranged in this way is the top surface and the other is the bottom surface.
- the reflection mirror 6 is arranged at the position of the side surface of the columnar solid. For example, as shown in FIG.
- the range 24 of the light source array 2 and the effective irradiation area 4 are both rectangles having the same shape, the range 24 of the light source array 2, the effective irradiation area 4, and the reflection mirror 6 Form a quadrangular prism, and the reflection mirror 6 is arranged at the position of the side surface of the quadrangular prism.
- the range 24 of the light source array 2 has the same shape as the corresponding effective irradiation region 4.
- the effective irradiation region 4 and the light emitting surface 22 of the light source array 2 form a pair of surfaces that are spaced apart from each other while being parallel to each other, and the reflection mirror 6 has the effective irradiation region 4 and the light source array. It faces perpendicularly to both the light emitting surface 22.
- the function expected of the reflection mirror 6 is a function of preventing a decrease in irradiance in the vicinity 42 of the peripheral portion of the effective irradiation area 4. That is, in the light source array 2, the light 28 ⁇ / b> A emitted from the point light source 26 ⁇ / b> A corresponding to the peripheral vicinity 42 of the effective irradiation area 4 is a light beam traveling outward from the outer edge 46 of the effective irradiation area 4. Enters the reflecting mirror 6.
- the reflected light 28 ⁇ / b> A is a method of the reflecting mirror 6 while maintaining a component perpendicular to both the effective irradiation region 4 and the light emitting surface 22 of the light source array 2 (a component in the vertical direction of the paper surface in FIG.
- the reflecting mirror 6 is arranged as in the above-described typical example.
- the reflection function of the reflection mirror 6 is typically provided to the surface 62 on the side where the effective irradiation area 4 exists, that is, the surface 62 of the reflection mirror 6 facing inward in FIG.
- a mirror having a sufficient reflectivity is selected in the wavelength range in the emission spectrum (radiation spectrum) of the light source, that is, the emission wavelength band.
- a metal reflecting mirror in which a metal is formed in a layer on a substrate such as glass or a dielectric multilayer reflecting mirror in which a dielectric thin film is formed as a multilayer film on a substrate is used.
- the reflectance of the reflection mirror 6 is preferably as high as possible.
- the reflectance is preferably 90% or more in the emission wavelength band.
- the light source array 2 is folded back by the reflection mirror 6 and the light source image 26B (FIG. 2 ( a)) is formed. Therefore, when the position of the reflection mirror 6 is appropriately determined and each light source 26 of the light source array 2 is viewed from the effective irradiation area 4, the light source array 2 is observed as if it is spreading outside the reflection mirror 6. Is done. For this reason, light from a large number of point light sources 26 also enters the vicinity 42 of the effective irradiation area 4 in the same manner as the central portion 44 of the effective irradiation area 4.
- the reflection mirror 6 surrounds the range 24 of the light source array 2. Therefore, the light directed from the light source array 2 in various directions is reflected by the reflection mirror 6 on the range 24 of the light source array 2. It is possible to turn to
- the solar cell 200 is arranged with the light receiving surface 220 facing the light source array 2 of the solar simulator 10.
- the solar cell 200 in the arrangement of the solar simulator 10 of FIG. 2 is specifically placed on the upper surface of a glass top plate 48, for example, with the light receiving surface 220 facing the lower side of the paper surface of FIG. Yes.
- the light 28 for illumination is irradiated toward the light receiving surface 220 from below in FIG.
- the effective irradiation area 4 is the irradiation surface 8 that is the upper surface in the direction of FIG. 2A among both surfaces of the top plate 48 that are spaced apart so as to correspond to the light emitting surfaces 22 of the light source array 2. Is part of. Therefore, for example, the effective irradiation area 4 in the case where the top plate 48 is made of glass receives the light from the array 2 of the light sources below in FIG. In other words, the effective irradiation area 4 is defined as a part of the irradiation surface 8 whose surface is directed upward on the paper surface of FIG.
- the solar simulator 10 is drawn in the direction in which the light 28 is irradiated from the lower side of the figure, but the arrangement of the solar simulator 10 and the direction of irradiation of the light 28 are not particularly limited.
- the solar simulator 10 may be arranged such that the solar simulator 10 is arranged or the direction of irradiation of the light 28 is arbitrary, that is, the direction of irradiation of the light 28 is horizontal or downward.
- the above-described top plate 48 is not required, so that the effective irradiation area is defined by another aspect.
- the surface of the solar cell includes the vertical direction, and as an example, the effective irradiation area is defined by the range of the opening.
- the solar cell is supported from below by the support plate with the light receiving surface facing upward and the surface opposite to the light receiving surface facing downward.
- the effective irradiation area in this case is prescribed
- the light source array 2 includes a plurality of point light sources 26 arranged in a plane like the range 24 of the light emitting surface 22.
- the range 24 of the light source array 2 is, for example, rectangular, and in the rectangular range 24, the point light sources 26 are arranged in an array arranged vertically and horizontally at a constant pitch. This pitch is the distance between the centers of the two closest point light sources of the point light sources 26.
- the light source array 2 may be configured to include, for example, a set including one or more light source units 2 ⁇ / b> A.
- FIG. 2B four light source units 2 ⁇ / b> A having the same configuration are arranged to constitute the light source array 2.
- the light source unit 2A in this case includes a plurality of point light sources 26 arranged on a flat circuit board (circuit board), for example, and each point light source 26 is arranged and supported on the circuit board. .
- each point light source 26 in the light source array 2 may be a solid light source (solid light emitting element) such as a light emitting diode (LED).
- the light emission mode of the point light source 26 using a light emitting diode is not particularly limited. That is, for example, it is possible to employ a light emitting diode having a single color light emission mode in which the emission spectrum is concentrated in a narrow wavelength range.
- a solid-state light source of a light emitting mode that provides a broader emission spectrum by using a light emitting diode in which a phosphor and a single color light emitting chip are integrated can be employed.
- the point light sources 26 included in the light source array 2 are all light sources having the same light emission mode. That is, for example, when the light source is a light emitting diode, it is preferable to employ the same type of light emitting diodes manufactured so as to exhibit the same emission spectrum for all the point light sources 26. This is because, for example, when the light source array 2 is produced by mixing several types of light emitting diodes having different emission wavelengths, the irradiance distribution in the effective irradiation region 4 depends on the wavelength. On the other hand, when the same type of light emitting diodes manufactured so as to exhibit the same emission spectrum is used, the distribution of irradiance in the effective irradiation region 4 becomes substantially the same at any wavelength in the emission spectrum. This is because the wavelength dependency of each individual point light source 26 is suppressed.
- what can be used as the point light source 26 of this embodiment contains various light sources, such as a halogen lamp, a xenon lamp, and a metal halide lamp, in addition to a light emitting diode.
- the area of the light source array 2, that is, the effective irradiation area 4 can be easily expanded by arranging a plurality of light source units 2A in a tile shape as the light source array 2. can do.
- four light source units 2A are arranged in a tile shape.
- FIG. 3 is a plan view showing a typical arrangement of the point light sources 26 in each light source unit 2A in the solar simulator 10 of the present embodiment.
- the point light sources 26 used in the solar simulator 10 of the present embodiment are arranged in a lattice shape, and each of the point light sources 26 is placed at a position (lattice point) having regularity. For this reason, also in the light source unit 2A, the point light sources 26 have a grid-like arrangement pattern.
- the arrangement pattern may be a triangular lattice as well as a square lattice as shown in FIG.
- FIG. 4 is a plan view showing a typical arrangement of the point light sources 26 in the light source unit 2B according to a modified example employing a triangular lattice.
- an arrangement pattern (not shown) of a honeycomb lattice can be used.
- the density of the point light sources 26 arranged is mainly determined by the necessary irradiance and the intensity (radiant flux) of light emission of each point light source 26. Is determined in consideration of For example, in order to increase the irradiance of the light that irradiates the effective irradiation region 4, the density of the point light sources 26 is increased and the total number of the point light sources 26 is increased. Even when the radiant flux of each of the point light sources 26 is weak, the density of the point light sources 26 is similarly increased.
- the distance from the light emitting surface 22 of the light source array 2 to the effective irradiation region 4 is mainly determined in consideration of the light distribution characteristic of the point light source 26, that is, the light emission angle characteristic. For example, when the point light source 26 that has a narrow light distribution characteristic and emits light by concentrating a light beam in a specific direction, the distance from the light emitting surface 22 to the effective irradiation area 4 is increased. On the other hand, when the point light source 26 that has a wide light distribution characteristic and emits light by spreading a light beam in a wide direction is used, the distance is reduced.
- the point light source 26 having a narrow light distribution characteristic When the point light source 26 having a narrow light distribution characteristic is used, if the distance from the light emitting surface 22 to the effective irradiation area 4 is reduced, the illuminance distribution indicated by each point light source 26 for each place in the effective irradiation area 4 is irradiance This is to increase the unevenness of the location. In the present embodiment, since the reflection mirror 6 is disposed, the irradiance of the effective irradiation area 4 is not greatly reduced even if the distance from the light emitting surface 22 to the effective irradiation area 4 is increased.
- FIG. 5 is an enlarged cross-sectional view showing a configuration of the solar simulator 10 of the present embodiment, and shows an enlarged lower left portion shown in FIG.
- the irradiance near the peripheral edge 42 of the effective irradiation region 4 is less likely to be lower than that of the central portion 44.
- the uneven irradiance is affected.
- the pitch a is the pitch of the array of point light sources of the light source unit
- the distance L is the surface that is the center position of the point light source closest to the mirror in the array of light sources and the reflection surface of the reflection mirror 6. 62.
- the specific arrangement of the reflection mirror 6 that specifies the relationship between the pitch a and the distance L will be further described based on an example of the solar simulator 10 having the configuration of the present embodiment.
- the reflection mirror 6 is a so-called surface mirror, and the inner surface 62 with the effective irradiation area 4 is a surface exhibiting reflectivity.
- FIG. 6 is a numerical calculation result showing the irradiance distribution at each position of the effective irradiation region 4 in the configuration of the solar simulator of the first embodiment.
- the distribution of irradiance is calculated by the ray tracing method, and the value of irradiance calculated for each position in the effective irradiation area is expressed by the density of points.
- the right end of FIG. 6 shows a legend that associates the density of points with numerical values of irradiance.
- the parameters for setting the arrangement of each optical element used for calculating the irradiance are as follows. A total of 150 point light sources 26 of 10 rows and 15 columns are arranged at square lattice points, and the pitch a is set to 100 mm.
- the width b of the light emitting part of each point light source 26 was 2 mm.
- Each point light source 26 is a light-emitting diode having a radiation angle characteristic of ⁇ 60 °, that is, a light-emitting diode that emits light only in a conical angle range within 60 ° of the polar angle from the center (0 °) of the light emission direction. It was.
- the light emitting diode is a white light emitting diode that obtains white by combining a phosphor with a blue light emitting chip.
- the reflection mirror 6 a mirror having a reflectance value of 90% with respect to normal incidence in the entire emission wavelength band of the irradiation light was used.
- the reflectivity of the reflection mirror 6 in the tilt direction was given to each tilt angle as the average reflectivity of S-polarized light and P-polarized light.
- the effective irradiation area 4 is a rectangular area of 1000 mm length ⁇ 1500 mm width on the paper surface of FIG. 6, and the distance between the range 24 of the light source array 2 and the effective irradiation area 4 is 500 mm.
- the maximum irradiance and minimum irradiance of effective irradiated region 4 are each a 87.4W / cm 2 and 82.8W / cm 2, where unevenness of irradiance calculated from these values was ⁇ 2.3%.
- the calculation method of the location unevenness of irradiance is calculated based on JIS C 8933, and the number of measurement points at that time is 17 points.
- FIG. 6 clearly shows the positions where the values of the maximum irradiance and the minimum irradiance are obtained and the respective values.
- the inventors of the present application From the irradiance of FIG. 6 calculated in the solar simulator of Example 1 and the values of irradiance in the central portion 44 and the peripheral portion 42 of the effective irradiation region 4, the inventors of the present application We thought it would be desirable to further reduce the irradiance unevenness due to the decrease in irradiance.
- the degree of decrease in irradiance becomes more prominent as the reflectance of the reflecting mirror 6 decreases.
- the reflectance of the reflection mirror 6 is preferably as high as possible, and the reflection mirror 6 in the present embodiment preferably has a reflectance value of 90% for vertical incidence in the entire emission wavelength band of irradiation light, for example. The above is adopted.
- Example 2 A perfect reflection, that is, 100% reflectivity cannot be expected for an actual reflection mirror. This is because the reflection loss cannot be completely prevented. Therefore, the inventors examined a measure for further improving the uniformity of the irradiance in the effective irradiation region 4 in consideration of the characteristics of the actual reflection mirror. Particular attention has been paid to whether or not a structure that compensates for the reflection loss occurring in the actual reflection mirror 6 can be realized. The inventors have found a configuration that exhibits such a compensation effect by adjusting the position of the reflecting mirror 6 more precisely. Hereinafter, the configuration of the second embodiment will be described.
- L a / 4
- FIG. 7 shows the irradiance distribution at each position of the effective irradiation area 4 in the configuration of the solar simulator of the second embodiment. This irradiance distribution is calculated by the ray tracing method as in the first embodiment.
- the parameters for each of the above-described arrangements are the same as those in Example 1 except that the reflection mirror 6 has a distance L from the center of the outermost point light source of 25 mm.
- the irradiance of the effective irradiation region 4 in the solar simulator of Example 2 showed better uniformity than that of Example 1. Specifically, the maximum value and the minimum value of irradiance in the effective irradiation region 4 were 86.4 W / cm 2 and 83.5 W / cm 2 , respectively. The irradiance location unevenness calculated from these values was ⁇ 1.7%. The number of measurement points used for these calculations is the same as in Example 1.
- the present embodiment it is possible to prevent a decrease in irradiance in the vicinity 42 of the peripheral portion of the effective irradiation region 4 by increasing the reflectance of the reflecting mirror 6, and as a result, the irradiance is reduced. It is possible to produce a solar simulator with reduced location unevenness. In addition, in the present embodiment, by adjusting the position of the reflecting mirror 6, it is possible to produce a solar simulator that emits light while further reducing the unevenness of the irradiance.
- the position of the reflecting mirror can be further adjusted while maintaining the advantages of the second embodiment.
- the position of the reflecting mirror is preferably adjusted in accordance with changes in conditions such as the characteristics of the actually used reflecting mirror so that the irradiance is made more uniform.
- a general condition for obtaining the effect as in the second embodiment for compensating for the reflection loss of the reflecting mirror by this adjustment can be specified by the condition that the distance L should satisfy.
- the reflection mirror in order to compensate the reflection loss of the reflection mirror, it is preferable to install the reflection mirror so that the distance L satisfies the relationship of b / 2 ⁇ L ⁇ a / 2.
- the distance L and the pitch a are the same as those in the first embodiment, and the width of each point light source is the width b.
- the distance L is preferably less than a / 2.
- a reflection loss is inevitable with an actual reflecting mirror. This is because in order to compensate for this reflection loss, it is effective that the reflection mirror is positioned further inside.
- the distance L exceeds b / 2. This is because the reflection mirror needs to be arranged outside the outermost point light source located near the reflection mirror in the arrangement of the light sources. Therefore, a distance L satisfying the inequality of b / 2 ⁇ L ⁇ a / 2, which satisfies these simultaneously, is a preferable value range.
- the conditions include, for example, the reflectivity of the reflecting mirror, the distance from the light source to the irradiation surface, the pitch of the array of point light sources, and the radiation angle of the point light sources.
- the decrease in the uniformity in the vicinity of the peripheral portion of the effective irradiation area is mainly caused by the decrease in irradiance caused by the reflection loss of the reflection mirror, that is, absorption.
- the effect of shortening the distance L is that the irradiance is increased at the periphery of the effective irradiation area.
- the distance L when the reflected light reaches further inward in the effective irradiation area, that is, when the influence of the reflected light in the effective irradiation area is large. Accordingly, for example, examples of conditions where it is preferable that the distance L be smaller are listed.
- the distance L When the reflectance of the reflecting mirror is smaller, the distance from the light source to the irradiation surface is larger, the pitch of the array of point light sources Is narrower, and when the emission angle of the point light source is wider.
- Embodiment mentioned above as 1st Embodiment is grasped
- the reflection mirror 6 being configured in this way is one of the reasons why the solar simulator 10 has the effects described above in the first embodiment. This is because the portion of the reflection mirror 6 that is close to the effective irradiation region 4, that is, the upper portion 66 in FIG. 2B is compared with the portion that is close to the light source array 2, that is, the lower portion 64 in FIG.
- the reflection mirror 6 in the portion surrounding the effective irradiation region 4 also contributes to uniform irradiance in the effective irradiation region 4.
- disposing the reflection mirror so as to surround the effective irradiation area is useful for reducing the unevenness of the irradiance. Even when the reflection mirror is disposed so as to surround the effective irradiation area, it is not essential that the reflection mirror completely surrounds the outer periphery of the effective irradiation area without a gap.
- the effective irradiation region 4 is located on the upper surface of the glass top plate 48, and the reflection mirror 6 extends to the lower surface of the top plate 48. Then, an optical gap corresponding to the thickness of the top plate 48 exists between the effective irradiation area 4 and the upper end of the reflection mirror. Even the reflection mirror 6 of the solar simulator 10 of the first embodiment in which such a gap exists is an example of being arranged so as to surround the effective irradiation region 4.
- the first embodiment described above can also be defined as a more general another embodiment in which a reflection mirror surrounds a surface region where light traveling from an array of light sources to an effective irradiation region crosses.
- the surface where this surface area is assumed is typically an arbitrary surface that divides the space through which light traveling from the light source array toward the effective irradiation area passes into two spaces, the light source array side and the effective irradiation area side. is there.
- a surface that is assumed to be a surface region is defined at an arbitrary position such as an intermediate point between the arrangement of light sources and the effective irradiation region.
- the shape of the surface area is typically similar or congruent to either or both of the array of light sources and / or the effective illumination area.
- an example of the position of the surface region 70 as such a typical surface region is indicated by a virtual line (two-dot chain line).
- the surface region 70 here has a planar shape congruent with the effective irradiation region 4.
- the reflection mirror 6 of the solar simulator 10 of Embodiment 1 is also arranged so as to surround the surface region 70. A portion of the reflecting mirror 6 surrounding the surface region 70 defined in this way also contributes to uniform irradiance in the effective irradiation region 4.
- each point light source in the light source array is a light emitting diode
- all the point light sources are light sources of the same light emission mode
- various light sources such as halogen lamps, xenon lamps, metal halide lamps as point light sources
- the present invention it is possible to provide a solar simulator with high irradiance uniformity. For this reason, it becomes possible to accurately inspect solar cells in a production process for producing solar cells of various areas, contributing to the production of high-quality solar cells, and some of such solar cells. This contributes to the popularization of any power equipment or electrical equipment such as
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Abstract
Description
図1は、本実施形態の太陽電池検査装置100の概略構成を示す斜視図である。本実施形態の太陽電池検査装置100は、ソーラーシミュレーター10と光量制御部20と電気計測部30とを備えている。光量制御部20は、ソーラーシミュレーター10に接続され、ソーラーシミュレーター10内部の光源の配列2によって照射される光28の強度を制御する。また、電気計測部30は、被測定太陽電池200(以下、「太陽電池200」という)に電気的に接続されており、その太陽電池200に電気的な負荷を与えながら電流電圧特性(I-V特性)を測定する。この太陽電池検査装置100は、ソーラーシミュレーター10によって所定の放射照度とされた光28を有効照射域4に位置する太陽電池200の受光面220に対して照射する。この光が照射された状態で電気計測部30によって測定された太陽電池200の電流電圧特性からは、太陽電池200の光電変換特性の数値指標として、例えば開放電圧値、短絡電流値、変換効率、曲線因子などの数値指標が求められる。なお、太陽電池200は、ソーラーシミュレーター10の有効照射域4の少なくとも一部に太陽電池200の受光面220が位置するように配置されている。
ソーラーシミュレーター10の構造についてさらに説明する。図2は、本実施形態の太陽電池検査装置100のソーラーシミュレーター10の概略構成を示す概略断面図(図2(a))と概略平面図(図2(b))である。概略断面図(図2(a))には太陽電池200の配置が模式的に示されている。ソーラーシミュレーター10は、光源の配列(an array of light emitters)2と有効照射域4と反射ミラー6とを備えている。
反射ミラー6は、光源の配列2の範囲24を取り囲むように配置される。反射ミラー6の具体的な配置は典型的には以下のようなものである。まず、光源の配列2は、ある範囲24にわたって平面状に散らばって並んでいる複数の点状光源26を有している。その範囲24とは、点状光源26を含んで広がる面つまり発光面22のうちの点状光源26が並んでいる範囲の平面領域である。ここで、このように配置される光源の配列2の範囲24と有効照射域4とのうち、いずれか一方を上面とし、他方を底面とするような柱状の立体を想定する。反射ミラー6が配置されるのは、その柱状の立体の側面の位置である。例えば、図2に示したように、光源の配列2の範囲24と有効照射域4とがともに同一形状の矩形であれば、光源の配列2の範囲24と有効照射域4と反射ミラー6とが四角柱をなしており、反射ミラー6がその四角柱の側面の位置に配置される。なお、図2に示した典型例において、光源の配列2の範囲24は対応する有効照射域4と同一の形状にされている。また、有効照射域4と光源の配列2の発光面22とは、互いに対して平行を保って離間された面の対をなしていて、反射ミラー6は、有効照射域4と光源の配列の発光面22との両方に対して垂直に向いている。
光源の配列2は、発光面22の範囲24のように平面状に並ぶ複数の点状光源26を備えている。光源の配列2の範囲24は例えば矩形とされていて、その矩形の範囲24においては、点状光源26が縦横に一定のピッチにて並ぶ配列に配置されている。このピッチは、点状光源26のうち最も近接した二つの点状光源の中心の間の距離である。光源の配列2は、図2に示したように、例えば光源ユニット2Aを一つ以上含む集合からなるように構成することも可能である。図2(b)では、同一の構成の光源ユニット2Aが4つ配列されて光源の配列2を構成している。この場合の光源ユニット2Aは、例えば平板状の回路基板(circuit board)に配列された複数の点状光源26を含んでおり、各点状光源26はその回路基板に配置されて支持されている。
図5は、本実施形態のソーラーシミュレーター10の構成を示す拡大断面図であり、図2(a)に示した左下の部分を拡大して示すものである。本実施形態のソーラーシミュレーター10においては反射ミラー6が用いられるため、有効照射域4の周縁部近傍42の放射照度は中央部44に比して低下しにくくなる。有効照射域4における放射照度の均一性をより高めて放射照度の場所むらを低減するには、光源の配列2と反射ミラー6の相対的な配置を適切に設定することが重要である。図5に示したピッチaと距離Lとをどのように設定するかによって、放射照度の場所むらが影響を受けるのである。なお、ピッチaは光源ユニットの点状光源の配列のピッチであり、距離Lは、光源の配列において最もミラー寄りの最外部にある点状光源の中心位置と反射ミラー6の反射面となる面62との間の距離である。以下、ピッチaと距離Lとの関係を特定した具体的な反射ミラー6の配置を、本実施形態の構成を有するソーラーシミュレーター10の実施例に基づいてさらに説明する。
本実施形態のソーラーシミュレーター10のある実施例(実施例1)においては、反射ミラー6がa/2=Lを満たすように配置される。なお、反射ミラー6はいわゆる表面鏡であり、有効照射域4のある内側表面62が反射性を示す面となっている。その反射ミラー6には、発光波長帯域において垂直入射光に対して90%の反射率を示す金属蒸着面を用いた。
現実の反射ミラーには完全な反射すなわち100%の反射率は期待し得ない。反射損失が完全には防ぎきれないためである。そこで、発明者らは、現実の反射ミラーの特性を考慮した上で、有効照射域4における放射照度の一様性をさらに高めるための方策を検討した。特に注目したのは、現実の反射ミラー6において生じる反射損失を補償するような構造が実現可能かどうかである。発明者らは、反射ミラー6の位置をさらに精密に調整することによってそのような補償効果を発揮する構成を見出した。以下、実施例2としてその構成を示す。
上述した第1実施形態は、その利点を維持したまま様々に変形することができる。代表的な変形例を以下説明する。
第1実施形態として上述した実施形態は、ソーラーシミュレーターにおける反射ミラーの構成を別の観点から規定することによって別の実施態様としても把握される。すなわち、第1実施形態のソーラーシミュレーター10において、反射ミラー6が有効照射域4を取り囲むように配置されている点に注目する。反射ミラー6がこのように構成されていることは、ソーラーシミュレーター10が第1実施形態にて上述した効果を奏する理由の一つである。というのは、反射ミラー6のうち、有効照射域4に近い部分つまり図2(b)の上方の部分66は、光源の配列2に近い部分つまり図2(a)の下方の部分64に比べると、有効照射域4の周縁部近傍42の放射照度に対して大きい影響を及ぼすためである。反射ミラー6のうち上方の部分66は、有効照射域4を囲む部分であるため、有効照射域4を取り囲む部分の反射ミラー6も有効照射域4の放射照度の均一化に寄与している。このように、有効照射域を取り囲むように反射ミラーを配置することは、放射照度の場所むらを軽減するために有用である。なお、有効照射域を取り囲むように反射ミラーを配置する場合であっても、有効照射域の外周を隙間無く完全に反射ミラーが囲むことは必須とはされない。典型的には、図2(a)に示したように、有効照射域4がガラス製の天板48の上面に位置していて、反射ミラー6がその天板48の下面まで延びている構成では、有効照射域4と反射ミラーの上端との間には、天板48の厚みだけの光学的な隙間が存在してしまう。このような隙間が存在する第1実施形態のソーラーシミュレーター10の反射ミラー6であっても、有効照射域4を取り囲むように配置されている例となる。
10 ソーラーシミュレーター
2 光源の配列
2A 光源ユニット
2B 光源の像
20 光量制御部
22 発光面
24 範囲
26、26A 点状光源
28、28A 光
200 太陽電池
220 受光面
30 電気計測部
4 有効照射域
42 周縁部近傍
44 中央部
46 外縁
48 天板
6 反射ミラー
62 面
70 面領域
8 照射面
Claims (9)
- ある範囲に平面状に並ぶ複数の点状光源を有する光源の配列と、
該光源の配列において点状光源が並ぶ面から離間して配置され、該光源の配列からの光を受け、少なくとも一部に検査対象の太陽電池の受光面が配置される有効照射域と、
該光源の配列における前記範囲を取り囲むように配置される反射ミラーと
を備える
ソーラーシミュレーター。 - ある範囲に平面状に並ぶ複数の点状光源を有する光源の配列と、
該光源の配列において点状光源が並ぶ面から離間して配置され、該光源の配列からの光を受け、少なくとも一部に検査対象の太陽電池の受光面が配置される有効照射域と、
該有効照射域を取り囲むように配置される反射ミラーと
を備える
ソーラーシミュレーター。 - ある範囲に平面状に並ぶ複数の点状光源を有する光源の配列と、
該光源の配列において点状光源が並ぶ面から離間して配置され、該光源の配列からの光を受け、少なくとも一部に検査対象の太陽電池の受光面が配置される有効照射域と、
該光源の配列から該有効照射域に向かう光が横切る面領域を取り囲むように配置される反射ミラーと
を備える
ソーラーシミュレーター。 - 前記点状光源が前記範囲において一定のピッチにて並んでおり、
前記点状光源のうち前記範囲の最外部に位置する点状光源の中心位置と前記反射ミラーの光反射面との間の距離が前記点状光源の前記ピッチの半分にされている
請求項1乃至請求項3のいずれか1項に記載のソーラーシミュレーター。 - 前記点状光源が前記範囲において一定のピッチにて並んでおり、
前記点状光源のうち前記範囲の最外部に位置する点状光源と前記反射ミラーの光反射面との間の距離が、最外部に位置する各点状光源自体の幅の半分より大きく、前記点状光源の前記ピッチの半分よりも小さくされている
請求項1乃至請求項3のいずれか1項に記載のソーラーシミュレーター。 - 前記点状光源が、単色の発光ダイオード、または、蛍光体と単色発光のチップとが一体化された発光ダイオードである
請求項1乃至請求項3のいずれか1項に記載のソーラーシミュレーター。 - 前記点状光源が、ハロゲンランプ、キセノンランプ、またはメタルハライドランプである
請求項1乃至請求項3のいずれか1項に記載のソーラーシミュレーター。 - 前記点状光源が、同一の発光態様の光源のみからなる
請求項1乃至請求項3のいずれか1項に記載のソーラーシミュレーター。 - 請求項1乃至請求項3のいずれか1項に記載のソーラーシミュレーターと、
該ソーラーシミュレーターに接続され、該ソーラーシミュレーターの前記光源の配列によって照射される光の量を制御する光量制御部と、
該ソーラーシミュレーターの前記有効照射域の少なくとも一部に受光面が配置される検査対象の太陽電池に電気的に接続され、電気的な負荷を与えながら該太陽電池の光電変換特性を測定する電気計測部と
を備える
太陽電池検査装置。
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- 2011-02-14 DE DE112011100041T patent/DE112011100041T5/de not_active Withdrawn
- 2011-02-14 WO PCT/JP2011/052989 patent/WO2011152081A1/ja active Application Filing
- 2011-02-14 CN CN2011800032011A patent/CN102472462A/zh active Pending
- 2011-02-14 JP JP2012518270A patent/JP5354100B2/ja not_active Expired - Fee Related
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JP2015106524A (ja) * | 2013-12-02 | 2015-06-08 | シーシーエス株式会社 | 面発光装置 |
JP2018514798A (ja) * | 2015-03-12 | 2018-06-07 | コーニンクレッカ フィリップス エヌ ヴェKoninklijke Philips N.V. | デジタル病理スキャニングのための照明ユニット |
JP2020024831A (ja) * | 2018-08-06 | 2020-02-13 | パナソニックIpマネジメント株式会社 | 照明器具 |
JP7117585B2 (ja) | 2018-08-06 | 2022-08-15 | パナソニックIpマネジメント株式会社 | 照明器具 |
Also Published As
Publication number | Publication date |
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US20130063174A1 (en) | 2013-03-14 |
TW201219690A (en) | 2012-05-16 |
JPWO2011152081A1 (ja) | 2013-07-25 |
KR20130036168A (ko) | 2013-04-11 |
CN102472462A (zh) | 2012-05-23 |
DE112011100041T5 (de) | 2012-06-21 |
JP5354100B2 (ja) | 2013-11-27 |
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