WO2011061794A1 - 磁気式アブソリュートエンコーダーおよびモーター - Google Patents
磁気式アブソリュートエンコーダーおよびモーター Download PDFInfo
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- WO2011061794A1 WO2011061794A1 PCT/JP2009/006192 JP2009006192W WO2011061794A1 WO 2011061794 A1 WO2011061794 A1 WO 2011061794A1 JP 2009006192 W JP2009006192 W JP 2009006192W WO 2011061794 A1 WO2011061794 A1 WO 2011061794A1
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- detection element
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- magnetic
- magnetic detection
- pole
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01D—MEASURING NOT SPECIALLY ADAPTED FOR A SPECIFIC VARIABLE; ARRANGEMENTS FOR MEASURING TWO OR MORE VARIABLES NOT COVERED IN A SINGLE OTHER SUBCLASS; TARIFF METERING APPARATUS; MEASURING OR TESTING NOT OTHERWISE PROVIDED FOR
- G01D5/00—Mechanical means for transferring the output of a sensing member; Means for converting the output of a sensing member to another variable where the form or nature of the sensing member does not constrain the means for converting; Transducers not specially adapted for a specific variable
- G01D5/12—Mechanical means for transferring the output of a sensing member; Means for converting the output of a sensing member to another variable where the form or nature of the sensing member does not constrain the means for converting; Transducers not specially adapted for a specific variable using electric or magnetic means
- G01D5/244—Mechanical means for transferring the output of a sensing member; Means for converting the output of a sensing member to another variable where the form or nature of the sensing member does not constrain the means for converting; Transducers not specially adapted for a specific variable using electric or magnetic means influencing characteristics of pulses or pulse trains; generating pulses or pulse trains
- G01D5/245—Mechanical means for transferring the output of a sensing member; Means for converting the output of a sensing member to another variable where the form or nature of the sensing member does not constrain the means for converting; Transducers not specially adapted for a specific variable using electric or magnetic means influencing characteristics of pulses or pulse trains; generating pulses or pulse trains using a variable number of pulses in a train
- G01D5/2451—Incremental encoders
- G01D5/2452—Incremental encoders incorporating two or more tracks having an (n, n+1, ...) relationship
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01D—MEASURING NOT SPECIALLY ADAPTED FOR A SPECIFIC VARIABLE; ARRANGEMENTS FOR MEASURING TWO OR MORE VARIABLES NOT COVERED IN A SINGLE OTHER SUBCLASS; TARIFF METERING APPARATUS; MEASURING OR TESTING NOT OTHERWISE PROVIDED FOR
- G01D5/00—Mechanical means for transferring the output of a sensing member; Means for converting the output of a sensing member to another variable where the form or nature of the sensing member does not constrain the means for converting; Transducers not specially adapted for a specific variable
- G01D5/12—Mechanical means for transferring the output of a sensing member; Means for converting the output of a sensing member to another variable where the form or nature of the sensing member does not constrain the means for converting; Transducers not specially adapted for a specific variable using electric or magnetic means
- G01D5/14—Mechanical means for transferring the output of a sensing member; Means for converting the output of a sensing member to another variable where the form or nature of the sensing member does not constrain the means for converting; Transducers not specially adapted for a specific variable using electric or magnetic means influencing the magnitude of a current or voltage
- G01D5/142—Mechanical means for transferring the output of a sensing member; Means for converting the output of a sensing member to another variable where the form or nature of the sensing member does not constrain the means for converting; Transducers not specially adapted for a specific variable using electric or magnetic means influencing the magnitude of a current or voltage using Hall-effect devices
- G01D5/145—Mechanical means for transferring the output of a sensing member; Means for converting the output of a sensing member to another variable where the form or nature of the sensing member does not constrain the means for converting; Transducers not specially adapted for a specific variable using electric or magnetic means influencing the magnitude of a current or voltage using Hall-effect devices influenced by the relative movement between the Hall device and magnetic fields
Definitions
- the present invention relates to a magnetic absolute encoder that detects an absolute position within one rotation of a rotation shaft using two sets of magnetic encoders, and a motor provided with the magnetic absolute encoder. More particularly, the present invention relates to a magnetic absolute encoder capable of easily performing an assembly operation of two sets of magnetic encoders and a positioning operation of a magnetic detection element, and a motor provided with the magnetic absolute encoder.
- Patent Document 1 proposes a magnetic absolute encoder using a two-pole magnetic encoder and a 64-pole magnetic encoder.
- Patent Document 2 uses a two-pole magnetic encoder and a multi-pole magnetic encoder to perform magnetic absolute detection with high accuracy capable of performing absolute position detection without being affected by the resolution and accuracy of the two-pole magnetic encoder. An encoder has been proposed.
- each set of magnetic encoders in such a magnetic absolute encoder includes a magnet attached to a rotation shaft, and a pair of magnetic detection elements (for example, Hall elements) disposed to face the magnet.
- Each magnetic detection element is mounted on a printed wiring board, and a plurality of lead wires drawn from each printed wiring board are connected to the side of an arithmetic circuit for signal processing.
- In each set of magnetic encoders between the magnetic detection elements so that A-phase and B-phase sinusoidal analog signals having a predetermined amplitude different from each other are generated from the pair of magnetic detection elements as the magnet rotates. It is necessary to set the relative position of and the mounting position of each magnetic detection element with respect to the magnet. In addition, it is necessary to perform connection work for connecting a large number of lead wires drawn from each printed wiring board on which the magnetic detection element is mounted to each terminal on the side of the arithmetic circuit without error.
- the magnetic absolute encoder of the present invention is A two-pole magnet whose circular outer peripheral surface is a two-pole magnetized surface, A dipole first magnetic detection element and a dipole second magnetic detection element used to obtain a detection signal whose phase is different by 90 degrees with rotation of the dipole magnet; A multipole magnet coaxially arranged adjacent to the two-pole magnet, wherein the circular outer peripheral surface is a multipole magnetized surface having four or more poles; A multipole-side first magnetic detection element and a multipole-side second magnetic detection element, which are used to obtain detection signals having a phase difference of 90 degrees with rotation of the multipole magnet; A flexible printed wiring board on which the bipolar first magnetic detection element, the bipolar second magnetic detection element, the multipolar first magnetic detection element, and the multipolar second magnetic detection element are mounted; And an annular substrate holder disposed coaxially with the two-pole magnet, The substrate holding unit holds the flexible printed wiring substrate in a loop shape so as to surround the two-pole magnet and the multi-pole magnet.
- the two-pole-side first magnetic detection element and the two-pole-side second magnetic detection element face the two-pole magnetized surface of the two-pole magnet at a constant interval, and the multipole-side first magnetic detection
- the element and the multipole-side second magnetic detection element are characterized in that they face the multipole magnetization surface of the multipole magnet at a constant distance.
- a single flexible printed wiring board on which all magnetic detection elements are mounted is used instead of using magnetic detection elements mounted on independent printed wiring boards. That is, while mounting all the magnetic detection elements on a single flexible printed wiring board, printing the wiring pattern drawn from each magnetic detection element, and looping it so as to surround the two-pole magnet and the multi-pole magnet The printed wiring board is held. Therefore, since it is only necessary to attach the flexible printed wiring board to the substrate holding portion so that each magnetic detection element is at a predetermined position, an operation of connecting lead wires to the printed wiring board of each magnetic detection element is unnecessary.
- the substrate holding portion is provided with an annular base plate and first and second substrate mounts disposed at predetermined angular intervals so as to be positioned on the same circle on the annular end face of the base plate.
- the first and second substrate mounts can be configured to have first and second substrate mounting surfaces perpendicular to the annular end face facing the center of the same circle.
- the portion on the back surface side of the flexible printed wiring substrate may be fixed to the first and second substrate mounting surfaces, respectively.
- the surface of the portion of the flexible printed wiring board fixed to the first substrate mounting surface is the mounting portion on which the two-pole first magnetic detection element and the multi-pole magnetic detection element are mounted.
- a surface of a portion of the flexible printed wiring board fixed to the second substrate mounting surface is a mounting portion on which the second pole-side second magnetic detection element and the multipole-side magnetic detection element are mounted You should do it.
- each magnetic detection element By fixing the mounting portion of the flexible printed wiring board to the first and second substrate mounts, each magnetic detection element is positioned, so the positioning operation of the magnetic detection element becomes easy.
- the first and second substrate mounts be attached movably by a predetermined amount in the circumferential direction with respect to the annular end face by screwing or the like.
- the circumferential position of the substrate mount is adjusted based on the detection signal of each magnetic detection element.
- the substrate mount can be fixed to the base plate by an adhesive or the like at a position where an appropriate detection signal can be obtained. Thereby, the adjustment operation of the attachment position of each magnetic detection element is simplified. Further, in this case, it is desirable to bridge the flexible printed wiring board in a state of slack between the substrate mounts. Since an excessive force does not act on the flexible printed wiring board when adjusting the mounting position of the magnetic detection element, the position adjustment of the magnetic detection element can be easily performed without damaging the flexible printed wiring board.
- the two-pole-side third used to obtain a detection signal in phase or in phase with the two-pole-side first magnetic detection element with the rotation of the two-pole magnet.
- a magnetic detection element and a second pole-side fourth magnetic detection element for obtaining a detection signal in phase or in phase with the second pole-side second magnetic detection element are disposed.
- a multipole-side third magnetic detection element used to obtain a detection signal in phase or in phase with the multipole-side first magnetic detection element as the multipole magnet rotates
- the multipole-side A multipole fourth magnetic detection element for obtaining a detection signal in phase or in phase with the second magnetic detection element is disposed.
- a third substrate mount and a fourth substrate mount are provided in the substrate holding portion in addition to the first and second substrate mounts, and the same annular end face of the base plate is used. Attach the first, second, third and fourth substrate mounts at an angular interval of 90 degrees so as to be located on a circle, and center the same circle on the third and fourth substrate mounts respectively
- the third and fourth substrate mounting surfaces perpendicular to the annular end surface facing the above may be formed.
- the portion on the back surface side of the flexible printed wiring board is fixed to the first, second, third and fourth substrate mounting surfaces, respectively.
- the surface of the portion of the flexible printed wiring board fixed to the third substrate mounting surface is a mounting portion on which the second pole third magnetic detection element and the multipole third magnetic detection element are mounted.
- Mounted on the surface of the portion of the flexible printed wiring board fixed to the fourth substrate mounting surface is the mounting of the second pole-side fourth magnetic detection element and the multipole-side fourth magnetic detection element It will be a part.
- an arc-shaped interface wiring board is provided outside the annular end face of the base plate and extending over a predetermined angular range centering on the center of the base plate.
- the present invention relates to a motor with an encoder
- the motor of the present invention is Motor rotation axis, A motor rotor attached to the motor rotation shaft, A motor stator arranged to surround the motor rotor; An electromagnetic brake disposed at a position adjacent to the rear side of the motor rotor in the motor rotation shaft, for restraining rotation of the motor rotation shaft; And a magnetic absolute encoder disposed at a position adjacent to the rear side of the electromagnetic brake in the motor rotation shaft and detecting a rotational position of the motor rotation shaft. It is characterized by using the magnetic type absolute encoder of the said structure as said magnetic type absolute encoder.
- the motor rotation shaft is supported by the cylindrical motor case in a rotatable state via front and rear bearings at front and rear portions thereof.
- the rear bearing is disposed at a position between the electromagnetic brake and the magnetic absolute encoder on the motor rotation shaft, and the base plate of the magnetic absolute encoder is mounted on the rear bearing. It is desirable to use as a bearing retainer in contact from the rear side of the motor center axis. As described above, by using the base plate also as a bearing retainer, the number of parts can be reduced, which is advantageous for downsizing, downsizing and cost reduction of the motor.
- a plurality of pairs of magnetic detection elements are mounted on one flexible printed wiring board, and a wiring pattern drawn from each magnetic detection element is printed on the flexible printed wiring board. Further, the flexible printed wiring board is held in a looped state by the substrate holding portion, and each magnetic detection element is positioned with respect to the two-pole magnet and the multi-pole magnet. Therefore, mounting and wiring operations of the magnetic detection elements can be performed easily and in a short time, as compared to the case where lead wires are arranged and drawn out for a plurality of magnetic detection elements and the positioning operation of each magnetic detection element is individually performed. Can.
- (A) And (b) is a schematic longitudinal cross-sectional view which shows the motor in which the magnetic type absolute encoder to which this invention is applied, respectively is integrated, and an end elevation which shows a rear end surface. It is a schematic cross-sectional view which shows the part cut
- (A) is a front view which shows a substrate holding assembly (substrate holding part) and a flexible printed wiring board
- (b) is the sectional view. It is an expanded view shown in the state which expanded the flexible printed wiring board on the plane. It is explanatory drawing which shows the laminated constitution of each part of a flexible printed wiring board.
- FIGS. 1A and 1B are a schematic longitudinal sectional view showing a motor incorporating a magnetic absolute encoder to which the present invention is applied, and an end view showing a rear end face, respectively.
- FIG. 2 is a schematic cross-sectional view showing a portion cut along line II-II in FIG. 1 (a).
- the motor 1 is provided with a cylindrical motor case assembly 2, and the front end portion of the motor case assembly 2 is a large diameter mounting flange 3.
- Located inside the motor case assembly 2 is a hollow motor shaft 4 extending through its center.
- the motor rotation shaft 4 is rotatably supported by the motor case assembly 2 via front and rear bearings 5 and 6 at front and rear portions in the direction of the motor center axis 1a.
- a motor rotor 7 is attached to the motor rotation shaft 4 at a position adjacent to the rear side of the front bearing 5, and the motor stator 8 is attached to the motor case assembly 2 side so as to surround the motor rotor 7 concentrically. It is done.
- An electromagnetic brake 9 is disposed on the rear side of the motor rotor 7 in the motor rotation shaft 4.
- the electromagnetic brake 9 is of, for example, a non-excitation operation type, and in the non-excitation state, the braking force is applied to the motor rotating shaft 4 by the spring force (not shown). As a result, the braking force of the motor rotation shaft 4 is released.
- the electromagnetic brake 9 comprises an electromagnet 12 which comprises an annular yoke 10 fixed to the side of the motor case assembly 2 and an electromagnetic coil 11 disposed therein.
- a rear bearing 6 is concentrically mounted on the inner peripheral surface of the yoke 10, and a rear portion of the motor rotation shaft 4 is rotatably supported by the rear bearing 6.
- a magnetic absolute encoder 20 is disposed at a portion of the motor rotation shaft 4 adjacent to the rear side of the yoke 10.
- the rear end of the motor case assembly 2 is closed by a disk-shaped encoder cover 17.
- the encoder cover 17 is formed with a central opening 17 a communicating with the hollow portion 4 a of the motor rotation shaft 4.
- a motor connector 18 and an encoder connector 19 are attached to positions on the outer peripheral side of the encoder cover 17 adjacent to each other in the circumferential direction.
- FIG. 3 is a schematic view of a mechanical portion of the magnetic absolute encoder 20.
- the magnetic absolute encoder 20 is composed of two sets of magnetic encoders, one is a multipole magnetic encoder 21 and the other is a two pole magnetic encoder 22.
- the multipole magnetic encoder 21 includes a multipole ring magnet 30 and a plurality of magnetic detection elements, four Hall elements 31 to 34 in this example.
- the circular outer peripheral surface of the multipolar ring magnet 30 is multipolar-magnetized, and two or more pairs of magnetic poles are formed at equal angular intervals along the circular outer peripheral surface.
- a detection signal of A phase is obtained from Hall elements 31 (M1) and 33 (M2), and a detection signal of B phase 90 degrees different from A phase from Hall elements 32 (M3), 34 (M4) These placement positions are set to be obtained, and in this example, they are placed at an angular interval of approximately 90 degrees.
- the other two-pole magnetic encoder 22 includes a two-pole ring magnet 40 and a plurality of magnetic detection elements, in this example, four Hall elements 41 to 44.
- the circular outer peripheral surface of the two-pole ring magnet 40 is two-pole magnetized to form a pair of magnetic poles.
- the Hall elements 41 to 44 are arranged at an angular interval of 90 degrees along the circular outer peripheral surface of the two-pole ring magnet 40, and from the Hall elements 41 (T1) and 43 (T3), the A phase and its reverse phase are
- the Hall elements 42 (T2) and 44 (T4) provide detection signals of the B phase and their opposite phases.
- the detection signals from the Hall elements 31 to 34 and 41 to 44 are synthesized through the connection portion mounted on the IF wiring board 23, and the multipole side A phase signal MA, the multipole side B phase signal MB, 2 are synthesized.
- the pole side A phase signal TA and the two pole side B phase signal TB are generated and supplied to an arithmetic circuit for signal processing (not shown), in which the absolute rotational position within one rotation of the motor rotary shaft 4, Also, the number of rotations from the home position of the motor rotation shaft 4 is calculated.
- the mechanical portion of the magnetic absolute encoder 20 includes an annular boss 24 concentrically fixed to the outer peripheral surface of the rear end portion of the motor rotation shaft 4.
- the multipole ring magnet 30 and the two-pole ring magnet 40 are fixed at positions coaxially adjacent to each other on the circular outer peripheral surface.
- the substrate holding assembly 50 is disposed to surround the magnets 30 and 40.
- the substrate holding assembly 50 holds the flexible printed wiring board 60 having a predetermined width bent in a loop so as to surround the multipole ring magnet 30 and the two-pole ring magnet 40.
- Hall elements 31 to 34 on the multipole side and Hall elements 41 to 44 on the two pole side are mounted on the flexible printed wiring board 60.
- the wiring pattern drawn from each Hall element is printed.
- an arc-shaped IF wiring board 23 with a predetermined width is provided outside the board holding assembly 50.
- FIG. 4A is a front view showing the substrate holding assembly 50 (substrate holding portion) and the flexible printed wiring board 60
- FIG. 4B is a cross-sectional view thereof.
- the substrate holding assembly 50 comprises an annular base plate 55 having a constant width and four first to fourth identically shaped fixed to the annular end face 56 of the base plate 55. And substrate mounts 51-54.
- the base plate 55 is formed with a plurality of bolt holes along the circumferential direction, and is fixed to the yoke 10 by a fastening bolt.
- the substrate mounts 51 to 54 are formed of a rectangular metal plate of a fixed thickness, and mounted vertically at an annular interval of 90 degrees along the circumferential direction on the annular end face 56 of the base plate 55 There is.
- the inner flat surface facing the center side of the base plate 55 is the substrate mount surfaces 51a to 54a, and a flexible printed wiring substrate 60 bent in a loop shape is fixed thereto.
- the respective substrate mounts 51 to 54 can be screwed so as to be slightly movable in a tangential direction of a circle 57 inscribed in the substrate mounting surfaces 51a to 54a, and finally an annular end face 56 is formed by an adhesive. It is fixed to
- the end face portion of the inner peripheral edge portion of the base plate 55 of the substrate holding assembly 50 is in contact with the end face of the outer ring 6a of the rear bearing 6, It is functioning.
- the end face on the opposite side of the outer ring 6 a is in contact with the inner circumferential end face of the yoke 10.
- the inner ring 6 b of the rear bearing 6 is held between the end face of the boss 24 and the step surface formed on the motor rotation shaft 4.
- FIG. 5 is a developed view showing the flexible printed wiring board 60 held by the substrate holding assembly 50 in a state developed on a plane.
- Flexible printed wiring board 60 generally has a constant width in a diagonal direction from one side edge portion of an elongated linear substrate body portion 65 having a constant width and a middle portion of the longitudinal direction of the substrate body portion 65.
- the tip of the lead-out portion 66 is a terminal portion 67 for connection to the side of the IF wiring board 23.
- a reinforcing layer 68 having a fixed width and a length including the root portion is formed on the side edge portion of the substrate main portion 65 to which the root portion of the lead-out portion 66 is connected.
- Rectangular first to fourth element mounting portions 61 to 64 are formed on both ends of the substrate body portion 65 and at two substantially equal intervals between the two ends.
- a rectangular reinforcing plate 69 is stacked on the back surfaces of the fourth element mounting portions 61 to 64.
- the reinforcing plate 69 defines a bonding surface to be bonded and fixed to the substrate mounting surfaces 51a to 54a of the substrate mounts 51 to 54, and secures the flatness of the element mounting portions 61 to 64.
- a wiring pattern composed of a large number of wirings is printed on the substrate body portion 65 and the lead-out portion 66.
- the hall element 31 (M1) on the multipole side and the hall element 41 (T1) on the two pole side are mounted at intervals in the width direction.
- the Hall element 32 (M3) on the multipole side and the Hall element 42 (T2) on the two pole side are mounted on the surface of the second element mounting portion 62, and the multipole side is mounted on the third element mounting portion 63.
- Hall element 33 (M2) and Hall element 43 (T3) on the two pole side are mounted on the fourth element mounting portion 64, Hall element 34 (M4) on the multipole side and Hall element on the two pole side. 44 (T4) is implemented.
- the first to fourth element mounting portions 61 to 64 are respectively fixed to the first to fourth substrate mounting surfaces 51a to 54a of the substrate holding assembly 50 by screws and an adhesive.
- FIG. 6 is an explanatory view showing the layer configuration of each portion of the flexible printed wiring board 60.
- the FPC portion 65a between the element mounting portions 61 to 64 in the substrate main body portion 65 is a double-sided wiring type flexible printed wiring board portion, and copper foils 60b are laminated on both sides of the base film 60a.
- the cover layer 60e is further stacked via the adhesive layer 60d.
- a reinforcing plate 69 is attached to the back surface side via an adhesive layer 60f.
- the lead-out portion 66 has a single-sided wiring type structure in which a wiring pattern is formed only on the surface, which is thinner than the substrate main portion 65 and has low out-of-plane rigidity. is there.
- a reinforcing plate 60h is attached to the surface side of the base film 60a via the adhesive layer 60g, and on the back side of the base film 60a, copper foil 60b and copper plating 60c are laminated.
- the Ni layer 60i and the Au layer 60j are stacked on the surface of the copper plating 60c.
- a predetermined reinforcing layer is formed on the surface side of base film 60a, for example.
- the flexible printed wiring board 60 of this configuration is bent in a loop shape with its surface facing inward, and is fixed to the board mounting surfaces 51a to 54a. Further, in a portion between the substrate mounting surfaces 51a and 52a, a portion between the substrate mounting surfaces 52a and 53a, and a portion between the substrate mounting surfaces 53a and 54a, it bulges outward (in a state with slack) It is bridged.
- the flexible printed wiring board 60 is disposed so as to fit within the outer diameter dimension of the base plate 55 so as not to interfere with the portion on the outer peripheral side.
- the flexible printed wiring board 60 is fixed to the substrate holding assembly 50 and mounted so as to face the multipole and two pole ring magnets 30, 40 attached to the motor rotation shaft 4. Further, the lead-out portion 66 of the flexible printed wiring board 60 is bent substantially at right angles with respect to the root portion, and the terminal portion 67 at the tip is connected to the connector portion of the IF wiring board 23 located on the outer peripheral side. .
- the positions of these are adjusted based on the detection signals of the first to fourth Hall elements 31 to 34 on the multipole side. That is, while moving each of the substrate mounts 51 to 54, an appropriate detection signal can be obtained.
- the Hall elements on the multipole side and the Hall elements on the two poles side are mounted in a predetermined positional relationship. Therefore, if the multipole-side ring magnet 30 and the two-pole-side ring magnet 40 are assembled to the motor rotary shaft 4 with high accuracy, the holes on the two pole side can be determined by positioning the Hall elements 31 to 34 on the multipole side. Positioning of the elements 41 to 44 will be performed simultaneously. Therefore, the positioning operation of the Hall element is simplified. After positioning, the substrate mounts 51 to 54 are fixed to the adjustment position by an adhesive.
- the Hall elements are mounted on the flexible printed wiring board 60 and the wiring pattern from each Hall element is printed, a plurality of lead wires are connected to the printed wiring board on which each Hall element is mounted. The wiring operation for drawing these lead wires to the IF wiring board 23 is unnecessary.
- the substrate holding assembly 50 holding the flexible printed wiring board 60 can be easily removed, maintenance and inspection work is simplified. The operation of replacing the flexible printed wiring board 60 on which the Hall element is mounted can be easily performed with the substrate holding assembly 50 removed.
- the lead-out portion 66 of the flexible printed wiring board 60 is easily bent in the out-of-plane direction, it is easy to bend this portion and connect it to the IF wiring board 23 located outside in the radial direction. Can. Further, a reinforcing layer 68 having a predetermined width is formed on the side edge portion of the substrate body portion 65 to which the root portion of the lead-out portion 66 is connected. Therefore, even if an excessive force acts on the side edge portion due to the bending of the lead-out portion 66, the portion is not damaged, so that occurrence of a defect such as disconnection can be prevented.
Abstract
Description
円形外周面が2極着磁面となっている2極マグネットと、
前記2極マグネットの回転に伴って位相が90度異なる検出信号を得るために用いる2極側第1磁気検出素子および2極側第2磁気検出素子と、
前記2極マグネットに対して同軸状態で隣接配置されており、円形外周面が4極以上の多極着磁面となっている多極マグネットと、
前記多極マグネットの回転に伴って位相が90度異なる検出信号を得るために用いる多極側第1磁気検出素子および多極側第2磁気検出素子と、
前記2極側第1磁気検出素子、前記2極側第2磁気検出素子、前記多極側第1磁気検出素子および前記多極側第2磁気検出素子が実装されているフレキシブルプリント配線基板と、
前記2極マグネットに対して同軸状態に配置された円環状の基板保持部とを有しており、
前記基板保持部は、前記フレキシブルプリント配線基板を前記2極マグネットおよび前記多極マグネットを取り囲むようにループ状に保持しており、
前記2極側第1磁気検出素子および前記2極側第2磁気検出素子は、前記2極マグネットの前記2極着磁面に対して一定の間隔で対峙し、前記多極側第1磁気検出素子および前記多極側第2磁気検出素子は、前記多極マグネットの前記多極着磁面に対して一定の間隔で対峙していることを特徴としている。
モーター回転軸と、
前記モーター回転軸に取り付けたモーターローターと、
前記モーターローターを取り囲む状態に配置されているモーターステーターと、
前記モーター回転軸における前記モーターローターの後側に隣接する部位に配置され、当該モーター回転軸の回転を拘束するための電磁ブレーキと、
前記モーター回転軸における前記電磁ブレーキの後側に隣接する部位に配置され、当該モーター回転軸の回転位置を検出するための磁気式アブソリュートエンコーダーとを有しており、
前記磁気式アブソリュートエンコーダーとして上記構成の磁気式アブソリュートエンコーダーを用いることを特徴としている。
図1(a)および(b)は、それぞれ、本発明を適用した磁気式アブソリュートエンコーダーが組み込まれているモーターを示す概略縦断面図およびその後端面を示す端面図である。図2は、図1(a)におけるII-II線で切断した部分を示す概略横断面図である。
図3は磁気式アブソリュートエンコーダー20の機構部分の摸式図である。磁気式アブソリュートエンコーダー20は、2組の磁気エンコーダーから構成されており、一方は多極磁気エンコーダー21であり、他方は2極磁気エンコーダー22である。多極磁気エンコーダー21は、多極リングマグネット30と、複数個の磁気検出素子、本例では4個のホール素子31~34とを備えている。多極リングマグネット30は、その円形外周面が多極着磁されて、当該円形外周面に沿って等角度間隔で2対以上の磁極対が形成されている。ホール素子31(M1)および33(M2)からはA相の検出信号が得られ、ホール素子32(M3)、34(M4)からはA相とは位相が90度異なるB相の検出信号が得られるように、これらの配置位置が設定されており、本例ではほぼ90度の角度間隔に配置されている。
図4(a)は基板保持アセンブリ50(基板保持部)およびフレキシブルプリント配線基板60を示す正面図であり、図4(b)はその断面図である。これらの図に示すように、基板保持アセンブリ50は、一定幅の円環状のベース板55と、このベース板55の一方の円環状端面56に固定した同一形状の4個の第1~第4基板取付台51~54とを備えている。ベース板55は、円周方向に沿って複数本のボルト穴が形成されており、締結ボルトによってヨーク10に固定されている。
次に、図5は基板保持アセンブリ50に保持されているフレキシブルプリント配線基板60を平面上に展開した状態で示す展開図である。フレキシブルプリント配線基板60は、全体として、一定幅の細長い直線状の基板本体部分65と、この基板本体部分65の長さ方向の中程の部位の一方の側縁部分から斜め方向に一定幅で引き出されている引き出し部分66とを備えており、引き出し部分66の先端は、IF配線基板23の側に接続するための端子部67となっている。また、引き出し部分66の根元部分が繋がっている基板本体部分65の側縁部分には一定幅で根元部分を包含する長さの補強層68が形成された補強部分となっている。
Claims (8)
- 円形外周面が2極着磁面となっている2極マグネットと、
前記2極マグネットの回転に伴って位相が90度異なる検出信号を得るために用いる2極側第1磁気検出素子および2極側第2磁気検出素子と、
前記2極マグネットに対して同軸状態となるように隣接配置されており、円形外周面が4極以上の多極着磁面となっている多極マグネットと、
前記多極マグネットの回転に伴って位相が90度異なる検出信号を得るために用いる多極側第1磁気検出素子および多極側第2磁気検出素子と、
前記2極側第1磁気検出素子、前記2極側第2磁気検出素子、前記多極側第1磁気検出素子および前記多極側第2磁気検出素子が実装されているフレキシブルプリント配線基板と、
前記2極マグネットに対して同軸状態に配置された円環状の基板保持部とを有しており、
前記基板保持部は、前記フレキシブルプリント配線基板を前記2極マグネットおよび前記多極マグネットを取り囲むようにループ状に保持しており、
前記2極側第1磁気検出素子および前記2極側第2磁気検出素子は、前記2極マグネットの前記2極着磁面に対して一定の間隔で対峙し、前記多極側第1磁気検出素子および前記多極側第2磁気検出素子は、前記多極マグネットの前記多極着磁面に対して一定の間隔で対峙していることを特徴とする磁気式アブソリュートエンコーダー。 - 前記基板保持部は、円環状のベース板と、このベース板の円環状端面において同一円上に位置するように所定の角度間隔で配置した第1、第2基板取付台とを備えており、
前記第1、第2基板取付台は、それぞれ、前記同一円の中心を向いている前記円環状端面に垂直な第1、第2基板取付面を備えており、
前記フレキシブルプリント配線基板は、その裏面側の部分が前記第1、第2基板取付面にそれぞれ固定されており、
前記フレキシブルプリント配線基板における前記第1基板取付面に固定されている部分の表面に、前記2極側第1磁気検出素子および前記多極側磁気検出素子が実装されており、
前記フレキシブルプリント配線基板における前記第2基板取付面に固定されている部分の表面に、前記2極側第2磁気検出素子および前記多極側磁気検出素子が実装されていることを特徴とする請求項1に記載の磁気式アブソリュートエンコーダー。 - 前記第1、第2基板取付台は、前記円環状端面に対してその円周方向に所定量だけ移動可能に取り付けられ、当該円周方向の位置調整が行われた後に前記円環状端面に対して移動しないように固定されており、
前記フレキシブルプリント配線基板は、前記第1、第2基板取付台の前記第1、第2基板取付面の間において弛みのある状態で架け渡されていることを特徴とする請求項2に記載の磁気式アブソリュートエンコーダー。 - 前記2極マグネットの回転に伴って、前記2極側第1磁気検出素子と同相あるいは逆相の検出信号を得るために用いる2極側第3磁気検出素子、および、前記2極側第2磁気検出素子と同相あるいは逆相の検出信号を得るための2極側第4磁気検出素子と、
前記多極マグネットの回転に伴って、前記多極側第1磁気検出素子と同相あるいは逆相の検出信号を得るために用いる多極側第3磁気検出素子、および、前記多極側第2磁気検出素子と同相あるいは逆相の検出信号を得るための多極側第4磁気検出素子とを有しており、
前記基板保持部は、前記第1、第2基板取付台に加えて、第3基板取付台および第4基板取付台を備え、前記ベース板の前記円環状端面には、同一円上に位置するように、90度の角度間隔で前記第1、第2、第3および第4基板取付台が取り付けられおり、
前記第3および第4基板取付台は、それぞれ、前記同一円の中心を向いている前記円環状端面に垂直な第3、第4基板取付面を備えており、
前記フレキシブルプリント配線基板は、その裏面側の部分が前記第1、第2、第3および第4基板取付面にそれぞれ固定されており、
前記フレキシブルプリント配線基板における前記第3基板取付面に固定されている部分の表面に、前記2極側第3磁気検出素子および前記多極側第3磁気検出素子が実装されており、
前記フレキシブルプリント配線基板における前記第4基板取付面に固定されている部分の表面に、前記2極側第4磁気検出素子および前記多極側第4磁気検出素子が実装されていることを特徴とする請求項2に記載の磁気式アブソリュートエンコーダー。 - 前記第1~第4基板取付台は、それぞれ、前記円環状端面に対してその円周方向に所定量だけ移動可能に取り付けられ、当該円周方向の位置調整が行われた後に前記円環状端面に対して移動しないように固定されており、
前記フレキシブルプリント配線基板は、前記第1および第2基板取付面の間、前記第2および第3基板取付面の間、および前記第3および第4基板取付面の間において、それぞれ、弛みのある状態で架け渡されていることを特徴とする請求項4に記載の磁気式アブソリュートエンコーダー。 - 前記ベース板の前記円環状端面の外側には、当該ベース板の中心を中心として所定角度範囲に亘る円弧状のインターフェース用配線基板が配置されており、
前記フレキシブルプリント配線基板の一方の側縁には、当該側縁から所定幅で引き出されている配線接続用の基板引き出し部分が形成されており、
当該基板引き出し部分は、前記側縁から折り曲げられて、前記ベース板の半径方向の外側に延びて前記インターフェース用配線基板に接続されており、
前記基板引き出し部分は、前記フレキシブルプリント配線基板における他の部分に比べて面外剛性の低い折り曲げが容易な部分であり、
前記基板引き出し部分の根元側部分には折り曲げによる耐久性低下を防止するための補強層が形成されていることを特徴とする請求項1ないし5のうちのいずれかの項に記載の磁気式アブソリュートエンコーダー。 - モーター回転軸と、
前記モーター回転軸に取り付けたモーターローターと、
前記モーターローターを取り囲む状態に配置されているモーターステーターと、
前記モーター回転軸における前記モーターローターの後側に隣接する部位に配置され、当該モーター回転軸の回転を拘束するための電磁ブレーキと、
前記モーター回転軸における前記電磁ブレーキの後側に隣接する部位に配置され、当該モーター回転軸の回転位置を検出するための磁気式アブソリュートエンコーダーとを有しており、
前記磁気式アブソリュートエンコーダーは、請求項2ないし6のうちのいずかの項に記載の磁気式アブソリュートエンコーダーであることを特徴とするモーター。 - 前記モーター回転軸を前側軸受けおよび後側軸受けを介して回転自在の状態で支持している筒状のモーターケースを有しており、
前記後側軸受けは、前記モーター回転軸における前記電磁ブレーキと前記磁気式アブソリュートエンコーダーの間の部位に配置されており、
前記磁気式アブソリュートエンコーダーの前記ベース板は、前記後側軸受けに対して、モーター中心軸線の後側から当接している軸受け押えとして機能することを特徴とするモーター。
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PCT/JP2009/006192 WO2011061794A1 (ja) | 2009-11-18 | 2009-11-18 | 磁気式アブソリュートエンコーダーおよびモーター |
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