WO2011034117A1 - 高分子ラジカル材料・活性炭・導電性材料複合体、導電性材料複合体の製造方法、及び蓄電デバイス - Google Patents
高分子ラジカル材料・活性炭・導電性材料複合体、導電性材料複合体の製造方法、及び蓄電デバイス Download PDFInfo
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- WO2011034117A1 WO2011034117A1 PCT/JP2010/066008 JP2010066008W WO2011034117A1 WO 2011034117 A1 WO2011034117 A1 WO 2011034117A1 JP 2010066008 W JP2010066008 W JP 2010066008W WO 2011034117 A1 WO2011034117 A1 WO 2011034117A1
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- Prior art keywords
- activated carbon
- conductive material
- polymer
- polymer radical
- chemical formula
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- KUKFKAPJCRZILJ-UHFFFAOYSA-N prop-2-enenitrile;prop-2-enoic acid Chemical compound C=CC#N.OC(=O)C=C KUKFKAPJCRZILJ-UHFFFAOYSA-N 0.000 description 1
- RUOJZAUFBMNUDX-UHFFFAOYSA-N propylene carbonate Chemical compound CC1COC(=O)O1 RUOJZAUFBMNUDX-UHFFFAOYSA-N 0.000 description 1
- 238000010298 pulverizing process Methods 0.000 description 1
- 238000004080 punching Methods 0.000 description 1
- HNJBEVLQSNELDL-UHFFFAOYSA-N pyrrolidin-2-one Chemical compound O=C1CCCN1 HNJBEVLQSNELDL-UHFFFAOYSA-N 0.000 description 1
- 238000006479 redox reaction Methods 0.000 description 1
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- 229910052709 silver Inorganic materials 0.000 description 1
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- 125000001424 substituent group Chemical group 0.000 description 1
- 125000005156 substituted alkylene group Chemical group 0.000 description 1
- HXJUTPCZVOIRIF-UHFFFAOYSA-N sulfolane Chemical compound O=S1(=O)CCCC1 HXJUTPCZVOIRIF-UHFFFAOYSA-N 0.000 description 1
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- 239000000057 synthetic resin Substances 0.000 description 1
- 229920003002 synthetic resin Polymers 0.000 description 1
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Images
Classifications
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- H01G11/00—Hybrid capacitors, i.e. capacitors having different positive and negative electrodes; Electric double-layer [EDL] capacitors; Processes for the manufacture thereof or of parts thereof
- H01G11/22—Electrodes
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- H01G11/32—Carbon-based
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- H—ELECTRICITY
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- H01G11/00—Hybrid capacitors, i.e. capacitors having different positive and negative electrodes; Electric double-layer [EDL] capacitors; Processes for the manufacture thereof or of parts thereof
- H01G11/22—Electrodes
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- H01G—CAPACITORS; CAPACITORS, RECTIFIERS, DETECTORS, SWITCHING DEVICES, LIGHT-SENSITIVE OR TEMPERATURE-SENSITIVE DEVICES OF THE ELECTROLYTIC TYPE
- H01G11/00—Hybrid capacitors, i.e. capacitors having different positive and negative electrodes; Electric double-layer [EDL] capacitors; Processes for the manufacture thereof or of parts thereof
- H01G11/22—Electrodes
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/10—Energy storage using batteries
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/13—Energy storage using capacitors
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
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- Y02P70/50—Manufacturing or production processes characterised by the final manufactured product
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02T—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
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- Y02T10/60—Other road transportation technologies with climate change mitigation effect
- Y02T10/70—Energy storage systems for electromobility, e.g. batteries
Definitions
- the present invention relates to a polymer radical material / activated carbon / conductive material composite, a method for manufacturing a conductive material composite, and a power storage device.
- the electric storage device is a power source for portable electronic devices, high energy density have been sought in order to enable prolonged use.
- high energy density have been sought in order to enable prolonged use.
- various characteristics are required for power storage devices that are power sources. For example, a large power density.
- An electric double layer capacitor is known as an electricity storage device having a large output.
- This electric double layer capacitor uses activated carbon for both electrodes, and can discharge a large current at a time and can be discharged with an extremely large output. In addition, it has excellent cycle characteristics and is being developed as a backup power source. However, the energy density was very small.
- An electric storage device using activated carbon as a positive electrode as in an electric double layer capacitor and carbon capable of inserting and removing lithium ions as in a lithium ion battery has been developed.
- This device is called a lithium ion capacitor and stores charges by an electrostatic mechanism using an electric double layer. Therefore, the device has a feature that the output density is as high as that of the electric double layer capacitor and the cycle stability is also high.
- the energy density is about 4 to 5 times larger than that of electric double layer capacitors.
- the energy density of the positive electrode is lower than that of the negative electrode, it is difficult to balance the capacity between the positive electrode and the negative electrode, and a technique for pre-doping lithium ions to the negative electrode by a chemical method or an electrochemical method is required. (For example, refer to Patent Document 1).
- Patent Document 3 proposes a secondary battery in which at least one active material of a positive electrode and a negative electrode contains a radical compound.
- Patent Documents 2, 3, and 4 propose an electricity storage device including a positive electrode containing a nitroxyl compound. These power storage devices such as secondary batteries are considered to be one of secondary batteries that can be charged and discharged with a large current because the electrode reaction of the electrode active material (radical compound) itself is fast, and therefore can provide a large output. It also has the feature that the change in voltage during discharge is small.
- An electric storage device combining an organic radical battery and a lithium ion capacitor has also been proposed (see Patent Document 5).
- This device uses a mixture of a radical compound and activated carbon in the positive electrode.
- activated carbon works mainly as an active material in a short discharge of about 1 second, and an extremely large output similar to that of an electric double layer capacitor can be obtained.
- the polymer radical material works as an active material, and high output performance similar to that of the organic radical battery can be obtained.
- the voltage drop during discharge is smaller than that of the lithium ion capacitor.
- Patent Document 5 proposes an electricity storage device using a polymer radical material and activated carbon as a positive electrode or the like.
- the polymer radical material contained is an aliphatic organic compound, it itself has no conductivity.
- the radical compound in the electrode it is necessary to mix a polymer radical material and a conductive material capable of transferring electrons efficiently.
- JP-A-8-107048 Japanese Patent No. 3687736 JP 2002-304996 A JP 2007-165054 A Japanese Patent Application No. 2008-046610
- the present invention has been made in order to solve the above-described problems, and an object of the present invention is to manufacture an electricity storage device having a large discharge capacity and a small voltage drop due to resistance even when discharged with a large current. It is providing the composite_body
- the polymer radical material having a radical partial structure is dissolved or swollen in the reduced state, and the activated carbon and the conductive material are dispersed or dissolved.
- the raw material solution is dropped or poured into a solution in which the polymer radical material, the activated carbon, and the conductive material do not dissolve or swell, and the polymer radical material, the activated carbon, and the precipitate containing the conductive material Is generated.
- the polymer radical material has a nitroxyl cation partial structure represented by the following chemical formula (1) in an oxidized state.
- the nitroxyl polymer compound includes a cyclic nitroxyl structure represented by the following chemical formula (3) in a reduced state: It is.
- R 1 to R 4 each independently represents an alkyl group, and X represents a divalent group such that the chemical formula (3) forms a 5- to 7-membered ring, provided that at least Some constitute part of the main chain of the polymer.
- the polymer radical material is represented by a chemical structure represented by the following chemical formula (4) and / or (5): A molecular compound or a copolymer containing the chemical structure as a repeating unit.
- R 1 to R 4 each independently represents an alkyl group, and R 5 represents hydrogen or a methyl group.
- the polymer radical material / activated carbon / conductive material composite of the present invention is such that the polymer radical material having a radical partial structure is dissolved or swollen in the reduced state and the activated carbon and the conductive material are dispersed or dispersed.
- a raw material solution obtained by dissolution is dropped or poured into a solution in which the polymer radical material, the activated carbon, and the conductive material do not dissolve or swell, and the activated carbon and the conductive material are inside the polymer radical material. It is obtained as a precipitate taken in.
- the polymer radical material has a nitroxyl cation partial structure represented by the following chemical formula (1) in an oxidized state, and is in a reduced state.
- nitroxyl polymer compounds having a nitroxyl radical partial structure represented by the following chemical formula (2) are nitroxyl polymer compounds having a nitroxyl radical partial structure represented by the following chemical formula (2).
- the nitroxyl polymer compound is a polymer compound containing a cyclic nitroxyl structure represented by the following chemical formula (3) in the reduced state.
- R 1 to R 4 each independently represents an alkyl group, and X represents a divalent group such that the chemical formula (3) forms a 5- to 7-membered ring, provided that at least Some constitute part of the main chain of the polymer.
- the polymer radical material is a polymer compound represented by the chemical structure of the following chemical formula (4) and / or (5): Or it is a copolymer containing this chemical structure as a repeating unit.
- R 1 to R 4 each independently represents an alkyl group, and R 5 represents hydrogen or a methyl group.
- the conductive material is natural graphite, artificial graphite, carbon black, vapor grown carbon fiber, mesophase pitch carbon fiber, and carbon nanotube. Is at least one selected from the group consisting of
- the activated carbon is in the form of particles and has a specific surface area of 1000 m 2 / g or more.
- the activated carbon is in the form of particles, from phenol resin activated carbon, petroleum pitch activated carbon, petroleum coke activated carbon, and coal coke activated carbon. And at least one selected from the group consisting of
- An electricity storage device of the present invention for solving the above-described problems is characterized by using the polymer radical material / activated carbon / conductive material composite of the present invention as an electrode.
- the electricity storage device of the present invention for solving the above-described problem is obtained by using a polymer solution in which a polymer radical material having a radical partial structure is dissolved or swelled and a conductive material is dispersed or dissolved in a reduced state.
- a polymer radical material / conductive material composite obtained by dripping or pouring the material and the conductive material into a solution in which the conductive material does not dissolve or swell, and a precipitate containing the conductive material;
- a mixture with activated carbon is used as an electrode.
- the polymer radical material has a nitroxyl cation partial structure represented by the following chemical formula (1) in the oxidized state and is represented by the following chemical formula (2) in the reduced state.
- a nitroxyl polymer compound having a xyl radical partial structure is represented by the following chemical formula (1) in the oxidized state and is represented by the following chemical formula (2) in the reduced state.
- the nitroxyl polymer compound is a polymer compound containing a cyclic nitroxyl structure represented by the following chemical formula (3) in a reduced state.
- R 1 to R 4 each independently represents an alkyl group, and X represents a divalent group such that the chemical formula (3) forms a 5- to 7-membered ring, provided that at least Some constitute part of the main chain of the polymer.
- the polymer radical material is a polymer compound represented by the chemical structure represented by the following chemical formula (4) and / or (5), or a copolymer containing the chemical structure as a repeating unit. It is a polymer.
- R 1 to R 4 each independently represents an alkyl group, and R 5 represents hydrogen or a methyl group.
- the electrode is a positive electrode.
- the electrode is a positive electrode, an aprotic organic solvent containing a substance capable of reversibly supporting lithium ions in the negative electrode and a lithium salt in the electrolyte is used.
- the battery further comprises a lithium ion supply source, and the positive electrode and / or the negative electrode each include a current collector having holes penetrating the front and back surfaces, and the negative electrode and the lithium The current collector is pre-doped with lithium ions by electrochemical contact with an ion source.
- a polymer radical material / activated carbon / conductive material composite having good electronic conductivity can be obtained.
- the discharge capacity can be increased, charging / discharging with a large current is possible, and a large current can flow at a level of several seconds.
- the method for producing a polymer radical material / activated carbon / conductive material composite of the present invention is obtained by dissolving or swelling a polymer radical material having a radical partial structure in a reduced state and dispersing or dissolving activated carbon and a conductive material.
- a raw material solution is dropped or poured into a solution in which the polymer radical material, activated carbon, and the conductive material do not dissolve or swell, thereby generating a precipitate containing the polymer radical material, activated carbon, and the conductive material.
- the polymer radical material, activated carbon, and conductive material in a composite using a polymer radical material and activated carbon, the polymer radical material, activated carbon, and conductive material can be uniformly distributed by the specific method according to the present invention. Become. Therefore, the obtained polymer radical material / activated carbon / conductive material composite can have good electron conductivity. As a result, in the electrode manufactured by the polymer radical material / activated carbon / conductive material composite, the ratio of being able to participate in the redox of the radical part of the polymer radical material is increased.
- an electrode manufactured from a polymer radical material / activated carbon / conductive material composite has a larger discharge capacity than an electrode obtained by simply mixing a polymer radical material, activated carbon and a conductive material. Electrodes using polymer radical materials, activated carbon, and conductive material composites can be charged and discharged with a large current because the electrons are smoothly transferred through the conductive materials as a result of oxidation and reduction of the polymer radical materials. It becomes. In addition, a large current can flow at a level of several seconds.
- the polymer radical material a material usable as a storage device, it is possible to use a material having a radical partial structure in a reduced state. More specifically, as shown in the following reaction formula (A), the nitroxyl cation partial structure represented by the chemical formula (1) in the oxidized state and the nitroxyl radical partial structure represented by the chemical formula (2) in the reduced state The nitroxyl polymer compound which has is preferably used.
- the reaction formula (A) represents the electrode reaction of the positive electrode, and the polymer radical material that accompanies such a reaction can be used as a material for an electricity storage device that accumulates and emits electrons. Since the oxidation-reduction reaction shown in the reaction formula (A) is a reaction mechanism that does not involve a change in the structure of the organic compound, the reaction rate is high. It becomes possible to pass an electric current.
- the nitroxyl polymer compound is preferably a polymer compound containing a cyclic nitroxyl structure represented by the chemical formula (3) in a reduced state.
- R 1 ⁇ R 4 each independently represents an alkyl group, a linear alkyl group is preferred independently.
- R 1 to R 4 are each independently preferably an alkyl group having 1 to 4 carbon atoms, and particularly preferably a methyl group.
- X represents a divalent group such that chemical formula (3) forms a 5- to 7-membered ring. However, at least a part of X constitutes a part of the main chain of the polymer.
- the structure of X is not particularly limited, but is selected from the group consisting of carbon, oxygen, nitrogen, and sulfur.
- X represents a divalent group in which the chemical formula (3) forms a 5- to 7-membered ring, and is not particularly limited. Specifically, —CH 2 CH 2 —, —CH 2 CH 2 CH 2 —, —CH 2 CH 2 CH 2 CH 2 —, —CH ⁇ CH—, —CH ⁇ CHCH 2 —, —CH ⁇ CHCH 2 CH 2 —, —CH 2 CH ⁇ CHCH 2 —, And non-adjacent —CH 2 — may be replaced by —O—, —NH— or —S—, and —CH ⁇ may be replaced by —N ⁇ .
- a particularly preferred cyclic nitroxyl structure is a 2,2,6,6-tetramethylpiperidinoxyl radical represented by the chemical formula (6), 2,2,5, represented by the chemical formula (7) in the reduced state. It is selected from the group consisting of a 5-tetramethylpyrrolinoxyl radical and a 2,2,5,5-tetramethylpyrrolinoxyl radical represented by the chemical formula (8).
- R 1 to R 4 are the same as those in the chemical formula (3).
- the cyclic nitroxyl structure represented by the above chemical formula (3) constitutes a part of the polymer as a part of the side chain or main chain. That is, at least a part of X constitutes a part of the main chain of the polymer, and a side chain or a part of the main chain of the polymer as a structure in which at least one hydrogen bonded to the element forming the cyclic structure is removed Exists. It is preferable that it exists in the side chain from the viewpoint of ease of synthesis.
- R 1 to R 4 are the same as those in the chemical formula (3), and X ′ represents a residue obtained by removing hydrogen from X in the chemical formula (3).
- X ′ represents a residue obtained by removing hydrogen from X in the chemical formula (3).
- the residue shown by Chemical formula (9) should just exist in a side chain. Specifically, a polymer represented by the following chemical formula (9) is added to the following polymer, or a part of the polymer atom or group is substituted by a residue represented by the chemical formula (9) Can be mentioned. In any case, the residue represented by the chemical formula (9) may be bonded via an appropriate divalent group in the middle instead of directly.
- Examples of the structure of the main chain polymer include polyalkylene polymers such as polyethylene, polypropylene, polybutene, polydecene, polydodecene, polyheptene, polyisobutene, and polyoctadecene; diene polymers such as polybutadiene, polychloroprene, polyisoprene, and polyisobutene; (Meth) acrylic acid; poly (meth) acrylonitrile; poly (meth) acrylamide polymers such as poly (meth) acrylamide, polymethyl (meth) acrylamide, polydimethyl (meth) acrylamide, polyisopropyl (meth) acrylamide; polymethyl (meta ) Polyalkyl (meth) acrylates such as acrylate, polyethyl (meth) acrylate, polybutyl (meth) acrylate; polyvinylidene fluoride, polytetra Fluoropolymers such as fluor
- Vinyl polymers Polyethylene oxide, polypropylene oxide, polybutene oxide, polyoxymethylene, polyacetaldehyde, polymethyl vinyl ether, polypropyl vinyl ether, polybutyl vinyl ether, polybenzyl vinyl ether, and other polyether polymers; polymethylene sulfide, polyethylene sulfide, polyethylene Disulfide, polypropylene sulfide, polyphe Polysulfide polymers such as lensulfide, polyethylene tetrafluoride and polyethylene trimethylene sulfide; Polyesters such as polyethylene terephthalate, polyethylene adipate, polyethylene isophthalate, polyethylene naphthalate, polyethylene paraphenylene diacetate, polyethylene isopropylidene dibenzoate; Polyurethanes such as methylene ethylene urethane; polyketone polymers such as polyether ketone and polyallyl ether ketone; polyanhydride polymers such as polyoxyisophthaloyl;
- polyalkylene polymers poly (meth) acrylic acid, poly (meth) acrylamide polymers, polyalkyl (meth) acrylates, and polystyrene polymers are the main chains because of their excellent electrochemical resistance. It is preferable to have as a structure.
- the main chain is a carbon chain having the largest number of carbon atoms in the polymer compound.
- a polymer is selected so that the unit shown by following Chemical formula (10) can be included in a reduced state.
- R 1 to R 4 are the same as the chemical formula (3), and X ′ is the same as the chemical formula (9).
- R 5 is hydrogen or a methyl group.
- Y is not particularly limited, but is —CO—, —COO—, —CONR 6 —, —O—, —S—, an optionally substituted alkylene group having 1 to 18 carbon atoms, and a substituent. And an arylene group having 1 to 18 carbon atoms which may be used, and a divalent group formed by bonding two or more of these groups.
- R 6 represents an alkyl group having 1 to 18 carbon atoms.
- a unit represented by the chemical formula (10), particularly preferred is a unit represented by the following chemical formula (11) to (13).
- R 1 to R 4 are the same as the chemical formula (3), and Y is the same as the chemical formula (10), but in particular —COO—, —O— and —CONR 6 -Is preferred.
- the residue represented by the chemical formula (9) may not be present in all of the side chains.
- all of the units constituting the polymer may be units represented by the chemical formula (10), or some of them may be units represented by the chemical formula (10).
- the amount contained in the polymer varies depending on the purpose, the structure of the polymer, and the production method, but it may be present even if it is slightly present, and is usually 1% by mass or more, particularly preferably 10% by mass or more. There is no particular restriction on the polymer synthesis, and when it is desired to obtain as large a power storage effect as possible, it is preferably 50% by mass or more, particularly 80% by mass or more.
- examples of units possessed by the nitroxyl polymer preferably used in the present invention include a polymer compound represented by the chemical structure of the following chemical formula (4) and / or (5), or a chemical structure thereof as a repeating unit. Mention may be made of copolymers.
- R 1 to R 4 are the same as those in the chemical formula (3), and R 5 is hydrogen or a methyl group.
- the molecular weight of the nitroxyl polymer in the present invention is not particularly limited, but preferably has a molecular weight that does not dissolve in the electrolyte when the electricity storage device is constructed, and this is different from the type of organic solvent in the electrolyte. It depends on the combination. Generally, the weight average molecular weight is 1,000 or more, preferably 10,000 or more, particularly 20,000 or more, and 5,000,000 or less, preferably 500,000 or less. Moreover, the polymer containing the residue represented by the chemical formula (9) may be cross-linked, thereby improving the durability against the electrolyte.
- Activated carbon refers to amorphous charcoal that is strongly adsorbent and consists mostly of carbonaceous matter.
- the activated carbon used in the present invention is not particularly limited, but usually raw materials such as phenol resin, petroleum pitch, petroleum coke, coconut shell, or coal-based coke are fired in an inert gas atmosphere such as nitrogen gas or argon gas.
- the material obtained by carbonization is obtained by a method of activating treatment using water vapor or an alkali activator.
- activated carbon is a particulate form, a phenol resin type activated carbon, petroleum pitch type activated carbon, petroleum coke type activated carbon, and coal coke type activated carbon It is preferably at least one selected from the group consisting of
- the particle size of the activated carbon is not particularly limited, but usually one having a fine diameter is used.
- the 50% volume cumulative diameter also referred to as D50
- the average pore diameter of the activated carbon is preferably 10 nm or less.
- the average particle diameter is a D50 value of the particle size distribution measured with a laser diffraction particle size distribution measuring apparatus.
- Activated carbon is preferably in the form of particles and has a specific surface area of 1000 m 2 / g or more.
- the specific surface area can be measured using, for example, the BET method.
- the conductive material fine particles, powders, fibers, tubes, etc. having conductivity that can be incorporated into the polymer radical material to develop good electronic conductivity in the composite.
- Various conductive materials can be used as long as they are materials.
- a carbon material, a conductive inorganic material, a conductive polymer material, and the like can be given.
- a carbon material is preferable, and specifically, at least one selected from the group consisting of natural graphite, artificial graphite, carbon black, vapor-grown carbon fiber, mesophase pitch carbon fiber, and carbon nanotube is preferable. .
- These conductive materials may be used in a mixture at any ratio within the scope of the present invention.
- the size of the conductive material is not particularly limited, but it is preferably as fine as possible from the viewpoint of uniform dispersion.
- the particle size in the case of fine particles is preferably an average particle size of primary particles of 500 nm or less, and may be a fiber or tube
- the diameter is preferably 500 nm or less, and the length is preferably 5 nm or more and 50 ⁇ m or less.
- the average particle diameter and each dimension are average values obtained by observation in an electron microscope, or values measured by a D50 value particle size distribution system of particle size distribution measured by a laser diffraction particle size distribution measuring device. .
- Such a conductive material may or may not be dissolved in a solvent constituting the raw material solution, as will be described later in the section of the manufacturing method.
- the polymer radical material, activated carbon, and conductive It is necessary for the solution for producing the active material as a precipitate to have a property that all these materials do not dissolve or swell.
- activated carbon, carbon materials with good conductivity, and inorganic materials are not dissolved in the raw material solution or the solution for generating a precipitate, but are mostly dispersed.
- a method for producing a polymer radical material / activated carbon / conductive material composite is prepared by dissolving or swelling a polymer radical material having a radical partial structure in a reduced state and dispersing or dissolving activated carbon and a conductive material.
- the polymer radical material, the activated carbon, and the conductive material are dropped or poured into a solution in which the conductive material does not dissolve or swell, thereby generating a precipitate composed of the polymer radical material, the activated carbon, and the conductive material.
- the solvent constituting the raw material solution of the polymer radical material / activated carbon / conductive material composite needs to be a solvent capable of dissolving or swelling the polymer radical material described above.
- the solvent may or may not dissolve activated carbon or conductive material, but usually activated carbon or carbon materials and inorganic materials with good conductivity are often insoluble in the solvent and do not dissolve in the solvent. Most of them are dispersed.
- N-methylpyrrolidone and the like can be preferably mentioned, but other solvents can be preferably used as long as they have the above-mentioned solubility.
- Preparation of the raw material solution is usually performed by first dissolving the polymer radical material in a solvent capable of dissolving or swelling the polymer radical material. There, activated carbon and a conductive material are added and stirred.
- the amount of the conductive material to be added is adjusted in consideration of electronic conductivity and the like, but when the polymer radical material is 100 parts by weight, it is usually blended in the range of 5 parts by weight to 200 parts by weight. With this blending amount, the conductivity of the obtained electrode is easily made sufficient, the amount of the polymer radical material is not relatively reduced, and the battery capacity is easily secured.
- the amount of the activated carbon to be added is usually in the range of 5 to 500 parts by weight when the polymer radical material is 100 parts by weight. With this blending amount, sufficient output characteristics can be easily obtained, and the amount of the polymer radical material is not relatively reduced, and the capacity of the obtained battery can be easily secured.
- “dissolution” of the polymer radical material includes not only the case where it is literally dissolved, but also includes an aspect in which it is compatible with fluidity in a solvent. Even if it is not dissolved, it includes a mode in which it is in a so-called swollen state by acting with a solvent and is mixed with the conductive material so that the conductive material is uniformly dispersed in the polymer radical material.
- the “dispersion” of the conductive material includes, for example, a mode in which an insoluble material is dispersed in a solvent such as a carbon material, and the “dissolution” of the conductive material is literally dissolved in the solvent. It is intended to include compatible aspects.
- a stirring / mixing device such as a homogenizer can be used.
- a stirring / mixing device such as a homogenizer.
- the raw material solution thus obtained is dropped or poured little by little into a solvent (poor solvent) in which a polymer radical material such as methanol, activated carbon and a conductive material do not dissolve.
- a polymer radical material such as methanol, activated carbon and a conductive material do not dissolve.
- the poor solvent is selected mainly in relation to the polymer radical material, and methanol or the like is preferably used mainly in the present invention, but other solvents may be used as long as they function as a poor solvent.
- activated carbon and a conductive material are generally not considered because they are difficult to dissolve in an organic solvent, but it is necessary that the activated carbon or the conductive material is a solvent that does not dissolve or swell.
- the manner of dripping or pouring depends on the characteristics and form of the resulting precipitate. Adjusted.
- the activated carbon and the conductive material be obtained as a precipitate taken in a mode in which the activated carbon and the conductive material are uniformly dispersed inside the polymer radical material. .
- the obtained precipitate is recovered by filtration or the like, and dried to obtain a polymer radical material / activated carbon / conductive material composite.
- the obtained polymer radical material / activated carbon / conductive material composite may be pulverized by pulverization or the like.
- the activated carbon and the conductive material can be uniformly dispersed in the polymer radical material.
- the activated carbon or the conductive material is obtained as a precipitate taken into the polymer radical material, and thus the composite can have good electronic conductivity.
- the polymer radical material / conductive material composite can be obtained by the same method as the method for producing the polymer radical material / activated carbon / conductive material composite of the present invention described above. That is, a raw material solution in which a polymer radical material having a radical partial structure is dissolved or swollen in a reduced state and a conductive material is dispersed or dissolved is dropped into a solution in which the polymer radical material and the conductive material are not dissolved or swollen. Alternatively, it is a method for producing a precipitate containing a polymer radical material and a conductive material.
- a polymer radical material / conductive material composite is obtained in which the conductive material is obtained as a precipitate taken into the polymer radical material. More specifically, according to the above method for producing a polymer radical material / conductive material composite, the conductive material can be uniformly dispersed in the polymer radical material. In the composite obtained by such a manufacturing method, since the conductive material is obtained as a precipitate taken into the polymer radical material, the composite can have good electronic conductivity.
- the polymer radical material / activated carbon / conductive material composite of the present invention comprises a raw material solution in which a polymer radical material having a radical partial structure is dissolved or swollen in a reduced state and activated carbon and a conductive material are dispersed or dissolved.
- the polymer radical material, the activated carbon, and the conductive material are dropped or poured into a solution that does not dissolve or swell, and the activated carbon and the conductive material are obtained as a precipitate taken into the polymer radical material.
- the polymer radical material / activated carbon / conductive material composite of the present invention the polymer radical material, activated carbon, and conductive material can be uniformly distributed. Therefore, the obtained polymer radical material / activated carbon / conductive material composite can have good electron conductivity. As a result, in the electrode manufactured by the polymer radical material / activated carbon / conductive material composite, the ratio of being able to participate in the redox of the radical part of the polymer radical material is increased.
- an electrode manufactured from a polymer radical material / activated carbon / conductive material composite has a larger discharge capacity than an electrode obtained by simply mixing a polymer radical material, activated carbon and a conductive material.
- the transfer of electrons accompanying the oxidation / reduction of the polymer radical material is smooth through the conductive material. Is possible.
- a large current can flow at a level of several seconds.
- First power storage device of the present invention uses a polymeric radical material, activated carbon, conductive material composite of the present invention as an electrode.
- An electricity storage device composed of an electrode using the polymer radical material / activated carbon / conductive material composite of the present invention is also an electricity storage device composed of an electrode obtained by simply mixing a polymer radical material, activated carbon and a conductive material. The discharge capacity is larger than that of the device, and a large current can be passed in a few seconds.
- a polymer radical material and a conductive material are prepared by dissolving or swelling a polymer radical material having a radical partial structure in a reduced state and dispersing or dissolving a conductive material.
- a mixture of activated carbon and a polymer radical material / conductive material composite obtained from a precipitate containing a polymer radical material and a conductive material by dropping or pouring into a solution that does not dissolve or swell is used as an electrode.
- the conductive material is uniformly dispersed in the polymer radical material. For this reason, an electrode obtained by mixing a polymer radical material / conductive material complex and activated carbon is compared with an electrode obtained by mixing a polymer radical material, conductivity, and activated carbon, which are constituents of this complex. Discharge capacity increases. Therefore, the obtained polymer radical material / conductive material composite can have good electron conductivity. As a result, an electrode manufactured using a mixture of a polymer radical material / conductive material composite and activated carbon has a higher discharge capacity than an electrode obtained by simply mixing a polymer radical material, activated carbon, and a conductive material. . In addition, since the transfer of electrons accompanying the oxidation / reduction of the polymer radical material is smooth through the conductive material, charging / discharging with a large current is possible. In addition, a large current can flow at a level of several seconds.
- an electricity storage device composed of an electrode using a mixture of a polymer radical material / conductive material composite and activated carbon is also composed of an electrode obtained by simply mixing a polymer radical material, a conductive material, and activated carbon.
- the discharge capacity is larger than that of a power storage device, and a large current can be passed at a level of several seconds.
- the polymer radical material / activated carbon / conductive material composite described above is used as an electrode (first electricity storage device), or the polymer radical material / conductivity explained above.
- a mixture of the conductive material composite and activated carbon is used as the electrode (second power storage device).
- the polymer radical material / activated carbon / conductive material composite or the polymer radical material / conductive material composite and the production method thereof are as described above. Is omitted.
- FIG. 1 is a schematic cross-sectional view of an example of an electricity storage device.
- the power storage device 11A includes a positive electrode 1 composed mainly of a polymer radical material / activated carbon / conductive material composite, or a mixture of a polymer radical material / conductive material composite and activated carbon.
- a positive electrode current collector 6 connected, a positive electrode lead 7 connected to the positive electrode current collector 6 for extracting energy to the outside of the cell, a negative electrode 2 mainly composed of a substance capable of reversibly carrying lithium ions or metallic lithium
- a negative electrode current collector 8 connected to the negative electrode 2
- a negative electrode lead 9 connected to the negative electrode current collector 8 for extracting energy to the outside of the cell, and an ion that does not conduct electrons and is interposed between the positive electrode 1 and the negative electrode 2. It consists of the separator 4 which conducts only, and the exterior body 5 which seals these.
- FIG. 2 is a schematic cross-sectional view of another example of the electricity storage device.
- the power storage device 11 ⁇ / b> B further includes a lithium supply source 3 for pre-doping the negative electrode 2 and a lithium supply source current collector 10 connected to the lithium supply source 3 in the power storage device 11 ⁇ / b> A.
- the shape housed in the outer package 5 is used, but the shape of the electricity storage device is not limited, and a conventionally known device can be used.
- Examples of the shape of the electricity storage device include an electrode laminate and a wound body sealed with a metal case, a resin case, or a laminate film containing a metal foil such as an aluminum foil and a synthetic resin film. , Cylindrical type, square type, coin type, and sheet type.
- the positive electrode 1 provided on the positive electrode current collector 6 and the negative electrode 2 provided on the negative electrode current collector 8 are superimposed so as to face each other with the separator 4 containing the electrolyte interposed therebetween.
- a more basic structure is formed.
- the present invention provides a polymer radical material / activated carbon / conductive material composite or a polymer radical material / conductivity according to the present invention as an electrode material used for the positive electrode 1, the negative electrode 2, or both electrodes.
- a mixture of a material composite and activated carbon is used.
- the power storage device has at least a positive electrode 1 and a negative electrode 3 as illustrated in the power storage devices 11A and 11B, and can extract electrochemically stored energy in the form of electric power.
- the positive electrode 1 is an electrode having a high oxidation-reduction potential
- the negative electrode 2 is an electrode having a lower oxidation-reduction potential.
- the polymer radical material described above has a relatively high redox potential. For this reason, it is preferable to use a polymer radical material as the positive electrode active material. That is, the positive electrode 1 is preferably an electrode using the polymer radical material / activated carbon / conductive material composite of the present invention or a mixture of the polymer radical material / conductive material composite and activated carbon.
- conductive materials may be added to the positive electrode 1. it can.
- conductive materials include metal oxide particles such as copper, iron, gold, platinum, and nickel, carbon materials, and conductive polymers.
- the carbon material include natural graphite, artificial graphite, carbon black, vapor-grown carbon fiber, mesophase pitch carbon fiber, carbon nanotube, and the like as described above.
- the conductive polymer include polyacetylene, Polyphenylene, polyaniline, polypyrrole and the like can be mentioned. In addition, these conductive materials can be used alone or in combination.
- the positive electrode 1 may contain a binder in order to ensure the mechanical properties of the positive electrode.
- binders include polyvinylidene fluoride, polytetrafluoroethylene, vinylidene fluoride-hexafluoropropylene copolymer, vinylidene fluoride-tetrafluoroethylene copolymer, styrene-butadiene copolymer rubber, polypropylene, polyethylene, Examples include polyimide, partially carboxylated cellulose, and various polyurethanes.
- a conventionally known method can be used as a manufacturing method of the positive electrode 1.
- a polymer radical material / active carbon / conductive material composite according to the present invention or a mixture of a polymer radical material / conductive material composite and activated carbon is added to a solvent to form a slurry, and the slurry is a positive electrode.
- coating to the collector 6 is mentioned.
- a binder binder
- the binder described above may be used.
- the negative electrode 2 it is preferable to use a material capable of reversibly supporting lithium ions. That is, the electrode using the polymer radical material / activated carbon / conductive material composite of the present invention or a mixture of the polymer radical material / conductive material composite and activated carbon is the positive electrode 1 and the negative electrode 2 It preferably contains a substance capable of reversibly supporting lithium ions.
- Examples of substances capable of reversibly supporting lithium ions include metallic lithium, lithium alloys, carbon materials, conductive polymers, lithium oxides, and the like.
- Examples of the lithium alloy include a lithium-aluminum alloy, a lithium-tin alloy, and a lithium-silicon alloy.
- Examples of carbon materials include graphite, hard carbon, activated carbon, and the like.
- Examples of the conductive polymers include polyacene, polyacetylene, polyphenylene, polyaniline, polypyrrole, and the like.
- Examples of lithium oxides include lithium alloys such as a lithium aluminum alloy, lithium titanate, and the like.
- the shape of the negative electrode 2 is not particularly limited.
- lithium metal is not limited to a thin film, but may be a bulk, a powder, a fiber, a flake, or the like. These negative electrode active materials can be used alone or in combination.
- a conductivity imparting agent or a binder (binder) may be included.
- Examples of the conductivity-imparting agent include carbon materials such as carbon black, acetylene black, and carbon fiber, and metal powder.
- a binder (binder) can also be used to strengthen the binding of the constituent materials of the negative electrode.
- Examples of the binder (binder) include polytetrafluoroethylene, polyvinylidene fluoride, vinylidene fluoride-hexafluoropropylene copolymer, vinylidene fluoride-tetrafluoroethylene copolymer, styrene / butadiene copolymer rubber, and polypropylene. , Polyethylene, polyimide, partially carboxylated cellulose, various polyurethanes, and the like.
- the positive electrode current collector 6 and the negative electrode current collector 8 As the positive electrode current collector 6 and the negative electrode current collector 8, a foil, a metal flat plate, a mesh, or the like formed of nickel, aluminum, copper, gold, silver, an aluminum alloy, stainless steel, carbon, or the like is used. it can. In particular, when pre-doping lithium ions with respect to the negative electrode 2, those having holes penetrating the front and back surfaces are preferable, for example, expanded metal, punching metal, metal net, foam, or porous with through holes provided by etching. A foil etc. can be mentioned. Further, the positive electrode current collector 6 and the negative electrode current collector 8 may have a catalytic effect.
- separator 4 for example, a porous film made of polyethylene, polypropylene, or the like, a cellulose film, a nonwoven fabric, or the like can be used. Further, when a solid electrolyte or a gel electrolyte is used as the electrolyte, the electrolyte may be interposed between the positive electrode 1 and the negative electrode 2 instead of the separator 4.
- the electrolyte performs charge carrier transport between the positive electrode 1 and the negative electrode 2 and generally has an ionic conductivity of 10 ⁇ 5 to 10 ⁇ 1 S / cm at 20 ° C.
- an electrolytic solution in which an electrolyte salt is dissolved in a solvent can be used.
- an aprotic organic solvent containing a lithium salt in the electrolyte is used.
- electrolyte salt examples include LiPF 6 , LiClO 4 , LiBF 4 , LiCF 3 SO 3 , Li (CF 3 SO 2 ) 2 N, Li (C 2 F 5 SO 2 ) 2 N, Li (CF 3 SO 2 ) 3 C
- Conventionally known materials such as Li (C 2 F 5 SO 2 ) 3 C can be used.
- Examples of the solvent in the case of using a solvent for the electrolyte include ethylene carbonate, propylene carbonate, dimethyl carbonate, diethyl carbonate, methyl ethyl carbonate, ⁇ -butyrolactone, tetrahydrofuran, dioxolane, sulfolane, dimethylformamide, dimethylacetamide, and N-methyl- An organic solvent such as 2-pyrrolidone can be used. These solvents can be used alone or in admixture of two or more.
- a solid electrolyte can be used as the electrolyte.
- Polymer compounds used for the solid electrolyte include polyvinylidene fluoride, vinylidene fluoride-hexafluoropropylene copolymer, vinylidene fluoride-ethylene copolymer, vinylidene fluoride-monofluoroethylene copolymer, and vinylidene fluoride.
- Vinylidene fluoride compounds such as trifluoroethylene copolymers, vinylidene fluoride-tetrafluoroethylene copolymers, vinylidene fluoride-hexafluoropropylene-tetrafluoroethylene terpolymers, and acrylonitrile-methyl methacrylate copolymers , Acrylonitrile-methyl acrylate copolymer, acrylonitrile-ethyl methacrylate copolymer, acrylonitrile-ethyl acrylate copolymer, acrylonitrile-methacrylic acid copolymer, acrylonitrile-acrylic acid Polymers, acrylonitrile - vinyl acetate copolymer, acrylonitrile-based compounds, further polyethylene oxide, ethylene oxide - propylene oxide copolymer, compounds of these acrylates body or methacrylate products thereof. These polymer compounds may be used in the form of a gel containing an electrolytic solution, or only the polymer
- the electricity storage device of the present invention further includes a lithium ion supply source, the positive electrode and / or the negative electrode each include a current collector having holes penetrating the front and back surfaces, and an electrochemical reaction between the negative electrode and the lithium ion supply source. It is preferred that the current collector is pre-doped with lithium ions by contact.
- the power storage device 11B illustrated in FIG. 2 is an example of such a power storage device.
- the lithium supply source 3 in the electricity storage device 11B serves as a supply source for pre-doping lithium ions to the negative electrode 2.
- Examples of the material include lithium metal and lithium aluminum alloy, and lithium is particularly preferable.
- Examples of the material of the lithium supply source current collector 10 provided in contact with the lithium supply source 3 include copper, nickel, and stainless steel. As the shape, a foil, a flat plate, or a mesh can be used.
- Electric storage device 11A the manufacturing method of 11B is not particularly limited, it is possible to use a variety of ways depending on the material. For example, a method in which the positive electrode 1 and the negative electrode 2 are sandwiched between the separators 4 and stacked, and then wrapped with an outer package 5 and sealed by injecting an electrolytic solution. Although not shown in FIGS. 1 and 2, a long positive electrode and a long negative electrode are sandwiched between a long separator and wound, and then wrapped with an exterior body, and injected with an electrolytic solution and sealed. A method can also be mentioned.
- a conventionally known method can be used as a method for manufacturing the battery.
- the polymer radical material / activated carbon / conductive material composite or polymer radical material / conductive material according to the present invention that exhibits good electronic conductivity. Since a mixture of the composite and activated carbon is used as an electrode, the discharge capacity is increased and a large current can be passed at a level of several seconds.
- Example 1 Manufacture of polymer radical material (nitroxyl polymer compound) / activated carbon / conductive material composite> 12.0 g of the nitroxyl polymer compound of the above chemical formula (4) (weight average molecular weight: 28000) in which R 1 to R 5 are methyl groups was dissolved in 12 ml of N-methylpyrrolidone.
- activated carbon manufactured by Kuraray Chemical, trade name YP
- carbon material manufactured by Showa Denko, trade name: VGCF-H / highly crystalline carbon fiber synthesized by vapor phase method, fiber diameter 150 nm, fiber length 10 ⁇ 20 ⁇ m, aspect ratio 10 to 500
- a homogenizer was added and stirred with a homogenizer to obtain a slurry in which the conductive material was uniformly dispersed.
- the nitroxyl polymer compound / activated carbon / carbon material composite was precipitated by adding the slurry little by little to 1 L of methanol while stirring. The precipitate was filtered, and further vacuum-dried at 60 ° C. for 8 hours with a vacuum drier to obtain a solid of a nitroxyl polymer compound / activated carbon / carbon material composite. This was ground in a mortar to form a powder.
- FIG. 3 is an electron micrograph of a nitroxyl polymer compound / activated carbon / carbon material composite. It can be seen that activated carbon and carbon fiber are incorporated into the nitroxyl polymer compound.
- CMC carboxymethyl cellulose
- PTFE polytetrafluoroethylene
- Example 2 ⁇ Manufacture of polymer radical material (nitroxyl polymer compound) / conductive material composite> 12.0 g of the nitroxyl polymer compound of the above chemical formula (4) (weight average molecular weight: 28000) in which R 1 to R 5 are methyl groups was dissolved in 12 ml of N-methylpyrrolidone. Carbon material (made by Showa Denko, trade name: VGCF-H) (5.0 g) was added thereto and stirred with a homogenizer to obtain a slurry in which the conductive material was uniformly dispersed.
- Carbon material made by Showa Denko, trade name: VGCF-H
- the nitroxyl polymer compound / carbon material composite was precipitated by adding the slurry little by little to 1 L of methanol while stirring. The precipitate was filtered, and further vacuum-dried at 60 ° C. for 8 hours with a vacuum dryer to obtain a solid of a nitroxyl polymer compound / carbon material composite. This was ground in a mortar to make a powder.
- FIG. 4 is an electron micrograph of the nitroxyl polymer compound / carbon material composite. It can be seen that the carbon fiber is taken into the nitroxyl polymer compound.
- activated carbon product name YP, manufactured by Kuraray Chemical
- CMC carboxymethylcellulose
- PTFE polytetrafluoroethylene
- Comparative Example 2 (Comparative Example 2) ⁇ Manufacture of electricity storage devices> Except for using the positive electrode prepared in Comparative Example 1 was prepared an electricity storage device in the same structure and method as in Example 2.
- the power storage device using the polymer radical material / activated carbon / conductive material composite of the present invention or the polymer radical material / conductive material composite and activated carbon did not use the composite. Compared to the case, the discharge capacity was large, and even when the discharge was performed with a large current, the voltage drop was small.
- the power storage device in the present invention can simultaneously achieve high energy density and high output characteristics, it can be used as a power source for various portable electronic devices that require high output, an electric vehicle, an auxiliary storage power source for an electric vehicle, a hybrid electric vehicle, etc., solar energy, It can be used as a power storage device for various types of energy such as wind power generation or a storage power source for household appliances.
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Abstract
Description
しかし、携帯電子機器の発展や多様化に伴い、その電源である蓄電デバイスにも高エネルギー密度に加え、多様な特性が求められるようになっている。例えば、大きな出力密度などである。
本発明の高分子ラジカル材料・活性炭・導電性材料複合体の製造方法は、還元状態においてラジカル部分構造を有する高分子ラジカル材料が溶解又は膨潤し且つ活性炭及び導電性材料が分散又は溶解してなる原料溶液を、高分子ラジカル材料、活性炭、及び導電性材料が溶解又は膨潤しない溶液に滴下又は注いで、高分子ラジカル材料、活性炭、及び導電性材料を含有する沈殿物を生成する方法である。
先ず、高分子ラジカル材料について説明する。高分子ラジカル材料としては、蓄電デバイスとして利用可能な材料であって、還元状態においてラジカル部分構造を有する材料を用いることができる。より詳しくは、下記反応式(A)に示すように、酸化状態において化学式(1)で示されるニトロキシルカチオン部分構造を有し、還元状態において化学式(2)で示されるニトロキシルラジカル部分構造を有するニトロキシル高分子化合物を好ましく用いることができる。
活性炭とは、吸着性の強い、大部分が炭素質からなる非晶質の炭のことを指す。本発明に用いられる活性炭は、特に制限はないが、通常、フェノール樹脂、石油ピッチ、石油コークス、ヤシガラ、又は石炭系コークス等の原料を、窒素ガス、アルゴンガス等の不活性ガス雰囲気下で焼成炭化し、得られた材料を水蒸気又はアルカリ活性化剤を用いて賦活処理する方法で得られる。
次に、導電性材料について説明する。導電性材料としては、上記高分子ラジカル材料の内部に取り込まれることによって、その複合体に良好な電子伝導性を発現できる導電性を有する微粒子状材料、粉体状材料、ファイバー状材料、チューブ状材料であれば種々の導電性材料を用いることができる。例えば、炭素材料、導電性無機材料、導電性高分子材料等を挙げることができる。なかでも、炭素材料が好ましく、具体的には、天然黒鉛、人造黒鉛、カーボンブラック、気相成長炭素繊維、メソフェーズピッチ炭素繊維、及びカーボンナノチューブからなる群から選ばれる少なくとも1つであることが好ましい。これら導電性材料は、本発明の要旨の範囲内において任意の割合で2種以上を混合して用いてもよい。
高分子ラジカル材料・活性炭・導電性材料複合体の製造方法は、還元状態においてラジカル部分構造を有する高分子ラジカル材料が溶解又は膨潤し且つ活性炭及び導電性材料が分散又は溶解してなる原料溶液を、高分子ラジカル材料、活性炭、及び導電性材料が溶解又は膨潤しない溶液に滴下又は注いで、高分子ラジカル材料、活性炭、及び導電性材料からなる沈殿物を生成させる方法である。
上記説明した、本発明の高分子ラジカル材料・活性炭・導電性材料複合体の製造方法と同様な方法により高分子ラジカル材料・導電性材料複合体を得ることができる。すなわち、還元状態においてラジカル部分構造を有する高分子ラジカル材料が溶解又は膨潤し且つ導電性材料が分散又は溶解してなる原料溶液を、高分子ラジカル材料及び導電性材料が溶解又は膨潤しない溶液に滴下又は注いで、高分子ラジカル材料及び導電性材料を含有する沈殿物を生成する方法である。
本発明の高分子ラジカル材料・活性炭・導電性材料複合体は、還元状態においてラジカル部分構造を有する高分子ラジカル材料が溶解又は膨潤し且つ活性炭及び導電性材料が分散又は溶解してなる原料溶液を、高分子ラジカル材料、活性炭、及び導電性材料が溶解又は膨潤しない溶液に滴下又は注いで、活性炭と導電性材料とが高分子ラジカル材料の内部に取り込まれた沈殿物として得られてなる。
本発明の第1の蓄電デバイスは、本発明の高分子ラジカル材料・活性炭・導電性材料複合体を電極として用いる。本発明の高分子ラジカル材料・活性炭・導電性材料複合体を用いた電極により構成される蓄電デバイスも、高分子ラジカル材料、活性炭、導電性材料を単に混合して得た電極により構成される蓄電デバイスに比べ放電容量が大きくなり、数秒レベルで大きな電流を流すことが可能となる。
上記説明した高分子ラジカル材料は酸化還元電位が比較的高い。このため、高分子ラジカル材料を正極活物質として用いることが好ましい。すなわち、本発明の高分子ラジカル材料・活性炭・導電性材料複合体、又は、高分子ラジカル材料・導電性材料複合体と、活性炭との混合体を用いた電極が正極1であることが好ましい。
負極2としては、リチウムイオンを可逆的に担持可能な物質を用いることが好ましい。すなわち、本発明の高分子ラジカル材料・活性炭・導電性材料複合体、又は、高分子ラジカル材料・導電性材料複合体と、活性炭との混合体を用いた電極が正極1であり、負極2にリチウムイオンを可逆的に担持可能な物質を含むことが好ましい。
正極集電体6、負極集電体8として、ニッケル、アルミニウム、銅、金、銀、アルミニウム合金、ステンレス、炭素等で形成された箔、金属平板、メッシュ状などの形状のものを用いることができる。特に負極2に対してリチウイオンをプレドープさせる場合には、表裏面を貫通する孔を備えたものが好ましく、例えばエキスパンドメタル、パンチングメタル、金属網、発泡体、あるいはエッチングにより貫通孔を付与した多孔質箔等を挙げることができる。また、正極集電体6、負極集電体8に触媒効果を持たせたりしてもよい。
セパレータ4には、例えば、ポリエチレン、ポリプロピレン等で形成された多孔質フィルム、セルロース膜、不織布等を用いることもできる。また、電解質として固体電解質やゲル電解質を用いる場合は、セパレータ4に代えてこれら電解質を正極1と負極2間に介在させる形態にすることもできる。
電解質は、正極1と負極2との間の荷電担体輸送を行うものであり、一般には20℃で10-5~10-1S/cmのイオン伝導性を有していることが好ましい。電解質としては、例えば電解質塩を溶剤に溶解した電解液を利用することができるが、好ましくは、電解質にリチウム塩を含む非プロトン性有機溶媒を用いる。
本発明の蓄電デバイスは、リチウムイオン供給源をさらに備え、正極及び/又は負極が、それぞれ表裏面を貫通する孔を有する集電体を備えており、負極とリチウムイオン供給源との電気化学的接触によって集電体にリチウムイオンがあらかじめドーピングされていることが好ましい。図2に示す蓄電デバイス11Bは、こうした蓄電デバイスの一例である。
蓄電デバイス11A,11Bの製造方法は特に限定されず、材料に応じて様々な方法を用いることができる。例えば、正極1と負極2をセパレータ4で挟んで積層した後に外装体5で包み、電解液を注入して封止するといった方法が挙げられる。また、図1,2には図示していないが、長尺の正極と長尺の負極を長尺のセパレータで挟んで巻回した後に外装体で包み、電解液を注入して封止するといった方法を挙げることもできる。
<高分子ラジカル材料(ニトロキシル高分子化合物)・活性炭・導電性材料複合体の製造>
R1~R5がメチル基である上記化学式(4)のニトロキシル高分子化合物(重量平均分子量:28000)12.0gをN-メチルピロリドン12mlに溶解した。ここに活性炭(クラレケミカル製、商品名YP)2.0g、炭素材料(昭和電工製、商品名:VGCF-H/気相法により合成された高結晶性カーボンファイバー、繊維径150nm、繊維長10~20μm、アスペクト比10~500)5.0g、を加え、ホモジナイザーにて攪拌し、導電性材料が均一に分散してなるスラリーを得た。
上記のようにして得たニトロキシル高分子化合物・活性炭・炭素材料複合体9.5g、カルボキシメチルセルロース(CMC)400mg、ポリテトラフルオロエチレン(PTFE)100mg、水30mlをホモジナイザーにて攪拌し、均一なペーストを調整した。このスラリーを正極集電体であるアルミ箔上に塗布し、さらに100℃で10分間乾燥し、100μmの厚さを持つ正極を形成した。得られた電極には、そりやひび割れは観察されなかった。
露点-50℃以下のドライルーム中において、上記のようにして得た正極と、金属リチウム箔(負極)とを両面に張り合わせた銅箔(負極集電体)を、セパレータを介して順に重ねあわせ、電極積層体を製造した。正極集電体であるアルミ箔に正極リードを超音波溶接し、同様に負極集電体である銅箔に負極リードを溶接した。それらを厚み115μmのアルミラミネートフィルム(外装体)で覆い、リード部を含む3辺を先に熱融着した。次に、1mol/LのLiPF6を含む、EC/DEC=3/7の混合電解液をセル中に挿入し、電極中に良く含浸させた。最終的に減圧下にて最後の4辺目を熱融着し、蓄電デバイス(図1に示す蓄電デバイス11Aと同形態のもの)を製造した。
蓄電デバイス製造後、1mAの定電流で4.2Vまで充電を行い、その後3.0Vまで放電を行った。その後再び0.5mAで4.2Vまで充電を行った後、10mA(正極面積あたり0.5mA/cm2)で3Vまで放電し、このときの電池容量を測定した。電池容量は8.2mAh(正極面積あたり0.41mAh/cm2)であった。再び1mAで5時間充電した後に、1000mA(正極面積あたり50mA/cm2)で2秒間放電した。2秒後の電圧は3.0Vであった。
<高分子ラジカル材料(ニトロキシル高分子化合物)・導電性材料複合体の製造>
R1~R5がメチル基である上記化学式(4)のニトロキシル高分子化合物(重量平均分子量:28000)12.0gをN-メチルピロリドン12mlに溶解した。ここに炭素材料(昭和電工製、商品名:VGCF-H)5.0g、を加え、ホモジナイザーにて攪拌し、導電性材料が均一に分散してなるスラリーを得た。
上記のようにして得たニトロキシル高分子化合物・炭素材料複合体8.5g、活性炭1.0g(クラレケミカル製、商品名YP)、カルボキシメチルセルロース(CMC)400mg、ポリテトラフルオロエチレン(PTFE)100mg、水30mlをホモジナイザーにて攪拌し、均一なペーストを調整した。このスラリーを正極集電体であるアルミ箔上に塗布し、さらに100℃で10分間乾燥し、100μmの厚さを持つ正極を形成した。得られた電極には、そりやひび割れは観察されなかった。
グラファイト粉末(粒径6μm)13.5gと、ポリフッ化ビニリデン1.35g、カーボンブラック0.15g、N-メチルピロリドン溶媒30gを良く混合し、負極スラリーを製造した。カーボン系導電塗料でコートされた厚さ32μmのエキスパンドメタル銅箔両面(負極集電体)上の両面に負極スラリーを塗布し、真空乾燥させることにより負極を製造した。
露点-50℃以下のドライルーム中において、上記のようにしてそれぞれ得た正極と負極とをセパレータを介して順に重ねあわせ、さらに上部にリチウム供給源となるリチウム金属張り合わせ銅箔を挿入した。正極集電体であるアルミ箔に正極リードを超音波溶接し、同様に負極集電体である銅箔に負極リード2Bを溶接した。それらを厚み115μmのアルミラミネートフィルム(外装体)で覆い、リード部を含む3辺を先に熱融着した。次に、1mol/LのLiPF6を含む、EC/DEC=3/7の混合電解液をセル中に挿入し、電極中に良く含浸させた。最終的に減圧下にて最後の4辺目を熱融着し、蓄電デバイス(図2に示す蓄電デバイス11Bと同形態のもの)を製造した。
蓄電デバイス製造後、1mAの定電流で4.2Vまで充電を行い、その後3.0Vまで放電を行った。その後再び0.5mAで4.2Vまで充電を行った後、10mA(正極面積あたり0.5mA/cm2)で3Vまで放電し、このときの電池容量を測定した。電池容量は9.2mAh(正極面積あたり0.46mAh/cm2)であった。再び1mAで5時間充電した後に、1000mA(正極面積あたり50mA/cm2)で2秒間放電した。2秒後の電圧は3.0Vであった。
<正極の製造>
R1~R5がメチル基である上記化学式(4)のニトロキシル高分子化合物(重量平均分子量:28000)6.0g、活性炭(クラレケミカル製、商品名YP)1.0g、炭素材料(昭和電工製、商品名:VGCF-H)2.5g、カルボキシメチルセルロース(CMC)400mg、ポリテトラフルオロエチレン(PTFE)100mg、水30mlをホモジナイザーにて攪拌し、均一なペーストを調整した。このスラリーを正極集電体であるアルミ箔上に塗布し、さらに100℃で10分間乾燥し、100μmの厚さを持つ正極を形成した。得られた電極にはひび割れも観察されなかった。若干そっていたが蓄電デバイスの製造に適用可能であった。
上記製造した正極を用いたこと以外は、実施例1と同様な構成および方法で蓄電デバイスを製造した。
蓄電デバイス製造後、1.0mAの定電流で4.2Vまで充電を行い、その後3.0Vまで放電を行った。その後再び1.0mAで4.2Vまで充電を行った後、10mA(正極面積あたり0.5mA/cm2)で3Vまで放電し、このときの電池容量を測定した。電池容量は5.8mAh(正極面積あたり0.29mAh/cm2)であった。再び1mAで4時間充電した後に、1000mA(正極面積あたり50mA/cm2)で3秒間放電した。3秒後の電圧は2.0V以下であった。
<蓄電デバイスの製造>
比較例1で製造した正極を用いたこと以外は、実施例2と同様な構成及び方法で蓄電デバイスを製造した。
蓄電デバイス製造後、1.0mAの定電流で4.2Vまで充電を行い、その後3.0Vまで放電を行った。その後再び1.0mAで4.2Vまで充電を行った後、10mA(正極面積あたり0.5mA/cm2)で3Vまで放電し、このときの電池容量を測定した。電池容量は7.0mAh(正極面積あたり0.35mAh/cm2)であった。再び1mAで4時間充電した後に、1000mA(正極面積あたり50mA/cm2)で3秒間放電した。3秒後の電圧は2.0V以下であった。
2 負極
3 リチウム供給源
4 セパレータ
5 外装体
6 正極集電体
7 正極リード
8 負極集電体
9 負極リード
10 リチウム供給源集電体
11(11A,11B) 蓄電デバイス
Claims (19)
- 還元状態においてラジカル部分構造を有する高分子ラジカル材料が溶解又は膨潤し且つ活性炭及び導電性材料が分散又は溶解してなる原料溶液を、前記高分子ラジカル材料、前記活性炭、及び前記導電性材料が溶解又は膨潤しない溶液に滴下又は注いで、該高分子ラジカル材料、該活性炭、及び該導電性材料を含有する沈殿物を生成する、ことを特徴とする高分子ラジカル材料・活性炭・導電性材料複合体の製造方法。
- 還元状態においてラジカル部分構造を有する高分子ラジカル材料が溶解又は膨潤し且つ活性炭及び導電性材料が分散又は溶解してなる原料溶液を、前記高分子ラジカル材料、前記活性炭、及び前記導電性材料が溶解又は膨潤しない溶液に滴下又は注いで、該活性炭と該導電性材料とが該高分子ラジカル材料の内部に取り込まれた沈殿物として得られてなる、ことを特徴とする高分子ラジカル材料・活性炭・導電性材料複合体。
- 前記導電性材料が、天然黒鉛、人造黒鉛、カーボンブラック、気相成長炭素繊維、メソフェーズピッチ炭素繊維、及びカーボンナノチューブからなる群から選ばれる少なくとも1つである、請求項5~8のいずれか1項に記載の高分子ラジカル材料・活性炭・導電性材料複合体。
- 前記活性炭が粒子状であり、比表面積が1000m2/g以上である、請求項5~9のいずれか1項に記載の高分子ラジカル材料・活性炭・導電性材料複合体。
- 前記活性炭が粒子状であり、フェノール樹脂系活性炭、石油ピッチ系活性炭、石油コークス系活性炭、及び石炭コークス系活性炭からなる群から選ばれる少なくとも1つである、請求項5~10のいずれか1項に記載の高分子ラジカル材料・活性炭・導電性材料複合体。
- 請求項5~11のいずれか1項に記載の高分子ラジカル材料・活性炭・導電性材料複合体を電極として用いることを特徴とする蓄電デバイス。
- 還元状態においてラジカル部分構造を有する高分子ラジカル材料が溶解又は膨潤し且つ導電性材料が分散又は溶解してなる原料溶液を、前記高分子ラジカル材料及び前記導電性材料が溶解又は膨潤しない溶液に滴下又は注いで、該高分子ラジカル材料及び該導電性材料を含有する沈殿物により得られる高分子ラジカル材料・導電性材料複合体と、活性炭との混合体を電極として用いる、ことを特徴とする蓄電デバイス。
- 前記電極が正極である、請求項12~16のいずれか1項に記載の蓄電デバイス。
- 前記電極が正極であり、負極にリチウムイオンを可逆的に担持可能な物質を含み、電解質にリチウム塩を含む非プロトン性有機溶媒を用いる、請求項17に記載の蓄電デバイス。
- リチウムイオン供給源をさらに備え、前記正極及び/又は前記負極が、それぞれ表裏面を貫通する孔を有する集電体を備えており、前記負極と前記リチウムイオン供給源との電気化学的接触によって前記集電体にリチウムイオンがあらかじめドーピングされている、請求項18に記載の蓄電デバイス。
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Cited By (20)
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JP2013026505A (ja) * | 2011-07-22 | 2013-02-04 | Asahi Kasei Corp | 非水系リチウム型蓄電素子 |
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Cited By (26)
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JP2013026505A (ja) * | 2011-07-22 | 2013-02-04 | Asahi Kasei Corp | 非水系リチウム型蓄電素子 |
WO2014092128A1 (ja) * | 2012-12-14 | 2014-06-19 | 日本電気株式会社 | 蓄電デバイス |
JPWO2014115737A1 (ja) * | 2013-01-22 | 2017-01-26 | 日本電気株式会社 | 電極材料および二次電池 |
WO2014115737A1 (ja) * | 2013-01-22 | 2014-07-31 | 日本電気株式会社 | 電極材料および二次電池 |
JP2014143020A (ja) * | 2013-01-22 | 2014-08-07 | Nec Corp | リチウム二次電池用正極およびリチウム二次電池 |
US10103384B2 (en) | 2013-07-09 | 2018-10-16 | Evonik Degussa Gmbh | Electroactive polymers, manufacturing process thereof, electrode and use thereof |
DE102014003300A1 (de) | 2014-03-07 | 2015-09-10 | Evonik Degussa Gmbh | Neue Tetracyanoanthrachinondimethanpolymere und deren Verwendung |
US9890230B2 (en) | 2014-03-07 | 2018-02-13 | Evonik Degussa Gmbh | Tetracyanoanthraquinodimethane polymers and use thereof |
DE102014004760A1 (de) | 2014-03-28 | 2015-10-01 | Evonik Degussa Gmbh | Neue 9,10-Bis(1,3-dithiol-2-yliden)-9,10-dihydroanthracenpolymere und deren Verwendung |
US10263280B2 (en) | 2014-03-28 | 2019-04-16 | Evonik Degussa Gmbh | 9,10-Bis(1,3-dithiol-2-ylidene)-9,10-dihydroanthracene polymers and use thereof |
JP2016096278A (ja) * | 2014-11-15 | 2016-05-26 | 株式会社フジクラ | 積層型蓄電池 |
EP3135704A1 (de) | 2015-08-26 | 2017-03-01 | Evonik Degussa GmbH | Verwendung bestimmter polymere als ladungsspeicher |
EP3136410A1 (de) | 2015-08-26 | 2017-03-01 | Evonik Degussa GmbH | Verwendung bestimmter polymere als ladungsspeicher |
US10957907B2 (en) | 2015-08-26 | 2021-03-23 | Evonik Operations Gmbh | Use of certain polymers as a charge store |
US10756348B2 (en) | 2015-08-26 | 2020-08-25 | Evonik Operations Gmbh | Use of certain polymers as a charge store |
JP2017091918A (ja) * | 2015-11-13 | 2017-05-25 | 株式会社Gsユアサ | 蓄電素子 |
US10844145B2 (en) | 2016-06-02 | 2020-11-24 | Evonik Operations Gmbh | Method for producing an electrode material |
WO2018024901A1 (de) | 2016-08-05 | 2018-02-08 | Evonik Degussa Gmbh | Verwendung thianthrenhaltiger polymere als ladungsspeicher |
US10608255B2 (en) | 2016-08-05 | 2020-03-31 | Evonik Operations Gmbh | Use of thianthrene-containing polymers as a charge store |
EP3279223A1 (de) | 2016-08-05 | 2018-02-07 | Evonik Degussa GmbH | Verwendung thianthrenhaltiger polymere als ladungsspeicher |
WO2018046387A1 (de) | 2016-09-06 | 2018-03-15 | Evonik Degussa Gmbh | Verfahren zur verbesserten oxidation sekundärer amingruppen |
US11001659B1 (en) | 2016-09-06 | 2021-05-11 | Evonik Operations Gmbh | Method for the improved oxidation of secondary amine groups |
DE102017005924A1 (de) | 2017-06-23 | 2018-12-27 | Friedrich-Schiller-Universität Jena | Verwendung benzotriazinyl-haltiger Polymere als Ladungsspeicher |
CN109777131A (zh) * | 2017-11-15 | 2019-05-21 | 神华集团有限责任公司 | 煤直接液化沥青的改性方法和改性煤直接液化沥青及其应用 |
CN109777131B (zh) * | 2017-11-15 | 2021-08-17 | 国家能源投资集团有限责任公司 | 煤直接液化沥青的改性方法和改性煤直接液化沥青及其应用 |
CN111423682A (zh) * | 2019-12-31 | 2020-07-17 | 上海华合复合材料有限公司 | 一种高抗冲、自润滑、耐磨性优良的碳纤维增强pmma复合材料及其制备方法 |
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JPWO2011034117A1 (ja) | 2013-02-14 |
US20120171561A1 (en) | 2012-07-05 |
JP5849701B2 (ja) | 2016-02-03 |
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