WO2011099472A1 - 電力変換装置、x線ct装置およびx線撮影装置 - Google Patents
電力変換装置、x線ct装置およびx線撮影装置 Download PDFInfo
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- WO2011099472A1 WO2011099472A1 PCT/JP2011/052611 JP2011052611W WO2011099472A1 WO 2011099472 A1 WO2011099472 A1 WO 2011099472A1 JP 2011052611 W JP2011052611 W JP 2011052611W WO 2011099472 A1 WO2011099472 A1 WO 2011099472A1
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- ray
- inverter
- primary winding
- power conversion
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- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05G—X-RAY TECHNIQUE
- H05G1/00—X-ray apparatus involving X-ray tubes; Circuits therefor
- H05G1/08—Electrical details
- H05G1/10—Power supply arrangements for feeding the X-ray tube
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02H—EMERGENCY PROTECTIVE CIRCUIT ARRANGEMENTS
- H02H7/00—Emergency protective circuit arrangements specially adapted for specific types of electric machines or apparatus or for sectionalised protection of cable or line systems, and effecting automatic switching in the event of an undesired change from normal working conditions
- H02H7/10—Emergency protective circuit arrangements specially adapted for specific types of electric machines or apparatus or for sectionalised protection of cable or line systems, and effecting automatic switching in the event of an undesired change from normal working conditions for converters; for rectifiers
- H02H7/12—Emergency protective circuit arrangements specially adapted for specific types of electric machines or apparatus or for sectionalised protection of cable or line systems, and effecting automatic switching in the event of an undesired change from normal working conditions for converters; for rectifiers for static converters or rectifiers
- H02H7/122—Emergency protective circuit arrangements specially adapted for specific types of electric machines or apparatus or for sectionalised protection of cable or line systems, and effecting automatic switching in the event of an undesired change from normal working conditions for converters; for rectifiers for static converters or rectifiers for inverters, i.e. dc/ac converters
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02M—APPARATUS FOR CONVERSION BETWEEN AC AND AC, BETWEEN AC AND DC, OR BETWEEN DC AND DC, AND FOR USE WITH MAINS OR SIMILAR POWER SUPPLY SYSTEMS; CONVERSION OF DC OR AC INPUT POWER INTO SURGE OUTPUT POWER; CONTROL OR REGULATION THEREOF
- H02M7/00—Conversion of ac power input into dc power output; Conversion of dc power input into ac power output
- H02M7/42—Conversion of dc power input into ac power output without possibility of reversal
- H02M7/44—Conversion of dc power input into ac power output without possibility of reversal by static converters
- H02M7/48—Conversion of dc power input into ac power output without possibility of reversal by static converters using discharge tubes with control electrode or semiconductor devices with control electrode
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- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05G—X-RAY TECHNIQUE
- H05G1/00—X-ray apparatus involving X-ray tubes; Circuits therefor
- H05G1/08—Electrical details
- H05G1/10—Power supply arrangements for feeding the X-ray tube
- H05G1/20—Power supply arrangements for feeding the X-ray tube with high-frequency ac; with pulse trains
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02H—EMERGENCY PROTECTIVE CIRCUIT ARRANGEMENTS
- H02H1/00—Details of emergency protective circuit arrangements
- H02H1/0038—Details of emergency protective circuit arrangements concerning the connection of the detecting means, e.g. for reducing their number
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02M—APPARATUS FOR CONVERSION BETWEEN AC AND AC, BETWEEN AC AND DC, OR BETWEEN DC AND DC, AND FOR USE WITH MAINS OR SIMILAR POWER SUPPLY SYSTEMS; CONVERSION OF DC OR AC INPUT POWER INTO SURGE OUTPUT POWER; CONTROL OR REGULATION THEREOF
- H02M1/00—Details of apparatus for conversion
- H02M1/32—Means for protecting converters other than automatic disconnection
Definitions
- the present invention relates to an industrial power converter, and more particularly to a highly reliable power converter suitable for a medical X-ray high voltage device.
- a medical or industrial inverter type X-ray high voltage device generally converts an AC voltage into a DC voltage from a commercial power supply through an AC reactor by a converter circuit or chopper circuit composed of a thyristor or a diode. Is smoothed by a capacitor and input to an inverter circuit.
- This inverter circuit controls the phase difference, frequency, pulse width, etc. of the inverter circuit by utilizing the resonance phenomenon between the resonant capacitor and the leakage inductance of the high voltage transformer. Thereafter, the voltage is boosted to a DC high voltage by a high voltage generator and applied to an X-ray tube as a load.
- the primary winding of the main transformer mounted inside the high-voltage generator to which the output of the inverter is directly applied is usually composed of one piece, but in order to achieve a large current, It is possible to increase the primary winding of the main transformer.
- the inverter output cable requires two cables in total, two for each round trip.
- the number of cables increases, there is a possibility of inducing miswiring.
- the cable is thinner, there is a problem that it is easier to disconnect than the conventional one.
- connection nameplate it is conceivable to attach a connection nameplate to prevent erroneous wiring, or to reinforce it with a protective tube or to fix it sufficiently to prevent disconnection.
- connection nameplate is not zero, and there is a possibility that the disconnection will not be noticed. For this reason, it is necessary to provide a mechanism for safely stopping the apparatus and preventing the circuit from being damaged even when the apparatus is operated in a state where erroneous wiring or disconnection occurs.
- An object of the present invention is to provide a power conversion device capable of increasing current.
- the power conversion device includes an inverter that converts a DC output into an AC voltage having a predetermined frequency, and a high voltage generator that receives an output from the output terminal of the inverter and boosts the DC voltage to a desired DC high voltage.
- the high voltage generator includes a transformer including a primary winding and a secondary winding, and the primary winding is a plurality of primary windings, and the plurality of primary windings are output from the inverter by conducting wires connected to both ends. Connected in parallel to the terminals.
- the power conversion device includes: a current sensor that detects a current flowing through each of the plurality of primary windings; and whether any of the plurality of primary windings is not flowing from the output of the current sensor, or the current of the other primary winding. When it is smaller than the value, it is desirable to include a control unit that determines that it is abnormal.
- the current sensor is configured to detect a current flowing into one of a plurality of primary windings and a current flowing out from another primary winding.
- the control unit subtracts the magnitudes of the two currents detected by the current sensor, and can determine that it is abnormal when the subtraction result exceeds a predetermined threshold.
- the current sensor is configured to detect a current obtained by subtracting a current flowing into one of the primary windings and a current flowing out from another primary winding.
- the control unit can determine that the current is abnormal when the current detected by the current sensor is greater than a predetermined threshold.
- the current sensor has a coil in which both a conducting wire that supplies current to one of the primary windings and a conducting wire that feeds back current from another primary winding are disposed in the inner space, and flows through the coil.
- An alternating current sensor that detects current can be used.
- control unit may identify a primary winding in which no current flows based on whether or not current is flowing in any one of the primary windings. Is possible.
- the present invention provides an X-ray CT apparatus using the power conversion apparatus. That is, a disk having an opening for inserting a subject, an X-ray tube and an X-ray detector mounted at positions facing each other across the opening of the disk, and an X-ray for supplying DC power to the X-ray tube
- An X-ray CT apparatus having a high-voltage apparatus, a bed on which a subject is mounted and inserted into an opening of a disk, and a rotation drive unit that rotates the disk, wherein the X-ray high-voltage apparatus is the power conversion described above Including equipment.
- the present invention also provides an X-ray imaging apparatus using the power conversion apparatus. That is, an X-ray imaging apparatus having an X-ray tube, an X-ray image receiving unit that detects X-rays transmitted through a subject, and an X-ray high-voltage device that supplies DC power to the X-ray tube,
- the high voltage device includes the power conversion device.
- the present invention since a current can be supplied to each of the plurality of parallel primary windings, a large current can be supplied. Further, it is possible to always detect miswiring or disconnection of the inverter output cable to the primary winding, and to prevent damage to the device.
- FIG. 1 is a block diagram showing a configuration of a power conversion device according to a first embodiment.
- FIG. 2 is a block diagram showing a circuit configuration of a part of an inverter 3 and a transformer of a high voltage generator 4 of the power conversion device of FIG.
- FIG. 3 is a block diagram showing a circuit configuration of a control unit 21 in FIG.
- FIG. 3 is an explanatory diagram showing a normal state of currents A and B flowing through two parallel primary windings in the configuration of FIG. (a) In the configuration of FIG. 2, an explanatory diagram showing a state in which an abnormality occurs in one of the two primary windings in parallel and the current A does not flow. (b) In the configuration of FIG.
- Explanatory drawing which shows the state where abnormality generate
- (a) and (b) show a state in which an abnormality has occurred in the circuit elements of the inverter in the configuration of FIG. 2, and one of the two parallel primary windings is smaller than the other current.
- Explanatory diagrams, (c) to (f) are explanatory diagrams showing the phase of current B, and (g) to (j) are either A or B based on (a) to (f).
- Explanatory drawing which determines whether it has.
- FIG. 4 is an explanatory diagram illustrating a determination operation of an abnormal line detection unit 32 of the CPU 30 in the configuration of FIG. FIG.
- FIG. 4 is a block diagram showing a circuit configuration of a part of an inverter 3 and a transformer of a high voltage generator 4 of a power conversion device according to a second embodiment.
- FIG. 9 is a block diagram showing a circuit configuration of a control unit 22 in FIG.
- FIG. 5 is a block diagram showing a circuit configuration of a part of an inverter 3 and a transformer of a high voltage generator 4 of a power conversion device according to a third embodiment.
- FIG. 11 is a block diagram showing a circuit configuration of a control unit 23 in FIG.
- FIG. 12 is an explanatory diagram illustrating a determination operation of the abnormal line detection unit 32 of the CPU 30 in FIG. FIG.
- FIG. 6 is a block diagram showing a circuit configuration of a part of an inverter 3 and a transformer of a high voltage generator 4 of a power conversion device according to a fourth embodiment.
- FIG. 14 is a block diagram showing a circuit configuration of a control unit 24 in FIG.
- FIG. 9 is a block diagram showing a circuit configuration of an X-ray high voltage apparatus according to a fifth embodiment.
- FIG. 10 is a block diagram showing a circuit configuration of an X-ray CT apparatus according to a sixth embodiment.
- FIG. 10 is a block diagram showing a circuit configuration of an X-ray imaging apparatus according to a seventh embodiment.
- the power conversion device of this embodiment is a device that converts a commercial voltage into a high voltage and supplies it to an X-ray tube.
- Fig. 1 shows the structure of the power converter.
- the power conversion device boosts or steps down the voltage of the commercial power supply 1 and rectifies the circuit 2 (for example, a converter or chopper), and converts the DC output of the circuit into an AC voltage having a predetermined frequency.
- An inverter 3 and a high voltage generator 4 that boosts the high frequency AC voltage output of the inverter 3 to a desired DC high voltage are provided.
- An X-ray tube 5 is connected to the high voltage generator 4. X-rays are emitted by applying a high voltage from the high-voltage generator 4 to the X-ray tube 5.
- the circuit 2 that rectifies the commercial voltage 1 by boosting or stepping down it will be described here as a boost converter.
- the step-up converter is a high power factor converter having a step-up function using an IGBT (insulated gate bipolar transistor) which is a power module.
- IGBT insulated gate bipolar transistor
- This step-up converter rectifies 50Hz or 60Hz commercial three-phase AC power supply voltage by PWM operation and makes the power factor nearly 1 by matching the phase voltage waveform and phase current waveform, reducing the power supply harmonics, Means for applying a DC voltage to the inverter after smoothing by a smoothing element such as a capacitor.
- This step-up converter operates as a full-wave rectifier circuit when the operation of the IGBT, which is a power device, is stopped, and the DC output voltage at that time becomes a value of ⁇ 2 times the AC input voltage.
- the inverter 3 receives the DC voltage output from the boost converter 2 and converts it into a high-frequency AC voltage, and controls the voltage (tube voltage) applied to the X-ray tube 5.
- the high voltage generator 4 receives the AC voltage from the inverter 3 and converts it into a DC high voltage, and the primary winding of the main transformer mounted inside is connected to the output side of the inverter 3. It is connected. In the present embodiment, two primary windings of the main transformer are connected in parallel to the inverter in order to enable a large current.
- the X-ray tube 5 receives the output voltage from the high voltage generator 4 and generates X-rays.
- FIG. 2 is a diagram specifically showing a part of the circuit configuration of the inverter 3 and the high voltage generator 4.
- Inverter 3 is an inverter circuit in which four switches S1 to S4 with a diode connected in reverse parallel to a transistor (for example, IGBT) are bridge-connected as shown in Fig. 2, and ON / OFF control is performed on the transistors of switches S1 to S4 And an inverter drive circuit (not shown) for inputting a signal.
- the structure of the inverter 3 is a structure widely known from Patent Document 1 and the like.
- the high voltage generator 4 includes a transformer 40 including two primary windings 4a and 4b, an iron core 4d, and a secondary winding 4e.
- the primary windings 4a and 4b are connected to the inverter circuit in parallel.
- the inverter 3 has output lines connected in parallel to the output terminals 3a and 3b. Except this, it is the same as a known inverter, and first, switches S1 and S4 are turned ON. As a result, current flows through the primary windings 4a and 4b of the main transformer 40 of the high-voltage generator 4 via the switch S1 and the outgoing cables 10a and 11a. Then, current flows to the commercial power source 1 via the return cables 10b and 11b and the switch S4.
- the switches S2 and S3 are turned on, and a current flows to the primary windings 4a and 4b of the high voltage generator via the switch S2 and the outgoing cables 10a and 11a. Then, current flows to the commercial power source 1 via the return cables 10b and 11b, the DC current sensor 6, and the switch S3. This operation is repeated at high frequencies to obtain the required output.
- current sensors 7 and 6 are arranged on the outgoing cable 10a and the returning cable 11b, respectively, and the amount of current flowing is detected.
- the current sensor 7 is attached so as to detect the current A flowing from the forward cable 10a toward the backward cable 10b as a positive amplitude.
- the mounting direction of the current sensor 6 is set so as to detect the current B flowing from the forward cable 11a toward the backward cable 11b as a negative amplitude, that is, in a phase opposite to that of the current sensor 7.
- a control unit 21 is connected to the current sensors 7 and 6.
- the control unit 21 adds the outputs of the current sensor 7 and the current sensor 6, and compares the output of the adder 13 with predetermined positive and negative threshold values, respectively.
- 14 and 15 and a CPU 30 are provided.
- the CPU 30 includes an error detection unit 31, an abnormal line detection unit 32, and an AD conversion unit 33. Note that the error detection unit 31 and the abnormal line detection unit 32 are realized by performing an error detection and an abnormal line detection operation by the CPU 30 executing a program stored in a memory in the CPU 30 in advance.
- the operation of the control unit 21 will be described with reference to FIGS.
- the current sensor 7 detects a current A flowing into the main transformer primary winding 4a in the high voltage generator 4.
- the current sensor 6 detects the current B flowing out from the primary winding 4b in an opposite phase. Therefore, the adder 13 of the control unit 21 obtains “current A ⁇ current B” by adding the detection results of the current sensors 6 and 7.
- the output of the adder 13 is respectively compared with negative and positive threshold values determined in advance by the comparators 14 and 15, and when the added value is smaller than the negative threshold value or larger than the positive threshold value, When the error detection unit 31 of the CPU 30 determines that there is an error, it is possible to detect miswiring or disconnection.
- the case where the added value is smaller than the negative threshold and the case where the added value is larger than the positive threshold are collectively referred to as a case where the threshold is exceeded.
- one of the current A and current B satisfies a predetermined current value due to deterioration or initial failure of the electrical components such as the transistor of the inverter 3 and the primary winding 4a or 4b of the main transformer in the high voltage generator 4.
- the current waveform detected by the current sensors 7 and 6 has a small amplitude as shown in FIG. 6 (a) or (b).
- the error detector 31 detects an error from the outputs of the comparators 14 and 15 by setting the threshold values of the comparators 14 and 15 smaller than the amplitudes of FIGS. 6A and 6B. be able to.
- the abnormal line detection unit 32 determines an abnormal line according to the flow of FIG. That is, when the error detection unit 31 determines that an error has occurred (step 71), the abnormal line detection unit 32 converts the current B detected by the current sensor 6 from the AD conversion unit 33 into a digital signal and takes it in. The abnormal line detector 32 determines whether the current B detected by the DC current sensor 6 is not flowing (zero) or is flowing (step 72).
- step 722 If the current B is not flowing, it is determined that the path of the current B, that is, miswiring or disconnection of the cable 11a or 11b, or the primary winding 4b is disconnected (step 722).
- step 72 the process proceeds to step 74, and the waveform of “current A ⁇ current B” output from the adder 13 is the same as “ ⁇ current B” detected by the current sensor 6. Determine whether the phase is different or different.
- the phase of the waveform of “current A ⁇ current B” is determined by which one of the comparator 14 and the comparator 15 first outputs a signal exceeding the threshold value.
- the abnormal line detection unit 32 determines the phase of the waveform of “current A ⁇ current B” output from the adder 13 depending on which comparator 14 or 15 receives the signal exceeding the threshold value first from the error detection unit 31. Can be determined whether the phase of FIG. 6 (a) or FIG. 6 (b).
- the abnormal line detection unit 32 compares the phase of the “current A ⁇ current B” waveform output from the adder 13 with the phase of the “ ⁇ current B” captured from the AD converter 33 (step 74).
- the phase of the waveform of “Current A – Current B” is FIG. 6 (a) and the phase of “ ⁇ Current B” is FIG. 6 (c), and is in phase with the waveform of FIG. 6 (a) Since it can be determined that the magnitude (amplitude) of the current B is larger than the current A as shown in FIG. 6 (g), it can be determined that the path of the current A has deteriorated or is disconnected.
- Step 75 it is determined that the cable 10a or 10b in which the current A flows is miswired or disconnected or deteriorated, or that the primary winding 4a is disconnected or deteriorated, and further that the electrical components such as the transistors of the inverter 3 that supplies the current A are deteriorated.
- the deterioration of primary windings and cables as well as the deterioration of electrical components such as transistors will be referred to as “current path deterioration”.
- step 74 the phase of the waveform of “current A ⁇ current B” is FIG. 6 (a), the phase of “ ⁇ current B” is FIG. 6 (d), and the waveform of FIG. Since the magnitude (amplitude) of the current A can be determined to be larger than the current B as shown in FIG. 6 (h), it can be determined that the path of the current B is deteriorated. At this time, since it is determined in step 72 that the current B is flowing, the path of the current B is not disconnected. Therefore, it is determined that the cable 11a or 11b through which the current B flows is deteriorated, or the primary winding 4b is deteriorated, and further, the electric components such as the transistor of the inverter 3 that supplies the current B are deteriorated (step 76).
- step 74 the phase of the waveform of “current A ⁇ current B” is FIG. 6B, the phase of “ ⁇ current B” is FIG. 6E, and the waveform of FIG. Since the magnitude (amplitude) of the current A is larger than the current B as shown in FIG. 6 (i), it is determined that the path of the current B is deteriorated.
- step 74 the phase of the waveform of “current A ⁇ current B” is FIG. 6 (b), the phase of “ ⁇ current B” is FIG. 6 (f), and the waveform of FIG. In the case of the same phase, it can be determined that the magnitude (amplitude) of the current B is larger than the current A as shown in FIG.
- the control unit 21 when the abnormal line detection unit of the control unit 21 determines an abnormality such as miswiring, disconnection, or deterioration of the current path, the control unit 21 outputs a signal to the inverter control unit 200 of the inverter 3 or the like. At least the operation of the inverter 3 can be stopped, and the apparatus can be stopped safely.
- two primary windings of the transformer are arranged in parallel, not only can a large current be supplied, but also a cable miswiring or disconnection or deterioration has occurred, It is possible to identify and determine the cable (system) where the error occurred. Furthermore, it is possible to always detect an inverter current abnormality due to device deterioration or initial failure due to long-term use. Therefore, it is possible to provide a power conversion device that achieves both a large current supply and safety.
- the error determination is performed based on the value obtained by adding the outputs of the current sensors 7 and 6 with the adder 13, the two current sensors 7 and 6 need to detect the current value with high accuracy. Therefore, it is desirable to use the same structure.
- the two current sensors 7 and 6 are provided with a DC component detection circuit, it can be detected that the flowing current is asymmetric between positive and negative.
- the output of the inverter 3 is a positive / negative asymmetric current (voltage)
- the magnetic core 4d of the main transformer 40 may be demagnetized under light load conditions, which may cause magnetic saturation. Therefore, when the DC component detection circuit of the current sensors 7 and 6 detects a positive / negative asymmetric current, the positive / negative asymmetric current can be eliminated by correcting the switching signal supplied to the inverter 3 from the inverter drive circuit. Saturation can be prevented. Since the configuration for preventing the magnetic saturation is described in Patent Document 1, detailed description thereof is omitted here.
- the current sensors 7 and 6 are arranged in two parallel primary winding cables, respectively, for the following reason. For example, if the inverter output cable 11a is miswired or disconnected, and no current flows through the primary winding 4a of the main transformer, the corresponding current flows through the main transformer primary winding 4b, and the main transformer primary winding Therefore, it is possible to detect this with only one of the current sensors, for example, the current sensor 6 alone. That is, it can be detected by one current sensor 6 by detecting that the detected current of the current sensor 6 exceeds the predetermined value and exceeds the threshold value.
- the threshold value may not be reached, and in this case, an abnormality cannot be detected.
- two current sensors 7 and 6 are arranged, and determination is performed using the added current value, thereby detecting an abnormality even at the time of low output. Can do.
- the inverter output cable is erroneously wired or disconnected, and further, the inverter current abnormality due to deterioration or initial failure of the electrical parts or the like is always detected, the apparatus is stopped, and the abnormal part is displayed. It is possible to avoid damage to the device and restore it.
- one of the two current sensors of the first embodiment is an alternating current sensor 17, and this is arranged as shown in FIG. Judgment and detection of abnormal lines are performed.
- the AC current sensor 17 detects “current A ⁇ current B” obtained by subtracting the current B flowing into the primary winding 4b of the main transformer in the high voltage generator 4 and the current A flowing out of the primary winding 4a. Further, the two cables 11a and 10b are arranged so as to be located inside the coil of the alternating current sensor 17. By detecting the current flowing through the coil, “current A ⁇ current B” is detected. The current sensor 6 is arranged so as to detect the current B of the cable 11b in the opposite phase as in the first embodiment.
- the alternating current sensor 17 and the current sensor 6 are connected to the control unit 22. Since the alternating current sensor 17 detects “current A ⁇ current B” obtained by subtracting the currents A and B, the control unit 22 does not include the adder 13 of the control unit 21 of the first embodiment. Further, the output current of the current sensor 6 is input to the AD converter 33.
- An abnormality detection method such as miswiring, disconnection, and deterioration by the control unit 22 and a method for determining an abnormal part are the same as those in the first embodiment, and thus description thereof is omitted.
- the alternating current sensor 17 by using the alternating current sensor 17, it is possible to detect “current A ⁇ current B” obtained by subtracting the currents A and B. For this reason, the output values of the two current sensors 7 and 6 are accurately matched as in the case of adding the current values detected by the current sensors 7 and 6 with an adder as in the first embodiment. It is not necessary to use high-precision current sensors 7 and 6. For this reason, a small and inexpensive sensor can be used as the alternating current sensor 17.
- the cables to which the AC current sensor 17 is attached have been described as 10b and 11a. However, it is of course possible to use the cables 10a and 11b.
- the power converter of the first embodiment described above has a structure in which the two primary windings 4a and 4b of the main transformer 40 are connected to the inverter 3 in parallel.
- the primary windings 4a, 4b, 4c are connected in parallel to the output terminals 3a, 3b of the inverter 3.
- FIG. 10 which shows the structure of the inverter circuit of the inverter 3 and the main transformer 40 of the high voltage generator 4, the third primary winding 4c is connected to the inverter 3 by the forward cable 12a and the return cable 12b.
- current sensors 7 and 6 are attached to the forward cable 10a of the primary winding 4a and the return cable 11b of the primary winding 4b, respectively.
- a current sensor 8 is attached to the outgoing cable 12a of the primary winding 4c.
- the current sensor 7 is attached so as to detect the current A flowing from the forward cable 10a toward the backward cable 10b as a positive amplitude.
- the current sensor 8 is attached so as to detect the current C flowing from the forward cable 12a toward the backward cable 12b as a positive amplitude.
- the mounting direction of the current sensor 6 is set so as to detect the current B flowing from the forward cable 11a toward the return cable 11b with a negative amplitude, that is, in an opposite phase to the current sensors 7 and 8.
- the control unit 23 performs error detection such as cable disconnection and identification of the disconnected cable.
- Fig. 11 shows the structure of the control unit 23.
- the control unit 23 includes an adder 13 and comparators 14 and 15 similar to the control unit 21 of the first embodiment, and further includes an adder 113 and comparators 114 and 115.
- the CPU 30 of the control unit 23 further includes an error detection unit 131 in addition to the error detection unit 31, the abnormal line detection unit 32, and the AD converter 33. Other configurations are the same as those of the first embodiment.
- control unit 23 The operation of the control unit 23 will be described.
- the operations of the adder 13 and the comparators 14 and 15 are the same as those of the control unit 21 of the first embodiment.
- the outputs of the current sensor 7 and the current sensor 6 are added, and the addition result is set to predetermined negative and positive values. If the error detection unit 31 is smaller than the negative threshold or larger than the positive threshold compared to the threshold, the error detection unit 31 is disconnected in the cable of the primary winding 4a or the primary winding 4b, and no current flows. Is determined.
- the current sensor 8 measures the current C of the outgoing cable 12a to the primary winding 4c.
- the adder 113 and the comparators 14 and 15 add the outputs of the current sensor 6 and the current sensor 8 to obtain “current C ⁇ current B”, compare the addition result with predetermined negative and positive thresholds, If it is smaller than the threshold value or larger than the positive threshold value, the error detection unit 131 determines that the primary winding 4b or the cable of the primary winding 4c is disconnected and no current is flowing.
- the abnormal line detection unit 32 performs the determination as shown in the flow in FIG. 12, and determines which cable has an abnormality. First, the abnormal line detection unit takes in the outputs of the error detection units 31 and 131, so that it is only the error detection unit 31 or the error detection unit that determines the error when the outputs of the adders 13 and 113 exceed the threshold value. It is determined whether only 131 or both (steps 121, 122, 123).
- the abnormal line detection unit 32 takes in the “ ⁇ current B” output from the current sensor 6 from the AD converter 33 and converts it into a digital signal, and determines whether or not a current flows through the current sensor 6 (step 124). .
- the error of the error detection unit 31 is an error in detecting the connection or disconnection of the cables 11a, 11b of the primary winding 4b, and the cables 10a, 11a of the primary winding 4a It can be determined that 10b is normal.
- the abnormal line detection unit 32 is connected to the current B path (primary winding 4b or cable 11a, 11b) and the current C path (primary winding 4c or cable). 12a and 12b) (step 125).
- step 124 the process proceeds to step 126, and the waveform of “current A ⁇ current B” output from the adder 13 is the same as in step 74 of FIG. 7 of the first embodiment. Is in phase with the “ ⁇ current B” detected by the current sensor 6 or not. Similarly to steps 75 and 76 of the first embodiment, the waveform of “current A ⁇ current B” added by the adder 13 is in phase with “ ⁇ current B” detected by the current sensor 6. Is determined as degradation or disconnection of the path of the current A.
- Step 127 it is determined that the cable 10a or 10b in which the current A flows is miswired or disconnected or deteriorated, or that the primary winding 4a is disconnected or deteriorated, and further that the electrical components such as the transistors of the inverter 3 that supplies the current A are deteriorated.
- the first implementation As in step 76 of the embodiment, it is determined that the path of the current B is deteriorated. That is, it is determined that the cable 11a or 11b in which the current B flows is deteriorated, or the primary winding 4b is deteriorated, and further, the electric components such as the transistor of the inverter 3 that supplies the current B are deteriorated (step 128).
- the abnormal line detection unit 32 takes in the output of the current sensor 6 and determines whether or not the current B flows through the current sensor 6 (step 129). When no current is flowing in the current sensor 6, the abnormal line detection unit 32 is connected to the path of the current B (primary winding 4b or cable 11a, 11b) and the path of current A (primary winding 4a or cables 10a, 10b) are determined (step 130).
- step 124 when the current B is flowing in step 124, the process proceeds to step 132, and the waveform of “current C ⁇ current B” added by the adder 13 is the same as “ ⁇ current B” detected by the current sensor 6. Determine whether the phase is different or different.
- step 127 when the waveform of “current C ⁇ current B” added by the adder 131 is in phase with “ ⁇ current B” detected by the current sensor 6, the path of the current C Judged as deterioration or disconnection.
- Step 133 it is determined that the cable 12a or 12b through which the current C flows is miswired or disconnected or deteriorated, or that the primary winding 4c is disconnected or deteriorated, and further that the electrical components such as the transistors of the inverter 3 that supplies the current C are deteriorated.
- the path of the current B is degraded as in step 128. Is determined. That is, it is determined that the cable 11a or 11b through which the current B flows is deteriorated, or the primary winding 4b is deteriorated, and further, the electric component such as the transistor of the inverter 3 that supplies the current B is deteriorated (step 134).
- the abnormal line detection unit 32 takes in the output of the current sensor 6 and determines whether or not a current is flowing through the current sensor 6 (step 135).
- the error of the error detection unit 31 is an error in detecting the connection or disconnection of the cables 11a, 11b of the primary winding 4b, and the cables 10a, 11a of the primary winding 4a It can be determined that 10b is normal.
- the error detection unit 131 also detects an error, it can be determined that there is no abnormality in the cables 12a and 12b of the primary winding 4c. From the above, the abnormal line detection unit 32 determines that the erroneous connection or disconnection occurs in the path of the current B (primary winding 4b or cables 11a and 11b) (step 136).
- step 135 the process proceeds to steps 137 and 138, where the waveform of “current A ⁇ current B” added by the adder 13 and “current C ⁇ current B” added by the adder 113 are obtained. And the waveform of the “ ⁇ current B” detected by the current sensor 6 are compared to determine whether the phase is the same or different (step 137).
- the phase of the waveform of “current A ⁇ current B” added by the adder 13 is the first of the comparator 15 that compares with the + threshold and the comparator 14 that compares with the ⁇ threshold. Judgment is made based on whether a signal exceeding the threshold is output.
- the magnitude (amplitude) of current B is current A, Since it can be determined that it is greater than C, it is determined that deterioration or disconnection has occurred in the path of current A and the path of current C (step 139).
- the path (primary winding 4a, 4b, 4c or cable connected to it) of the three currents A, B, C is abnormal (miswired, broken, or deteriorated) Presence / absence and abnormal current path line can be discriminated.
- control unit 23 can determine that the inverter current is abnormal, stop the device safely, and display the abnormal location.
- the AC current sensor 27 subtracts the current A output from the primary winding 4a and the current B flowing from the primary winding 4b to detect “current A ⁇ current B”, so that two of the cables 10b and 11a are detected.
- the book is arranged so as to be located inside the coil of the alternating current sensor 27.
- the AC current sensor 28 subtracts the current C output from the primary winding 4c and the current B flowing into the primary winding 4b to detect “current C ⁇ current B”.
- the book is arranged so as to be located inside the coil of the alternating current sensor.
- the current sensor 6 is arranged so as to detect the current B of the cable 11b in the opposite phase as in the third embodiment.
- FIG. 14 shows a circuit configuration of the control unit 24.
- the control unit 24 has the same configuration as the control unit 23 (FIG. 11) of the third embodiment, but does not include the adders 13 and 113. This is because the AC current sensors 27 and 28 detect “current A ⁇ current B” and “current C ⁇ current B”, respectively. Since other configurations are the same as those of the third embodiment, description thereof is omitted.
- control unit 24 The operation of the control unit 24 is the same as that of the control unit 23 of the third embodiment except that the adders 13 and 113 are not provided, and determines the presence or absence of miswiring or disconnection and the cable (line) in which it occurs. . As a result, the control unit 24 can determine that the inverter current is abnormal, stop the apparatus safely, and display an abnormal line.
- the control unit 24 having a simple configuration as compared with the third embodiment detects a cable miswiring or disconnection. be able to.
- the subtracted current can be detected by using the AC current sensors 27 and 28, the current values detected by the current sensors 6, 7, and 8 are added by an adder as in the first embodiment.
- a highly accurate current sensor it is not necessary to use a highly accurate current sensor. For this reason, a small and inexpensive sensor can be used as the alternating current sensors 27 and 28.
- the X-ray high voltage device 70 of the present embodiment includes a rectifier circuit 2, an inverter 3, a high voltage generator 4, and a control circuit 73 as shown in FIG.
- An X-ray tube 5 is connected to the high voltage generator 4.
- the control circuit 73 includes an inverter drive circuit unit 3a, a filament heating circuit 731 and an anode drive circuit 732.
- the rectifier circuit 2, the inverter 3 and the high voltage generator 4 constitute a power converter, and the structure thereof is any one of the first to fourth embodiments.
- the filament heating circuit 731 heats the filament of the X-ray tube 5. Thereby, in the X-ray tube 5, thermoelectrons jump out of the heated filament and collide with the anode to generate heat and X-rays. Since the anode with which the thermal electrons collide has a very large heat capacity, an anode having a general structure in which the heat capacity is increased by rotating the anode itself and dispersing energy can be used.
- the anode of the X-ray tube 5 is enclosed in a vacuum vessel, and the isolated anode is rotated by applying a rotating magnetic field from the outside of the vacuum vessel.
- the anode drive circuit 732 is a circuit that supplies electric power for generating a rotating magnetic field.
- the X-ray high voltage device 70 configured as described above receives the setting of the tube voltage and tube current supplied to the X-ray tube 5 from the operator, and controls the inverter 3 so that the control circuit 73 becomes the set value.
- FIG. 16 is an overall configuration diagram of an X-ray CT apparatus 301 to which the present invention is applied.
- This apparatus includes a scan gantry unit 300 and a console 320.
- the scan gantry unit 300 includes an X-ray tube 5, a rotating disk 302, a collimator 303, an X-ray detector 306, a data collection device 307, a bed 305, a gantry control device 308, a bed control device 309, An X-ray high voltage device 70.
- the X-ray tube 5 is a device that irradiates the subject mounted on the bed 305 with X-rays.
- the collimator 303 is a device that controls the irradiation range of X-rays emitted from the X-ray tube 5.
- the X-ray detector 306 is an apparatus that detects the X-rays that are disposed to face the X-ray tube 5 and pass through the subject.
- the rotating disk 302 includes an opening 304 into which the subject mounted on the bed 305 enters, and a driving unit that mounts the X-ray tube 5 and the X-ray detector 306 and rotates around the subject.
- the X-ray detector 306 has a configuration in which a plurality of (for example, 1000) detection elements are arranged in the rotation direction (also referred to as channel direction) of the rotating disk 302.
- the plurality of detection elements may be arranged in multiple rows (for example, 64 rows) in the rotation axis direction (also referred to as slice direction) of the rotating disk 302 when the rotation direction is one row. .
- the X-ray high voltage device 70 is a device that supplies a tube voltage and a tube current to the X-ray tube 5, and uses the X-ray high voltage device 70 of the fifth embodiment.
- the data collection device 307 is a device that converts the X-rays detected by the X-ray detector 306 into a predetermined electrical signal.
- the gantry control device 308 is a device that controls the rotation of the rotary disk 302.
- the bed control device 309 is a device that controls the vertical movement and back-and-forth movement of the bed 305 (movement of the rotating disk 302 in the direction of the rotation axis).
- the console 320 includes an input device 321, an image arithmetic device 322, a display device 325, a storage device 323, and a system control device 324.
- the input device 321 is a device for inputting a subject name, examination date and time, imaging conditions, and the like, specifically a keyboard, a pointing device, and the like.
- the image calculation device 322 is a device that performs CT processing to reconstruct the measurement data sent from the data collection device 307, and specifically, a CPU (Central Processing Unit) that performs the calculation processing, or a dedicated It is an arithmetic circuit.
- a CPU Central Processing Unit
- the display device 325 is a device that displays the CT image created by the image calculation device 322, and specifically, is a CRT (Cathode Ray Tube), a liquid crystal display, or the like.
- the storage device 323 is a device that stores the data collected by the data collection device 307 and the image data of the CT image created by the image calculation device 322, and is specifically an HD (Hard Disk).
- the system control device 324 is a device that controls these devices, the gantry control device 308, the bed control device 309, and the X-ray high voltage device 70.
- the X-ray tube 5 is supplied with the tube current and the tube voltage controlled by the X-ray high voltage device 70 so that the imaging conditions (tube voltage, tube current, etc.) input from the input device 321 are satisfied. Irradiate.
- the X-ray high voltage apparatus 70 can supply a large tube current to the X-ray tube 5, it can irradiate X-rays with a large intensity.
- X-rays irradiated from the X-ray tube 5 and transmitted through the subject are detected by the X-ray detector 306 by the X-ray detector.
- the rotating disk 302 rotates the X-ray tube 5 and the X-ray detector 306 so that X-rays are irradiated and detected from each direction of the subject.
- the rotational speed of the rotating disk 302 is controlled by the gantry control device 308 so as to satisfy the imaging conditions (scanning speed, etc.) input from the input device 321.
- the bed 305 moves the subject in the body axis direction under the control of the bed control device 309, and imaging conditions (such as a helical pitch) input from the input device 321. It works to be.
- the output signal of the X-ray detector 306 is collected by the data collection device 307.
- the projection data collected by the data collection device 307 is sent to the image calculation device 322.
- the image arithmetic device 322 reconstructs the projection data to obtain a CT image.
- the reconstructed CT image is displayed on the display device 325 and stored in the storage device 323 as image data together with the imaging conditions.
- a large current can be supplied to the X-ray tube 5 and it can be operated safely.
- the X-ray imaging apparatus 405 of the present embodiment is installed across the operation room 401 and the imaging room 402 of the X-ray examination room.
- An operation room 401 and an imaging room 402 in an X-ray examination room in a hospital are separated by a protective wall 403 against X-rays.
- the protective wall 403 is provided with a window 404 made of lead glass.
- the main configuration of the X-ray imaging apparatus 405 is installed in the imaging room 402. Specifically, the X-ray tube 5, the X-ray tube support device 410, the collimator 411, the X-ray image receiving devices 412a and 412b, the X-ray high voltage device 70, and the control device 413 are respectively in predetermined positions. is set up.
- the X-ray tube 5 is an apparatus that generates X-rays that irradiate a subject.
- the X-ray high voltage device 70 supplies the set tube voltage and tube current to the X-ray tube 5. Since the X-ray high voltage apparatus 70 is the apparatus of the seventh embodiment, the detailed structure thereof is omitted here.
- the X-ray tube support device 410 has an L-shaped expansion / contraction part 415 having a structure that can be expanded and contracted in the vertical direction of the paper in FIG. An X-ray tube 5 is held at the L-shaped end of the extendable part 415.
- the X-ray tube support device 410 is attached to a rail 417 disposed on the ceiling 416.
- the X-ray tube support device 410 has a structure that can move along the rail 417 in the left-right direction in FIG.
- the collimator 411 determines an X-ray irradiation field.
- the X-ray image receiving devices 412a and 412b are devices that receive X-rays that have passed through the subject, and two in this embodiment are arranged.
- One X-ray image receiving device 412a is for imaging the subject in a standing position
- the other X-ray image receiving device 412b is for imaging with the subject lying down.
- the standing X-ray image receiving apparatus 412a includes an imaging cassette 419 containing a film and an imaging plate, and a support base 420 that supports the imaging cassette 419.
- the X-ray image receiving apparatus 412b for the supine position includes an imaging table 422 and an imaging cassette 421 containing a film and an imaging plate disposed therein.
- the X-ray tube 5 and the collimator 411 are disposed sideways toward the X-ray image receiving apparatus 412a for standing, and When the X-ray image receiving device 412b is used, the X-ray tube 5 and the collimator 411 are directed downward so that X-rays are irradiated toward the X-ray image receiving device 412b.
- the operation device 406 is installed in the operation room 401.
- the operation device 406 includes an operation console 407 and a support base 408 that supports the operation console 407.
- the console 407 includes an operation unit that receives setting of imaging conditions such as tube voltage, tube current, and imaging time of the X-ray tube 5 from an operator, and a display unit.
- the display unit displays the received setting conditions and images received by the X-ray image receiving apparatuses 412a and 412b.
- the console 407 is provided with a switch for operating the X-ray high voltage apparatus 70, an operation button for adjusting the opening / closing amount of the collimator 411, and the like.
- the control device 413 controls each of the above devices and controls display of images received by the X-ray image receiving devices 412a and 412b.
- the control device 413 has a built-in storage device, and stores shooting conditions and shot images.
- a large tube current can be supplied to the X-ray tube 5 and safe operation is possible.
Abstract
Description
制御部は、電流センサが検出した電流が予め定めた閾値よりも大きい場合、異常であると判定することができる。この場合、電流センサは、いずれかの一次巻線に電流を供給する導線と、別の一次巻線から電流を帰還させる導線との双方が内側空間に配置されたコイルを有し、コイルを流れる電流を検出する交流電流センサを用いることが可能である。
(第1の実施形態)
まず、本発明の第1の実施形態として、主変圧器一次巻線を二並列で備えた大電流対応の電力変換装置について説明する。本実施形態の電力変換装置は、商用電圧を高電圧に変換し、X線管に供給する装置である。
インバータ3は、トランジスタ(例えばIGBT)にダイオードを逆並列に接続した構成の4つのスイッチS1~S4を図2のようにブリッジ接続したインバータ回路と、各スイッチS1~S4のトランジスタにON,OFF制御信号を入力するインバータ駆動回路(不図示)とを備えている。インバータ3の構造は、特許文献1等により広く知られた構造である。
すなわち、電流センサ6の検出電流が所定値よりも大きく閾値を超えたことを検出することにより一つの電流センサ6で検出できる。しかし、低出力時すなわち電流をあまり必要としない出力条件の場合、片方に二倍の電流が流れても、閾値に達しないことがあり、この場合には、異常を検出することができない。本実施形態では、この問題を解決するために二つの電流センサ7,6を配置し、加算した電流値を用いて判定を行うことにより、低出力時であっても、異常の検出をすることができる。
第2の実施形態では、第1の実施形態の二つの電流センサのうちの一方を交流電流センサ17とし、これを図8のように配置することにより、簡単な回路構成の制御部22によりエラー判定および異常ラインの検出を行う。
上述の第1の実施形態の電力変換装置は、主変圧器40の二つの一次巻線4a,4bが並列にインバータ3に接続されている構造であったが、第3の実施形態では、三つの一次巻線4a,4b,4cを並列にインバータ3の出力端子3a,3bに接続した構成とする。
異常ライン検出部32は、AD変換器33から電流センサ6の出力する「-電流B」をデジタル信号に変換したものを取り込み、電流センサ6に電流が流れているかどうかを判別する(ステップ124)。電流センサ6に電流が流れていない場合には、エラー検出部31のエラーは、一次巻線4bのケーブル11a,11bの誤接続または断線を検出したものであり、一次巻線4aのケーブル10a,10bには異常がないと判定できる。また、一次巻線4bのケーブル11a,11bに電流が流れていないにも関わらず、エラー検出部131がエラーを検出していないことから、一次巻線4cのケーブル12a,12bにも電流が流れていないと判定できる。以上のことから、異常ライン検出部32は、誤接続または断線が生じているのは、電流Bの経路(一次巻線4bまたはケーブル11a,11b)および電流Cの経路(一次巻線4cまたはケーブル12a,12b)の両者であると判定する(ステップ125)。
第4の実施形態では、第3の実施形態の3つの電流センサ6,7,8のうちの二つの電流センサ7,8の代わりに、交流電流センサ27,28を用い、これを図13のように配置することにより、簡単な回路構成の制御部24によりエラー判定および異常ラインの検出を行う。
第5の実施形態として、これまで述べた第1~第4の実施形態の電力変換装置を用いたX線高電圧装置について、図15を用いて説明する。
第6の実施形態として、上記第5の実施形態のX線高電圧装置70を用いたX線CT(Computer Tomography)装置について、図16を用いて説明する。
第7の実施形態として、第5の実施形態のX線高電圧装置を用いたX線撮影装置について、図17を用いて説明する。
Claims (10)
- 直流出力を所定周波数の交流電圧に変換するインバータと、前記インバータの出力端子からの出力を受け取って所望の直流高電圧に昇圧する高電圧発生部と、を有し、
前記高電圧発生部は、一次巻線と二次巻線とを備える変圧器を含み、前記一次巻線は複数であり、該複数の一次巻線は、それぞれの両端に接続された導線により前記インバータの出力端子に並列に接続され、前記複数の一次巻線をそれぞれ流れる電流を検出する電流センサと、該電流センサの値に基づいて前記インバータと前記一次巻線の経路の異常を判定する制御部と、を備えることを特徴とする電力変換装置。 - 請求項1に記載の電力変換装置において、前記制御部は、前記異常と判定した際に、前記電流センサの出力から前記複数の一次巻線のいずれかの電流が流れていないか、他の一次巻線の電流値よりも小さくなっている場合、異常であると判定することを特徴とする電力変換装置。
- 請求項1に記載の電力変換装置において、前記制御部は、前記異常と判定した際、前記インバータを制御するインバータ制御部に、前記インバータを停止する信号を出力することを特徴とする電力変換装置。
- 請求項2に記載の電力変換装置において、前記電流センサは、前記複数の一次巻線のいずれかの一次巻線に流れ込む電流と、別の一次巻線から流れ出た電流とを検出し、
前記制御部は、前記電流センサが検出した二つの前記電流の大きさを減算し、減算結果が予め定めた閾値を超えた場合、異常であると判定することを特徴とする電力変換装置。 - 請求項2に記載の電力変換装置において、前記電流センサは、前記複数の一次巻線のいずれかの一次巻線に流れ込む電流と、別の一次巻線から流れ出た電流との大きさを差し引きした電流を検出し、
前記制御部は、前記電流センサが検出した電流が予め定めた閾値よりも大きい場合、異常であると判定することを特徴とする電力変換装置。 - 請求項5に記載の電力変換装置において、前記電流センサは、前記いずれかの一次巻線に電流を供給する導線と、前記別の一次巻線から電流を帰還させる導線との双方が内側空間に配置されたコイルを有し、前記コイルを流れる電流を検出する交流電流センサであることを特徴とする電力変換装置。
- 請求項4に記載の電力変換装置において、前記制御部は、前記異常であると判定した場合には、前記複数の一次巻線のいずれか一つの一次巻線に電流が流れているかどうかに基づき、前記電流が流れていない一次巻線を特定することを特徴とする電力変換装置。
- 請求項5に記載の電力変換装置において、前記制御部は、前記異常であると判定した場合には、前記複数の一次巻線のいずれか一つの一次巻線に電流が流れているかどうかに基づき、前記電流が流れていない一次巻線を特定することを特徴とする電力変換装置。
- 被検体を挿入する開口を備えた円盤と、円盤の前記開口を挟んで対向する位置にそれぞれ搭載されたX線管およびX線検出器と、前記X線管に直流電力を供給するX線高電圧装置と、被検体を搭載して前記円板の開口に挿入する寝台と、前記円盤を回転させる回転駆動部とを有し、
前記X線高電圧装置は、請求項1に記載の電力変換装置を含むことを特徴とするX線CT装置。 - X線管と、被検体を透過したX線を検出するX線受像部と、前記X線管に直流電力を供給するX線高電圧装置とを有し、
前記X線高電圧装置は、請求項1に記載の電力変換装置を含むことを特徴とするX線撮影装置。
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CN201180008724.5A CN102754326B (zh) | 2010-02-09 | 2011-02-08 | 电力转换装置、x射线ct装置以及x射线拍摄装置 |
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CN102754326B (zh) | 2014-12-03 |
US20120294428A1 (en) | 2012-11-22 |
US9036784B2 (en) | 2015-05-19 |
JP5666485B2 (ja) | 2015-02-12 |
CN102754326A (zh) | 2012-10-24 |
JPWO2011099472A1 (ja) | 2013-06-13 |
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