WO2011111540A1 - 物理量センサ - Google Patents
物理量センサ Download PDFInfo
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- WO2011111540A1 WO2011111540A1 PCT/JP2011/054114 JP2011054114W WO2011111540A1 WO 2011111540 A1 WO2011111540 A1 WO 2011111540A1 JP 2011054114 W JP2011054114 W JP 2011054114W WO 2011111540 A1 WO2011111540 A1 WO 2011111540A1
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- electrode layer
- fixed electrode
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- height direction
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B81—MICROSTRUCTURAL TECHNOLOGY
- B81B—MICROSTRUCTURAL DEVICES OR SYSTEMS, e.g. MICROMECHANICAL DEVICES
- B81B3/00—Devices comprising flexible or deformable elements, e.g. comprising elastic tongues or membranes
- B81B3/0064—Constitution or structural means for improving or controlling the physical properties of a device
- B81B3/0086—Electrical characteristics, e.g. reducing driving voltage, improving resistance to peak voltage
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B81—MICROSTRUCTURAL TECHNOLOGY
- B81B—MICROSTRUCTURAL DEVICES OR SYSTEMS, e.g. MICROMECHANICAL DEVICES
- B81B3/00—Devices comprising flexible or deformable elements, e.g. comprising elastic tongues or membranes
- B81B3/0035—Constitution or structural means for controlling the movement of the flexible or deformable elements
- B81B3/0051—For defining the movement, i.e. structures that guide or limit the movement of an element
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01P—MEASURING LINEAR OR ANGULAR SPEED, ACCELERATION, DECELERATION, OR SHOCK; INDICATING PRESENCE, ABSENCE, OR DIRECTION, OF MOVEMENT
- G01P15/00—Measuring acceleration; Measuring deceleration; Measuring shock, i.e. sudden change of acceleration
- G01P15/02—Measuring acceleration; Measuring deceleration; Measuring shock, i.e. sudden change of acceleration by making use of inertia forces using solid seismic masses
- G01P15/08—Measuring acceleration; Measuring deceleration; Measuring shock, i.e. sudden change of acceleration by making use of inertia forces using solid seismic masses with conversion into electric or magnetic values
- G01P15/0802—Details
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01P—MEASURING LINEAR OR ANGULAR SPEED, ACCELERATION, DECELERATION, OR SHOCK; INDICATING PRESENCE, ABSENCE, OR DIRECTION, OF MOVEMENT
- G01P15/00—Measuring acceleration; Measuring deceleration; Measuring shock, i.e. sudden change of acceleration
- G01P15/02—Measuring acceleration; Measuring deceleration; Measuring shock, i.e. sudden change of acceleration by making use of inertia forces using solid seismic masses
- G01P15/08—Measuring acceleration; Measuring deceleration; Measuring shock, i.e. sudden change of acceleration by making use of inertia forces using solid seismic masses with conversion into electric or magnetic values
- G01P15/125—Measuring acceleration; Measuring deceleration; Measuring shock, i.e. sudden change of acceleration by making use of inertia forces using solid seismic masses with conversion into electric or magnetic values by capacitive pick-up
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B81—MICROSTRUCTURAL TECHNOLOGY
- B81B—MICROSTRUCTURAL DEVICES OR SYSTEMS, e.g. MICROMECHANICAL DEVICES
- B81B2201/00—Specific applications of microelectromechanical systems
- B81B2201/02—Sensors
- B81B2201/0228—Inertial sensors
- B81B2201/0235—Accelerometers
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01P—MEASURING LINEAR OR ANGULAR SPEED, ACCELERATION, DECELERATION, OR SHOCK; INDICATING PRESENCE, ABSENCE, OR DIRECTION, OF MOVEMENT
- G01P15/00—Measuring acceleration; Measuring deceleration; Measuring shock, i.e. sudden change of acceleration
- G01P15/02—Measuring acceleration; Measuring deceleration; Measuring shock, i.e. sudden change of acceleration by making use of inertia forces using solid seismic masses
- G01P15/08—Measuring acceleration; Measuring deceleration; Measuring shock, i.e. sudden change of acceleration by making use of inertia forces using solid seismic masses with conversion into electric or magnetic values
- G01P2015/0805—Measuring acceleration; Measuring deceleration; Measuring shock, i.e. sudden change of acceleration by making use of inertia forces using solid seismic masses with conversion into electric or magnetic values being provided with a particular type of spring-mass-system for defining the displacement of a seismic mass due to an external acceleration
- G01P2015/0822—Measuring acceleration; Measuring deceleration; Measuring shock, i.e. sudden change of acceleration by making use of inertia forces using solid seismic masses with conversion into electric or magnetic values being provided with a particular type of spring-mass-system for defining the displacement of a seismic mass due to an external acceleration for defining out-of-plane movement of the mass
- G01P2015/0825—Measuring acceleration; Measuring deceleration; Measuring shock, i.e. sudden change of acceleration by making use of inertia forces using solid seismic masses with conversion into electric or magnetic values being provided with a particular type of spring-mass-system for defining the displacement of a seismic mass due to an external acceleration for defining out-of-plane movement of the mass for one single degree of freedom of movement of the mass
- G01P2015/0828—Measuring acceleration; Measuring deceleration; Measuring shock, i.e. sudden change of acceleration by making use of inertia forces using solid seismic masses with conversion into electric or magnetic values being provided with a particular type of spring-mass-system for defining the displacement of a seismic mass due to an external acceleration for defining out-of-plane movement of the mass for one single degree of freedom of movement of the mass the mass being of the paddle type being suspended at one of its longitudinal ends
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01P—MEASURING LINEAR OR ANGULAR SPEED, ACCELERATION, DECELERATION, OR SHOCK; INDICATING PRESENCE, ABSENCE, OR DIRECTION, OF MOVEMENT
- G01P15/00—Measuring acceleration; Measuring deceleration; Measuring shock, i.e. sudden change of acceleration
- G01P15/02—Measuring acceleration; Measuring deceleration; Measuring shock, i.e. sudden change of acceleration by making use of inertia forces using solid seismic masses
- G01P15/08—Measuring acceleration; Measuring deceleration; Measuring shock, i.e. sudden change of acceleration by making use of inertia forces using solid seismic masses with conversion into electric or magnetic values
- G01P2015/0805—Measuring acceleration; Measuring deceleration; Measuring shock, i.e. sudden change of acceleration by making use of inertia forces using solid seismic masses with conversion into electric or magnetic values being provided with a particular type of spring-mass-system for defining the displacement of a seismic mass due to an external acceleration
- G01P2015/0822—Measuring acceleration; Measuring deceleration; Measuring shock, i.e. sudden change of acceleration by making use of inertia forces using solid seismic masses with conversion into electric or magnetic values being provided with a particular type of spring-mass-system for defining the displacement of a seismic mass due to an external acceleration for defining out-of-plane movement of the mass
- G01P2015/0825—Measuring acceleration; Measuring deceleration; Measuring shock, i.e. sudden change of acceleration by making use of inertia forces using solid seismic masses with conversion into electric or magnetic values being provided with a particular type of spring-mass-system for defining the displacement of a seismic mass due to an external acceleration for defining out-of-plane movement of the mass for one single degree of freedom of movement of the mass
- G01P2015/0837—Measuring acceleration; Measuring deceleration; Measuring shock, i.e. sudden change of acceleration by making use of inertia forces using solid seismic masses with conversion into electric or magnetic values being provided with a particular type of spring-mass-system for defining the displacement of a seismic mass due to an external acceleration for defining out-of-plane movement of the mass for one single degree of freedom of movement of the mass the mass being suspended so as to only allow movement perpendicular to the plane of the substrate, i.e. z-axis sensor
Definitions
- the present invention relates to a physical quantity sensor capable of measuring a physical quantity such as an acceleration acting from the outside by detecting a displacement amount of a movable part formed by cutting out from a silicon substrate or the like.
- the physical quantity sensor disclosed in Patent Document 1 includes a movable portion that can be displaced in the height direction, and a fixed electrode layer disposed at an interval in the height direction with respect to the movable portion. The physical quantity is detected based on the change in capacitance between the fixed electrode layer and the fixed electrode layer).
- FIG. 10 is a schematic view showing a vertical cross section in a state in which the base material 9 having the movable part 1 and the like constituting the physical quantity sensor and the facing part 3 to the base material 9 are vertically separated.
- a fixed support portion 5 having a projecting shape is provided on the surface 3a of the facing portion 3.
- a first connection metal layer 6 is formed on the surface (upper surface) 5 a of the fixed support 5.
- the base material 9 in the height direction with respect to the facing portion 3 has the anchor portion 7 and the movable portion 1 connected to the anchor portion 7 via the spring portion 8.
- the movable portion 1 is at a position facing the fixed electrode layer 2 and the protrusion 4.
- the second connection metal layer 10 is provided on the surface (lower surface) of the anchor portion 7. The first connection metal layer 6 and the second connection metal layer 10 are bonded by heating under pressure.
- a gap A is formed between the movable portion 1 and the protrusion 4.
- a gap B is formed between the movable portion 1 and the fixed electrode layer 2.
- the height of the surface 2 a of the fixed electrode layer 2 is positioned equal to or more than the height of the surface 4 a of the protrusion 4.
- the movable portion 1 is displaced downward in FIG. 10, and abuts on the surface 4a of the projection 4 which is a stopper surface and also easily abuts on the surface 2a of the fixed electrode layer 2. Accordingly, there is a risk that an electrical short will occur between the movable portion 1 and the fixed electrode layer 2.
- the fixed electrode layer 2 is formed in the same step as the first connection metal layer 6 formed on the surface 5 a of the fixed support portion 5 of the facing portion 3.
- the fixed electrode layer 2 and the first connection metal layer 6 are formed to have the same film thickness.
- the first connection metal layer 6 is formed with a thick film thickness to a certain extent in order to ensure good bonding with the second connection metal layer 10.
- the fixed electrode layer 2 is also formed with a large film thickness.
- the fixed electrode layer 2 is Al. When such a thick Al layer is formed, hillocks 11 are formed on the surface 2 a of the fixed electrode layer 2 by heat treatment in the bonding step between the first connection metal layer 6 and the second connection metal layer 10. The film thickness becomes thicker than the film formation stage. As a result, an electrical short between the movable part 1 and the fixed electrode layer 2 is more likely to occur.
- the present invention is intended to solve the above-described conventional problems, and in particular, it is an object of the present invention to provide a physical quantity sensor capable of suppressing an electrical short between a movable portion (movable electrode) and a fixed electrode layer.
- the physical quantity sensor in the present invention is An anchor portion, and a base member having a movable portion supported on the anchor portion via a spring portion so as to be displaceable in the height direction, and facing the base member in the height direction to fix and support the anchor portion
- a fixing support portion provided on a surface of the facing portion facing the anchor portion, and a bonding portion formed of a metal layer bonding the fixing support portion and the anchor portion;
- the protrusion protrudes from the surface of the facing portion, and the fixed electrode layer is disposed on the surface of the facing portion recessed from the surface of the protrusion, and the surface of the protrusion is the fixed electrode layer. It is characterized in that it protrudes in the height direction than the surface of.
- the surface of the fixed support on which the joint is formed protrudes in the height direction more than the surface of the fixed electrode layer.
- the bonding portion is formed by bonding a first connection metal layer formed on the surface of the fixed support portion and a second connection metal layer formed on the surface of the anchor portion.
- the thickness of the fixed electrode layer is preferably smaller than the thickness of the first connection metal layer.
- the surface of the fixed support on which the first connection metal layer is formed be formed at the same height position as the surface of the protrusion.
- the distance between the fixed electrode layer and the movable portion in the height direction can be appropriately adjusted so that the distance between the protrusion and the movable portion in the height direction can be increased without changing the distance between the fixed electrode layer and the movable portion.
- the displacement amount of the movable portion can be increased, and the sticking resistance can be improved.
- the film thickness of the fixed electrode layer is smaller than the distance in the height direction from the surface of the protrusion to the surface of the fixed electrode layer.
- the configuration of the present invention it is possible to appropriately suppress an electrical short between the movable portion and the fixed electrode layer when the movable portion (movable electrode) abuts on the surface of the protrusion which is the stopper surface.
- FIG. 6 is a perspective view showing the physical quantity sensor of FIG. 5 in a stationary state;
- FIG. 6 is a perspective view showing the physical quantity sensor of FIG. 5 operating;
- FIG. 6 is a perspective view showing the physical quantity sensor of FIG. 5 operating;
- FIG. 6 is a partially enlarged longitudinal sectional view showing a state in which the leg portion and the movable portion provided in the physical quantity sensor of FIG.
- the schematic diagram which shows the longitudinal cross-section of the physical quantity sensor of the comparative example with respect to this invention.
- FIG. 1 is a schematic view showing a longitudinal section of a physical quantity sensor according to a first embodiment of the present invention
- FIG. 2 is a schematic view showing a longitudinal section of a physical quantity sensor according to a second embodiment of the present invention
- FIG. It is a schematic diagram which shows the longitudinal cross-section of the physical quantity sensor of 3rd Embodiment in. Each drawing separately shows the first base 21 and the facing portion 20 located below the first base 21.
- the fixed support 22 and the projection 23 are formed in a protruding manner on the surface (the surface facing the first base material 21; the upper surface) 20 a of the facing portion 20.
- the surface 23 a of the protrusion 23 constitutes a stopper surface for the movable portion 34.
- the surface 23 a refers to the surface located at the highest position at the protrusion 22.
- the highest surface 22 a of the fixed support 22 and the surface 23 a of the protrusion 23 are formed at the same height.
- the fixed support 22 is formed with a surface 22b which is one step lower than the surface 22a.
- the surface 22 b and the one-step lower surface 23 b provided on the protrusion 23 have the same height.
- a first connection metal layer 24 is formed on the surface 22 b of the fixed support 22 by an existing method such as sputtering.
- the first connection metal layer 24 is formed of Al or an Al alloy (AlCu, AlSiCu, AlSi, AlScCu, etc.).
- an underlying Ti layer, a Ta layer, or the like may be formed on the lower surface of the first connection metal layer 24.
- a thin surface layer of the same material for example, Ge
- the facing portion 20 shown in FIG. 1 has, for example, a structure in which an insulating layer such as silicon oxide or silicon nitride is formed on the surface of a Si base.
- the surface 20 a of the facing portion 20 is the surface of the insulating layer, and the surface of the insulating layer is formed in an uneven shape by etching.
- a recess 27 is formed between the fixed support 22 and the protrusion 23, and the fixed electrode layer 28 is formed on the surface 27 a of the recess 27.
- the fixed electrode layer 28 is formed by an existing method such as sputtering.
- the surface 28 a of the fixed electrode layer 28 is formed at a position lower than the surface 23 a of the protrusion 23 and the surfaces 22 a and 22 b of the fixed support 22.
- the first base member 21 located above the facing portion 20 is supported by the anchor portion 29 and the anchor portion 29 via the spring portion 30 so as to be displaceable in the height direction (Z). And a movable portion 34.
- a second connection metal layer 25 is formed on a surface (a facing surface facing the facing portion 20; a lower surface) 29 a of the anchor portion 29.
- the second connection metal layer 25 is, for example, Ge.
- the first connection metal layer 24 formed on the facing portion 20 side and the second connection metal layer 25 formed on the anchor portion 29 side are in contact with each other under pressure.
- the eutectic bonding is performed between the first connection metal layer 24 and the second connection metal layer 25 by the heat treatment of As a result, the anchor portion 29 and the fixed support portion 22 are fixedly joined via the joint portion 26 formed of the first connection metal layer 24 and the second connection metal layer 25.
- Each gap (gap) D is formed.
- the gaps C and D are illustrated in a state in which the facing portion 20 and the first base material 21 are separated, but in reality, the gaps C and D correspond to the facing portion 20 and the first base It is specified in a state where it is joined to the material 21.
- the surface 28 a of the fixed electrode layer 28 is formed at a position lower than the surface 23 a of the protrusion 23.
- the surface of the fixed electrode layer 28 is defined by the surface 31a of the hillock 31.
- the fixed electrode layer 28 and the movable portion 34 are formed. Distance in the height direction between them (gap) is E.
- the surface 31 a of the hillock 31 which is the surface of the fixed electrode layer 28 is regulated to be lower than the surface 23 a of the projection 23.
- the fixed electrode layer 28 can be formed separately from the first connection metal layer 24 or can be formed in the same step.
- the fixed electrode layer 32 is formed with a thinner film thickness than the first connection metal layer 24 formed on the surface 22 b of the fixed support portion 22 of the facing portion 20.
- the fixed electrode layer 32 is formed separately from the first connection metal layer 24.
- the fixed electrode layer 32 can be formed of a material in which hillocks are not easily formed even by heat treatment in the bonding step between the first connection metal layer 24 and the second connection metal layer 25.
- the formation of hillocks can be appropriately suppressed by forming the fixed electrode layer 32 thin. is there.
- the fixed electrode layer 32 shown in FIG. 2 can be formed of Al, Al alloys (AlCu, AlSiCu, AlSi, AlScCu, etc.), Si, Cu, Au, Ru, Pt, etc.
- the fixed electrode layer 32 can be formed of a laminated structure of Ti layer (about 0.02 ⁇ m) / AlCu layer (about 0.3 ⁇ m).
- the first connection metal layer 24 can be formed, for example, in a laminated structure of Ta layer (about 0.02 ⁇ m) / AlCu layer (about 0.8 ⁇ m) / Ge layer (about 0.03 ⁇ m).
- the film thickness of the fixed electrode layer 32 is smaller than the distance (gap F) in the height direction between the surface 23 a of the protrusion 23 and the surface 32 a of the fixed electrode layer 32.
- the film thickness of the fixed electrode layer 32 can be 1 ⁇ m or less, preferably 0.5 ⁇ m or less.
- the gap F can be adjusted to around 1 ⁇ m to 2 ⁇ m.
- the movable portion 34 bends and deforms downward as shown by the dotted line G in FIG.
- the contact between the movable portion 34 and the projection 23 can be suppressed, and an electrical short can be prevented.
- the surface 32 a of the fixed electrode layer 32 is at a position lower than the surface 23 a of the projection 23 as in the embodiments shown in FIGS. 1 and 2. Further, in FIG. 3, the film thickness of the fixed electrode layer 32 is formed thinner than the film thickness of the first connection metal layer 24 as in FIG. 2.
- the first connection metal layer 24 is formed on the surface 22 a of the fixed support 22 at the same height position as the surface 23 a of the protrusion 23.
- the amount of digging in the recess 27 between the fixed support 22 and the protrusion 23 is set so that the gap C between the fixed electrode layer 32 and the movable portion 34 is the same as in FIGS. It was adjusted.
- the film thickness of the fixed electrode layer 32 is made thinner than the film thickness of the first connection metal layer 24, and the first surface 22a of the fixed support 22 having the same height as the surface 23a of the projection 23 is formed.
- the gap C between the fixed electrode layer 32 and the movable portion 34 remains as it is, and the gap (gap) H in the height direction between the protrusion 23 and the movable portion 34 is shown in FIG. It is easier to adjust so as to spread than the embodiment shown in 2.
- the fixed electrode layer 28 is formed to have the same thickness as that of the first connection metal layer 24.
- the fixed electrode layer 28 can be formed in the same process as the connection metal layer 24, but the fixed electrode layer 28 contains Al. Therefore, the hillocks 31 are easily formed on the surface 28 a of the fixed electrode layer 28 as in the comparative example described with reference to FIG. 10. Therefore, the surface 31a of the hillock 31 which is the surface of the fixed electrode layer 28 may not be lower than the surface 23a of the projection 23 if the recess 27 is not formed deeper than necessary in anticipation of the maximum amount of hillocks 31 to be generated. There is sex.
- the gap C between the movable portion 34 and the fixed electrode layer 28 is easily expanded. Further, due to the variation of the generation amount of the hillocks 31, the variation of the gap C tends to be large. Therefore, in FIG. 1, the surface of the fixed support 22 is formed with a lower surface 22 b, and the junction 26 with the anchor 29 is formed thereon, thereby suppressing the spread of the gap C as much as possible. When the gap C widens, it leads to a decrease in sensor sensitivity.
- the gap C can be appropriately adjusted to a small value.
- the surface 22 a of the fixed support 22 is at the same height as the surface 23 a of the protrusion 23.
- the gap H between the movable portion 34 and the protrusion 23 can be expanded by moving the bonding position between the anchor portion 29 and the fixed support portion 22 upward as compared with FIGS. 1 and 2.
- the amount of displacement of the movable portion 34 in the height direction can be increased by widening the gap H between the movable portion 34 and the projection 23 as described above. Therefore, when the movable portion 34 abuts on the projection 23 and returns to the original state, the restoring force with the same spring constant can be increased, and the sticking resistance can be more effectively improved.
- the film thickness of the fixed electrode layer 32 is smaller than the gap F between the surface 23 a of the projection 23 and the surface 32 a of the fixed electrode layer 32.
- the gap D can be expanded by cutting the protrusion 23 to lower the height, but in such a case, the surface 28 a of the fixed electrode layer 28 and the surface 23 a of the protrusion 23 As it approaches in the height direction, the gap F (see FIG. 2) may not be sufficiently secured. Therefore, as shown in FIG. 3, it is preferable to define the surface 22a of the fixed support 22 on which the joint 26 is formed and the surface 23a of the projection 23 at the same height.
- a protrusion 33 having a height lower than that of the protrusion 23 is formed on the surface of the facing portion 20.
- the protrusion 23 is referred to as a first protrusion 23
- the protrusion 33 is referred to as a second protrusion 33.
- the movable portion 34 When the movable portion 34 is displaced downward, it is the surface 23 a of the first protrusion 23 having the highest height that the movable portion 34 first abuts in response to a change of a predetermined physical quantity or more. Furthermore, when the movable portion 34 is bent downward as described in FIG. 2 due to a strong physical quantity change or the like, the movable portion 34 abuts on the surface 33 a of the second projection 33 with a low height. Therefore, in the embodiment of FIG. 3 in which a plurality of protrusions 23, 33 having different heights and capable of contacting the movable portion 34 are formed, the surfaces 23a, 33a of the protrusions 23, 33 are from the surface of the fixed electrode layer. It is also necessary to be in a high position.
- the embodiment shown in FIGS. 1 to 3 is applied to, for example, the physical quantity sensor shown in FIG.
- the physical quantity sensor includes an opposing portion 40 and a first base 41.
- an insulating base layer 43 such as silicon oxide is formed on the surface 42 a of the second substrate 42 made of silicon or the like that constitutes the facing portion 40.
- an internal wiring layer 44 is formed on the surface 43 a of the silicon oxide layer 43.
- the insulating layer 45 is formed on the internal wiring layer 44 and the insulating base layer 43. Through holes 46 and 47 are formed in the insulating layer 45 at positions facing the internal wiring layer 44.
- projecting fixed support portions 50, 51 are formed at positions facing the anchor portion 48 and the frame portion 49 that constitute the first base material 41.
- a protrusion 52 is formed on the surface of the insulating layer 45.
- the protrusion 52 is formed at a position facing the movable portion 53 in the height direction, and the surface 52 a constitutes a stopper surface for the movable portion 53.
- the first base member 41 provided above the facing portion 40 has an anchor portion 48, a movable portion 53 connected to the anchor portion 48 via a spring portion 63, and a frame portion 49. It is configured to have The frame portion 49 has a frame shape surrounding the periphery of the movable portion 53.
- the anchor portion 48 and the fixed support portion 50 are joined by the joint portion 56 formed of the first connection metal layer 54 and the second connection metal layer 55.
- the frame portion 49 and the fixed support portion 51 are also joined by the joint portion 57 formed of the first connection metal layer 54 and the second connection metal layer 55.
- the upper surface of the first base material 41 is fixedly supported on the support base material 59 via the oxidation insulating layer (inertial layer) 58.
- An SOI (Silicon on Insulator) substrate can be formed by the first base 41, the oxide insulating layer 58, and the supporting base 59.
- the support substrate 59 is formed of silicon.
- the fixed electrode layer 61 is formed in the recess 60 which is recessed from the fixed support portion 51 and the protrusion 52 formed on the surface of the insulating layer 45.
- the fixed electrode layer 61 is electrically connected to the internal wiring layer 44 via a through hole 46 formed inside the frame 49 and formed in the insulating layer 45. Further, on the outside of the frame portion 49, the electrode pad 62 is electrically connected to the internal wiring layer 44 through the through hole 47 formed in the insulating layer 45.
- the surface 61 a of the fixed electrode layer 61 is formed at a position lower than the surface 52 a of the protrusion 52 and the surfaces 50 a and 51 a of the fixed support portions 50 and 51. Further, in the embodiment of FIG. 4, the film thickness of the fixed electrode layer 61 is thinner than that of the first connection metal layer 54, and the surface 50a of the fixed support portion 50 on which the first connection metal layer 54 is formed, The surface 51a of the projection 51 and the projection 52 are at the same height. Further, the film thickness of the fixed electrode layer 61 is smaller than the distance (gap) H in the height direction from the surface 52 a of the protrusion 52 to the surface 61 a of the fixed electrode layer 61.
- FIGS. 1 to 3 is applied to the physical quantity sensor shown in FIG.
- the outer frame portion surrounded by the long sides 70 a and 70 b and the short sides 70 c and 70 d of the rectangle is the movable portion 71.
- two support connectors 72 and 73 are provided inside the movable portion 71.
- the planar shape of the support connector 72, 73 is formed in a crank shape.
- a first connection arm 72a extending to the front (X1) and a leg portion 72b extending to the rear (X2) are integrally formed.
- a first connection arm 73a extending rearward (X2) and a leg portion 73b extending forward (X1) are integrally formed.
- a first anchor portion 74, a second anchor portion 75, and a third anchor portion 76 are juxtaposed at intervals in the Y1-Y2 direction. .
- the first connection arm 72a of the first support connection body 72 and the movable portion 71 are rotatably connected at the spring portion 80a, and the first connection arm 73a of the second support connection body 73. And the movable portion 71 are rotatably connected at the spring portion 80b.
- first support connection body 72 is rotatably connected at the spring portions 81a and 81b.
- second support connection 73 is rotatably connected at the spring portions 82a and 82b.
- a second connection arm 83 and a second connection arm 84 are provided.
- the second connection arms 83 and 84 are formed inside the movable portion 71.
- the second connection arm 83 and the movable portion 71 are rotatably connected at the spring portion 85a. Further, the second connection arm 84 and the movable portion 71 are rotatably connected at the spring portion 85b. Further, as shown in FIG. 5, the second connection arm 83 and the anchor portion 75 are rotatably connected at the spring portion 87a. Further, the second connection arm 84 and the anchor portion 76 are rotatably connected at the spring portion 87b.
- first connecting arm 72a and the second connecting arm 83 are connected via a spring portion 88a.
- first connecting arm 73a and the second connecting arm 84 are connected via a spring portion 88b.
- the movable part 71 is displaced in the height direction (Z) as shown in FIGS. 6 to 8 due to the change in the physical quantity acting in the height direction.
- the leg portions 72 b and 73 b are displaced in the height direction (Z) in the direction opposite to the displacement direction of the movable portion 71.
- the surface 91 a of the protrusion 91 is a stopper surface for the legs 72 b and 73 b
- the surface 92 a of the protrusion 92 is a stopper surface for the movable portion 71.
- the surface of the facing portion 90 is provided with a recess 94 formed in a portion other than the fixed support portion (not shown) provided at a position facing the protrusions 91 and 92 and the anchor portions 74 to 76.
- the fixed electrode layer 93 is formed. Then, the surface 93 a of the fixed electrode layer 93 is formed at a position lower than the surface 92 a of the protrusion 92 to which the movable portion 71 can abut.
- the gap H can be set wider as compared with the embodiments in FIG. 1 and FIG.
- the amount of displacement in the height direction can be increased. Therefore, even if the spring constant is the same, the restoring force when returning from the state of FIG. 9 to the original resting state can be increased, and the anti-sticking property can be effectively improved. It has been found that the restoring force can be increased to about 1.5 times to 2 times by using the configuration of FIG. 3 as compared with the configuration of FIG.
- the present embodiment is applicable to all physical quantity sensors such as an acceleration sensor, an angular velocity sensor, and an impact sensor.
Abstract
Description
アンカ部、及び、前記アンカ部にばね部を介して高さ方向に変位可能に支持される可動部を有する基材と、前記基材と高さ方向に対向し前記アンカ部を固定支持するとともに前記可動部と高さ方向に間隔を空けて対向する対向部と、前記対向部の前記可動部と対向する表面に形成された固定電極層及び表面が前記可動部に対するストッパ面である突起部と、前記対向部の前記アンカ部と対向する表面に設けられた固定支持部と、前記固定支持部と前記アンカ部間を接合する金属層からなる接合部と、を有して構成され、
前記突起部は前記対向部の表面から突出しており、前記突起部の表面よりも凹んだ前記対向部の表面に前記固定電極層が配置されており、前記突起部の表面は、前記固定電極層の表面よりも高さ方向に突出していることを特徴とするものである。
図4に示すように物理量センサは、対向部40と第1の基材41とを備える。図4に示すように、対向部40を構成するシリコン等で形成された第2の基板42の表面42aには、酸化シリコン等の絶縁下地層43が形成されている。図4に示すように、酸化シリコン層43の表面43aには、内部配線層44が形成されている。
図5に示す物理量センサは、長方形の長辺70a,70bおよび短辺70c,70dで囲まれた外枠部分が可動部71である。
21、41 第1の基材
22、50、51 固定支持部
22a、22b、50a、51a 固定支持部の表面
23、33、52 突起部
23a、33a、52a 突起部の表面
24、54 第1の接続金属層
25、55 第2の接続金属層
26、56、57 接合部
27 凹部
28、32、61 固定電極層
28a、32a 固定電極層の表面
29、48 アンカ部
30 ばね部
31 ヒロック
31a ヒロックの表面
34、53、71 可動部
44 内部配線層
45 絶縁層
36、47 貫通孔
49 枠体部
Claims (5)
- アンカ部、及び、前記アンカ部にばね部を介して高さ方向に変位可能に支持される可動部を有する基材と、前記基材と高さ方向に対向し前記アンカ部を固定支持するとともに前記可動部と高さ方向に間隔を空けて対向する対向部と、前記対向部の前記可動部と対向する表面に形成された固定電極層及び表面が前記可動部に対するストッパ面である突起部と、前記対向部の前記アンカ部と対向する表面に設けられた固定支持部と、前記固定支持部と前記アンカ部間を接合する金属層からなる接合部と、を有して構成され、
前記突起部は前記対向部の表面から突出しており、前記突起部の表面よりも凹んだ前記対向部の表面に前記固定電極層が配置されており、前記突起部の表面は、前記固定電極層の表面よりも高さ方向に突出していることを特徴とする物理量センサ。 - 前記接合部が形成される前記固定支持部の表面は、前記固定電極層の表面よりも高さ方向に突出している請求項1記載の物理量センサ。
- 前記接合部は、前記固定支持部の表面に形成された第1の接続金属層と、前記アンカ部の表面に形成された第2の接続金属層間を接合して構成され、前記固定電極層の膜厚は前記第1の接続金属層の膜厚よりも小さく形成される請求項1又は2に記載の物理量センサ。
- 前記第1の接続金属層が形成される前記固定支持部の表面は、前記突起部の表面と同一の高さ位置に形成される請求項3記載の物理量センサ。
- 前記固定電極層の膜厚は、突起部の表面から固定電極層の表面までの高さ方向への間隔よりも小さい請求項1ないし4のいずれか1項に記載の物理量センサ。
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CN103449354A (zh) * | 2012-04-25 | 2013-12-18 | 阿尔卑斯电气株式会社 | Mems传感器及其制造方法 |
WO2017047663A1 (ja) * | 2015-09-17 | 2017-03-23 | 株式会社村田製作所 | Memsデバイス、及びその製造方法 |
EP4209451A1 (en) * | 2022-01-10 | 2023-07-12 | Murata Manufacturing Co., Ltd. | Early-impact out-of-plane motion limiter for mems device |
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WO2016135852A1 (ja) * | 2015-02-24 | 2016-09-01 | 三菱電機株式会社 | 半導体装置およびその製造方法 |
CN106018879B (zh) * | 2016-05-12 | 2019-03-22 | 广东合微集成电路技术有限公司 | 一种mems加速度传感器及制造方法 |
JP2020159917A (ja) * | 2019-03-27 | 2020-10-01 | セイコーエプソン株式会社 | 慣性センサー、電子機器および移動体 |
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